Item G2BOARD OF GOVERNORS FIRE AND AMBULANCE DISTRICT 1
AGENDA ITEM SUMMARY
Meeting Date: January 20, 2016
Department: Emergency Services
Bulk Item: Yes No X StaffContact/Phone # Jim Callahan 289-6088
AGENDA ITEM WORDING: Approval to authorize a repair / refurb to a Monroe County Fire Rescue Ladder
Truck, which could potentially affect Monroe County Fire Rescue's service delivery if not repaired. This truck
has failed its annual (UL) test due to excessive rust to the frame and undercarriage. Request falls under Chapter
7(A) of the Monroe County Purchasing Policy ("Sole Source l or under Chapter 7(B) of the Monroe County
Purchasing Policy ("Emergency Repairs").
ITEM BACKGROUND: On November 16, 2015, Underwriters Laboratories (UL) conducted the annual
testing to Monroe County Fire Rescue apparatus as mandated by NFPA. The 2007 Pierce Ladder Truck did not
receive re -certification. The frame and undercarriage was deemed unsafe due to excessive rusting and did not
pass inspection. Once repaired, certification will be attained and returned to full service. The purchase is
exempt from normal procurement requirement as a sole source purchase under Chapter 7(A) of the Monroe
County Purchasing Policy, because there is no other company in South Florida qualified to do this type of repair
to the ladder truck. The purchase is also exempt because it is an emergency purchase under Chapter 7(B) of the
Purchasing Policy and Section 2-347(k)(1) of the Monroe County Code, because having the ladder truck out of
service would constitute an immediate danger to public health or safety; a danger of loss of public or private
property requiring immediate governmental action; and/or an interruption in the delivery of an essential
governmental service.
PREVIOUS RELEVANT BOG ACTION: N/A
CONTRACT/AGREEMENT CHANGES: N/A.
STAFF RECOMMENDATIONS: Approval
TOTAL COST: $144,746 INDIRECT COST: BUDGETED: Yes No X
DIFFERENTIAL OF LOCAL PREFERENCE:
COST TO COUNTY: $144,746 SOURCE OF FUNDS: Fund 141 Cost Center 11500-530460
REVENUE PRODUCING: Yes No X AMOUNT PER MONTH Year
APPROVED BY: County Attorney OMB/PurchasingM11.)Risk ManagementJAZ
V
DOCUMENTATION: Included X Not Required
DISPOSITION:
Ravisai W 15
AGENDA ITEM #
Proposal for Refurbishment of.-
One (1) — 2007 Pierce Dash 2000 75' Ladder
"19539TR"
Date: December 23, 2015 Quote is good for 90 days
Prepared by: Alan Boushley
AV
100
PIERCE MANUFACTURING, INC.
MIDWEST REGIONAL SERVICE CENTER
816 COMMERCIAL AVENUE * WEYAUWEGA, WI 54983 * (920) 867-2142
Pierce Manufacturing, Inc. is pleased to submit to the Monroe County Fire Rescue a
proposal for the refurbishment of your 2007 Pierce Dash 2000 75' Ladder 19539TR.
The following paragraphs will describe in detail the apparatus additions and
modifications proposed.
UALIFICATIONS
PIERCE MANUFACTURING was incorporated in 1917. Since then we have been
building bodies with one philosophy, 41BUILD THE FINEST". Our skilled craftsmen
take pride in their work, which is reflected, in the final product. We have been building
fire apparatus since the early "forties" giving Pierce Manufacturing over 50 years of
experience in the fire apparatus market. Our plant is located in Appleton, Wisconsin with
over 474,000 total square feet of floor space situated on approximately 93 acres of land.
A multi -million dollar inventory of parts is available to keep your unit in service long
after it has left the factory.
The Pierce Refurbishment Center has achieved the very same reputation for fire
apparatus repair and refurbishing. Located just 30 miles west of Appleton in
Weyauwega, Wisconsin, the Pierce Refurbishment Center facility is dedicated
exclusively to the refurbishing and repairs of all makes and models of fire apparatus and
emergency vehicles. Pierce Manufacturing has produced fire apparatus for over 55 years
and has been refurbishing apparatus for more than 35 years.
