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Release of Contingency Funds #025 BOARD OF COUNTY COMMISSIONERS County of Monroe . Mayor Craig Cates,District I The Florida Keys Mayor Pro Tem Holly Merrill Raschein,District 5 h Michelle Lincoln,District 2 James K. Scholl,District 3 David Rice,District 4 Memorandum DATE: 05/12/2023 TO: BOCC Diitally gWilson,P.E.by Kevin Kevin G. G FROM: Kevin G. Wilson, P.E. Wilson, P.E. Date:2023.05.12 e 11:10:35-04'00' SUBJECT: Release of Contingency Funds Included with this memo is the proposed Release of Contingency Funds 425 for the Fl Keys Marathon Airport Non-Aeronautical Use Building (EOC)project. This does not affect the contract amount, but releases contingency funds already included in the Guaranteed Maximum Price for work that was either not foreseen or for which a price could not be determined at the time of contract execution. The amount requested is $18,634.00. The attached Release of Owner Contingency Request provides the details. This is being provided to ensure the BOCC is aware of this change. Please contact me with any questions. If there are none with the normal 24-hour window, I will approve the request. �a County of Monroe �)E OARD OF COUNTY COMMISSIONERS Mayor Craig Cates,District 1 The Florida Keys y I"Aayor Pro Tem.Holly IoAexrrll Ra&c&*in,,District 5 Michelle Lincoln„District 2 IJanunes K. schoLl,District_T D^a-47rd Rine,T striot 4 MEMORANDUM DATE: 5/10/2023 TO: County Administrator THRU: Director, Project Management FROM: Jordan Salinger SUBJECT: Release of Contingency for: FL KEYS MARATHON AIRPORT NON- AERONAUTICAL USE BUILDING (EOC) Action Requested: Approval for release of contingency funds in the amount of $ 18,634.00 as outlined below. Basis for Recommended Action: 1. The requested release does not increase the total cost of the project as approved by the BOCC, and it will have no impact to contract time. 2. The scope for which the release is requested is within the intended project scope. 3. The release is not based upon an error or omission by the designer or the general contractor. Background: This is a cost change to the Contingency related to RFI 198, dated 04/11/2023, to add beacon lights on the top of the building per request from the Monroe County Building Department. This includes eight (8) FAA-approved beacon lights positioned at the building corners and along the roof perimeter. h y�pp Digitally signed by Marshall Quarles Digitally signed by Mickey Pruitt Marshall QuarlesSNMagCompay,CNjMarsall,Qum,O=Ajax Mickey Pruitt DNAMckey DesignPt Group, 6wlding Company,CN=Marshall Quarles Date:'2023.05.1017:35:01-04'00' Date,2023.05.1110:18:12-04'00' Ajax Building Company Architects Design Group tDigitally signed by Cary Knight Kevin G. Wilson, Digitally signed by Kevin G. 04'00223.05.11 11:47:38 P.E. l Cary Knigh Date:2 23.05.15 14:36:43-04'00' Cary Knight,Director of Project Management Kevin Wilson,Assistant County Administrator OWNER CONTROLLED CONTINGENCY LEDGER FL KEYS MARATHON AIRPORT NON-AERONAUTICAL USE BUILDING (EOQ Initial Contingency Amount: $955,613.00 Total Debits Total Credits Total Adjustments to Date: ($240,25 45) $51,363.00 ($291.1613,45) Current Contingency Balance: $715,362.55 *EO designates PCA as an Error or Omission on Designer Ir � Ir Initial Budget Him, IP 0,00 0.00% $955,61300 This is a cost change to the Project Contingency to add a GPR survey of the site prior to underground utilities installation beginning in order to locate potential unknown utilities that are not shown on the contract documents. Contract time is not impacted. 10/05/22 (6,500 ) -0.68% $949,113.00 This is a credit change to Contingency for all work related to RFI 121, dated 10/12/2022, to document the email correspondence with Cardno that the injection well casing is only required to be 60' deep, not 120' deep per C-008.The total depth drilled will remain 120' but the casing is only required for 60'. Also, the material of the casing is acceptable to change to Schedule 80 PVC in lieu of DIP (ductile iron pipe). 12/08/22 12,000.00 1.26% $961,113.00 This is a cost change to Contingency for RFI 113, dated 09/21/2022,to add window shades at the exterior windows in room 235 and 262 that were not previously calling for shades. Reference sketch included in RFI response. 12/08/22 (2,09150) -0.22% $959,019.50 This is a credit change to Contingency for RFI 124, dated 10/06/2022 to document the variance between ID-202 and A-131 on the mirror manufacturer and the decision to go with the Bobrick B-165 series mirrors due to the cost savings to the Owner over the Renwil, vered mirrors. 12/08/22 16,455.00 1.72% $975,474.50 OWNER CONTROLLED CONTINGENCY LEDGER This is a credit change to the Contingency per RFl 151, dated 12/08/2022,for the Owner request to change all countertops in Food Prep room 260 from Quartz to Stainless Steel. 12/16/22 5,330.00 0.56% $980,804.50 This is a cost change to the Contingency to fund the FKEC fee worksheet for the electrical primary service. 01/10/23 (10,01.4,32) -1.05% - $970,790.18 This is a cost change to the Contingency to fund the City of Marathon Utilities Force Main worksheet fees. 01/10/23 (27,66163) -2.89% - $943,126.55 This is a credit change to the Contingency for changes from submittal 084113-1, dated 12/01/2022, to change the 1203 window from an insulgard ballistic window to a standard YKK interior storefront window, and to change door 218 from a double door to a single door with a sidelite due to a conflict between the corridor width and the required width for an insulgard double door. 01/23/23 14,607.00 1.53% $957,733.55 This is a cost change to the Contingency for ASI 01, dated 11/28/2022,for: The changes to the primary electrical routing and equipment for the building's power per FKEC requirements, and -The addition of the quick-connect equipment to add the ability to connect a portable load bank. 02/14/23 (65,712.00) -6.88% - $892,021.55 This is a cost change to the Contingency for RFl 154, dated 02/02/2023, to change doors 202 & 203 to Ambico ballistic hollow metal (HM)frames since the specified Insulgard HP500 ballistic door system required the doors to be outswing, which conflicted with the hallways. Ambico doors can accomoclate an inswing to match the floor plan intent. 02/14/23 (870g00) -0.09% - $891,151.55 This is a cost change to the Contingency for RFl 115, dated 12/05/22,to expand the chase in room 219C and add chases in rooms 254& 251 for the vertical storm piping drops from the roof drains down to underneath the 1st floor slab. 02/14/23 (1,282 00) -0.13% $889,869.55 OWNER CONTROLLED CONTINGENCY LEDGER This is a cost change to the Contingency for RFl 111, dated 10/03/22, for updates to A-132 &A- 133 clarifying quantity and locations of PA bathroom accessories. 02/14/23 (1,50100) -0.16% 5888,366.55 This is a cost change to the Contingency for RF1 164, dated 02/14/2023,to increase the depth of the clumpster enclosure per revised sheets A-001 and A-030 to meet the clumpster size and clearance requirements. Dumpster enclosure CMU walls that have already been constructed will be removed,foundation will be extended to support the increased depth, and the CMU walls will be re-constructed. $877,871.55 (10,495M) -1.10% This is a credit change to the Contingency for RFl 173, dated 01/19/2023, to eliminate the Masterseal 581 waterproofing noted in the details for the clumpster enclosure.The clumpster enclosure walls will have a standard stucco finish. 02/14/23 1,581.00 0.17% $879,452.55 This is a credit change to the Contingency for eliminating the BP 05.01 Scope requirement to furnish and install two (2) elevator pit access ladders,since the BP 14.01 Elevator subcontractor will furnish and install their own ladders which they have included. 03/07/23 1,390.00 0.15% $880,842.55 This is a cost change to the Contingency for the work related to RFl 167, dated 01/03/2023, to install a 6" trench drain system between the planters on the west elevation of the building, and tie the trench drains into the site storm system at Structures S-1 and S-3.This includes required core drilling work to run the drain between the different sections of the planters. 03/07/23 (15,077M) -1.58% $865,765.55 OWNER CONTROLLED CONTINGENCY LEDGER v This is a cost change to the Contingency for RFI 133, dated 12/27/2022, to change multiple v, exterior walls at the mechanical yard and generator room to CMU walls in lieu of tilt panel walls due to constructibility issues with being able a�a to set the tilt panels with the roof beams and 1Z "' precast joists in place.This includes adding stucco �v to these CMU walls. 