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11/17/2004 Agreement DANNY L. KOLHAGE CLERK OF THE CIRCUIT COURT DATE: December 6,2004 TO: Peter Horton, Manager Monroe County Airports FROM: Bevette Moore Airport Business Administrator Pamela G. Hancnlf1JN Deputy Clerk 0 ATTN: At the November 17, 2004, Board of County Commissioner's meeting the Board granted approval and authorized execution of a Contract between Monroe County and Florida Industrial Electric, Inc. for the Taxiway Lights and Airfield Guidance Sign Project at the Florida Keys Marathon Airport. Enclosed are three duplicate originals of the above-mentioned for your handling. Should you have any questions please do not hesitate to contact this office. cc: County Administrator w/o document County Attorney Finance File! CONTRACT DOCUMENTS TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN FLORIDA KEYS MARATHON AIRPORT MONROE COUNTY, FLORIDA - A.I.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC Application Nos. 8 URS Corporation Contract No.: 12638065.00000 Prepared for: THE MONROE COUNTY BOARD OF COUNTY COMMISSIONERS MR. MURRAY E. NELSON, DISTRICT 5 DR. DAVID P. RICE, DISTRICT 4 MS. DIXIE M. SPEHAR, DISTRICT 1 MR. GEORGE NEUGENT, DISTRICT 2 MR. CHARLES "SONNY" McCOY, DISTRICT 3 MAYOR MAYOR PRO TEM COMMISSIONER COMMISSIONER COMMISSIONER Prepared by: URS CORPORATION MAY 2004 ADDENDUM No. 2 June 28,2004 To Specifications and Other Contract Documents for Taxiway Lights (2 T/W) and Airfield Guidance Sign Florida Keys Marathon Airport Monroe County, Florida A.I.P. No, 3-12-0044-2004 FM Item No. 41468419401 PFC No.8 TO ALL CONCERNED: The following items are modifications and interpretations to the original contract documents. The following items as provided hereinafter are now in effect and have the same force as if included in the original documents. Bidder shall acknowledge receipt of this addendum on the proposal form (Section C, page 1-16 and Section H, page 1-29). Also, please sign this page of the addendum and return by fax (305) 261-4017 to confirm your receipt. This Addendum No.2 consists of 16 total pages. F/oY'I'tlt:L ~1h4-1 defr-/<=-,::7Jic. (;Z:i) 1/ (~~ Signature 0nuU # /?$M/I'/1 Name . -1/'d fltYrJltl Title Addendum No.2 Page 1 ADDENDUM No.2 June 28, 2004 To Specifications and Other Contract Documents for Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport Monroe County, Florida A.I.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC No.8 This addendum to the Contract Documents includes modifications to the following: A. Modification to Division I. Section A "Notice of Callina for Bids" Replace bid opening date June 30, 2004 with the new bid opening date July 7, 2004. B. Modification to Division I. Section C "Proposal" Replace page 1-21 from Addendum No.1 and replace with the new revised page 1-21: New item 23 "Furnish and install 15 Kw 6.6 amp, 3 step, L-868 ferroresonant regulator with 208 v input, 120 v control, including all associated work, complete in place- is added. C. Clarification to Contract Documents 1) Sign lamps shall be quartz. 2) Bidder shall submit shop drawings according with FAA standards for retroreflective guidance signs concrete foundation. 3) Bidder may use retroreflective guidance sign manufacturer: Allen Enterprises, Inc. 5659 Commerce Drive, Suite 10 Orlando FI 32839-2969 (407) 857-6778, Fax (407) 857-7993 or approved equal D. Modification to Technical Specifications Add new technical specification for new regulator, "Item L-109 Installation of Airport Transformer Vault and Vault Equipment". E. Response to Plan Holder's Questions (see attachments) Addendum No.2 Page 2 All items and conditions of the original contract documents shall remain unchanged. Department Director or Designee Date Division Director of Designee Date Purchasing Supervisor (Designee) Date Addendum No.2 Page 3 BIDDER NAME: AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12-0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN SPEC ESTIMATED UNIT PRICE EXTENDED ITEM ITEM DESCRIPTION UNIT QUANTITY IN TOTAL No. NUMBERS Furnish and Install cable junction box (size D, L-867, class I, load bearing). AT 20 L.110-5.3 Dollars EA 9 AND Cents Furnish and Install L-861 taxiway edge light (Base mounted), complete In place AT 21 L.125-5.1 Dollars EA 59 AND Cents Sodding AT 22 T ~04-5.1 Dollars SY 2,240 AND Cents Furnish and Install 15 kw, 6.6 amp, 3-step, L. 828 terroresonant regulator with 208V Input, 120V control, Including all associated work, complete In place 23 L-109-5.1 AT LS 1 Dollars AND Cents TOTAL BID ITEMS 1 THROUGH 23 S .. . Alternates I) Bidder shall submit price for alternate steel foundations (relocation or new sign location) that are used in lieu of concrete to support a wide variety of structures as guidance signs, The foundation shall be fully galvanized after fabrication to provide corrosion guarantee. Increase or decrease original item unit price in the amount of: a) Steel foundation for one module internally lighted guidance sign $ b) Steel foundation for two modules internally lighted guidance sign $ c) Steel foundation for three modules internally lighted guidance sign s 1-21 Addendum No.2 Page 4 ITEM L-I09 INSTALLATION OF AIRPORT TRANSFORMER VAULT AND VAULT EQUIPMENT DESCRIPTION 109-1.1 This item shall consist of sel1Bwetiftg aR aH,eFt W&BBfeFMef i'Mllt 8f a J!,efHR8lMtlltlMtal 88WBiRg tAes8 1lI'8eiReak8BS ill aeeent_ee ':.>itA tAe llesigtl aRlllliMeBSi8BS S880\'8 iR t8e J!lMIl. TIUs '.I!:eR[ suY alse iIlelwlle the iMtaUatieR 8f e8_wite ill R8er aRll fBtHlEiakell, J!a_Kg Ilfl.ll liglttiBg 8f tlte ':atHt af Metal 8all8iRg, IlRll the iu'Bi.shiBg af aY iReilleRtals ReUSStlt'y te J!r8t1tlee a a8lRflletelllHlit. IR8lwlle1l8tl a seJ!8Nte I'M uller ~B item af as a Sel'BflMe iteM -rAlere Ilfl. eJKB~ i"Mllt iB ta ~e lHiliBell BMY ~e the RmH.BhHlg vault equipment, wiring, electrical buses, cable, conduit, potheads, and grounding systems. This work shall also include the painting of equipment and conduit; the marking and labeling of equipment and the labeling or tagging of wires; the testing of the installation; and the furnishing of all incidentals necessary to place it in operating condition as a completed unit to the satisfaction of the Engineer. EQUIPMENT AND MATERIALS 109-2.1 GENERAL. a. Airport lighting equipment and materials covered by Federal Aviation Administration (FAA) specifications shall be certified and listed under Advisory Circular (AC) 150/5345-53, Airport Lighting Equipment Certification Program. b. All other equipment and materials covered by other referenced specifications shall be subject to acceptance through manufacturer's certification of compliance with the applicable specification when requested by the Engineer. CONSTRUCTION OF V AUL T AND PREFABRICATED METAL HOUSING 199 1.1 CQN<::Rl:TE. 'JBe 8eRluets fef the i"Mllt B8all ~e J!f8J!8Ai8Rell, J!la8etl, Ilfl.ll swell ill aleer_eo ,,:its IteM P IilQI Efietufel PaAIMll CemeRt C8Rerete, wsiBg 3,'1 iIle8 (18 RlM) RtilnimtiIR siBe eaaF8e aggregate. 199 1.1 Ri:INFQIlCINC ~TEEl.. RoinfareiRg Btoel ~ars sRall ~e iRteFMelliate ef sweiural grade llefoFMoll ~'J'e ~aF8 ull s8aU meet tlte fe~iremeRt6 af AETH A ~ 1). 1991,1 RRI<::J(. RR8h shall eenfeffR t8 1.8TH C ~1, g,alle E"". 199 1.5 AERE~TQ~ CEUENT DUCT. I.S808t88 eeMeRt Ehiot alHI HttiRgs ORal! 80 iR aeearllaRee '::iMi fes, 8J!ee, '.'1 C 571. 109-2.6 RIGID STEEL CONDUIT. Rigid steel conduit and fittings shall be in accordance with Underwriters Laboratories Standard 6 and 514. 1991.7 l.ICIITINC. "alth er Metal R8ltsiRg ligRt Hntwea aliaBee efa \'aJ!eI'flFeBf~~8, 199 1.8 QUTl.ETE. CEHl\'8RieRee EHitl8tO aliellee h8e':)' Slit)' S\iflltm llRito 80BiglltHi fer illsltswial stlTi'ie8, lQ9 1.9 S"'1TCHE~. Valllt €If metalll.lHlsiag light s'vitilk8s skall 88 siaglil Jl818 s":itekes, 199 1.1Q P.YNT. Florida Keys Marathon Airport L-109-1 Taxiway Lights (2 TiW) and Airfield Guidance Sign Addendum No, 2 Page 5 8. PfimlRg I'aint fer lHlgab:asii!les Metal BWHteeS sMll \:Ie higR seliM aY~'s I'riMer eeBlel'Hling te IT P fifi1I;>. b. 'White l'aiRt fer \:Ies)' ass i4RiBR eeata e8 !Mtal asli wees a\lHaeeB shall \:Ie r88S)" mines l'aiRt eeftfeffnisg te CellllMfeial IteM DeOeRI'Mss). A ~Qfi7. lI. Pl'imlsg I'aint fer 7('ees owrfa88B BRall \:Ie Mines e8 Hie je\:l \:If HiiBBiRg th.e aeeve 91'eeiMeS ',,..hite l'aUtt \:Iy assing 1.';} I'int (Q.Qfi liter) eha',,: linBees eil te euh. galles (liter). iI. Pamt fer tAe aeer, eeiliBg, ass inaise '..:allo sRall \:Ie is l18eerSaS88 ....-ith Fes. ~1'88. IT I!: 11n. "'TallB MS 88iliag Bull \:Ie light guy ass Hie aeer BMll \:Ie Mesitmt gray. lI. TIle reef seaMg oMIl "e Ret IlflI'Mlt IMtllRal is aeser88B8Il ',,..iHi .~Sg.1 D JRJJ. 109 1.11 mell yQl.l'.....CE RU~. High. ,'elt&ge "tIS oMll \:Ie otHSers '},'eight 3.'8 Uteh. (9 RlHl) WE se"llr fti"iRg er it Mar "s WWMllS se"sr sahls ef Hie oiBe ass i"elt&ge ..tiRg 8l'eeiiiss. 109 1.11 RY~ C9~CTQ~. CeRfteetefEl Bhall "e simil.. te :QlU'Rsy T}l'e }JT (er slttl&l) fer llel'l'er ~ing. CellDestefEl fer wvlMes "lIS eaele oRall "e eftAel'fel'er Bii!le ans ~s fer Hie BeMse _esilli. 109 1.U Rut ~UPPQRT~. :QlIS s8I'l'eR8 shall \:Ie oimil.. te '.'~estiJtgkevBe l'Je. jJ7R91 (er elttl&l), iBBvlatlli for 7,SQQ ':elte, siegle ellHIlI' ~e fer J "ek aM MelHMiRg. 109 1.1 i {:RQl.ijlig R\T~. ~elHli "88 shall lie 1.'g K 1.'1 aSR (J J( Ii IRIIt) I el"llr "lIS 11... 109-2.15 SQUARE DUCT. Duct shall be square similar to that manufactured by the Square D Company (or equal), or the Trumbull Electric Manufacturing Company (or equal). The entire front of the duct on each section shall consist of hinged or removable cover for ready access to the interior. The cross-section of the duct shall be not less than 4 x 4 inches (I gg n I QQ mM) except where otherwise shown in the plans. 109-2.16 GROUND RODS. Ground rods shall be copper or copper clad of the length and diameter specified in the plans. 109 1.17 PQ':rlIi:,W~. PeHielliB Bhall \:Ie siMilar te g86'V T)l'e }J, ~hefls C (er ellval), l:IRIeBs dlef'lrJisll Sl'eeiMes. PeHieaM ohall "e fumiBRes ,":iHi I'lais iflflvlMef hBh.iagS ad ees8Hit ee8l'lisgB. PeHillaM BhaY M':e a "Mag set leBO tAu the eit-evit "elt&ge, 199 1.tH PIQ:F AMRlC.4ATED 1\fET,~ IIglJ~INC. The I'fefa\:lFieates Metel RellBisg BRall \:Ie a ee8'IfRereially a":ailahle tmit 109-2.19 FAA APPROVED EQUIPMENT. Certain items of airport lighting equipment installed m vaults are covered by individual FAA equipment specifications. The specifications are listed below: AC 150/5345-3 Specification for L-821 Panels for Remote Control of Airport Lighting AC 150/5345-5 Circuit Selector Switch AC 150/5345-7 Specification for L-824 Underground Electrical Cable for Airport Lighting Circuits AC 150/5345-10 Specification for Constant Current Regulators and Regulator Monitors AC 150/5345-13 Specification for L-841 Auxiliary Relay Cabinet Assembly for Pilot Control of Airport Lighting Circuits. 109-2.20 OTHER ELECTRICAL EQUIPMENT. Constant current regulators, distribution transformers, oil switches, cutouts, relays, terminal blocks, transfer relays, circuit breakers, and all other regularly used commercial items of electrical equipment not covered by FAA equipment specifications shall conform to the applicable rulings and standards of the Institute of Electrical and Electronic Engineers or the National Electrical Manufacturers Association, When specified. test reports from a testing laboratory indicating that the equipment meets the Florida Keys Marathon Airport L-l09-2 Taxiway Lights (2 T/W) and Airfield Guidance Sign Addendum No, 2 Page 6 specifications shall be supplied. In all cases, equipment shall be new and a frrst-grade product. This equipment shall be supplied in the quantities required for the specific project and shall incorporate the electrical and mechanical characteristics specified in the proposal and plans. 109-2.21 WIRE. Wire in conduit rated up to 5,000 volts shall conform to AC 150/5345-7, Specification for L-824 Underground Electrical Cables for Airport Lighting Circuits, for rubber insulated neoprene covered wire, or Fed. Spec. J-C-30, Type RHW, for rubber insulated fibrous covered wire. For ratings up to 600 volts, thermoplastic wire conforming to Fed. Spec. J-C-30, Types TW, THW, and THWN, shall be used. The wires shall be of the type, size, number of conductors, and voltage shown in the plans or in the proposal. a. Control Circuits. Wire shall be not less than No. 12 A WG and shall be insulated for 600 volts. If telephone control cable is specified, No. 19 A WG telephone cable conforming to the ICEA 8-85-625-1996 specification shall be used. b. Power Circuits. (1) 600 volts maximum - Wire shall be No.6 A WG or larger and insulated for at least 600 volts. (2) 3,000 volts. 3,000 volts maximum - Wire shall be No.6 A WG or larger and insulated for at least (3) Over 3,000 volts - Wire shall be No.6 A WG or larger and insulated for at least the circuit voltage. CQ~J~TRUCTI9N ~g:TII9D~ CQN~TIWCTIgN OF'~ \la. T 4ViR PRERYlRlCATED ~g:Tj~. 1I0lJ~INC 189;U {:EHERllll.., The CeBRlltef 8hall ee88ftet .e tl'888fefIMf 'I.'aHlt ef ,fllfalll'ie_llllB8tel BltI8iB8 at .1 lellaMeR Hulieatllli ift .e ,1&116. '.'attlt eeRBftllMeR 8hall 8e rewefeell eeRllntll, eBRerllt. B188eBrY, ef lll'i.k '.'1.'&11 a8 8pleifila. Thl IM.I BetlBUlg 8hall 81 pflftHlRlatllll IMMIM eRIle8we te 81 BvppHell ill .1 oiiJ. ope.iii.a. The MlwMiR@ pall If ilBBf 1I11.ite, iRe.YatilR Mo.etle, Mil eiltliplMRt plaeeMeM 8I'e 8BB"''Il ill .e ,18M. 11I.e CBlMraetef 8haY eleM, gralle, BREI seell the area 8fetHlEl the '\'atHt If Me.l hBtlsiR@ fef alRiBiMtIIB IHStllRI18 ef IQ Met (J M) BR all siEles. 11I.e slepe shall 8e Ret le8s thaR 1.'2 ill.eh pef feet (1Q MRl pef ~ away HeM the 'o'atllt er Metal hell8iRg ill. all lIireeM8Il.s. 109 ~.:J FQlJNDATION A..1\ifD WMl..~. a. ReiRfeFl!ed CeReF8te CeRstrtletin. The CelMraetef shall eeDBwet thB felll1E1atiBR all.8 7:alls in aeBBrElall.Be ,..:itA thB 8Btail8 SA€I....'8 ill. th8 plans. UIl.18sS €Ith8H..fSB spesiHB€l, intBFBal Mes shall 8B Bf tRB M8eRamoal ~'IlB B€I that V:ABIl. tAB f€lfftUl arB FilRl€lV@€l tAB Bn8B eftRB tiBB BAall08 at IBaBt 1 mBR (2~ ~ 8BuatR ~e eBIl.OrotB BwfaB8; the A€lIBB BAall Be flhlgge€lall.€l tuHSRB€l te prs\'ilRt €lisseleraMell., RBill.ferBing stBBI sRall BB plassEl, as BAe'.'I.'8 ill. tRB 8ra','.'ill.gB, anil BilB\lfeil ill. p€lBitiell. te pfBVBll.t 8ioplaoBMBnt 8will.g tRB S81l.BfStB plaBelM.SRt. TAB BntilFftal BwfllilBB €If tAB Benilflltll BAall Bll tAefe\lgRly '.v€lrlHlil 8\lRRg tAB "Iasmg 8pBratieR te fersB all 08arBB aggrBgato fr81M. dlB Bwfase. TkefeygAly v:efl( tRB M8Har agaiRBt thB farms te preeYBB a SIM.88tR MniBR freB ReM air P8BI(ots aREI R8ReYB8IM.B. TAB Byrfas8 HIM ef all fl€linhle OW'Fa@BB BAall Bll fBM€lVllil Bllfartl ollttiRg eSBwo. :\8 BeBR aB diB "eiAtiBg 8as Bet Byilieiently, tAll ilRtirB ByrfaBll iROisil aRe eytBise €If tAll ':Ilylt BAllll Be tkerellgkly .. llt ....itA "\ IltBr 8R8 N88B8 Vl'itA a }le, III ellMeFURSlUft Shlftll, 8r e€jyal €j\lalitj' aBr88i':ll, BriRgiRg tAll owfaBe t8 a ~a8tB, All reAM. marlw 8RiI Jlf~BBtieRo BAall Bll retHB':lls. TAl! olirfllee ~f8i1lleea oRall BB OtH88tR IlRa senoe 'l:itA8Iit ~itB er iHllg\llaritieo. Tko Rltlterialo TRieR Allve BeeR gnHtRa iRtt'l 8 ~8stll sllriRg the roBBing ~r8e€'8S shall Bll 8~rlllla €If BFUBA@@ HftifllFRll.j' S':Br tAB BRtirs Florida Keys Marathon Airport L-I09-3 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No, 2 Page 7 swmee (eJleept die iMeRer sUffues diat II'S te lie ~aiMss shall ha':s all ~asts fllMso:IlS 8)' ')\'as&g 8sfe,e ~aiRRRg) aBS ~el'lRittss ts resst FiRaI snteRsf [IRish shall 81l s8MliBss 8Y M8iBg '''eidi }Js. JQ SaMSNIlSltDl stsBel Sf aB Ilfttlal ltHli'Y a8fti1i,..e. The IlWfass sMllBs M8SS lHHil ths s8tH'S swfass is sMssdi I18S lIftifsfRl iB sslsr, h. RrieIl aRII <:IRerete CIBstraetisB. ','~SB this ~e ef IlSBfitfulReB is sp'liMIS, the ~"_RSR shall 8S eeBllretll eeMe_Bg te die seteils she'."'8 iB the pl8RB. 'Ris etltef llli8e sf dil foUR_RSB at die AUI le':el shall 81l 81~:lles 1 I.'J iBehes (J7 10M) at 13 SllgfllllS, RRell ,,-:alls shall BIl g iBllhls (JOO s~ tMsI~ lais iB f\BIRi-g hBS v..di s~'e~' sindt Iswes a hlassr eetif8e. RRek shall 81l lais in UMeBt IR8Rar (I ~llR Rt86sBr5 UMS8t _S J p.... S_~ 7.idi fulllR8Mr 8es ans she':es jeilHe. All jeinte shall 81l ee""lltlllr MlleB OIitk MSflar, _d fuiBg BRek sMll Be 8aell ~lH'glS ,..:ith MSMr M ',\'e,lr ~fegfilsses. JJI jeiBte shall Be l(g iBeh (9 IIHR) thiel~ entlRef jeiBte tsells eeRea'/el _S iBtllRSI jsiBte swek A1i8R. Rsdi iBtllRSI _S IlrKIRSf 8RIll sarfaus shallie ell_IS _d Mil RsIIs, ..IlM _S sdill .IMlte Mllss with 1R8.... "\l~eB spelliMe., a BSM.eHtg 1RiB1..1 pi8'MM MSNr Isls~ sMlli. lB... te di. 1R8..... ~tuI reiRfsfeHtg B8f811'g iBeB (9 IIHR) iB __t., illS 1J _IIt.S (J90 --) 1188, shall il Silt v....ally iB th. U8tll ef dil 8Rek .I'all SB 8St MSIl th8R J fest (fig 'M) 1l18tl" te I'fsjeet J 1:<J ("~ IRIR) iBIRIs iMs thl n81letl rssf slH. liMite fSf 8Yfl~Sl'tiBg die 8ReIPlo:sl'k s':" BSSN, OI".SOl'S, _ IS1l71N shall eSMist sf WIS 1 f[ J Jl 1'8 _elt (I gg Jl If J[ 9 ~ steellftglss. liMete sMllil l'aiMI.lVith S8. Ie" ef flS lid i'M" iRstellMisR, -. all Inl'SIlISI'8I18 shall 8e ~aiMes si_11I' te SSSN _B OIiB.n,' 5MB aA" iBst81laRl8, ',V_.S'.,,' sille l1li)' il ISBI..tl I'sHle. iB I'lus er I'relMt 888lretl M iBtlilatl. iB Wil I'lallS. .\11 Inpleli Sarflull r"nU 1w:1 a Niillii Haisk IS sl'llme. ..ill reiRf8..s. ISB"ltS SSBfitfuIRS&. .~_A" Is...IIRs" all _tlRsI _Ii !MltlRs, MUS sf wells ehallil SINBisli with a sekHisB sfMHftaRI Ilili _Ii lI.'a"I iB thll',s,e..e88 sf8st Illss ..1.__ 1 ,ut a,iB te Ig}!laRll efll'M". .~ .aus sf dllereeslBll1 IsssI 1R8_ _. Rl8..... staiB _lIil fllM':'~ IIlIi dil OI..lle i'1IWIk.llllull8 "A" .1... water, '0 C....... U......,. ~.88....ti... '.',tkI8 tMs type sf .S.......18 is .,..i4i.~ thl fe_liMil8 .MIl lie 18..,.. .sRfe-~-8 ts the 1l..iM S887}8 iB tit. }!I'---. 'Atl 188"'. --il"- __ .MIl II. s.......lIs..s .. sklp.s 1Il1l1_11 I8Rie.. ts .~D.f <: 90 .. sMll .Ihull the 111"", j7-LII .. .th. Sklpl8 fI~.ll II)' thl .S88&.8.18 M shlWll _ thl 1'1888. ~t_"'ll 88.....18.1. p...ti.. shall J,I .111"1.11 (If this ~.,. If wlrk _.hitliBs Bl8_ jlillte, reiRferlHtg st..1 fel IJKe88ieBfi iMe .eaf slai, It.. Pt..., fe, ..lfilf walls, if S}!llliMI~ .Mlli. }!I1"'1Il. 811B.8t }!I188ter. 109 1..a RQOF. 'Ri8 rssf sMll B8 '8iBfersllll el8srstl M sRn.'8 in thl I'I_s. RsiMe'8Htg st..1 shall hi I'lallll as SRI','.. iB tltl llra'J\'iRg 8ft. sSlw811 iB ~esiRsB te 1'18':IBt tlis~laeSMl8t sH:fHtg dil p8l1f'iBg sf thl le8lretl. 'Ris le81retl shall III peal'811 MS8elithieall)' aB. sull Be kllB ef R8BS)'8SbS _i -:Bille. 'Ril IWfal1 shall ha"'1 a stlsl .nillll flRisk _i shall BI sle,eli M SRe-r.'Il iB .s H,niBg. The lIB.sNills ef tits ISBf slah shall he MBisRed iB t.hs saMS _DRer M S~llBiMSII fel o....lls. gBe Bf1i8R BI MSI' ssat ef Bet a81'halt reef eBaRag shall 8e applioll te tIte tep swfass ef ths rSBf sla8. 'Ris 118phalt IIl8tlRal shall h8 Rntsll te .t.<itbHt dil luge sl'ssiMsll 8~' dis maRHfaet1.trel aRIi iRlRtlllliatll~' 1~l'lisll te thl feBf. The MRishsll ssat shall 88 eeR8BllellB e':Bf dis rBef swfaes aBs kOO flBM RBliBa)'e sBd 8listofB. EMsaN aBIi 8rMl8les ef 88phalt eB tlte FBBfellgss aBII 8ailllillg walls Bhallll8 fOMB~'ed, 191) 1.1 :n.QQR. Tlte AeBr sRall 88 r8infenl8d ilBR8fBtl! as BRB'Nfl. iR lRO EkS...:iRgB. Wh8R pfBSIRt, all sBEI, fBBte, Fefus8, aRII eth8f ~81iBRa81B MSl8risI sRall 88 fBMs':8a flBM thl! sna HAli8f the A8sf t8 a El8pth ef g i88hBS (JQQ 1'MRl), tmlsss a gl'8StSf IIs~th is 8JlseiMeli iB the iRViMltiBR fur 8ilis, This aIlla sRall 8e 8asl~1l8d . :itR mateRals eeBaietHtg sf saBII, siBders, gt'ayel' ef steBll. Fill eh8ll 8e J!18e8E1 iR la) Bra Aet te 8H88l!1I 4 insRes (I Qg HUM) aBd sRall 8S tReFBHgRI)' ee"",aetsB BY MlRlfJiBg Br Fellmg. A layer of 8HillliDg paller BRsllll8 llluea B':Of tR8 iilll'Rer te ~lasiRg 8BB8rote. The Aeer swfas8s SRslI ha'ee a st081 ft;e"':led MRieR. tRe fleer BRall ho level Hmoso a EkaiB is Bp08iMO~ iB ',,"meR OSSB the AB" sRall 88 piteR8E1 1,'4 iR8R (fi HUM) por feet dev.'8't:afEl te'::ani tRll lifaiR. :\ 1'4 meR (fi ~ aSI'Ralt fslt 8JlllsnsieR joiRt shsll he J!Ia88li 88F.Y8eD Aoor aRd f.eHR8atieR ',"slla, TR8 Aoer sRall 80 ~swoEl MeBslithisslly aBEI s8all8e ffS8 sfH8Re) seMlls sRd ':BiliB. 109 J,8 Fl.OOR QRYl>J. If sHe':'8 iR tH@ plaRB, a QBBr MatH aRs sry ":@II BRalllll! iRBtallBs iR tRe Ol!Rt@r l!f tk@ Qeer ef tke ilitHipMeRt rBeM, TRe SF)' \':@II BRall he eJlea':ates 1 H 4 feet (129 It 129 em) a~1iafe aRa te a 8ilptR ef 1 fBilt (129 llm) h81B'" tkll HRiakll8 Q8er ille':atieR aRs sRall \;Ie \;IaekHIIes te tkil ele"atiBR 8f tho HRd8Feisll 8f tlte QB8r Florida Keys Marathon Airport L-I09-4 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum NO.2 Page 8 'Ni. gt'a':el ,",'MeA shell all pass a J ineA (SO ~ MesR sie,'e aRtlshell all he ntemlltl SR a l.'~ iBeR (' ~ MeSR ~~.~. ~~ gr~:el ~aeltHl~ shell he pla~Bti iB ., meR (H~ ~ IMnilMM lar~N,. aRtI .e eMin sllRaee ~:;~ :;;.;~ ~~l~~ ~~~ In.llr v.lth a lIleehtuHealtaMper sr ,"}ItA a Rlltltl t&Hlfler '::elgftlBg R8t less 1MR J~ p8 (l[ ~ ~ . fa.. .... .h.t 1M.. IIout J' ._. ...IM. (JJ ~ .__ .Mj ..r I... ... I' .__ "'M' (~: =: elll). 'Hie _iB inlet shell he set Allah in .e e8Reft!te A88r, T:Be MaiR shall ha':e a elur 8pe~ 8f RSt Ie iBehes (JOO RHII) iB _aMeter. 109 J.' C9~m:~~ Dr Fl,QQg L~ Fg~.~TI9~. CSRtlllite shell he iBstelletl iB tAe AS8r anti t8r811gR the ~lIIl~8R walls iB at!88f_e~ 111. .e ~eteils SR8"~''R iB the p~8M. .~"ll \tIltlefgfs~tI e8Rtlllit shell ~e p~::~ :i: ~~~ e81Bfl8l11ltl. CSRtllllt shall he IB8talletl ',,'ItA a e8lif'lmg 8r Metal eSRtllllt aMl'tar AllSh ,':itA t _ _ !~~~~::~~ ~~ e8RtI~t shell he el8setl '.,1th a pil'e p~ t8 pre-:eRt .e elMNRu 8f (8leigR ~;;I'i~l tI~;; eSlHlweh8R. S,UI e8RtltIIt elHHtlees shall he leA el8setl. HU~ J.7 ~9QRS, QUI'8 shell lie Metel eld firill'l88f Class A tl88N eSM8fBliRg t8 fe~ellMMl 8f tAe }Tati8Ml ~llletRll Cde &lltlluallllutRllal estles. ~~~~ ~~{:. l1te A88~ uiliBg, anti iBsitlll '01'allfi 8f e8Relete 1l8IHlW.ti8R shall t:int 11. !i :18. a _tleRHig w.aR'''' d:er 'J\'MI~ tAl C8RtNet8r s~ll.,plr ~':8 e8ate 8f~aHH as 1lI'l.~iii.tllIeleu-,\ .nu~t 1Mt iBt.'::::;..~ ~~:k "rails R.lltl R8t 11. ~al8tlll. l1t1 ~nieRl~ !reaRI. shell IS8818t sf ltI',.I},1B8 tIn'8. ~S.. 8f 1.ltIllr a ::-;;.;~~_~_r herAI8.8f 8r a S.kRi.R IRaAI lIy IbsS81vIBg J '8\18. (0.9 ~ sf _!ltISMUll A1l8SdilMI 8r iJUlI sw, _ _ I gall8R (lit.~ 8f W&tlf. ~&8A IBM shall lie alln(ell ts .,. at 1188t 18 A811f8 1I1fore .1 Rlnt al'Pli=::~ ~:;: ~; s888RII trlatiB! 18a' Me Uil~ tIl. slHIfa..s shall 111 lIN1lAIA IIIlB 8f all '''11_1. &lltI .8f8~' 1\ '.' I 81' ,.......r. pt-. fBf ~.1I8 -. ..(JiBs .hallll~ a IislH ..r .~18~ a,,"\-"I. 11)" tltl ~"IIf. 1=M AUf '~ .= :: : ...lIIIl 8fltY 1811r .'''71. 11)" tit. ~R8HI"" lhfore ,118_g, tIl. .1Iffa'1. ._11111 8y _. .1.... I , _ a _1._11 111 61.=--..lIy d.l=~8 J.~ lifllUt (0.1" 1i..I'8~ Bf lip" '.'a_A _. 1.'J lif.... (O.Og~ Ii....) er;;..-.; .~ seR'R {liMr~ le'lliM 'All .In_.lsM .h8l~ 11. ."lilll ~;~I. 61.:--=~8' .\011 ."18, ~.IIs, _II =~~~; .11_1. .. filM:. -Y NIl' If fire. 111M"''' _. .11811111 8F:la BaBlldy ... lal fiMsh 18. If . 1ll._laura... ._1111. !iW."R a'.... 88at Bf B81f1.i1R =-L~itiR8,liMef ,fIi8f tl 1ihBlI.~' _. 4:-:'A 88ate. ~~ ~ ~ ~I~~~ ,,~ ~~'IT(:Im~" l1t1 <:'8MraBtlr shall fimtiSR _II iBstell a -=-:-HIll 8f "'''8 tllif'leTl e8R':'~IRBI stMlete iR .e -:Mllt r881ft. ~".1t8fe a BSRtrsl r88M is sl'uiiiBII, at llast W:8 tI..,IBJI 811tlets shall lie iBstelle.. INSTALLATION OF EQUIPMENT IN VAULT OR PREFABRICATED METAL HOUSING 109-3.10 GENERAL. The Contractor shall furnish, install, and connect all equipment, equipment accessories, conduit, cables, wires, buses, grounds, and support necessary to insure a complete and operable electrical distribution center for the airport lighting and signage system as specified herein and shown in the plans. When specified, an emergency power supply and transfer switch shall be provided and installed. The equipment installation and mounting shall comply with the requirements of the National Electrical Code and local code agency having jurisdiction. 109-3.11 POWER SUPPLY EQUIPMENT. Transformers, regulators, booster transformers, and other power supply equipment items shall be furnished and installed at the location shown in the plans or as directed by the Engineer, The power supply equipment shall be set on steel "H" sections, "I" beams, channels, or concrete blocks to provide a minimum space of I 1/2 inches (:r7 mm.) between the equipment and the floor, The equipment shall be placed so as not to obstruct the oil sampling plugs of the oil filled units; and nameplates shall, so far as possible, not be obscured. If specified in the plans and specifications, equipment for an alternate power source or an emergency power generator shalI be furnished and instalIed, The alternate power supply installation shall include all equipment, Florida Keys Marathon Airport L-109-5 Taxiway Lights (2 T/W) and Airfield Guidance Sign Addendum No, 2 Page 9 accessories, an automatic changeover switch, and all necessary wiring and connections. The emergency power generator set shall be the size and type specified. 109-3.12 SWITCHGEAR AND PANELS. Oil switches, fused cutouts, relays, transfer switches, panels, panel boards, and other similar items shall be furnished and installed at the location shown in the plans or as directed by the Engineer. Wall or ceiling mounted items shall be attached to the wall or ceiling with galvanized bolts of not less tl:an 3/8 inch ~ diameter engaging metal expansion shields or anchors in masonry or concrete vaults. 109-3.13 DUCT AND CONDUIT. The Contractor shall furnish and install square type exposed metallic ducts with hinged covers for the control circuits in the vault. These shall be mounted along the walls behind all floor mounted equipment and immediately below all wall mounted equipment. The hinged covers shall be placed to open from the front side with the hinges at the front bottom Wall brackets for square ducts shall be installed at all joints 2 feet (~g 81B) or more apart with intermediate brackets as specified. Conduit shall be used between square ducts and equipment or between different items of equipment when the equipment is designed for conduit connection. When the equipment is not designed for conduit connection, conductors shall enter the square type control duct through insulating bushings in the duct or on the conduit risers. 109-3.14 CABLE ENTRANCE AND HIGH VOLTAGE BUS SYSTEM. Incoming underground cable from field circuits and supply circuits will be installed outside the waIls of the regulator vault as a separate item under Item L- 108. The Contractor installing the vault equipment shall bring the cables from the trench or duct through the entrance conduits into the vault and make the necessary electrical connections. For the incoming and outgoing high voltage load circuits, the Contractor shall furnish and install rigid metallic vi conduit risers, surmounted by potheads, from floor level to the level as shown in the plans. The incoming high voltage power supply service to the vault shall enter below the floor of the vault and shall rise from the floor level in a rigid metallic conduit riser, sunnounted by a pothead, as described above. Using insulated high voltage cable, the incoming power service shall be connected from the pothead to the oil fused cutouts or to the specified disconnecting switch or equipment. From the oil fused cutouts or disconnecting device, the insulated service conductors shall be connected to the overhead voltage bus system of the vault. The high voltage bus system shall utilize the materials specified and shall be mounted and installed in accordance with the requirements of the National Electrical Code or the local code agency having jurisdiction. 109-3.15 WIRING AND CONNECTIONS. The Contractor shall make all necessary electrical connections in the vault in accordance with the wiring diagrams furnished and as directed by the Engineer. In wiring to the terminal blocks, the Contractor shall leave sufficient extra length on each control lead to make future changes in connections at the terminal block. This shall be accomplished by running each control lead the longest way around the box to the proper tenninal. Leads shall be neatly laced in place. 109-3.16 MARKING AND LABELING. All equipment, control wires, terminal blocks, etc., shall be tagged, marked, or labeled as specified below: a. Wire Identification. The Contractor shall furnish and install self-sticking wire labels or identifying tags on all control wires at the point where they connect to the control equipment or to the terminal blocks. Wire labels, if used, shall be of the self-sticking preprinted type and of the manufacturer's recommended size for the wire involved. Identification markings designated in the plans shall be followed. Tags, if used, shall be of fiber not less than 3/4 inch (U mm) in diameter and not less than 1/32 inch ~ thick. Identification markings designated in the plans shall be stamped on tags by means of small tool dies. Each tag shall be securely tied to the proper wire by a nonmetallic cord. b. Labels. The Contractor shall stencil identifying labels on the cases of regulators, breakers, and distribution and control relay cases with white oil paint as designated by the Engineer. The letters and numerals shall be not less than 1 inch (15 mm) in height and shall be of proportionate width. The Contractor shall also mark the correct circuit designations in accordance with the wiring diagram on the terminal marking strips which are a part of each terminal block. Florida Keys Marathon Airport L-I09-6 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum NO.2 Page 10 I I I METHOD OF MEASUREMENT A109-4.3 The quantity of vault or prefabricated metal housing equipment to be paid for under this item shall consist of all equipment installed, connected, and accepted as a complete unit ready for operation. This will be for a L-828 ferroresonant regulator with,fa V input furnished and installed,per the size required. This item will include any I and all cost associated with work required per the project drawings to make a complete and functional lighting and signage system. This will include work in the existing panel box, the required wire and metal conduit including all attachments,switches and switch boxes,and all other work required. BASIS OF PAYMENT I, 109-5.1 Payment will be made at the contract unit price for each completed and accepted metal-keg equipment installation. This price shall be full compensation for furnishing all materials and for all preparation, assembly, and installation of these materials, and for all labor, equipment, tools, and incidentals Inecessary to complete the item. Payment /will be made under: item I� 109 513 T.,,.tallation o f A:ilii ! . . . Item L-109-5.1 Furnish and Install 15 kW, 6.6 Amp, 3-Step, L-828 Ferroresonant Regulator with 208 V. Input, 120 V Control,Including all Associated Work, Complete in place. —per lump sum MATERIAL REQUIREMENTS IAC 150/5345-3 Specification for L-821 Panels for Remote Control of Airport Lighting AC 150/5345-5 Circuit Selector Switch AC 150/5345-7 Specification for L-824 Underground Electrical Cable for Airport Lighting Circuits AC 150/5345-10 Specification for Constant Current Regulators and Regulator Monitors iAC 150/5315 13A Specification for L 811 Auxiliary Re , Lighting-C e e I ANSI/ICEA S-85-625-1996 Aircore, Polyethylene Insulated Copper Conductor.Telecommunications Cable 1 Florida Keys Marathon Airport L-l 09-7 Taxiway Lights(2 T/W) and Airfield Guidance Sign Addendum No. 2 IPage 11 .AJ!:TU .A. {j I 5 A~n{ C {j2 A~TU C 9Q .\~nf g 2g:H CeMMef8ial IteM gllollRfJkeR A .\ JQ{j? Fed. Spec. J-C-30 fea. SfJllI. IT l! ~g; Fed. Spec. VV-C-571 ~fJlllliMllakeR fer ];}llfeFHI.IlEi aREi Plain Qillllt Etll81 Q&f8 fer CeBllflltll RllWeFll8l1l11Rt ~fJll8iMllakeB fer QliilEiiBg Q,illl[ (EetiEi Ha8eDfY Ynite UaElll hill Clay er ~MIll~ (;eRllrBtll Ua8enry UBi~, Leila 811ar.Rg AllfJRalt Reef CeakBg Paintl ...\1I~Y8, :Rntsfier, Le....: '.'oe Cable and VVire, Electrical (Power, Fixed Installation) l!Rllftl8I, fleer 8&8 I;>eel[ Conduit and Fittings, Nonmetal, Rigid; (Asbestos-Cement or Fire-Clay Cement), (For Electrical Purposes) END OF ITEM L-I09 Florida Keys Marathon Airport L-109-8 Taxiway Lights (2 T/W) and Airfield Guidance Sign Addendum NO.2 Page 12 TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN FLORIDA KEYS MARATHON AIRPORT PLAN HOLDER'S QUESTIONS Addendum No.2 Page 13 , Multi ELECTRIC AIRPORT LIGHTING . SHIPBOARD LIGHTING . WIRING DEVICES /d?:- ~/V?J/ZH ~///~~ iJ '. l1~dM7JkM/ k- /lrrtfl()~ fle~ t!&1rJ fiR filM IJ1J ~ "0 ~m9 eaffi-{?X- ~ I()~j ~ tc ~Guf3 j)(dJi ~ c-{;).. Ie Ie. (( It /.. 'I /l1eAnCJeSCi?;Q"' t~ --riere Q.A.e (ete.v e lta'.J -tD new ~ /G-tM &4- n 0 b~ d (tC'~ .-(U..c ct- ,@) Afe reftadl ~ s~ F/JfI Qrf7.p;d} 0J q V\ c1fPYdlXdJ FAri. !W<-WJfidtJ~er /. - If ~~ W I1L> hIlC<. Qe c.){!u M.. l",-n ') .s i (1VLS {i;y w h-f =L tUe ~cP YVLJ (fl~ ~ ~~ MULTI I!U!cnuc MfG, ..us WEST l.ME STKaT CHCAOO, L 5012+1717 In]) 7ZZ.1!tOO FAX: (773) 7ZZ-5S!14 A. MAYES SAU!S,l Sl!IlVD., INc. 7477 NlW IT. 51 ~.NY.1JOZ7 (315) 115_ FAll: (315) 1]~700 ART MAYES Addendum No.2 MARXl!1lNGMANAGER Page .14 __. ___ __...... ...._._..... ...~.a..&.a. ""llVIUU"LV...""Z.... [' L LlU) nLrov U1\Lt\J'CUU 141 00 1 811 Wilma Street Longwood, FL 32750 (407) 331.1551 FLORIDA INDUSTRIAL ELECTRIC, INC. 7840 Professional Place Tampa, FL 33637 (813) 980-6214 June 25. 2004 URS Corporation 7650 Corporate Center Drive Suite 400 Miami, FL 33126 305-262-7466 305-261-4017 fax Attn: Andres Gutierrez Re: Florida Keys Marathon Airport Taxiway Lights (2 TIW) and Airfield Guidance Sign Monroe County, Florida Questions about plans and specifications: 1. The drawings are calling for a new 15kw regulator but there is no bid item for this. Where do you propose to pay for the regulator? 2. Bid documents list alternates forsteel foundations for guidance signs. There are no details or specifications for these items. Can you give further details and specifications on what you are calling for? 3. Project performance is 60 calendar days. the delivery time for the guidance signs and junction cans is 6 to 8 weeks lead time. This poses a problem with time to complete the project. Can the performance period be extended? S~~~wY\ Terry Moon Florida Industrial Electric, Inc. Chief Estimator Airports 407-331-1551 ext. 103 A Subsidiary of IES ~IES www.les-co.com Addendum No.2 Page 15 Response to Plan Holder's Questions (see attachment) 1) By: Multi Electric Date: June 24, 2004 a) Response to Question 1: see Section C above b) Response to Question 2: see Sections Band D above c) Response to Question 3: Design according to AC 150/5345-44F (FAA Advisory Circular) 2) By: Florida Industrial Electric, Inc. (see attachment) Date: June 25, 2004 a) Response to Question 1: see Section Band D above b) Response to Question 2: Bidder shall submit steel foundation shop drawing according to FAA standards. Contractor may use manufacturer: Safe Foundation, Inc. 930 Glenwood Avenue Ambridge, PA 15003 (724)266-8733, Fax (724) 266-8050 or approved equal c) Response to Question 3: According with Special Provision No.2, page IV-22 and IV-23, URS will issue a notice to proceed (permit) allowing contractor to order and delliver materials and equipment. During this phase the contract time will not be affected. Addendum No.2 Page 16 ADDENDUM No. 1 June 18,2004 To Specifications and Other Contract Documents for Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport Monroe County, Florida A.I.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC No.8 TO ALL CONCERNED: The following items are modifications and interpretations to the original contract documents. The following items as provided hereinafter are now in effect and have the same force as if included in the original documents. Bidder shall acknowledge receipt of this addendum on the proposal form (Section C, page 1-16 and Section H, page 1-29). Also, please sign this page of the addendum and return by fax (305) 281-4017 to conflnn your receipt. This Addendum No.1 consists of 11 total pages and 10 plan sheets (Cover, C-2, C-5, C-6, C-7, C-9, C-10, C-11, C-12, and C-13). FJo.,,~ ~..r/n'al ~,,~c ~. C~Name / '/4mU # ~JY ignature ;:;:,({o// I/. Jf(;1I~/ Name lI,et 7tflicJ;lr/ Title Addendum No.1 Page 1 ADDENDUM No. 1 June 18, 2004 To Specifications and Other Contract Documents for Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport Monroe County, Florida A.I.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC No.8 This addendum to the Contract Documents includes modifications to the following: A. Modification to Division I "Bid Documents". Section C "ProDosal In Attachment "A" (Schedule of Bid Items), replace pages 1-19 and 1-21 with the new attached revised pages 1-19 and 1-21. Notes: · On page 1-19, Item 13, Estimated Quantity (6) was changed to Z · On page 1-21, Item 20, Item Description was changed from "Furnish and install L-861 taxiway edge light (base mounted), complete in place", with "Furnish and install L-861T LED elevated taxiwav edoe Iiaht (base mounted), comDlete in Dlace". B. Modification to Division V "Technical SDeClflcatlons" Delete Item L-125, "Installation of Airport Lighting Systems" in its entirety and replace with the attached revised technical specification, Item L-125. "Installation of Airoort Liohtina Svstems". This basically modified quartz-incandescent fixtures with LED fixtures. C. Modification to Drawinas Replace drawing sheets: Cover, C-2, C-5, C-6, C-7, C-9, C-10, C-11, C-12 and C-13, with a new attached revised sheets: Cover. C-2. C-5. C-6. C-7. C-9. C-10. C-11. C-12 and C-13. The changes are indicated by a cloud. All items and conditions of the original contract documents shall remain unchanged. Department Director or Designee Date Division Director of Designee Date Purchasing Supervisor (Designee) Date Addendum No.1 Page 2 BIDDER NAME: AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12.0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN SPEC ESTIMATED UNIT PRICE EXTENDED ITEM ITEM DESCRIPTION UNIT QUANTITY IN TOTAL No. NUMBERS Guidance sign, two module, single face, size 2, complete with foundation. This shall Include new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, grounding Identification tag and all 10 L-100-G Incidentals. EA 15 AT Dollars AND Cents Guidance sign, three modules, single face, size 2, complete with foundation. This shall Include new foundation, L-887 base, brick, secondary extension lead cable, frangible couplings, a.mps, L-823 connectors, anchor bolts, setting of MChor bolts, conduit, tether, grounding identification tag and all 11 L-100-H Incidentals. EA 2 AT Dollars AND Cents Guidance sign, three modules, double face, size 2, complete with foundation. This shall Include new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, grounding Identification tag and all 12 L-100-l Incidentals. EA 1 AT Dollars AND Cents Retroreflectlve guidance sign. This shall include new foundation, frangible coupling, setting of anchor bolts, tag, and all Incidentals, complete in place 13 L-100-J AT EA 7 Dollars AND Cents 1-19 Addendum NO.1 Page 3 BIDDER NAME: AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12.0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN SPEC ESTIMATED UNIT PRICE EXTENDED ITEM No. ITEM DESCRIPTION UNIT QUANTITY IN TOTAL NUMBERS Furnish and Install cable Junction box (size 0, L-867, class I, load bearing). AT 20 L-110-5.3 Dollars EA 9 AND Cents Furnish and Install L-861T LED elevated taxiway edge light (Base mounted), complete In place 21 L-125-5.1 AT EA 59 Dolla,.. AND Cents Sodding AT 22 T -804-a.1 Dollars SY 2,240 AND Cents TOTAL BID ITEMS 1 THROUGH 22 $ Alternates I) Bidder shall submit price for alternate steel foundations (relocation or new sign location) that are used in lieu of concrete to support a wide variety of structures as guidance signs. The foundation shall be fully galvanized after fabrication to provide cOlTosion guarantee. Increase or decrease original item unit price in the amount of: a) Steel foundation for one module internally lighted guidance sign $ b) Steel foundation for two modules internally lighted guidance sign $ c) Steel foundation for three modules internally lighted guidance sign $ 1-21 Addendum No.1 Page 4 ITEM L-125 - INSTALLATION OF AIRPORT LIGHTING SYSTEMS DESCRIPTION 125-1.1 This item shall consist of airport lighting systems furnished or relocated and installed in accordance with this specification, the referenced specification, and the applicable Advisory Circulars. The systems are installed at the location and in accordance with the dimensions, design, and details shown in the plans. This item shall include the furnishing of all equipment, materials, services, and incidentals necessary to place the systems in operation as completed units to the satisfaction of the Engineer. 125-1.2 Additional details pertaining to a specific system covered In this item are contained in the latest edition of Advisory Circulars listed below: a. AC 150/5340-4, Installation Details for Runway Centerline and Touchdown Zone Lighting Systems. b. AC 150/5340-19, Taxiway Centerline Lighting System. c. AC 150/5340-24, Runway and Taxiway Edge Lighting System. d. AC 150/5345-46B Runway and Taxiway Light Fixtures 125-1.3 SUBMITTALS. Shop drawings of each airfield lighting component, indicating FAA approval shall be submitted to the ArchitectJEngineer for review and approval and be approved prior to ordering any materials for this item. This submittal shall include the proposed method of installation for all airfield lighting components. The submittal shall include data on all component parts of the item or system, and shall include the manufacturers list of recommended spare parts. The data submitted shall be sufficient, in the opinion of the ArchitectJEngineer, to determine compliance with the Contract Documents. 125-1.4 QUALIFICATIONS. The ArchitectJEngineer reserves the right to reject any and all equipment, materials or procedures which, in the Architect/Engineer's opinion, does not meet the system design and the standards and codes specified herein. EQUIPMENT AND MATERIALS 125-2.1 GENERAL. a. Airport lighting equipment and materials covered by FAA specifications shall have the prior approval of the Federal Aviation Administration, Airports Service, Washington, D.C. 20591, and shall be listed in the latest edition of Advisory Circular 150/5345-53B, Airport Lighting Equipment Certification Program. Florida Keys Marathon Airport L-125-l May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 5 b. All other equipment and materials covered by other referenced specifications shall be subject to acceptance through the manufacturer's certification of compliance with the applicable specification, when requested by the Engineer. In all cases, equipment shall be new and a first-grade product. c. List of equipment and materials required for a particular system are contained in the applicable FAA Advisory Circulars. 125-2.2 TAPE. Rubber and plastic electrical tapes shall be Scotch Electrical Tape Numbers 23 and 88, respectively, as manufactured by the Minnesota Mining and Manufacturing Company, or an approved equal. 125-2.3 CONCRETE. Concrete shall conform to Florida Department of Transportation (FDOT) "Specifications for Road and Bridge Construction" Section 345, Class I, with a minimum 28-day compressive strength of 3000 psi. The concrete supplier (ready-mix company) shall submit a certification to the Engineer prior to start of work that all concrete delivered meets the requirements of Section 345 for Class I concrete with a minimum 3000 psi compressive strength. Each truckload of ready-mix delivered must be accompanied with the certification stipulated in Section 345-43. Failure to provide the certifications shall result in the concrete being rejected. 125-2.4 CONDUIT. Rigid steel conduit and fittings shall conform to the requirements of Underwriters Laboratories Standard 6,514 and 1252. Flexible metal conduit and fittings shall be liquid-tight and shall conform to UL360, and comply with specification L-ll O. 125-2.5 SQUEEZE CONNECTORS. Squeeze connectors, if specified, shall be equal to Crouse-Hinds Company, type CGB cable connector with neoprene rubber bushing or an approved equal, and shall comply with specification L-I08. 125-2.6 TEES. Large radius bend tees, if specified, shall be equal to Crouse-Hinds Company No. ET or equal. 125-2.7 HEAT SHRINKABLE TUBING KIT. Heat shrinkable tubing kits shall be equal to type APL, as manufactured by Raychem Corporation or an approved equal, and shall comply with specificaiton L-I08. 125-2.8 SAFETY SWITCHES. Safety switches shall be heavy duty, quick-make, quick-break, with visible blades. Enclosure shall have interlocks to prevent operation when cover is open and to prevent cover from being opened when switch is in "ON" position. 125-2.9 POWER ADAPTERS. Power adapters shall be self-protected, watertight and designed for direct earth burial. Output voltage shall be 120 Volt AC or 120/240 volt AC as required, and equal to ADB PA-2, PA-3 or PA-4. Florida Keys Marathon Airport L-125-2 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 6 125-2.10 GENERAL PURPOSE TRANSFORMERS. General purpose transformers shall be dry type, two winding, in weatherproof enclosure and shall comply with NEMA ST-20 and UL 506. Rating shall be as indicated on Drawings. 125-2.11 LIGHTING CONTACTOR. Lighting Contactor shall be electrically held with 120 volt coil and solid neutral. Enclosure shall be NEMA 3R with "Hand-Off-Auto" selector switch on cover. Rating of Contactor shall be as indicated. Photocell control shall be for use on 120 volt system and rated at 2000 watts. 125-2.12 LIGHT BASES. All light bases (base cans) shall meet the requirements of FAA AC 150/5345-42C. The light bases shall be L-867 type for the non-load bearing units and L-868 for the load bearing units. The sizes of the units shall be as shown on the Plans and in this specification. Telescoping base cans may be used for the L-867 non-load bearing base cans. Two-piece base cans may be used where paving interferences require their use. All light bases, transformer houses and junction boxes shall be Class 1, galvanized steel. 125-2.13 ISOLATION TRANSFORMER. The isolation transformers shal be L-830, 6.6 amp primary to 6.6 amp secondary, sized per the fixture manufacturer's recommendations and conforming to AC 150/5345-47 A. 125-2.14 CABLES. Cables and connectors shall comply with specification L-I08. 125-2.15 FRANGIBLE COUPLINGS. All elevated items shall be installed on frangible couplings in accordance with the respective Federal Aviation Administration Advisory Circular. Frangible couplings shall be metallic and provide an electrical grounding patch between the fixture and the base can. 125-2.16 LAMPS. Airfield lighting fixture lamps shall be LED (light emitting diode) fixture of size and type to provide distribution and minimum output requirements of isocandela curves shown for each size in AC 150/5345-46A. All airfield lighting fixtures shall be installed with lamps. Lamps shall be a generic standard design manufactured by at least two (2) of the following manufacturers: a. Airport Lighting Company b. Siemens Airfield Solutions, Inc. c. Thorn Airfield Lighting d. Honeywell Airport Systems Other approved e. Proprietary lamps, that is, lamps intended to be used only for one manufacturer's product(s) and that are manufactured for this sole purpose, are not acceptable. Lamps shall be readily available from local commercial electrical supply dealers for assured availability and supply to the airport. Florida Keys Marathon Airport L-125-3 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 7 125-2.17 COLORED FILTERS. Colored filters, or colored lenses, to be used for Airfield Lighting Fixtures shall conform to the requirements of Military Specification MIL-C-250-50- Type 1 and the applicable FAA Advisory Circulars. 125-2.18 CABLE IDENTIFICATION TAGS. The identification tags shall be 2-inch diameter brass tags with the circuit identification stamped onto the tags, all as shown on the plans and details. The identification shall be permanently stamped. Text height shall be 3/8 inch. 125-2.19 IDENTIFICATION TAPE. Non-magnetic electronically detectable identification tape shall be installed in the trenches above the ducts, as and where shown for the Plans. 125-2.20 REINFORCING STEEL. All reinforcng steel shall be deformed steel bars conforming to ASTM A-615 grade 60. 125-2.21 DOL TING HARDWARE. All airfield bolting hardware shall be stainless steel and shall meet FAA requirements. All bolts ~ inch and larger shall be hex head type. All bolts smaller than ~ inch trade sixe shall be recessed Allen type. All bolted connections shall utilize an anti-rotational locking type device. The base can cover and fixture mounting bolts shall extend through the base can mounting flange into the base can a minimum of 0.5 inch. The bolts shall have enough thread length so they do not shoulder out before the fixture is securely tightened. 125-2.22 ANTI-SEIZE COMPOUND. The anti-seize compound shall be Ideal "Noalox" or approved equal. Use Dow Coming Compound ill valve lubricant non-curing sealant to seal between sections of base cans, spacer rings, adapter rings or fixtures. 125-2.23 STRAIN RELIEF CONNECTORS. Strain relief connectors shall be Liquid Tight Thomas & Betts 2500 series with WMG-PG wire mesh cable grip or approved equal. CONSTRUCTION METHODS 125-3.1 GENERAL. The installation and testing details for the systems shall be as specified in the applicable Advisory Circulars or manufacturers specifications as approved by the Engineer. The contractor shall ascertain that all lighting system components furnished by him (including FAA Approved Equipment) are compatible in all respects with each other and remainder of the new/existing system. Any non-compatible components furnished by this contractor shall be replaced by him, at no additional cost to the Airport sponsor, with a similar unit, approved by the Engineer (different model or different manufacture) that is compatible with the remainder of the airport lighting system. Florida Keys Marathon Airport L-125-4 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 8 Wiring diagrams shown on Drawings are generic and may not reflect actual field conditions or specific equipment requirements. The Contractor shall verify field conditions and follow instructions in installation manuals provided by equipment manufacturer and, if required, make the necessary modifications to insure proper operation of equipment. 125-3.2 PLACING EQUIPMENT. All new or relocated equipment shall be installed at the location indicated in the plans or as directed by the Engineer. All bolts or threaded parts, such as breakable couplings, shall be greased with an antirust compound such as "Never-Seez." 125-3.3 OPERATING MANUALS. Operating manuals shall be submitted for all principal items of electrical equipment. The submittal of manuals shall be submitted prior to Final Acceptance. The manuals shall be complete with operational and repair part data on all component devices in the principal equipment for which the manuals are submitted. The Contractor shall also provide to the Owner's authorized representative instructions in the operation and maintenance of the systems at such times as directed by the Owner and permit his video taping of operating and maintenance instructions. 125-3.4 REMOVAL OF EXISTING L-861 EDGE LIGHT FIXTURES (STAKE MOUNTED). The Contractor shall remove all existing L-861 stake mounted fixtures, including concrete encased bases and transformers. The light fixtures shall be disposed off airport property or may be used as spare parts for remaining stake mounted lights. The existing concrete encased light base stake and any concrete encased L-830 transformers are to be removed and disposed of off airport property by the Contractor. All holes remaining after removal of the stake and related bases shall be filled with suitable material and compacted to at least density and condition of the original material. In paved areas, the existing pavement is to be sawcut and removed so as to make a square or rectangular hole prior to backfill. The square or rectangular hole shall be backfilled and compacted as stated above except the top one and a half inches (1.5") of backfill shall be asphalt conforming to FDOT asphalt specifications or four inches (4") of concrete painted in black at the Contractor's choice. 125-3.5 REMOVAL AND REINSTALLATION OF EXISTING L-861 EDGE LIGHT FIXTURES (BASE MOUNTED). The Contractor shall remove and reinstall the existing L-861 base mounted fixtures, including base stems, base plates, L-823 cord sets and L- 830-1 transformers. The fixtures shall be carefully removed so as not to damage the lens, fixture, base stem/plate, L-823 cord set and transformers. The existing cables shall be spliced together with an L-823 type connector and neatly coiled. The base can shall be removed and disposed of off airport property. Florida Keys Marathon Airport L-12S-S May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 9 All holes remaining after removal of the base mounted light and related bases shall be filled with suitable material and compacted to at least the density and condition of the original material. In paved areas, the existing pavement is to be sawcut and removed so as to make a square or rectangular hole prior to backfill. The square or rectangular hole shall be backfilled and compacted as stated above except the top one and a half inches (1.5") of backfill shall be asphalt conforming to FDOT asphalt specifications or four inches (4') of concrete painted in black at the Contractor's choice. 125-3.6 INSTALLATION OF L-861T LED ELEVATED TAXIWAY EDGE LIGHT FIXTURES (BASE MOUNTED). The Contractor shall install the L-861T base mounted fixtures, including base stems, base plates, L-823 cord sets and L-830-1 transformers. METHOD OF MEASUREMENT 125-4.1 The quantity of units to be paid for under this items shall be the number of each type installed as completed units in place, ready for operation, including base accesories, backfill and compact, and accepted by the Engineer. BASIS OF PAYMENT 125-5.1 Payment will be made at the Contract unit price for each complete unit, that is installed in place, removed including base, accessories, backfill and compact, relocated including splicing of existing cables, transformers, foundation, base can, backfill and compact and accepted by the Engineer. This price shall be full compensation for furnishing all materials and for all preparation, assembly, and installation of these materials, and for all labor, equipment, tools, and incidentals necessary to complete these items. Payment will be made under: Item L-125-5.1 Furnish and install L-861 T LED elevated Taxiway Edge Lights (base mounted), complete in place Per each Item L-125-5.2 Remove existing L-861 T Taxiway Edge Lights, base mounted or stake mounted Per each (N/A) Item L-125-5.3 Relocate existing L-861 T taxiway edge light base mounted, including excavations, backfilling, and accessories, complete in place Per each (N/A) Florida Keys Marathon Airport L-125-6 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 10 Underwriters Laboratories Underwriters Laboratories Underwriters Laboratories Underwriters Laboratories AC 150/5345-3 AC 150/5345-42 AC 150/5345-46 AC 150/5345-47 AC 150/5345-51 MATERIAL REQUIREMENTS Rigid Metal Conduit - Standard 6 Liquid- Tight Flexible Conduit - Standard 360 Fittings for Conduit and Outlet Boxes - Standard 514 Intermediate Metal Conduit - Standard 1242 Specification For L-821 Panels For Remote Control of Airport Lighting Specification For Airport Light Base and Transformer Housings, Junction Boxes and Accessories Specification For Runway and Taxiway Light Fixtures Isolation Transformers For Airport Lighting Equipment Specification For Discharge Type Flashing Light Equipment END OF ITEM L-125 Florida Keys Marathon Airport L-125-7 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Addendum No.1 Page 11 CONTRACT DOCUMENTS TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN FLORIDA KEYS MARATHON AIRPORT MONROE COUNTY, FLORIDA A.I.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC Application Nos. 8 URS Corporation Contract No.: 12638065.00000 Prepared for: THE MONROE COUNTY BOARD OF COUNTY COMMISSIONERS MR. MURRAY E. NELSON, DISTRICT 5 DR. DAVID P. RICE, DISTRICT 4 MS. DIXIE M. SPEHAR, DISTRICT 1 MR. GEORGE NEUGENT, DISTRICT 2 MR. CHARLES "SONNY" McCOY, DISTRICT 3 MAYOR MAYOR PRO TEM COMMISSIONER COMMISSIONER COMMISSIONER Prepared by: URS CORPORATION MAY 2004 TABLE OF CONTENTS DIVISION I.............. ...... .... ........ ............ ... ..... ................. ....... BI D DOCUMENTS III"ISION II ................................................................................... C:c)N1r~C:T DIVISION III ............................................................... GENERAL PROVISIONS DIVISION IV..................... ... ......... ....... ......... ....... ..... ....SPECIAL PROVISIONS DIVISION V..................................................... TECHNICAL SPECIFICATIONS BID DOCUMENTS DIVISION I BID DOCUMENTS SECTION A - NOTICE OF CALLING FOR BIDS ............................................................1-2 SECTION B - INSTRUCTIONS TO BIDDERS ................................................................1-4 SECTION C - PROPOSAL AND SCHEDULE OF BID ITEMS ......................................1-14 SECTION 0 - BID BON 0 .. ............ ............. .................. .......... ....... .............. ....... ...........1-23 SECTION E - DRUG-FREE WORK PLACE..................................................................1-25 SECTION F - PRIME BIDDER'S QUALIFICATIONS....................................................1-26 SECTION G - DISCLOSURE OF LOBBY ACTIVITIES .................................................1-28 SECTION H - ACKNOWLEDGMENT OF RECEIPT OF ADDENDUM ..........................1-29 SECTION I - DISADVANTAGED BUSINESS ENTERPRISE PROGRAM ...................1-30 SECTION J - BIDDER'S AFFIDAVIT IN COMPLIANCE WITH THE FLORIDA TRENCH SAFETY ACT .........................................................1-31 SECTION K - SWORN STATEMENT PURSUANT TO SECTION 287.133C3J(A), FLORIDA STATUTES, ON PUBLIC ENTITY C RI M ES ................................................................................... .1-33 SECTION L - SWORN STATEMENT UNDER ORDINANCE NO. 10-1990 ..................1-36 SECTION M - CERTIFICATION OF NONSEGREGATED FACILlTIES.........................I-37 SECTION N - FEDERAL WAGES DECISION...............................................................I-38 SECTION 0 - CERTIFICATION REGARDING DEBARTMENT, SUSPENSION, INELIGIBILITY, AND VOLUNTARY EXCLUSION - 49 CFR PART 29 ............................................................1-42 1-1 SECTION A NOTICE OF CALLING FOR BIDS NOTICE IS HEREBY GIVEN TO PROSPECTIVE BIDDERS that on June 30th, 2004 at 11 :00 AM, the Monroe County Purchasing Office will open sealed bids for the following: Furnishing of all labor and materials and performing all work for constructing the following contract: Taxiwav Liahts (2 T/W) and Airfield Guidance Sian Florida Kevs Marathon Airoort Monroe County, Florida The major items of work for the contract will be as follows: The overall objective is to develop the installation of taxiway edge lighting for access to shade hangar and mosquito control apron located on the east side of the airport terminal. Also, this project shall furnish and install new guidance sign system and perform all related work to update lighting and signalization systems according to the plans. Specifications and Bid Documents may be requested from DemandStar by Onvia at www.demandstar.com or www.co.monroe.f1.us. or call toll-free at 1-800-711-1712. Technical questions should be directed at the Engineer, URS Corporation, 7650 Corporate Center Drive, Suite 400, Miami, Florida 33126-1220; Telephone (305) 262-7466, Fax (305) 261-4017. Bidders must submit two (2) signed originals and one (1) complete copy of each bid in a sealed envelope marked on the outside: "Sealed Bid for Taxiwav Lichts (2 T/W) and Airfield Guidance Sian", addressed and delivered either in person or by mail, preferably by special delivery, registered mail to: Purchasing Office 1100 Simonton Street, Room 2-213 Key West, Florida 33040 All bids must be received by the County Purchasing Office before 11 :00 AM June 30th , 2004. Any bids received after this date and time will be automatically rejected. Faxed or emailed bids will also be automatically rejected. All bids must remain valid for a period of ninety (90) days. The Board will automatically reject the bid of any person or affiliate who appears on the convicted vendor list prepared by the Department of General Services, State of Florida, under Section 287.133(3)(d), F.S. (1997). All bids, including the recommendation of the County Administrator and the requesting Department Head, will be presented to the Board of County Commissioners of Monroe County, Florida, for final awarding or otherwise. The Board reserves the right to reject any and all bids, to waive informalities in any or all bids, and to re-advertise for bids; and to separately accept or reject any item or items of bid and to award and/or negotiate a contract in the best interest of the County. Dated at Key West this day of .2004. Monroe County Purchasing Department 1-2 Bids must be submitted upon the forms contained in the Contract Documents. Guarantee will be required with each bid as follows: At least 5% of the amount of the bid shall be filed in the form of a certified check or bid bond payable to the Monroe County Board of Commissioners. A public construction bond will be required for 100% of the contract price. Certification of Nonsegregated Facilities and Equal Opportunity Report Statements must be signed as included in the bid proposal. Failure to complete these forms may be grounds for rejecting bids. No bids will be considered unless the bidder is properly qualified to submit a proposal for this construction in accordance with all applicable laws of the State of Florida. This shall include evidence of possession of a current license to perform this type of work. Non-residents of the state, if a corporation, shall show evidence of qualification by the Secretary of State to do business in Florida. General Contractor or Electrical Contractor license is required. All bidders submitting bids for construction, improvement, remodeling or repair of public building, will furnish evidence that the bidder holds an appropriate current certificate or registration per Ch. 489.113 FS, unless exempt under Ch. 489.103 FS. A Pre-Bid Conference will be held on N/A local time, at the Florida Keys Marathon Airport, Terminal Building, Airport Manager Conference Room. Attendance by prospective bidders is not mandatory, but is highly recommended. The purpose of the Conference will be to answer questions and to familiarize potential bidders with the Project. 1-3 SECTION B INSTRUCTIONS TO BIDDERS 1. CONTENTS OF CONTRACT DOCUMENTS: Proposal forms are contained in these Contract Documents. All papers bound with or attached to the Proposal Form are a part of the Contract and must not be detached or altered. A Bid Bond in the form of a cashier's check, certified check or surety bond in the amount of not less than five percent (5%) of the total amount of bid submitted shall accompany each proposal. The Bid Bond shall be made payable to Monroe County Board of County Commissioner. 2. EXAMINATION OF CONTRACT DOCUMENTS AND SITE OF WORK: The bidder shall examine carefully the site of the work and the Contract Documents and he shall investigate and satisfy himself as to the conditions to be encountered, as to the character, quality and quantity of work to be perfonned and materials to be furnished and as to the requirements of the Contract. Bidders shall familiarize themselves with all federal and state laws, local ordinances and regulations which may in any manner affect the work or its prosecution. The filing of a Proposal shall be presumptive evidence that the bidder has complied with these requirements. 3. INTERPRETATION OF DOCUMENTS: If any person contemplating submitting a bid for the proposed contract is in doubt as to the meaning of any part of the proposed Contract Documents, he may submit to the Engineer, URS Corporation, 7650 Corporate Center Drive, Suite 400, Miami, Florida, 33126-1220, a written request for an interpretation of the proposed documents. Such interpretations will be made only by Addenda and a copy of each Addendum will be mailed or delivered to each bidder receiving a set of such Contract Documents. Requests for interpretation will be accepted UP to fifteen (15) calendar days prior to the bid due date. 4. ADDENDA: Any Addenda issued during the preparation of bids shall be included in the Proposal and shall become a part of the Contract Documents. Subcontractor's attention must be called to these changes as well as to the effect Addenda may have on their work. 1-4 5. PREPARATION OF PROPOSAL: Proposals shall be submitted on the Proposal Form contained in these Contract Documents. Each blank space in the Proposal Form shall be filled in correctly and the bidder shall state the price for which he proposes to do the work written in ink. The bidder will be responsible for all errors or omissions in his Proposal. Each bidder shall sign his Proposal correctly in ink. If the bidder is an individual, his name and post office address must be shown. If a firm or partnership, the name and post office address of each member of the firm or partnership must be shown. If a corporation, the Proposal must designate the state under the laws of which the corporation is chartered, the names, titles and business addresses of its officers and the one signing the Proposal as agent of the firm or corporation must furnish legal evidence that he has authority to such signature and that such signature is binding upon the firm or corporation. On the Proposal Form (Schedule of Bid Item sheets), the bidder shall enter in words and figures a unit price and in figures the product (extension) of the unit price and quantity in the appropriate column for each bid item exclusive of those items for which a fixed contract unit price and extension are shown. On "lump sum" items, the same amount shall be shown in both the unit price (words and figures) and extension (figures only) columns. After all extensions are made, the bidder shall total the extended amounts of the bid items and show his total of the extended amounts of the bid items and show his total bid amount In the appropriate place on the Proposal Form. All figures shall be legibly shown in ink or typed. Any inter-lineation, erasure or other alteration of a figure shall be initialed by the signer of the proposal. The Owner will check the extension of each item given in the proposal and correct all errors and discrepancies. In case of a discrepancy between a unit bid price and the extension amount, the unit price will govern. In case of discrepancy between the unit price in words and figures, the words shall govern. The sum of the correct extension amounts will be the contract bid price. 6. ALTERNATE BIDS: Where alternate designs are provided by the plans and proposal, the bidder shall enter prices only on the items for the design alternate that will be most economical for him to construct and other bid items that will be common for all alternates. The bidder shall enter the words "No Bid" in the unit price column on items for the design alternates not selected. If any item on the proposal form permits a choice between alternate specified types of materials, the bidder shall indicate by a checkmark the type of material he proposes to use. If more than one type or none is checked, the Owner will make the selection.. 1-5 Where alternate designs are provided for which bids area called for on each alternate, the bidder shall furnish bid prices for each of the alternates. Failure to do this may be grounds for rejection of the proposal. 7. REJECTION OF PROPOSALS: Proposals may be rejected if they show any alteration of form, additions not called for, conditional or alternate bids or irregularities of any kind. Proposals in which prices are obviously unbalanced may be rejected. The Owner reserves the right to waive minor irregularities in any bid. 8. BID PRICE: The price bid shall cover the cost of furnishing of all materials, tools, labor, transportation, local, state and federal taxes, Old Age Benefits, Social Security, services and equipment necessary to perform the work in full conformity with the Contract Documents. 9. PRE-QUALlFICATION OF BIDDERS: No proposal will be considered from any contractor unless he is licensed to do work in the State of Florida and is properly qualified to submit a proposal for this construction in accordance with all applicable laws of the State of Florida. Bidder shall submit "Evidence of Competency", consisting of statements covering the bidder's past experience on similar work, a list of equipment that would be available, latest financial statement, and a list of key personnel. (See General Provisions 20-02 and Section F "Prime Bidder's Qualification Form.) 10. AWARD OF CONTRACT: The award of the contract, should it be awarded, will be made by the Owner to the lowest responsible bidder whose proposal meets the requirements thereof. The award, if made, will be made within ninety (90) days after opening of the proposal but no award will be made until the responsibility of the bidder to whom it is proposed to award the contract has been investigated. Notice of award will be mailed by the Owner to the successful bidder at the address stated in his proposal. 1-6 11. RETURN OF BID BOND: All bid bonds except those of the two lowest qualified bidders will be returned promptly after the tabulation of the bids has been made and in no case will a bid bond be held longer than ninety (90) days without the bidder's written consent. 12. EXECUTION OF CONTRACT: The successful bidder will be required to execute the contract and furnish bond within fifteen (15) days of date of notice to award. In the case of a corporation, the officer or agent to execute the contract must be designated in a power of attorney executed by the Board of Directors and duly certified by the Secretary and bearing the seal of the corporation. When the successful bidder is a partnership, the power of attorney designating one member of the firm to execute the contract shall be filed with the Owner. Such power of attorney must bear the signature of the other members of the firm and must be executed before a notary. Any officer or agent signing on behalf of the surety company bonding the contractor will be required to file a power of attorney with the bond executed and will be required to affix the seal of the surety to said bond. 13. FAILURE TO EXECUTE CONTRACT: Should the successful bidder fail or refuse to execute the contract and furnish satisfactory bond within fifteen (15) days after notice of award has been issued by the Owner, the bond filed with the proposal shall become the property of the Owner. At his option, the Owner may then annul the award and award the contract to the next lowest responsible bidder or reject all proposals and re- advertise. 14. CONTRACT TIME: The contractor shall begin work after receipt of the Notice to Proceed in accordance with Paragraphs 80-02 and 80-03 of the General Provisions and Special Provisions Nos. 2 and 3, and shall fully complete performance within sixty (60) calendar days. If the Contractor does not comply with the contract time, then liquidated damages will apply, as per Special Provision NO.3. 1-7 15. CONTRACT CLOSE-OUT: Subsequent to the final acceptance of this project by the Owner, the requirements of Special Provision No.1., Section 25 "Project Documentation" Subsection H. "Prerequisites to Substantial Completion" must be satisfied. 16. BID PROPOSAL SUBMISSION: The Bid Proposal submitted for the work included in this project shall include the following fully executed documents: A. Bid Proposal Contract (Division I, Section C) B. Schedule of Bid Items (Division I, Section C) C. Bid Bond (Division I, Section D) D. Drug-free Work Place (Division I, Section E) E. Prime Bidder's Qualifications (Division I, Section F) F. Disclosure of Lobby Activities (Division I, Section G) G. Acknowledgment of Receipt of Addendum (Division I, Section H) H. Disadvantaged Business Enterprise (Division I, Section I) I. Bidder's Affidavit in Compliance With the Florida Trench Safety Act (Division I, Section J) J. Sworn Statement Under Section 287.133(3)(a) FLORIDA STATUTES, on Public Entity Crimes (Division I, Section K) K. Sworn Statement Under Ordinance No. 10-1990, Monroe County (Ethics Clause) (Division I, Section L) L. Certification of Nonsegregated Facilities (Division I, Section M) M. Federal Wage Decision (Division I, Section N) N. Certification regarding Department, Suspension, Ineligibility, and Voluntary Exclusion-49 CFR Part 29 (Division I, Section 0) o. Copy of Contractor's license for State of Florida (Division I, Section A) P. Bidder's Statement on Insurance (Division 11/, Section 140) 1-8 17. MARKING AND MAILING BIDS: Bids, with their guaranties, must be securely sealed in suitable envelopes, addressed and marked on the outside as follows: Purchasing Office 1100 Simonton Street Room 2-213 Key West, Florida 33040 Taxiwav LiQhts (2 TIW) and Airfield Guidance Sign Florida Kevs Marathon Airport Bid Submission Bids received prior to the time of opening will be securely kept, unopened. The Owner will decide when the specified time has arrived and no bid received thereafter will be considered. No responsibility will be attached to the Owner for the premature opening of a bid not properly addressed and identified. Unless specifically authorized, telegraphic bids will not be considered but modifications by telegraph of bids already submitted will be considered if received prior to the hour set for opening. 1-9 18. WITHDRAWAL OF BIDS: Bids may be withdrawn on written or telegraphic request received from bidders prior to the time fixed for opening. Negligence on the part of the bidder in preparing the bid confers no right for the withdrawal of the bid after it has been opened. 19. BIDDERS PRESENT: At the time fixed for the opening of the bids, their contents will be made public for the information of bidders and other properly interested parties who may be present either in person or by representation. 20. BIDDERS INTERESTED IN MORE THAN ONE BID: If more than one bid for each contract is offered by anyone party, by or in the name of his or their clerk, partner or other person, all such bids may be rejected. A party who has quoted prices on materials to bidders is not thereby disqualified from quoting prices to other bidders or from submitting a bid directly for the materials of work. 21. ERRORS IN BID: Bidders or their authorized agents are expected to examine the maps, drawings, specifications and all other instructions pertaining to the work, which will be open to their inspection. Failure to do so will be at the bidder's own risk and he cannot secure relief on the plea of error in the bid. In case of error in the extension of prices, the unit price will govern. 22. CONTRACT AND BOND: The bidder to whom award is made must, when required, enter into written contract on the standard form as set out herein with satisfactory security in the amount required, within the period specified or, if no period is specified, within ten (10) days after the prescribed forms are presented to him for signature. 23. COLLUSION: If there is any reason for believing that collusion exists among the bidders, any or all proposals may be rejected and those participating in such collusion may be barred from submitting bids on the same or other work. 24. SUBLETTING OR ASSIGNING OF CONTRACT: (a) Limitations: The Contractor shall not sublet, assign, transfer, 1-10 convey, sell or otherwise dispose of any portion of the contract, his right, title or interest therein, or his power to execute such contract, to any person, firm or corporation without written consent of the Owner and such written consent shall not be construed to relieve the Contractor of any responsibility for the fulfillment of the contract. Unless otherwise stipulated in the proposal or special provisions and with the assistance of workmen under his immediate superintendence and reported on his payroll, all contract work of a value not less than fifty percent (50%) of the total contract amount, except that any items designated in the contract as "Specialty Items" may be performed by subcontract may be deducted from the total contract amount before computing the amount of work required to be performed by the Contractor with his own organization. (b) Subcontractor's Status: A subcontractor shall be recognized only in the capacity of an employee or agent of the contractor and the Contractor will be responsible to the Owner for all of the subcontractor's work, including failures or omissions and his removal may be required by the Engineer, as in the case of any employee. 25. PERMITS: The County permit fees for the project are J 0.00 , which shall be an expense of the Contractor. The county cautions bidders that the contractor shall also be responsible for the permit fees of any state or federal agency having permitting jurisdiction over the project, including but not limited to, the ACE, DNR, and DER. 26. PRE-SUBMITTALS: Pre-submittal of data on various equipment, if required in the proposal, shall be made by the bidder and approval obtained from the Engineer. This approved list shall be the actual equipment used in the construction of this project if the contract is awarded on the bid. 27. SHOP DRAWINGS: Shop drawings will be reviewed by the Engineer for general conformance in accordance with the contract documents. The Contractor shall check all shop drawings in detail and stamp with his approval prior to submittal to the Engineer. The Engineer's review of shop drawings shall not relieve the Contractor from his responsibility for any deviations from the requirements of the contract documents. 28. FLORIDA TRENCH SAFETY ACT: In accordance with the provisions of the Florida Trench Safety Act, if applicable, the bidder shall indicate in his bid his cost of compliance with the requirements of 1-11 the Florida Trench Safety Act and shall also complete and properly execute the bidder's Affidavit in compliance with the provisions of the Florida Trench Safety Act (Sections 553.60-553-64, Florida Statutes). 29. SCHEDULE OF WORK: Contractor shall coordinate work items that may overlap with other work being performed by other contractors. Each bidder shall take this into account and no provision for re-mobilization or re-negotiation for time delay can be made. Depending on the bids received, certain quantities may be increased or decreased and no provision shall be made for re-negotiation (see Division I, General Provisions, Section 40, for further information). 30. PROJECT FUNDING: Work included in this proiect is beina funded in part by the use of Passenaer Facility Charaes collected by Monroe County. in part from Federal funds under the FAA Airport Improvement Proaram (AlP), and funds from the Wo~ Proiect Improvement lWPI) Proaram administered by the Florida Deoartment of Transportation (FOOT). 31. DISADVANTAGED BUSINESS ENTERPRISES ~ SUBCONTRACTOR GOALS: There are 13.3% DBE subcontractor goals for the FAA funding projects on this contract. Should any DBE subcontractors be used on this contract, the subcontractor's name, address, type of work performed and subcontract amount shall be reported as part of the project close-out documentation submitted with the information requested in Special Provision No.1, Section 25, "Project Documentation". 32. PUBLIC ENTITY CRIME STATEMENT: A person or affiliate who has been placed on the convicted vendor list following a conviction for public entity crime may not submit a bid on a contract to provide any goods or services to a public entity, may not submit a bid on a contract with a public entity for the construction or repair of a public entity, may not be awarded or perform work as a contractor, supplier, subcontractor, or consultant under a contract with any public entity, and may not transact business with any public entity in excess of the threshold amount provided in Section 287.017 of the Florida Statutes, for CATEGORY TWO for a period of 36 months from the date of being placed on the convicted vendor list. 1-12 33. DISADVANTAGED BUSINESS ENTERPRISE (DBE) POLICY and OBLIGATION: DBE POLICY: It is the policy of the Florida Department of Transportation that disadvantaged business enterprises as defined in 49 CFR Part 26, as amended, have the maximum opportunity to participate in the performance of contracts financed in whole or in part with Department funds contract. The DBE requirements of 49 CFR Part 26, as amended, apply to this contract. DBE OBLIGATION: Monroe County and its contractors agree to ensure that Disadvantaged Business Enterprises as defined in 49 CFR Part 26, as amended, have the maximum opportunity to participate in the performance of contracts. In this regard, all contractors shall take all necessary and reasonable steps in accordance with 49 CFR Part 26, as amended, to ensure that the Disadvantaged Business Enterprises have the maximum opportunity to compete for and perform contracts. Grantees, recipients and their contractors shall not discriminate on the basis of race, color, national origin or sex in the award and perfonnance of Department assisted contracts. The Disadvantaged Business Enterprise Program statements and certification shall be fully completed and submitted as required by Section 150 of the specifications. This form is provided in Division I, Bid Documents, Section I. 34. EQUAL EMPLOYMENT OPPORTUNITY: In connection with the carrying out of this project, the contractor shall not discriminate against any employee or applicant for employment because of race, age, creed, color, sex or national origin. The contractor will take affirmative action to ensure that applicants are employed, and that employees are treated during employment, without regard to their race, age, creed, color, sex, or national origin. Such action shall include, but not be limited to, the following: Employment upgrading, demotion, or transfer; recruitm~nt or recruitment advertising; layoff or termination, rates of payor other forms of compensation; and selection for training, including apprenticeship. The contractor shall insert a similar provision in all subcontracts, except subcontracts for standard commercial supplies or raw materials. 35. CERTIFICATION OF NONSEGREGATED FACILITIES: The Certification of Nonsegregated Facilities as required by Section 120, shall be completed and submitted with the bid proposal. This form is provided in Division I, Bid Documents, Section M. 1-13 SECTION C PROPOSAL Contract BID TO: Purchasing Office 1100 Simonton Street Room 2-213 Key West, Florida 33040 BID FROM: Florida Industrial Electric, Inc. 811 Wilma Street Lonawood, FL 32750 Submitted (Date): July 1,2004 The undersigned, as Bidder, hereby declares that he has examined the site of the work and informed himself fully in regard to all conditions pertaining to the place where the work is to be done; that he has examined the plans and specifications br the work and contractual documents relative thereto, and has read all bid documents, Contract Documents, General Provisions, Special Provisions and Specifications furnished: and that he has satisfied himself relative to the work to be performed. The Bidder proposes and agrees, if this proposal is accepted, to contract with the Monroe County Board of Commissioners, in the form of contract specified, to furnish all necessary materials, equipment, machinery, tools, apparatus, means of transportation and labor necessary to and to complete the construction of: Taxiway Liqhts (2 TNJ) and Airfield Guidance Siqn Florida Keys Marathon Airport Monroe County, Florida in full and complete accordance with the shown, noted, described and reasonably intended requirements of the plans, specifications and contract documents to the full and entire satisfaction of the Monroe County Board of Commissioners, with a definite understanding that no money will be allowed for extra work except a set forth in the attached Contract Documents for the unit prices listed opposite each item. 1-14 BIDDOC-1.MAX The Contractor shall complete the Schedule of Values included as Attachment "A". The Schedule shall be added and the final total base bid amount will be: $ Two Hundred Seventy One Thousand Five Hundred Two and ninety cents Dollars (total base bid - words) It is agreed that the description under each item, being briefly stated, implies, a/though it does not mention, all incidentals and that the prices stated are intended to cover all such work, materials and incidentals as constitute Bidder's obligations as described in the specifications and any details not specifically mentioned, but evidently included in the contract shall be compensated for in the item which most logically includes it. The quantities for bid items listed on the attached Schedule of Bid Item sheets are estimated quantities only for the purpose of comparing bids. Any difference between these estimated quantities and actual quantities required for construction will not be allowed as basis for claims by the Contractor for extra compensation. Compensation will be based on the unit prices and actual construction quantities and may be modified as stipulated by Sections 20-05 and 90-03 of the General Provisions. The bidder further proposes and agrees hereby to commence the work with an adequate force, plant and equipment at the time stated in the notice to the Contractor from the Owner to proceed and fully complete performance within the time period stated in the Instructions to Bidders from and after the date stated In the Notlce-to-Proceed. The undersigned further agrees that in case of failure on his part to execute the said contract and the bond within ten (10) consecutive calendar days after written notice being given of the award of the contract, the check or bid bond in the amount as specified herein accompanying this bid and the monies payable thereon, shall be paid into the funds of the Monroe County Board of Commissioners as liquidated damages for such failure; otherwise, the check or bid bond accompanying this proposal shall be returned to the undersigned. Monroe County's performance and obligation to pay under this Contract, is contingent upon an annual appropriation by the BOCC. Attached hereto is a certified check on the N/A Bank of N/A the sum of 5% Greatest Amount Bid dollars ($ made payable to the Monroe County Board of Commissioners, or a bid bond for 5% GAB ) Checkmarks V I have included Division I which entails the proposal forms. /' ......-Schedule of Bid Items (Attachment "A"). .,/' Bid Bond ~ The Drug-Free Workplace form. 1-15 /' Pri~idderJs Qualifications: ./ List of major contracts in past 10 years ,.,/' ./ List of equipment and plant available for this project ./ ,/' Copy of latest financial statement y _ Disclosure of Lobby Activities ././ Acknowledgement of Receipt of Addendum ,/ Disadjt8ntaged Business Enterprise Program ;K_ DBE Utilization Form "Attachment 1", Division III /' DBE Letter of Intent "Attachment 2", Division III v: Bidder's Affidavit in Compliance with Florida Trench Safety Act ,/ Sworn Statement Pursuant to Section 287.133(3)(a), Florida Statutes, on Public Entity Crimes ~ Sworn Statement Under Ordinance No. 10-1990 "", Certification of Non-segregated Facilities ~ Federal Wage Decisiqn ~ Certification Regarding Debartment, Suspension, Ineli~jbility, and Voluntary Exclusion - 49 CFR Part 29 ~ Copy of Bidder's License for State of Florida, evidence of competency and evidence of financial responsibility v' Bidder's Statement on Insurance (Checkmark items above as a reminder that thev are included.) Mailing Address: 811 Wilma Street Longwood, FL 32750 Phone Number: 407-331-1551 Date: July 1, 2004 Signed: c;;?tJ/' If ~4vl/<=," Ronald H. Rothwell (Name) Witness: Vice President/COO " (Title) ,4df/~ v . (Seal) 1-16 BIDDOC-1,MAX ATTACHMENT "A" SCHEDULE OF BID ITEMS TAXIWAY LIGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN BIDDER NAME: Florida Inaustrlal Electric, Inc. AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12-0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXIWAY UGHTS (2 T/W) AND AlRAELD GUIDANCE SIGN SPEC ESTIMATED UNlTPRlCE EXTENDED ITEM No. ITEM DESCRlP110N UNIT QUANTITY IN TOTAL NUMBERS Mobilization ATOne Thousand Seven Hundred 1 P-101-3.1 Dollars LS 1 1,700.00 1,700.00 AND Zero Cents Final IIIlIrklng (yellow with reflective beaeta at 100% application rate) 2 P-82o.5.1 AT Twenty Four SF 84 24.36 2,046.40 Dol... AND Thirty Five Cents OUtline black paint (no nttlectlve buds) AT Twenty Four 3 P-620-5.2 Dollars SF 160 24.36 3,896.00 AND Thirty Five Cents Remove ulatlng guidance elg" unit complete with foundation. ThIs shall Include conc:ntte foundation, reatore grading, salVage material disposed of as directed by the engineer. 4 L-10o.A AT Three Hundred Forty EA 3 340.00 1,020.00 Dollars AND Zero Cents Relocate existing gUidance sign unit complete. This shall include existing pad removal, salvage materials, restore grading, newfoundatlon, L-867 base, brick, secondary extension lead cable, connectors, and all incidentals. 2,925.00 2,925.00 5 L,10o.B EA 1 ATTwo Thousand Nine Hundred Twenty Five Dollars AND Zero Cents 1-17 BIDDER NAME: Florida Industrial Electric, Inc. AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12-0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXIWAY UGHTS (2 TIW) AND AlRRELD GUIDANCE SIGN SPEC ESTIMATED UNT PRICE EXTENDED ITEM No. ITEM DESCRIPTION UNIT QUANTITY IN TOTAL NUMBERS ExIsting guidance sign unit to be relocated and modified, complete with foundation. This shall Include concrete foundation, n_ panel, circuit cable back to light fIxtu.... close circuit loop, WlIterproof all underground connectlons, restore grading, salvage 6 L.10G-C material disposed of as directed by the EA 2 4,000.00 8,000.00 Engineer. AT Four Thousand Dollars AND Zero Centa Exlatlng Internally lighted guidance algn, one module, to be modified 7 L.1OG-D AT Five Hundred Seventy Five EA 1 DoIIara 571.00 571.00 IHJ Zero Cent. existing Internally lighted guidance sign, three moduJea, to be modified 8 L.10G-E ATOne Thousand Seven Hundred EA 2 Dollars 1,700.00 3,400.00 AND Zero Cents Guidance sign, one module, single face, size 2, complete with foundation. This shall Include n_ founda,tlon, L-867 base, brick; secondary extension lead cable, frangible couplings, lamps, L-823 connecton, anchor bolta, setting of anchor bolts, conduit, tether, 9 L-1OG-F groundln~ identification tag and all EA 7 Incldenta s. 2,235.00 15,646.00 ATTwo Thousand Two Hundred Thirty Five Dollars AND Zero Cents 1-18 BIDDER NAME: Florlaa lnaUStrlal Electric, Inc. AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12.0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXTWAY UGHTS (2 TIW) AND AIRFIELD GUIDANCE SIGN SPEC ESTIMATED UNIT PRICE EXTENDeD ITEM ITEM DESCRIPTION UNIT IN No. QUANTITY NUMBERS TOTAL Guidance sign. two module, single face, size 2, complete with foundation. This shall IDelude new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, 1.-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, 10 L.100-G frroUndln~ Identification tag and all EA 15 ncldenta s. 3,436.00 61,62&.00 ATThree Thousand Four Hundred Thirty Five Dollars AND Zero Cents Guidance sign, th.... module&, single face, siD 2, complete with foundation. This ahall Include new foundation, L-II7 bue, brick, sec:ondar'y .....alon IeIId cabl.. frangible coupllngs,1ampa, 1,,823 connectors, ancf10r boItI, aetIIng of anchor bolts, conduit, tether, trou= IdentItIcatIon tag and all EA 2 11 L.100-H e1denta . 4,&8&.00 1,130.00 AT Four Tho....nd Five Hundred Sixty Five Dollars AND Zero Cents Guidance sign, three modules, double face, size 2, complete with foundation. This shall Include new foundation, 1.-867 base, brick, secondary extension lead cable, frangible coup/lngs, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, eroundln~ Identlflcatlon tag and all 1 12 L,10o.l ncldenta s. EA . 4,766.00 4,766.00 AT Four Thousand Seven Hundrec Sixty Five Dollars AND Zero Cents RetrorenectJve guidance sign. This shall include new foundation, frangible coupling, setting of ancho r bolts, tag, and all incidentals, complete in place 13 L,10o.J ATOne Thousand One Hundred EA 7 1,100.00 7,700.00 Dollars AND Zero Cents 1-19 Addendum No.1 Page 3 BIDDER NAME: Florida Industrial Electric, Inc. AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO.: 3-12-0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXJWAY LIGHTS (2 T/W) AND AIRAELD GUIDANCE SIGN SPEC ESTIMATED UNIT PRICE EXTENDED ITEM No. ITEM DESCRIPTION UNrr QUANTIlY IN TOTAL NUMBERS ExIsting retroreflectlw guidance .Ign pane' to be replaced 14 L.10G-K AT Five Hundred Sixty EA 10 680.00 &,600.00 Dollars AND Zero Cents Cable trench AT Three 15 L.1 08-5.1 Dollars LF 6,150 3.4& 21,217.&0 AN) Four Five Cents Fwnlsh ....d Instal cable (1/c, .. SKY, L-824, type C). In trench, duct or conduit, complete In plaoe 18 L-108-5.2 AT zero LF 12,000 0.11 8,800.00 Dol..... AND Fifty Five Cents Furnish and Install counterpol.e wire (#6, BSD copper atranded) 000 volt with ground rods, complete In place. 17 L-108-S.3 AT Zero LF 6,150 0.8& 3,997.&0 Dollars AND Sixty Five Cents 1W2 Duct (2" PVC, ac:hedule 40, type I). AT Three 18 L,11G-S.1 Dollars LF 5,600 3.75 21,000.00 AND Seventy Five Cents '1!N2 Concrete encased duct (2" PVC, schedule 40, type I). AT Sixteen 16.75 9,212.50 19 L,11G-5.2 Dollars LF 550 AND Seventy Five Cents 1-20 BIDDER NAME: Florida Industrial Electric. Inc. AIRPORT NAME: FLORIDA KEYS MARATHON AIRPORT PFC APP NO.: 8 AlP NO,: 3.12.0044-2004 FM ITEM NO. 41468419401 PROJECT DESCRIPTION: TAXIWAY UGHTS (2 TIW) AND AlRAELD GUIDANCE SIGN SPEC ESTIMATED UNIT PRICE EXTENDED ITEM No. ITEM DESCRIPTION UNIT QUANmY IN TOTAL NUMBERS Furnish and Install cable Junction box (ala D. L-887, c.... I, load bearing). 20 L.110~.3 AT Five Hundred Fifty EA 9 550.00 4,950.00 Dollars AND Zero Cents Fumlah and lnatall L-881 taxiway edge light (Base mounted), complete In place AT Six Hundred Seventy Five 21 L-125-1S.1 Dolls... EA 59 675.00 39,821.00 AND Zero Cents 80clcIng AT Three 22 T.-.w.1 Dollars SY 2,240 3.10 8,944.00 AND Ten Cents Furnish and IMtalI15 kw, 8.8 amp, 3-at8p, L. 828 ferroreaonant regulator with 208V Input, 120V control,lncludlng an "Iodated work, complete In place 23 L-1~.1 ATThlrteen Thousand Two LS 1 13,230.00 13,230.00 Hundred Thirty Dolla... AND Zero Cents TOTAL BID ITEMS 1 THROUGH 23 $244,902.90 S Alternates I) Bidder shall submit price for alternate steel foundations (retocallon Of' new sign location) that are used In lieu of concrete to support a wide variety of structures as guidance signs. The foundation shall be fully galvanized after fabrication to provide corrosion guarantee. Increase ~,lgInalltem unit price in the amount of: a) Steel foundation for one module Internally lighted guidance sign $ 3.700.00 b) Steel foundation for two modules internally lighted guidance sign s 4,000.00 c) Steel foundation for three modules internally lighted guidance sign s 4,800.00 1-21 Addendum No.2 Page 4 d) Steel foundation for retroreflective guidance sign, L= 2' to 3' $ 3,900.00 e) Steel foundation for retroreflective guidance sign, L= 3.1' to 4' $ 4,400.00 f) Steel foundation for retroreflective guidance sign, L= 4.1' to 5' $ 4,700.00 Note (1) Foundation manufacturer may require soil borings of the site prior to design and construction; bidder shall include this cost in your analysis. A design calculation is required to be submitted for thi substitute. II) Bidder shall submit price for alternate stainless steel base can (L-868, no adjustable) for signs, taxiway edge lights, and junction box that are used in lieu of galvaniZed steel base can to prevent metal oxidation and corrosion. Increase~original item unit price in the amount of: a) Guidance sign stainless steel base can $ 340.00 b ) Taxiway edge light stainless steel c) Stainless steel junction box $ 340.00 $ 420.00 Note (2) In the event that the Owner decides to add alternate material, any of the above unit prices may be used. 1-22 SECTION D BID BOND Contract KNOW ALL MEN BY THESE PRESENTS, that we: FLORIDA INDUSTRIAL ELECTRIC. INC. 811 WILMA STREET. LONGWOOD. FL 32750 as Principal, hereinafter caled the Principal, and FEDERAL INSURANCE COMPANY* a corporation duly organized under the laws of the State of Florida, as Surety, hereinafter called the Surety, are held and firmly bound unto the Monroe County Board of Commissioners as Obligee, hereinafter called the Obligee, In the sum of: FIVE PERCENT OF THE AMOUNT BID dollars ($ 5% OF THE AMOUNT BID ), for the payment of which sum well and truly to be made, the said Principal and the said Surety bind ourselves, our heirs, executors, administrators. successors and assigns, jointly and severally, firmly by these presents. WHEREAS, the Principal has submitted a bid for: TaxIwav Uah" (2 TIWl and Airfield Guidance Sian Aor1da Kevs Marathon A1roort Monroe County, Florida NOW. THEREFORE, If the OblIgee shall accept the bid of the Principal shall enter Into a contract with the Obligee In accordance with the terms of such bid and give such bond or bonds as may be specified In the bidding or Contract Documents with good and sufficient surety for the faithful performance of such contract and for the prompt payment of labor and material fuml~hed In the prosecution thereof, or in the event of the failure of the R1nclpal to enter such contract and give such bond or bonds, If the Principal shall pay to the Obligee the difference not to exceed the penalty hereof between the amount specified in said bid and such larger amount for which the Obligee may in good faith contract with another party to perform the work .covered by said bid, then this obligation shall be null and void, otherwise to remain in full force and effect. PROVIDED further, that if the Principal shall submit the apparent lowest bid acceptable to the Obligee but shall fall to meet DBE goals as set forth in the bid speclflcaUons, then Principal shall, upon request of the Obligee, submit to Obligee such additional evidence of Principal's good faith efforts to meet such goals in the manner and within the time required In such specifications. Failure to supply such information as required shall result in a forfeiture of this bid bond In the same manner and to the same degree as though Obligee had accepted Principal's bid and Principal had thereafter failed or refused to enter into the contract with Obligee as set forth in the Imrnediately preceding paragraph. 1-23 * 1600 JFK BLVD., 4 PENN CENTER, PHILADELPHIA, PA 19103 Signed and sealed this 30TH day of JUNE , 20..Qi.. FLORIDA INDUSTRIAL ELECTRIC, INC. (Principal) (Seal) (Witness) ~~~ (TItle) FEDERAL INStr.-ANCE COMPANY (Surety) (Seal) ~~~... - . , \.... ....... - ~-- (WItness) STACEY L. ALBAN RULED UNCONSTITUTIONAL By: Countersigned by: WRENCE. ATl'ORNEY - IN - FACT ~ LICENSED FLORIDA NON- RESIDENT AGENT All bonds must be sIgned by a Florida resIdent agent a legal street address: Post Offfce boxes are not acceptable. Bid Wfl not be considered unless the bid bond Is signed by both Principal and Surety. ~24 SECTION E DRUG-FREE WORKPLACE FORM The undersigned Contractor, in accordance with Florida Statute 287.087, hereby certifies that: Florida Industrial Electric, Inc. (Name of Business) 1 . Publish a statement notifying employees that the unlawful manufacture, distribution, dispensing, possession or use of a controlled substance is prohibited in the workplace and specifying the actions that will be taken against employees for violations of such prohibition. 2. Inform such employees about the dangers of drug abuse in the workplace, the business' policy of maintaining a drug-free workplace, any available drug counseling, rehabilitation and employee assistance programs and the penalties that may be imposed upon employees for drug abuse violations. 3. Give each employee engaged in providing the commodities or contractual services that are under bid a copy of the statement specified in Sub-section (1). 4. In the statement specified In Sub-Section (1), notify the employees that as a condition of working on the commodities or contractual services that are under bid, the employee will abide by the terms of the statement and will notify the employer of any conviction of or plea of guilty or nolo contendere to any violation of Chapter 893 (Florida Statutes) or of any controlled substance law of the United States or any state for a violation occurring in the workplace no later than five (5) days after such conviction. 5. Impose a sanction on or require the satisfactory participation in a drug abuse assistance or rehabilitation program if such is available in the employee's community or any employee who is so convicted. 6. Make a good faith effort to continue to maintain a drug-free workplace through implementation of this section. As a person authorized to sign the statement, I certify that this firm complies fully with the above requirements. U2JJ //~R ~/~ Bidder's Signature Ronald H Rothwell Date: July 1, 2004 1-25 BIDDOC-1.MAX SECTION F PRIME BIDDER'S QUALIFICATIONS Each contractor shall furnish with his bid the following completed and signed statements on "evidence of competency" and "evidence of financial responsibility", which is in accordance with General Provision 20-02. 1. Name of Bidder: Florida Industrial Electric, Inc. Business Address: 811 Wilma Street, Longwood, FL 32750 Telephone Number: 407-331-1551 When Organized: 1983 Where Incorporated: Florida 2. 3. 4. 5. 6. How many years have y~u been engaged in the contracting business under the present firm name? 21 Years 7. What is the type of construction work in which you are principally engaged? Electrical, Airfield Lighting, High Voltaae Work, DOT 8. On separate sheet list major contracts in past 10 years. 9. On separate sheet list equipment and plant available for this project. 10. Enclose a copy of latest Financial Statement. 11. Credit Available for this Contract: $ 30,000,000.00 12. Contracts now in hand, Gross Amount: $ 55,000,000.00 13. Have you ever refused to sign a contract at your original bid? No 14. Have you ever been declared in default on a contract? No 15. On separate sheet, list the last five (5) projects over $500,000 on which the contractor has worked, and telephone numbers. 16. Remarks: (The above statements must be subscribed and sworn to before a Notary Public.) 1-26 BIDDOC-1.MAX Date: July 1, 2004 Firm Name: Florida Industrial Electric, Inc. By: Ronald H. Rothwell a~ flilIt.1Il.f? Title: Vice President/COO NotaryP~bIiC:~~~ fl...........................................~ C' ...,~ MiCHAeL J. SCHARF Ii M Commission tI 000104895 i ~'O'; Expires 81712008 : . DF~9 Bonded Ihrough : i..(IIClO.432...2S4) Florida Notary Ass" Inc : ......................... .......... ......~~.. ..~..: 1-27 BIDDOC-1.MAX SECTION G DISCLOSURE OF LOBBY ACTIVITIES Certification of Contracts. Grants. Loans and Cooperative Agreements The undersigned certifies, to the best of his or her knowledge a nd belief, that: (1) No Federal appropriated funds have been paid or will be paid by or on behalf of the undersigned to any person for influencing or attempting to influence an officer or employee of any agency, a member of Congress, an officer or employee of Congress or an employee of a member of Congress in connection with the awarding of any Federal contract, the making of any Federal Grant, the making of any Federal loan, the entering into of any cooperative agreements and the extension, continuation, renewal, amendment or modification of any Federal contract, Grant, loan or cooperative agreement. (2) If any funds other than Federal appropriate funds have been paid or will be paid to any person for influencing or attempting to influence an officer or employee of any agency, a member of Congress, an officer or employee of Congress or an employee of a member of Congress in connection with this Federal contract, Grant, loan, or cooperative agreement, the undersigned shall complete and submit Standard Form-LLL, "Disclosure of Lobby Activities", in accordance with its instructions. (3) The undersigned shall require that the language of this certification be included in the award documents for all sub-awards at all tiers (including subcontracts, sub- grants ard contracts under Grants, loans and cooperative agreements) and that all sub-recipients shall certify and disclose accordingly. This certification is a material representation of fact upon which reliance was placed when this transaction was made or entered into. Submission of this certification is a prerequisite for making or entering into this transaction imposed by Section 1352, Title 31, U.S. Code. Any person who fails to file the required certification shall be subject to a civil penalty of not less than $10,000 and not more than $100,000 for each such failure. Signed:(/2,d/ //~k"" Contractor's uthorized Representative Ronald H Rothwell, VP, COO Dated: July 1, 2004 1-28 BIDDOC-1.MAX SECTION H ACKNOWLEDGMENT OF RECEIPT OF ADDENDUM Addendum Signature Date No. One ~ ////~~ ". /. 6118104 Two (Notice) ~ /. '# ~.ff u' ;...J~_ 6128104 Two 0~,L 'g ~// ,:/.,-:...., 6128104 .... , 1-29 BIDDOC-1.MAX SECTION I DISADVANTAGED BUSINESS ENTERPRISE PROGRAM Contract (As Required by Division III, Section 150 of the General Provisions) DBE Subcontractors Names/Addresses/ldentity* Traffic Control Products. Inc. 6614 Cannack Rd. Tampa, Florida 33810 AIW, Inc. 4802 Old Winter Garden Rd. Orlando, Florida 32811 Subcontract Work Item Pavement Marking MBE Material Supply MBE/Amerlcan Indian Total Dollar Value of Subcontract Work Total Dollar Value of Basic Bid Total DBE Percent (Round to nearest 1/10 percent) Dollar Value of Subcontract Work $8000.00 $37,036.00 $ 43,036.00 $ 244,902.90 17.6 % *(Black, Hispanic, Asian American, American Indian, and other economically disadvantaged) NOTE: Also, the bidder must include with the bid proposal fully completed the Attachment 1 _ "Disadvantaged Business Enterprise (DBE) Utilization", and Attachment 2 "Letter of Intent", shown on Division III - Section 150-07 "Other Contract Provision". 1-30 SECTION J BIDDER'S AFFIDAVIT IN COMPLIANCE WITH FLORIDA TRENCH SAFETY ACT (SECTION 553.60-553.64, FLORIDA STATUTES) STATE OF FLORIDA ) )SS COUNTY OF MONROE ) BEFORE ME, the undersigned authority. personally appeared Ronald H. Rothwell who, being duly sworn, deposes and says as follows: That he is the duly authorized representative of Florida Industrial Electric, Inc. (Name of Bidder) being its Vice P....ident/COO (Owner) (Partner) (President or other Corporate Officer) and as such, has full authority to execute this Bidder's Affidavit. 1 . The full legal name and business address of the person or entity submitting this bid: Florida Industrial Electric, Inc. 811 Wilma Street Longwood, FL 32750 2. By submission of this bid and subsequent execution of this Contract, the undersigned bidder certifies that as successful bidder (Contractor) all trench excavation done within his control (by his own forces or by his subcontractors) shall be accomplished in strict adherence with OSHA Trench Safety Standards contained in 19 CFR, s.1926.650, Sub-part P, including all subsequent revisions or updates to these Standards as adopted by the Department of Labor and Employment Security. 3. The bidder acknowledges that included in the various items listed in the Schedule of Prices Bid and in the Total Amount Bid are costs for complying with 1-31 BIDDOC-1.MAX the Florida Trench Safety Act (Sections 553.60-553.64, Florida Statutes). The bidder further identifies the costs to be summarized below: Trench Safety Measure Unit of Unit Unit Extended (Description) Measure Quantity Cost Cost (LF, SY) A None 0.00 B C D TOTAL: $ 0.00 Signature of Authorized Representative: C?~ 1/ a;e.L/ W:"N Vice President Title July 1. 2004 Date STATE OF FLORIDA COUNTY OF: Seminole The foregoing instrument was ,20M.., by I of July My Commission Expires c . rint name of Notary Public) 1-32 BIDDOC-1.MAX SECTION K SWORN STATEMENT PURSUANT TO SECTION 287.133(3)(a), FLORIDA STATUTES, ON PUBLIC ENTITY CRIMES This form must be signed and sworn to in the presence of a Notary Public or other official authorized to administer oaths. 1. This sworn statement is submitted with Bid, Proposal or Contract No. AlP No. 3-12-0044-2004 for Taxiway Lights (2 T/W) and Airfield Guidance Sign 2. This sworn statement is submitted by Florida Industrial Electric, Inc. (name of entity submitting swom statement) whose business address is 811 Wilma Street, LongWOOd, FL 32750 and (if applicable) its Federal Employer Identification Number (FEIN) is: 59-3508913 (If the entity has no FEIN, include the Social Security Number of the individual signing this sworn statement: .) 3. My name is Ronald H. Rothwell my (please print name of individual signing) and relationship to the entity named above is Vice President/COO 4. I understand that a "public entity crime", as defined in Paragraph 287.133(1)(g), Florida Statutes, means a violation of any state or federal law by a person with respect to and directly related to the transaction of business with any public entity or with an agency or political subdivision of any other state or of the United States, including, but not limited to, any bid or contract for goods or services to be provided to any public entity or an agency or political subdivision of any other state or of the United States and involving anti-trust, fraud, theft, bribery, collusion, racketeering, conspiracy or material mis-representation. 5. I understand that "convicted" or "conviction", as defined in Paragraph 287.133(1 )(6), Florida Statutes, means a finding of guilt or a conviction of a public entity crime with or without an adjudication of guilt in any federal or state trial court of record relating to charges brought by indictment or information after July 1, 1989, as a result of a jury verdict, non-jury trial or entry of a plea of guilty or nolo contendere. 1-33 BIDDOC-1.MAX 6. I understand that an "affiliate", as defined in Paragraph 287.133(1)(a), Florida Statutes, means: a. A predecessor or successor of a person convicted of a public entity crime; or b. An entity under the control of any natural person who is active h the management of the entity and who has been convicted of a public entity crime. The term "affiliate" includes those officers, directors, executives, partners, shareholders, employees, members and agents who are active in the management of an affiliate. The ownership by one person of shares constituting a controlling interest in another person or a pooling of equipment or income among persons when not for fair market value under an arm's length agreement, shall be a prima facie case that one person controls another person. A person who knowingly enters into a joint venture with a person who has been convicted of a public entity crime in Florida during the preceding 36 months shall be considered an affiliate. 7. I understand that a "person", as defined in Paragraph 287.133(1)(e), Florida Statutes, means any natural person or entity organized under the laws of any state or of the United States with the legal power to enter into a binding contract and which bids or applies to bid on contracts for the provision of goods or services let by a public entity or which otherwise transacts or applies to transact business with a public entity. The term "person" includes those officers, directors, executives, partners, shareholders, employees, members and agents who are active in management of an entity. 8. Based on information and belief, the statement which I have marked below is true in relation to the entity submitting this sworn statement. (Indicate which statement applies.) XXX Neither the entity submitting this sworn statement nor any of its officers, directors, executives, partners, shareholders, employees, members or agents who are active in the management of the entity, nor any affiliate of the entity has been charged with and convicted of a public entity crime subsequent to July 1, 1989. The entity submitting this sworn statement or one or more of its officers, directors, executives, partners, shareholders, employees, members or agents who are active in the management of the entity or an affiliate of the entity has been charged with and convicted of a public entity crime subsequent to July 1, 1989, AND (please indicate which additional statement applies) There has been a proceeding concerning the conviction before a Hearing 1-34 BIDDOC-1.MAX Officer of the State of Florida, Division of Administrative Hearings. The Final Order entered by the Hearing Officer did not place the person or affiliate on the convicted vendor list. (Please attach a copy of the Final Order.) The person or affiliate was placed on the convicted vendor list. There has been a subsequent proceeding before a hearing officer of the State of Florida, Division of Administrative Hearings. The Final Order entered by the hearing officer determined that it was in the public interest to remove the person or affiliate from the convicted vendor list. (Please attach a copy of the Final Order.) The person or affiliate has not been placed on the convicted vendor list. (Please describe any action taken by or pending with the Department of General Services.) Signature of Authorized Representative: {/2,J,/ u rmee; v,(L-- Vice P....,d.nt/COO Title July 1 J 2004 Date STATE OF FLORIDA COUNTY OF: Seminole The foregoing instrument was acknowledged befo': m::his ~n~ of 2004_, by ~ ,~f J~a!' / L / (Sole, or 0 atio or Partnership) who is personally known to me or who has produced as identITlcatJon and who did/did not take an oath. Julv / / 1 ' I /1 ( ,,' , , / -'---, /)':{II~':' ./ "_'r'/j ,~ . (Print name of Notary Public) --- My Commission Expires 1-35 BIDDOC-1,MAX SECTION L SWORN STATEMENT UNDER ORDINANCE NO. 10-1990 MONROE COUNTY, FLORIDA ETHICS CLAUSE Florida Industrial Electric, Inc. warrants that he/it has not employed, retained or otherwise had act on his/its behalf any former County officer or employee in violation of Section 2 of Ordinance No. 10-1990 or any County officer or employee in violation of Section 3 of Ordinance No. 10-1990. For breach or violation of this provision the County may, in its discretion, terminate this Contract without liability and may also, in its discretion, deduct from the Contract or purchase price or otherwise recover the full amount of any fee, commission, percentage, gift or consideration paid to the former County officer or employee. V;Zb //@& VI/e_ (Signature) Date: July 1, 2004 STATE 0 F: Florida COUNTY OF: Seminole PERSONALLY APPEARED B~FORE ~~~ undersigned authority: who, after first being swo by me, affixed i her signature (name of individual signing) in the sR _ p'ro~ded abo~7e 01) thi: 2nd day of .July . 20 04. !.... .\~...~.~ ',;' . ,. ~. ... ..,.... ...... ........ ..... ....... : $.~.", P ':'" fo...ICHAE:L J. SCHARF : i ifrn;,,:~ Commission # 000104695 : : \~'O:*',pi Expires 617/2008 : Irrt"i ~' . : ~'lfn"'\\" tJOf1ded through : i (IlOO-432-<1254) Florida N la As : ~.............................~..~ sn.. Inc. : .................. My Commission Expires 1-36 BIDDOC-1.MAX SECTION M CERTIFICATION OF NONSEGREGATED FACILITIES Contract (As Required by Division III, Section 120 Subsection 120-02 Equal Employment Opportunity Requirements of the General Provisions) The federally assisted construction contractor certifies that he does not maintain or provide, for his ernployees, any segregated facilities at any of his establishments and that he does not permit his employees to perform their services at any location, under his control, where segregated facilities are maintained. The federally assisted construction contractor certifies that he will not maintain or provide, for his employees, segregated facifities at any of his establishments and that he will not permit his employees to perform their services at any location, under his control, where segregated facilities are maintained. The federally assisted construction contractor agrees that a breach of this certification is a violation of the equal opportunity clause in this contract. As used in this certification, the term "segregated facilities. means any waiting rooms, work areas, restrooms and washrooms, restaurants and other eating areas, timelocks, locker rooms and other storage or dressing areas, parking lots, drinking fountains, recreation or entertainment areas, transportation, and housing facilities provided for employees which are segregated by explicit directives or are in fact segregated on the basis of race, color, religion, or national origin because of habit, local custom, or any other reason. The federally assisted construction contractor agrees that (except where he has obtained identical certifications from proposed subcontractors for specific time periods) he will obtain identical certifications from proposed subcontractors prior to the award of subcontractors exceeding $10,000 which are not exempt from the provisions of the equal opportunity clause and that he will retain such certifications in his files. /7 nJ,/ /I t7tff:4v/,... ~n<;rt~ of Contractor Ronald H Rothwell Vice President/COO Title 1-37 BIDDOC-1.MAX SECTION N FEDERAL WAGE DECISION Use the latest publication or the attached publication dated 03/02/2001 (for Highway) if that is the latest list issued for Monroe County. 