The 40,000 square foot Refurbishment Center has 16 welI-equipped bays staffed by 52
certified, highly skilled mechanics. Fabrication and refinishing is done at the main
manufacturing facilities to assure our customers the same fine quality that new Pierce
apparatus is famous for.
ISO COMPLIANCE
The manufacturer will operate a Quality Management System under the requirements of
ISO 9001. These standards sponsored by the "International Organization for
Standardization (ISO)" specify the quality systems that will be established by the
manufacturer for design, manufacture, installation and service. A copy of the certificate
of compliance will be included with the bid.
SINGLE SOURCE MANUFACTURER
Pierce Manufacturing is a single source apparatus manufacturer. The definition of single
source is a manufacturer that designs and manufactures their products using an integrated
approach, including the chassis, cab and body being fabricated and assembled on the
bidders premises. The warranties relative to the chassis and body design (excluding
component warranties such as engine, transmission, axles, pump, etc.) will be from a
single source manufacturer and not split between manufacturer (i.e. body and chassis).
WARRANTY
A separate warranty page detailing the warranty coverage will be provided with the
proposal.
WELDING REOUIREMENTS
Pierce Manufacturing follows American Welding Society D1.1-96 standards for
structural steel welding. All aluminum welding will be done to American Welding
Society and ANSI D1.2-96 requirements for structural welding of aluminum. Flux core
arc welding will use alloy rods, type 7000, American Welding Society standards A5.20-
E70T 1.
PAYMENT TERMS
Payment is to be made to Pierce Manufacturing, in full, within 30 days after completion
and final acceptance.
SHIPPING PRECAUTIONS
The following shipping precautions must be completed before transportation of the fire
department's apparatus to Pierce Manufacturing for refurbishment or repair. Failure to
complete the listed items below pray result in additional costs to the fire department.
1. All water tanks, foam tanks, pumps, all inlets and discharge plumbing, all drains,
and any other plumbing are to be completely drained prior to being driven or flat -
bedded.
2. Strip down all loose equipment unless arranged with Pierce prior to shipping in
order to make the repair process easier and to eliminate the potential for lost
equipment while the unit is being refurbished or repaired.
3. All loose or potentially loose items should be taped or strapped to ensure they do
not come loose during transit.
INCOMING EMERGENCY PARKING BRAKE TEST
The following inspection will be performed by a qualified Pierce technician to insure this
apparatus is safe to drive and perform work on. Should any defects be found that are not
already addressed in the proposed work, an itemized list of the defects, along with the
costs to repair any additional items, will be provided to the fire department for review.
Repair of airy defects will be "open', pending approval and additional costs No
additional work will be performed without prior approval from the fire department.
INCOMING BATTERY LOAD TEST
All truck starting system batteries and battery cables will be visually inspected for cracks,
acid leaks, corrosion and overall condition. Along with the visual inspection a load test
will be performed to verify the batteries cold cranking amps, voltage and shorted cells.
Should any defects be found that are not already addressed in the proposed work, an
itemized list of the defects, along with the costs to repair any additional items, will be
provided to the fire department for review. Repair of any defects will be "open ",
pending approval and additional costs. No additional work will be performed without
prior approval from die fire department.
INCOMING VEHICLE INSPECTION
The following inspections will be performed before the removal of any components and
before any disassembly. A detailed inspection report will be forward to the fire
department for disposition. Additional repairs will be open: subject to inspection.
• Incoming Electrical inspection
• Generator Load test
• Incoming Chassis Inspection and Road test
• Incoming Pump Test
• Incoming Body Inspection
• Air Conditioning unit
• Aerial Inspection
Should any defects be found that are not already addressed in the proposed work, an
itemized list of the defects, along with the costs to repair any additional items, will be
provided to the fire department for review. Repair of any defects will be "open';
pending approval and additional costs. No additional work evil! be perforated without
prior approval front the fire department.