03/24/23 (14,37L00) -1.50% $851,384.55 This is a cost change to the Contingency for RFI 159 dated 03/14/2023 to increase the circuit breakers in panel ELDP and increase the wire size for the elevator pumps based on increased HP requirements per the manufacturer. 03/24/23 (720M) -0.08% $850,664.55 This is a cost change to the Contingency for RFI 169, dated 01/16/2023, to provide an additional disconnect and point of connection to the ACCU-3 condensing unit based on electrical requirements provided by the manufacturer in submittla 237313-1.2.There will now be (2) 60amp disconnects and (1) 30amp disconnect for ACCU-3 in lieu of (2) 100amp disconnects. 04/06/23 (4,475.00) -0.47% $846,189.55 This is a cost change to the Contingency for RFI 158, dated 02/27/2023to add biometeric readers to doors 243,25313, 277 for access control and to delete the camera in Storage room 233.This includes all infrastructure, devices, and licenses for the added readers and door hardware changes to make these doors electrified. 04/06/23; (7 r78L00) -2.17% $825,408.55 OWNER CONTROLLED CONTINGENCY LEDGER This is a cost change to the Contingency for RFI 194 Stairwell doors hardware and fire rating changes to meet fire and FEMA 361, dated 03/20/2023, to change the door hardware specified for doors S102B and S103 per manufacturer requirements in order for the doors to meet both a FEMA 361 rating and a 2hr fire rating. Separately, this RFI also updated all other stairwells doors from 1hr to 2hr and all glazing in these stairwell doors from 45min to 90min rating. There is no cost associated with these latter upgrades.NMI 04/18/23 (5,875.00) -0.61% 5819,533.55 This is a cost change to the Contingency related to Submittal 280537-1.2 to change the bi- directional antenna from a Yagi antenna (model# BDA-YDA763869-14-1)to a Westell panel antenna (model#CS03-777-999).This change was recommended by the BDA vendor, and reviewed and approved by Monroe County because the panel antenna is tested and rated for a higher wind MPH than the yagi antenna. 04/18/23 (1,582 00) -0.17% 5817,951.55 This is a cost change to the Contingency related to RFI 188, dated 03/06/2023, to demo part of the retaining wall just northwest of GL 9 to provide more turning radius availability for when trucks or equipment drive up the access ramp and need to turn left 05/09/23 (3,841.00) -0.40% 5814,110.55 This is a cost change to the Contingency related to RFI 199, dated 05/09/2023,to extend multiple P1 and P9 walls to the underside of the roof deck (framing, iso, and drywall extended)that were originally called to terminate at the ceiling.This change enhances sound transfer reduction between corridors, building areas, and offices. 05/09/23 (80,1.1.4,00) -8.38% 5733,996.55 OWNER CONTROLLED CONTINGENCY LEDGER This is a cost change to the Contingency related to RFI 198, dated 04/11/2023, to add beacon lights on the top of the building per request from the Monroe County Building Department.This includes eight (8) FAA-approved beacon lights positioned at the building corners and along the roof perimeter. (18,634,00) -1.95% $715,362.55 ! 5� i1 Project: FL Keys Marathon Airport Non-Aeronautical Use Building (EOS) (202011) Subcontractor: PEDRO FALCON ELECTRICAL CONTRACTORS,INC. Subcontractor tracking#: Change(RFI#,ASI#,etc): COR 014-Beacon lights Date: 4/20/2023 Request for Additional Time 3 days.Monday-Friday 7AM-3.30PM LABOR 0-yantity Units Description unit Cost of labor 22 Hour Forman $ 45.00 $ 990.00 58 Hour Electrical $ 35.00 $ 2,030.00 58 Hour Electrical Helper $ 25.00 $ 1,450.00 LaborSubtotall 1 $ 3,480.00 Labor Burden Percentagel 38% 1 $ 1,322.40 LaborTotall I $ 4,802.40 MATERIAL(SUPPLIER BACK-UP REQUIRED) O_uantity Units Description 2unit Cost of Material 900 Feet 3/4" EMT CONDUIT $1.02 $ 918.00 90 Each 3/4"EMT Compression COUPLINGS $ 3.70 $ 333.00 83 Each 3/4"EMT Compression CONNECTORS $ 3.00 $ 249.00 36 Each 3/4 EMT SUPPORTS $ 5.80 $ 208.80 3300 Feet #10 Wire solid $ 0.30 $ 990.00 18 Each 2G J-Box $ 9.00 $ 162.00 8 Each Rigid sleeve $ 94.00 $ 752.00 8 Feet 3/4"GRS copling $ 13.60 $ 108.80 8 Feet 3/4"GRS connector $ 15.70 $ 125.60 9 Each Fire wall penetration $ 35.00 $ 315.00 6 L.E. I Misc.material(Hardware and SS straps) $ 25.00 $ 150.00 1 Each lCircuit Breaker 20A/1P QHB $ 125.00 $ 125.00 Material subtotal $ 4,437.20 Material Sales Tax 7.50% $ 332.79 Material Total $ 4,769.99 I Quantity Units Description unit Cost of E/S/U 1 Beacon Light Cost $ 7,017.60 $ 7,017.60 Shipping and handling Cost $ 350.00 $ 350.00 NOMM"M7 7 Labor Total $ 4,802.40 Material total $ j 4,769.99 !� �� Subtotal $ 16,939.99 Allowable OH&P 10% $ 1,694.00 GRAND TOTAL(no pennies) $ 18,634 9L VOA 'v wo:osialubua-oll uy�u�:w,�h� �� Diu uy.�i�III sti�iui����M14.IV� 0�1 :�oa40 4 0 S 3 �sss s 1pMc d P. sz�ss�a`�we�w I1 t l l n I r 0�1 :u6lsap ow wns t II°. 6x➢ t s�� :'ON yo}a�S anu4 uoobe�anre ISLS fiZ/fiZ/fi0 :a}ep S1N :aleoS 9Z80ZI, :'ON qor 0�1 60L-3]V 6Z6-3 :'ON bulnneap o}}uauaalddnS OSd V 003.11Nf100 3023NOW :}oafoad JNUHJI� N0Iim:j1S80 :uolSlnay On i ON two H PAng — - cap WyNn, gM� 'n .......... � y o HUMNOR VI rm Ca° 2 s C i t� U � � IryryIII I O O W f I 0 o AP A a I ............ ...... .......... .. ...... ITS x k S x. __________ _______________________ b - MUMIT s® _ .dfi aG„ w:a e Ell, - `e a Page: 1 Quote LIG LIG Customer Number: 01-PED005 ii Quote Number: 0134570 Quote Date: 3/28/2023 Flight Light Inc. Expires On: 4/27/2023 2708 47th Avenue Sacramento,CA95822, USA Salesperson: Susan Slish https://flightlight.com susan.slish@flighflight.com US: +1 800 806 3548 Direct Line: 1-916-330-1077 Worldwide: +1 916 394 2800 Bill To: Ship To: Pedro Falcon Contractors, Inc. Pedro Falcon Contractors, Inc. 31160 Ave C 31160 Ave C Big Pine Key, FL 33043 Big Pine Key, FL 33043 United States United States ihor@pedrofalcon.com Confirm To: Ihor Rymaruk Ship Via Terms BEST WAY Visa/Master Card Item/Description UOM Qty Quoted Price Amount F L-81 OLNVRACD34B EA 6 $575.00 $3,450.00 L810 LED Red Double Obstruct Light 100-277V 3/4"Bottom Hub Night Vision Compatible FAA Approved FL-81051-1AC1 EA 1 $1,274.00 $1,274.00 LED Obstruction Light Controller 120VAC for one circuit of L81OLED obstruction lights (Up to 6 lights).Surge protection and photocell included.NEMA4X polycarbonate enclosure. FL-81OLNVRACS34B EA 2 $265.00 $530.00 L810 LED Red Single Obstruction Light 100-277 VAC,3/4"Bottom Hub Night Vision Compatible FL-81051-1AC1 EA 1 $1,274.00 $1,274.00 LED Obstruction Light Controller 120VAC for one circuit of L81OLED obstruction lights (Up to 6 lights).Surge protection and photocell included.NEMA4X polycarbonate enclosure. We do not have a resale certificate(exemption number)on file for you. Please submit your exemption/certificate number if you have one. Thank you! U.S.customers only. Net Order: $6,528.00 Freight Will Be Charged at Shipping We Appreciate Your Business Freight: $0.00 Manage Your Account and Track Your Order Online: htt.ps://store.flight.light..com Sales Tax: $0.00 Terms and Warranty: htt.ps://flight.light..com/terms Order Total: $6,528.00 USD Tax :dX96 Order 1t mn xAf th mx 7,0 6 Page: 1 Quote LIG LIG Customer Number: 01-PED005 ii Quote Number: 0134570 Quote Date: 3/28/2023 Flight Light Inc. Expires On: 4/27/2023 2708 47th Avenue Sacramento,CA95822, USA Salesperson: Susan Slish https://flightlight.com susan.slish@flighflight.com US: +1 800 806 3548 Direct Line: 1-916-330-1077 Worldwide: +1 916 394 2800 Bill To: Ship To: Pedro Falcon Contractors, Inc. Pedro Falcon Contractors, Inc. 31160 Ave C 31160 Ave C Big Pine Key, FL 33043 Big Pine Key, FL 33043 United States United States ihor@pedrofalcon.com Confirm To: Ihor Rymaruk Ship Via Terms BEST WAY Visa/Master Card Item/Description UOM Qty Quoted Price Amount F L-81 OLNVRACD34B EA 6 $575.00 $3,450.00 L810 LED Red Double Obstruct Light 100-277V 3/4"Bottom Hub Night Vision Compatible FAA Approved FL-81051-1AC1 EA 1 $1,274.00 $1,274.00 LED Obstruction Light Controller 120VAC for one circuit of L81OLED obstruction lights (Up to 6 lights).Surge protection and photocell included.NEMA4X polycarbonate enclosure. FL-81OLNVRACS34B EA 2 $265.00 $530.00 L810 LED Red Single Obstruction Light 100-277 VAC,3/4"Bottom Hub Night Vision Compatible FL-81051-1AC1 EA 1 $1,274.00 $1,274.00 LED Obstruction Light Controller 120VAC for one circuit of L81OLED obstruction lights (Up to 6 lights).Surge protection and photocell included.NEMA4X polycarbonate enclosure. We do not have a resale certificate(exemption number)on file for you. Please submit your exemption/certificate number if you have one. Thank you! U.S.customers only. Net Order: $6,528.00 Freight Will Be Charged at Shipping We Appreciate Your Business Freight: $0.00 Manage Your Account and Track Your Order Online: htt.ps://store.flight.light..com Sales Tax: $0.00 Terms and Warranty: htt.ps://flight.light..com/terms Order Total: $6,528.00 USD \ \ q < u / q a CN \\ co\ § z \ � \ i * ) lek co \ u ± n a CD \ � cr k \ Q d � E f / k $ U. c § � / f 2 Q « � � u wo \ \ / k2Ww § w } \ 0 2 wm M / w z 0 / I z E w o 0 q g w 7 cow j k § z o 7 ± � _ z \ / ) / \ 0 § ® � a § = m 0 co o K _ z 2 0 q \ 0- \ C § / & \ L 2 \ \ tm z \ i 0 coa / � k 7 < Lu CO w § \ / ) ± § \ � � CD 0 \ E � I � / ] ® c O oo Ems # % m G @ 2 2 O 0 ] t o � � z z g / 7 [ E} CL 2 a e 320E w } k co x 0 � M co \ C/) co LU r & 0 a CL / w 0 U. / \ bi z \ \ U) / LU § 0 / § §0- FL Keys Marathon Airport Non- Aeronautical Use Building (EOS) Beacon Lights Submittal Specification Section 26 5150 Paragraph: N/A Pedro Falcon Electrical Contractors, Inc. 31160 Ave C Big Pine Key, Florida 33043 Electrical Project Manager Roman Sviridenko Rom an(a,pedrofalcon.com 305-872-2200 (Ext. 27) "LIG tN . Flight Light Inc. 2708 47th Avenue Sacramento,CA 95822, USA http,,:s://flightlight.co m US: +1 800 806 3548 Worldwide: +1 916 394 2800 Item/Description UOM Qty Quoted FL-81 OLNVRACD34B EA 6 r=o, L810 LED Red Double Obstruct Light 100-277V 3/4"Bottom Hub Night Vision Compatible � „q 9G i•fiv: a FAAApproved WOO), 'tiW iglw it 55 L.fr,, FL-81051-1AC1 EA 1 LED Obstruction Light Controller 120VAC for ;F9 dui one circuit of L81OLED obstruction lights gat (Up to 6 lights).Surge protection and photocell included.NEMA 4X polycarbonateAl enclosure. FL-81 OLNVRACS34B EA 2 L810 LED Red Single Obstruction Light 100-277 VAC,3/4"Bottom Hub Night Vision Compatible ti iw: r tip i.m. fir 2 P, u FL-81051-1AC1 EA 1 f, LED Obstruction Light Controller 120VAC for lot one circuit of L81OLED obstruction lights d � (Up to 6 lights).Surge protection and photocell included.NEMA 4X polycarbonate enclosure. L LI MWI-05-039—Rev. B 1f aNe of Contents 1. Introduction.......................................................................................................................................... 1.1 About the manual................................................................................................................................ 2. Safety Measures.................................................................................................................................... 3. Installation ............................................................................................................................................ 3.1Wiring Diagram.................................................................................................................................... 3.2 Single Head Obstruction Lights........................................................................................................... 3.2.1 Single Head Obstruction Light with Photocell ............................................................................. 3.2.2 Mounting Options:....................................................................................................................... 3.3 Dual Head Obstruction Light............................................................................................................... 3.3.1 Dual Head Obstruction Light with Photocell................................................................................ 3.3.2 Dual Head Obstruction Light with Flasher and Photocell............................................................ 3.3.3 Dual Head Obstruction Light with Transfer Relay........................................................................ 3.3.4 Dual Head Obstruction Light with Transfer Relay and Photocell................................................. 3.3.2 Mounting Options:....................................................................................................................... 4.Replacement Parts.................................................................................................................................... 5. Maintenance and Repair..................................................................................................................... 6. Limited Warranty................................................................................................................................ L LI MWI-05-039—Rev. B 1. hr'n t irod u c ii o ire The Flight Light model L810 NVG compatible obstruction light provides an LED-based solution to the FAA style of steady burning red obstruction light. The product complies completely with FAA Advisory Circular AC 150/5345-43J and FAA EB-67D and is certified to these latest standards. Input Voltage: 100-277VAC, 12-48VDC Power Consumption for lights with IR: 3.4W for DC and 4W for AC The light output wavelengths: Red 615nm, Infrared(I R) 860 nm Applicable Specifications: FAA AC 150/5345-43J plus FAA supplemental requirements for LED light source EB-67 Operating Temperature Range: 55 to +55 Celsius; -67 to +131 Fahrenheit Humidity: to 95% relative humidity Wind: Wind speeds up 150 mph Wind Blown Rain: Exposure to wind-blown rain from any direction Salt Fog: Exposure to salt-laden atmosphere The installation and maintenance should be done by authorized personnel only. For questions or guidance during the installation process,please contact our office. Our engineers and technicians are always available to help you. Phone number: 1-800-806-3548 (USA) 1-916-394-2800 OR send an email request to sak s(d �1 �� ..................... �a. u��..�....�°�r.�z 1.1 About the man u l This manual contains important information regarding the safety, operation, and maintenance of this product. Before using the product,read and understand all cautions warning,instructions, and product labels. Failure to do so could result in injury and/or void the warranty. 1 L LI MWI-05-039—Rev. B 2. Safety Measures You must know whether your lighting system is powered by AC or DC before installing the fixture. AC models work on a range of 100 to 277VAC and DC models operate from 12 to 48VDC. The lights are designed to be installed in a parallel circuit, which maintains a constant voltage and brightness for all lights. Ensure power is off before installing or servicing lighting fixtures! Follow the local electrical code! Make sure the equipment is rated and approved for the environment in which you are intending to use it. Do not operate this equipment in humid, flammable, or explosive environments unless it has been rated for safe operation in these environments. Use only electrical wire of sufficient gauge and insulation to handle the rated current and voltage demand. Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment. Protect components from harsh environment conditions. Protect equipment with safety devices as specified by applicable safety regulations. Before starting this equipment, check all safety interlocks, fire—detection systems, and protective devices such as panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not working properly. Never operate equipment with a known malfunction. Do not attempt to operate or service electrical equipment if standing water is present. Do not touch exposed electrical connections on equipment while the power is ON! Wiring and electrical design should be authorized by an electrical contractor. To provide maximum protection from surges, ensure that the system ground is tested and provides less than 25 ohms to ground resistance. 2 L LI MWI-05-039—Rev. B . �iris t doin The FAA has published guide specifications for the installation and maintenance of obstruction lighting products. FAA advisory circulars may be obtained by direct internet access or by contacting FAA. Direct Internet Access: 9L ulrll r„ /n� ;��ud .�:. u�;cr Cj r(.°u.flar/AC 70 746(,)_- ............... FAA AC 70/7460-1 L The installation of a new complete L810 LED light is similar to that of an incandescent light source assembly. 