1-38 BIDDOC-1.MAX GENERAL DECISION FL010035 03/02/2001 FL35 Date: March 2, 2001 General Decision NUmber FLOI0035 Superseded General Dec~sion No. FL000035 State: Florida Construction Type: HIGHWAY County(ies) : CHARLOTTE DE SOTO GLADES HARDEE HENDRY HIGHLANDS MONROE OKEECHOBEE HIGHWAY CONSTRUCTION PROJECTS (excluding tunnels; Building structures in rest area projects; railroad construction; bascule, suspension and sprandrel arch bridges designed for commercial naviga~ion; bridges involving marine construction; other ma:or bridges) . MOdification NUmber o Publication Date 03/02/2001 COUNTY (ies) : CHARLOTTE DE SOTO GLADES HARDEE HENDRY HIGHLANDS MONROE OKEECHOBEE SUFL3001A 08/01/1993 BRICKLAYERS/MASON CARPENTERS CONCRETE FINISHERS ELECTRICIANS FENCE ERECTOR FORM SETTER IRONWORKERS: Reinforcing Struc~ura1 LABORERS: Asphalt Raker Unskilled PAINTERS POWER EQUIPMENT OPERATORS: Asphalt Distributor Asphalt Paving Machine Asphalt Screed Backhoe 300m-Auger 3u11dczer Crane, Derrick, Dragline Earthmover Forklift Front End Loaders: 1 cu. yard and under over 1 cu. Yard Gradall Grademan Rates 9.50 12.00 9.34 11.85 7.45 8.61 Fringes 13.83 12.94 7.80 6.69 7.92 8.01 9.28 8.48 8.92 7.95 10.30 12.56 7.75 7.50 7.91 7.94 9.00 7.15 1-39 BIDDOC-1.MAX Guardrail Erector Guardrail Post Driver Mechanic Milling Machine Grade Checker Milling Machine Motor Grader Mulching Machine Oiler, Greaseman Pavement Striping Machine Pavement Stripping Machine Nozzleman Pile Driver Piledrivermen Power Subgrade Mixer Rollers: Finish Rough Self-Prop. Rubber Tire Scraper/Pan Small Tool Operator Tractor, Light Trenching Machine Widening Spreader Machine SIGN ERECTOR TRAFFIC CONTROL SPECI~IST TRAFFIC SIGNALIZATION INSTALLER TRAFFIC SIGNALIZATION MECHANIC TRUCK DRIVERS: Lowboy Multi-Rear Axle Single-Rear Axle 7.08 7.50 10.14 7.15 9.00 10.56 7.15 7.73 8.26 7.00 10.50 10.00 7.94 8.41 8.01 8.16 8.11 7.00 7.52 B.12 8.00 7.63 7.50 9.79 13.16 B .11 B.06 7.80 WELDERS--Receive rate prescribed =o~ craft performing operation to which welding is incidental. Unlisted classifications needed for work not included within the scope of the ~l~~Q;f;~~r;nn~ listed may be added after award only as provided in the labor standards contract clauses (29 CFR 5.5 (a) (1) (v)) . In the listing above, the "sun designation means that rates listed under that identifier do not reflect collectively bargained wage and fringe benefit rates. Other designations indicate unions wnose rates have been determined to be prevailing. WAGE ~E~ERMINATION APPEALS PROCESS 1.) Has there been an initial decision in the matter? This can be: * an existing published wage determination, * a survey unde~lying a wage determination, * a Wage and Hour Division letter setting forth a position on a wage determination ma~~er, * a conformance (additional classification and ra~e)~uling 1-40 BIDDOC-1.MAX On su::vey related rr.atters, initial contact, incl'..:.ding requests for summaries of surveys, should be with the Wage and Hour Regional Office for the area i~ which the survey was conducted because those Regior..al Offi::es have responsibility for the Davis-Bacon survey program, I: the response from this initial contac~ ~s not satisfactory, then the process described in 2.)a~d 3.) should be followed, With regard to any other matter not yet ripe for the formal process described here, initial contact should be with the Branch of Construction Wage Determinations. Write to: Branch of Construction Wage Determinations Wage and Hour Division U. S. Department of Labor 200 Constitution Avenue, N. W. Washington, D.C. 20210 2.) If ~he answer to the question in 1.) is yes, then an interested party (those affected by the action) can request rev~ew and reconsideration from the Wage and Hour Administrator (See 29 CFR Part 1.8 and 29 CFR Part 7). write to: Wage and Hour Admin~strato:: U.S. Department of Labor 200 Constitution Avenue, N. W. washington, D.C. 20210 7he request should be accompanied by a full par~y's position and by any information description, area prac~ice material, etc.) relevant to the issue. statement of the interested (wage payment data, project t~at the requestor considers 3.) If the decision of the Administrator is not favorable, party may appeal directly to the Administrative Review Board Wage Appeals Board). Write to: an in~erested (formerly the Administrative Review Board U. S. Department of Labor 200 Constitution Avenue, N. W. Washington, D.C. 20210 4.) All decisions by the Administrative Review Board are final. END OF GENERAL DECISION FL010035 1-41 BIDDOC-1.MAX SECTION 0 CERTIFICATION REGARDING DEBARTMENT, SUSPENSION, INELIGIBILITY, AND VOLUNTARY EXCLUSION. 49 CFR PART 29 (Version 1. 5/90) The bidder/offerer certifies, by submission of this proposal or acceptance of this contract, that neither it nor its principals is presently debarred, suspended, proposed for debartment, declared ineligibility, or voluntarily excluded from participation in this transaction by any Federal department or agency. .It further agrees by submitting this . . proposal that it will include this cause without modification in all lower tier transactions, solicitations, proposals, contracts, and subcontracts. Where the bidder/offerer/contractor any lower tier participant is unable to certify to this statement, it shall attach an explanation to this solicitation/proposal. e~ fi{i2/et/ w- Ignature of Contract r Ronald H Rothwell Vice President/COO Title 1-42 BIDDOC-1.MAX CONTRACT SECTION A SECTION B SECTION C SECTION 0 DIVISION II CONTRACT - PUBLIC CONSTRUCTION BOND ............................................................11-2 - CERTIFICATE OF OWNER'S ATTORNEY (N/A) .....................................11-4 - ACKNOWLEDGMENT FOR CHANGE ORDERS .....................................11-5 - CONTRACT ............... .... ...... ......... ........... ............ ... .......................... ........11-6 11-1 BOND NO. 81967740 SECTION A PUBLIC CONSTRUCTION BOND .BythlsBond, We FLORIDA INDUSTRIAL ELECTRU:C. INC. as PrincJpal, whose principal business address is 811 WILMA STREET. LONGWOOD. FL 32750 , as corporation, as Surety, are bound to Monroe County hereinafter called County, in the sum of U.S. Dollars $ 244.902.90 (Minimum 100% of total bid amount) for payment which we bind ourselves, our heirs, personal representatives, successors, and assigns, jointly and severally. THE CONDITION OF THIS BOND is that if PrincJpal: 1. Performs the contract dated No"."" be-v 11 ,20 0,/ between Principal and Countv for construction of Taxiway Liahts (2 TN.J) and Airfield Guidance Sign, the Contract being made a part of this Bond by reference, at the times and in the manner prescribed in the Contract. 2. Promptly make payments to all claimants, as defined in Section 255.05 (1), Florida Statutes, supplying Principal with labor, materials, or supplies, used directly or indirectly by Principal in the prosecution of the work provided for in the Contract, which Is made a part of this bond by reference, and in the times and in the manner prescribed In the Contract; and 3. Pays the County all losses, damages, expenses, costs and attorneys fees, Including appellate proceedings, that County sustains because of a failure by Principal under the Contract; and 4. Performs the guarantee of all work and materials furnished under the Contract for the time specified in the Contract, then this Bond is void; otherwise it remains in full force. This bond is subject to the proviSions of Section 255.05, Florida Statues. Any changes in or under the Contract Documents and compliance or non-compliance with any formalities connected with the Contract or the changes does not affect Surety's obligation under this Bond. Principal agrees to record this Bond in the Official Records for Monroe County before the commencement of the work subject of this Bond. Date on Or fu be.... G ~ 20 {) 4 , 11-2 GetS PRINCIPAL: FLORIDA INDUSTRIAL ELECTRIC, INC. Address: 811 WILMA STREET, LONGWOOD, FL 32750 By: ey-in-Fact ANGELA J. LAWRENCE. . ATTORNEY-IN-FACT & . LICENSED NON-RESIDENT FLORIDA AGENT SURETY: FEDERAL INSURANCE COMPANY Address: 1600 JFK BLVD., 4 PENN CENTER PHILADELPHIA, PA 19103 .OJ Claims against this Bond are subject to the notice and time provisions set forth in Section 255.05, Florida Statutes. 11-3 This Notice pertains to the following Surety Bond Issued by a member Insurer of the Chubb Group of Insurance Companies, Including Federal Insurance Company, Vigilant Insurance Company and Pacific Indemnity Company. Bond Number: 81967740 POLICYHOLDER DISCLOSURE NOTICE TERRORISM RISK INSURANCE ACT OF 2002 You are hereby notified that pursuant to the Terrorism Risk Insurance Act of 2002 (the "Act") effective November 26, 2002, we are making available to you coverage for losses arising out of certain acts of international terrorism. Terrorism is defined as any act certified by the Secretary of the Treasury, in concurrence with the Secretary of State and the Attorney General of the United States, to be an act of terrorism; to be a violent act or an act that is dangerous to human life, property or infrastructure; to have resulted in damage within the United States, or outside the United States in the case of an air carrier or vessel or the premises of a United States Mission; and to have been committed by an individual or individuals acting on behalf of any foreign person or foreign interest, as part of an effort to coerce the civilian population of the United States or to influence the policy or affect the conduct of the United States Government by coercion. Coverage for acts of terrorism is already included in the captioned Surety Bond. You should know that, effective November 26, 2002, any losses caused by acts of terrorism covered by your Surety Bond will be partially reimbursed by the United States under the formula set forth in the Act. Under this formula, the United States of America pays 90% of covered terrorism losses that exceed the statutorily established deductible to be paid by the insurance company providing the coverage. The portion of your premium that is attributable to coverage for such acts of terrorism is zero, because we could not distinguish (and separately charge for) acts of terrorism from other causes of loss when we calculated your premium. If you have any questions about this notice, please contact your agent or broker. K= C....UBB POWER OF ArroRNEY F......,nau..... Company VIgilant Inaur8nce Company Pacific indemnity Company AtIn: Surety Dep8rIment 15 Mountain VIew Road Warren, NJ 07081 ~ Chubb ~. SUrety .1CnDw All" n.. ........ 1l18I FEDEJW.1N8URANCE COMPANY, In IncIIna CDIpOl1IdIoI.. VIGUNI' INSURANCE COMPANY, . New YorkClQlPCll1lllo... and PACIFIC ItDEIINITY COMPANY,. WIIconIIn COlpOl1IIIoI.. do IICh henlby COI'IItIul8I1'1d appoint John W. Boyer, Melanie R. Miller, John Wagner, Mareco U. Edwards, Angela J. Lawrence and Robert A. Chlada of Bunt Valley, Maryland---------------------------------------------------------------___ Mllh M1hIIr true and lawful ~aat to execuee WIder IUCh d8IIgnaIIon In their IIMlIIInd to.. "'* COIpOnIte ..... to Ind deI\w for and on IIIIr behd .. IUI8tf IhenIon or oIherwtM, bondIlnd undertlldnga II1d OIlIer wrlIIngI obligatory In the naIln thel80f (OIlIer Ih8n baI bondI) gI\wI or executIId In .. CCUM of buIineII, and MY InIIru11enII amencIng or .rtng .. ....., Ind conaenII to the mocIIcaIIon or alt8ndIon of any InIIrument ........ to In AId bondI or obIgatIona. In WItnHe Whenof, said FEDERAL MURANCI COMPANY, VIGILANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY,.. each GICUI8d and attetted these pnIHnta - afftxed their corporate ..... on thlI 30th day of July, 2004 . ~d..~~9 - STATE OF NEW JERSEY} ... County d Some.. On" 30th dIlyof July, 2004 ,belenme,. NoIIIyPublcofNewJMey, petlIClIIIIyCIIM KMIrwtIC. WII'ldII, tome known to beA8eIItMI SecretaIy of FEDERAL INSURANCE CCM.fIANY, VIGILANT INSURANCE COMPANY, IIId PACIFIC INDEMNITY COMPANY,the COI'IIpaIIIee whk:h...... lie IaNgoIIIg Power of AlIomey, Ind the uId Kanndt C. WIndII being !IV me cUr 8WOIr!, cId dipole IIId Illy" he II~ Secnt8Iy of FEDERAL INSURANCE COfoPANY. VIGUNT INSUFIANCE COMPANY, Irld PACIFIC INOEMNITY COMPANY Ind 1lIICMlI.. CCIIJIOfIdI.....IIelwof, 1Mll1Ie.... dbIH to.. b8goIng Poww of ADcImer.. 8ucb CDIpCIfIIII....1nd MRllenIIlIdxed!IV ILII10rIIy of.. By-Lawa of MId~ IIIdIlat he I9*! MId Powwof AlIomey _AIIIIt8nt SecNIlIIy of said Comp.nee .... dIoIIy; Ind tilt he III1CqUllnlld wII1 F'" E. RobertICll..1IId IcnoM him to be VIcI PIwIdInt of MId eom.-_ and flat...... of F.... E. RabII1IIon. ....... to said PoMr of AlIomey III In Ihe SIIfIUIne hIndwrIlIng of Frn E. RobertIan, and \VIa IlemD IllbecrIbed bV auIhortty of MId By-laM and In dIpolllfll'8 pIWIenCe. ~ O'So '1~ Q7;.{ \.. % A. ............. "1YJ- ~ u' 0 f ,~ 8(10 ,. .~ It 8'E.~j .' ,- \ CERTIFlCAnON ExtMct~ ttMlsY:.t.&ws of FEDERAL INSURANCE COMPANY, VlGLANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY: .AI powet'8 of attorney for and on behalf 01 the Company may and shall be executed In the name and on behalf of the ~, either by the CheInnan or the President or a 'v1ce President or an AuIstant 'v1ce PNsIdent, jointly wlIh .. Secr8tary or an A8s/atant Sect8tary, under Ihefr nItpedlve deslgnatlonl. The algnatunt 01 auch oftIcera may be engraved, prtnted or /Ithogr8phed. The 8lgnatu.. of each of the following olIIcera: Chalnnan, Pnteldent, any VIce President, any AasIatant VIce President, any s.a.tary, MY Assistant Sect8tary and the seal of the ~ may be aftIxed by facsimile to any pOwer of atIomey or to MY ce~ relating ther8to appointing AI8latant SecI'8tarlee or Attomeya-ln-FacI for purpoe4I!f only of ex.cutlng IIId aIte8tlng bondI and undertaldllge Ind other wriIngI obligatory In .. natunt 1hef8of, II1d any IUCh power of attorney or certllc:ate belUtng such facalmIle 8Ignatunt or fac:elmle seal .hat be veld and bIncIng upon the Company and any such power 10 IJt8CUt8d and certified by audl facsimile 8Ignatunt and facUnlle seallhal be vaDd and binding upon the Company wlIh reapect to any boOd or undertalclng to which It ,. attached.. /, Kennech C. Wendel, Aaalstant Secretary of FEDERAl INSURANCE COMPANY, VIGILANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY (the "CompanJee") do hereby certify that (I) the foregoing extract of the By-Laws of the Co"1W11e8 Is tnJe and COmlCt, (I) the c:on"anlel ant duly licensed and authorized to transact 8U~ buslnell In .. 50 of the United States 01 America and the DIItrtct 01 Columbla and are authorized by the U. S. Treasury Department; further, Federal and VIgilant are Rcenled In Puerto Rico and the U. S. VIrgin Islands, and Fede....,. licensed In American Samoa, Guam, and each of the Province. of Canada except Prince Edward Island; and (Ill) the foregoing Power of Attorney Is true, colT8Ot and In fuI ton>> and effect. Given un<fer my hand and seals of said Companlet at Warren, NJ this (,- .\h MARlA O. SCAROIGNO Notary Public Stote of New Jersey . . No. 2229781 CommIssIon Expires Sept. 25, 2004 #~j(~ ' N ~ day of Or tclwv SlCrYf ~L4~ Kenneth C. Wendel, Auletant Secretary IN THE EVENT yoU WISH TO NOnFY US OF A CLAIM, VERIFY THE AlITHENTIOITY OF THIS BOND OR NOnFY US OF ANY OTHER MATTER, PLEASE CONTACT US AT ADDRESS LISTED ABOVE, OR BY Tel hone 908 903-3485 Fax 908 903-3858 e-mail: sure Ochubb.com .Rorm 1f.1o.cl221 (Ed. 4-1t) CONSeNT SECTION B CERTIFICATE OF OWNER'S ATTORNEY THIS SECTION IS NOT INCLUDED 11-4 SECTION C ACKNOWLEDGMENT FOR CHANGE ORDERS TO: Monroe County Board of Commissioners Key West, Florida REF: Taxiway Liahts (2 TIW) and Airfield Guidance Sian Florida Keys Marathon Airport Gentlemen: In order to avoid the necessity of extensive amendments to the referred contract, the undersigned acknowledges hereby that the following conditions are those for which change orders are allowed under the Bid Law: 1. Unusual and difficult circumstances which arose during the course of the execution of the contract which could not have been reasonably foreseen. 2. Where competitive bidding for the new work for new money will work to the serious detriment of the awarding authority. 3. Emergencies arising during the course of the work. 4. Changes or alterations provided for in the original bid and originals contract. r::=lodcD~ -cJ.ur..Ivia.1 €(N.Jv.,C J ~. Contractor By: Title: 11-5 SECTION D CONTRACT TO Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport THIS AGREEMENT made and entered into the ~'ay of riD Ve;t1~..P. Yi/lJ by and between Florida Industrial Electric, Inc. Contractor, and the Monroe County Board of Commissioners, Key West, Florida, Owner. WITNESSETH: That the Contractor, for the consideration hereinafter fully set out hereby agrees with the Owner as follows: 1. That the Contractor, shall furnish all the materials, and perform all of the work in the manner and form as provided by the following enumerated Instruction to Bidders, Form of Proposal, General Provisions, Special Provisions, Technical Specifications, Form of Contract, Form of Bond, Drawings and Addenda, which are attached hereto and made a part hereof, as if fully contained herein, for the construction of: Taxiway Lights (2 TIW) and Airfield Guidance Sian Florida Keys Marathon Airport Monroe County, Florida 2. That the Contractor shall commence the work to be performed under this agreement on a date to be specified in a written order of the Owner and shall fully complete all work hereunder within sixty (60) calendar days from the Notice- to-Proceed (Construction) as per Special Provision No.2. 3. The Owner hereby agrees to pay to the Contractor for the faithful performance of the agreement, subject to additions and deductions as provided in the specifications or proposal in lawful money of the United States as follows: ApproximatelyTwo Hundred Forty-Four Thousand Nine Hundred Two and 90/1 00 Dollars ($ 244,902.90 ) in accordance with lump sum and unit prices set forth in the proposal. 4. On or before the 15th day of each calendar month, the second party shall make partial payment to the on the Contractor basis of a duly certified and approved estimate of work performed during the preceding calendar month by the Contractor, less ten percent (10%) of the amount of such estimate which is to be 11-6 retained by the Owner until all work has been performed strictly in accordance with this agreement. 5. Upon submission by the Contractor of evidence satisfactory to the Owner that all payrolls, material bills and other costs incurred by the Contractor in connection with the construction of the work have been paid in full, final payment on account of this agreement shall be made within twenty (20) days after the completion by the Contractor of all work covered by this agreement and the acceptance of such work by the Owner. 6. It is mutually agreed between the parties hereto that time is of the essence in this contract and in the event the construction of the work is not completed within the time herein specified, it is agreed that from the compensation otherwise to be paid to the Contractor, the Owner may retain the amounts described in the Liquidated Damages Section per day for each day thereafter, Sundays and holidays included, that the work remains uncompleted, which sum shall represent the actual damages which the Owner will have sustained per day by failure of the Contractor to complete the work within the time stipulated and this sum is not a penalty being the stipulated damages the Owner will have sustained in the event of such default by the Contractor. 7. It is further mutually agreed between the parties hereto that if at any time after the execution of this agreement and the surety bond hereto attached for its faithful performance, the Owner shall deem the surety or sureties upon such bond to be unsatisfactory, or if, for any reason, such bond ceases to be adequate to cover the performance of the work, the Contractor shall, at its expense within five (5) days after the receipt of notice from the Owner so to do, furnish an additional bond or bonds in such form and amount and with such surety or sureties as shall be satisfactory to the Owner. In such event, no further pa}'ment to the Contractor shall be deemed to be due under this agreement;qntil suctf new or additional security for the faithful performance of the work shall ~.furni~d in manner and form satisfactory to the Owner. F=2; i- . 0 1 t:,:...;'~ _', :;:') IN WITNESS WHEREOF the parties hereto have executed this agreemfilJ:~n t~ day and date first above written in two (2) counterparts, each of which shall, WJ"lmut proof 01"' accounting for the other counterpart, be deemed an original contract. ;::;-,:.,~ ,,;:)U 7n I ~.~~ (Monroe/County Board of Co missioners) - - . If' ~ . ;; ~. '. ", By:I/J J I{f r - ,_7 t~f~1 A " ~ ,. ',r-.-"'-::' .... '" 1':> '~.' .:,~.,...,. ,Iv- ., ..... .' , -- "", ,,',.-'.;.., !,//"..-J!~;i'! \ t'r. l._;'~..., . ;..<": i~'~>:'~" I \.." ,...Q~NY l. '" TN~"'<S": '~'j ';, ., WI ......"""........... ""J J., .:........". .....--.-... . h ' .' x';'. '> ,.~...c_ '-, 'r. E , ClERK fln,;,'JA ~JlAtW'Q / e.ltrfr,.c ~c. (Contractor) \~ By: ~~.J ~ ..---'-t--... ~ Title: f r'tSiV President* Title: 11-7 BY DATE WITNESS: ~//~ STATE OF FLORIDA COUNTY OF ~h7l~/p I, th.e undersigned authority, a Notary Public in and for said Coun~ and State h~~9.Y&.dcnir'() ( certify that {' __~ ~""'..,_~~ ,/,-;, whose name as 'P__c;rt'.dH r O~SI.r,.~ signed to the foregoing i trument and who is known to me, acknowledged before me on this day that being informed of the contents of the within instrument, he, in his capacity as such, executed the same voluntarily on the date the same bears date. Given under my hand and seal this ~ ti day of CJc-~k-- , 20~. ~~~PUbIiC rAa;~.~".-"'MiCHAELj:'S~ : I~~~ Commla8ion' DD01o.ee. . i. . . ~ ~ ExpI,.. 817I20OI I '''for.;." Bonded Itwough t~(~~::~~}...~.~.~~ * Who is authorized by the corporation to execute this contract. 11-8 GENERAL PROVISIONS DIVISION III GENERAL PROVISIONS SECTION 10 - DEFINITION OF TERMS .........................................................................111-2 SECTION 20 - PROPOSAL REQUIREMENTS AND CONDITIONS................................ 111-8 SECTION 30 - AWARD AND EXECUTION OF CONTRACT ........................................111-12 SECTION 40 - SCOPE OF WORK ................................................................................111-14 SECTION 50 - CONTROL OF WORK ...........................................................................111-19 SECTION 60 - CONTROL OF MATERIALS ..................................................................111-27 SECTION 70 - LEGAL RELATIONS AND RESPONSIBILITY TO PUBLIC ..................111-31 SECTION 80 - PROSECUTION AND PROGRESS .......................................................111-44 SECTION 90 - MEASUREMENT AND PAYMENT ........................................................111-51 SECTION 100 - CONTRACTOR QUALITY CONTROL PROGRAM (N/A) ......................111-59 SECTION 110 - METHOD OF ESTIMATING PERCENTAGE OF MATERIALS WITHIN SPECIFICATION LIMITS (PWL) (N/A) .....................................111-68 SECTION 120 - CONSTRUCTION CONTRACT CLAUSES AIRPORT IMPROVEMENT PROGRAM .... ....... ....... ...... .................... .....................111-74 SECTION 130 - SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION ......111-100 SECTION 140 - GENERAL INSURANCE REQUIREMENTS FOR CONTRACTORS AND SUBCONTRACTORS .....................................111-1 01 SECTION 150 - DISADVANTAGED BUSINESS ENTERPRISE PROGRAM ................111-109 111-1 DIVISION III - GENERAL PROVISIONS SECTION 10 DEFINITION OF TERMS Whenever the following terms are used in these specifications, in the Contract, in any documents or other instruments pertaining to construction where these specifications govern, the intent and meaning shall be interpreted as follows: 10-01 AASHTO. The American Association of State Highway and Transportation Officials, the successor association to AASHO. 10-02 ACCESS ROAD. The right-of-way, the roadway and all improvements constructed thereon connecting the airport to a public highway. 10-03 ADVERTISEMENT. A public announcement, as required by local law, inviting bids for work to be performed and materials to be furnished. 10-04 ADDENDUM. A modification of the plans or other Contract documents issued by the Engineer and distributed to prospective bidders prior to the opening of the proposal. 10-05 AlP. The Airport Improvement Program, a grant-in-aid program, administered by the Federal Aviation Administration. 10-06 ADVISORY CIRCULAR. A document issued by the FAA containing informational material and guidance, when referred to in the drawings (Plans) and Specifications, advisory circulars shall have the same force as supplemental Specifications. 10-07 AIR OPERATIONS AREA. For the purpose of these specifications, the term air operations area shall mean any area of the airport used or intended to be used for the landing, takeoff, or surface maneuvering of aircraft, and contiguous safety areas. An air operation area shall include such paved or unpaved areas that are used or intended to be used for the landing, takeoff, or surface maneuvering or aircraft, and contiguous safety areas that are used or intended to be used for the unobstructed movement of aircraft in addition to its associated runway, taxiway, or apron. 10-08 AIRPORT. Airport means an area of land or water which is used or intended to be used for the landing and takeoff of aircraft, and includes its buildings and facilities, if any. 10-09 ASTM. The American Society for Testing and Materials. 10-10 AWARD. The acceptance, by the owner, of the successful bidder's proposal. 111-2 10-11 BID BOND (PROPOSAL GUARANTY). The security furnished with a proposal to guarantee that the bidder will enter into a contract if his proposal is accepted by the Owner. 10-12 BIDDER. Any individual, partnership, firm, or corporation, acting directly or through a duly authorized representative, who submits a proposal for the work contemplated. 10-13 BUILDING AREA. An area on the airport to be used, considered, or intended to be used for airport buildings or other airport facilities or rights-of-way together with all airport buildings and facilities located thereon. 10-14 CALENDAR DAY. Every day shown on the calendar. 10-15 CERTIFICATES OF COMPLIANCES. Written statements by the manufacturer stating the material furnished is in conformance with the Specifications. 10-16 CHANGE ORDER. A written order to the Contractor covering changes in the plans, specifications, or proposal quantities and establishing the basis of payment and contract time adjustment, if any, for the work affected by such changes. The work, covered by a change order, shall be within the scope of the contract. 10-17 CONTRACT. The written agreement covering the work to be performed. The awarded contract shall include, but is not limited to: The Advertisement; The Contract Form; The Proposal; The Performance Bond; The Payment Bond; any required insurance certificates; The SpeCifications; The Plans, and any addenda issued to bidders. 10-18 CONTRACT DOCUMENTS. The written agreement covering the work to be performed. The awarded Contract shall include, but is not limited to: the Invitation for Bids; the Bid Documents, the Contract form; the Proposal, the Schedule of Bid Items; the Proposal Bond; the Contract Bond, the labor and Materials Bond; any required insurance certificates; the General and Special Provisions; the Technical SpeCifications; the Plans; any addenda issued to Bidders; and any Change Orders issued to the Contractor. 10-19 CONTRACT ITEM (PAY ITEM). A specific unit of work for which a price is provided in the contract. 10-20 CONTRACT TIME. The number of calendar days or working days, stated in the proposal, allowed for completion of the contract, including authorized time extensions. If a calendar date of completion is stated in the proposal, in lieu of a number of calendar or working days, the contract shall be completed by that date. 111-3 10-21 CONTRACTOR. The individual, partnership, firm, or corporation primarily liable for the acceptable performance of the work contracted and for the payment of all legal debts pertaining to the work who acts directly or through lawful agents or employees to complete the contract work. 10-22 DRAINAGE SYSTEM. The system of pipes, ditches, and structures by which surface or subsurface waters are collected and conducted from the airport area. 10-23 ENGINEER. The individual, partnership, firm, or corporation duly authorized by the owner (sponsor) to be responsible for engineering supervision of the contract work and acting directly or through an authorized representative. 10-24 EQUIPMENT. All machinery, together with the necessary supplies for upkeep and maintenance, and also all tools and apparatus necessary for the proper construction and acceptable completion of the work. 10-25 EXTRA WORK. An item of work not provided for in the awarded contract as previously modified by change order or supplemental agreement, but which is found by the Engineer to be necessary to complete the work within the intended scope of the contract as previously modified. 10-26 FAA. The Federal Aviation Administration of the U.S. Department of Transportation. When used to designate a person, FAA shall mean the Administrator or his/her duly authorized representative. 10-27 FOOT. The State of Florida Department of Transportation. 10-28 FEDERAL SPECIFICATIONS. The Federal Specifications and Standards, and supplements, amendments, and indices thereto are prepared and issued by the General Services Administration of the Federal Government. 10-29 INSPECTOR. An authorized representative of the Engineer assigned to make all necessary inspections and/or tests of the work performed or being performed, or of the materials furnished or being furnished by the Contractor. 10-30 INTENTION OF TERMS. Whenever, in these specifications or on the plans, the words "directed," "required," "permitted," "ordered," "designated," "prescribed," or words of the like import are used, it shall be understood that the direction, requirement, permission, order, designation, or prescription of the Engineer is intended; and similarly, the words "approved," "acceptable," "satisfactory," or words of like import, shall mean approved by, or acceptable to, or satisfactory to the Engineer, subject in each case to the final determination of the owner. Any reference to a specific requirement of a numbered paragraph of the contract specifications or a cited standard shall be interpreted to include all general requirements of the entire section, specification item, or cited standard that may be pertinent to such 111-4 specific reference. 1 0-31 LABORATORY. The official testing laboratories of the owner or such other laboratories as may be designated by the Engineer. 10-32 LIGHTING. A system of fixtures providing or controlling the light sources used on or near the airport or within the airport buildings. The field lighting includes all luminous signals, markers, floodlights, and illuminating devices used on or near the airport or to aid in the operation of aircraft landing at, taking off from, or taxiing on the airport surface. 10-33 MAJOR AND MINOR CONTRACT ITEMS. A major contract item shall be any item that is listed in the proposal, the total cost of which is equal to or greater than 20 percent of the total amount of the award contract. All other items shall be considered minor contract items. 10-34 MATERIALS. Any substance specified for use in the construction of the contract work. 10-35 MIL SPECIFICATIONS. The Military Specifications and Standard, and indices thereto, that are prepared and issued by the Department of Defense. 10-36 NOTICE TO PROCEED. A written notice to the Contractor to begin the actual contract work on a previously agreed to date. If applicable, the Notice to Proceed shall state the date on which the contract time begins. 10-37 OWNER (SPONSOR). The term owner shall mean the party of the first part or the contracting agency signatory to the contract. For AlP contracts, the term sponsor shall have the same meaning as the term owner. 10-38 PAVEMENT. The combined surface course, base course, and subbase course, if any, considered as a single unit. 10-39 PAYMENT BOND. The approved form of security furnished by the Contractor and his/her surety as a guaranty that he will pay in full all bills and accounts for materials and labor used in the construction of the work. 10-40 PERFORMANCE BOND. The approved form of security furnished by the Contractor and his/her surety as a guaranty that the Contractor will complete the work in accordance with the terms of the contract. 10-41 PLANS. The official drawings or exact reproductions which show the location, character, dimensions and details of the airport and the work to be done and which are to be considered as a part of the contract, supplementary to the specifications. 111-5 10-42 PROJECT. The agreed scope of work for accomplishing specific airport development with respect to a particular airport. 10-43 PROPOSAL. The written offer of the bidder (when submitted on the approved proposal form) to perform the contemplated work and furnish the necessary materials in accordance with the provisions of the plans and specifications. 10-44 PROPOSAL GUARANTY. The security furnished with a proposal to guarantee that the bidder will enter into a contract if his/her proposal is accepted by the owner. 10-45 RUNWAY. The area on the airport prepared for the landing and takeoff of aircraft. 10-46 SPECIAL PROVISIONS. The specific clauses setting forth conditions or requirements peculiar to the project under consideration, covering work or material involved in the proposal and estimate, which are not thoroughly or satisfactorily stipulated in these Specifications. 10-47 SPECIFICATIONS. A part of the contract containing the written directions and requirements for completing the contract work. Standards for specifying materials or testing which are cited in the contract specifications by reference shall have the same force and effect as if included in the contract physically. 10-48 SPONSOR. Shall mean the same as Owner. 10-49 SUBCONTRACTOR. Any individual, partnership or corporation supplying the Contractor with labor, materials, and supplies, used directly or indirectly by the said Contractor or subcontractor in the prosecution of the work. 10-50 STRUCTURES. Airport facilities such as bridges; culverts; catch basins, inlets, retaining walls, cribbing; storm and sanitary sewer lines; water lines; underdrains; electrical ducts, manholes, handholes, lighting fixtures and bases; transformers; flexible and rigid pavements; navigational aids; buildings; vaults; and, other manmade features of the airport that may be encountered in the work and not otherwise classified herein. 10-51 SUBGRADE. The soil which forms the pavement foundation. 10-52 SUPERINTENDENT. The Contractor's executive representative who is present on the work during progress, authorized to receive and fulfill instructions from the Engineer, and who shall supervise and direct the construction. 10-53 SUPPLEMENTAL AGREEMENT. A written agreement between the Contractor and the owner covering: (1) work that would increase or decrease the total amount of the awarded contract, or any major contract item, by more than 25 percent, such increased or decreased work being within the scope of the originally awarded contract; or (2) work that is not within the scope of the originally awarded contract. 111-6 10-54 SURETY. The corporation, partnership, or individual, other than the Contractor, executing payment or performance bonds which are furnished to the owner by the Contractor. 10-55 TAXIWAY. For the purpose of this document, the term taxiway means the portion of the air operations area of an airport that has been designated by competent airport authority for movement of aircraft to and from the airport's runways or aircraft parking areas. 10-56 WORK. The furnishing of all labor, materials, tools, equipment, and incidentals necessary or convenient to the Contractor's performance of all duties and obligations imposed by the contract, plans, and specifications. 10-57 WORKING DAY. A working day shall be any day other than a legal holiday, Saturday, or Sunday on which the normal working forces of the Contractor may proceed with regular work for at least 6 hours toward completion of the contract. Unless work is suspended for causes beyond the Contractor's control, Saturdays, Sundays and holidays on which the Contractor's forces engage in regular work, requiring the presence of an inspector, will be considered as working days. END OF SECTION 10 111-7 SECTION 20 PROPOSAL REQUIREMENTS AND CONDITIONS 20-01 ADVERTISEMENT (Notice to Bidders). The owner, or his/her authorized agent, shall publish the advertisement at such places and at such times as are required by local law or ordinances. The published advertisement shall state the time and place for submitting sealed proposals; a description of the proposed work; instructions to bidders as to obtaining proposal forms, plans, and specifications; proposal guaranty required; and the owner's right to reject any and all bids. 20-02 PREQUALlFICA TION OF BIDDERS. Each bidder shall furnish the owner satisfactory evidence of his/her competency to perform the proposed work. Such evidence of competency, unless otherwise specified, shall consist of statements covering the bidder's past experience on similar work, a list of equipment that would be available for the work, and a list of key personnel that would be available. In addition, each bidder shall furnish the owner satisfactory evidence of his/her financial responsibility. Such evidence of financial responsibility, unless otherwise specified, shall consist of a confidential statement or report of the bidder's financial resources and liabilities as of the last calendar year or the Contractor's last fiscal year. Such statements or reports shall be certified by a public accountant. At the time of submitting such financial statements or reports, the bidder shall further certify whether his/her financial responsibility is approximately the same as stated or reported by the public accountant. If the bidder's financial responsibility has changed, the bidder shall qualify the public accountant's statement or report to reflect his/her (bidder's) true financial condition at the time such qualified statement or report is submitted to the owner. Unless otherwise specified, a bidder may submit evidence that he is prequalified with the State Highway Division and is on the current "bidder's list" of the state in which the proposed work is located. Such evidence of State Highway Division prequalification may be submitted as evidence of financial responsibility in lieu of the certified statements or reports hereinbefore specified. Each bidder shall submit "evidence of competency" and "evidence of financial responsibility" to the owner at the time of the bid openinq. 20-03 CONTENTS OF PROPOSAL FORMS. The owner shall furnish bidders with proposal forms. All papers bound with or attached to the proposal forms are necessary parts and must not be detached. The plans specifications, and other documents designated in the proposal form shall be considered a part of the proposal whether attached or not. 111-8 20-04 ISSUANCE OF PROPOSAL FORMS. The owner reserves the right to refuse to issue a proposal form to a prospective bidder should such bidder be in default for any of the following reasons: A. Failure to comply with any prequalification regulations of the owner, if such regulations are cited, or otherwise included, in the proposal as a requirement for bidding. B. Failure to pay, or satisfactorily settle, all bills due for labor and materials on fonner contracts in force (with the owner) at the time the owner issues the proposal to a prospective bidder. C. Contractor default under previous contracts with the owner. D. Unsatisfactory work on previous contracts with the owner. 20-05 INTERPRETATION OF ESTIMATED PROPOSAL QUANTITIES. An estimate of quantities of work to be done and materials to be furnished under these specifications is given in the proposal. It is the result of careful calculations and is believed to be correct. It is given only as a basis for comparison of proposals and the award of the contract. The owner does not expressly or by implication agree that the actual quantities involved will correspond exactly therewith; nor shall the bidder plead misunderstanding or deception because of such estimates of quantities, or of the character, location, or other conditions pertaining to the work. Payment to the Contractor will be made only for the actual quantities of work perfonned or materials furnished in accordance with the plans and specifications. It is understood that the quantities may be increased or decreased as hereinafter provided in the subsection titled ALTERATION OF WORK AND QUANTITIES of Section 40 without in any way invalidating the unit bid prices. 20-06 EXAMINATION OF PLANS. SPECIFICATIONS. AND SITE. The bidder is expected to carefully examine the site of the proposed work, the proposal, plans specifications, and contract fonns. He shall satisfy himself as to the character, quality, and quantities of work to be perfonned, materials to be furnished, and as to the requirements of the proposed contract. The submission of a proposal shall be prima facie evidence that the bidder has made such examination and is satisfied as to the conditions to be encountered in performing the work and as to the requirements of the proposed contract, plans, and specifications. Boring logs and other records of subsurface investigations and tests are available for inspection of bidders. It is understood and agreed that such subsurface information, whether included in the plans, specifications, or otherwise made available to the bidder, was obtained and is intended for the owner's design and estimating purposes only. Such information has been made available for the convenience of all bidders. It is further understood and agreed that each bidder is solely responsible for all assumptions, deductions, or conclusions which he may make or obtain from his/her 111-9 examination of the boring logs and other records of subsurface investigations and tests that are furnished by the owner. 20-07 PREPARATION OF PROPOSAL. The bidder shall submit his/her proposal on the forms furnished by the owner. All blank spaces in the proposal forms must be correctly filled in where indicated for each and every item for which a quantity is given. The bidder shall state the price (written in ink or typed) both in words and numerals for which he proposes to do each pay item furnished in the proposal. In case of conflict between words and numerals, the words, unless obviously incorrect, shall govern. The bidder shall sign his/her proposal correctly and in ink. If the proposal is made by an individual, his/her name and post office address must be shown. If made by a partnership, the name and post office address of each member of the partnership must be shown. If made by a corporation, the person signing the proposal shall give the name of the state under the laws of which the corporation was chartered and the name, titles, and business address of the president, secretary, and the treasurer. Anyone signing a proposal as an agent shall file evidence of his/her authority to do so and that the signature is binding upon the firm or corporation. 20-08 IRREGULAR PROPOSALS. Proposals shall be considered irregular for the following reasons: A. If the proposal is on a form other than that furnished by the owner, or if the owner's form is altered, or if any part of the proposal form is detached. B. If there are unauthorized additions, conditional or alternate pay items, or irregularities of any kind which make the proposal incomplete, indefinite, or otherwise ambiguous. C. If the proposal does not contain a unit price for each pay item listed in the proposal, except in the case of authorized alternate pay items, for which the bidder is not required to furnish a unit price. D. If the proposal contains unit prices that are obviously unbalanced. E. If the proposal is not accompanied by the proposal guaranty specified by the owner. The owner reserves the right to reject any irregular proposal and the right to waive technicalities if such waiver is in the best interest of the owner and conforms to local laws and ordinances pertaining to the letting of construction contracts. 20-09 BID GUARANTEE. Each separate proposal shall be accompanied by a certified check, or other specified acceptable collateral, in the amount specified in the proposal form. Such check, or collateral, shall be made payable to the owner. 111-10 20-10 DELIVERY OF PROPOSAL. Each proposal submitted shall be placed in a sealed envelope plainly marked with the project number, location of airport, and name and business address of the bidder on the outside. When sent by mail, preferably registered, the sealed proposal, marked as indicated above, should be enclosed in an additional envelope. No proposal will be considered unless received at the place specified in the advertisement before the time specified for opening all bids. Proposals received after the bid opening time shall be returned to the bidder unopened. 20-11 WITHDRAWAL OR REVISION OF PROPOSALS. A bidder may withdraw or revise (by withdrawal of one proposal and submission of another) a proposal provided that the bidder's request for withdrawal is received by the owner in writing or by telegram before the time specified for opening bids. Revised proposals must be received at the place specified in the advertisement before the time specified for opening all bids. 20-12 PUBLIC OPENING OF PROPOSALS. Proposals shall be opened, and read, publicly at the time and place specified in the advertisement. Bidders, their authorized agents, and other interested persons are invited to attend. Proposals that have been withdrawn (by written or telegraphic request) or received after the time specified for opening bids shall be returned to the bidder unopened. 20-13 DISQUALIFICATION OF BIDDERS. A bidder shall be considered disqualified for any of the following reasons: A. Submitting more than one proposal from the same partnership, firm, or corporation under the same or different name. B. Evidence of collusion among bidders. Bidders participating in such collusion shall be disqualified as bidders for any future work of the owner until any such participating bidder has been reinstated by the owner as a qualified bidder. C. If the bidder is considered to be in "default" for any reason specified in the subsection titled ISSUANCE OF PROPOSAL FORMS of this section. END OF SECTION 20 111-11 SECTION 30 AWARD AND EXECUTION OF CONTRACT 30-01 CONSIDERATION OF PROPOSALS. After the proposals are publicly opened and read, they will be compared on the basis of the summation of the products obtained by multiplying the estimated quantities shown in the proposal by the unit bid prices. If a bidder's proposal contains a discrepancy between unit bid prices written in words and unit bid prices written in numbers, the unit price written in words shall govern. Until the award of a contract is made, the owner reserves the right to reject a bidder's proposal for any of the following reasons: A. If the proposal 'is irregular as specified in the subsection titled IRREGULAR PROPOSALS of Section 20. B. If the bidder is disqualified for any of the reasons specified in the subsection titled DISQUALIFICATION OF BIDDERS of Section 20. In addition, until the award of a contract is made, the owner reserves the right to reject any or all proposals, waive technicalities, if such waiver is in the best interest of the owner and is in conformance with applicable state and local laws or regulations pertaining to the letting of construction contracts; advertise for new proposals; or proceed with the work otherwise. All such actions shall promote the owner's best interests. 30-02 AWARD OF CONTRACT. The award of a contract, if it is to be awarded, shall be made within 90 calendar days of the date specified for publicly opening proposals, unless otherwise specified herein. Award of the contract shall be made by the owner to the lowest, qualified bidder whose proposal conforms to the cited requirements of the owner. 30-03 CANCELLATION OF AWARD. The owner reserves the right to cancel the award without liability to the bidder, except return of proposal guaranty, at any time before a contract has been fully executed by all parties and is approved by the owner in accordance with the subsection titled APPROVAL OF CONTRACT of this section. 30-04 RETURN OF PROPOSAL GUARANTY. All proposal guaranties, except those of the two lowest bidders, will be returned immediately after the owner has made a comparison of bids as hereinbefore specified in the subsection titled CONSIDERATION OF PROPOSALS of this section. Proposal guaranties of the two lowest bidders will be retained by the owner until such time as an award is made, at which time, the unsuccessful bidder's proposal guaranty will be returned. The successful bidder's proposal guaranty will be returned as soon as the owner receives the contracts bonds 111-12 as specified in the subsection titled REQUIREMENTS OF CONTRACT BONDS of this section. 30-05 REQUIREMENTS OF CONTRACT BONDS. At the time of the execution of the contract, the successful bidder shall furnish the owner a surety bond or bonds which have been fully executed by the bidder and the surety guaranteeing the performance of the work and the payment of all legal debts that may be incurred by reason of the Contractor's performance of the work. The surety and the form of the bond or bonds shall be acceptable to the owner. Unless otherwise specified in this subsection, the surety bond or bonds shall be in a sum equal to the full amount of the contract. 30-06 EXECUTION OF CONTRACT. The successful bidder shall sign (execute) the necessary agreements for entering into the contract and return such signed contract to the owner, along with the fully executed surety bond or bonds specified in the subsection titled REQUIREMENTS OF CONTRACT BONDS of this section, within 15 calendar days from the date mailed or otherwise delivered to the successful bidder. If the contract is mailed, special handling is recommended. 30-07 APPROVAL OF CONTRACT. Upon receipt of the contract and contract bond or bonds that have been executed by the successful bidder, the owner shall complete the execution of the contract in accordance with local laws or ordinances, and return the fully executed contract to the Contractor. Delivery of the fully executed contract to the Contractor shall constitute the owner's approval to be bound by the successful bidder's proposal and the terms of the contract. 30-08 FAILURE TO EXECUTE CONTRACT. Failure of the successful bidder to execute the contract and furnish an acceptable surety bond or bonds within the 15 calendar day period specified in the subsection titled REQUIREMENTS OF CONTRACT BONDS of this section shall be just cause for cancellation of the award and forfeiture of the proposal guaranty, not as a penalty, but as liquidation of damages to the owner. END OF SECTION 30 111-13 SECTION 40 SCOPE OF WORK 40-01 INTENT OF CONTRACT. The intent of the contract is to provide for construction and completion, in every detail, of the work described. It is further intended that the Contractor shall furnish all labor, materials, equipment, tools, transportation, and supplies required to complete the work in accordance with the plans, specifications, and terms of the contract. 40-02 ALTERATION OF WORK AND QUANTITIES. The owner reserves and shall have the right to make such alterations in the work as may be necessary or desirable to complete the work originally intended in an acceptable manner. Unless otherwise specified herein, the Engineer shall be and is hereby authorized to make such alterations in the work as may increase or decrease the originally awarded contract quantities, provided that the aggregate of such alterations does not change the total contract cost or the total cost of any major contract item by more than 25 percent (total cost being based on the unit prices and estimated quantities in the awarded contract). Alterations which do not exceed the 25 percent limitation shall not invalidate the contract nor release the surety, and the Contractor agrees to accept payment for such alterations as if the altered work had been a part of the original contract. These alterations which are for work within the general scope of the contract shall be covered by "Change Orders" issued by the Engineer. Change orders for altered work shall include extensions of contract time where, in the Engineer's opinion, such extensions are commensurate with the amount and difficulty of added work. Should the aggregate amount of altered work exceed the 25 percent limitation hereinbefore specified, such excess altered work shall be covered by supplemental agreement. If the owner and the Contractor are unable to agree on a unit adjustment for any contract item that requires a supplemental agreement, the owner reserves the right to terminate the contract with respect to the item and make other arrangements for its completion. The Contractor is advised that all supplemental agreements shall be approved by the FAA and shall include valid wage determinations of the U.S. Secretary of Labor when the amount of the supplemental agreement exceeds $2,000. However, if the Contractor elects to waive the limitations on work that increases or decreases the originally awarded contract or any major contract item by more than 25 percent, the supplemental agreement shall be subject to the same U.S. Secretary of Labor wage determination as was included in the originally awarded contract. All supplemental agreements shall require consent of the Contractor's surety and separate performance and payment bonds. 111-14 40-03 OMITTED ITEMS. The Engineer may, in the owner's best interest, omit from the work any contract item, except major contract items. Major contract items may be omitted by a supplemental agreement. Such omission of contract items shall not invalidate any other contract provision or requirement. Should a contract item be omitted or otherwise ordered to be nonperformed, the Contractor shall be paid for all work performed toward completion of such item prior to the date of the order to omit such item. Payment for work performed shall be in accordance with the subsection titled PAYMENT FOR OMITTED ITEMS of Section 90. 40-04 EXTRA WORK. Should acceptable completion of the contract require the Contractor to perform an item of work for which no basis of payment has been provided in the original contract or previously issued change orders or supplemental agreements, the same shall be called Extra Work. Extra work that is within the general scope of the contract shall be covered by written change order. Change orders for such extra work shall contain agreed unit prices for performing the change order work in accordance with the requirements specified in the order, and shall contain any adjustment to the contract time that, in the Engineer's opinion, is necessary for completion of such extra work. When determined by the Engineer to be in the owner's best interest, he may order the Contractor to proceed with extra work by force account as provided in the subsection titled PAYMENT FOR EXTRA AND FORCE ACCOUNT WORK of Section 90. Extra work that is necessary for acceptable completion of the project, but is not within the general scope of the work covered by the original contract shall be covered by a Supplemental Agreement as hereinbefore defined in the subsection titled SUPPLEMENTAL AGREEMENT of Section 10. Any claim for payment of extra work that is not covered by written agreement (change order or supplemental agreement) shall be rejected by the owner. 40-05 MAINTENANCE OF TRAFFIC. It is the explicit intention of the contract that the safety of aircraft, as well as the Contractor's equipment and personnel, is the most important consideration. It is understood and agreed that the Contractor shall provide for the free and unobstructed movement of aircraft in the air operations areas of the airport with respect to his/her own operations and the operations of all his/her subcontractors as specified in the subsection titled LIMITATION OF OPERATIONS of Section 80. It is further understood and agreed that the Contractor shall provide for the uninterrupted operation of visual and electronic signals (including power supplies thereto) used in the guidance of aircraft while operating to, from, and upon the airport as specified in the subsection titled CONTRACTOR'S RESPONSIBILITY FOR UTILITY SERVICE AND FACILITIES OF OTHERS in Section 70. With respect to his/her own operations and the operations of all his/her subcontractors, the Contractor shall provide marking, lighting, and other acceptable means of 111-15 identifying: personnel; equipment; vehicles; storage areas; and any work area or condition that may be hazardous to the operation of aircraft, fire-rescue equipment, or maintenance vehicles at the airport. When the contract requires the maintenance of vehicular traffic on an existing road, street, or highway during the Contractor's performance of work that is otherwise provided for in the contract, plans, and specifications, the Contractor shall keep such road, street, or highway open to all traffic and shall provide such maintenance as may be required to accommodate traffic. The Contractor shall furnish erect, and maintain barricades, warning signs, flagmen, and other traffic control devices in reasonable conformity with the manual of Uniform Traffic Control Devices for Streets and Highways (published by the United States Government Printing Office), unless otherwise specified herein. The Contractor shall also construct and maintain in a safe condition any temporary connections necessary for ingress to and egress from abutting property or intersecting roads, streets or highways. Unless otherwise specified herein, the Contractor will not be required to furnish snow removal for 3uch existing road, street, or highway. The Contractor shall make his/her own estimate of all labor, materials, equipment, and incidentals necessary for providing the maintenance of aircraft and vehicular traffic as specified in this subsection. The cost of maintaining the aircraft and vehicular traffic specified in this subsection shall not be measured or paid for directly, but shall be included in the various contract items. 