SCOPE of WORK
Replace frame rails and frame liners; Repair accident damage.
IVI 1131'WiTTILWM N1`01:711I1►it t f ► uI�
• Remove the water tank, tank cradle, grating, hosebed dividers and all plumbing
attached to and/or through the tank area.
• Disassemble the body components, unstring electrical harness and remove the
body from the apparatus.
• Remove the pump house assembly.
• Remove the cab assembly to include all wiring, air lines, and hoses.
• Remove all mounting brackets, power steering, cab lifts, ext.
• Remove front suspension assembly to include suspension and wheels to gain
access to frame.
• Remove the front bumper extension.
• Remove front body mounting supports, running board supports, crossmembers.
• Remove the rear axle assembly to include suspension and wheels to gain access to
frame and water tank area.
• Remove the fuel tank.
• Remove frame rails and frame liners
• Replace all removed crossmembers, running board supports and body mounting
supports. All replaced items are to be E-Coated and painted matching the original
job color (Black).
• New chassis air tanks and mounting brackets will be provided from the pump
house back.
• Replace the following brake system components and air tank PPV valves.
o Double check valve
® Relay valve R- 14
o Relay valve R- 12
o Parking brake valve
o Rubber hoses to the brake cans
• Replace the fuel tank and stainless steel straps.
• The front and rear axle assembly to include suspensions are to be steam cleaned
corrosion removed and painted matching the original color (Black).
• Reinstall rear axle assembly to include new U-bolts.
• Reinstall front axle assembly to include new U-bolts.
• Reinstall the pump house and all components.
• Reinstall the body and all components.
• Reinstall the cab assembly to include all wiring, air lines, and hoses.
• Reinstall water tank cradle assembly.
• Reinstall body mounting supports.
• Reinstall the grating, hosebed dividers and all plumbing attached to and/or
through the tank area.
• Install new universal U-Joints on the drive line
10-M-Mmf
• Check alignment and road test apparatus.
• Check all DOT lighting, emergency warning lights.
FRAME RAIL REPLACEMENT
The Frame Rails will be replaced with two (2) steel channels. The frame shall be stepped
down behind the cab for a lower center of gravity and increased vehicle stability. The
side rails shall have a 13.38" tall web and shall be constructed of 120,000 psi yield
strength heat -treated .38" thick steel, with 3.50" wide flanges.
FRAME LINER REINFORCEMENT. REPLACEMENT
In addition, a full-length mainframe inverted "C-L" liner will be provided.
TIE RODS
Front axle tie rods will be removed and replaced.
LADDER AND TORQUE BOX
Ladder and torque box assembly will be removed/installed. All wiring and hoses will be
removed and inspected for wear/deformities.
Stabilizer housing will needle to remove corrosion the bottom side of the housings.
Corrosion will be removed from the extension cylinder, lift cylinders and rear water way
mounting bracket.
Areas of corrosion on stabilizer housings, extension/lift cylinders and waterway brackets
will be treated with an anti -rust inhibitor, primed and painted matching the original color.
COMPARTMENT LIGHTING
Remove all existing compartment lights and mounting brackets and replace all body
compartment lights with AMDOR, LED strip lights.
Opening the compartment door will automatically turn the compartment lighting on.
STEP LIGHTS
Remove and replace all exterior cab and body step lights.
LADDER FLOOD LIGHT
Remove and replace driver side ladder tip Flood light matching the original light.
LADDER SPOT LIGHT
Remove and replace passenger side ladder tip spot light matching the original light.
ZOOM 1
RUBRAILS
Remove and replace four (4) rubrails. Two (2) rear wall; one (1) driver side rear body;
one (1) passenger side rear body.
MONITOR LOGIC BOX
Inspect inside Monitor logic box for corrosion. (Corrosion on outside of logic box)
PUMP
Pump casing is to be separated to inspect impeller and casing for corrosion and
deformities.