1. Verify that all supply power is off 2. Use the below wiring diagram and ensure your incoming power is matching the voltage the light was built for. 3. Connect the wires from the fixture to the wires from the power source 4. Make sure the connection is done in a protected, waterproof enclosure. 3A Wiring Diagram UJ y a U. GRD I 1 12AS VDC 100.277 VAC 3 LI MWI-05-039—Rev. B Installation and Maintenance Manual 1 G 'f0 e# I Currently mounting option is 3/4if Threaded Bottom Hub. Steady Burning Red Obstruction Light FAA Type L81OLED Night Vision Compatible Tel: 800.806.3548 (USA) or 1.916.394.2800 IG �.... . ..... 0 2708 471h Avenue, Sacramento, CA 95822-3806 LI MWI-05-039—Rev. B "° IIII 4"" uuuuuuuuuW'uuuuuuu �.2. Sing Ie Ideac] E structi0ri L.i g Fits G i f i Height: 9" Width: 5.75" Weight: 3.30 Lbs 3.2.1 Single Head Obstruction Light with Photocell f r Height: 9" Width: 10.5" Weight: 4.10 Lbs 4 MADE IN 0 "W III RUC"III III�III Nq l�����]tiw�I I III imW Other available GHT LIGHT mc. a L-810 LED Night Vision Com atibl g p Steady-Burning Red Obstruction Light Optional Low Optional 2" Surface Mount Pole Mount Compliance and Applications • ETL Certified L-810: FAA AC 150/5345-43J; EB-67D • IP67 CertifiedM,,� 6 • Certified FCC 47 CFR, Part 15:2020, §15.107 and §15.109,Class 1nil+ett"tek 'w rp�;' �� lle., ii a rvwr,i ��IIIIII�NIII Compliant to: • ICAO Annex 14, Low Intensity Obstacle Light,Type B ;r9 • DGAC of Mexico • MIL-C-7989 IP67 Our Night Vision Compatible, omni-directional, red,steady-burning, Shown with LED obstruction light is designed for marking tall structures such as Riser, Frangible Single L-810 LED buildings,towers, masts, cranes, meteorological towers, chimneys Coupling and Night Vision Compatible and other hazards to aircraft.This energy-saving LED light is a Floor Flange Obstruction Light direct replacement for incandescent fixtures, providing years of reli- able and maintenance-free operation.Available in single,double, and retrofit configurations;optional solar drive package. What Does NVG Friendly Mean? Both the FAA and Transport Canada have issued safety alerts warning that common LED obstruction lights pose a hazard to pilots using Night Vision Goggles (NVGs).This is due to the fact that NVGs typically use filters to block cockpit lighting from saturating the imaging system.This has the unintended effect of Night Vision Compatible Obstruction Light making LED obstruction lights invisible to pilots. • Self-contained wiring compartment eliminates additional boxes In response,we have incorporated NVG Friendly technology • Weather/corrosion resistant into our fixture (IR 860 nm peak intensity), giving pilots using • IP67 Ingress Protection rating for dust and water night vision goggles unmatched visibility of airfield perimeters, • Lens made from durable, UV-stabilized LEXAN polycarbonate buildings,and towers.The L810LEDNV light is the first LED • Resistant to shock and vibration L-810 available to ensure that your structure is visible to all • Operates from -67°F to 13loF (-55°C to +55°C) pilots, making it the first true LED replacement for incandescent • 5 year warranty obstruction lights. Specifications Why Our L81OLEDNV is Better • Construction: Machined aluminum • Direct replacement for existing incandescent light • Power Consumption: 3AW(DC);4W(AC) • Lasts up to 10 times longer than an incandescent light • Power Source: 100-277 VAC, 12-48 VDC • Uses 96% less power than an incandescent light • Intensity: 32.5 candelas • Night Vision Goggle & NVIS Compatible • Light Output Wavelength: Red 615 nm, Infrared (IR) 860 nm • No regular maintenance • Dimensions: 5.65" dia.x 7.75" height (single) • Available in single and dual configurations with bottom or • Weight: 3.2 lb. (single); 7 lb. (double) side conduit outlets • LED Estimated Lifetime: 70,000+ hours • Can be operated in steady-burning or flashing mode • IP Rating: IP67 (controller not supplied) • Wind Loading: Effective Projected Area of the L-810 with sin- • Photocell option for automatic activation at night gle mounting base is 23.125 square-inches +1.800.806.3548 USA light Light Inc., 2708 47th Ave. +1.916.394.2800 Worldwide Sacramento, CA, 95822, USA +1.916.394.2809 Fax Product specifications may be subject to change without prior notice.Verify current specifications when ordering.0 Flight Light Inc.1 7/11/2022 fall S ll llei)f.if llON II.JIKCfl N II`n MADE IN USA LIHT FLIGHT GINC. Spare Parts1111 0011 a 38 Part Number Description I ---- FL-81 OLEDNV AC 100-277 VAC LED NV Replacement Light Head 1 R V „ T i FL-81 OLEDNV DC 12-48 VDC LED NV F l 1 - Replacement Light Head I J w z z Wire U w � a z w a w j Color w Guide Shipping Information: C143,51mmjl Single: 3.2 lb. (1.45 kg);Carton: 10" x 10" x 10" L (N) GRD + H GRD Double: 7 lb. (3.17 kg);Carton: 15" x 15" x 10" 100-277 VAC 12-48 VDC L-810 LED Ordering Codes Fixture Color Power Fixture Style Mounting Options FL-81 OLNV R: Red AC: 100-277 VAC S: Si le 34B: 3/4 Hub- Bottom P: Photocell DC: 12-48 VDC D:D le 10B: 1" Hub- Bottom T1: 120VAC Transfer Relay 345: 3/4" Hub-Side T2: 240VAC Transfer Relay 105: 1" Hub-Side MT: Marine Treated FF: Floor Flange LSM:Low Surface Mount' PM: 2" Pole Mount For single option only. 2 each Single Obstruction Lighting Controls Lighting controls are designed for use when multiple obstruction light fixtures are to be controlled with common electronics.The electronic control module comes in a cast iron device box with threaded hubs on both top and bottom. Replacement modules (controls without device box) are also available upon request. Photocells • Model 81020: 105-305VAC, 1000W photocell. FAA style photocells activate at 35 ft-cd and turn off at 52 ft-cd. Instant ON photocell has 3-5 second time delay that prevents activation and Model 81020 de-activation from momentary light conditions. Does not come with device box, includes 1/2" threaded male fitting. • Model 81021: 120/240VAC,480OW photocell. Meets FAA/FCC requirements for obstruction lighting. Energized at 35 ft-cd and de-energized at 60 ft-cd.Time delay eliminates contact chatter. Contains dual t� 20A load contacts. Front plastic housing mounts to cast aluminum junction box(included). • Model 81022: Hazardous Location Photocontrol Unit. Outdoor lighting control for exterior lighting in hazardous locations: explosion proof, dust-ignition proof, and weatherproof. Nominal Voltage 50/60 Hz: 120/208/240/277VAC.Voltage Range: 105-305. Housing: sand cast cop- per-free aluminum - epoxy powder coated. Model 81021 Photocell Ordering Codes Part Number Description FL-81020 Photocell only(105-305VAC, 1000W max) FL-81021 Photocell with aluminum box(120VAC,480OW max) ' FL-81021-2 Photocell with aluminum box(240VAC,480OW max) FL-81022 Hazardous Location Photocontrol Unit(120/208/240/277VAC) Model 81022 +1.800.806.3548 USA ��r���r���r,llllliiffllA�lall'iiffll��l:,a::oirrl light Light Inc., 2708 47th Ave. +1.916.394.2800 Worldwide ur 111 :aN f llll'iiffll�rlallli lam:cairn Sacramento, CA, 95822, USA +1.91 6.394.2809 Fax Product specifications may he subject to change without prior notice.Verify current specifications when ordering.©Flight Light Inc.1 711 1 2022 L LI MWI-05-039—Rev. B 3.2.2 Mounting Options: A."S„"„Low..5urfidce Mount " 1. Mount box to surface 2. Install fittings or conduit using sealiAv com und on threads. 3. Pull supply wires into box. 4. Thread the light into the cover and run t�wires through the top hole and through the gasket. See picture below. Connect/Splice then to ,e incoming power cables. 5. Attach system ground wire under held of grey} screw in box. 6. Center cover gasket evenly. Locat 'pre-perforat" l holes in the gasket and install the gasket so they align with the mountin les in the box. I „stall cover with the two screws provided. 