40-06 REMOVAL OF EXISTING STRUCTURES. All existing structures encountered within the established lines, grades, or grading sections shall be removed by the Contractor, unless such existing structures are otherwise specified to be relocated, adjusted up or down, salvaged, abandoned in place, reused in the work or to remain in place. The cost of removing such existing structures shall not be measured or paid for directly, but shall be included in the various contract items. Should the Contractor encounter an existing structure (above or below ground) in the work for which the disposition is not indicated on the plans, the Engineer shall be notified prior to disturbing such structure. The disposition of existing structures so encountered shall be immediately determined by the Engineer in accordance with the provisions of the contract. Except as provided in the subsection titled RIGHTS IN AND USE OF MATERIALS FOUND IN THE WORK of this section, it is intended that all existing materials or structures that may be encountered (within the lines, grades, or grading sections established for completion of the work) shall be utilized in the work as otherwise provided for in the contract and shall remain the property of the owner when so utilized in the work. 111-16 40-07 RIGHTS IN AND USE OF MATERIALS FOUND IN THE WORK. Should the Contractor encounter any material such as (but not restricted to) sand, stone, gravel, slag, or concrete slabs within the established lines, grades, or grading sections, the use of which is intended by the terms of the contract to be either embankment or waste, he may at his/her option either: A Use such material in another contract item, providing such use is approved by the Engineer and is in conformance with the contract specifications applicable to such use; or, B. Remove such material from the site, upon written approval of the Engineer; or C. Use such material for his/her own temporary construction on site; or, D. Use such material as intended by the terms of the contract. Should the Contractor wish to exercise option A, B., or C., he shall request the Engineer's approval in advance of such use. Should the Engineer approve the Contractor's request to exercise option A., B., or C., the Contractor shall be paid for the excavation or removal of such material at the applicable contract price. The Contractor shall replace, at hislher own expense, such removed or excavated material with an agreed equal volume of material that is acceptable for use in constructing embankment, backfills, or otherwise to the extent that such replacement material is needed to complete the contract work. The Contractor shall not be charged for his/her use of such material so used in the work or removed from the site. Should the Engineer approve the Contractor's exercise of option A, the Contractor shall be paid, at the applicable contract price, for furnishing and installing such material in accordance with requirements of the contract item in which the material is used. It is understood and agreed that the Contractor shall make no claim for delays by reason of his/her exercise of option A, B., or C. The Contractor shall not excavate, remove, or otherwise disturb any material, structure, or part of a structure which is located outside the lines, grades, or grading sections established for the work, except where such excavation or removal is provided for in the contract, plans, or specifications. 40-08 FINAL CLEANING UP. Upon completion of the work and before acceptance and final payment will be made, the Contractor shall remove from the site all machinery, equipment, surplus and discarded materials, rubbish, temporary structures, and stumps or portions of trees. He shall cut all brush and woods within the limits indicated and shall leave the site in a neat and presentable condition. Material cleared from the site 111-17 and deposited on adjacent property will not be considered as having been disposed of satisfactorily, unless the Contractor has obtained the written permission of such property owner. END OF SECTION 40 111-18 SECTION 50 CONTROL OF WORK 50-01 AUTHORITY OF THE ENGINEER. The Engineer shall decide any and all questions which may arise as to the quality and acceptability of materials furnished, work performed, and as to the manner of performance and rate of progress of the work. He shall decide all questions which may arise as to the interpretation of the specifications or plans relating to the work, the fulfillment of the contract on the part of the Contractor, and the rights of different Contractors on the project. The Engineer shall determine the amount and quality of the several kinds of work performed and materials furnished which are to be paid for the under contract. 50-02 CONFORMITY WITH PLANS AND SPECIFICATIONS. All work and all materials furnished shall be in reasonably close conformity with the lines, grades, grading sections, cross sections, dimensions, material requirements, and testing requirements that are specified (including specified tolerances) in the contract, plans or specifications. If the Engineer finds the materials furnished, work performed, or the finished product not within reasonably close conformity with the plans and specifications but that the portion of the work affected will, in his/her opinion, result in a finished product having a level of safety, economy, durability, and workmanship acceptable to the owner, he will advise the owner of his/her determination that the affected work be accepted and remain in place. In this event, the Engineer will document his/her determination and recommend to the owner a basis of acceptance which will provide for an adjustment in the contract price for the affected portion of the work. The Engineer's determination and recommended contract price adjustments will be based on good engineering judgment and such tests or retests of the affected work as are, in his/her opinion, needed. Changes in the contract price shall be covered by contract modifications (change order or supplemental agreement) as applicable. If the Engineer finds the materials furnished, work performed, or the finished product are not in reasonably close conformity with the plans and specifications and have resulted in an unacceptable finished product, the affected work or materials shall be removed and replaced or otherwise corrected by and at the expense of the Contractor in accordance with the Engineer's written orders. For the purpose of this subsection, the term "reasonably close conformity" shall not be construed as waiving the Contractor's responsibility to complete the work in accordance with the contract, plans, and specifications. The term shall not be construed as waiving the Engineer's right to insist on strict compliance with the requirements of the contract, plans, and specifications during the Contractor's prosecution of the work, when, in the Engineer's opinion, such compliance is essential to provide an acceptable finished portion of the work. 111-19 For the purpose of this subsection, the term "reasonably close conformity" is also intended to provide the Engineer with the authority to use good engineering judgment in his/her determinations as to acceptance of work that is not in strict conformity but will provide a finished product equal to or better than that intended by the requirements of the contract, plans and specifications. For AlP contracts, the Engineer should advise the Sponsor if he accepts work that is not in "reasonably close conformity" to the Contract, Plans, Specifications. The Sponsor will in turn advise the FAA. Change orders or supplemental agreements must bear the written approval of the FAA. 50-03 COORDINATION OF CONTRACT. PLANS. AND SPECIFICATIONS. The contract, plans, specifications, and all referenced standards cited are essential parts of the contract requirements. A requirement occurring in one is as binding as though occurring in all. They are intended to be complementary and to describe and provide for a complete work. In case of discrepancy, calculated dimensions will govern over scaled dimensions; contract technical specifications shall govern over contract general provisions, plans, cited standards for materials or testing, and cited FAA advisory circulars; contract general provisions shall govern over plans, cited standards for materials or testing, and cited FAA advisory circulars; plans shall govern over cited standards for materials or testing and cited FAA advisory circulars. The Contractor shall not take advantage of any apparent error or omission on the plans or specifications. In the event the Contractor discovers any apparent error or discrepancy, he shall immediately call upon the Engineer for his/her interpretation and decision, and such decision shall be final. 50-04 COOPERATION OF CONTRACTOR. The Contractor will be supplied with two copies each of the plans and specifications. He shall have available on the work at all times one copy each of the plans and specifications. Additional copies of plans and specifications may be obtained by the Contractor for the cost of reproduction. The Contractor shall give constant attention to the work to facilitate the progress thereof, and he shall cooperate with the Engineer and his/her inspectors and with other contractors in every way possible. The Engineer shall allocate he work and designate the sequence of construction in case of controversy between contractors. The Contractor shall have a competent superintendent on the work at all times who is fully authorized as his/her agent on the work. The superintendent shall be capable of reading and thoroughly understanding the plans and specifications and shall receive and fulfill instructions from the Engineer or his/her authorized representative. 50-05 COOPERATION BETWEEN CONTRACTORS. The owner reserves the right to contract for and perform other or additional work on or near the work covered by this contract. 111-20 When separate contracts are let within the limits of anyone project, each Contractor shall conduct his/her work so as not to interfere with or hinder the progress of completion of the work being performed by other Contractors. Contractors working on the same project shall cooperate with each other as directed. Each Contractor involved shall assume all liability, financial or otherwise, in connection with his/her contract and shall protect and save harmless the owner from any and all damages or claims that may arise because of inconvenience, delays, or loss experienced by him because of the presence and operations of other Contractors working within the limits of the same project. The Contractor shall arrange his/her work and shall place and dispose of the materials being used so as not to interfere with the operations of the other Contractors within the limits of the same project. He shall join his/her work with that of the others in an acceptable manner and shall perform it in proper sequence to that of the others. 50-06 CONSTRUCTION LAYOUT AND STAKES. The Engineer shall establish horizontal and vertical control only. The Contractor must establish all layout required for the construction of the work. Such stakes and markings as the Engineer may set for either his/her own or the Contractor's guidance shall be preserved by the Contractor. In case of negligence on the part of the Contractor, or his/her employees, resulting in the destruction of such stakes or markings, an amount equal to the cost of replacing the same may be deducted from subsequent estimates due the Contractor at the discretion of the Engineer. 50-07 AUTOMATICALLY CONTROLLED EQUIPMENT. Whenever batching or mixing plant equipment is required to be operated automatically under the contract and a breakdown or malfunction of the automatic controls occurs, the equipment may be operated manually or by other methods for a period 48 hours following the breakdown or malfunction, provided this method of operations will product results which conform to all other requirements of the contract. 50-08 AUTHORITY AND DUTIES OF INSPECTORS. Inspectors employed by the owner shall be authorized to inspect all work done and all material furnished. Such inspection may extend to all or any part of the work and to the preparation, fabrication, or manufacture of the materials to be used. Inspectors are not authorized to revoke, alter, or waive any provision of the contract. Inspectors are not authorized to issue instructions contrary to the plans and specifications or to act as foreman for the Contractor. Inspectors employed by the owner are authorized to notify the Contractor or his/her representatives of any failure of the work or materials to conform to the requirements of the contract, plans, or specifications and to reject such nonconforming materials in question until such issues can be referred to the Engineer for his/her decision. 111-21 50-09 INSPECTION OF THE WORK. All materials and each part or detail of the work shall be subject to inspection by the Engineer. The Engineer shall be allowed access to all parts of the work and shall be furnished with such information and assistance by the Contractor as is required to make a complete and detailed inspection. If the Engineer requests it, the Contractor, at any time before acceptance of the work, shall remove or uncover such portions of the finished work as may be directed. After examination, the Contractor shall restore said portions of the work to the standard required by the specifications. Should the work thus exposed or examined prove acceptable, the uncovering, or removing, and the replacing of the covering or making good of the parts removed will be paid for as extra work; but should the work so exposed or examined prove unacceptable, the uncovering, or removing, and the replacing of the covering or making good of the parts removed will be at the Contractor's expense. Any work done or materials used without supervision or inspection by an authorized representative of the owner may be ordered removed and replaced at the Contractor's expense unless the owner's representative failed to inspect after having been given reasonable notice in writing that the work was to be performed. Should the contract work include relocation, adjustment, or any other modification to existing facilities, not the property of the (contract) owner, authorized representatives of the owners of such facilities shall have the right to inspect such work. Such inspection shall in no sense make any facility owner a party to the contract, and shall in no way interfere with the rights of the parties to this contract. 50-10 REMOVAL OF UNACCEPTABLE AND UNAUTHORIZED WORK. All work which does not form to the requirements of the contract, plans, and specifications will be considered unacceptable, unless otherwise determined acceptable by the Engineer as provided in the subsection titled CONFORMITY WITH PLANS AND SPECIFICATIONS of this section. Unacceptable work, whether the result of poor workmanship, use of defective materials, damage through carelessness, or any other cause found to exist prior to the final acceptance of the work, shall be removed immediately and replaced in an acceptable manner in accordance with the provisions of the subsection titled CONTRACTOR'S RESPONSIBILITY FOR WORK of Section 70. Work done contrary to the instructions of the Engineer, work done beyond the lines shown on the plans or as given, except as herein specified, or any extra work done without authority, will be considered as unauthorized and will not be paid for under the provisions of the contract. Work so done may be ordered removed or replaced at the Contractor's expense. Upon failure on the part of the Contractor to comply forthwith with any order of the Engineer made under the provisions of this subsection, the Engineer will have authority 111-22 to cause unacceptable work to be remedied or removed and replaced and unauthorized work to be removed and to deduct the costs (incurred by the owner) from any monies due or to become due the Contractor. 50-11 LOAD RESTRICTIONS. The Contractor shall comply with all legal load restrictions in the hauling of materials on public roads beyond the limits of the work. A special permit will not relieve the Contractor of liability for damage which may result from the moving of material or equipment. The operation of equipment of such weight or so loaded as to cause damage to structures or to any other type of construction will not be permitted. Hauling of materials over the base course or surface course under construction shall be limited as directed. No loads will be permitted on a concrete pavement, base, or structure before the expiration of the curing period. The Contractor shall be responsible for all damage done by his/her hauling equipment and shall correct such damage at his/her own expense. 50-12 MAINTENANCE DURING CONSTRUCTION. The Contractor shall maintain the work during construction and until the work is accepted. This maintenance shall constitute continuous and effective work prosecuted day by day, with adequate equipment and forces so that the work is maintained in satisfactory condition at all times. In the case of a contract for the placing of a course upon a course or subgrade previously constructed, the Contractor shall maintain the previous course or subgrade during all construction operations. All costs of maintenance work during construction and before the project is accepted shall be included in the unit prices bid on the various contract items, and the Contractor will not be paid an additional amount for such work. 50-13 FAILURE TO MAINTAIN THE WORK. Should the Contractor at any time fail to maintain the work as provided in the subsection titled MAINTENANCE DURING CONSTRUCTION of this section, the Engineer shall immediately notify the Contractor of such noncompliance. Such notification shall specify a reasonable time within which the Contractor shall be required to remedy such unsatisfactory maintenance condition. The time specified will give due consideration to the exigency that exists. Should the Contractor fail to respond to the Engineer's notification, the Engineer may suspend any work necessary for the owner to correct such unsatisfactory maintenance condition, depending on the exigency that exists. Any maintenance cost incurred by the owner, shall be deducted from monies due or to become due the Contractor. 50-14 PARTIAL ACCEPTANCE. If at any time during the prosecution of the project the Contractor substantially completes a usable unit or portion of the work, the occupancy of which will benefit the owner, he may request the Engineer to make final inspection of that unit. If the Engineer finds upon inspection that the unit has been 111-23 satisfactorily completed in compliance with the contract, he may accept it as being completed, and the Contractor may be relieved of further responsibility for that unit. Such partial acceptance and beneficial occupancy by the owner shall not void or alter any provision of the contract. 50-15 FINAL ACCEPTANCE. Upon due notice from the Contractor of presumptive completion of the entire project, the Engineer and owner will make an inspection. If all construction provided for and contemplated by the contract is found to be completed in accordance with the contract, plans, and specifications, such inspection shall constitute the final inspection. The Engineer shall notify the Contractor in writing of final acceptance as of the date of the final inspection. If, however, the inspection discloses any work, in whole or in part, as being unsatisfactory, the Engineer will give the Contractor the necessary instructions for correction of same and the Contractor shall immediately comply with and execute such instructions. Upon correction of the work, another inspection will be made which shall constitute the final inspection, provided the work has been satisfactorily completed. In such event, the Engineer will make the final acceptance and notify the Contractor in writing of this acceptance as of the date of final inspection. 50-16 CLAIMS FOR ADJUSTMENT AND DISPUTES. If for any reason the Contractor deems that additional compensation is due him for work or materials not clearly provided for in the contract, plans, or specifications or previously authorized as extra work, he shall notify the Engineer in writing of hislher intention to claim such additional compensation before he begins the work on which he bases the claim. If such notification is not given or the Engineer is not afforded proper opportunity by the Contractor for keeping strict account of actual cost as required, then the Contractor hereby agrees to waive any claim for such additional compensation. Such notice by the Contractor and the fact that the Engineer has kept account of the cost of the work shall not in any way be construed as proving or substantiating the validity of the claim. When the work on which the claim for additional compensation is based has been completed, the Contractor shall, within 10 calendar days, submit his/her written claim to the Engineer who will present it to the owner for consideration in accordance with local laws or ordinances. Nothing in this subsection shall be construed as a waiver of the Contractor's right to dispute final payment based on differences in measurements or computations. 50-17 WARRANTY AND GUARANTEE. The Contractor warrants to the Owner that all materials furnished under this Contract shall be new unless specified and free of defects and in conformance with Contract requirements. Any work not so conforming to these standards may be considered defective. If, within one year after the date of final acceptance of the work, or within such longer period of time as may be prescribed by law or by the terms of any applicable special guarantee required by the Contract, any of the work is found to be defective or not in 111-24 accordance with Contract requirements, the Contractor shall correct it promptly after receipt of written notice from the Owner to do so. The obligations of the Contractor in this paragraph titled WARRANTY AND GUARANTEE shall be in addition to and not in limitation of any obligations imposed upon him by special guarantees required by the Contract or otherwise prescribed by law. 50-18 CONTRACT CLOSE-OUT. SUbsequent to the final acceptance of this project by the Engineer, the following requirements must be satisfied by the Contractor before final payment can be made: 1. The Contractor must publicly advertise the NOTICE OF COMPLETION furnished by the Engineer a minimum of once a week for four consecutive weeks. 2. The Contractor must execute copies of CONTRACTOR'S AFFIDAVIT OF PAYMENT OF CLAIMS AND DEBTS on the form furnished by the Engineer. 3. The Contractor must have his Surety execute copies of CONSENT OF SURETY TO FINAL PAYMENT on the form furnished by the Engineer. 4. The Contractor must furnish a letter on his letterhead acknowledging that acceptance of final payment by the Contractor constitutes a waiver of all claims, present or future, in connection with this project. 5. The Contractor must furnish a written guarantee on his letterhead covering all defects in material and workmanship for a period of one year commencing on the date of final acceptance. 6. If any purchase items have been incorporated in the work, the Contractor must furnish a letter on his letterhead assigning those warranties to the OWNER. Copies of said warranties shall be bound in one binder and submitted along with the letter assignment. 7. In addition to the above, the Contractor shall provide all documents required in Special Provision No.1, Section 25. 50-19 CONCEALED CONDITIONS. Should conditions be encountered below the surface of the ground or should concealed or unknown conditions in an existing structure vary to an unreasonable extent from the conditions indicated by the drawings and Specifications, the Engineer shall be notified by the Contractor and instructions shall be equitably adjusted upon claim of either party made within thirty (30) days after the first observation of the conditions if shown on the drawings or attached to these Specifications, are presented only as information that is available indicating certain conditions found and limited to the exact locations and dates shown. Neither the Owner nor the Engineer shall be responsible for making the determination of water table 111-25 variations prior to bidding and shall not assume that any water levels shown by the aforesaid core boring data will necessarily be maintained at the level indicated. 50-20 RECORD SET DRAWINGS. The Contractor shall, without additional cost, keep a separate copy of all Specifications, drawings, addenda, modifications, and shop drawings at the site in good order and annotated currently to show all changes made during the construction process. These shall be available to the Engineer for review of record information thereon each month prior to approval of monthly application for payment, and shall be delivered to him for the Owner upon completion of the Project. Record information shall include but not be limited to record dimensions, finished pavement grades, finished elevation of structures, record inverts, etc. The Contractor shall, without additional cost, furnish to the Owner three (3) complete sets of all maintenance manuals, parts lists, and operating instructions covering materials, equipment and installations having moving parts. It is mandatory that all of the aforesaid be delivered at the same time and with the materials, equipment, and installations, so that proper installation and operation can be promptly made. 50-21 TERMINATION OF CONTRACTOR'S RESPONSIBILITY. The Contract will be considered complete when all work has been completed and has been accepted by the Owner. The Contractor will then be released from further obligation except as set forth in his bond. END OF SECTION 50 111-26 SECTION 60 CONTROL OF MATERIALS 60-01 SOURCE OF SUPPLY AND QUALITY REQUIREMENTS. The materials used on the work shall conform to the requirements of the contract, plans, and specifications. Unless otherwise specified, such materials that are manufactured or processed shall be new (as compared to used or reprocessed). In order to expedite the inspection and testing of materials, the Contractor shall furnish complete statements to the Engineer as to the origin, composition, and manufacture of all materials to be used in the work. Such statements shall be furnished promptly after execution of the contract but, in all cases, prior to delivery of such materials. At the Engineer's option, materials may be approved at the source of supply before delivery is stated. If it is found after trial that sources of supply for previously approved materials do not produce specified products, the Contractor shall furnish materials from other sources. The Contractor shall furnish airport lighting equipment that confonns to the requirements of cited materials specifications. In addition, where an FAA specification for airport lighting equipment is cited in the plans or specifications, the Contractor shall furnish such equipment that is: A. Listed in FAA Advisory Circular (AC) 150/5345-1, Approved Airport Equipment, that is in effect on the date of advertisement; and, B. Produced by the manufacturer qualified (by FAA) to produce such specified and listed equipment. The following airport lighting equipment is required for this contract and is to be furnished by the Contractor in accordance with the requirements of this subsection: EQUIPMENT NAME CITED FAA SPECIFICATIONS EFFECTIVE FAA AC OR APPROVAL LETTER FOR EQUIPMENT AND MANUFACTURER 60-02 SAMPLES. TESTS, AND CITED SPECIFICATIONS. All materials used in the work shall be inspected, tested, and approved by the Engineer before incorporation in the work. Any work in which untested materials are used without approval or written permission of the Engineer shall be performed at the Contractor's risk. Materials found to be unacceptable and unauthorized will not be paid for and, if directed by the Engineer, shall be removed at the Contractor's expense. Unless otherwise designated, tests in accordance with the cited standard methods of AASHTO or ASTM which are current on the date of advertisement for bids will be made by and at the expense of the 111-27 owner. Samples will be taken by a qualified representative of the owner. All materials being used are subject to inspection, test, or rejection at any time prior to or during incorporation into the work. Copies of all tests will be furnished to the Contractor's representative at his/her request. 60-03 CERTIFICATION OF COMPLIANCE. The Engineer may permit the use, prior to sampling and testing, of certain materials or assemblies when accompanied by manufacturer's certificates of compliance stating that such materials or assemblies fully comply with the requirements of the contract. The certificate shall be signed by the manufacturer. Each lot of such materials or assemblies delivered to the work must be accompanied by a certificate of compliance in which the lot is clearly identified. Materials or assemblies used on the basis of certificates of compliance may be sampled and tested at any time and if found not to be in conformity with contract requirements will be subject to rejection whether in place or not. The form and distribution of certificates of compliance shall be as approved by the Engineer. When a material or assembly is specified by "brand name or equal" and the Contractor elects to furnish the specified "brand name," the Contractor shall be required to furnish the manufacturer's certificate of compliance for each lot of such material or assembly delivered to the work. Such certificate of compliance shall clearly identify each lot delivered and shall certify as to: A. Conformance to the specified performance, testing, quality or dimensional requirements; and, B. Suitability of the material or assembly for the use intended in the contract work. Should the Contractor propose to furnish an "or equal" material or assembly, he shall furnish the manufacturer's certificates of compliance as hereinbefore described for the specified brand name material or assembly. However, the Engineer shall be the sole judge as to whether the proposed "or equal" is suitable for use in the work. The Engineer reserves the right to refuse permission for use of materials or assemblies on the basis of certificates of compliance. 60-04 PLANT INSPECTION. The Engineer or his/her authorized representative may inspect, at its source, any specified material or assembly to be used in the work. Manufacturing plants may be inspected from time to time for the purpose of determining compliance with specified manufacturing methods or materials to be used in the work and to obtain samples required for his/her acceptance of the material or assembly. Should the Engineer conduct plant inspections, the following conditions shall exist: 111-28 A. The Engineer shall have the cooperation and assistance of the Contractor and the producer with whom he has contracted for materials. B. The Engineer shall have full entry at all reasonable times to such parts of the plant that concern the manufacture or production of the materials being furnished. C. If required by the Engineer, the Contractor shall arrange for adequate office or working space that may be reasonably needed for conducting plant inspections. Office or working space should be conveniently located with respect to the plant. It is understood and agreed that the owner shall have the right to retest any material which has been tested and approved at the source of supply after it has been delivered to the site. The Engineer shall have the right to reject only material which, when retested, does not meet the requirements of the contract, plans, or specifications. 60-05 REVIEW AND ACCEPTANCE OF MATERIALS. The Contractor shall furnish to the Engineer for review, all Contractor's, subcontractor's and manufacturer's drawings, which shall be deemed to include shop material lists and performance data, which may be required by the Specifications, requested by the Engineer or otherwise necessary for the proper execution of the work. At the time of each submission, the Contractor shall in writing call the Engineer's attention to any deviations that the shop drawings may have from the requirements of the Contract documents. Where called for, the Contractor shall furnish two samples of each material, texture, color, etc., clearly labeled as to name and quality of material, manufacturer and application on the job. No work requiring a shop drawing or sample submission shall be started until the submission has been reviewed by the Engineer. The Engineer's review of shop drawings or samples will not relieve the Contractor from his responsibility for any deviations from the requirements of the Contract documents unless the Contractor has in writing called for the Engineer's attention to such deviations at the time of submission and the Engineer has given written comments on the specific deviation, nor will it relieve the Contractor from errors or omissions in the shop drawings. 60-06 ENGINEER'S FIELD OFFICE AND LABORATORY. When specified and provided for as a contract item, the Contractor shall furnish a building for the exclusive use of the Engineer as a field office and field testing laboratory. The building shall be furnished and maintained by the Contractor as specified herein and shall become property of the Contractor when the contract work is completed. 111-29 60-07 STORAGE OF MATERIALS. Materials shall be so stored as to assure the preservation of their quality and fitness for the work. Stored materials, even though approved before storage, may again be inspected prior to their use in the work. Stored materials shall be located so as to facilitate their prompt inspection. The Contractor shall coordinate the storage of all materials with the Engineer. Materials to be stored on airport property shall not create an obstruction to air navigation nor shall they interfere with the free and unobstructed movement of aircraft. Unless otherwise shown on the plans, the storage of materials and the location of the Contractor's plant and parked equipment or vehicles shall be as directed by the Engineer. Private property shall not be used for storage purposes without written permission of the owner or lessee of such property. The Contractor shall make all arrangements and bear all expenses for the storage of materials on private property. Upon request, the Contractor shall furnish the Engineer a copy of the property owner's permission. All storage sites on private or airport property shall be restored to their original condition by the Contractor at his/her entire expense, except as otherwise agreed to (in writing) by the owner or lessee of the property. 60-08 UNACCEPTABLE MATERIALS. Any material or assembly that does not conform to the requirements of the contract, plans, or specifications shall be considered unacceptable and shall be rejected. The Contractor shall remove any rejected material or assembly from the site of the work, unless otherwise instructed by the Engineer. Rejected material or assembly, the defects of which have been corrected by the Contractor, shall not be returned to the site of the work until such time as the Engineer has approved its used in the work. Per Section 255.04, Florida Statutes, the use of asbestos or asbestos-based fiber materials is prohibited in any buildings, construction of which is commenced after September 30, 1983, which is financed with public funds or is constructed for the express purpose of being leased to any governmental entity. 60-09 OWNER FURNISHED MATERIALS. The Contractor shall furnish all materials required to complete the work, except those specified herein (if any) to be furnished by the owner. Owner-furnished materials shall be made available to the Contractor at the location specified herein. All costs of handling, transportation from the specified location to the site of work, storage, and installing owner-furnished materials shall be included in the unit price bid for the contract item in which such owner-furnished material is used. After any owner-furnished material has been delivered to the location specified, the Contractor shall be responsible for any demurrage, damage, loss, or other deficiencies which may occur during the Contractor's handling, storage, or use of such owner- furnished material. The owner will deduct from any monies due or to become due the Contractor any cost incurred by the owner in making good such loss due to the Contractor's handling, storage, or use of owner-furnished materials. END OF SECTION 60 111-30 SECTION 70 LEGAL REGULATIONS AND RESPONSIBILITY TO PUBLIC 70-01 LAWS TO BE OBSERVED. The Contractor shall keep fully informed of all Federal and state laws, all local laws, ordinances, and regulations and all orders and decrees of bodies or tribunals having any jurisdiction or authority, which in any manner affect those engaged or employed on the work, or which in any way affect the conduct of the work. He shall at all times observe and comply with all such laws, ordinances, regulations, orders, and decrees; and shall protect and indemnify the owner and all his/her officers, agents, or servants against any claim or liability arising from or based on the violation of any such law, ordinance, regulation, order, or decree, whether by himself or his/her employees. 70-02 PERMITS. LICENSES. AND TAXES. The Contractor shall procure all permits and licenses, pay all charges, fees, and taxes, and give all notices necessary and incidental to the due and lawful prosecution of the work. 70-03 PATENTED DEVICES. MATERIALS. AND PROCESSES. If the Contractor is required or desires to use any design, device, material, or process covered by letters of patent or copyright, he shall provide for such use by suitable legal agreement with the patentee or owner. The Contractor and the surety shall indemnify and save harmless the owner, any third party, or political subdivision from any and all claims for infringement by reason of the use of any such patented design, device, material or process, or any trademark or copyright, and shall indemnify the owner for any costs, expenses, and damages which it may be obliged to pay by reason of an infringement, at any time during the prosecution or after the completion of the work. 70-04 RESTORATION OF SURFACES DISTURBED BY OTHERS. The owner reserves the right to authorize the construction, reconstruction, or maintenance of any public or private utility service, FAA or National Oceanic and Atmospheric Administration (NOAA) facility, or a utility service of another government agency at any time during the progress of the work. To the extent that such construction, reconstruction, or maintenance has been coordinated with the owner, such authorized work (by others) is indicated as follows: Owner (Utility or Other Facility) Location (See Plan Sheet No.) Person to Contact (Name, Title, Address and Phone) Except as listed above, the Contractor shall not permit any individual, firm, or corporation to excavate or otherwise disturb such utility services or facilities located within the limits of the work without the written permission of the Engineer. Should the owner of public or private utility service, FAA, or NOAA facility, or a utility 111-31 service of another government agency be authorized to construct, reconstruct, or maintain such utility service or facility during the progress of the work, the Contractor shall cooperate with such owners by arranging and performing the work in this contract so as to facilitate such construction, reconstruction or maintenance by others whether or not such work by others is listed above. When ordered as extra work by the Engineer, the Contractor shall make all necessary repairs to the work which are due to such authorized work by others, unless otherwise provided for in the contract, plans, or specifications. It is understood and agreed that the Contractor shall not be entitled to make any claim for damages due to such authorized work by others or for any delay to the work resulting from such authorized work. 70-05 FEDERAL AID PARTICIPATION. For AlP contracts, the United States Government has agreed to reimburse the owner for some portion of the contract costs. Such reimbursement is made from time to time upon the owner's (sponsor's) request to the FAA. In consideration of the United Sates Government's (FAA's) agreement with the owner, the owner has included provisions in this contract pursuant to the requirements of the Airport Improvement Act of 1982, as amended by the Airport and Airway Safety and Capacity Expansion Act of 1987, and the Rules and Regulations of the FAA that pertain to the work. As required by the Act, the contract work is subject to the inspection and approval of duly authorized representatives of the Administrator, FAA, and is further subject to those provisions of the rules and regulations that are cited in the contract, plans, or specifications. No requirement of the Act, the rules and regulations implementing the Act, or this contract shall be construed as making the Federal Government a party to the contract nor will any such requirement interfere, in any way, with the rights of either party to the contract. 70-06 SANITARY. HEALTH. AND SAFETY PROVISIONS. The Contractor shall provide and maintain in a neat, sanitary condition such accommodations for the use of his/her employees as may be necessary to comply with the requirements of the state and local Board of Health, or of other bodies or tribunals having jurisdiction. Attention is directed to Federal, state, and local laws, rules and regulations concerning construction safety and health standards. The Contractor shall not require any worker to work in surroundings or under conditions are unsanitary, hazardous, or dangerous to his/her health or safety. 70-07 PUBLIC CONVENIENCE AND SAFETY. The Contractor shall control his/her operations and those of his/her subcontractors and all suppliers, to assure the least inconvenience to the traveling public. Under all circumstances, safety shall be the most important consideration. The Contractor shall maintain the free and unobstructed movement of aircraft and 111-32 vehicular traffic with respect to his/her own operations and those of his/her subcontractors and all suppliers in accordance with the subsection titled MAINTENANCE OF TRAFFIC of Section 40 hereinbefore specified and shall limit such operations for the convenience and safety of the traveling public as specified in the subsection titled LIMITATION OF OPERATIONS of Section 80 hereinafter. 70-08 BARRICADES. WARNING SIGNS. AND HAZARD MARKINGS. The Contractor shall furnish, erect, and maintain all barricades, warning signs, and markings for hazards necessary to protect the public and the work. When used during periods of darkness, such barricades, warning signs, and hazard markings shall be suitably illuminated. For vehicular and pedestrian traffic, the Contractor shall furnish, erect, and maintain barricades, warning signs, lights and other traffic control devices in reasonable confonnity with the Manual of Unifonn Traffic Control Devices for Streets and Highways (published by the United States Government Printing Office). When the work requires closing an air operations area of the airport or portion of such area, the Contractor shall furnish, erect, and maintain temporary markings and associated lighting confonning to the requirements of AC 150/5340-1, 'Marking of Paved Areas on Airports. The Contractor shall furnish, erect, and maintain markings and associated lighting of open trenches, excavations, temporary stockpiles, and his/her parked construction equipment that may be hazardous to the operation of emergency fire-rescue or maintenance vehicles on the airport in reasonable confonnance to AC 150/5370-2, Operational Safety on Airports During Construction Activity. The Contractor shall identify each motorized vehicle or piece of construction equipment in reasonable confonnance to AC 150/5370-2. The Contractor shall furnish and erect all barricades, warning signs, and markings for hazards prior to commencing work which requires such erection and shall maintain the barricades, warning signs, and markings for hazards until their dismantling is directed by the Engineer. Open-flame type lights shall not be permitted within the air operations areas of the airport. 70-09 WORK ACCESS. Any haul roads, ditch crossings, storage areas, etc., that the Contractor may require shall be constructed and maintained at the Contractor's expense. 111-33 The Contractor shall not use runways, taxiways or other paved areas on the air operations portions of the airport for access to and from the job site unless authorized by the Owner. No equipment or vehicles will be allowed on the air operations portions of the airport except as authorized by the Owner. Any runways, taxiways or other paved areas damaged by the Contractor's vehicles or equipment shall be required by the Contractor at no cost to the Owner. From time to time when required, the Contractor shall move Contractor's vehicles or equipment and men from along the edge of the runway/taxiway/apron to allow aircraft operations on the pavement. 70-10 USE OF EXPLOSIVES. When the use of explosives is necessary for the prosecution of the work, the Contractor shall exercise the utmost care not to endanger life or property, including new work. The Contractor shall be responsible for all damage resulting from the use of explosives. All explosives shall be stored in a secure manner in compliance with all laws and ordinances, and all such storage places shall be clearly marked. Where no local laws or ordinances apply, storage shall be provided satisfactory to the Engineer and, in general, not closer than 1,000 feet (300 m) from the work or from any building, road, or other place of human occupancy. . The Contractor shall notify each property owner and public utility company having structures or facilities in proximity to the site of the work of his/her intention to use explosives. Such notice shall be given sufficiently in advance to enable them to take such steps as they may deem necessary to protect their property from injury. The use of electrical blasting caps shall not be permitted on or within 1,000 feet (300 m) of the airport property. 70-11 PROTECTION AND RESTORATION OF PROPERTY AND LANDSCAPE. The Contractor shall be responsible for the preservation of all public and private property, and shall protect carefully from disturbance or damage all land monuments and property markers until the Engineer has witnessed or otherwise referenced their location and shall not move them until directed. The Contractor shall be responsible for all damage or injury to property of any character, during the prosecution of the work, resulting from any act, omission, neglect, or misconduct in his/her manner or method of executing the work, or at any time due to defective work or materials, and said responsibility will not be released until the project shall have been completed and accepted. When or where any direct or indirect damage or injury is done to public or private property by or on account of any act, omission, neglect, or misconduct in the execution of the work, or in consequence of the nonexecution thereof by the Contractor, he shall 111-34 restore, at his/her own expense, such property to a condition similar or equal to that existing before such damage or injury was done, by repairing, or otherwise restoring as may be directed, or he shall make good such damage or injury in an acceptable manner. 70-12 RESPONSIBILITY FOR DAMAGE CLAIMS. The Contractor shall indemnify and save harmless the Engineer and the owner and their officers, and employees from all suits actions, or claims of any character brought because of any injuries or damage received or sustained by any person, persons, or property on account of the operations of the Contractor; or on account of or in consequence of any neglect in safeguarding the work; or through use of unacceptable materials in constructing the work; or because of any act or omission, neglect, or misconduct of said Contractor; or because of any claims or amounts recovered from any infringements of patent, trademark, or copyright; or from any claims or amounts arising or recovered under the "Workmen's Compensation Act," or any other law, ordinance, order, or decree. Money due the Contractor under and by virtue of his/her contract as may be considered necessary by the owner for such purpose may be retained for the use of the owner or, in case no money is due, his/her surety may be held until such suit or suits, action or actions, claim or claims for injuries or damages as aforesaid shall have been settled and suitable evidence to that effect furnished to the owner, except that money due the Contractor will not be withheld when the Contractor produces satisfactory evidence that he is adequately protected by public liability and property damage insurance. 70-13 THIRD PARTY BENEFICIARY CLAUSE. It is specifically agreed between the parties executing the contract that it is not intended by any of the provisions of any part of the contract to create the public or any member thereof a third party beneficiary or to authorize anyone not a party to the contract to maintain a suit for personal injuries or property damage pursuant to the terms or provisions of the contract. 70-14 OPENING SECTIONS OF THE WORK TO TRAFFIC. Should it be necessary for the Contractor to complete portions of the contract work for the beneficial occupancy of the owner prior to completion of the entire contract, such "phasing" of the work shall be specified herein and indicated on the plans. When so specified, the Contractor shall complete such portions of the work on or before the date specified or as otherwise specified. The Contractor shall make his/her own estimate of the difficulties involved in arranging his/her work to permit such beneficial occupancy by the owner as described below: Phase or Description Required Date or Sequence of Owner's Beneficial Occupancy Work Shown on Plan Sheet Upon completion of any portion of the work listed above, such portion shall be accepted by the owner in accordance with the subsection titled PARTIAL ACCEPTANCE of Section 50. 111-35 No portion of the work may be opened by the Contractor for public use until ordered by the Engineer in writing. Should it become necessary to open a portion of the work to public traffic on a temporary or intermittent basis, such openings shall be made when, in the opinion of the Engineer, such portion of the work is in an acceptable condition to support the intended traffic. Temporary or intermittent openings are considered to be inherent in the work and shall not constitute either acceptance of the portion of the work so opened or a waiver of any provision of the contract. Any damage to the portion of the work so opened that is not attributable to traffic which is permitted by the owner shall be repaired by the Contractor at his/her expense. The Contractor shall make his/her own estimate of the inherent difficulties involved in completing the work under the conditions herein described and shall not claim any added compensation by reason of delay or increased cost due to opening a portion of the contract work. 70-15 CONTRACTOR'S RESPONSIBILITY FOR WORK. Until the Engineer's final written acceptance of the entire completed work, excepting only those portions of the work accepted in accordance with the subsection titled PARTIAL ACCEPTANCE of Section 50, the Contractor shall have the charge and care thereof and shall take every precaution against injury or damage to any part due to the action of the elements or from any other cause, whether arising from the execution or from the nonexecution of the work. The Contractor shall rebuild, repair, restore, and make good all injuries or damages to any portion of the work occasioned by any of the above causes before final acceptance and shall bear the expense thereof except damage to the work due to unforeseeable causes beyond the control of and without the fault or negligence of the Contractor, including but not restricted to acts of God such as earthquake, tidal wave, tornado, hurricane or other cataclysmic phenomenon of nature, or acts of the public enemy or of government authorities. If the work is suspended for any cause whatever, the Contractor shall be responsible for the work and shall take such precautions necessary to prevent damage to the work. The Contractor shall provide for normal drainage and shall erect necessary temporary structures, signs, or other facilities at his/her expense. During such period of suspension of work, the Contractor shall properly and continuously maintain in an acceptable growing condition all living material in newly established planting, seedings, and soddings furnished under his/her contract, and shall take adequate precautions to protect new tree growth and other important vegetative growth against injury. 70-16 CONTRACTOR'S RESPONSIBILITY FOR UTILITY SERVICE AND FACILITIES OF OTHERS. As provided in the subsection titled RESTORATION OF SURFACES DISTURBED BY OTHERS of this section, the Contractor shall cooperate with the owner of any public or private utility service, FAA or NOAA, or a utility service of another government agency that may be authorized by the owner to construct, reconstruct or maintain such utility services or facilities during the progress of the work. In addition, the Contractor shall control his/her operations to prevent the unscheduled interruption of such utility services and facilities. 111-36 To the extent that such public or private utility services, FAA, or NOAA facilities, or utility services of another governmental agency are known to exist within the limits of the contract work, the approximate locations have been indicated on the plans and the owners are indicated as follows: Utility Service or Facility Person to Contact (Name, Title, Address, & Phone) Owner's Emergency Contact (Phone) It is understood and agreed that the owner does not guarantee the accuracy or the completeness of the location information relating to existing utility services, facilities, or structures that may be shown on the plans or encountered in the work. Any inaccuracy or omission in such information shall not relieve the Contractor of his/her responsibility to protect such existing features from damage or unscheduled interruption of service. It is further understood and agreed that the Contractor shall, upon execution of the contract, notify the owners of all utility services or other facilities of his/her plan of operations. Such notification shall be in writing addressed to THE PERSON TO CONTACT as provided hereinbefore in this subsection and the subsection titled RESTORATION OF SURFACES DISTURBED BY OTHERS of this section. A copy of each notification shall be given to the Engineer. In addition to the general written notification hereinbefore provided, it shall be the responsibility of the Contractor to keep such individual owners advised of changes in his/her plan of operations that would affect such owners. Prior to commencing the work in the general vicinity of an existing utility service or facility, the Contractor shall again notify each such owner of his/her plan of operation. If, in the Contractor's opinion, the owner's assistance is needed to locate the utility service or facility or the presence of a representative of the owner is desirable to observe the work, such advice should be included in the notification. Such notification shall be given by the most expeditious means to reach the utility owner's PERSON TO CONTACT no later than two normal business days prior to the Contractor's commencement of operations in such general vicinity. The Contractor shall furnish a written summary of the notification to the Engineer. The Contractor's failure to give the two day's notice hereinabove provided shall be cause for the Engineer to suspend the Contractor's operations in the general vicinity of a utility service or facility. Where the outside limits of an underground utility service have been located and staked on the ground, the Contractor shall be required to use excavation methods acceptable to the Engineer within 3 feet (90 cm) of such outside limits at such points as may be required to ensure protection from damage due to the Contractor's operations. 111-37 Should the Contractor damage or interrupt the operation of a utility service or facility by accident or otherwise, he shall immediately notify the proper authority and the Engineer and shall take all reasonable measures to prevent further damage or interruption of service. The Contractor, in such events, shall cooperate with the utility service or facility owner and the Engineer continuously until such damage has been repaired and service restored to the satisfaction of the utility or facility owner. The Contractor shall bear all costs of damage and restoration of service to any utility service or facility due to his/her operations whether or not due to negligence or accident. The contract owner reserves the right to deduct such costs from any monies due or which may become due the Contractor, or his/her surety. 70-17 fURNISHING RIGHTS-Of-WAY. The owner will be responsible for furnishing all rights-of-way upon which the work is to be constructed in advance of the Contractor's operations. 70-18 PERSONAL LIABILITY Of PUBLIC OffiCIALS. In carrying out any of the contract provisions or in exercising any power or authority granted to him by this contract, there shall be no liability upon the Engineer, his/her authorized representatives, or any officials of the owner either personally or as an official of the owner. It is understood that in such matters they act solely as agents and representatives of the owner. 70-19 NO WAIVER Of LEGAL RIGHTS. Upon completion of the work, the owner will expeditiously make final inspection and notify the Contractor of final acceptance. Such final acceptance, however, shall not preclude or estop the owner from correcting any measurement, estimate, or certificate made before or atter completion of the work, nor shall the owner be precluded or estopped from recovering from the Contractor or his/her surety, or both, such overpayment as may be sustained, or by failure on the part of the Contractor to fulfill his/her obligations under the contract. A waiver on the part of the owner of any breach of any part of the contract shall not be held to be a waiver of any other or subsequent breach. The Contractor, without prejudice to the terms of the contract, shall be liable to the owner for latent defects, fraud, or such gross mistakes as may amount to fraud, or as regards the owner's rights under any warranty or guaranty. 