MUFELEL TAILPIPE
Remove and replace exhaust muffler, muffler rings, tailpipe and mounting hardware.
TOW HOOKS
Remove and replace the two (2) front chrome tow hooks.
PAINTISEAL CHASSIS FRAME ASSEMBLE
The following components will be treated with epoxy E-coat protection prior to finish
paint:
• Two (2) C-channel frame rails
• Two (2) C-L frame liners
• Two (2) front body mounting supports
• Two (2) running board supports
• Crossmembers
The E-coat process will meet the technical properties shown.
Before the frame rails are finish painted, all areas will be sealed with a 3M 2084 metal
sealant after the components are torqued to the frame rails:
- The joint between the main frame and the liner
- The joint between all crossmembers and the frame
- The joint between all spring hangers and the frame.
The chassis frame assembly will be finish painted before the installation of the cab and
body, and before installation of the engine and transmission assembly, air brake lines,
electrical wire harnesses, etc.
Components that are included with the chassis frame assembly that will be finish painted
are:
• Frame rails
• Frame liners
• Cross members
• Axles
Page 7 of 10
• Suspensions
• Steering gear
• Battery boxes
• Bumper extension weldment
• Frame extensions
• Body mounting angles
• Rear Body support substructure (front and rear)
• Pump house substructure
• Air tanks
• Fuel tank
• Castings
• Individual piece parts used in chassis and body assembly
UNDERCOATING, CAB & BODY
The apparatus will be properly treated by an authorized Ziebart dealer.
The underside of the apparatus will be undercoated with an asphalt petroleum based
material, dark in color.
The undercoating material utilized on the apparatus will be formulated to resist corrosion
and deaden unwanted sound or road noise.
Coating texture will appear firm, flexible, and resistant to abrasion. Minimum dry film
thickness will be in the range of 8.00 to 12.00 mils.
The material will be applied to the following areas:
-Body and cab wheel well fender liners, on the back side only.
-Underside of body and cab sheet metal, and structural components.
-Underside and vertical sides of all sheet metal compartmentation, including support
angles.
-Structural support members under running boards, rear platforms, battery boxes,
walkways, etc.
-Inside surfaces of the pump heat enclosure. (when installed)
-Suspension mounts.
-Transmission cooler fittings.
TRANSIT COATING
All non -painted metal surfaces on the exterior of the vehicle will be sprayed with a
corrosion protective coating provided by Carwell. The coating can be removed with soap
and water. The coating is made of a linseed oil base and is biodegradable.
The underside non -painted metal surfaces will also be coated with a corrosion protective
coating.
Page 8 of 10
FINALIZATION and DETAILING
Prior to delivery the entire vehicle will be washed to include the interior and exterior
All fluid levels will be checked on topped off if needed.
The vehicle will be fully fueled.
Net $115,535.00 (Includes transportation byTen-8 driver to and from 'isconsin
ACCIDENT DAMAGE REPAIR.
Repair accident damage to the following areas:
• Passenger side rear lower bulkhead.
• Driver side rear lower bulk head.
• Passenger side bottom fender panel.
• Driver side fender panel.
• Passenger side crew cab door radius.
Damaged areas will be fully disassembled to ensure proper paint coverage.
PAINT
The following areas will be metal finished; primed; painted and buffed:
• Passenger side rear bulkhead.
• Passenger side P 1 lower compartment flange.
• Driver side rear bulkhead.
• Driver side D1 lower compartment flange.
• Driver side fender panel
• Passenger side fender panel
• Passenger side crew cab door.
GRAPHICS
All reflective stripping, Chevron, Emblems will be replaced as needed.
Net $81865.00
PUMP OVERHAUL WATEROUS
The pump drive unit and drivelines will be removed. The pump body will be split and the
impeller assembly will be removed for bench service. The pump sections will be
carefully cleaned and inspected for abnormal wear on the stripping edges or other
damage. Any damage to the center case will be identified in writing and forward to
the fire department with a parts and labor estimate if replacement is needed.