7. Use caulking around cover. / 8. Cover the conduits that are ot used with the plugs prA ded. " 5 FL-81OLNVRACD34B L810 LED Red Double Obstruct Light 100-277V 3/4" Bottom Hub Night Vision Compatible FAA Approved IL1 � WI-0 a-0 ' _. Rev. B Height: 9" r , Ut ,d Currently mounting option is 3/4" Threaded Bottom Hub. 10t.hei- available oj)flonr 1- t 10 U nt. are the saiiier i- single obStllld. light dpl MADE f. II n a..11 the I)f. II III�. II'q II..III C u II N N ..r. .... ...., ...., '9!! .... .... .... ....... . LIG�LIGHT' F INS '�I Spare Parts 0011 a 38" Part Number Description I ---- FL-81 OLEDNV AC 100-277 VAC LED NV Replacement Light Head „ T FL-81 OLEDNV DC 12-48 VDC LED NV F Replacement Light Head I It se w z se z Wire w U w yrr — ,�, Color a z a Guide w Jr, Shipping Information: C143,51111tpfl Single: 3.2 lb. (1.45 kg);Carton: 10" x 10" x 10" L (N) GRD + H GRD Double: 7 lb. (3.17 kg);Carton: 15" x 15" x 10" 100-277 VAC 12-48 VDC L-810 LED Ordering Codes Fixture Color Power Fixture Style Mounting Options FL-81OLNV �:­Rec1 AC: 100-277 VAC , S: Single 34B: 3/4 Hub- Bottom P: Photocell DC: 12-48 VDC D ouble 1 OB: 1" Hub- Bottom T1: 120VAC Transfer Relay 345: 3/4" Hub-Side T2: 240VAC Transfer Relay 105: 1" Hub-Side MT: Marine Treated FF: Floor Flange LSM:Low Surface Mount' PM: 2" Pole Mount For single option only. 6 each T7cyizble Obstruction Lighting Controls Lighting controls are designed for use when multiple obstruction light fixtures are to be controlled with common electronics.The electronic control module comes in a cast iron device box with threaded hubs on both top and bottom. Replacement modules (controls without device box) are also available upon request. Photocells • Model 81020: 105-305VAC, 1000W photocell. FAA style photocells activate at 35 ft-cd and turn off at 52 ft-cd. Instant ON photocell has 3-5 second time delay that prevents activation and Model 81020 de-activation from momentary light conditions. Does not come with device box, includes 1/2" threaded male fitting. • Model 81021: 120/240VAC,480OW photocell. Meets FAA/FCC requirements for obstruction lighting. Energized at 35 ft-cd and de-energized at 60 ft-cd.Time delay eliminates contact chatter. Contains dual t� 20A load contacts. Front plastic housing mounts to cast aluminum junction box(included). • Model 81022: Hazardous Location Photocontrol Unit. Outdoor lighting control for exterior lighting in hazardous locations: explosion proof, dust-ignition proof, and weatherproof. Nominal Voltage 50/60 Hz: 120/208/240/277VAC.Voltage Range: 105-305. Housing: sand cast cop- per-free aluminum - epoxy powder coated. Model 81021 Photocell Ordering Codes Part Number Description FL-81020 Photocell only(105-305VAC, 1000W max) FL-81021 Photocell with aluminum box(120VAC,480OW max) ' FL-81021-2 Photocell with aluminum box(240VAC,480OW max) FL-81022 Hazardous Location Photocontrol Unit(120/208/240/277VAC) Model 81022 +1.800.806.3548 USA ��r���r���r,llllliiffl��lall'iiffll��l:,a::oirn light Light Inc., 2708 47th Ave. +1.916.394.2800 Worldwide a 111 :aN f llll'iiffllhlallli lam:cairn Sacramento, CA, 95822, USA +1.91 6.394.2809 Fax Product specifications may he subject to change without prior notice.Verify current specifications when ordering.©Flight Light Inc.1 7/112022 L LI MWI-05-039—Rev. B 3.3.1 Dual Head Obsihilction Light with Photocell j W�, nmm 1�1II u i � i 3.3.2 Dual Head Obstruction Light wit lasher and Photorll earl, �t00 Height: 15 Width: I � Weight: 10.20 Lbs � 4 l p � i 4 d 6 MWI-05-039—Rev. B 3.3.3 Dua1`^^^Head Obstruction Light with Transfer Relay Height: 14" r Width: 11" t,6 Weight: 10.50 Lbs 3.3.4 Dual Head Obstruction Light with�fransfer Relay and°""'R„ atacell Height: 14" Width: I Weight: 11.25 Lbs 7 -,-4� III � T NIS Is s'NCINC- MANT5039—Rev. B 3A,2 Mounting Options: A. F'Npr Flange For a quick installation on top of a flat surface, we offer the 6" Diameter Flor Flange with 2" thread. The connection to the floor flange is done , through our FAA 2" Fran gie Floor flange. The bolts for the floor fl ge are not provided � by Flight Light. 6.5" Flange Geis. 11125" .75"' Dia. Fo, 5/, Bait size S — -- S,F- SIN, SIN SIN, S SIN N, r 3 3125 , .625' i M 11� 1/2 threads Per Inch, �� �NF"��i e-�i�e,, Is Is �SIN,� 0.W 1fq mad Ygager ent ........, ....,.5' Bolt Circile ... ......... ..... 67S, 8 L LI MWI-05-039—Rev. B 4. IRep�aceiment IParts No. Part Number Part Description 1. FL-81OLEDNV-AC 100-277 VAC LED NV Replacement Light Head 2. FL-81OLEDNV-DC 12-48 VDC LED NV Replacement Light Head 3. 22-SK4545 Clamp Ring .... 4. 22-SK4454 Neoprene Gasket S. 12-SB3/SB4 Single Casting L-810 6. 12-DB3/DB4 Double Casting L-810 1, 3 W Jl% i i x�l i q a 5 i 9 L LI MWI-05-039—Rev. B 1 2 i ����- �V V �11I'r�ii7rrygmlulOruupoic%'i � u 10 UT L�+ �T LI MWI-05-039—Rev. B 5. IMahritenance and Repahr No regularly scheduled maintenance is required for the unit. Flight Light warranties the light output of the L810LED to meet and exceed FAA requirements for a five-year period. Life time expectancy is 70,000+hours. The LED board is sealed inside the top head assembly. In case of failure the entire engine must be replaced. 1. Ensure power is off before servicing the lighting fixture 2. Open the Clamp Ring that is holding the top assembly and the bottom casting together 3. Remove the existing engine 4. Run the wires from the new engine through the bottom casting and position the unit over the gasket located in the bottom casting 5. Secure the unit by closing the clamp ring The functionality of the Flight Light L810LED Obstruction lights is not affected by their use in conjunction with another LED lights or another manufacture's LED obstruction lights. The performance and life time expectancy of the Flight Light L810LED obstruction light(s) may be affected if controlled by another manufacture's controller. In consequence, if the lights are used with another's manufacture controller, the warranty will be voided. We don't recommend using our L810LED obstruction lights with another controller,but our FL-81051 Series. 11 L LI MWI-05-039—Rev. B 6. Lii lm ited Warranty Duration of the Warranty: Flight Light Inc. warrants all of the goods which it has manufactured to be free of material defects for the following durations. Lamps: For a period of 90 days from the date of shipment to Buyer. Product liability is limited to lamp replacement and does not include incidental labor. FAA products: For a period of one year from the date of installation or two years from the date of shipment to Buyer. LED Light Fixtures: For a period of 5 years from the date of shipment to Buyer. Buyer's Remedies: If any such goods are found to be materially defective within the warranty period, Flight Light Inc. agrees to attempt to repair, and if unable to repair, to replace the defective goods without charge to Buyer. Buyer's remedy with respect to such goods is limited to repair or replacement. For goods not manufactured by FLI, Buyer agrees to accept as its sole remedy the warranty, if any, offered by the manufacturer or manufacturers of such goods. FLI makes no warranties, express or implied, other than those stated in this paragraph. Warranty Exclusions: Flight Light Inc. shall not be liable under this warranty if any of the following conditions apply: 1) Unauthorized personnel attempt any repairs to Flight Light Inc. products without Flight Light Inc. consent. 2) Products are damaged by natural phenomenon, misuse, abuse, accident, alteration, or incorrect electrical current or voltage. 3) Products are improperly installed, or damaged in shipping. Warranty Limitations FLI makes no warranties, express or implied, other than those stated herein. FLI does not warranty the workmanship of the installer, damage caused by acts of nature,vandalism, improper installation, or damage caused by improper maintenance.The warranty period of LED fixtures covered under the 5-year system warranty is reduced to two years when fixtures are subjected to abrasive materials or chemicals. FLI reserves the right to either repair or replace any defective component covered under the terms of any of its warranties. FLI is not an engineering firm and makes no expressed or implied warranty as to the applicability of its products or systems in any specific situation, application or location: such decisions are the responsibility of the owner, design engineer and/or others.Therefore, as to all goods sold by FLI, FLI hereby disclaims any implied warranty of merchantability or implied warranty of fitness for a particular purpose and Buyer agrees that FLI shall not be liable for any special, indirect, incidental, consequential or liquidated damages of any kind, whether the Buyer's or any other claim is based upon contract,tort or any other legal theory. 