70-20 ENVIRONMENTAL PROTECTION. The Contractor shall comply with all Federal, state, and local laws and regulations controlling pollution of the environment. He shall take necessary precautions to prevent pollution of streams, lakes, ponds, and reservoirs with fuels, oils, bitumens, chemicals, or other harmful materials and to prevent pollution of the atmosphere from particulate and gaseous matter. In the event of conflict between Federal, State or local laws, codes, ordinances, rules and regulations concerning pollution control, the most restrictive applicable ones shall apply. The Contractor shall pay special attention to the pollution control requirements of 111-38 the several specifications. Work items which may cause excessive pollution and shall be closely controlled by the Contractor are: (a) Clearing, grubbing, burning or other disposal. (b) Stripping, excavation, and embankment. (c) Drainage and ditching. (d) Aggregate production, handling and placing. (e) Cement, lime or other stabilization. (f) Concrete and bituminous materials handling, production, and paving. (g) Seeding, fertilizing, mulching and use of herbicides or insecticides. (h) Contractor's own housekeeping items; haul roads; sanitary facilities; water supply; equipment fueling, servicing an cleaning; job clean up and disposal. When the Contractor submits his tentative progress schedule in accordance with PROSECUTION and PROGRESS, Section 80, he shall also submit for acceptance of the Engineer, his schedules for accomplishment of temporary and pennanent erosion control work, as are applicable for clearing, grading, structures at watercourses, construction, and paving, and his proposed method of erosion control schedules and methods of operations have been accepted by the Engineer. All bituminous and Portland cement concrete Proportioning plants shall meet state requirements. The following listed stipulations shall apply to this Contract unless more restrictive ones are specified by the Plans, special provisions, laws, codes, ordinance, etc. Cost of pollution control shall be incidental to the appropriate work items unless otherwise specified. (1) Control of Water Pollution and Siltation. a. All work of water pollution and siltation control is subject to inspection by the local and/or state government enforcing agent. b. All applicable regulations of Fish and Wildlife agencies and statutes relating to the prevention and abatement of pollution shall be complied with in the performance of the Contract. c. Construction operations shall be conducted in such manner as to reduce erosion to the practicable minimum and to prevent damaging siltation of watercourses, streams, lakes or reservoirs. The surface area or erodible land, either on or off the airport site, exposed to the elements by clearing, grubbing or grading operations, including gravel pits, waste or disposal areas and haul roads, at anyone time, for this Contract, shall be subject to approval of the Engineer and the duration of such exposure prior to final trimming and finishing of the areas shall have full authority to order the suspension of grading and other operations pending adequate and proper performance of trimming, finishing and maintenance work or to restrict the 111-39 area of erodible land exposed to the elements. d. Materials used for permanent erosion control measures shall meet the requirements of the applicable Specifications. Gravel or stone, consisting of durable particles of rock and containing only negligible quantities of fines, shall be used for construction pads, haul roads and temporary roads in or across streams. e. Where called for on the Plans, a stilling basin shall be constructed to prevent siltation in the steam from construction operations. f. The disturbance of lands and waters that are outside the limits of construction as staked is prohibited, except as found necessary and approved by the Engineer. g. The Contractor shall conduct his work in such manner as to prevent the entry of fuels, oils, bituminous materials, chemicals, sewage or other harmful materials into streams, rivers, lakes or reservoirs. h. Water from aggregate washing or other operations containing sediment shall be treated by filtration, by use of a settling basin or other means to reduce the sediment content to a level acceptable to the local and/or state governmental enforcing agent. i. All waterways shall be cleared as soon as practicable of falsework, piling, debris or other obstructions placed during construction operations and not a part of the finished work. Care shall be taken during construction and removal of such barriers to minimize the muddying of a stream. j. The Contractor shall care for the temporary erosion and siltation control measures during the period that the temporary measures are required and for the permanent erosion control measures until the Contract has been completed and accepted. Such care shall consist of the repair of areas damaged by erosion, wind, fire or other causes. k. Permanent and temporary erosion control work that is damaged due to the Contractor's operations or where the work required is attributed to the Contractor's negligence, carelessness or failure to install permanent controls at the proper time, shall be repaired at the Contractor's expense. (2) Open Burning of Combustible Wastes. a. The Contractor shall obtain a burning permit from local authorities, where applicable, prior to any burning. b. All burning shall conform to the conditions of the permit, except that the 111-40 conditions herein shall apply if they are more restrictive. c. No tires, oils (except atomize fuels applied by approved equipment), asphalt, paint, or coated metals shall be permitted in combustible waste piles. d. Burning will not be permitted within 1,000 feet of a residential or built-up area nor within 100 feet of any standing timber or flammable growth unless otherwise specified. e. Burning shall not be permitted unless the prevailing wind is away from a nearby town or built-up area. f. Burning shall not be permitted during a local air inversion or other climatic condition as would result in a pall of smoke over a nearby town or built-up area. g. Burning shall not be permitted when the danger of brush of forest fires is made known by Federal, State, or local officials. h. The size and number of fires shall be restricted to avoid the danger or brush or forest fires. Burning shall be done under surveillance of a watchman who shall have fire-fighting equipment and tools readily available. (3) Control of Other air Pollutants. a. Minimum possible areas of open grading, borrow or aggregate excavation shall be exposed at one time, consistent with the progress of the Work. b. Grading areas shall be kept at proper moisture conditions. c. Sand or dust blows shall be temporarily mulches, with or without seeding, or otherwise controlled with stabilizing agents. d. Temporary roads, haul routes, traffic or work areas shall be stabilized with dust palliative, penetration asphalt, wood chips, or other approved measures to prevent dust pollution. e. Cements, fertilizers, chemicals, volatiles, etc., shall be stored in proper containers or with proper coverings to prevent accidental discharge into the air. f. Aggregates bins, cement bins, and dry material batch trucks shall be properly covered to prevent loss of material to the air. 111-41 g. Drilling, grinding and sand blasting apparatus shall be equipped with water, chemical, or vacuum dust controlling systems. h. Applications of chemicals and bitumens shall be held to recommended rates. I. Bituminous mixing plants shall be equipped with dust collectors as noted in the Specifications. j. Quarrying, batching, and mixing operations and the transfer of material between trucks, bins, or stockpiles shall be properly controlled to minimize dust diffusion. k. When necessary, certain operations shall be delayed until proper wind or climatic conditions exist to dissipate or inhibit potential pollutants to the satisfaction of the Engineer. 70-21 ARCHAEOLOGICAL AND HISTORICAL FINDINGS. Unless otherwise specified in this subsection, the Contractor is advised that the site of the work is not within any property, district, or site, and does not contain any building, structure, or object listed in the current National Register of Historic Places published by the United States Department of Interior. Should the Contractor encounter, during his/her operations, any building, part of a building, structure, or object which is incongruous with its surroundings, he shall immediately cease operations in that location and notify the Engineer. The Engineer will immediately investigate the Contractor's finding and will direct the Contractor to either resume his/her operations or to suspend operations as directed. Should the Engineer order suspension of the Contractor's operations in order to protect an archaeological or historical finding, or order the Contractor to perform extra work, such shall be covered by an appropriate contract modification (change order or supplemental agreement) as provided in the subsection titled EXTRA WORK of Section 40 and the subsection titled PAYMENT FOR EXTRA WORK AND FORCE ACCOUNT WORK of Section 90. If appropriate, the contract modification shall include an extension of contract time in accordance with the subsection titled DETERMINATION AND EXTENSION OF CONTRACT TIME of Section 80. 70-22 INSURANCE. The Contractor shall not commence work under this Contract until he has obtained and provided insurance of the character specified in the special provisions which will provide adequate protection to the Owner and the Contractor against all liabilities, damages and accidents, nor shall he commence work until such insurance has been approved by the Owner. Neither approval by the Owner, nor a failure to disapprove insurance furnished by a Contractor shall release the Contractor of full responsibility for liability, damages and accidents as set forth herein. The Contractor shall maintain such required insurance in force during the life of this Contract, and no 111-42 modification or change in insurance coverage and provisions shall be made without thirty (30) days written advance notice to the Owner. The Contractor shall furnish certificates of insurance to the Owner prior to commencing any operations under this Contract, which certificates shall clearly indicate that the Contractor has obtained insurance, in this type, amount and classification, in strict compliance with this subsection. 70-23 SUBMITTAL OF WAGE RATE SUMMARY. It shall be a condition of this Contract and shall be made a condition of all Sub-contractors entered into pursuant to this Contract, that the Contractor and any Sub-Contractor will submit to the Owner weekly, one copy of the Summary of Wage Rates. END OF SECTION 70 111-43 SECTION 80 PROSECUTION AND PROGReSS 80-01 SUBLETTING OF CONTRACT. The owner will not recognize any subcontractor on the work. The Contractor shall at all times when work is in progress be represented either in person, by a qualified superintendent, or by other designated, qualified representative who is duly authorized to receive and execute orders of the Engineer. Should the Contractor elect to assign his/her contract, said assignment shall be concurred in by the surety, shall be presented for the consideration and approval of the owner, and shall be consummated only on the written approval of the owner. In case of approval, the Contractor shall file copies of all subcontracts with the Engineer. 80-02 PRE-CONSTRUCTION CONFERENCE. After the award of the Contract and prior to the issuance of the "Notice to Proceed", a conference will be held to discuss the "Notice to Proceed" date, to establish procedures for handling shop drawings and other submissions and for processing applications for payment, and to establish a working understanding between the parties as to the project. 80-03 NOTICE TO PROCEED. The notice to proceed shall state the date on which it is expected the Contractor will begin the construction and from which date contract time will be charged. The Contractor shall begin the work to be perfonned under the contract within 10 days of the date set by the Engineer in the written notice to proceed, but in any event, the Contractor shall notify the Engineer at least 24 hours in advance of the time actual construction operations will begin. 80-04 PROSECUTION AND PROGRESS. Unless otherwise specified, the Contractor shall submit his/her progress schedule for the Engineer's approval within 10 days after the effective date of the notice to proceed. The Contractor's progress schedule, when approved by the Engineer, may be used to establish major construction operations and to check on the progress of the work. The Contractor shall provide sufficient materials, equipment, and labor to guarantee the completion of the project in accordance with the plans and specifications within the time set forth in the proposal. If the Contractor falls significantly behind the submitted schedule, the Contractor shall, upon the Engineer's request, submit a revised schedule for completion of the work within the contract time and modify his/her operations to provide such additional materials, equipment, and labor necessary to meet the revised schedule. Should the prosecution of the work be discontinued for any reason, the Contractor shall notify the Engineer at least 24 hours in advance of resuming operations. For AlP contracts, the Contractor shall not commence any actual construction prior to the date on which the notice to proceed is issued by the owner. 111-44 80-05 LIMITATION OF OPERATIONS. The Contractor shall control his/her operations and the operations of his/her subcontractors and all suppliers so as to provide for the free and unobstructed movement of aircraft in the AIR OPERATIONS AREAS of the airport. When the work requires the Contractor to conduct his/her operations within an AIR OPERATIONS AREA of the airport, the work shall be coordinated with airport management (through the Engineer) at least 48 hours prior to commencement of such work. The Contractor shall not close an AIR OPERATIONS AREA until so authorized by the Engineer and until the necessary temporary marking and associated lighting is in place as provided in the subsection titled BARRICADES, WARNING SIGNS, AND HAZARD MARKINGS of Section 70. When the contract work requires the Contractor to work within an AIR OPERATIONS AREA of the airport on an intermittent basis (intermittent opening and closing of the AIR OPERATIONS AREA), the Contractor shall maintain constant communications as hereinafter specified; immediately obey all instructions to vacate the AIR OPERATIONS AREA; immediately obey all instructions to resume work in such AIR OPERATIONS AREA. Failure to maintain the specified communications or to obey instructions shall be cause for suspension of the Contractor's operations in the AIR OPERATIONS AREA until the satisfactory conditions are provided. The following AIR OPERATIONS AREA (AOA) cannot be closed to operating aircraft to permit the Contractor's operations on a continuous basis and will therefore be closed to aircraft operations intennittently as follows: AOA TIME PERIODS AOA CAN BE CLOSED TYPE OF COMMUNICATIONS REQUIRED WHEN WORKING IN AN AOA CONTROL AUTHORITY 80-06 CHARACTER OF WORKERS, METHODS. AND EQUIPMENT. The Contractor shall, at all times, employ sufficient labor and equipment for prosecuting the work to full completion in the manner and time required by the contract, plans, and specifications. All workers shall have sufficient skill and experience to perform properly the work assigned to them. Workers engaged in special work or skilled work shall have sufficient experience in such work and in the operation of the equipment required to perform the work satisfactorily. All equipment which is proposed to be used on the work shall be of sufficient size and in such mechanical condition as to met requirements of the work and to produce a satisfactory quality of work. Equipment used on any portion of the work shall be such that no injury to previously completed work, adjacent property, or existing airport facilities will result from its use. 111-45 When the methods and equipment to be used by the Contractor in accomplishing the work are not prescribed in the contract, the Contractor is free to use any methods or equipment that will accomplish the work in conformity with the requirements of the contract, plans, and specifications. When the contract specifies the use of certain methods and equipment, such methods and equipment shall be used unless others are authorized by the Engineer. If the Contractor desires to use a method or type of equipment other than specified in the contract, he may request authority from the Engineer to do so. The request shall be in writing and shall include a full description of the methods and equipment proposed and of the reasons for desiring to make the change. If approval is given, it will be on the condition that the Contractor will be fully responsible for producing work in conformity with contract requirements. If, after trial use of the substituted methods or equipment, the Engineer determines that the work produced does not meet contract requirements, the Contractor shall discontinue the use of the substitute method or equipment and shall complete the remaining work with the specified methods and equipment. The Contractor shall remove any deficient work and replace it with work of specified quality, or take such other corrective action as the Engineer may direct. No change will be made in basis of payment for the contract items involved nor in contract time as a result of authorizing a change in methods or equipment under this subsection. 80-07 TEMPORARY SUSPENSION OF THE WORK. The Engineer shall have the authority to suspend the work wholly, or in part, for such period or periods as he may deem necessary, due to unsuitable weather, or such other conditions as are considered unfavorable for the prosecution of the work, or for such time as is necessary due to the failure on the part of the Contractor to carry out orders given or perform any or all provisions of the contract. In the event that the Contractor is ordered by the Engineer, in writing, to suspend work for some unforeseen cause not otherwise provided for in the contract and over which the Contractor has no control, the Contractor may be reimbursed for actual money expended on the work during the period of shutdown. No allowance will be made for anticipated profits. The period of shutdown shall be computed from the effective date of the Engineer's order to suspend work to the effective date of the Engineer's order to resume the work. Claims for such compensation shall be filed with the Engineer within the time period stated in the Engineer's order to resume work. The Contractor shall submit with his/her claim information substantiating the amount shown on the claim. The Engineer will forward the Contractor's claim to the owner for consideration in accordance with local laws or ordinances. No provision of this article shall be construed as entitling the Contractor to compensation for delays due to inclement weather, for suspensions made at the request of the Contractor, .or for any other delay provided for in the contract, plans, or specifications. If it should become necessary to suspend work for an indefinite period, the Contractor shall store all materials in such manner that they will not become an obstruction nor become damaged in any way. He shall take every precaution to prevent damage or 111-46 deterioration of the work performed and provide for normal drainage of the work. The Contractor shall erect temporary structures where necessary to provide for traffic on, to, or from the airport. 80-08 DETERMINATION AND EXTENSION OF CONTRACT TIME. The number of calendar or working days allowed for completion of the work shall be stated in the proposal and contract and shall be known as the CONTRACT TIME. Should the contract time require extension for reasons beyond the Contractor's control, it shall be adjusted as follows: A. CONTRACT TIME based on WORKING DAYS shall be calculated weekly by the Engineer. The Engineer will furnish the Contractor a copy of his/her weekly statement of the number of working days charged against the contract time during the week and the number of working days currently specified for completion of the contract (the original contract time plus the number of working days, if any, that have been included in approved CHANGE ORDERS or SUPPLEMENTAL AGREEMENTS covering EXTRA WORK). The Engineer shall base his/her weekly statement of contract time charged on the following considerations: 1) No time shall be charged for days on which the Contractor is unable to proceed with the principal item of work under construction at the time for at least 6 hours with the normal work force employed on such principal item. Should the normal work force be on a double-shift, 12 hours shall be used. Should the normal work force be on a triple-shift, 18 hours shall apply. Conditions beyond the Contractor's control such as strikes, lockouts, unusual delays in transportation, temporary suspension of the principal item of work under construction or temporary suspension of the entire work which have been ordered by the Engineer for reasons not the fault of the Contractor, shall not be charged against the contract time. 2) The Engineer will not make charges against the contract time prior to the effective date of the notice to proceed. 3) The Engineer will begin charges against the contract time on the first working day after the effective date of the notice to proceed. 4) The Engineer will not make charges against the contract time after the date of final acceptance as defined in the subsection titled FINAL ACCEPTANCE of Section 50. 5) The Contractor will be allowed 1 week in which to file a written protest setting forth his/her objections to the Engineer's weekly 111-47 statement. If no objection is filed within such specified time, the weekly statement shall be considered as acceptable to the Contractor. The contract time (stated in the proposal) is based on the originally estimated quantities as described in the subsection titled INTERPRETATION OF ESTIMATED PROPOSAL QUANTITIES of Section 20. Should the satisfactory completion of the contract require performance of work in greater quantities than those estimated in the proposal, the contract time shall be increased in the same proportion as the cost of the actually completed quantities bears to the cost of the originally estimated quantities in the proposal. Such increase in contract time shall not consider either the cost of work or the extension of contract time that has been covered by change order or supplemental agreement and shall be made at the time of final payment. B. CONTRACT TIME based on CALENDAR DAYS shall consist of the number of calendar days stated in the contract counting from the effective date of the notice to proceed and including all Saturdays, Sundays, holidays, and nonwork days. All calendar days elapsing between the effective dates of the Engineer's orders to suspend and resume all work, due to causes not the fault of the Contractor, shall be excluded. At the time of final payment, the contract time shall be increased in the same proportion as the cost of the actually completed quantities bears to the cost of the originally estimated quantities in the proposal. Such increase in the contract time shall not consider either cost of work or the extension of contract time that has been covered by a change order or supplemental agreement. Charges against the contract time will cease as of the date of final acceptance. C. When the contract time is a specified completion date, it shall be the date on which all contract work shall be substantially completed. If the Contractor finds it impossible for reasons beyond his/her control to complete the work within the contract time as specified, or as extended in accordance with the provisions of this subsection, he may, at any time prior to the expiration of the contract time as extended, make a written request to the Engineer for an extension of time setting forth the reasons which he believes will justify the granting of his/her request. The Contractor's plea that insufficient time was specified is not a valid reason for extension of time. If the Engineer finds that the work was delayed because of conditions beyond the control and without the fault of the Contractor, he may extend the time for completion in such amount as the conditions justify. The extended time for completion shall then be in full force and effect, the same as though it were the original time for completion. 80-09 FAILURE TO COMPLETE ON TIME. For each calendar day or working day, as specified in the contract, that any work remains uncompleted after the contract time 111-48 (including all extensions and adjustments as provided in the subsection titled DETERMINATION AND EXTENSION OF CONTRACT TIME of this Section) the sum specified in the contract and proposal as liquidated damages will be deducted from any money due or to become due the Contractor or his/her surety. Such deducted sums shall not be deducted as a penalty but shall be considered as liquidation of a reasonable portion of damages that will be incurred by the owner should the Contractor fail to complete the work in the time provided in his/her contract. Permitting the Contractor to continue and finish the work or any part of it after the time fixed for its completion, or after the date to which the time for completion may have been extended, will in no way operate as a wavier on the part of the owner of any of its rights under the contract. 80-10 DEFAULT AND TERMINATION OF CONTRACT. The Contractor shall be considered in default of his/her contract and such default will be considered as cause for the owner to terminate the contract for any of the following reasons if the Contractor: A. Fails to begin the work under the contract within the time specified in the "Notice to Proceed," or B. Fails to perform the work or fails to provide sufficient workers, equipment or materials to assure completion of work in accordance with the terms of the contract, or C. Performs the work unsuitably or neglects or refuses to remove materials or to perform anew such work as may be rejected as unacceptable and unsuitable, or D. Discontinues the prosecution of the work, or E. Fails to resume work which has been discontinued within a reasonable time after notice to do so, or F. Becomes insolvent or is declared bankrupt, or commits any act of bankruptcy or insolvency, or G. Allows any final judgment to stand against him unsatisfied for a period of 10 days, or H. Makes an assignment for the benefit of creditors, or I. For any other cause whatsoever, fails to carry on the work in an acceptable manner. Should the Engineer consider the Contractor in default of the contract for any reason hereinbefore, he shall immediately give written notice to the Contractor and the 111-49 Contractor's surety as to the reasons for considering the Contractor in default and the owner's intentions to terminate the contract. If the Contractor or surety, within a period of 10 days after such notice, does not proceed in accordance therewith, then the owner will, upon written notification from the Engineer of the facts of such delay, neglect, or default and the Contractor's failure to comply with such notice, have full power and authority without violating the contract, to take the prosecution of the work out of the hands of the Contractor. The owner may appropriate or use any or all materials and equipment that have been mobilized for use in the work and are acceptable and may enter into an agreement for the completion of said contract according to the terms and provisions thereof, or use such other methods as in the opinion of the Engineer will be required for the completion of said contract in an acceptable manner. All costs and charges incurred by the owner, together with the cost of completing the work under contract, will be deducted from any monies due or which may become due the Contractor. If such expense exceeds the sum which would have been payable under the contract, then the Contractor and the surety shall be liable and shall pay to the owner the amount of such excess. 80-11 TERMINATION FOR NATIONAL EMERGENCIES. The owner shall tenninate the contract or portion thereof by written notice when the Contractor is prevented from proceeding with the construction contract as a direct result of an Executive Order of the President with respect to the prosecution of war or in the interest of national defense. When the contract, or any portion thereof, is terminated before completion of all items of work in the contract, payment will be made for the actual number of units or items of work completed at the contract price or as mutually agreed for items of work partially completed or not started. No claims or loss of anticipated profits shall be considered. Reimbursement for organization of the work, and other overhead expenses, (when not otherwise included in the contract) and moving equipment and materials to and from the job will be considered, the intent being that an equitable settlement will be made with the Contractor. Acceptable materials, obtained or ordered by the Contractor for the work and that are not incorporated in the work shall, at the option of the Contractor, be purchased from the Contractor at actual cost as shown by receipted bills and actual cost records at such points of delivery as may be designated by the Engineer. Termination of the contract or a portion thereof shall neither relieve the Contractor of his/her responsibilities for the completed work nor shall it relieve his/her surety of its obligation for and concerning any just claim arising out of the work performed. END OF SECTION 80 III-50 SECTION 90 MEASUREMENT AND PAYMENT 90-01 MEASUREMENT OF QUANTITIES. All work completed under the contract will be measured by the Engineer, or his/her authorized representatives, using United States Customary Units of Measurement or the International System of Units. The method of measurement and computations to be used in determination of quantities of material furnished and of work performed under the contract will be those methods generally recognized as conforming to good engineering practice. Unless otherwise specified, longitudinal measurements for area computations will be made horizontally, and no deductions will be made for individual fixtures (or leave-outs) having an area of 9 square feet (0.8 square meter) or less. Unless otherwise specified, transverse measurements for area computations will be the neat dimensions shown on the plans or ordered in writing by the Engineer. Structures will be measured according to neat lines shown on the plans or as altered to fit field conditions. Unless otherwise specified, all contract items which are measured by the linear foot such as electrical ducts, conduits, pipe culverts, underdrains, and similar items shall be measured parallel to the base or foundation upon which such items are placed. In computing volumes of excavation the average end area method or other acceptable methods will be used. The thickness of plates and galvanized sheet used in the manufacture of corrugated metal pipe, metal plate pipe culverts and arches, and metal cribbing will be specified and measured in decimal fraction of inches. The term "ton" will mean the short ton consisting of 2,000 pounds (907 kilograms) avoirdupois. All materials which are measured or proportioned by weights shall be weighed on accurate, approved scales by competent, qualified personnel at locations designed by the Engineer. If material is shipped by rail, the car weight may be accepted provided that only the actual weight of material be paid for. However, car weights will not be acceptable for material to be passed through mixing plants. Trucks used to haul material being paid for by weight shall be weighed empty daily at such times as the Engineer directs, and each truck shall bear a plainly legible identification mark. Materials to be measured by volume in the hauling vehicle shall be hauled in approved vehicles and measured therein at the point of delivery. Vehicles for this purpose may be of any size or type acceptable to the Engineer, provided that the body is of such shape that the actual contents may be readily and accurately determined. All vehicles III-51 shall be loaded to at least their water level capacity, and all loads shall be leveled when the vehicles arrive at the point of delivery. When requested by the Contractor and approved by the Engineer in writing, material specified to be measured by the cubic yard (cubic meter) may be weighed, and such weights will be converted to cubic yards (cubic meters) for payment purposes. Factors for conversion from weight measurement to volume measurement will be determined by the Engineer and shall be agreed to by the Contractor before such method of measurement of pay quantities is used. Bituminous materials will be measured by the gallon (liter) or ton (kilogram). When measured by volume, such volumes will be measured at 60 F (15 C) or will be corrected to the volume at 60 F (15 C) using ASTM D 1250 for asphalts or ASTM 0 633 for tars. Net certified scale weights or weights based on certified volumes in the case of rail shipments will be used as a basis of measurement, subject to correction when bituminous material has been lost from the car or the distributor, wasted, or otherwise not incorporated in the work. When bituminous materials are shipped by truck or transport, net certified weights by volume, subject to correction for loss or foaming, may be used for computing quantities. Cement will be measured by the ton (kilogram) or hundredweight (kilogram). Timber will be measured by the thousand feet board measure (M.F.B.M.) actually incorporated in the structure. Measurement will be based on nominal widths and thicknesses and the extreme length of each piece. The term "lump sum" when used as an item of payment will mean complete payment for the work described in the contract. When a complete structure or structural unit (in effect, "Iump sum" work) is specified as the unit of measurement, the unit will be construed to include all necessary fittings and accessories. Rental of equipment will be measured by time in hours of actual working time and necessary traveling time of the equipment within the limits of the work. Special equipment ordered by the Engineer in connection with force account work will be measured as agreed in the change order or supplemental agreement authorizing such force account work as provided in the subsection titled PAYMENT FOR EXTRA AND FORCE ACCOUNT WORK of this section. When standard manufactured items are specified such as fence, wire, plates, rolled shapes, pipe conduit, etc., and these items are identified by gage, unit weight, section dimensions, etc., such identification will be considered to be nominal weights or dimensions. Unless more stringently controlled by tolerances in cited specifications, III-52 manufacturing tolerances established by the industries involved will be accepted. Scales for weighing materials which are required to be proportioned or measured and paid for by weight shall be furnished, erected, and maintained by the Contractor, or be certified permanently installed commercial scales. Scales shall be accurate within one-half percent of the correct weight throughout the range of use. The Contractor shall have the scales checked under the observation of the inspector before beginning work and at such other times as requested. The intervals shall be uniform in spacing throughout the graduated or marked length of the beam or dial and shall not exceed one-tenth of 1 percent of the nominal rated capacity of the scale, but not less than 1 pound (454 grams). The use of spring balances will not be permitted. Beams, dials, platforms, and other scale equipment shall be so arranged that the operator and the inspector can safely and conveniently view them. Scale installations shall have available ten standard 50-pound (2.3 kilogram) weights for testing the weighing equipment or suitable weights and devices for other approved equipment. Scales must be tested for accuracy and serviced before use at a new site. Platform scales shall be installed and maintained with the platform level and rigid bulkheads at each end. Scales "overweighing" (indicating more than correct weight) will not be permitted to operate, and all materials received subsequent to the last previous correct weighting- accuracy test will be reduced by the percentage of error in excess of one-half of 1 percent. In the event inspection reveals the scales have been "underweighing" (indicating less than correct weight), they shall be adjusted, and no additional payment to the Contractor will be allowed for materials previously weighed and recorded. All costs in connection with furnishing, installing, certifying, testing, and maintaining scales; for furnishing check weights and scale house; and for all other items specified in this subsection, for the weighing of materials for proportioning or payment, shall be included in the unit contract prices for the various items of the project. When the estimated quantities for a specific portion of the work are designated as the pay quantities in the contract, they shall be the final quantities for which payment for such specific portion of the work will be made, unless the dimensions of said portions of the work shown on the plans are revised by the Engineer. If revised dimensions result in an increase or decrease in the quantities of such work, the final quantities for payment will be revised in the amount represented by the authorized changes in the dimensions. III-53 90-02 SCOPE OF PAYMENT. The Contractor shall receive and accept compensation provided for in the contract as full payment for furnishing all materials, for performing all work under the contract in a complete and acceptable manner, and for all risk, loss, damage, or expense of whatever character arising out of the nature of the work or the prosecution thereof, subject to the provisions of the subsection titled NO WAIVER OF LEGAL RIGHTS of Section 70. When the "basis of payment" subsection of a technical specification requires that the contract price (price bid) include compensation for certain work or material essential to the item, this same work or material will not also be measured for payment under any other contract item which may appear elsewhere in the contract, plans, or specifications. 90-03 COMPENSATION FOR ALTERED QUANTITIES. When the accepted quantities of work vary from the quantities in the proposal, the Contractor shall accept as payment in full, so far as contract items are concerned, payment at the original contract price for the accepted quantities of work actually completed and accepted. No allowance, except as provided for in the subsection titled ALTERATION OF WORK AND QUANTITIES of Section 40 will be made for any increased expense, loss of expected reimbursement, or loss of anticipated profits suffered or claimed by the Contractor which results directly from such alterations or indirectly from hislher unbalanced allocation of overhead and profit among the contract items, or from any other cause. 90-04 PAYMENT FOR OMITTED ITEMS. As specified in the subsection titled OMITTED ITEMS of Section 40, the Engineer shall have the right to omit from the work (order nonperformance) any contract item, except major contract items, in the best interest of the owner. Should the Engineer omit or order nonperformance of a contract item or portion of such item from the work, the Contractor shall accept payment in full at the contract prices for any work actually completed and acceptable prior to the Engineer's order to omit or nonperform such contract item. Acceptable materials ordered by the Contractor or delivered on the work prior to the date of the Engineer's order will be paid for at the actual cost to the Contractor and shall thereupon become the property of the owner. In addition to the reimbursement hereinbefore provided, the Contractor shall be reimbursed for all actual costs incurred for the purpose of performing the omitted contract item prior to the date of the Engineer's order. Such additional costs incurred by the Contractor must be directly related to the deleted contract item and shall be supported by certified statements by the Contractor as to the nature the amount of such costs. 90-05 PAYMENT FOR EXTRA AND FORCE ACCOUNT WORK. Extra work, I" -54 performed in accordance with the subsection titled EXTRA WORK of Section 40, will be paid for at the contract prices or agreed prices specified in the change order or supplemental agreement authorizing the extra work. When the change order or supplemental agreement authorizing the extra work requires that it be done by force account, such force account shall be measured and paid for based on expended labor, equipment, and materials plus a negotiated and agreed upon allowance for overhead and profit. A. Miscellaneous. No additional allowance will be made for general superintendence, the use of small tools, or other costs for which no specific allowance is herein provided. B. Comparison of Record. The Contractor and the Engineer shall compare records of the cost of force account work at the end of each day. Agreement shall be indicated by signature of the Contractor and the Engineer or their duly authorized representatives. C. Statement. No payment will be made for work perfonned on a force account basis until the Contractor has furnished the Engineer with duplicate itemized statements of the cost of such force account work detailed as follows: 1) Name, classification, date, daily hours, total hours, rate and extension for each laborer and foreman. 2) Designation, dates, daily hours, total hours, rental rate, and extension for each unit of machinery and equipment. 3) Quantities of materials, prices, and extensions. 4) Transportation of materials. 5) Cost of property damage, liability and workman's compensation insurance premiums, unemployment insurance contributions, and social security tax. Statements shall be accompanied and supported by a receipted invoice for all materials used and transportation charges. However, if materials used on the force account work are not specifically purchased for such work but are taken from the Contractor's stock, then in lieu of the invoices the Contractor shall furnish an affidavit certifying that such materials were taken from his/her stock, that the quantity claimed was actually used, and that the price and transportation claimed represent the actual cost to the Contractor. III-55 90-06 PARTIAL PAYMENTS. Partial payments will be made at least once each month as the work progresses. Said payments will be based upon estimates prepared by the Engineer of the value of the work performed and matenals complete in place in accordance with the contract, plans, and specifications. Such partial payments may also include the delivered actual cost of those materials stockpiled and stored in accordance with the subsection titled PAYMENT FOR MATERIALS ON HAND of this section. No partial payment will be made when the amount due the Contractor since the last estimate amounts to less than five hundred dollars. From the total of the amount determined to be payable on a partial payment, 10 percent of such total amount will be deducted and retained by the owner until the final payment is made, except as may be provided (at the Contractor's option) in the subsection titled PAYMENT OF WITHHELD FUNDS of this section. The balance (90 percent) of the amount payable, less all previous payments, shall be certified for payment. Should the Contractor exercise his/her option, as provided in the subsection titled PAYMENT OF WITHHELD FUNDS ofthis section, no such 10 percent retainage shall be deducted. When not less than 95 percent of the work has been completed the Engineer may, at his/her discretion and with the consent of the surety, prepare an estimate from which will be retained an amount not less than twice the contract value or estimated cost, whichever is greater, of the work remaining to be done. The remainder, less all previous payments and deductions, will then be certified for payment to the Contractor. It is understood and agreed that the Contractor shall not be entitled to demand or receive partial payment based on quantities of work in excess of those provided in the proposal or covered by approved change orders or supplemental agreements, except when such excess quantities have been determined by the Engineer to be a part of the final quantity for the item of work in question. No partial payment shall bind the owner to the acceptance of any materials or work in place as to quality or quantity. All partial payments are subject to correction at the time of final payment as provided in the subsection titled ACCEPTANCE AND FINAL PAYMENT of this section. 90-07 PAYMENT FOR MATERIALS ON HAND. Partial payments may be made to the extent of the delivered cost of materials to be incorporated in the work, provided that such materials meet the requirements of the contract, plans, and speCifications and are delivered to acceptable sites on the airport property or at other sites in the vicinity that are acceptable to the owner. Such delivered costs of stored or stockpiled materials may be included in the next partial payment after the following conditions are met: A. The material has been stored or stockpiled in a manner acceptable to the Engineer at or on an approved site. III-56 B. The Contractor has furnished the Engineer with acceptable evidence of the quantity and quality of such stored or stockpiled materials. C. The Contractor has furnished the Engineer with satisfactory evidence that the material and transportation costs have been paid. D. The Contractor has furnished the owner legal title (free of liens or encumbrances of any kind) to the material so stored or stockpiled. E. The Contractor has furnished the owner evidence that the material so stored or stockpiled is insured against loss by damage to or disappearance of such materials at anytime prior to use in the work. It is understood and agreed that the transfer of title and the owner's payment for such stored or stockpiled materials shall in no way relieve the Contractor of his/her responsibility for furnishing and placing such materials in accordance with the requirements of the contract, plans, and specifications. In no case will the amount of partial payments for materials on hand exceed the contract price for such materials or the contract price for the contract item in which the material is intended to be used. No partial payment will be made for stored or stockpiled living or perishable plant materials. The Contractor shall bear all costs associated with the partial payment of stored or stockpiled materials in accordance with the provisions of this subsection. 90-08 PAYMENT OF WITHHELD FUNDS. At the Contractor's option, he/she may request that the owner accept (in lieu of the 10 percent retainage on partial payments described in the subsection titled PARTIAL PAYMENTS of this section) the Contractor's deposits in escrow under the following conditions. A. The Contractor shall bear all expenses of establishing and maintaining an escrow account and escrow agreement acceptable to the owner. B. The Contractor shall deposit to and maintain in such escrow only those securities or bank certificates of deposit as are acceptable to the owner and having a value not less than the 10 percent retainage that would otherwise be withheld from partial payment. C. The Contractor shall enter into an escrow agreement satisfactory to the owner. D. The Contractor shall obtain the written consent of the surety to such agreement. III-57 90-09 ACCEPTANCE AND FINAL PAYMENT. When the contract work has been accepted in accordance with the requirements of the subsection titled FINAL ACCEPTANCE of Section 50, the Engineer will prepare the final estimate of the items of work actually performed. The Contractor shall approve the Engineer's final estimate or advise the Engineer of his/her objections to the final estimate which are based on disputes in measurements or computations of the final quantities to be paid under the contract as amended by change order or supplemental agreement. The Contractor and the Engineer shall resolve all disputes (if any) in the measurement and computation of final quantities to be paid within 30 calendar days of the Contractor's receipt of the Engineer's final estimate. If, after such 3D-day period, a dispute still exists, the Contractor may approve the Engineer's estimate under protest of the quantities in dispute, and such disputed quantities shall be considered by the owner as a claim in accordance with the subsection titled CLAIMS FOR ADJUSTMENT AND DISPUTES of Section 50. After the Contractor has approved, or approved under protest, the Engineer's final estimate, final payment will be processed based on the entire sum, or the undisputed sum in case of approval under protest, determined to be due the Contractor less all previous payments and all amounts to be deducted under the provisions of the contract. All prior partial estimates and payments shall be subject to correction in the final estimate and payment. If the Contractor has filed a claim for additional compensation under the provisions of the subsection titled CLAIMS FOR ADJUSTMENTS AND DISPUTES of Section 50 or under the provisions of this subsection, such claims will be considered by the owner in accordance with local laws or ordinances. Upon final adjudication of such claims, any additional payment determined to be due the Contractor will be paid pursuant to a supplemental final estimate. END OF SECTION 90 III-58 SECTION 100 CONTRACTOR QUALITY CONTROL PROGRAM 100-01 GENERAL. When the specifications require a Contractor Quality Control Program, the Contractor shall establish, provide, and maintain an effective Quality Control Program that details the methods and procedures that will be taken to assure that all materials and completed construction conform to contract plans, technical specifications and other requirements, whether manufactured by the Contractor, or procured from subcontractors or vendors. Although guidelines are established and certain minimum requirements are specified herein and elsewhere in the contract technical specifications, the Contractor shall assume full responsibility for accomplishing the stated purpose. The intent of this section is to enable the Contractor to establish a necessary level of control that will: A. Adequately provide for the production of acceptable quality materials. B. Provide sufficient information to assure both the Contractor and the Engineer that the specification requirements can be met. C. Allow the Contractor as much latitude as possible to develop his or her own standard of control. The Contractor shall be prepared to discuss and present, at the preconstruction conference, his/her understanding of the quality control requirements. The Contractor shall not begin any construction or production of materials to be incorporated into the completed work. until the Quality Control Program has been reviewed by the Engineer. No partial payment will be made for materials subject to specific quality control requirements until the Quality Control Program has been reviewed. The quality control requirements contained in this section and elsewhere in the contract technical specifications are in addition to and separate from the acceptance testing requirements. Acceptance testing requirements are the responsibility of the Engineer. 100-02 DESCRIPTION OF PROGRAM. A. General Description. The Contractor shall establish a Quality Control Program to perform inspection and testing of all items of work required by the technical specifications. including those performed by subcontractors. This Quality Control Program shall ensure conformance to applicable specifications and plans with respect to materials, workmanship, construction, finish, and functional performance. The Quality Control Program shall be effective for control of all construction work performed III-59 under this Contract and shall specifically include surveillance and tests required by the technical specifications, in addition to other requirements of this section and any other activities deemed necessary by the Contractor to establish an effective level of quality control. B. Quality Control Program. The Contractor shall describe the Quality Control Program in a written document which shall be reviewed by the Engineer prior to the start of any production, construction, or off-site fabrication. The written Quality Control Program shall be submitted to the Engineer for review at least seven (7) calendar days before the Preconstruction Conference. The Quality Control Program shall be organized to address, as a minimum, the following items: A. Quality control organization; B. Project progress schedule; C. Submittals schedule; D. Inspection requirements; E. Quality control testing plan; F. Documentation of quality control activities; and G. Requirements for corrective action when quality control and/or acceptance criteria are not met. The Contractor is encouraged to add any additional elements to the Quality Control Program that he/she deems necessary to adequately control all production and/or construction processes required by this contract. 100-03 QUALITY CONTROL ORGANIZATION. The Contractor's Quality Control Program shall be implemented by the establishment of a separate quality control organization. An organizational chart shall be developed to show all quality control personnel and how these personnel integrate with other management/production and construction functions and personnel. The organizational chart shall identify all quality control staff by name and function, and shall indicate the total staff required to implement all elements of the Quality Control Program, including inspection and testing for each item of work. If necessary, different technicians can be utilized for specific inspection and testing functions for different items of work. If an outside organization or independent testing laboratory is used for implementation of all or part of the Quality Control Program, the personnel assigned 111-60 shall be subject to the qualification requirements of paragraph 100-03a and 100-03b. The organizational chart shall indicate which personnel are Contractor employees and which are provided by an outside organization. The quality control organization shall consist of the following minimum personnel: A. Program Administrator. The Program Administrator shall be a full-time employee of the Contractor, or a consultant engaged by the Contractor. The Program Administrator shall have a minimum of 5 years of experience in airport and/or highway construction and shall have had prior quality control experience on a project of comparable size and scope as the contract. Additional qualifications for the Program Administrator shall include at least 1 of the following requirements: 1 ) Professional engineer with 1 year of airport paving experience acceptable to the Engineer. 2) Engineer-in-training with 2 years of airport paving experience acceptable to the Engineer. 3) An individual with 3 years of highway and/or airport paving experience acceptable to the Engineer, with a Bachelor of Science Degree in Civil Engineering, Civil Engineering Technology or Construction. 4) Construction materials technician certified at level III by the National Institute for Certification in Engineering Technologies (NICET). 5) Highway materials technician certified at level III by NICET. 6) Highway construction technician certified at level III by NICET. 7) A NICET certified engineering technician in Civil Engineering Technology with 5 years of highway and/or airport paving experience acceptable to the Engineer. The Program Administrator shall have full authority to institute any and all actions necessary for the successful implementation of the Quality Control Program to ensure compliance with the contract plans and technical specifications. The Program Administrator shall report directly to a responsible officer of the construction firm. The Program Administrator may supervise the Quality Control Program on more than one project provided that person can be at the job site within 2 hours after being 111-61 notified of a problem. B. Quality Control Technicians. A sufficient number of quality control technicians necessary to adequately implement the Quality Control Program shall be provided. These personnel shall be either engineers, engineering technicians, or experienced craftsman with qualifications in the appropriate field equivalent to NICET Level " or higher construction materials technician or highway construction technician and shall have a minimum of 2 years of experience in their area of expertise. The quality control technicians shall report directly to the Program Administrator and shall perform the following functions: 1) Inspection of all materials, construction, plant, and equipment for conformance to the technical specifications, and as required by Section 100-06. 2) Performance of all quality control tests as required by the technical specifications and Section 100-07. Certification at an equivalent level, by a state or nationally recognized organization will be acceptable in lieu of NICET certification. C. Staffing Levels. The Contractor shall provide sufficient qualified quality control personnel to monitor each work activity at all times. Where material is being produced in a plant for incorporation into the work, separate plant and field technicians shall be provided at each plant and field placement location. The scheduling and coordinating of all inspection and testing must match the type and pace of work activity. The Quality Control Program shall state where different technicians will be required for different work elements. 100-04 PROJECT PROGRESS SCHEDULE. The Contractor shall submit a coordinated construction schedule for all work activities. The schedule shall be prepared as a network diagram in Critical Path Method (CPM), PERT, or other format, or as otherwise specified in the contract. As a minimum, it shall provide information on the sequence of work activities, milestone dates, and activity duration. The Contractor shall maintain the work schedule and provide an update and analysis of the progress schedule on a twice monthly basis, or as otherwise specified in the contract. Submission of the work schedule shall not relieve the Contractor of overall responsibility for scheduling, sequencing, and coordinating all work to comply with the requirements of the contract. 100-05 SUBMITTALS SCHEDULE. The Contractor shall submit a detailed listing of all submittals (e.g., mix designs, material certifications) and shop drawings required by the 111-62 technical specifications. The listing can be developed in a spreadsheet format and shall include: A. Specification item number; B. Item description; C. Description of submittal; D. Specification paragraph requiring submittal; and E. Scheduled date of submittal. 100-06 INSPECTION REQUIREMENTS. Quality control inspection functions shall be organized to provide inspections for all definable features of work, as detailed below. All inspections shall be documented by the Contractor as specified by Section 100-07. Inspections shall be performed daily to ensure continuing compliance with contract requirements until completion of the particular feature of work. These shall include the following minimum requirements: A. During plant operation for material production, quality control test results and periodic inspections shall be utilized to ensure the quality of aggregates and other mix components, and to adjust and control mix proportioning to meet the approved mix design and other requirements of the technical specifications. All equipment utilized in proportioning and mixing shall be inspected to ensure its proper operating condition. The Quality Control Program shall detail how these and other quality control functions will be accomplished and utilized. B. During field operations, quality control test results and periodic inspections shall be utilized to ensure the quality of all materials and workmanship. All equipment utilized in placing, finishing, and compacting shall be inspected to ensure its proper operating condition and to ensure that all such operations are in conformance to the technical specifications and are within the plan dimensions, lines, grades, and tolerances specified. The Program shall document how these and other quality control functions will be accomplished and utilized. 100-07 QUALITY CONTROL TESTING PLAN. As a part of the overall Quality Control Program, the Contractor shall implement a quality control testing plan, as required by the technical specifications. The testing plan shall include the minimum tests and test frequencies required by each technical specification Item, as well as any additional quality control tests that the Contractor deems necessary to adequately control production and/or construction processes. 