An entirely new impeller assembly will be installed, to include new impellers, wear rings,
impeller shaft and seals/gaskets. Standard packing is included. The pump body will be
Page 9 of 10
reassembled following the manufacturers tightening sequence and fastener torque
specifications. The pump drive unit and driveline will be reinstalled. The driveline and
drive unit will be serviced, including oil change in the drive unit and greasing of the U-
joints.
The pump will be dynamically tested for leaks and to insure the performance meets the
manufacturers flow and pressure standards. The transfer valve, and any indicators, will be
checked for correct operation within the manufacturers operating parameters. A Pierce
Manufacturing pump certification will be provided when the work is complete.
Net $8,722.00
VALVE OVERHAUL
All discharge, tank fill, tank to pump and auxiliary inlet valves will be removed from the
adjacent piping to facilitate cleaning and allow bench rebuilding. The valve seals and ball
will be removed and carefully inspected for wear or abnormal operation. New seals and
0-rings will be installed per manufacturer's recommendation, including a new ball if
required. The valves will be reinstalled and dynamically tested for internal and external
leakage.
Net $8,149.00
3' PARTY PUMP CERTIFICATION
The pump test will be witnessed by a 3rd party testing company, UL an Underwriters
Laboratory technician and a certification document will be issued.
Net S 633.00
AERIAL INSPECTION
Underwriters Laboratories (UL), a third party testing company, will perform an
operational test and inspection of the aerial device. The test results will be evaluated and
forwarded to the fire department for review. If any defects are found the fire department
will be advised immediately. A parts and labor estimate for the repair of the defects will
be submitted for approval prior to proceeding with any additional work.
Net $, 4 .
I PIERCE' ONE=SOURCE SOLUTIONS I
1 1
FIRE EQUIPMENT SERVICES
Project 15FE515136
File FS481360
11/15/15
REPORT
On
Aluminum Aerial Ladder
Monroe County Fire Rescue
Marathon, FL 33050
Copyright Q 2015 UL LLC.
UL authorizes the above named company to reproduce this Report
provided it is reproduced in its entirety.
Project: 15FES15136 Page I of 8
PRODUCT COVERED:
Client - Monroe County Fire Rescue
Telephone - 305-289-6047
Address - 490 63Rd St. Ocean
N83913CESOM
State - FL
Zip - 33050
Client Vehicle No. - Ladder 9
Inspection Type - Annual
Unit Mfr. - Pierce Mfg. Inc.
Model - 75HAL; Serial No. - 1953C
�xfirtyl
Chassis Manufacturer - Pierce Mfg. Inc.
Vehicle Identification No. (VIN) - 4PICDOIH47AO07860
Aerial Manufacturer - Pierce Mfg. Inc.
Refurbished - No
Ladder Type and Material - Aluminum Aerial Ladder
Maximum Recommended Extended Length - 75 ft.
w
Engine Hours - 2149.7
Examination and Tests by - Jeff Yarbrough
Project: 15FES15136 Page 2 of 8
latis
The sole purpose of this examination and test is to determine that the
aerial device identified in the Agreement conforms to the applicable
provisions of Chapter 19 of the National Fire Protection Association
(NFPA) Standard No. 1911, Standard for the Inspection, Maintenance,
Testing, and Retirement of In -Service Automotive Fire Apparatus,
current Edition.
Iff *406"
A detailed Report containing results of examination and tests required
by Chapter 19 of NFPA 1911 follows. Test methods are outlined in
Chapter 19 of NFP A Standard 1911 and the UL Fire Department Aerial
Device Examination and Test Specifications.
Results of each test are to be considered in compliance with the
Standard unless comment is made to the contrary. A summary of
noncompliant results is provided in the conclusion of this Report.