12 OPERATION AND MAINTENANCE MANUAL FL-81051 -1 AC1 FL- 101 lr, OBSTRUCTION LIGHTING CONTROLLER CONFIGURATION: 1 CIRCUIT OF L-81OLED SINGLE OBSTRUCTION LIGHTS INPUT VOLTAGE: 120VAC THIS MANUAL CONTAINS IMPORTANT PERFORMANCE, MAINTENANCE AND SAFETY INFORMATION. PLEASE READ THE MANUAL BEFORE INSTALLING THE LIGHT SYSTEM, AND KEEP THE MANUAL HANDY FOR FUTURE REFERENCE Rev A. 3/8/2022 PART I INTRODUCTION AND SPECIFICATIONS The Flight Light Inc. (Model FL-81051-1 AC1) Obstruction Lighting Controller is designed to control and monitor the operation of 1 (one) circuit of single LED obstruction lights (Flight Light P/N: L810LED-AC or NV-1-810LED-AC). One circuit can monitor up to six (6) single head obstruction lights. One Alarm/transfer (120VAC) relay and Alarm (Dry Contacts) relay per circuit. Power Requirements: Input: 120VAC, 10A, 50/601-lz (Standard) Output: 120VAC. 10A MAX (5A per Circuit) Enclosure: The system is supplied in a polycarbonate enclosure with a NEMA 4X rating. Theory of Operation: Each controller is capable of powering and monitoring one (1) circuit of up to six (6) L-810 LED single type obstruction lights per circuit. When the light fixture that is being monitored fails, the alarm device wired to the ALARM 120VAC (Blue) terminal block will activate. The ALARM Relay (Dry Contacts) will also change state from Normally Open to Normally Closed. The alarm condition will remain until the light fixture issue is corrected. Upon replacement of the faulty light, this will deactivate the alarm condition. The ALARM Relay will also return to Normally Closed. If more than one light is installed per circuit, the alarm will not indicate which light fixture is faulty, it will only indicate that one of the light fixtures that is being monitored has failed. he "120VAC II U III II��1, III uUIlk��), Ilk ocllk l connected to tlll�me I a reulired to Ilfe a devliice Iq'I „IIIgp IIICp:�:�m„iii:��SII IIP'tlll i that liia sl ecliifliied to oll erate wliitlllh ("120VAC Illl11l ut) Photocell: 120VAC Photocell. Flight Light P/N: 68-6390FAA 1 PART II Safety Measures Ensure power is off before installing or servicing lighting controller! Follow the local electrical code! Make sure the equipment is rated and approved for the environment in which you are intending to use it. Do not operate this equipment in humid, flammable, or explosive environments unless it has been rated for safe operation in these environments. Use only electrical wire of sufficient gauge and insulation to handle the rated current and voltage demand. Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment. Protect components from harsh environment conditions. Protect equipment with safety devices as specified by applicable safety regulations. Before starting this equipment, check all safety interlocks, fire—detection systems, and protective devices such as panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not working properly. Never operate equipment with a known malfunction. Do not attempt to operate or service electrical equipment if standing water is present. Do not touch exposed electrical connections on equipment while the power is ON! Wiring and electrical design should be authorized by an electrical contractor. 2 PART I I I INSTALLATION 1 MOUNTING THE CONTROLLER * � ■uw�n�n�n�n�n�na i unwunnau� u � k 1 i �fu Jl o. .. Enclosure Over al! Dimension:Dimension:s Mounting Hol'e L yolut a) The controller can be installed at the base of structure or in an equipment building. Power wiring to the controller should be in accordance with local methods and National Electrical Codes (NEC) b) When selecting a mounting location it is best not to mount the enclosure in direct sunlight, or next to a heat source. c) The Obstruction Light Controller enclosure is a polycarbonate enclosure with a NEMA 4x rating, however, if installed outdoors necessary precaution need to be taken to ensure a water-resistant installation. d) If the Obstruction Light Controller is installed indoors, ensure a minimum 3 feet distance from any other electrical equipment. e) The enclosure is usually mounted to a wall utilizing the four mounting holes located on the enclosure's mounting tabs (mounting hardware supplied by installer). 3 f) It is recommended to place two holes in the bottom of the enclosure for conduit fittings, one for incoming power and one for the output. Fittings must be of suitable type and rating to maintain water tightness of the enclosure. kq MII���Id /ioc��i �M flfl � IONT /J � ipf4W9aYbboP�a�fnM cewx�w�ny /rl/� �7 fo��ilnJrll, � YµV`��naa bxmm R Ll AtM.aa P 4�� v. � fll'@atlw u„IIT&WM %�� r ti. s „< i 4 [AC TH ..... m -------------- N oo oo I I 0 z M fl 0 PHI CELL Sates,andi Teich nical Support Telephone(916)139,4-280,0 1 4f � Ilw w@tli tl lwt,t u w ww,f6ghtli' t..Ca irn 2 INPUT POWER WIRING ■ Utility wiring to the controller should be in accordance with local methods and National Electrical Codes (NEC). 120VAC Max. 10A Max. ■ Connect incoming AC line to the controller's AC INPUT terminal block marked "L" ■ Connect the neutral wire to the controller's AC INPUT terminal block marked "N" ■ Connect the ground wire to the controller's AC INPUT terminal block marked "GROUND SYMBOL" 3 CIRCUIT# 1 WIRING PRIMARY LIGHT FIXTURE (MONITORED LIGHT FIXTURE) ■ Connect light fixture's line (black) wire to the controller's AC OUTPUT (BLACK) terminal block marked "LINE" ■ Connect the light fixture's neutral (white) wire to the controller's AC OUTPUT (WHITE) terminal block marked "NEUTRAL" ■ Connect the light fixture's ground (green) wire to the AC OUTPUT (GREEN) terminal block marked "GROUND" ALARM/TRANSFER DEVICE (LIGHT, BUZZER, ETC.) ■ Connect the secondary light fixture and alarm device's line (black) wire to the controller's AC OUTPUT (BLUE) terminal block marked "ALARM 120VAC" ■ Connect the secondary light fixture and alarm device's neutral (white) wire to the controller's AC OUTPUT (WHITE) terminal block marked "NEUTRAL" 5 • Connect the secondary light fixture and alarm device's ground (green) wire to the AC OUTPUT (GREEN) terminal block marked "GROUND" ALARM RELAY 250VAC IIMAX, 0 ) ■ #14 NO (Normally Open) ■ #12 NC (Normally Closed) ■ #11 COM (Common) 4 PHOTOCELL WIRING Please see table below. In order to use the photocell functionality of the controller, a 120 VAC voltage photocell (Flight Light P/N: 68-6390FAA) must be wired to the photocell terminal block. Photocell Wiring Photocell Wire Terminal Block Color RED LOAD RED WHITE NEUTRAL (WHITE) BLACK LINE BLACK 120VAC, 1000W photocell. FAA style photocells activate at 35 ft-cd and turn off at 58 ft- cd. A 45 second time delay prevents activation and de-activation from momentary light conditions. 5 PHOTOCELL/OVERRIDE SWITCH The controller can be operated with the light fixtures operating 24/7 (Set switch to Override) or light fixtures operating during the night/dark only (Set Switch to Photocell). 6 CIRCUIT CALIBRATION Ste) .t Each circuit needs to be calibrated to the amount of lights connected to each circuit. To calibrate, connect the fixtures to the circuit (Maximum 6 single head obstruction light fixtures per circuit). Locate the FAULT red LED. The FAULT LED is located on the black box (sensor module). With all your light fixtures connected to the controller, turn ON the power to the controller with the circuit breaker and verify that the obstruction light fixtures turn ON. (See Photo 1) 6 U ��r II III �f✓ I F Upper Rotary Switch (AT) uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuul�UlU�Jl ��Uill. �, I���' 1 lr , Lower Rotary uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu �`� �� Switch (Al) FAULT LED %: y TI, PHOTO 1 Stqp 2 With the L-810 light fixtures powered ON, to calibrate slowly rotate the Lower Rotary Switch (Al) clockwise until the FAULT LED turns ON. As soon as the FAULT LED turns ON, stop rotating the switch. (See Photo 2) 1 � III vrl IJIIIII�i��V' p 1,I VVVV �� I� iir II00 IIY"� IIPP00 III"' PHOTO 2 7 Stelp 3 With the FAULT LED turned ON, now very slowly and gently turn the rotary switch (Al) counterclockwise until the FAULT LED turns OFF. As soon as the FAULT LED turns OFF and you hear a click, stop rotating the rotary switch. The circuit is now calibrated to the number of lights connected. Maximum six (6) single head obstruction light fixtures per circuit. See PHOTO 3. fll��i '�°��� t u /rrra�ou�r�uif�fi400m a rW, i I 00I PHOTO 3 Stelp 4,, The Upper Rotary Switch (AT) is to set the time delay (in seconds) when a failure occurs for the controller to set the alarm. The delay can be set in the range of 0.5 to 50 seconds. Adjust the time delay per your application/requirements. See Photo 4. ill idu IVV i '`tiv'17"+V G��I�u� lulu'II j III° Upper Rotary uuuuuuuuuu�ip Switch (AT) �r III PHOTO 4 8 MADE INN USAO B S I W,J C I '4..F \t I., ��..