111-63 The testing plan can be developed in a spreadsheet fashion and shall, as a minimum, include the following: A. Specification item number (e.g., P-401); B. Item description (e.g., Plant Mix Bituminous Pavements); C. Test type (e.g., gradation, grade, asphalt content); D. Test standard (e.g., ASTM or AASHTO test number, as applicable); E. Test frequency (e.g., as required by technical specifications or minimum frequency when requirements are not stated); F. Responsibility (e.g., plant technician); and G. Control requirements (e.g., target, permissible deviations). The testing plan shall contain a statistically-based procedure of random sampling for acquiring test samples in accordance with ASTM 0 3665. The Engineer shall be provided the opportunity to witness quality control sampling and testing. All quality control test results shall be documented by the Contractor as required by Section 100-08. 100-08 DOCUMENTATION. The Contractor shall maintain current quality control records of all inspections and tests performed. These records shall include factual evidence that the required inspections or tests have been performed, including type and number of inspections or tests involved; results of inspections or tests; nature of defects, deviations, causes for rejection, etc.; proposed remedial action; and corrective actions taken. These records must cover both conforming and defective or deficient features, and must include a statement that all supplies and materials incorporated in the work. are in full compliance with the terms of the contract. Legible copies of these records shall be furnished to the Engineer daily. The records shall cover all work placed subsequent to the previously furnished records and shall be verified and signed by the Contractor's Program Administrator. Specific Contractor quality control records required for the contract shall include, but are not necessarily limited to, the following records: A. Daily Inspection Reports. Each Contractor quality control technician shall maintain a daily log of all inspections performed for both Contractor and subcontractor operations on a form acceptable to the Engineer. These technician's daily reports shall provide factual evidence that continuous 111-64 quality control inspections have been performed and shall, as a minimum, include the following: 1) Technical specification item number and description; 2) Compliance with approved submittals; 3) Proper storage of materials and equipment; 4) Proper operation of all equipment; 5) Adherence to plans and technical specifications; 6) Review of quality control tests; and 7) Safety inspection. The daily inspection reports shall identify inspections conducted, results of inspections, location and nature of defects found, causes for rejection, and remedial or corrective actions taken or proposed. The daily inspection reports shall be signed by the responsible quality control technician and the Program Administrator. The Engineer shall be provided at least one copy of each daily inspection report on the work day following the day of record. B. Daily Test Reports. The Contractor shall be responsible for establishing a system which will record all quality control test results. Daily test reports shall document the following information: 1) Technical specification item number and description; 2) Test designation; 3) Location; 4) Date of test; 5) Control requirements; 6) Test results; 7) Causes for rejection; 8) Recommended remedial actions; and 111-65 9) Retests. Test results from each day's work period shall be submitted to the Engineer prior to the start of the next day's work period. When required by the technical specifications, the Contractor shall maintain statistical quality control charts. The daily test reports shall be signed by the responsible quality control technician and the Program Administrator. 100-09 CORRECTIVE ACTION REQUIREMENTS. The Quality Control Program shall indicate the appropriate action to be taken when a process is deemed, or believed, to be out of control (out of tolerance) and detail what action will be taken to bring the process into control. The requirements for corrective action shall include both general requirements for operation of the Quality Control Program as a whole, and for individual items of work contained in the technical specifications. The Quality Control Program shall detail how the results of quality control inspections and tests will be used for detennining the need for corrective action and shall contain clear sets of rules to gauge when a process is out of control and the type of correction to be taken to regain process control. When applicable or required by the technical specifications, the Contractor shall establish and utilize statistical quality control charts for individual quality control tests. The requirements for corrective action shall be linked to the control charts. 100-10 SURVEILLANCE BY THE ENGINEER. All items of material and equipment shall be subject to surveillance by the Engineer at the point of production, manufacture or shipment to detennine if the Contractor, producer, manufacturer or shipper maintains an adequate quality control system in contonnance with the requirements detailed herein and the applicable technical specifications and plans. In addition, all items of materials, equipment and work in place shall be subject to surveillance by the Engineer at the site for the same purpose. Surveillance by the Engineer does not relieve the Contractor of perfonning quality control inspections ot either on-site or off-site Contractor's or subcontractor's work. 100-11 NONCOMPLIANCE. A. The Engineer will notify the Contractor of any noncompliance with any of the foregoing requirements. The Contractor shall, after receipt of such notice, immediately take corrective action. Any notice, when delivered by the Engineer or his/her authorized representative to the Contractor or his/her authorized representative at the site of the work, shall be considered sufficient notice. B. In cases where quality control activities do not comply with either the Contractor's Quality Control Program or the contract provisions, or where 111-66 the Contractor fails to properly operate and maintain an effective Quality Control Program, as determined by the Engineer, the Engineer may: 1 ) Order the Contractor to replace ineffective or unqualified quality control personnel or subcontractors. 2) Order the Contractor to stop operations until appropriate corrective action is taken. END OF SECTION 100 111-67 SECTION 110 METHOD OF ESTIMATING PERCENTAGE OF MATERIAL WITHIN SPECIFICATION LIMITS (PWL) 110-01 GENERAL. When the specifications provide for material to be sampled and tested on a statistical basis, the material will be evaluated for acceptance in accordance with this section. All test results for a lot will be analyzed statistically, using procedures to determine the total estimated percent of the lot that is within specification limits. This concept, termed percent within limits (PWL), is a statistically based evaluation method, whereby the PWL is computed on a lot basis, using the average (X) and standard deviation (8n) of the specified number (n) of sublot tests for the lot and the specification tolerance limits (L for lower and U for upper) for the particular acceptance parameter. From these values, the respective Quality index(s) (QL for Lower Quality Index and/or QU for Upper Quality Index) is computed and the PWL for the specified n is determined from Table 1. There is some degree of uncertainty (risk) in the measurement for acceptance because only a small fraction of production material (the population) is sampled and tested. This uncertainty exists because all portions of the production material have the same probability to be randomly sampled. The Contractor's risk is the probability that material produced at the acceptable quality level is rejected or subjected to a pay adjustment. The Owner's risk is the probability that material produced at the rejectable quality level is accepted. It is the intent of this section to inform the Contractor that, in order to consistently offset the Contractor's risk for material evaluated, production quality (using population average and popUlation standard deviation) must be maintained at the acceptable quality specified or higher. In all cases, it is the responsibility of the Contractor to produce at quality levels that will meet the specified acceptance criteria when sampled and tested at the frequencies specified. 110-02 METHOD FOR COMPUTING PWL. The computational sequence for computing the PWL is as follows: A. Divide the lot into n sublots in accordance with the acceptance requirements of the specification. B. Locate the sampling position within the sublot in accordance with the random sampling requirements of the specification. C. Make a measurement at each location, or take a test portion and make the measurement on the test portion in accordance with the testing requirements of the specification. D. Average all sublot values within the lot to find X by using the following formula: X = (x1 + x2 + x3 + . . .xn) / n Where: X = Average of all sublat values within a lot x1, x2 = Individual sublat values 111-68 n = Number of sublats E. Find the standard deviation Sn by use of the following formula: Sn = SQRT[(d1*d1 + d2*d2 + d3*d3 +. . .dn*dn) / (n-1)] Where: Sn = standard deviation of the number of sublot values in the set d1, d2 = deviations of the individual sublot values X1, X2 . . . from the average value X that is: d1 = (x1 - X), d2 = (xn - X) . . dn = (xn - X) n = number of sublots F. For single sided specification limits (Le., L only), compute the Lower Quality Index QL by use of the following formula: QL = (X - L) / Sn Where: L = specification lower tolerance limit Estimate the percentage of material within limits (PWL) by entering Table 1 with QL, using the column appropriate to the total number (n) of measurements. If the value of QL falls between values shown on the table, use the next higher value of PWL. G. For double sided specification limits (i.e. Land U), compute the Quality Indexes QL and QU by use of the following formulas: QL = (X - L) / Sn and QU = (U - X) / Sn Where: Land U = specification lower and upper tolerance limits Estimate the percentage of material between the lower (L) and upper (U) tolerance limits (PWL) by entering Table 1 separately with QL and QU, using the column appropriate to the total number (n) of measurements, and determining the percent of material above PL and percent of material below PU for each tolerance limit. If the values of QL fall between values shown on the table, use the next higher value of PL or PU. Determine the PWL by use of the following formula: PWL = (PU + PL) - 100 Where: PL = percent within lower specification limit PU = percent within upper specification limit EXAMPLE OF PWL CALCULATION Project: Test Item: Example Project Item P-401, Lot A. A. PWL Determination for Mat Density. 111-69 1 ) Density of four random cores taken from Lot A. A-1 96.60 A-2 97.55 A-3 99.30 A-4 98.35 n=4 2) Calculate average density for the lot. x = (x1 + x2 + x3 + . . xn) 1 n x = (96.60 + 97.55 + 99.30 + 98.35) 1 4 x = 97.95 percent density 3) Calculate the standard deviation for the lot. Sn = SQRT[ ( (96.60 - 97.95)*(96.60 - 97.95) + (97.55 - 97.95)*(97.55 - 97.95) + (99.30 - 97.95)*(99.30 - 97.95) + (98.35 - 97.95)*(98.35 - 97.95)) 1 (4 - 1)] Sn = SQRT[ (1.82 + 0.16 + 1.82 + 0.16) 13] Sn = 1.15 4) Calculate the Lower Quality Index QL for the lot. (L=96.3) QL = (X -L) 1 Sn QL = (97.95 - 96.30) 11.15 QL = 1.4384 5) Determine PWL by entering Table 1 with QL= 1.44 and n= 4. PWL = 98 B. PWL Determination for Air Voids. 1) Air Voids of four random samples taken from Lot A. A-1 5.00 A-2 3.74 A-3 2.30 A-4 3.25 2) Calculate the average air voids for the lot. 111-70 x = (x1 + x + x3 . . n) / n x = (5.00 + 3.74 + 2.30 + 3.25) /4 x = 3.57 percent 3) Calculate the standard deviation Sn for the lot. Sn = SQRT[ ( (3.57 - 5.00)*(3.57 - 5.00) + (3.57 - 3.74)*(3.57 - 3.74) + (3.57 - 2.30)*(3.57 - 2.30) + (3.57 - 3.25)*(3.57 - 3.25))/(4 - 1)] Sn = SQRT[(2.04 + 0.03 + 1.62 + 0.10 ) /3] Sn = 1.12 4) Calculate the Lower Quality Index QL for the lot. (L= 2.0) QL = (X - L) / Sn QL = (3.57 - 2.00) /1.12 QL = 1.3992 5) Determine PL by entering Table 1 with QL = 1.40 and n = 4. PL = 97 6) Calculate the Upper Quality Index QU for the lot. (U= 5.0) QU = (U - X) / Sn QU = (5.00 - 3.57) /1.12 QU = 1.2702 7) Determine PU by entering Table 1 with QU = 1.27 and n = 4. PU = 93 8) Calculate Air Voids PWL PWL = (PL + PU) - 100 PWL = (97 + 93) - 100 = 90 111-71 TABLE 1. TABLE FOR ESTIMATING PERCENT OF LOT WITHIN LIMITS (PWL) Percent Within Positive Values of Q (QL and QU) Limits (PL and PU) n=3 n=4 n=5 n=6 n=7 n=8 99 1.1541 1.4700 1.6714 1.8008 1.8888 1.9520 98 1 .1524 1 .4400 1.6016 1.6982 1.7612 1 .8053 97 1.1496 1 .41 00 1.5427 1.6181 1.6661 1.6993 96 1 .1456 1 .3800 1 .4897 1.5497 1.5871 1.6127 95 1.1405 1 .3500 1.4407 1.4887 1.5181 1 .5381 94 1.1342 1 .3200 1.3946 1 .4329 1 .4561 1.4716 93 1 .1269 1 .2900 1.3508 1.3810 1.3991 1.4112 92 1.1184 1 .2600 1.3088 1.3323 1.3461 1 .3554 91 1 .1 089 1 .2300 1 .2683 1.2860 1.2964 1 .3032 90 1.0982 1.2000 1 .2290 1.2419 1.2492 1 .2541 89 1.0864 1 .1700 1.1909 1.1995 1.2043 1.2075 88 1.0736 1 .1400 1 .1537 1.1587 1.1613 1.1630 87 1.0597 1.1100 1 .1173 1.1191 1.1199 1.1204 86 1 .0448 1 .0800 1.0817 1 .0808 1.0800 1.0794 85 1.0288 1.0500 1.0467 1.0435 1 .0413 1.0399 84 1.0119 1.0200 1.0124 1.0071 1.0037 1.0015 83 0.9939 0.9900 0.9785 0.9715 0.9672 0.9643 82 0.9749 0.9600 0.9452 0.9367 0.9325 0.9281 81 0.9550 0.9300 0.9123 0.9025 0.8966 0.8928 80 0.9342 0.9000 0.8799 0.8690 0.8625 0.8583 79 0.9124 0.8700 0.8478 0.8360 0.8291 0.8245 78 0.8897 0.8400 0.8160 0.8036 0.7962 0.7915 77 0.8662 0.8100 0.7846 0.7716 0.7640 0.7590 76 0.8417 0.7800 0.7535 0.7401 0.7322 0.7271 75 0.8165 0.7500 0.7226 0.7089 0.7009 0.6958 74 0.7904 0.7200 0.6921 0.6781 0.6701 0.6649 73 0.7636 0.6900 0.6617 0.6477 0.6396 0.6344 72 0.7360 0.6600 0.6316 0.6176 0.6095 0.6044 71 0.7077 0.6300 0.6016 0.5878 0.5798 0.5747 70 0.6787 0.6000 0.5719 0.5583 0.5504 0.5454 69 0.6490 0.5700 0.5423 0.5290 0.5213 0.5164 68 0.6187 0.5400 0.5129 0.4999 0.4924 0.4877 67 0.5878 0.5100 0.4836 0.4710 0.4638 0.4592 66 0.5563 0.4800 0.4545 0.4424 0.4354 0.4310 65 0.5242 0.4500 0.4255 0.4139 0.4073 0.4031 64 0.4916 0.4200 0.3967 0.3856 0.3793 0.3753 63 0.4586 0.3900 0.3679 0.3575 0.3515 0.3477 62 0.4251 0.3600 0.3392 0.3295 0.3239 0.3203 61 0.3911 0.3300 0.3107 0.3016 0.2964 0.2931 60 0.3568 0.3000 0.2822 0.2738 0.2691 0.2660 59 0.3222 0.2700 0.2537 0.2461 0.2418 0.2391 58 0.2872 0.2400 0.2254 0.2186 0.2147 0.2122 57 0.2519 0.2100 0.1971 0.1911 0.1877 0.1855 56 0.2164 0.1800 0.1688 0.1636 0.1607 0.1592 55 0.1806 0.1500 0.1408 0.1363 0.1338 0.1322 54 0.1447 0.1200 0.1125 0.1090 0.1070 0.1057 53 0.1087 0.0900 0.0843 0.0817 0.0802 0.0792 52 0.0725 0.0600 0.0562 0.0544 0.0534 0.0528 51 0.0363 0.0300 0.0281 0.0272 00267 0.0264 50 0.0 00 0.0 0.0 0.0 0.0 111-72 TABLE 1. TABLE FOR ESTIMATING PERCENT OF LOT WITHIN LIMITS (PWL) Percent Within Negative Values of Q (QL and QU) Limits (PL and PU) n=3 n=4 n=5 n=6 n=7 n=8 49 -0.0363 -0.0300 -0.0281 -0.0272 -0.0267 -0.0264 48 -0.0725 -0.0600 -0.0562 -0.0544 -0.0534 -0.0528 47 -0.1087 -0.0900 -0.0843 -0.0817 -0.0802 -0.0792 46 -0.1447 -0.1200 -0.1125 -0.1090 -0.1070 -0.1057 45 -0.1806 -0.1500 -0.1408 -0.1363 -0.1338 -0.1322 44 -0.2164 -0.1800 -0.1688 -0.1636 -0.1607 -0.1592 43 -0.2519 -0.2100 -0.1971 -0.1911 -0.1877 -0.1855 42 -0.2872 -0.2400 -0.2254 -0.2186 -0.2147 -0.2122 41 -0.3222 -0.2700 -0.2537 -0.2461 -0.2418 -0.2391 40 -0.3568 -0.3000 -0.2822 -0.2738 -0.2691 -0.2660 39 -0.3911 -0.3300 -0.3107 -0.3016 -0.2964 -0.2931 38 -0.4251 -0.3600 -0.3392 -0.3295 -0.3239 -0.3203 37 -0.4586 -0.3900 -0.3679 -0.3575 -0.3515 -0.3477 36 -0.4916 -0.4200 -0.3967 -0.3856 -0.3793 -0.3753 35 -0.5242 -0.4500 -0.4255 -0.4139 -0.4073 -0.4031 34 -0.5563 -0.4800 -0.4545 -0.4424 -0.4354 -0.4310 33 -0.5878 -0.5100 -0.4836 -0.4710 -0.4638 -0.4592 32 -0.6187 -0.5400 -0.5129 -0.4999 -0.4924 -0.4877 31 -0.6490 -0.5700 -0.5423 -0.5290 -0.5213 -0.5164 30 -0.6787 -0.6000 -0.5719 -0.5583 -0.5504 -0.5454 29 -0.7077 -0.6300 -0.6016 -0.5878 -0.5798 -0.5747 28 -0.7360 -0.6600 -0.6316 -0.6176 -0.6095 -0.6044 27 -0.7636 -0.6900 -0.6617 -0.6477 -0.6396 -0.6344 26 -0.7904 -0.7200 -0.6921 -0.6781 -0.6701 -0.6649 25 -0.8165 -0.7500 -0.7226 -0.7089 -0.7009 -0.6958 24 -0.8417 -0.7800 -0.7535 -0.7401 -0.7322 -0.7271 23 -0.8662 -0.8100 -0.7846 -0.7716 -0.7640 -0.7590 22 -0.8897 -0.8400 -0.8160 -0.8036 -0.7962 -0.7915 21 -0.9124 -0.8700 -0.8478 -0.8360 -0.8291 -0.8245 20 -0.9342 -0.9000 -0.8799 -0.8690 -0.8625 -0.8583 19 -0.9550 -0.9300 -0.9123 -0.9025 -0.8966 -0.8928 18 -0.9749 -0.9600 -0.9452 -0.9367 -0.9325 -0.9281 17 -0.9939 -0.9900 -0.9785 -0.9715 -0.9672 -0.9643 16 -1.0119 -1.0200 -1.0124 -1.0071 -1.0037 -1.0015 15 -1.0288 -1.0500 -1.0467 -1.0435 -1.0413 -1.0399 14 -1.0448 -1.0800 -1.0817 -1.0808 -1.0800 -1.0794 13 -1.0597 -1 . 11 00 -1.1173 -1.1191 -1 . 1199 -1 . 1 204 12 -1.0736 -1 .1400 -1.1537 -1.1587 -1.1613 -1 . 1630 11 -1.0864 -1 .1700 -1 . 1909 -1 .1995 -1 .2043 -1.2075 10 -1.0982 -1.2000 -1.2290 -1.2419 -1.2492 -1.2541 9 -1.1089 -1.2300 -1 .2683 -1.2860 -1.2964 -1.3032 8 -1 . 1184 -1.2600 -1.3088 -1.3323 -1.3461 -1.3554 7 -1.1269 -1.2900 -1.3508 -1 .381 0 -1.3991 -1.4112 6 -1.1342 -1.3200 -1.3946 -1 .4329 -1.4561 -1.4716 5 -1.1405 -1.3500 -1.4407 -1.4887 -1.5181 -1.5381 4 -1.1456 -1.3800 -1.4897 -1.5497 -1.5871 -1.6127 3 -1 .1496 -1.4100 -1.5427 -1.6181 -1.6661 -1.6993 2 -1.1524 -1 .4400 -1.6016 -1.6982 -1.7612 -1.8053 1 -1 .1 541 -1.4700 -1.6714 -18008 -1.8888 -1.9520 111-73 SECTION 120 CONSTRUCTION CONTRACT CLAUSES AIRPORT IMPROVEMENT PROGRAM 120-01 LABOR PROVISIONS 1. Each Sponsor entering into a Construction Contract over Two Thousand Dollars ($2,000.00) for an Airport Development project is required to insert in the Contract the following provisions from 29CFR 5.5. Each Contractor is to include these provisions in each Construction Subcontract. a. Minimum Wages (1) All laborers and mechanics employed or working upon the site of the work will be paid unconditionally and not less often than once a week, and without subsequent deduction or rebate on any account (except such payroll deductions as are permitted by regulations issued by the Secretary of Labor under the Copeland Act [29 CFR Part 3]), the full amount of wages and bona fide fringe benefits (or cash equivalents thereof) due at time of payment computed at rates not less than those contained in the wage determination of the Secretary of Labor which is attached hereto and made a part hereof, regardless of any contractual relationship which may be alleged to exist between the Contractor and such laborers and mechanics. Contributions made or costs reasonably anticipated for bona fide fringe benefits under Section 1(b)(2) of the Davis-Bacon Act on behalf of laborers or mechanics are considered wages paid to laborers or mechanics, subject to the provisions of subparagraph a.(4) below; also, regular contributions made or costs incurred for more than a weekly period (but not less often than quarterly) under plans, funds, programs which cover the particular weekly period, are deemed to be constructively made or incurred during such weekly period. Such laborers and mechanics shall be paid the appropriate wage rate and fringe benefits on the wage determination for the classification of Work actually performed, without regard to skill, except as provided in paragraph d. of this clause. Laborers or mechanics performing work in more than one classification may be compensated at the rate specified for each classification for the time actually worked therein: Provided, that the employer's payroll records accurately set forth the time spent in each classification in which work is 111-74 performed. The wage determination (including any additional classification and wage rates conformed under a.(2) of this Section) and the Davis-Bacon poster (WH-1321) shall be posted at all times by the Contractor and its subcontractors at the site of the Work in a prominent and accessible place where it can easily be seen by the workers. (2) (I) The Contracting Officer shall require that any class of laborers or mechanics which is not listed in the wage determination and which is to be employed under the Contract shall be classified in conformance with the wage determination. The Contracting Officer shall approve an additional classification and wage rate and fringe benefits therefore only when the following criteria have been met: (A) The Work to be performed by the classification requested is not performed by a classification in the wage determination; and (B) The classification is utilized in the area by the construction industry; and (C) The proposed wage rate, including any bona fide fringe benefits, bears a reasonable relationship to the wage rates contained in the wage determination. (ii) If the Contractor and the laborers and mechanics to be employed in the classification (if known), or their representatives, and the Contracting Officer agree on the classification and wage rate (including the amount designated for fringe benefits where appropriate), a report of the action taken shall be sent by the Contracting Officer to the Administrator of the Wage and Hour Division, Employment Standards Administration, U.S. Department of Labor, Washington, D.C. 20210. The Administrator, or an authorized representative, will approve, modify, or disapprove every additional classification action within thirty (30) days of receipt and so advise the contracting officer or will notify the Contracting Officer within the thirty (30) day period that additional time is necessary. (Approved by the Office of Management and Budget under OMB control number 1215-0140.) 111-75 (iii) In the event the Contractor, the laborers or mechanics to be employed in the classification or their representatives, and the Contracting Officer do not agree on the proposed classification and wage rate (including the amount designated for fringe benefits where appropriate), the Contracting Officer shall refer the questions, including the views of all interested parties and the recommendation of the contracting officer, to the Administrator for determination. The Administrator, or an authorized representative, will issue a determination within thirty (30) days of receipt and so advise or notify the Contracting Officer within the thirty (30) day period that additional time is necessary. (Approved by the Office of Management and Budget under OMB control number 1215-0140.) (iv) The wage rate (including fringe benefits where appropriate) determined pursuant to subparagraphs (2)(ii) or (iii) of this paragraph, shall be paid to all workers performing work in the classification under this Contract from the first day on which work is performed in the classification. (3) Whenever the minimum wage rate prescribed in the Contract for a class of laborers or mechanics includes a fringe benefit which is not expressed as an hourly rate, the Contractor shall either pay the benefit as stated in the wage determination or shall pay another bona fide fringe benefit or an hourly cash equivalent thereof. (4) If the Contractor does not make payments to a trustee or other third person, the Contractor may consider as part of the wages of any laborer or mechanic the amount of any costs reasonably anticipated in providing bona fide fringe benefits under a plan or program, Provided, that the Secretary of Labor has found, upon the written request of the Contractor, that the applicable standards of the Davis-Bacon Act have been met. The Secretary of Labor may require the Contractor to set aside in a separate account assets for the meeting of obligations under the Plan or Program. (Approved by the Office of Management and Budget under OMB control number 1215-0140.) b. Withholding. The Federal Aviation Administration (FAA) shall upon its own action or upon written request of an authorized representative of the Department of Labor withhold or cause to be 111-76 withheld from the Contractor under this Contract or any other Federal Contract with the same prime contractor, or any other federally-assisted contract subject to Davis-Bacon prevailing wage requirements, which is held by the same prime contractor, so much of the accrued payments or advances as may be considered necessary to pay laborers and mechanics, including apprentices, trainees, and helpers, employed by the Contractor or any subcontractor the full amount of wages required by the Contract. In the event of failure to pay any laborer or mechanic, including any apprentice, trainee or helper, employed or working on the site of work, all or part of the wages required by the Contract, the FAA may, after written notice to the Contractor, Sponsor, Applicant, or Owner, take such action as may be necessary to cause the suspension of any further payment, advance, or guarantee of funds until such violations have ceased. c. Payrolls and Basic Records. (1) Payrolls and Basic Records relating thereto shall be maintained by the Contractor during the course of the Work and preserved for a period of three (3) years thereafter for all laborers and mechanics working at the site of the Work. Such records shall contain the name, address, and social security number of each such worker, his or her correct classification hourly rates of wages paid (including rates of contributions or costs anticipated for bona fide fringe benefits or cash equivalents thereof of the types described in section 1 (b)(2)(B) of the Davis-Bacon Act), daily and weekly number of hours worked, deductions made and actual wages paid. Whenever the Secretary of Labor has found under a( 4) of this clause that the wages of any laborer or mechanic include the amount of any costs reasonably anticipated in providing benefits under a plan or program described in section 1(b)(2)(B) of the Davis-Bacon Act, the Contractor shall maintain records which show that the commitment to provide such benefits is enforceable, that the Plan or Program is financially responsible, and that the Plan or Program has been communicated in writing to the laborers or mechanics affected, and records which show the costs anticipated or the actual costs incurred in providing such benefits. Contractors employing apprentices or trainees under approved programs shall maintain written evidence of the registration of apprenticeship programs and certification of trainee programs, the registration of the apprentices and trainees, and the ratios and wage rates prescribed in the applicable programs. (Approved by the Office of 111-77 (2) Management and Budget under OMB control number 1215- 0140 and 1215-0017.) (I) The Contractor shall submit weekly, for each week in which any contract work is performed, a copy of all payrolls to the Applicant, Sponsor, or Owner, as the case may be, for transmission to the FAA. The payrolls submitted shall set out accurately and completely all of the information required to be maintained under paragraph c(1) above. This information may be submitted in any form desired. Optional Form WH-347 is available for this purpose and may be purchased from the Superintendent of Documents (Federal Stock Number 029-005-00014- 1), U.S. Government Printing Office, Washington, D.C. 20402. The prime Contractor is responsible for the submission of copies of payrolls by all subcontractors. (Approved by the Office of Management and Budget under OMB control number 1215-0149.) (ii) Each payroll submitted shall be accompanied by a "Statement of Compliance," signed by the Contractor or subcontractor or his or her agent who pays or supervises the payment of the persons employed under the Contract and shall certify the following: (A) That the payroll for the payroll period contains the information required to be maintained under paragraph c( 1) above and that such information is correct and complete; (B) That each laborer and mechanic (including each helper, apprentice and trainee) employed on the Contract during the payroll period has been paid the full weekly wages earned, without rebate, either directly or indirectly and that no deductions have been made either directly or indirectly from the full wages earned, other than permissible deductions as set forth in Regulations 29 CFR Part 3; (C) That each laborer or mechanic has been paid not less than the applicable wage rates and fringe benefits or cash equivalents for the classification of work performed, as speCified in 111-78 the applicable wage determination incorporated into the Contract. (iji) The weekly submission of a properly executed certification set forth on the reverse side of Optional Form WH-347 shall satisfy the requirement for submission of the "Statement of Compliance" required by paragraph c.(2)(b) of this section. (iv) The falsification of any of the above certifications may subject the Contractor or subcontractor to civil or criminal prosecution under Section 1001 of Title 18 and Section 231 of Title 31 of the United States Code. (3) The Contractor or subcontractor shall make the records required under paragraph c.( 1) of this section available for inspection, copying or transcription by authorized representatives of the FAA or the Department of Labor, and shall permit such representatives to interview employees during working hours on the job. If the Contractor or subcontractor fails to submit the required records or to make them available, the Federal agency may, atter written notice to the Contractor, sponsor, applicant or Owner, take such action as may be necessary to cause the suspension of any further payment, advance, or guarantee of funds. Furthermore, failure to submit the required records upon request or to make such records available may be grounds for debarment action pursuant to 29 CFR 5.12. d. Apprentices and Trainees (1) Apprentices. Apprentices will be permitted to work at less than the predetermined rate for the Work they performed when they are employed pursuant to and individually registered in a bona fide apprenticeship program registered with the U.S. Department of Labor, Employment and Training Administration, Bureau of Apprenticeship and Training, or with a State Apprenticeship Agency recognized by the bureau, or if a person is employed in his or her first ninety (90) days of probationary employment as an apprentice in such as apprenticeship program, who is not individually registered in the program, but who has been certified by the Bureau of Apprenticeship and Training or a State Apprenticeship Agency (where appropriate) to be eligible for probationary employment as an apprentice. The allowable ratio of apprentices to journeymen on the job site 111-79 in any craft classification shall not be greater than the ratio permitted to the Contractor as to the entire work force under the registered program. Any worker listed on a payroll at an apprentice wage rate, who is not registered or otherwise employed as stated above, shall be paid not less than the applicable wage rate on the wage determination for the classification of work actually performed. In addition, any apprentice performing work on the job site in excess of the ratio permitted under the registered program shall be paid not less than the applicable wage rate on the wage determination for the work actually performed. Where a Contractor is performing construction on a project in a locality other than that in which its program is registered, the ratios and wage rates (expressed in percentages of the journeyman's hourly rate) specified in the Contractor's or subcontractor's registered program shall be observed. Every apprentice must be paid at not less than the rate specified in the registered program for the apprentice's level of progress, expressed as a percentage of the journeymen hourly rate specified in the applicable wage determination. Apprentices shall be paid fringe benefits in accordance with the provisions of the apprenticeship program. If the apprenticeship program does not specify fringe benefits, apprentices must be paid the full amount of fringe benefits listed on the wage determination for the applicable classification. If the Administrator determines that a different practice prevails for the applicable apprentice classification, fringes shall be paid in accordance with that determination. In the event the Bureau of Apprenticeship and Training, or a State Apprenticeship Agency recognized by the Bureau, withdraws approval of an apprenticeship program, the Contractor will no longer be permitted to utilize apprentices at less than the applicable predetermined rate for the Work performed until an acceptable program is approved. (2) Trainees. Except as provided in 29 CFR 5.16, trainees will not be permitted to work at less than the predetermined rate for the Work performed unless they are employed pursuant to and individually registered in a program which has received prior approval, evidenced by formal certification by the U.S. Department of Labor, Employment and Training Administration. The ratio of trainees to journeymen on the job site shall not be greater that permitted under the Plan approved by the Employment and Training Administration. 111-80 Every trainee must be paid at not less than the rate specified in the approved program for the trainee's level of progress, expressed as a percentage of the journeyman hourly rate specified in the applicable wage determination. Trainees shall be paid fringe benefits in accordance with the provisions of the trainee program. If the trainee program does not mention fringe benefits, trainees shall be paid the full amount of fringe benefits listed in the wage determination unless the Administrator of the Wage and Hour Division determines that there is an apprenticeship program associated with the corresponding journeyman wage rate on the wage determination which provides for less than full fringe benefits for apprentices. Any employee listed on the payroll at a trainee rate who is not registered and participating in a training plan approved by the Employment and Training Administration shall be paid not less than the applicable wage rate on the wage determination for the classification of work actually performed. In addition, any trainee performing work on the job site in excess of the ratio permitted under the registered program shall be paid not less than the applicable wage rate on the wage determination for the Work actually performed. In the event the Employment and Training Administration withdraws approval of a training program, the Contractor will no longer be permitted to utilize trainees at less than the applicable predetermined rate for the work performed until an acceptable program is approved. (3) Equal Employment Opportunity. The utilization of apprentices, trainees and journeymen under this part shall be in conformity with the Equal Employment Opportunity requirements of Executive Order 11246, as amended, and 29 CFR Part 30. e. Compliance with Copeland Act Requirements. The Contractor shall comply with the requirements of 29 CFR Part 3, which are incorporated by reference in this Contract. f. Subcontracts. The Contractor or Subcontractor shall insert in any subcontracts the clauses contained in paragraphs a through j of this Contract and such other clauses as the FAA may by appropriate instructions require, and also a clause requiring the subcontractors to include these clauses in any lower tier subcontracts. The prime contractor shall be responsible for the compliance by any subcontractor or lower tier subcontractor with all the Contract clauses in 29 CFR 5.5. 111-81 g. Contract Termination: Debarment. A breach of the Contract clauses in 29 CFR 5.5 may be grounds for termination of the Contract, and for the debarment as a Contractor and a subcontractor as provided in 29 CFR 5.12. h. Compliance with Davis-Bacon and Related Act Requirements. All rulings and interpretations of the Davis-Bacon and Related Acts contained in 29 CFR Parts 1, 3, and 5 are herein incorporated by reference in this Contract. I. Disputes Concerning Labor Standards. Disputes arising out of the labor standards provisions of this Contract shall not be subject to the general disputes clause of this Contract. Such disputes shall be resolved in accordance with the procedures of the Department of Labor set forth in 29 CFR Parts 5, 6 and 7. Disputes within the meaning of this clause include disputes between the Contractor (or any of its subcontractors) and the contracting agency, the U.S. Department of Labor, or the employees of their representatives. j. Certification of Eligibility. (1) By entering into this Contract, the Contractor certifies that neither it (nor he or she) nor any person or firm who has an interest in the Contractor's firm is a person or firm ineligible to be awarded Government contracts by virtue of section 3(a) of the Davis-Bacon Act or 29 CFR 5.12(a) (1). (2) No part of this Contract shall be subcontracted to any person or firm ineligible for award of a Government contract by virtue of section 3(a) of the Davis-Bacon Act or 29 CFR 5.12(a)(1). (3) The penalty for making false statements is prescribed in Criminal Code, 18 U.S.C. 1001. 2. The following clauses in paragraphs a., b., c., d., and e. below, required by the Contract Work Hours and Safety Standards Act, will also be inserted in full in AlP Construction contracts in excess of Two Thousand Dollars ($2,000.00) in addition to the clauses required by 29 CFR 5.5 (a) or 4.6 of Part 4 of Title 29. As used in the following, the term "laborers" and "mechanics" include watchmen and guards. a. Overtime Requirements. No Contractor or subcontractor contracting for any part of the contract work which may require or involve the employment of laborers or mechanics shall require or 111-82 permit any such laborer or mechanic in any work week in which he or she is employed on such work to work in excess of forty (40) hours in such workweek unless such laborer or mechanic receives compensation at a rate not less than one and one-half (1~) times the basic rate of pay for all hours worked in excess of forty (40) hours in such work week. b. Violation; Liability for Unpaid Wages; Liquidated Damages. In the event of any violation of the clause set forth in paragraph a. above, the Contractor or any subcontractor responsible therefor shall be liable for the unpaid wages. In addition, such Contractor and subcontractor shall be liable to the United States (in the case of work done under contract for the District of Columbia or a territory, to such District or to such territory), for liquidated damages. Such liquidated damages shall be computed with respect to each individual laborer or mechanic, including watchmen and guards, employed in violation of the clause set forth in paragraph a. above, in the sum of ten dollars ($10.00) for each calendar day on which such individual was required or permitted to work in excess of the standard workweek of forty (40) hours without payment of the overtime wages required by the clause set forth in paragraph a. above. c. Withholding for Unpaid Wages and Liquidated Damages. The FAA shall upon its own action or upon written request of an authorized representative of the Department of Labor withhold or cause to be withheld, from any monies payable on account of work performed by the Contractor or subcontractor under any such contract or any other Federal contract with the same prime contractor, or any other federally-assisted contract subject to the Contract Work Hours and Safety Standards Act, which is held by the same prime contractor, such sums as may be determined to be necessary to satisfy any liabilities of such contractor or subcontractor for unpaid wages and liquidated damages as provided in the clause set forth in paragraph b. above. d. Subcontracts. The Contractor or subcontractor shall insert in any subcontracts the clauses set forth in paragraphs a. through d. and also a clause requiring the subcontractor to include these clauses in any lower tier subcontracts. The prime Contractor shall be responsible for compliance by any subcontractor or lower tier subcontractor with the clauses set forth in paragraphs a. through d. e. Working Conditions. No contractor or subcontractor may require any laborer and mechanic employed in the performance of any contract to work in surroundings or under working conditions that 111-83 are unsanitary, hazardous or dangerous to his health or safety as determined under Construction Safety and Health Standards (29 CFR Part 1926) issued by the Department of labor. 3. In addition to the provisions in 1 and 2 above, for contracts in excess of $2,000, the following is to be included in all contracts for work on airport development projects involving labor: Veterans Preference. In the employment of labor (except in executive, administrative and supervisory positions), preference shall be given to veterans of the Vietnam era and disabled veterans. However, this preference shall apply only where the individuals are available and qualified to perform the Work to which the employment relates. 120-02 EQUAL EMPLOYMENT OPPORTUNITY REQUIREMENTS A. Standard Federal Eaual Emplovment OpPOrtunity Construction Contract Specifications (Executive Order 11246. as amended). 1. As used in these Specifications: a. "Covered area" means the geographical area described in the solicitation from which this Contract resulted; b. "Director" means Director, Office of Federal Contract Compliance Programs (OFCCP), U.S. Department of labor, or any person of whom the Director delegates authority; c. "Employer Identification Number" means the Federal Social Security number used on the Employer's Quarterly Federal Tax Return, U.S. Treasury Department Form 941; d. "Minority" includes: 1) Black (all persons having origins in any of the black African racial groups not of Hispanic origin); 2) Hispanic (all persons of Mexican, Puerto Rican, Cuban, Central or South American or other Spanish culture or origin regardless of race); 3) Asian and Pacific Islander (all persons having origins in any of the original peoples of the Far East, Southeast, Asia, the Indian Subcontinent, or the Pacific Islands); and 4) American Indian or Alaskan native (all persons having 111-84 origins in any of the original peoples of North America and maintaining identifiable tribal affiliations through membership and participation or community identification). 2. Whenever the Contractor, or any subcontractor at any tier, subcontracts a portion of the Work involving any construction trade, it shall physically include in each subcontract in excess of $10,000 (Ten Thousand Dollars) the provisions of these Specifications and the notice which contains the applicable goals for minority and female participation and which is set forth in the solicitations from which this Contract resulted. 3. If the Contractor is participating (pursuant to 41 CFR 60-4.5) in a Hometown Plan approved by the U.S. Department of Labor in the covered area either individually or through an association, its affirmative action obligations on all work in the plan area (including goals and timetables) shall be in accordance with that plan for those trades which have unions participating in the Plan. Contractors must be able to demonstrate their participation in and compliance with the provisions of any such Hometown Plan. Each Contractor or subcontractor participating in an approved plan is individually required to comply with its obligations under the EEO clause and to make a good faith effort to achieve each goal under the Plan in each trade in which it has employees. The overall good faith performance by other Contractors or subcontractors toward a goal in an approved plan does not excuse any covered Contractor's or subcontractor's failure to take good faith efforts to achieve the plan goals and timetables. 4. The Contractor shall implement the specific affirmative action standards provided in paragraphs 7a through p of these Specifications. The goals set forth in the solicitation from which this Contract resulted are expressed as percentages of the local hours of employment and training of minority and female utilization the Contractor should reasonably be able to achieve in each construction trade in which it has employees in the covered area. Covered construction contractors performing construction work in geographical areas where they do not have a federal or federally assisted construction contract shall apply the minority and female goals established for the geographical area where the work is being performed. Goals are published periodically in the Federal Register in notice form, and such notices may be obtained from any Federal Contract Compliance Programs office or from Federal Procurement contracting officers. The Contractor is expected to make substantially uniform progress in meeting its goals in each craft during the period specified. 5. Neither the provisions of any collective bargaining agreement nor the failure by a union with whom the Contractor has a collective bargaining agreement to refer either minorities or women shall excuse the Contractor's obligations under these Specifications, Executive Order 111-85 11246, as amended, or the regulations promulgated pursuant thereto. 6. In order for the nonworking training hours of apprentices and trainees to be counted in meeting the goals, such apprentices and trainees must be employed by the Contractor during the training period and the Contractor must have made a commitment to employ the apprentices and trainees at the completion of their training, subject to the availability of employment opportunities. Trainees must be trained pursuant to training programs approved by the U.S. Department of Labor. 7. The Contractor shall take specific affirmative actions to ensure EEO. The evaluation of the Contractor's compliance with these Specifications shall be based upon its effort to achieve maximum results from its actions. The Contractor shall document these efforts fully and shall implement affirmative action steps at least as extensive as the following: a. Ensure and maintain a working environment free of harassment, intimidation, and coercion at all sites, and in all facilities at which the Contractor's employees are assigned to work. The Contractor, where possible, will assign two or more women to each construction project. The Contractor shall specifically ensure that all foremen, superintendents, and other onsite supervisory personnel are aware of and carry out the Contractor's obligation to maintain such a working environment, with specific attention to minority or female individuals working at such sites or in such facilities. b. Establish and maintain a current list of minority and female recruitment sources, provide written notification to minority and female recruitment sources and to community organizations when the Contractor on its unions have employment opportunities available, and maintain a record of the organization's responses. c. Maintain a current file of the names, addresses and telephone numbers of each minority and female off-the-street applicant and minority or female referral from a union, a recruitment source, a community organization and of what action was taken with respect to each such individual. If such individual was sent to the union hiring hall for referral and was not referred back to the Contractor by the union or, if referred, not employed by the Contractor, this shall be documented in the file with the reason therefore along with whatever additional actions the Contractor may have taken. d. Provide immediate written notification to the Director when the union or unions with which the Contractor has a collective bargaining agreement has not referred to the Contractor a minority 111-86 person or woman sent by the Contractor, or when the Contractor has other information that the union referral process has impeded the Contractor's efforts to meet its obligations. e. Develop on-the-job training opportunities and/or participate in training programs for the area which expressly includes minorities and women, including upgrading programs and apprenticeship and trainee programs relevant to the Contractor's employment needs, especially those programs funded or approved by the Department of Labor. The Contractor shall provide notice of these programs to the sources complied under 7b above. f. Disseminate the Contractor's EEO policy by providing notice of the policy to unions and training programs and requesting their cooperation in assisting the Contractor in meeting its EEO obligations; by including it in any policy manual and collective bargaining agreement; by publicizing it in the company newspaper, annual report, etc.; by specific review of the policy with all management personnel and with all minority and female employees at least once a year; and by posting the company EEO policy on bulletin boards accessible to all employees at each location where construction work is performed. g. Review, at least annually, the Company's EEO policy and affirmative action obligations under these Specifications with all employees having any responsibility for hiring, assignment, layoff, termination, or other employment decisions including specific review of these items with onsite supervisory personnel such as superintendents, general foremen, etc., prior to the initiation of construction work on any job site. A written record shall be made and maintained identifying the time and place of these meetings, persons attending, subject matter discussed, and disposition of the subject matter. h. Disseminate the Contractor's EEO policy externally by including it in any advertising in the news media, specifically including minority and female news media, and providing written notification to and discussing the Contractor's EEO policy with other Contractors and subcontractors with whom the Contractor does or anticipates doing business. I. Direct its recruitment efforts, both oral and written, to minority, female, and community organizations, to schools with minority and female students; and to minority and female recruitment and training organizations serving the Contractor's recruitment area and employment needs. Not later than one month prior to the date for 111-87 the acceptance of applications for apprenticeship or other training by any recruitment source, the Contractor shall send written notification to organizations, such as the above, describing the openings, screening procedures, and tests to be used in the selection process. j. Encourage present minority female employees to recruit other minority persons and women and, where reasonable, provide after school, summer, and vacation employment to minority and female youth both on the site and in other areas of a Contractor's work force. k. Validate all tests and other selection requirements where there is an obligation to do so under 41 CFR Part 60-3. I. Conduct, at least annually, an inventory and evaluation, at least of all minority and female personnel, for promotional opportunities and encourage these employees to seek or to prepare for, through appropriate training, etc., such opportunities. m. Ensure that seniority practices, job classifications, work assignments, and other personnel practices do not have a discriminatory effect by continually monitoring all personnel and employment related activities to ensure that the EEO policy and the Contractor's obligations under these Specifications are being carried out. n. Ensure that all facilities and company activities are nonsegregated except that separate or single-user toilet and necessary changing facilities shall be provided to assure privacy between the sexes. o. Document and maintain a record of all solicitations of offers for subcontracts from minority and female construction contractors and suppliers, including circulation of solicitations to minority and female contractor associations and other business associations. p. Conduct a review, at least annually, of all supervisors, adherence to and performance under the Contractor's EEO policies and affirmative action obligations. 8. Contractors are encouraged to participate in voluntary associations which assist in fulfilling one or more of their affirmative action obligations (7a through p). The efforts of a contractor association, joint contractor-union, contractor-community, or other similar groups of which the Contractor is a member and participant, may be asserted as fulfilling anyone or more of its obligations under 7a through p of these SpeCifications provided that the 111-88 Contractor actively participates in the group, makes every effort to assure that the group has a positive impact on the employment of minorities and women in the industry, ensures that the concrete benefits of the program are reflected in the Contractor's minority and female work force participation, makes a good faith effort to meet its individual goals and timetables, and can provide access to documentation which demonstrates the effectiveness of actions taken on behalf of the Contractor. The obligation to comply, however, is the Contractor's and failure of such a group to fulfill an obligation shall not be a defense for the Contractor's noncompliance. 9. A single goal for minorities and a separate single goal for women have been established. The Contractor, however, is required to provide EEO and to take affirmative action for all minority groups, both male and female, and all women, both minority and non-minority. Consequently, the Contractor may be in violation of the executive order if a particular group is employed in a substantially disparate manner (for example, even though the Contractor has achieved its goals for women generally, the Contractor may be in violation of the executive order if a specific minority group of women is under utilized). 10. The Contractor shall not use the goals and timetables or affirmative action standards to discriminate against any person because of race, color, religion, sex, or national origin. 11. The Contractor shall not enter into any subcontract with any person or firm debarred from government contracts pursuant to Executive Order 11246, as amended. 12. The Contractor shall carry out such sanctions and penalties for violation of these Specifications and of the Equal Opportunity Clause, including suspension, termination, and cancellation of existing subcontracts as may be imposed or ordered pursuant to Executive Order 11246, as amended, and its implementing regulations, by the OFCCP. Any contractor who fails to carry out such sanctions and penalties shall be in violation of these Specifications and Executive Order 11246, as amended. 13. The Contractor, in fulfilling its obligations under these Specifications, shall implement specific affirmative action steps, at least as extensive as those standards prescribed in paragraph 7 of these Specifications, so as to achieve maximum results from its efforts to ensure equal employment opportunity. If the Contractor fails to comply with the requirements of the executive order, the implementing regulations, or these Specifications, the Director shall proceed in accordance with 41 CFR 60-4.8. 14. The Contractor shall designate a responsible official to monitor all 111-89 employment related activity to ensure that the company EEO policy is being carried out, to submit reports relating to the provisions hereof as may be required by the government, and to keep records. Records shall at least include for each employee, the name, address, telephone number, construction trade, union affiliation, if any, employee identification number when assigned, social security number, race, sex, status (e.g., mechanic, apprentice, trainee, helper, or laborer), dates of changes in status, hours worked per week in the indicated trade, rate of pay, and locations at which the work was performed. Records shall be maintained in an easily understandable and retrievable form; however, to the degree that existing records satisfy this requirement, contractors shall not be required to maintain separate records. 15. Nothing herein provided shall be construed as a limitation upon the application of other laws which establish different standards of compliance or upon the application of requirements for the hiring of local or other area residents (e.g., those under the Public Works Employment Act of 1977 and the Community Development Block Grant Program). B. Contractor Contractual Reauirements. During the performance of this Contract, the Contractor, for itself, its assignees and successors in interest (hereinafter referred to as the "Contractor") agrees as follows: 1. COMPLIANCE WITH REGULATIONS. The Contractor shall comply with the Regulations relative to nondiscrimination in federally assisted programs of the Department of Transportation (hereinafter, "DOT") Title 49, Code of Federal Regulations, Part 21, as they may be amended from time to time (hereinafter referred to as the Regulations), which are herein incorporated by reference and made a part of this Contract. 2. NONDISCRIMINATION. The Contractor, with regard to the Work performed by it during the Contract, shall not discriminate on the grounds of race, color, or national origin in the selection and retention of subcontractors, including procurements of materials and leases of equipment. The Contractor shall not participate either directly or indirectly in the discrimination prohibited by Section 21.5 of the Regulations, including employment practices when the Contract covers a program set forth in Appendix 3 of the regulations. 3. SOLICITATIONS FOR SUBCONTRACTS, INCLUDING PROCUREMENT OF MATERIALS AND EQUIPMENT. In all solicitations either by competitive bidding or negotiation made by the Contractor for work to be performed under a subcontract, including procurements of materials or leases of equipment, each potential subcontractor or supplier shall be notified by the Contractor of the Contractor's obligation under this Contract and the Regulations relative to nondiscrimination on the grounds of race, 111-90 color, or national origin. 4. INFORMATION AND REPORTS. The Contractor shall provide all information and reports required by the Regulations or Directives issued pursuant thereto and shall permit access to its books, records, accounts, other sources of information, and its facilities as may be determined by the Sponsor or the FAA to be pertinent to ascertain compliance with such regulations, orders, and instructions. Where any information required of a Contractor is in the exclusive possession of another who fails or refuses to furnish this information, the Contractor shall so certify to the Sponsor or the FAA, as appropriate, and shall set forth what efforts it has made to obtain the information. 