LIMITATION OF LIABILITY:
By the issuance and receipt of this report, the Client agrees that UL
in performing its inspection does not undertake to discharge any
responsibility of the Client to any other party. UL makes no
representations or warranties of any kind, express or implied, with
respect to its services. UL's findings represent its judgment given
with due consideration to the necessary limitations of practical
operation and the Client agrees that UL does not warrant or guarantee
that its findings will be recognized or accepted. The Client agrees
that UL is not an insurer and assumes no liability which might result
directly or indirectly from the inspection of the aerial device,
failure of the aerial device, or that the aerial device will in all
cases operate as intended except to the extent such liability results
from the sole negligence of UL in examining and testing the aerial
device identified in this report.
Project: ISFES15136 Page 3 of 8
TEST RECORD NO. 1
Turntable Examination and Test
UPPER ROTATION BEARING MOUNTING BOLTS:
Upper bearing bolts were identified by the UL Field
representative as 3.4 in., Grade 8, with a torque specification
of 380 t-lb.
Number of bolt(s) less than the specified torque: None
Number of bolt(s) inaccessible to torque verification: Two
All bolts were present.
TORQUE BOX MOUNTING TO FRAME:
Torque box to frame mounting bolts were identified by the UL
Field Representative as 7/8 in., Grade 8, with a torque
specification of 576 ft-lb.
Number of bolt(s) less than the specified torque: None
Number of bolt(s) inaccessible to torque verification: Four
All bolts were present.
Inspection of the torque box to frame mounting plate weldments
was conducted. No defects were found.
TORQUE BOX:
Inspection of all accessible torque box structural weldments was
conducted. No defects were found.
No delaminating corrosion was found.
ROTATION GEAR REDUCTION BOX MOUNTING:
Rotation gear reduction box mounting bolts were identified by the
UL Field Representative as 3/4 in., Grade 8, with a torque
specification of 357 ft-lb.
Number of bolt(s) inaccessible to torque verification: All
All bolts were present.
Inspection of the rotation gear reduction box mounting weldments
was conducted. No defects were found.
TURNTABLE STRUCTURAL COMPONENTS:
Inspection of the turntable structural weld tints was conducted.
No defects were found.
Project: 15FES15136 Page 4 of 8;
The rotation hydraulic swivel was securely mounted.
All hydraulic lines, valves, fittings and other components were
undamaged.
All hydraulic lines exhibited no signs of hydraulic fluid
leakage.
WOHE
All hydraulic lines, valves, fittings and other components were
undamaged.
All hydraulic lines exhibited no signs of hydraulic fluid
leakage.
The power takeoff showed no signs of external hydraulic fluid
leakage.
MEMINM._
The hydraulic pump showed no signs of external hydraulic fluid
leakage.
1914MINNOCONSIMS ft SM
The elevation cylinder rod(s) were undamaged.
The rod to barrel seals did not leak hydraulic fluid.
The elevation cylinder(s) was/were then subjected to a drift
test. The aerial was properly leveled, elevated to 60', fully
extended, and the fly locks, if any, engaged. The hydraulic
cylinder lock valve, if any, was closed tightly and dial
indicators attached to the cylinder rotas® The aerial was allowed
to stand with the motor shut off for 1 hr. Any cylinder drift
can be determined by reading the dial indicator.
The left elevation cylinder drift was recorded at 0.045 in. in 1
hour.
The right elevation cylinder drift was recorded at 0.044 in. in 1
hour.
Project: 15FES15136 Page 5 of 8
The holding valves on all cylinders showed no signs of external
hydraulic fluid leakage.
Inspection of the extension cylinder anchor ear mounting plate
weldments was conducted. No defects were found.
-------------------
The extension cylinders were then subjected to a drift test. The
aerial device was properly leveled, fully elevated and extended
10 ft. The second section was marked and the device was allowed
to stand for 1 hr. Cylinder drift was then determined by
observing second section movement in relation to the base
section.
The left extension cylinder drift was recorded at 0.000 in. in 1
hour®
The right extension cylinder drift was recorded at 0.000 in, in 1
hour.
ARNOMMOR
Inspection of the unit main frame weldments was conducted. The
following defects were found. These results are noncompliant.
Delaminating corrosion various sections throughout the frame.