� W,'4..F l I CO 1 I I I . W, GHT LIGHT FL ,Nc. LED Obstruction t: ''L htng Controller f with Transfer Relay & � Alarm Relay FL-81051 Applications Our FL-81051 FED obstruction lighting controllers are designed to reliably monitor the proper operation of the latest low-power � fai�/i/��p/������,,,� FED obstruction lights, with an array of dry alarm contacts to report on all aspects of system health. ' ' Features 4 Circuit Configuration • AC input - 120V AC, 240V AC, or 277V AC • DC input - 24V DC only • Sophisticated current sensing enables reliable monitoring of the latest low-power LED obstruction lights • Factory configured for up to 4 circuits of L-810 LED lights • Monitor up to 6 illuminated head engines (single L-810 LED Circuit 1 Circuit 2 Circuit 3 Circuit 4 lights) per circuit (24 per controller) • Each circuit shares a common transfer relay and alarm relay • Transfer Relay Mode: In the event of a failure, all double lights in a circuit will switch to the backup second head engine 4 Circuit Example: • Alarm Mode: In the event of a failure, alarm relay will indicate Maximum 6 illumi- a fault in the circuit (if there are multiple lights in a circuit, the FL-81051 alarm doesn't indicate which light failed) nated head engines Controller • Controller can be configured to operate L-810 sidelights in per circuit (24 per flashing or steady-burn mode (flashing isn't a standard feature) controller) • Controller powers lights even if the photocell fails • FAA photocell included • User-friendly crotectiononnpectors Integrated• surge y t i • Resistant to corrosion, shock and vibration 44 m� 4 • Operates from -67° F to +131° F (-55° C to +55° C) • 2 year warranty 1 '' Specifications a • Input 60Hz, orPower: 1DC V AC 50/60Hz, 240V AC 50/60Hz, 277V AC Mechanical Dimensions • Enclosure Rating: NEMA 4x Polycarbonate (15.37"H x Ordering Codes 13.28"W x 7.13°D) Model #of L-810 Light Circuits' Input Voltage Option • Controllers requiring 3-4 circuits and a flasher will be installed in a larger NEMA 4 Polycarbonate Enclosure (19.2"H x 14.6"W x 7 8"D) FL 81051 1:One Circuit:Maximum 6 AC1: 120VAC F:Flasher • Surge Protection: MOV illuminated head engines AC2:240VAC g 2:Two Circuits:Maximum 12 AC3:277VAC • Alarm Relay Type: Dry Contacts, Form "C", 250V AC Max, 6A illuminated head engines DC:24VDC • Individual Light Monitoring:There can only be one single, 3:Three Circuits:Maximum 18 double or double light with transfer relay per circuit illuminated head engines 2 year limited warrant 4:Four Circuits:Maximum 24 • Warrant : Y Y Y illuminated head engines • Compatibility: Controller will only work with L-810 LED Maximum 4 circuits per controller.Maximum 6 illuminated head engines obstruction lights with a power consumption between 3-7VA (single L-810 LED lights)per circuit(24 per controller). per light fixture. z Controller will convert 277VAC input to 120VAC output. +1.800.806.3548 USA www,flllglhitlllght,coiai Flight Light Inc., 2708 47th Ave. +1.916.394.2800 Worldwide Sacramento, CA, 95822, USA +1.91 6.394.2809 Fax Product specifications may be subject to change without prior notice.Verify current specifications when ordering.©Flight Light Inc.12/1/2022 MAP, (D I.N S I IR U 4.. (D II U ., GIII II 4..(D II U I IR(D IE IR GHT LIGHT FLI Jrc AAO 46464 4644 #A 44 ,t tt * Circuit 1 Circuit 2 Circuit 3 Circuit 4 Alarms Transfer Relay Mode: 1 ��J3 4 In the event of a failure, all double lights in a circuit FL-81051 will switch to the backup second head engine Controller m9464 AAAA 00 444 444 AA I& 1& 4446 Circuit 1 Circuit 2 Circuit 3 Circuit 4 Alarm Mode: Alarms In the event of a failure, 2 3 4 alarm relay will indicate a fault in the circuit (if there are multiple lights in a FL-81051 circuit, the alarm doesn't indicate which light failed) Controller +1.800.806.3548 USA Flight Light Inc., 2708 47th Ave. +1.916.394.2800 Worldwide sa�es@f�'gIV"iit 'IgI"iit.c:oirm Sacramento, CA, 95822, USA +1.91 6.394.2809 Fax Product specifications maybe subject to change without prior notice.Verify current specifications when ordering.©Flight Light Inc.12/1/2022 MAP, (D I.N S I IR U 4.. (D II U ., GIII II I 4..(D II U I IR(D IE IR GHT LIGHT FLI Jrc Circuit 1 Circuit 2 Circuit 3 Circuit 4 Alarms Individual Light 1 2 3 Monitoring: There can only be one FL-81051 single, double or double light with transfer relay Controller per circuit +1.800.806.3548 USA Flight Light Inc., 2708 47th Ave. +1.916.394.2800 Worldwide sa�es@f�'gIVmut�'IgI"iit.c:oirm Sacramento, CA, 95822, USA +1.91 6.394.2809 Fax Product specifications maybe subject to change without prior notice.Verify current specifications when ordering.©Flight Light Inc.12/1/2022 PART IV TECHNICAL SUPPORT Please contact Flight Light customer service if you have any questions or require warranty service. Ll 2708 471h Avenue Sacramento, CA 95822 1 -800-806-3548 (US) 001 -916-394-2800 (Intl) sales@fIightlight.com 9 Ajax Building Company, LLC Project:202011 Monroe County FL Keys Marathon 109 Commerce Blvd Airport NAUB EOC Oldsmar, Florida 34677 7280 Overseas Highway u P: +18137923900 Marathon, Florida 33050 RFI #Con-198: MCBD Requested Beacon Lights and Controllers Status Closed on 04/11/23 To Devon Ayers(K2M Design) From Jeffrey Whipple(Ajax Building Company, LLC) Jana Ross(K2M Design) 424 SW 7th Terrace Mickey Pruitt(Architects Design Group) Gainesville, Florida 32601 Date Initiated Mar 31,2023 Due Date Apr 5,2023 Location Project Stage Course of Construction Cost Impact TBD Schedule Impact TBD Spec Section Cost Code Drawing Number Reference Linked Drawings Received From Ihor Rymaruk(Pedro Falcon Electrical Contractors, Inc.) Copies To Giselle Albisu(TLC Engineering Solutions(Jax)), Devon Ayers(K2M Design), Frank Dittrick(TLC Engineering Solutions(Jax)), Victor Carrasco(TLC Engineering Solutions(Jax)), Kristina Connelly(Cardno), Erick Gonzalez(TLC Engineering Solutions(Jax)) , Nathy Grullon(Architects Design Group), Donald Harcrow(Ajax Building Company, LLC), Piyush Jain(Thornton Tomasetti), Cary Knight(Monroe County),Travis Mauldin(Ajax Building Company, LLC),Juan Perez(TLC Engineering Solutions(Jax)), Mickey Pruitt(Architects Design Group), Marshall Quarles(Ajax Building Company, LLC), Banistka Rodriguez(Architects Design Group),Jana Ross(K2M Design),Jordan Salinger(Monroe County), Denise Saltzman(TLC Engineering Solutions(Jax)), Steven Sanders(Monroe County),Tyler Storm(Thornton Tomasetti), Scot Stuart(Cardno), Daniel Taylor(Architects Design Group),Cary Vick(Monroe County), Derek Wassink(Thornton Tomasetti),Jeffrey Whipple(Ajax Building Company, LLC) Activity Question Question from Jeffrey Whipple Ajax Building Company,LLC on Friday, Mar 31,2023 at 11:22 AM EDT The Monroe County Building Department has requested beacon lights to be placed on top of the building.The attached sketch ESK 01 was provided by TLC and includes locations and model#'s. In Lieu of the proposed Point Lighting Model# POL-21006-1 F-R-34B-D3 and POL-21006-1 F-R-34B-S2.3 Ajax requested to use the Flight Light Model#'s FL- 810LNVRACD34B and FL-810LNVRACS34B.These changes were approved via email by Cary Vick on 3/30/23. On ESK-1 New Key Notes 1 &2 say to"Coordinate Switch and Controller locations with the Architect."Please review attached sketch titled RFI 198-Proposed Light Controller Location Sketch for our recommended location inside room 239- Enlarged UPS Room and advise if the location shown is acceptable. Attachments E.SK 01.pdf, RR198-Proposed Light Controller Location Sketclh.pdf Official Response Response from Mickey Pruitt Architects Design Group on Tuesday,Apr 11,2023 at 01:31 PM EDT ADG and TLC response attached. Attachments ADG Response RR#198.pdf Ajax Building Company, LLC Page 1 of 1 Printed On:Apr 11,2023 02:10 PM EDT AMAjax Building Company, LLC Project:202011 Monroe County FL Keys Marathon 109 Commerce Blvd Airport NAUB EOC Oldsmar, Florida 34677 7280 Overseas Highway P: +18137923900 Marathon, Florida 33050 RFI #Con-198: MCBD Requested Beacon Lights and Controllers Status Open To Mickey Pruitt(Architects Design Group) From Jeffrey Whipple(Ajax Building Company, LLC) Jana Ross(K2M Design) 424 SW 7th Terrace Devon Ayers(K2M Design) Gainesville, Florida 32601 Date Initiated Mar 31,2023 Due Date Apr 5,2023 Location Project Stage Course of Construction Cost Impact TBD Schedule Impact TBD Spec Section Cost Code Drawing Number Reference Linked Drawings Received From Ihor