5. SANCTIONS FOR NONCOMPLIANCE. In the event of the Contractor's noncompliance with the nondiscrimination provisions of this Contract, the sponsor shall impose such Contract sanctions as it or the FAA may determine to be appropriate, including, but not limited to: a. Withholding of payments to the Contractor under the Contract until the Contractor complies, and/or b. Cancellation, termination, or suspension of the Contract, in whole or in part. 6. INCORPORATION OF PROVISIONS. The Contractor shall include the provisions of Paragraphs 1. through 5. in every subcontract, including procurements of materials and leases of equipment, unless exempt by the Regulations or directives issued pursuant thereto. The Contractor shall take such action with respect to any subcontract or procurement as the Sponsor or the FAA may direct as a means of enforcing such provisions including sanctions for noncompliance. Provided, however, that in the event a Contractor becomes involved in, or is threatened with, litigation with a subcontractor or supplier as a result of such direction, the Contractor may request the Sponsor to enter into such litigation to protect the interests of the Sponsor and, in addition, the Contractor may request the United States to enter into such litigation to protect the interests of the United States. C. Eaual Emplovment Opportunity Clause. During the performance of this Contract the Contractor agrees as follows: 1. The Contractor will not discriminate against any employee or applicant for employment because of race, color, religion, sex, or national origin. The Contractor will take affirmative action to insure that applicants are employed and that employees are treated during employment without regard to their race, color, religion, sex, or national origin. Such action 111-91 shall include, but not be limited to the following: employment, upgrading, demotion, or transfer; recruitment or recruitment advertising; layoff or termination, rates of payor other forms of compensation; and selection for training, including apprenticeship. The Contractor agrees to post in conspicuous places available to employees and applicants for employment, notices to be provided setting forth the provisions of this nondiscrimination clause. 2. The Contractor will, in all solicitations or advertisements for employees placed by or on behalf of the Contractor, state that all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, or national origin. 3. The Contractor will send, to each labor union or representative of workers with which he has a collective bargaining agreement or other contract or understanding, a notice to be provided advising that said labor union or workers' representatives of the Contractor's commitments under this section and shall post copies of the notice in conspicuous places available to employees and applicants for employment. 4. The Contractor will comply with all provisions of Executive Order 11246, as amended, of September 24, 1965, and of the rules, regulations, and relevant orders of the Secretary of Labor. 5. The Contractor will furnish all infonnation and reports required by Executive Order 11246, as amended, of September 24, 1965, and by rules, regulations, and orders of the Secretary of Labor, or pursuant thereto, and will penn it access to his books, records, and accounts by the FAA and the Secretary of Labor for purposes of investigation to ascertain compliance with such rules, regulations and orders. 6. In the event of the Contractor's noncompliance with the nondiscrimination clauses of this Contract or with any of the said rules, regulations, or orders, this Contract may be canceled, terminated, or suspended in whole or in part and the Contractor may be declared ineligible for further Government contracts or federally assisted construction contracts in accordance with procedures authorized in Executive Order 11246, as amended, of September 24, 1965, and such other sanctions may be imposed and remedies invoked as provided in Executive Order 11246, as amended, of September 24, 1965, or by rule, regulation, or order of the Secretary of Labor, or as otherwise provided by law. 7. The Contractor will include the portion of the sentence immediately preceding pafagraph 1. and the provisions of Paragraph 1. through 7. in every subcontract Of purchase order unless exempted by rules, regulations, or orders of the Secretary of Labor issued pursuant to Section 111-92 204 of Executive Order 11246, as amended, of September 24, 1965, so that such provisions will be binding upon each subcontractor or vendor. The Contractor will take such action with respect to any subcontract or purchase order as the FAA may direct as a means of enforcing such provisions, including sanctions for noncompliance; provided, however, that in the event a Contractor becomes involved in, or is threatened with, litigation with a subcontractor or vendor as a result of such direction by the FAA, the Contractor may request the United States to enter into such litigation to protect the interests of the United States. D. Notice to be Posted. The "Equal Employment Opportunity is the Law" poster is to be posted by the Contractor in a conspicuous place available to employees and applicants for employment as required by paragraphs 1. and 3. of the EEO clause. Copies of this poster will be furnished to contractors at the Pre- Construction Conference. E. Notice of Requirement for Affirmative Action to Ensure Equal Employment Opportunity (Executive Order 11246. as Amended). 1. The Offerer's or Bidder's attention is called to the "Equal Opportunity Clause" and the "Standard Federal Equal Employment Opportunity Construction Contract Specifications" set forth herein. 2. The goals and timetables for minority and female participation, expressed in percentage terms for the Contractor's aggregate work force in each trace on all construction work in the covered area are as follows: Timetables Goals for minority participation for each trade 30.4 % Goals for Female participation in each trade 6.9 % These goals are applicable to all the Contractor's construction work (whether or not it is Federal or Federally assisted) performed in the covered area. If the Contractor performs construction work in a geographical area located outside of the covered area, it shall apply the. goals established for such geographical area where the work is actually performed. With regard to this second area, the Contractor also is subject to the goals for both its Federally involved and nonfederally involved construction. The Contractor's compliance with the executive order and the regulations in 41 CFR Part 60-4 shall be based on its implementation of the Equal Opportunity Clause, specifications set forth in 41 CFR 60-40.3(a), and its efforts to meet the goals. The hours of minority and female employment and training must be substantially uniform throughout the length of the Contract, and in each trade, and the Contractor shall make a good faith 111-93 effort to employ minority and women evenly on each of its projects. The transfer of minority or female employees or trainees from contractor to contractor or from female employees or trainees from contractor to contractor or from project to project, for the sole purpose of meeting the Contractor's goals, shall be a violation of the Contract, the Executive Order, and the regulations in 41 CFR Part 60-4. Compliance with the goals will be measured against the total work hours performed. 3. The Contractor shall provide written notification to the Director, OFCCP, within ten (10) working days of award of any construction subcontract in excess of $10,000 (Ten Thousand Dollars) at any tier of construction subcontract in excess of $10,000 (Ten Thousand Dollars) at any tier of construction work under the Contract resulting from this solicitation. The notification shall list the name, address, telephone number of the subcontractor; employer identification number of the subcontractor, estimated dollar amount of the subcontracts; estimated starting and completion dates of the subcontract; and the geographical area in which the subcontract is to be performed. 4. As used in this notice and in the Contract resulting from this solicitation, the "covered area" is in Marathon. Monroe County, State of Florida. F. Reauired Reports. 1. Monthly Employment Utilization Reports (SF 257). This Report is to be prepared on Form CC 257 (Rev. 9-78) and sent to the Area Office, Federal Contract Compliance Program (OFCCP) that serves the geographical area in which this project is located. The Report is due by the fifth day of each month after work has commenced. The Contractor will be advised further regarding this Report including the address of the OFCCP Area Office, at the Pre-Construction Conference. 2. Annual EEO-1 Report. Contractors/subcontractors working on Federally- assisted airport construction projects are required to file with the sponsor annually, on or before March 31, complete and accurate reports on Standard Form 100 (Employee Information Report, EEO-1). The first such report is required within thirty (30) days after award unless the Contractor/subcontractor has submitted such a report within twelve (12) months preceding the date of award (the FAA or Department of Labor, OFCCP can designate other intervals). This form is normally furnished based on a mailing list, but can be obtained from the Equal Employment Opportunity Commission (EEOC) - Survey Division, 2401 E. St., NW, Washington, D.C. 20507 or by calling (703) 756-6020. This report is required if a Contractor or subcontractor meets all of the following conditions: 111-94 a. Nonexempt. Contractors/subcontractors are not exempt based on 41 CFR 60-1.5, and b. Number of Employees. Has fifty (50) or more employees, c. Contractor/Subcontractor. Is a prime contractor or first tier subcontractor, and d. Dollar Level. There is a contract, subcontract, or purchase order amounting to $50,000 (Fifty Thousand Dollars) or more or serves as a depository of government funds in any amount, or is a financial institution which is an issuing and paying agent for U.S. Savings Bonds and Savings Notes. Some subcontractors below the first tier who work at the site are required to file if they meet the requirements of41 CFR 60-1.7. 3. Records. The FAA or Department of Labor OFCCP may require a Contractor to keep employment or other records and to furnish, in the form requested within reasonable limits, such information as necessary. G. Re uirement for Certification of Nonse re ated Facilities. 1. Notice to Prospective Federally Assisted Construction Contractors. a. Certification of Nonsegregated Facilities must be submitted prior to the award of a federally assisted construction contract exceeding $10,000 (Ten Thousand Dollars) which is not exempt from the Provisions of the equal opportunity clause. b. Contractors receiving federally assisted construction contract awards exceeding $10,000 (Ten Thousand Dollars) which are not exempt from the Provisions of the Equal Opportunity Clause will be required to provide for the forwarding of the following notice to prospective subcontractors for supplies and construction contracts where the subcontracts exceed $10,000 (Ten Thousand Dollars) and are not exempt from the provisions of the Equal Opportunity Clause. 2. Notice to Prospective Subcontractors of Requirement for Certification of Nonsegregated Facilities. a. A Certificate of Nonsegregated Facilities must be submitted prior to the award of subcontract exceeding $10,000 (Ten Thousand Dollars) which is not exempt from the provisions of the Equal Opportunity Clause. 111-95 b. Contractors receIving federally assisted construction contract awards exceeding $10,000 (Ten Thousand Dollars) which are not exempt from the provisions of the equal opportunity clause will be required to provide for the forwarding of the following notice to prospective subcontractors for supplied and construction contracts where the subcontracts exceed $10,000 (Ten Thousand Dollars) and are not exempt from the provisions of the equal opportunity clause. NOTE TO THE CONTRACTOR: This Certification is not required here if completed, signed and furnished to the Owner with the Proposal. Certification of Non-SeGreGated Facilities The Construction Contractor certifies that he does not maintain or provide, for his employees segregated facilities at any of his establishments and that he does not permit his employees to perform their services at any location, under his control where segregated facilities are maintained. The Construction Contractor further certifies that he will not maintain or provide, for his employees segregated facilities at any of his establishments and that he will not permit his employees to perform their services at any location, under his control where segregated facilities are maintained. The construction contractor agrees that a breach of this certification is a violation of the equal opportunity clause in this Contract. As used in this certification, the term "segregated facilities" means any waiting rooms, work areas, restrooms and washrooms, restaurants and other eating areas, timeclocks, locker rooms and other storage and dressing areas, parking lots, drinking fountains, recreation or entertainment areas, transportation, and housing facilities provided for employees which are segregated by explicit directives or are in fact segregated on the basis of race, color, religion, or national origin because of habit, local customs, or any other reason. The Construction Contractor agrees that (except where he has obtained identical certifications from proposed subcontractors for specific time periods) he will obtain identical certifications from proposed subcontractors prior to the award of subcontracts exceeding $10,000 (Ten Thousand Dollars) which are not exempt from the provisions of the Equal Opportunity Clause and that he will retain such certifications in his files. Signature of Contractor Title 120-03 MISCELLANEOUS CONTRACT PROVISIONS 1. Airport Improvement Program Project (AlP). The Work in this Contract is included in AlP Project No. 3-12-0044-2004 which is being undertaken and accomplished by the Owner in accordance with the terms and conditions of a grant agreement between the Owner and the United 111-96 States, under the Airport and Airway Improvement Act of 1982 and Part 152 of the Federal Aviation Regulations (14 CFR Part 152), pursuant to which the United States has agreed to pay a certain percentage of the costs of the Project that are determined to be allowable project costs under that Act. The United States is not a party to this Contract and no reference in this Contract to the FAA or any representative thereof, or to any rights granted to the FAA or any representative thereof, or the United States, by the Contract, makes the United States a party to this Contract. 2. Consent to Assignment. The Contractor shall obtain the prior written consent of the OWNER to any proposed assignment of any interest in or part of this Contract. 3. Veterans Preference. In the employment of labor (except in executive, administrative, and supervisory positions), the Contractor shall give preference to veterans of the Vietnam era and disabled veterans as defined in Section 515(c)(1) and (2) of the Airport and Airway Improvement Act of 1982. 4. FAA Inspection and Review. The Contractor shall allow any authorized representative of the FAA to inspect and review any work or materials used in the perfonnance of this Contract. 5. Foreign Trade Restrictions. The Contractor or subcontractors, by submission of an offer and/or execution of a Contract, certifies that it: a. is not owned or controlled by one or more citizens or nationals of a foreign country included in the list of countries that discriminates against U.S. finns published by the Office of the United States Trade Representative (USTR); b. has not knowingly entered into any Contract or subcontract for this project with a Contractor that is a citizen or national of a foreign country on said list, or is owned or controlled directly or indirectly by one or more citizens or nationals of a foreign country on said list. c. has not procured any product nor subcontracted for the supply of any product for use on the Project that is produced in a foreign country on said list. Unless the restrictions of this clause are waived by the Secretary of Transportation in accordance with 49 CFR 30.17, no Contract shall be awarded to a contractor or subcontractor who is unable to certify to the above. If the Contractor knowingly procures or subcontracts for the supply of any product or service of a foreign country on the said list for use on the Project, the FAA may direct, through the Sponsor, cancellation of the 111-97 Contract at no cost to the Government. Further, the Contractor agrees that, if awarded a Contract resulting from this solicitation, it will incorporate this provision for certification without modification in each Contract and in all lower tier subcontracts. The Contractor may rely upon the certification of a prospective subcontractor unless it has knowledge that the certification is erroneous. The Contractor shall provide immediate written notice to the Sponsor if the Contractor learns that its certification or that of a subcontractor was erroneous when submitted or has become erroneous by reason of changed circumstances. The subcontractor agrees to provide immediate written notice to the Contractor, if at any time it learns that its certification was erroneous by reason of changed circumstances. This certification is a material representation of fact upon which reliance was placed when making the award. If it is later determined that the Contractor or subcontractor knowingly rendered an erroneous certification, the FAA may direct, through the Sponsor, cancellation of the Contract or subcontract for default at no cost to the Government. Nothing contained in the foregoing shall be construed to require establishment of a system of records in order to render, in good faith, the certification required by this provision. The knowledge and information of a Contractor is not required to exceed that which is normally possessed by a prudent person in the ordinary course of business dealings. This certification concerns a matter within the jurisdiction of an agency of the United States of America and the making of a false, fictitious, or fraudulent certification may render the maker subject to prosecution under Title 18, United States Code, Section 1001. 6. Subcontracts. The Contractor shall insure in each of his subcontracts the provisions contained in Paragraphs A., C., and D. of this section and also a clause requiring the subcontractors to include these provisions in any lower tier subcontractors which they may enter into, together with a clause requiring this insertion in any further subcontracts that may in turn be made. 7. Clean Air and Water Pollution Control Requirements for All Construction Contracts and Subcontracts Exceeding $100,000 (One Hundred Thousand Dollars). Contractors agree: a. That any facility to be used in the performance of the Contract or to 111-98 benefit from the Contract is not listed on the Environmental Protection Agency (EPA) List of Violating Facilities. b. To comply with all the requirements of Section 114 of the Clean Air Act and Section 308 of the Federal Water Pollution Control Act and all regulations issued thereunder. c. That as a condition for award of a Contract, they will notify the awarding official of the receipt of any communication from the EPA indicating that a facility to be utilized for performance of or benefit from the Contract is under consideration to be listed on the EPA List of Violating Facilities. d. To include in any subcontract which exceeds $100,000 (One Hundred Thousand Dollars), the requirements of (a), (b), and (c) above. STANDARD CLAUSE FOR SOLICITATIONS. CONTRACTS. AND SUBCONTRACTS REQUIRED FOR 49 CFR PART 29 Certification Regarding debarment, Suspension, ineligibility, and voluntary Exclusion: The Bidder/Offeror certifies, by submission of this proposal or acceptance of this Contract, that neither it nor its principals is presently debarred, suspended, proposed for debarment, declared ineligible, or voluntarily excluded for participation in this transaction by any Federal department or agency. It further agrees by submitting this proposal that it will include this clause without modification in all lower tier transactions, solicitations, proposals, contracts and subcontracts. Where the Bidder/Offer/Contractor or any lower tier participant is unable to certify to this statement, it shall attach an explanation to this solicitation/proposal. END OF SECTION 120 111-99 SECTION 130 SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION The Contractor shall comply with the Department of Labor Safety and Health Regulations for construction promulgated under the Occupational Safety and Health Act of 1970 (PL91-596) and under Section 107 of the Contract Work Hours and Safety Standards Act (PL91-54). The Contractor alone shall be responsible for the safety, efficiency and adequacy of his plant, appliances and methods of construction and for any damages which may result from their failure or their improper construction, maintenance or operations. The Contractor will be required to comply with the latest edition of Advisory Circular No. 150/5370-2E "Operational Safety on Airports During Construction". In addition, the Contractor will be required to comply with all Safety and Security Requirements stipulated in the Contractor's Safety and Security Requirements stated on Plans. END OF SECTION 130 111-100 SECTION 140 GENERAL INSURANCE REQUIREMENTS FOR CONTRACTORS AND SUBCONTRACTORS Prior to the commencement of work governed by this contract (including the pre-staging of personnel and material), the Contractor shall obtain, at his/her own expense, insurance as specified in the attached schedules, which are made part of this contract. The Contractor will also ensure that the insurance obtained will extend protection to all subcontractors engaged by the Contractor. As an alternative, the Contractor may require all subcontractors to obtain insurance consiste nt with the attached schedules. The Contractor will not be permitted to commence work governed by this contract (including pre-staging of personnel and material) until sa:isfactory evidence of the required insurance has been furnished to the County as specified below. Delays in the commencement of work resulting from the failure of the Contractor to provide satisfactory evidence of the required insurance shall not extend deadlines specified in this contract and any penalties and failure to perform assessments shall be imposed as if the work commenced on the specified date and time, except for the Contractor's failure to provide satisfactory evidence. The Contractor shall maintain the required insurance throughout the entire term of this contract and any extensions specified in any attached schedules. Failure to comply with this provision may result in the immediate suspension of all work until the required insurance has been reinstated or replaced. Delays in the completion of the work resulting from the failure of the Contractor to maintain the required insurance shall not extend deadlines specified in this contract and any penalties and failure to perform assessments shall be imposed as if the work had not been suspended, except for the Contractor's failure to maintain the required insurance. The Contractor shall provide to the County as satisfactory evidence of the required insurance either: Certificate of Insurance, or A certified copy of the actual insurance policy. The County, at its sole option, has the right to request a certified copy of any or all insurance policies required by this contract. All insurance policies must specify that they are not subject to cancellation, non- renewal, material change or reduction in coverage unless a minimum of thirty (30) days' prior notification is given to the County by the insurer. The acceptance and/or approval of the Contractor's insurance shall not be construed as relieving the Contractor from any liability or obligation assumed under this contract or imposed by law. 111-101 BIDDOC-1.MAX The Monroe County Board of County Commissioners, its employees and officials will be included as "Additional Insureds" on all policies, except for Workers' Compensation. In addition, the County will be named as an Additional Insured and Loss Payee on all policies covering County-owned property. Any deviations from these General Insurance Requirements must be requested in writing on the County prepared form entitled "Request for Waiver of Insurance Requirements" and approved by Monroe County's Risk Manager. To assist in the development of your proposal, the insurance coverages marked with an "X" will be required in the event an award is made to your firm. Please review this form with your insurance agent and have him sign it in the place provided. It is also required that the bidder sign the form and submit it with each proposal. WORKERS' COMPENSATION & EMPLOYER'S LIABILITY Workers' Compensation Statutory Limits WC1 Employer's Liability $100,000/$500,000/$100,000 WC2 Employer's Liability $500,000/$500,000/$500,000 WC3 X Employer's liability $1,000,000/$1,000,000/$1,000,000 WCUSLH U.S. Longshoremen & Harbor Workers Act Same as Employer's Liability WCJA Federal Jones Act Same as Employer's Liability GENERAL LIABILITY As a minimum, the required general liability coverages will include: - Premises Operations - Products and Completed Operations - Blanket Contractual - Personal injury - Expanded Definition of Property Damage Required Limits: GL1 $100,000/person; $300,000/occurrence $ 50,000 property damage or $300,000 combined single limit GL2 $250,000/person; $500,000/occurrence $ 50,000 property damage or $500,000 combined single limit 111-102 BIDDOC-1.MAX $ 500,000/person; $1 ,OOO,OOO/occurrence GL3 $ 100,000 property damage or $1,000,000 combined single limit GL4 X $5,000,000 combined single limited Required Endorsement: GLXCU X Underground, Explosion & Collapse (XCU) GLUQ Liquor Liability All endorsements are required to have the same limits as the basic policy. VEHICLE LIABILITY As a minimum, coverage should extend to liability for: - Owned, Non-owned and hired vehicles Required Limits: VLI $ 50,000/person; $100,000/occurrence $ 25,000 property damage or $100,000 combined single limit VL2 $100, OOO/person; $300, OOO/occurrence $ 50,000 property damage or $300,000 combined single limit VL3 $ 500,000/person; $1 ,OOO,OOO/occurrence $ 100,000 property damage or $1,000,000 combined single limit VL4 X $5,000,000 combined single limit 111-103 BIDDOC-1.MAX MISCELLANEOUS COVERAGES BR1 Builders' Risk Limits Equal to the risk completed project BR2 Builders' Risk Limits Equal to the risk completed project MVC Motor Truck Cargo Limits Equal to the max. value of anyone shipment PR01 Professional Liability $250,000/occurrence PR02 $500,000/occurrence PR03 $1,OOO,OOO/occurrence POL1 Pollution liability $500,000/occurrence POL2 $1,OOO,000/occurrence POL3 $51000,OOO/occurrence ED1 Employee $10,000 ED2 Dishonesty $100,000 GK1 Garage $300,000 ($25,OOOlvehicle) GK2 Keepers $500,000 ($100,000Ivehicle) GK3 $1,000,000 ($250,000Ivehicle) MED1 Medical $500,000/$1,000,000 Agg. MED2 Professional $1,000,000/$3,000,000 Agg. MED3 $5,000,000/$10,000,000 Agg. IF Installation Floater Max. Value of Equip. Installed VLP1 Hazardous $300,000 (Requires MCS-90) VLP2 Cargo $500,000 (Requires MCS-90) VLP3 Transporter $1,000,000 (Requires MCS-90) Bll Bailee Liability Max. value of property HKL1 Hangarkeepers' liability $300,000 HKL2 $500,000 HKL3 $1,000,000 AIR1 Aircraft Liability 525,000,000 AIR2 $1,000,000 AIR3 $1,000,000 AE01 Architects' Errors & Omissions $250,000/occurrence/$500,000 Agg. AE02 S500,000/occurrence/S1 ,000,000 Agg. AE03 51 ,000,000/occurrence/$3,000,000 Agg. 111-104 BIDDOC-1.MAX 06/29/2004 12:07 FA~,~073310444 .' FL IND ELEe ORLANDO i4l 009 INSURANCE AGENT'S STATEMENT 1 have reviewed the above requirements with the bidder named below. The fOllowing deductibles apply to the corresponding policy: POLICY DEDUCTIBLES $2,500 GL257291163-General Liability i'WC25729111S-Workers Comp $10.000 Liability policies are: fi] Occurrence o Claims Made Rnupn, Mi~lette & Britt, Inc. Insurance Agency ,014... QGBu~ ~ .. BIDDER'S STATEMENT I understand the insurance that will be mandatory if awarded the contract and will comply in full with all the requirements. Florida.lndustrial.Electric, Inc. Bidder ~vc . Signature ~~ 111-105 WORKERS' COMPENSATION INSURANCE REQUIREMENTS FOR CONTRACT BETWEEN MONROE COUNTY, FLORIDA AND Prior to the commencement of work gavemed by this contract, the Contractor shall obtain Workers' Compensation Insurance with limits sufficient to respond to the applicable state's statutes. In addition, the Contractor shall obtain Employers' Liability Insurance with limits of not less than: $1,000,000 Bodily Injury by Accident $1,000,000 Bodily Injury by Disease, policy limits $1,000,000 Bodily Injury by Disease, each employee Coverage shall be maintained throughout the entire term of the contract. Coverage shall be provided by a company or companies authorized to transact business in the state of Florida and the company or companies must maintain a minimum rating of AV1 as assigned by the A.M. Best Company. If the Contractor has been approved by the Florida Department of Labor as an authorized self- insurer, the County shall recognize and honor the Contractor's status. The Contractor may I be required to submit a Letter of Authorization issued by the Department of Labor and a Certificate of Insurance providing details on the Contractor's Excess Insurance Program. If the Contractor participates in a self-insurance fund, a Certificate of Insurance will be required. In addition, the Contractor may be required to submit updated financial statements from the fund upon request from the County. 111-106 BIDDOC-1.MAX GENERAL LIABILITY INSURANCE REQUIREMENTS FOR CONTRACT BETWEEN MONROE COUNTY, FLORIDA AND Prior to the commencement of work gavemed by this contract, the Contractor shall obtain General Liability Insurance. Coverage shall be maintained throughout the life of the contract and include, as a minimum: - Premises Operations - Products and Completed Operations - Blanket Contractual Liability - Personal Injury Liability - Expanded Definition of Property Damage The minimum limits acceptable shall be: $5,000,000 Combined Single Limit (CSL) If split limits are provided, the minimum limits acceptable shall be: $1,000,000 per person $5,000,000 per occurrence $ 100,000 property damage An Occurrence Form policy is preferred. If coverage is provided on a Claims Made policy, its provisions should include coverage for claims filed on or after the effective date of this contract. In addition, the period for which claims may be reported should extend for a minimum of twelve (12) months following the acceptance of work by the County. The Monroe County Board of County Commissioners shall be named as .Additional Insured on all policies issued to satisfy the above requirements. 111-107 BIDDOC-1.MAX VEHICLE LIABILITY INSURANCE REQUIREMENTS FOR CONTRACT BETWEEN MONROE COUNTY, FLORIDA AND Recognizing that the work governed by this contract requires the use of vehicles, the Contractor, prior to the commencement of work shall obtain Vehicle Uability Insurance. Coverage shall be maintained throughout the life of the contract and include, as a minimum, liability coverage for: · Owned, Non-Owned and Hired Vehicles The minimum limits acceptable shall be: $5,000,000 Combined Single Limit (CSL) If split limits are provided, the minimum limits acceptable shall be: $1,000,000 per person $5,000,000 per occurrence $ 100,000 property damage The Monroe County Board of County Commissioners shall be named as Additional Insured on all policies issued to satisfy the above requirements. 111-108 BIDDOC-1.MAX 150.01 150.02 SECTION 150 DISADVANTAGED BUSINESS ENTERPRISE PROGRAM DEFINITIONS OF TERMS The terms used in this program have the meaning defined in 49 CFR Section 26.5. OBJECTIVES/POLICY STATEMENT (Sub-section 26.1,26.23) The County has established a Disadvantaged Business Enterprise (DBE) program in accordance with regulations of the U.S. Department of Transportation (DOT), 49 CFR Part 26. The County has received Federal financial assistance from the Department of Transportation, and as a condition of receiving this assistance, the County has signed an assurance that it will comply with 49 CFR Part 26. It is the policy of the County to ensure that DBEs, as defined in part 26, have an equal opportunity to receive and participate in DOT-assisted contracts. It is also their - To ensure nondiscrimination in the award and administration of DOT assisted contracts; To create a level playing field on which DBEs can compete fairly for DOT assisted contracts; To ensure that the DBE Program is narrowly tailored in accordance with applicable law; To ensure that only firms that fully meet 49 CFR Part 26 eligibility standards are permitted to participate as DBEs; To help remove barriers to the participation of DBEs in DOT assisted contracts; and To assist the development of firms that can complete successfully in the market place outside the DBE Program. The Airport Manager has been delegated as the DBE Liaison Officer. In that capacity, the Airport Manager is responsible for implementing all aspects of the DBE program. Implementation of the DBE program is accorded the same priority as compliance with all other legal obligations incurred by the County in its financial assistance agreements with the Department of Transportation. 111-109 150.03 150.04 150.05 NON-DISCRIMINATION (Section 26.7) The County will never exclude any person from participation in, deny any person the benefits of, or otherwise discriminate against anyone in connection with the award and performance of any contract covered by 49 CFR Part 26 on the basis of race, color, sex, or national origin. In administering its DBE program, the County will not, directly or through contractual or other arrangements, use criteria or methods of administration that have the effect of defeating or substantially impairing accomplishment of the objectives of the DBE program with respect to individuals of a particular race, color, sex, or national origin. DBE PROGRAM UPDATES (Section 26.21 ) We will continue to carry out this program until all funds from DOT financial assistance have been expended. We will provide to DOT updates representing significant changes in the program. FEDERAL FINANCIAL ASSISTANCE AGREEMENT ASSURANCE (Section 26.13) The County has signed the following assurance, applicable to all DOT- assisted contracts and their administration: The County shall not discriminate on the basis of race, color, national origin, or sex in the award and performance of any DOT assisted contract or in the administration of its DBE Program or the requirements of 49 CFR part 26. The recipient shall take all necessary and reasonable steps under 49 CFR part 26 to ensure nondiscrimination in the award and administration of DOT assisted contracts. The recipient's DBE Program, as required by 49 CFR part 26 and as approved by DOT, is incorporated by reference in this agreement. Implementation of this program is a legal obligation and failure to carry out its terms shall be treated as a violation of this agreement. Upon notification to the County of its failure to carry out its approved program, the Department may impose sanctions as provided for under part 26 and may, in appropriate cases, refer the matter for enforcement under 18 U.S.C. 1001 and/or the Program Fraud Civil Remedies Act of 1986 (31 US.C. 3801 et seq.) 111-110 150.06 150-07 REQUIRED CONTRACT CLAUSES (Sub-section 26.13, 26.29) Contract Assurance We will ensure that the following clause is placed in every DOT-assisted contract and subcontract: The contractor or subcontractor shall not discriminate on the basis of race, color, national origin, or sex in the performance of this contract. The contractor shall carry out applicable requirements of 49 CFR part 26 in the award and administration of DOT-assisted contracts. Failure by the contractor to carry out these requirements is a material breach of this contract, which may result in the termination of this contract or such other remedy as the recipient deems appropriate. Promot Payment We will include the following clause in each DOT-assisted prime contract: The prime contractor agrees to pay each subcontractor under this prime contract no later than thirty (30) days from the receipt of each payment the prime contractor receives from the County. The prime contractor agrees further to return retainage payments to each subcontractor within thirty (30) days after the subcontractor's work is satisfactorily completed. Any delay or postponement of payment from the above referenced time frame may occur only for good cause following written approval of the County. This clause applies to both DBE and non-DBE subcontractors. OTHER CONTRACT PROVISIONS 1 . Bidders List If the recipient's DBE program provides for collecting information for a bidders list by using a contract clause, the recipient should devise an appropriate clause and include it in each DOT-assisted contract. DOT's "Sample DBE Program" interpreting 49 CFR Section 26.11 lists various methods by which a recipient can collect information for a bidders list. Use of a contract clause is one such method. Recipients that choose to use another method would not include such a clause in their DOT-assisted contracts. 111-111 2. Good faith efforts In accordance with 49 CFR Section 26.51, the recipient must meet the maximum feasible portion of their overall goal through race-neutral means of facilitating DBE participation. The recipient is not required to set a contract goal on every DOT-assisted contract, but must set contract goals that will cumulatively result in meeting any portion of the overall goal the recipient does not project meeting through the use of race-neutral means. Contract goals may be established only on those DOT-assisted contracts having sub-contracting possibilities. When a contract goal is established pursuant to the recipient's DBE program, the sample bid specification set forth below can be used to notify bidders/offerors of the requirements to make good faith efforts. The forms that follow the specification can be used to collect information necessary to determine whether the bidder/offeror has satisfied these requirements. The sample specification is intended for use in both nonconstruction and construction contracts for which a contract goal has been established. Thus, it can be included in invitations for bid for construction, in requests for architectural/engineering and other professional services, and in other covered solicitation documents. The requirements of 49 CFR Part 26, Regulations of the U.S. Department of Transportation, apply to this contract. It is the policy of the County to practice nondiscrimination based on race, color, sex, or national origin in the award or performance of this contract. All firms qualifying under this solicitation are encouraged to submit bids/proposals. Award of this contract will be conditioned upon satisfying the requirements of this bid specification. These requirements apply to all bidders/offerors, including those who qualify as a DBE. The bidder/offeror shall make good faith efforts, as defined in Appendix A, 49 CFR Part 26 (Attachment 1), to meet the contract goal for DBE participation in the performance of this contract. The bidder/offeror will be required to submit the following information: (1) the names and addresses of DBE firms that will participate in the contract; (2) a description of the work that each DBE firm will perform; (3) the dollar amount of the participation of each DBE firm participating; (4) written documentation of the bidder/offeror's commitment to use a DBE subcontractor whose participation it submits to meet the contract goal; (5) written confirmation from the DBE that it is participating in the contract as provided in the commitment made under (4) and (5) if the contract goal is not met. evidence of good faith efforts. 111-112 DBE participation in this contract may be in form of a prime contract, subcontract, joint venture, or another arrangement that qualifies under 49 CFR Sections 26.55, "How is DBE participation counted toward goals?" or 26.53(g), both of which are included as Attachment 2. 111-113 ATTACHMENT 1 DISADVANTAGED BUSINESS ENTERPRISE (DBE) UTILIZATION The undersigned bidder/offeror has satisfied the requirements of the bid specification in the following manner (please check the appropriate space): The bidder/offeror is committed to a minimum of utilization on this contract. % DBE The bidder/offeror (if unable to meet the DBE goal of %) is commited to a minimum of % DBE utilization on this contract and submits documentation demonstrating good faith efforts. Name of bidder/offeror's finn: State Registration No. By Signature Title 111-114 e, ATTACHMENT 2 LETTER OF INTENT City: Lo~od State: Florida Zip: 32160 Name of DBE firm: Traffic Control Products of Florida. Inc. Address: 551.c. Carmack Road CIty: TamDa State: Florida Zip: 33110 Telephone: 40'7-121478 Description of work to be performed by DBE finn: Pavement Marklna and' RemovaL The bidder/offeror Is committed to utUi%lng the above-named DBE firm for the "% descnbed above. The estimated dollar value of this work is $ I'M- OVO f4- Oct? q7 Affirmation The above-named DaE firm affirms that it will perfonn the portion of the contract for the estimated dollar values as stated al;>ov~. By ~~tu)u ~1~J~ (Signature) f>ff$~ ~ (Title) If the bldderJoffel'or does not receive award of the prime contract, any and all representations In this Letter of Intant and Affirmation shall be null and void. (Submit this page for each DBE subcontractor.) /1[-115 8 'd Ot99'oN ~dl 'OO~d lOi:!lNOJ J! :lj~dl WdLt:S t006 '6 'Ior ATTACHMInIT 2 LETTER OF INTENT Name of bidder/offeror's firm: Florid. Ind_trial Electric, Inc. Address:' 811 Wilma Street City: longwood State: Florida ZIp: 32750 Name of CBE 81m: AM. Inc. Address: 4102 Old Winter Garden ROItd. Suit. G. BldG. B City: Orlllndo Slale: Florida Zip: 32811 Telephone: ..7-621-4576 Description of work to be performed by DeE firm: SUDDIY of E~ Mate....... The bidder/offeror is committed to utllz(ng the above-named OBE fIr'n\ for the work described above. The estimated dollar value of this work is $ :3 -Z 03:5:0::/ , Affirmation If the bl rfofferor dOGS not receive award of the prime contract, any and all represenbtions in this letter of Intent and Affinnatlon shall be nun and void. (SUbmit this page for each DBE sUbcontractor.) "'.115 SPECIAL PROVISIONS DIVISION IV SPECIAL PROVISIONS SP-1 - PROJECT GENERAL REQUIREMENTS ...............................................................IV-2 SP-2 - NOTICE TO PROCEED, CONSTRUCTION PHASING AND WORK SEQUENCING................................................................IV_22 SP-3 - CONTRACT TIME AND LIQUIDATED DAMAGES..............................................IV_25 SP-4 - PROTECTION OF AIRPORT CABLES, CONTROLS, NAVAlDS AND WEATHER BUREAU FACILITIES ..............................................................IV-26 SP-5 - RESIDENT PROJECT REPRESENT ATIVE.........................................................IV.28 SP-6 - SAFETY AND SECURITY REQUIREMENTS ......................................................IV-29 SP-7 - LIST OF DRAWINGS ...........................................................................................1V-34 SP-S - RESIDENT ENGINEER'S (RPR) OFFICE (N/A) ..................................................IV-35 SP-9 - TEMPORARY FACILITIES ..................................................................................IV.36 SP-1 0 _ DEWATERING .....................................................................................................IV-41 SP-11 - PRECEDENCE OF DOCUMENTS .......................................................................IV-42 SP-12 - FINAL PAY REQUESTS AND RELATED FORMS ..............................................IV-43 SP-13 - SOIL BORING REPORT AND LABORATORY TESTING (N/A) ..........................IV-44 IV-1 SPECIAL PROVISION NO.1 PRO-JECT GENERAL REQUIREMENTS 1. WORK LOCATION. Florida Keys Marathon Airport is located approximately two miles northeast of the city of Marathon, Florida, on U.S. Highway No.1. The airport teminal has one active runway, 7-25 being 100 feet in width and 5,006 feet in length. Airport property ranges in elevation from 0 to 7 feet above mean sea level. 2. SCOPE OF WORK. The overall objective is to develop the installation of taxiway edge lighting for access to shade hangar and mosquito control apron located on the east side of the airport terminal. Also, this project shall furnish and install new guidance sign system and perform the related work to update lighting and signalization systems according to the the plans. 3. WORK PHASING AND SEQUENCING. Work phasing and sequencing requirements are stipulated in Special Provision No.2 included hereinafter. 4. TIME OF COMPLETION AND LIQUIDATED DAMAGES. Work included in this contract shall be completed within sixty (60) calendar days as stipulated in Special Provision Nos. 2 and 3. 5. PLANS. The plans included in this contract are listed in Special Provision No.7. 6. LOCATION OF EXISTING UNDERGROUND CABLES AND STRUCTURES. All existing cables, light fixtures, signs and related structures are to be protected by the Contractor in accordance with the provisions contained in Special Provision NO.4. 7. PROTECTION OF EXISTING PAVEMENTS AND STRUCTURES. The Contractor shall be responsible for methods, means, materials and procedures necessary to protect all existing facilities, property, asphalt and concrete pavements, structures, equipment, and finishes from any and all damage whatsoever arising from the execution or non-execution of the work of this project. The Contractor shall take all necessary precautions to protect asphalt and concrete pavement surfaces when steel threaded equipment or vehicles are used. Rubber tires or treads shall be used wherever possible. All conflicts discovered between existing underground utilities or structures and new structures and other foundation work shall be immediately brought to the attention of the Engineer who will then issue directions regarding a solution to the conflict(s). IV-2 8. CONSTRUCTION LAYOUT AND STAKES. Contractor shall furnish all lines, grades and measurements necessary for the proper prosecution and control of the work and contracted for under these specifications. The project layout surveying may be accomplished during daylight hours provided the Contractor meets the following conditions: A. The Contractor shall notify the Engineer and Airport Manager forty-eight (48) hours in advance with dates and times surveying will be started so a NOT AM can be issued. B. No vehicles or heavy equipment shall be within 200' of the centeriine of Runway 7-25 or within 73' of any active taxiway centeriine during the time the survey work is being accomplished. C. Only men and Ahand tools@ will be allowed within 125' of Runway 7-25 centeriine, at the turn arounds and TNV's connectors. D. Survey party members shall be equipped with hand-held radios and shall continuously monitor the UNICOM and airiine radio frequencies and pull back men and survey equipment to a point 125' from the runway centeriine during aircraft operations. E. No survey men or equipment will be allowed on the runway (100' wide) or taxiway (50' wide). Pavement during survey work periods will not be allowed unless authorized by the Engineer. F. No survey work shall be accomplished without the presence of the Engineer or his authorized representative. 9. VERIFICATION OF EXISTING CONDITIONS. Prior to bidding and commencing with construction, the Contractor shall familiarize himself as to the existing conditions. Should the Contractor discover any inaccuracies, errors or omissions between the actual existina conditions and the Contract Documents, he shall within fifteen (15) calendar days prior to Bid Openina, notify the Enaineer in writina. Submission of Bid by the Contractor shall be held as an acceptance of the existing conditions by the Contractor. IV-3 10. SAFETY AND PROTECTION. A. General Project Safety: Inasmuch as each work area will be accessible to and used by the public, the Owner and other companies doing business at the Airport during the construction period, it is the Contractor's responsibility to maintain each work area in a safe, hazard free condition at all times. Should the Owner find the area unsafe at any time, they will notify the Contractor, and the Contractor shall take whatever steps necessary to remedy the unsafe condition. Should the Contractor not be immediately available for corrective action, the Owner will remedy the problem and the Contractor shall reimburse the Owner for the expense of such correction. B. Airfield and Security: This Project will take place within the secured (fenced) airfield area of the Airport. When the Contractor enters upon said secured area, the Contractor shall conduct all work in confonnance with the Safety and Security requirements included in Special Provision No.6. C. Protection of Property: Fixed structures, equipment, paving, landscaping and vehicles (automobiles, trucks, etc.) shall be protected with drop cloths, shielding and other appropriate measures to ensure maximum protection of all property and vehicles. 11. PRE-CONSTRUCTION CONFERENCE. Before beginning work at the site, the Contractor shall attend a pre-construction conference and bring with him the superintendent employed for this project. In the event the Contractor is unable to attend, he shall send a letter of introduction with the superintendent in which he advises the superintendent's full name and states that he is assigned to the project and will be in full responsible charge. This conference will be called by the Engineer or Resident Project Representative (RPR), who will arrange for the Owner's representative and other interested parties to be present. At this time, all parties will discuss the project under contract and prepare a program of procedure in keeping with requirements of the drawings and specifications. The superintendent will henceforth make every effort to expeditiously coordinate all phases of the work, including the required reporting procedure, to obtain the end result within the full purpose and intent of the drawings and specifications for the project. 12. COORDINATION AND PROGRESS MEETINGS A. General: The Engineer or RPR will prepare a written memorandum on required coordination activities. Included will be such items as required notices, reports, and attendance at meetings. This memorandum will be distributed to each entity performing work at the project site. IV-4 B. Weekly Coordination and Progress Meetings: The Engineer or RPR will hold weekly general project coordination and progress meetings at regularly scheduled times convenient for all parties involved. These meetings are in addition to specific meetings held for other purposes, such as special project meetings and special pre-installation meetings. The Engineer or RPR will require representation at each meeting by every party currently involved in coordination or planning for the work of the entire project. Meetings will be conducted in a manner which will resolve coordination problems. C. The Engineer or RPR will record results of the meeting and distribute copies to everyone in attendance and to others affected by decisions or actions resulting from each meeting. 13. ADMINISTRA TIVE/SUPERVISORY PERSONNEL. The Contractor shall provide a full-time Project Management Team consisting of a Project Superintendent and other supervisory personnel for the duration of the Project. The names and qualifications of this team for this work shall be submitted to the Owner as part of the Bidder Qualification Form. They shall have a minimum of five (5) years of experience on suitable projects of equal difficulty. The Project Superintendent shall be at the construction site at all periods when work is in progress. This person shall have full authority to act in the Contractor's behalf. It is agreed and understood that, if requested in writing by the Owner, the Contractor shall replace any member of the team with another meeting the required qualifications within three (3) days of the receipt of the request. 14. SPECIAL REPORTS. A. Reporting Unusual Events: When an event of an unusual and significant nature occurs at the site, Contractor shall prepare and submit a special report to the Engineer. List chain of events, persons participating, response by the Contractor's personnel, an evaluation of the results or effects and similar pertinent information. Advise the Owner and Engineer as soon as pOSSible when such events are known. B. Submit special reports directly to the Owner within one day of occurrence. Submit a copy of the report to the Engineer and other entities that are affected by the occurrence within one day of the occurrence. 15. SCHEDULE OF WORK A. Prepare and submit, in triplicate, for the Engineer's information, progress schedules for the work. IV-5 B. Progress schedules shall relate to the entire project to the extent required by the Contract Documents and shall provide for expeditious and practicable execution of the work. C. Progress schedules shall be updated monthly. D. Percent complete shall be based on actual construction in place or dollar volume of the work. If dollar volume of the work reflects the greater percent complete, the maximum percent complete shall in no case exceed 5 percent of the value of the in-place construction. 16. PROGRESS SCHEDULE. A. Preliminary Schedule: Within 15 days after date of Notice of Award and Acceptance, the Contractor shall submit his preliminary network phasing diagram (Preliminary Schedule) indicating a comprehensive overview of the Project including an activity line for each of the work segments to be performed at the site. 1 ) Arrange the schedule to indicate required sequencing of work and to show time allowances for submittals, inspections, and similar time margins. 2) The submitted schedule shall be reviewed by the Engineer and Owner for conformance to Critical Dates and overall project completion time criteria. Lack of this information will be cause for rejection of the schedule. 3) Following initial submittal of schedule to and response by the Engineer, print and distribute the Progress Schedule to entities with a need-to-know responsibility, including three (3) copies to the Engineer. Post in temporary office space. Revise at intervals matching payment requests, and redistribute and repost. Provide copies required with payment requests. 17. MAINTENANCE OF SCHEDULE. The Contractor's Progress Schedule must be updated on a monthly basis, and a copy thereof submitted with each of the Contractor's Applications for Payment. The updated Progress Schedule shall not only indicate revisions to the Schedule for upcoming work but show "as-built" schedule progress data. The Engineer will not recommend for payment, by the Owner, an Application for Payment without the Contractor's submission of a Monthly Schedule Update. A. If the Contractor's Monthly Schedule Update reflects, or the Engineer determines, that the Contractor is at least ten percent IV-6 (10%) behind the original Progress Schedule or fourteen (14) or more calendar days behind the original Progress Schedule for: 1) the work as a whole; 2) a major Contract item; 3) an item of work which is on the critical path; or 4) an item of work not on the original critical path that, because of the delay or anticipated delay became a critical path item; then the Contractor must submit with the Monthly Schedule Update his proposed plan for bringing the work back on schedule and completing the Work within the Contract time. B. The Progress Schedule shall be coordinated by the Owner's Project Administrator with the overall schedule for the Airport Projects. The Contractor is required to revise the Progress Schedule promptly in accordance with the conditions of the work, subject to approval by the Owner's Project Coordinator and the Engineer. C. The Contractor shall comply fully with all time and other requirements of the Contract Documents. Recommendation of an Application of Payment of the Engineer and payment thereon by the Owner, without the submission of a Monthly Schedule Update, shall not constitute a waiver of the requirements of such updates, nor shall it relieve the Contractor from the obligation to complete the Work within the Contract Time. D. Should a review of work indicate a critical path (milestone) item has fallen behind the approved schedule; at the option of the Engineer; funds equal to the established liquidated damages for the number of calendar days behind schedule will be withheld until that critical path item is brought back on schedule. 18. CHANGES IN THE SCHEDULE. A. Minor Changes: Each week, prior to the weekly coordination meeting, during the time of the contract, the Contractor shall notify the Engineer of any minor changes that are anticipated in the schedule for the following week. B. Major Changes: If for any reason, a major change in the approved schedule is anticipated, the Contractor shall make the necessary IV-7 changes to the schedule and resubmit the revised schedule for approval. Copies of the approved schedule shall be posted in the Contractor's field office with completed work identified in colored pencil. 19. MAINTENANCE OF TRAFFIC. A. The Contractor shall not obstruct nor create a hazard to any traffic during the prosecution of the work and shall be responsible for repair of all damage to existing pavement or facilities caused by his operations. B. Beginning date of Contractor's Responsibility: the Contractor's responsibility for maintenance of traffic shall begin on the day he starts the work and continue until Final Completion and Acceptance of the Project. C. Sections Not Requiring Traffic Maintenance: the Contractor will not be required to maintain traffic over those portions of the Project where no work is to be accomplished or where construction operations will not affect aircraft operations. The Contractor, however, shall not obstruct nor create a hazard to any traffic during the prosecution of the work and shall be responsible for repair of any damage to existing pavement or facilities caused by his operations. D. Traffic During Construction: All construction vehicles are required to use existing traffic routes. Normal traffic lanes are not to be used as staging areas for arriving delivery vehicles. The Contractor's employees shall utilize the designated Contractor employee parking area. E. Contractor Signing: The Contractor may furnish and install construction traffic directional signs along the existing traffic route. The signs shall depict Contractor's logo or name, directional arrows and "deliveries". Signs shall be of sufficient size to have 8" high message and shall be located at each decision point. All signs and their locations shall be approved by the Engineer and Owner. NO OTHER SIGNS ARE PERMITTED. F. Material Deliveries: The Contractor shall make his own material and equipment deliveries. No deliveries shall be made by vendors or suppliers without escort by a representative of the Contractor. IV-8 G. Notification: On days when construction traffic is expected to be extra heavy or when oversized pieces of equipment are to be delivered, give minimum forty-eight (48) hours notice to the Engineer. H. All Contractor's material orders for delivery to the work site will use as a delivery address, the street name and number assigned to the access point onto the airport. The name FLORIDA KEYS MARATHON AIRPORT" shall not be used in the delivery address at any time. This will preclude delivery trucks from entering into aircraft operations areas inadvertently. All Contractor material orders for the work site shall be delivered to the areas designated as the Contractor's receiving area. All deliveries shall be made only during the Contractor's working hours. I. Interference Request: 1) The Contractor shall be responsible for notifying the Owner in writing and securing approval for any and all interruptions or interference with traffic (pedestrian, automobile, or other necessary function of the Airport or any of the Airlines). 