Several measurments were taken of the frame rail at various
locations of the corrosion. The single section of the frame rail
was measured to be roughly 0.410", at the worst point above the
exhaust on the passenger side frame rail the frame was measured
at about 0.189". This shows that the frame rail has rusted
through over half of its original thickness. This main section
of rust ran longitudinally the length of the frame rail roughly
18" long. on this same section on the inside of the frame
channel delamination corrosion was found roughly 75% of the
height of the frame and about 9 inches wide at the widest point.
The rust runs along both sides of the lower flange of the frame
rail varying in severity. The frame cross member above the rear
axle is also showing signs of severe delamination corrosion
also. In the attached pictures it will show two long pieces of
rust that were pulled from this cross member. They ran the
entire width of the cross member and measured at roughly 0.450"
thick.
Inspection of the unit main frame suspension weldments was
conducted. No defects were fouvi.
Project: 15FES15136 Page 6 of 6
Inspection of the stabilizer structural component weldments was
conducted. No defects were found.
Stabilizer plates were present and of proper construction.
Inspection of the stabilizer mounting to torque box weldments was
conducted. No defects were found.
31- ■ . �M
All hydraulic lines exhibited no signs of external hydraulic
fluid leakage.
The stabilizer extension cylinder rods were undamaged.
The rod to barrel seals did not leak hydraulic fluid.
The extension cylinders were then tested for drift by setting the
stabilizers and attaching dial indicators to the stabilizers.
The unit was then allowed to stand for 1 hr. with the motor shut
off. Cylinder drift was then detected by reading the dial
indicator.
The stabilizer cylinder drift was recorded in inches per hour ats
Left Rear 0.014 Right Rear 0.019
The holding valves on the extension cylinders exhibited no sign --
of external hydraulic fluid leakage.
The diverter valve exhibited no signs of external hydraulic fluid
leakage.
Project: 15FES15136 Page 7 of 8
LADDER CRADLE:
The ladder cradle was properly aligned.
The cradle pad was undamaged.
Inspection of the ladder cradle weldments was conducted. No
defects were found.
The ladder cradle bolts were identified by the UL Field
Representative as 3/4 in., Grade 8, with a torque specification
of 357 ft-lb.
Number of It less than the specified torque: None
Number of bolt(s) inaccessible to torque verification: one
All bolts were present.
Project: 15FES15136 Page 8 of 8
C 0 N C L U S 1 0 N
The aerial device covered by this Report has been evaluated for
compliance with the applicable provisions of Standard NFPA 1911, curren
Edition. Issuance of a UL Certificate of Inspection for Aerial Devices
is contingent upon correction in accordance with the manufacturer's
recommendations of those items found not to be in accordance with the
Standard and meeting the requirements of all test work not yet complete
if any. I
Specifically, Certification of the subject aerial device is contingent
upon:
Repair of the unit main frame defects.
Delaminating corrosion various sections throughout the frame.
Several measurments were taken of the frame rail at various
locations of the corrosion. The single section of the frame rail
was measured to be roughly 0.410", at the worst point above the
exhaust on the passenger side frame rail the frame was measured
at about 0.189". This shows that the frame rail has rusted
through over half of its original thickness. This main section
of rust ran longitudinally the length of the frame rail roughly
18" long. On this same section on the inside of the frame
channel delamination corrosion was found roughly 75% of the
height of the frame and about 9 inches wide at the widest point.
The rust runs along both sides of the lower flange of the frame
rail varying in severity. The frame cross member above the rear
axle is also showing signs of severe delamination corrosion
also. In the attached pictures it will show two long pieces of
rust that were pulled from this cross member. They ran the
entire width of the cross member and measured at roughly 0.450"
thick. Recommend contacting Peirce Manufacturing to discuss
repair or replacement options.
Comments / Observations for Info=ational Purposej�===On -
For details, such as bolt torque, specific weldments requiring repairt
and other problem areas, see the Report text.
Very Truly Yours,
Y4yevl,40"P4
Fire Equipment Services
Phone No. (877)UL-HELPS (Option 2)