Rymaruk(Pedro Falcon Electrical Contractors, Inc.) Copies To Giselle Albisu(TLC Engineering Solutions(Jax)), Devon Ayers(K2M Design), Frank Dittrick(TLC Engineering Solutions(Jax)), Victor Carrasco(TLC Engineering Solutions(Jax)), Kristina Connelly(Cardno), Erick Gonzalez(TLC Engineering Solutions(Jax)) , Nathy Grullon(Architects Design Group), Donald Harcrow(Ajax Building Company, LLC), Piyush Jain(Thornton Tomasetti), Cary Knight(Monroe County),Travis Mauldin(Ajax Building Company, LLC),Juan Perez(TLC Engineering Solutions(Jax)), Mickey Pruitt(Architects Design Group), Marshall Quarles(Ajax Building Company, LLC), Banistka Rodriguez(Architects Design Group),Jana Ross(K2M Design),Jordan Salinger(Monroe County), Denise Saltzman(TLC Engineering Solutions(Jax)), Steven Sanders(Monroe County),Tyler Storm(Thornton Tomasetti), Scot Stuart(Cardno), Daniel Taylor(Architects Design Group),Cary Vick(Monroe County), Derek Wassink(Thornton Tomasetti),Jeffrey Whipple(Ajax Building Company, LLC) Activity Question Question from Jeffrey Whipple Ajax Building Company,LLC on Friday, Mar 31,2023 at 11:22 AM EDT The Monroe County Building Department has requested beacon lights to be placed on top of the building.The attached sketch ESK 01 was provided by TLC and includes locations and model#'s. In Lieu of the proposed Point Lighting Model# POL-21006-1 F-R-34B-D3 and POL-21006-1 F-R-34B-S2.3 Ajax requested to use the Flight Light Model#'s FL- 810LNVRACD34B and FL-810LNVRACS34B.These changes were approved via email by Cary Vick on 3/30/23. On ESK-1 New Key Notes 1 &2 say to"Coordinate Switch and Controller locations with the Architect."Please review attached sketch titled RFI 198-Proposed Light Controller Location Sketch for our recommended location inside room 239- Enlarged UPS Room and advise if the location shown is acceptable. Attachments E.SK 01.pdf, RR198-Proposed Light Controller Location Sketclh.pd'P Awaiting an Official Response ADG IIas no 1 11blec on .[Q blt U1DSLIUL011 . See noles fro ...Il...lf.... Ajax Building Company, LLC Page 1 of 1 Printed On:Apr 7,2023 10:14 AM EDT C, �';''d�G I IN E E R II Ilr Ark G r I ,.) 4' RFI Response Con-198 RFI# Con-198 Reviewer: Manny Gutierrez Project: 120825 - MONROE COUNTY EOC Received: 03/31/2023 Name: MCBD Requested Beacon Lights and Controllers Returned: 04/03/2023 Please Note: The following RFI response is not intended to authorize any deviation or modification to the design documents except as specifically clarified below for this specific application and circumstance. Furthermore, this response is not intended to authorize any increase in construction cost, schedule or time extension, or construction in conflict with any applicable codes or specified design standards. It is the responsibility of the Contractor to notify the design team immediately of any perceived scope, schedule, or cost impacts or adjustments. Attachments 11 RFII Coin 1198 IMCIBD Requested lBeacoin Il.....iights and Contirolleirs.pdf Questions Attached is RFI Con-198 MCBD Requested Beacon Lights and Controllers for your review. Comments 1. Review of proposed equipment listed in this RFI was done for electrical discipline only. Equipment information review is limited to verify general conformance with the design concept. Disposition or notations do not constitute a contract modification and do not relieve the Contractor from compliance with contract documents (specifications and drawings), governing codes and regulations. The general contractor, subcontractor and / or construction manager is solely responsible for confirming all quantities, dimensions, fabrication techniques, coordinating work with other trades and ensuring that work is performed in a safe and satisfactory manner. 2. Installation, support, hanging, fire rating and other means and methods shall be in compliance with NEC, other local ordinances and the AHJ. 3. Electrical contractor shall warranty a complete electrical system to perform accordingly. 4. The lighting fixtures and associated controls proposed under this RFI were not specified by TLC Engineering and have been reviewed for electrical compatibility only. Final acceptance shall be by the Architect for Iuminaire aesthetic and conformance with building architecture. 5. Proposed obstruction light system alternative is accepted as noted. 6. TLC takes no exception to the proposed control equipment locations. Page 1 of 2 Ajax Building Company, LLC Project:202011 Monroe County FL Keys Marathon 109 Commerce Blvd Airport NAUB EOC Oldsmar, Florida 34677 7280 Overseas Highway u P: (813)792-3900 Marathon, Florida 33050 F: (813)792-3938 RFI #Con-198: MCBD Requested Beacon Lights and Controllers Status Open To Mickey Pruitt(Architects Design Group) From Jeffrey Whipple(Ajax Building Company, LLC) Jana Ross(K2M Design) 424 SW 7th Terrace Devon Ayers(K2M Design) Gainesville, Florida 32601 Date Initiated Mar 31,2023 Due Date Apr 5,2023 Location Project Stage Course of Construction Cost Impact TBD Schedule Impact TBD Spec Section Cost Code Drawing Number Reference Linked Drawings Received From Ihor Rymaruk(Pedro Falcon Electrical Contractors, Inc.) Copies To Giselle Albisu(TLC Engineering Solutions(Jax)), Devon Ayers(K2M Design),Victor Carrasco(TLC Engineering Solutions(Jax)) Kristina Connelly(Cardno), Frank Dittrick(TLC Engineering Solutions(Jax)), Erick Gonzalez(TLC Engineering Solutions(Jax)) Nathy Grullon(Architects Design Group), Donald Harcrow(Ajax Building Company, LLC), Piyush Jain(Thornton Tomasetti), Cary Knight(Monroe County),Travis Mauldin(Ajax Building Company, LLC),Juan Perez(TLC Engineering Solutions(Jax)), Mickey Pruitt(Architects Design Group), Marshall Quarles(Ajax Building Company, LLC), Banistka Rodriguez(Architects Design Group),Jana Ross(K2M Design),Jordan Salinger(Monroe County), Denise Saltzman(TLC Engineering Solutions(Jax)), Steven Sanders(Monroe County),Tyler Storm(Thornton Tomasetti), Scot Stuart(Cardno), Daniel Taylor(Architects Design Group),Cary Vick(Monroe County), Derek Wassink(Thornton Tomasetti),Jeffrey Whipple(Ajax Building Company, LLC) Activity Question Question from Jeffrey Whipple Ajax Building Company,LLC on Friday, Mar 31,2023 at 11:22 AM EDT The Monroe County Building Department has requested beacon lights to be placed on top of the building.The attached sketch ESK 01 was provided by TLC and includes locations and model#'s. In Lieu of the proposed Point Lighting Model# POL-21006-1 F-R-34B-D3 and POL-21006-1 F-R-34B-S2.3 Ajax requested to use the Flight Light Model#'s FL- 810LNVRACD34B and FL-810LNVRACS34B.These changes were approved via email by Cary Vick on 3/30/23. On ESK-1 New Key Notes 1 &2 say to"Coordinate Switch and Controller locations with the Architect."Please review attached sketch titled RFI 198-Proposed Light Controller Location Sketch for our recommended location inside room 239- Enlarged UPS Room and advise if the location shown is acceptable. Attachments E.SK 01.pdf, RR198-Proposed Light Controller Location Sketclh.pd'P Awaiting an Official Response Ajax Building Company, LLC Page 1 of 1 Printed On: Mar 31,2023 11:22 AM EDT 9 L VO0 M. moosialubua-011 ���0w,wu p Diu���.,ui�III AMC�V� 0�1 :�oa40 40 S3 �ssss 1pId �P. szwss�a`�we�w I1 t l l n I r 0�1 :u6isap ow wns t II°. 6x➢ t sew :'ON yo}a�S anu4 uoobe�anre LSLS 7 fiZ/fiZ/fi0 :a}ep "°�"StiCi de kS" 4Z80Z6 :'ON qor 0�T 60L-3]V 6Z6-3 :'ON buinneap o}}uawalddnS OSd'8 001 Nf100 302JNOW :}oafoad JN1HJ1� N01iom:j1S80 :uoiSinay �' — - - OWL Amp - -Im HWI ONWT -H a � Vi At AA I o, o, ----------- -------- -------------------- I ; I ,wn ------------ ------------------ I I t;� --� W — w � J �il yr. r� v l d d i i $ a , r1L �I 2 E w � -� P ktk S�� b — 6 a e kk kk a imp � Inlllll%I II VI imm x II % / e _ eIII � (j�1 a �4?F� h"t, GYM � r f 1. j, %; III�IIII�I IIIIIII�IIIIIIII(IIIIIIIII u��IIIIIIIII�III IIIIIIIII II IIIIIIIII II ISO, l IiI1JJ of i JJ/ , !ic% ;; %i ii %! , /� !/ %%ii ' / r ti/� �t 1G! f ENLARGED UPS' ROOM PLAN 1 .m0„ 3 3 3 3 3 3 3 3 3 3 3 3 m m m m m m m m m m m m I 0 0 0 0 0 0 0 0 0 0 0 c c m m m m m m m m m m m m E E c c c c c c c c c c c c E E o o o o o 0 0 0 0 0 0 0 0 0 . `m `m `m `m `m `m `m `m `m `m `m `m v v v v v v v v v v v v c c c c c c c c c c c c > > > > > > > > > > > > m N O O O O N N N N N N N N N N N y N N N N N N > O N N N N O O O O O O O O O O O O O O O O O O N \\\\N N N N N N N N N N N m N N N N N N Q. 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