2) The request shall include a traffic control plan indicating barricades, lighting and flagmen where required. 3) Such notification shall be made as soon as possible but in no case less than 48 hours prior to interference. 4) It is suggested that the Contractor utilize a standard form addressed to the Owner with a blank space for a description of the interference, the exact area affected, the exact times and dates the interference will take place and blanks for the Owner's approval. The forms shall be submitted in dupli- cate. No interference will be allowed until the Contractor has received back a copy of the approved interference request form. J. Personnel Traffic: 1) General: All construction personnel shall be restricted to construction areas. They shall wear shirts with sleeves and long pants at all times. 2) Use of Public Areas: The Contractor's workmen shall not utilize public areas for taking their "work breaks" or "lunch breaks". Areas for this purpose can be designated by the IV-9 Owner upon request. No Public Toilets shall be used by any workmen at any time. 20. DAILY CLEAN-UP AND TRASH REMOVAL. A. Debris from this work shall be promptly removed from the site at least daily. It shall not be allowed to become a hazard to the safety of the public. B. The Contractor shall be responsible for clean-up and trash removal. Accumulation of trash and debris will not be allowed and the Engineer or RPR may at any time direct the Contractor to immediately remove his trash and debris from the site of the work when in the opinion of the Owner such trash constitutes a nuisance or in any way hinders the work or the Airports operations. If the Contractor should fail to remove his trash and debris from the site of the work in a timely manner, the Owner may have this work performed and deduct the cost of such from Contractor's payment. 21. CLEANING AND PROTECTION. A. General: During handling and installation of work at the project site, clean and protect work in progress and adjoining work on the basis of continuous daily maintenance. Apply protective covering on installed work to ensure freedom from damage or deterioration. B. Clean and perform maintenance on installed work as frequently as necessary through the remainder of the construction period. Adjust and lubricate operable components to ensure operability without damaging effects. C. Limiting Exposure of Work: To the extent possible through appropriate control and protection methods, supervise performance of the work in such a manner and by such means which will ensure that none of the work, whether completed or in progress, will be subjected to harmful, dangerous, damaging or otherwise deleterious exposure during the construction period. Such exposures include, where applicable, but not by way of limitation the following: 1) Excessive static or dynamic loading 2) Excessive internal or external pressures 3) Solvents 4) Chemicals IV-10 5) Light 6) Puncture 7) Abrasion 8) Heavy Traffic 9) Soiling 10) Combustion 11) Improper shipping or handling 12) Theft 13) Vandalism D. Protection at Openings: Contractor shall provide protection at all openings in structures and finishes to maintain the building weather and dust tight. All protection shall be of solid material and substantial so that it will not be disturbed by wind and weather normal to the area and season, and also tight fitting to prevent noise infiltration. E. Protection of Improvements: 1) Damage to Existing Facilities: Existing surfaces and materials of the Owner's property not requiring work by the Contract Documents that is damaged by the Contractor's operations shall be immediately repaired. Repaired surfaces and materials shall match existing adjacent undamaged surfaces and materials. Repair work shall be coordinated with the Engineer and Owner with regard to time and method. 2) Accidental Demolition: All structures or parts thereof that may become damaged due to accident or Contractor's error shall be restored to their original condition at no cost to the Owner. Materials and equipment being used in the repair or replacement resulting from damage shall be new and shall perform at the manufacturer's published capacities. If the existing equipment or materials cannot be identified, or if unavailable, the selection of the replacement will be subject to approval by the Engineer in writing. F. Overhead Protection IV-11 1) No cranes or other construction equipment shall cross over non- construction personnel, their travel ways or ride systems. 2) The plan of operation of cranes and other hoisting equipment shall be established in writing by the Contractor. This plan of operation shall be subject to approval by the Engineer. 22. CONSERVATION AND SALVAGE A. General: It is a requirement for supervision and administration of the Work that construction operations be carried out with the maximum possible consideration given to conservation of energy, water and materials. In addition, maximum consideration shall be given to salvaging materials and equipment involved in performance of the work but not incorporated therein. Refer to other sections for required disposition of salvaged materials which are the Owner's property. 23. TESTING COST BORNE BY OWNER. Unless otherwise specified herein, all initial construction "acceptance" testing costs shall be borne by the Owner. An independent testing laboratory selected and responsible to the Engineer shall perform all "acceptance" testing required by the technical specifications or as directed by the Owner and/or the Engineer. 24. TESTING COST BORNE BY CONTRACTOR. The Contractor shall bear the cost of testing under the following conditions: A. If substitute materials or equipment are proposed by the Contractor, he shall pay the cost of all tests which may be necessary to satisfy the Engineer that specification requirements are satisfied. The Contractor shall pay for the Engineer's time spent in review and administrating such proposed substitution. B. If materials or workmanship are used which fail to meet specification requirements, the Contractor shall pay the cost of all testing deemed necessary by the Engineer to determine the safety or suitability of the material or element. C. The Contractor shall pay for all testing costs including, but not limited to, power, fuel, and equipment cost which may be required for complete testing of all equipment and systems for proper operation. D. The Contractor shall pay for all testing required for materials, job mix designs, equipment, structures and related items included in all shop drawings and other submittals as required by the Technical Specifications to be submitted and approved by the Engineer prior to construction. IV-12 25. PROJECT DOCUMENTATION. A. Project Drawings: The successful Contractor will be furnished, at no charge, four (4) copies of drawings and specifications. Additional copies may be purchased at actual cost of reproduction. A field set of drawings and specifications shall remain on the job site at all times and shall be available at all times to the Engineer. The field set shall be continuously updated to reflect the "as-built" condition of all work included in this Contract. The Contractor shall immediately include plainly and conspicuously on the field set of drawings, and at appropriate paragraphs in the specifications, all changes or corrections made by addenda and change orders as they are issued. Approved copies of all shop drawings and other submittals are to be kept on the job site at all times and shall be available at all times to the Engineer. Changes and deviations from the existing conditions shall be submitted in writing for approval by the Engineer or Owner prior to installation. In no case shall any unspecified equipment or materials be installed without prior approval by the Engineer. B. Record Documents: 1) Definition: Record copies are defined to include those documents or copies relating directly to performance of the work, which the Contractor is required to prepare or maintain for the Owner's records, recording the work as actually performed. In particular, record copies show changes in the work in relation to the way in which shown and specified by the original contract documents; and show additional information of value to the Owner's records, but not indicated by the original Contract Documents. Record copies include newly-prepared drawings (if any are specified), marked-up copies of contract drawings, shop drawings, specifications, addenda and change orders, marked-up product data submittals, record samples, field records for variable and concealed conditions such as excavations and foundations, and miscellaneous record information on work which is otherwise recorded only schematically or not at all. 2) Record Drawings: The Contractor shall maintain a set of Record Drawings at the job site. These shall be kept legible and current and shall be available for inspection at all times by the Engineer. IV-13 Show all changes or work added on these Record Drawings in a contrasting color. a) Mark-up Procedure: During progress of the work, maintain a white-print set (blue-line or black-line) of contract drawings and shop drawings, with mark-up of actual installations which vary substantially from the work as originally shown. Mark whatever drawing is most capable of showing actual physical condition, fully and accurately. Where shop drawings are marked up, mark cross-reference on contract drawings at corresponding location. Mark with erasable colored pencil, using separate colors where feasible to distinguish between changes for different categories of work at the same general location. Mark-up important additional information which was either shown schematically or omitted from original drawings. Give particular attention to information on work concealed, which would be difficult to identify or measure and record at a later date. Note alternate numbers, change order numbers and similar identification. Require each person preparing the mark-up to initial and date the mark-up and indicate the name of the firm. Label each sheet "PROJECT RECORD" in 1-1/2 inch high letters. In showing changes in the work use the same legends as used on the original drawings. Indicate exact locations by dimensions and exact elevations by job datum. Give dimensions from a permanent point. b) Preparation of Record Drawings: In preparation for certification of substantial completion on the last major portion of the work, review the completed mark-up of record drawings and shop drawings with the Engineer. The Engineer will then proceed with preparation of a full set of corrected contract drawings. The Engineer will date each updated drawing and label each sheet "PROJECT RECORD" in 1-1/2 inch high letters. Printing as required herein is the responsibility of the Engineer. c) Copies, Distribution: Upon completion of record drawings, the Engineer shall prepare blue-line or black-line prints of each drawing, regardless of whether changes and additional information were recorded thereon. The Engineer shall then organize into manageable sets, bind with durable paper cover sheets, and print suitable titles and dates. The mark- up set of prints maintained during the construction period IV-14 shall be bound in the same manner. The Engineer will retain one copy set. At the completion of the project, the Engineer shall submit one set of prints, with changes noted thereon, to the Owner. 3) Record Drawings shall contain the names, addresses and phone numbers of the General Contractor and the major sub-contractors. 4) The Engineer shall be the sole judge of the acceptability of the Record Drawings. Receipt and acceptance of the As-Built drawings is a pre-requisite for Final Payment. C. Record Specifications 1) During progress of the work, maintain one copy of specifications, including addenda, change orders and similar modifications issued in printed form during construction, mark-up variations (of substance) in actual work in comparison with text of specifications and modifications as issued. Give particular attention to substitutions, selection of options, and similar information on work where it is concealed or cannot otherwise be readily discerned at a later date by direct observation. Note related record drawing information and product data where applicable. Upon completion of the mark-up, submit to the Engineer for the Owner's records. Label the front cover "PROJECT RECORD" in 1-1/2 inch high letters. 2) Where the manual is printed on one side of the page only, mark variations on blank left-hand pages of the Project Manual, facing printed right-hand pages containing original text affected by variation. D. Record Product Data During progress of the work, maintain one copy of each product data submittal, and mark-up significant variations in the actual work in comparison with submitted information. Include both variations in product as delivered to site, and variations from manufacturer's instructions and recommendations for installation. Give particular attention to concealed products and portions of the work which cannot otherwise be readily discerned at a later date by direct observation. Note related change orders and mark-up of record drawings and specifications. Upon completion of the mark-up, submit the complete set of product data submittals to Engineer for the Owner's records. Label each data submittal "PROJECT RECORD" in 1-1/2 inch high letters. IV-15 E. Record Sample Submittal Immediately prior to the date(s) of substantial completion, the Engineer and Owner's personnel will meet with the Contractor on site, and will determine if any of the submitted samples maintained by the Contractor during progress of the work are to be transmitted to the Owner for record purposes. Comply with the Engineer's instructions for packaging, identification marking, and delivery to the Owner's sample storage space. Dispose of other samples in the manner specified for disposal of surplus and waste materials, unless otherwise indicated by the Engineer. F. Miscellaneous Record Submittals Refer to other sections of these specifications for requirements of miscellaneous record-keeping and submittals in connection with actual performance of the work. Immediately prior to the date(s) of substantial completion, complete miscellaneous records and place in good order, properly identified and bound or filed, ready for continued use and reference. Submit to the Engineer for the Owner's records. Categories of requirements resulting in miscellaneous work records are recognized to include, but are not limited to, the following: 1) Required field records on excavations, foundations underground construction, wells and similar work. 2) Surveys by a Registered Land Surveyor establishing lines and elevations of finished construction. 3) Inspection and Test Reports: Where not processed as shop drawings or product data. 4) Asphalt or PCC concrete pavement or backfill mix design record and/or certifications. 5) Concrete mix certifications. 6) Manufacturer's certifications that all fence component materials conform to specified ASTM specifications. Certifications shall be accompanied by reports containing the test results for which the certifications are made. G. Project Close-out Project close-out is hereby defined to include general requirements near end of Contract Time, in preparation for final acceptance, final payment, normal termination of contract, occupancy by the Owner and similar IV-16 actions evidencing completion of the work. Specific requirements for individual units of work are specified in other sections. Time of close-out is directly related to substantial completion, and therefore may be a single time period for the entire work or a series of time periods for individual parts of the work which have been certified as substantially complete at different dates. The time variation, if any, shall be applicable to other provisions of this section. H. Prerequisites to Substantial Completion 1 ) Prior to requesting the Engineer's inspection for certification of substantial completion, for either the entire work or portions thereof, complete the following and list known exceptions in request: a) In progress payment request coincident with, or first following the date claimed, show 100% completion for the portion of work claimed as "substantially completed", or list incomplete items, value of incompleteness, and reasons for being incomplete. b) Include supporting documentation for completion as indicated in the Contract Documents. c) Submit statement showing accounting of changes to the Contract Sum. d) Advise the Owner of pending insurance change-over requirements. e) Obtain and submit releases enabling the Owner's full and unrestricted use of the work and access to services and utilities I including, where required, occupancy permits, operating certificates, and similar releases. f) Deliver tools, spare parts, extra stocks of materials, removed light fixtures, transformers and similar physical items to the Owner. g) Make final change-over of locks and transmit keys to the Owner, and advise Owner's personnel of change-over in security provisions. h) Complete start-up testing of systems, and instructions of Owner's operating-maintenance personnel. Discontinue, or change over and remove from project site, temporary facilities and services, along with construction tools and facilities, mock-ups, barricades and similar elements. IV-17 2) Inspection Procedures: Upon receipt of the Contractor's request, the Engineer will proceed with inspection or advise the Contractor of prerequisites not fulfilled. Following initial inspection, the Engineer will prepare a Certificate of Substantial Completion or advise the Contractor of work which must be performed prior to issuance of the Certificate and will perform a repeat inspection when requested and assured by the Contractor that the work has been substantially completed. Results of the completed inspection will form an initial "punchlist" for final acceptance. I. Prerequisites to Final Acceptance 1 ) Prior to requesting the Engineer's final inspection for certification of final acceptance as required by the General Provisions, the Contractor shall complete the following and list known exceptions in the request: a. Submit certified copy of the Engineer's final punchlist of itemized work to be completed or corrected, stating that each item has been completed or otherwise resolved for acceptance, endorsed and dated by the Engineer. b. Complete final cleaning up requirements. including touch-up of marred surfaces. c. Touch-up and otherwise repair and restore marred exposed finishes. 2) Re-inspection Procedures: Following Substantial Completion, the Contractor shall correct or remedy all Punchlist items to the satisfaction of the Engineer and Owner within a two (2) week period after the Date of Substantial Completion. If subsequent inspections are necessary after the two week period in order to eliminate all deficiencies, the cost of all subsequent inspections with respect to the Owner and Engineer's time shall be paid by the Contractor. When ready, the Contractor shall request in writing a final inspection of the work. Upon completion of reinspection, the Engineer will prepare a Certificate of Final Acceptance or advise the Contractor of work not completed or obligations not fulfilled as required for Final Acceptance. If necessary, the procedures will be repeated. J. Prerequisites to Final Payment IV-18 1) Final Payment: Final Payment will be made after final acceptance of the project by the Engineer and Owner upon request by the Contractor on condition that the Contractor: a) Furnish properly executed complete releases of lien from all material men and subcontractors who have furnished materials or labor for the Work and submit supporting documentation not previously submitted and accepted. Include certificates of insurance for products and completed operations where required. b) Furnish the Contractor's Affidavit of Release of Liens (2 copies) that all material men and subcontractors have been paid in full. In the event they have not been paid in full, the Owner shall retain a sufficient sum to pay them in full and at his option may make direct payment as provided in Chapter 713, Florida Statutes, as amended, to obtain complete releases of lien. This authorization to make a direct payment is not an acknowledgement or waiver by the Owner that an unpaid Subcontractor Material man may seek payment from the Owner rather than from the Public Construction Bond Surety as required by Sect. 255.05, F.S. c) Furnish Contractor's Affidavit of Debts and Claims (2 copies). d) Furnish required sets of record drawings and maintenance and operating instructions of new mechanical equipment. e) Furnish guarantees signed by subcontractors, material suppliers, and countersigned by the Contractor for operating equipment. f) Submit specific warranties, workmanship-maintenance bonds, maintenance agreements, final certifications and similar documents. g) Furnish a signed guarantee, in form acceptable to Engineer and Owner agreeing to repair or replace as decided by the Engineer, all work and materials that prove defective within one (1) year (or more) from the date of final acceptance, including restoration of all other work damaged in making such repairs or replacements. h) Furnish consent of Surety to final payment. IV-19 i) Submit updated final statement, accounting for final changes to Contract Sum. j) Submit evidence of final, continuing insurance coverage complying with insurance requirements. k) Certify that all Social Security, Unemployment and all other taxes (City, State, Federal Government) have been paid. I) Provide receipt, as applicable, of affidavits certifying all labor standards of local, State, or Federal requirements have been complied with by the Contractor. m) Submit actual DBE participation percentages. K. Record Document Submittals Specific requirements for record documents are shown in the section, PROJECT RECORD DOCUMENTS. Other requirements are indicated in the General Provisions. General submittal requirements are indicated in "Submittals" sections. Do not use record documents for construction purposes; protect from deterioration and loss in a secure, fire-resistive location; provide access to record documents for the Engineer's reference during normal working hours. 1 ) Record Drawings: The Engineer shall organize record drawing sheets into manageable sets, bind with durable paper cover sheets, and print suitable titles, dates and other identification on cover of each set. 2) Record Specifications: Upon completion of mark-up, submit to the Engineer for the Owner's records. 3) Record Product Data: Upon completion of mark-up, submit a complete set to the Engineer for the Owner's records. 4) Record Sample Submittal: Comply with the Engineer's instructions for packaging, identification, marking, and delivery to the Owner's sample storage space. 5) Miscellaneous Record Submittals: Complete miscellaneous records and place in good order, properly identified and bound or filed, ready for continued use and reference. Submit to the Engineer for the Owner's records. IV-20 6) Maintenance Manuals: Complete, place in order, properly identify and submit to the Engineer for the Owner's records. L. Close-out Procedures General Operating and Maintenance Instructions: Arrange for each installer of work requiring continuing maintenance or operation, to meet with the Owner's personnel at the project site to provide basic instructions needed for proper operation and maintenance of the entire work. Include instructions by manufacturer's representatives where installers are not expert in the required procedures. Review maintenance manuals, record documentation and materials, lubricants, fuel, identification system, control sequences, hazards, cleaning and similar procedures and facilities. For operational equipment, demonstrate start-up, shut-down, emergency operations, safety, economy, efficiency adjustments, and similar operations. Review maintenance and operations in relation with applicable warranties, agreements to maintain bonds, and similar continuing commitments. Permit owner employees to video tape operating and maintenance instructions. 26. FINAL CLEANING. A. Provide final cleaning of the work, at the time indicated, consisting of cleaning each surface or unit of work to normal "clean" condition. B. Removal of Protection: Remove temporary protection devices and facilities which were installed during the course of the work to protect previous completed work during the remainder of the construction period. C. Compliances: Comply with safety standards and governing regulations for cleaning operations. Do not burn waste materials at site, nor bury debris or excess materials on Owner's property. Do not discharge volatile or other harmful or dangerous materials into drainage systems. Remove waste materials from site and dispose of in a lawful manner. Where extra materials of value remain after the completion of the associated work have become the Owner's property, dispose of these as directed by the Owner. IV-21 SPECIAL PROVISION NO.2 NOTICE TO PROCEED, CONSTRUCTION PHASING AND WORK SEQUENCING NOTICE TO PROCEED To avoid the Contractor from being held responsible for delays in obtaining the necessary permits, and having these delays deducted from the total calendar days provided in the contract to complete construction, two (2) Notice to Proceeds will be issued as follows: 1. Notice to Proceed (Permits) A Notice to Proceed will be issued ten (10) days after award of contract, for the Contractor to pursue obtaining the necessary permits. This Notice to Proceed shall allow the Contractor to obtain any necessary construction permits which will be required to accomplish the work. Also, during this notice, the Contractor shall order and deliver materials, equipment and supplies needed to complete the work. No on-site construction activities shall be accomplished and the Airport shall remain open to aircraft operations during this time. 2. Notice to Proceed (Construction) The Contractor shall submit a construction progress schedule to the Engineer in accordance with Section 16 of Special Provision No.1. The progress schedule shall indicate the phasing and work sequencing anticipated to be accomplished by the Contractor. No actual work shall begin until the construction progress schedule has been approved by the Engineer. Only after the Contractor has obtained all the necessary permits, will the Notice to Proceed be issued, which shall state the date on which it is expected the Contractor will begin the construction and from which date contract time will be charged. WORK SEQUENCING The work included in this Contract shall be accomplished in accordance with, but not limited to, the following work sequencing: Notice to Proceed (Permit) 1. Obtain permits as required for construction. IV-22 2. Prepare and transmit all required shop drawings, submittals and certifications as required by the Contract Documents to the Engineer for review and approval. 3. Place orders for the purchase and delivery of equipment, materials and supplies required to complete the work in accordance with the Contract Documents. 4. Prepare his staging area and establish haul routes. 5. Mobilize equipment, materials and supplies in Contractor's staging area. No men, equipment, materials or supplies will be allowed outside the staging area during this time unless otherwise authorized by the Engineer. Notice to Proceed (Construction) This phase shall include all the construction activities necessary to complete the work in accordance with the contract documents. Sixty (60) calendar days will be allowed to complete the work in its entirety. Construction work under this project will be accomplished during the daytime unless otherwise shown on the plans. The construction work included in this project has to be done as shown on the plans. Work to be performed: 1 ) The Contractor shall give the engineer or resident project representative (RPR) 48 hours advanced written notice prior to starting work in any area so the appropriate notams may be issued by the airport. 2) Place barricades as shown on the plans, if applicable. 3) The Contractor must provide his authorized personnel with radios operating on the local ground control frequency of 122.8 for clearance instructions relating to airport safety. 4) Information shown on the drawings has been prepared from the most reliable data available. However, it shall be the responsibility of the contractor to determine the location, character and depth of any existing utilities, at no additional cost to the owner. 5) Extreme caution shall be exercised to prevent damage to existing utilities. Repairs to existing utilities necessitated because of damage caused by contractor's activities shall be at the expense of the contractor. 6) Construction shall be performed in such a manner as to provide a minimum of inconvenience to the users of the area. IV-23 7) The Contractor shall have available at all times appropriate sweeping and vacuuming equipment to remove any dust or debris. An inspeciton shall be performed by the owner representative to insure the runway and taxiway are clear of any debris. 8) Excavation within three (3) feet of FAA or any other existing cables shall be by hand-digging. 9) FAA power and control cables shall be protected from heavy equipment operation by steel boilerplate or other approved method. 10) Contractor shall remove, relocate or replace the existing signs and install the new signs according to the plans. 11) Contractor shall remove, relocate or replace the existing taxiway lights and install the new taxiway lights according to thp. plans. 12) Connect taxiway lights and signs to the existing MITL according to the plans. 13) All signs and taxiway lights system shall be in operation at all times. Upon completion of the work, and before final payment, the contractor shall remove all equipment, surplus, discarded materials and rubbish. During the week of Fantasy Fest (October 31) and New Year week the contractor shall coordinate with the airport manager, RPR, and FBO's to isolate his work in some specific areas. The airport manager may instruct the Contractor to stop the work during this time. No additional time and/or cost will be granted to the Contractor. The contractor shall have a total of sixty (60) consecutive calendar days from the issuances of the Notice-to-Proceed (Construction) to complete all work associated with this project. IV-24 SPECIAL PROVISION NO.3 CONTRACT TIME AND LIQUIDATED DAMAGES CONTRACT TIME NOTICE TO PROCEED DESCRIPTION CONTRACT TIME TO COMPLETE This notice shall allow the Contractor to obtain any necessary construction permits required to accomplish the work. Also, NOTICE TO PROCEED during this time, the Contractor shall order and deliver materials, A.SAP. (PERMITS) equipment and supplies needed to complete the work. No on.slte construction activities shall be accomplished and the Airport shall remain open to aircraft operations during the stage. NOTICE TO PROCEED Installation of a new airfield guidance sign and new taxiway edge Maximum U (CONSTRUCTION) lights. Calendar Days TOTAL CONTRACT TIME: Schematic Construction Scheduling and Staging are included In the pians with the work and operatlona' constraints for informal PUrpoHl only. They are intended to represent MaxImum 60 viable construction sequences which the Contractor may elect to implement The Calendar Days Contractor shall ultimately be responsible for submittal of a detailed construction schedule to the AJE for review and approval. LIQUIDATED DAMAGES If the work is not completed in accordance with the Contract, the Contractor will be assessed liquidated damages listed below for each calendar day the work overruns the allotted contract time. NOTICE TO PROCEED LIQUIDATED DAMAGES Notice to Proceed (Permit) None (no on-site construction) activity is being accomplished this time. Notice to Proceed (Construction) Airfield quidance siqns and taxiwav edqe liqhts. If the Contractor fails to achieve final completion within the 60 calendar days fixed therefore by the Engineer in its partial certificate of substantial completion, the Contractor shall pay the owner the sum of $500.00 per day, thereafter for each and every calendar day of unexcused delay in achieving final completion beyond the date set forth herein for final completion of this work. IV-25 SPECIAL PROVISION NO.4 PROTECTION OF AIRPORT CABLES. CONTROLS. NAVAIDS AND WEATHER BUREAU FACILITIES A. The Contractor is hereby informed that there may be installed on the Airport FAA NAVAIOS including, without limitation, airfield lighting systems, electric cables and controls relating to such NAVAIOS and facilities. Such NAVAIOS and other facilities and electric cables must be fully protected during the entire construction time. Work under this contract can be accomplished in the vicinity of these facilities and cables only at approved periods of time. Approval is subject to withdrawal at any time because of change in the weather, emergency conditions on the existing airfield areas, anticipation of emergency conditions, and for any other reason determined by the Resident Project Representative (RPR) acting under the orders and instructions of the airport management and the designated FAA representative. Any instructions to this contractor to clear any given area at any time by the RPR or the Airport Management shall be immediately executed. Construction work will be commenced in the cleared area only when additional instructions are issued by the Engineer. B. Power and control cables leading to and from any FAA NAVAIOS and other facilities have been located and shown from best available information and are approximate. The Contractor shall verify actual locations. Through the entire time of this construction, the Contractor shall not allow any construction equipment to cross power and control cables leading to and from any FAA NAVAl OS or other facilities without first protecting the cable with steel boiler plate, or similar structural devices, on three (3') feet either side of the marked cable route. All excavation within three (3') feet of existing cables shall be accomplished by hand digging only. C. This Special Provision intends to make perfectly clear the need for protection of FAA NAVAIOS and other facilities and cables by this contractor at all times. O. The Contractor shall immediately repair, at his own expense, with identical material by skilled workmen, any underground cables serving FAA NAVAIOS and other airport facilities, which are damaged by his workmen, equipment, or work. Prior approval of the FAA must be obtained for the materials, workmen, time of day or night, method of repairs, and for any temporary or permanent repairs the Contractor proposed to make to any FAA NAVAIOS and facilities damaged by the Contractor. Prior approval of the Engineer must be obtained for the materials, workmen, time of day or night, and for the method of repairs for any temporary or permanent repairs the Contractor proposes to make to any other airport facilities and cables damaged by this Contractor. If any repair requires IV-26 splicing, it shall be spliced at the direction of the Engineer. No work shall be backfilled or covered prior to approval by the Engineer. E. The Contractor shall have a sufficient supply of extra cable, connectors, splice kits and light fixtures on site to temporarily jump around damaged or cut cables and fixtures if necessary to make the existing runway/taxiway/NAVAIDS systems operational during scheduled aircraft operation periods. IV-27 SPECIAL PROVISION NO.5 RESIDENT PROJECT REPRESENTATIVE 1. ON-SITE OBSERVATION. The Resident Project Observation for this contract shall be performed by the Engineer or his duly authorized representative. 2. DUTIES OF RESIDENT PROJECT REPRESENTATIVE (RPR). The RPR'S Inspector's duties and responsibilities are to: a. Monitor performance of the Contractor; require correction of work that does not meet plans and specifications; and report serious problems to the Engineer and Owner. b. Determine test sites/locations, coordinate and supervise testing. c. Interpret plans and specification details. d. Resolve minor construction problems. e. Maintain project records. f. Review and approve requests for payment to the Contractor. g. Conduct day-to-day construction observations. h. Maintain a project diary on a daily basis. I. Maintain up-to-date records on quantities of work performed and quantities of materials in place. j. Contact Engineer for advice and assistance when needed and when major problems arise. k. Recommend to the Engineer when a Change Order or Supplemental Agreement is required. 3. OFFICE. See Special Provision No.8 for Resident Engineer's (RPR) Office. IV-28 SPECIAL PROVISION NO.6 SAFETY AND SECURITY REQUIREMENTS 1. SAFETY REQUIREMENTS A. Construction Seauencina. All construction being accomplished under this contract shall be in accordance with the sequencing indicated on the drawings. B. Radio Communications. When working in an Air Operations Area (AOA) , whether closed or not, the Contractor shall maintain communications by two-way radio with the Airport Radio Frequency during all hours of Radio Frequency operations. The Contractor's radios shall be capable of operating on the ground control frequency assigned to the Radio Frequency. The radio operator shall be trained on the use of the radio, including the terminology normally used on airports for ground control communications. If the Contractor is operating in more than one general area on the airport at the same time, additional radios shall be provided to allow coordination of work activities with the Airport Frequency. In addition to the above requirements for radios for use by Contractor's personnel, the Contractor shall provide a similar two-way radio for exclusive use by the Resident Inspector during normal working hours throughout the contract time period. C. Construction Activitv and Aircraft Movements. During the time that the Contractor is performing some work, the Airport will remain in use by aircraft except as provided herein. To the extent feasible and convenient, in the opinion of the Engineer, the use by aircraft of runways and taxiways adjacent to areas where the Contractor is working will be so scheduled as to reduce disturbance to the Contractor's operations. Aircraft operations, unless otherwise specified in the contract specifications, shall always have priority over any and all of the Contractor's operations and the Contractor shall not allow his employees, sub-contractors, material men or any other persons over whom he has control, to enter or remain upon or allow any plant or materials to be brought or remain upon any part of the airport which, in the opinion of the Engineer, would be a hazardous location. Should aprons, runways or taxiways be required for use of aircraft and should the Engineer or Resident Inspector deem the Contractor to be too close to the portion used by aircraft for safety, he may in his sole discretion order the Contractor to suspend his operations, remove his personnel, plant, equipment and materials to a safe distance and stand by until the runway and taxiways are no longer required for use by aircraft. IV-29 D. Limitations of Construction 1) All Contractor vehicles that are authorized to operate on the Airport outside of the designated construction area limits or haul routes as specified on the plans and in the active Aircraft Operations Area (AOA) shall display in full view (3600) above the vehicle a 3' x 3' or larger orange and white checkerboard flag, each checkerboard color being l' square. Any vehicle operating in the active AOA during the hours of darkness shall be equipped with a flashing amber (yellow) dome-type light mounted on top of the vehicle display in full view (3600) and of such intensity to conform to local codes for maintenance and emergency vehicles. 2) All Contractor vehicles that are required to cross active runways, taxiways and approach clear zones shall do so under direct control of a flagman. The flagman shall be trained and instructed by Airport Operations in the regulations governing operations on the AOA and the Airport. The flagman shall remain with his vehicle at all times. All aircraft traffic on runways, taxiways and aprons shall have priority over Contractor's traffic. In the event that flagman is not available, the Contractor must provide his authorized personnel with radios operating on the local ground control frequency of 122.8 for clearance when crossing active runways or taxiways. 3) No runway, taxiway apron or aircraft roadway shall be closed without written approval of the Airport Manager to enable necessary Notices to Airman (NOTAM) or advisories to airport service or tenants. A minimum of 48 hours notice of requested closing shall be directed to the Engineer who will coordinate the request with the Airport Manager. 4) Any construction activity within 200' of an active runway centerline or 73' from an active taxiway centerline or open excavations in excess of three inches (3") deep within the above areas will require closure of the affected runway or taxiway unless otherwise approved by the Airport Manager. Closure requires the same provisions as Paragraph 3) above. 5) Open flames, welding or torch-cutting operations are prohibited unless adequate fire and safety precautions have been taken and the procedure approved by the Airport Manager. 6) Stockpiled material shall be constrained in a manner to prevent movement resulting from aircraft blast or wind conditions in excess of 10 knots. IV-30 7) Open trenches, excavation and stockpiled material located in the AOA shall be prominently marked with flags and lighted by approved light units during hours of visibility and darkness. 8) Contractor to provide barricades across pavement to isolate construction activities from aircraft operating areas at locations as determined by the Resident Inspector. Barricades to be orange and white striped 8" x 8" timber, low-silhouette type barricades with battery operated red flashing lights or approved equal. Each barricade shall have a minimum of two flashing lights with the intensity of the lights being of such brightness so as to be readily identified during darkness periods. Barricades to be spaced approximately 20' on centers. Barricades to be sandbagged as necessary to prevent from being blown over. Barricades shall be removed at individual locations as paving in the area is completed. Cost of barricades shall be incidental and included in the mobilization cost. 9) During runway closures, the Contractor shall provide temporary runway closure markers (lighted X) on each runway end (over runway numerals) in accordance with the special provisions of these specifications unless otherwise approved by the Engineer. 10) The Contractor shall keep all active airfield pavement clear of all debris, stones and other materials during construction. All active pavement shall be cleaned and inspected by the Contractor's superintendent prior to release of work crews after each shift of work. 11) All construction barricades shall be inspected by the Contractor's superintendent prior to release of work crews after each work shift to ensure barricades are properly placed and lighted for non-work hours. 12) Equipment, materials, open trenches, excavation and stockpiled material will not be allowed within 200' of centerline of active runways or within 73' of active taxiways after work operations are ceased each work shift. Coverings for open trenches must be of such strength as to support the weight of a 60,000 pound gross weight aircraft on an FAA dual-gear type undercarriage. 13) All existing facilities, equipment (runway/taxiway lights, visual aids, NAVAIDS, etc.) and underground utilities shall be carefully protected by the Contractor. Any damage to these items caused by IV-31 the Contractor or Sub-Contractors shall be immediately repaired and restored to a condition similar or equal to the original condition. E. Payment. No separate payment shall be made for the safety requirements stated above. All costs necessary to provide these items or services shall be included in other bid items quoted in the Bid Proposal. 2. SECURITY REQUIREMENTS A. General Intent. The Contractor shall comply with all security requirements specified herein. The Contractor shall designate in writing the name of his Contractor Security Officer (CSO). The CSO shall represent the Contractor on the security requirements of the contract. B. Construction Security Committee. The committee shall be established by the Manager or Director concurrent with the life of this contract to monitor, coordinate and adopt new security procedures relating to this contract. Meeting shall be scheduled by the Manager or Director. Committee membership shall include the CSO, the Manager or Director and such other personnel as the Manager or Director may designate. C Contractor Personnel Security Orientation. The CSO shall be responsible for briefing all contractor personnel on these requirements and, from time to time, other security provisions adopted by the Construction Security Committee. All new contractor employees shall be briefed on these requirements prior to working in the construction area. D. Access to the Site. Contractor's access to the site shall be as shown on the plans. No other access points shall be allowed unless approved by the Manager or Director. All contractor traffic authorized to enter the site shall be operated by personnel experienced in the route or guided by contractor personnel. The Contractor shall be responsible for traffic control to and from the various construction areas on airport property. The Contractor shall be responsible for immediate clean-up of any debris deposited along any route resulting from his construction traffic. Directional signing at the access point and along the delivery route to the storage area or work sites shall be as directed by the Resident Project Engineer or Representative. E. Materials Delivery to the Site. All Contractor's material deliveries to the site shall enter the airport only at designated gates and such deliveries shall be escorted to the construction site by experienced contractor personnel. This will preclude delivery trucks from entering into the airport or taking short cuts through the perimeter gates and entering into aircraft operation areas inadvertently. IV-32 F. Identification - Vehicles. The Contractor shall establish and maintain a list of contractor and sub-contractor vehicles authorized to operate on the site. Vehicle permits shall be assigned in a manner to assure positive control of all vehicles at all times. Each vehicle shall display a large company sign on both sides of vehicles. The CSO shall maintain a current list of companies authorized to enter and conduct work on the airport. Employee personal vehicles shall be parked in designated areas. These vehicles shall not enter the airfield at any time. All vehicles and equipment entering the job site shall display the company's logo and/or name. G. Identification - Personnel. The Contractor's onsite personnel shall be badged with identification from the Florida Keys Marathon Airport. The contractors supervisors shall submit to a criminal history fingerprints check from the FBI via the Florida Keys Marathon Airport Security manager. All supervisors shall be required to attend an Airport Orientation seminar presented by the airport operations and security unit. All other non- supervisory personnel of the contractor and subcontractor shall be issued a construction worker security badge supplied by the Florida Keys Marathon Airport, said badges will be issued to the Head Contractor for said project. The head contractor shall maintain a master list of all personnel issued said contractor security badges. The list shall be made available for the airport security unit inspection during all hours of construction on the airport. All personnel shall wear their badges on the outermost portion of their garment above their waist at all times while on the airport property. The contractor shall comply with all instructions issued by the airport security unit. The contractor shall provide the airport with the name and a 24 hour contact number for its security officer. Upon the completion of the FBI check, the contractor's issued full airport access badge for the EYW (SIDA) will act as escorts to all other personnel. The definition of escort will be explained during the airport training seminar. H. ManaQer or Director. The work on the Florida Keys Marathon Airport shall be under the direction of the Airport Manager or his authorized agent(s). I. Construction Area Limits. The limits of construction, material storage areas, equipment storage area, parking area and other areas defined as required for the Contractor's exclusive use during construction shall be marked. The Contractor shall erect and maintain around the perimeter of these areas suitable fencing marking and/or warning devices visible for day/night use. J. Contractor shall maintain security at all times during construction. K. Payment. No separate payment for the above security requirements shall be made. All costs necessary to cover these items and services shall be included as part of other bid items quoted in the Bid Proposal. IV-33 SPECIAL PROVISION NO.7 LIST OF DRAWINGS The drawings which show the location, character, dimensions and details of the work to be done and which are to be considered as a part of the contract supplementary to the specifications are as follows: Sheet No. C-1 C-2 C-3 C-4 C-5 C-6 C-7 C-8 C-9 C-10 C-11 C-12 C-13 C-14 Description Cover Sheet Summary of Quantities, Safety & Security Requirements Project Layout Plan & General Notes Signage Layout Plan Signage Layout Plan Signage Layout Plan Signage & Taxiway Lighting Layout Plan Signage & Taxiway Lighting Layout Plan Airfield Informational Signs Details Airfield I nformational Signs Details Sign Schedule Airfield Lighting & Guidance Sign Details General Lighting Notes Electrical Details and Electrical Vault Plan IV-34 SPECIAL PROVISION NO.8 RESIDENT ENGINEER'S (RPR) OFFICE THIS SECTION IS NOT APPLICABLE IV-35 SPECIAL PROVISION NO.9 TEMPORARY FACILITIES 1. GENERAL DEFINITIONS A. This section specifies certain minimum temporary facilities to be provided regardless of methods and means selected for performance of the work but not by way of limitation and not assured for compliance with governing regulations. Use of alternate temporary facilities may be permitted subject to the Engineer's and Owner's approval and acceptance. B. Energy Considerations: Administer the use of temporary facilities in a manner which conserves energy but without delaying work or endangering persons or property; comply with reasonable requests by the Engineer and Owner. C. Costs: Except as otherwise indicated, costs associated with temporary facilities are the Contractor's. Temporary facilities remain the property and responsibility of the Contractor. D. Dust Control: Adequate measures shall be taken to prevent the transfer of dust to other areas of the airport complex. E. Noise Control: Where work is being conducted in or adjacent to occupied areas, the Contractor shall make every effort to keep construction noise to a minimum. F. Fire Protection: In addition to temporary water service for construction and the placing of permanent fire protection facilities in operating condition at earliest feasible date, provide fire extinguishers of types and sizes recommended by NFPA or any other governing authority or agency. Provide Type A extinguishers in field offices and for similar exposures, Type ABC in construction areas. Locate extinguishers near each entrance. Prohibit smoking except in marked, non-hazardous areas. Smoking in existing premises is prohibited. G. Environmental Protection: Review exposure to possible environmental problems with the Engineer and Owner. Establish procedures and discipline among tradesmen and provide needed facilities which will protect against environmental problems (pollution of air, water and soil, excessive noise and similar problems). IV-36 2. TEMPORARY PROTECTION Provide facilities and services as necessary to effectively protect project from losses and persons from injury during the course of construction. The existing utilities shall not be modified for use by the Contractor. Do not interrupt existing services serving occupied or used facilities except when authorized in writing by the Owner. Provide temporary services during interruptions to existing utilities as acceptable to the Owner. The Contractor shall furnish electrical and water utilities as required and provide temporary power, telephone and system connections where required by the Owner to continue operation of existing equipment or systems during construction. 3. TEMPORARY STAGING/STORAGE AREAS A. The Contractor may provide a trailer or prototype building field office for his own use. The location of the field office or building must be approved by the Engineer and Owner. All costs for connection to utilities shall be paid for by the Contractor. Water, electric and telephone will be available on site. Equipment not in use during construction, nights and/or holidays shall be parked in areas designated by the Engineer and Owner. Construction workers' private vehicles shall be parked within the areas. B. During construction, the Contractor shall maintain these areas in a neat condition. The Contractor's vehicles, equipment and materials shall be stored in the areas designated by the Engineer. Upon completion of the work, the staging and storage areas shall be cleaned up and returned to their original condition to the satisfaction of the Owner. Remove all construction fencing and barricades from the project site. No special payment will be made for clean-up and restoration of the storage area. Personal vehicles will not be permitted beyond the Contractor's parking area. Drivers of vehicles being operated beyond this area shall be subject to loss of permission to enter the construction site. C. If additional storage areas are needed, the Contractor may request it from the Engineer. The request will be reviewed on the basis of what is to be stored and the area needed. The Contractor shall provide any necessary fencing and/or security. IV-37 4. TEMPORARY CONSTRUCTION FACILITIES A. Access to the work area: Contractor shall provide access to the Work Area (Means and Methods) prior to construction. This access shall comply with all governing regulations. Contractor shall obtain a specific permit for this temporary access if it is required by any regulatory agency. The cost of the access with all associated permits are the Contractor's responsibility. B. De-watering: Maintain construction work free of water accumulation. Do not endanger the work or adjacent properties. C. Miscellaneous Facilities: Provide miscellaneous facilities as needed including ladders, runways, shoring, scaffolding, railing, bracing, barriers, closures, platforms, temporary partitions and similar items. 5. TEMPORARY SUPPORT FACILITIES A. General: Provide facilities and services as may be needed to properly support the primary construction process and meet governing regulations. B. Drinking Water: Provide either pipe-connected potable water fountains or electric cooled bottled water fountains or insulated potable water containers in work areas spaced so that personnel at the site will travel no more than 300 feet. C. Toilets: Furnish adequate temporary sanitary facilities within the Contractor's staging and storage areas located on the drawings for the use of workmen during the entire period of construction. Temporary facilities shall be furnished at a minimum ratio of one toilet for each 25 workmen or as required by local governing code, whichever is greater. The toilets shall be portable, chemical type or water-borne type connected to an approved existing sanitary sewer. Toilets shall be placed or installed in conformity with local governing code requirements and shall be enclosed in a weather-tight, fly-proof building with a self-closing door. The building shall be tied down to prevent overturning by wind. Provide standard, roll-type toilet paper holder and a supply of standard, roll-type toilet tissue. The premises shall be thoroughly disinfected at least twice each week. Provide means for locking the door from the outside and keep locked at all times except during hours that workmen are at the project site. IV-38 6. TEMPORARY UTILITY SERVICES A. The Contractor shall coordinate the requirements for temporary utilities with the Owner and shall install at the Contractor's expense all necessary utilities in a safe, acceptable manner. Should leaks, breaks, etc. occur during installation or use, the Contractor shall immediately notify the appropriate utility personnel and promptly repair the utility so as to keep disruption of service to a minimum. B. The Contractor shall provide temporary wiring if required. All wiring shall meet all safety requirements of the National Electrical Code, Florida Department of Commerce, Bureau of Workmens' Compensation or local requirements. In addition, all wire shall be so sized that it is not overloaded according to the National Electrical Code and all wire used shall be fused to adequately protect that wire according to the Code referred to. C. The Contractor shall provide all temporary lines and connections from existing sources of water as required for the work. The Contractor is responsible for proper drainage of water used. D. The Contractor shall furnish all temporary wiring, piping connections and other apparatus that is needed to operate the utilities and shall remove all evidence of same when work is complete. E. The Contractor is responsible for obtaining and paying for all utilities that he requires at the project site. 7. STAGING. STOCKPILE AND SPOIL AREAS The staging area(s) depicted on the plans shall be used to house the Contractor's and Resident Project Representative Inspector's offices and to store all idle equipment, supplies and construction materials (other than bulk materials such as aggregate, sand and soil). The Contractor may erect and maintain throughout the life of this contract, at his expense, a six-foot high fence of chain link fabric around the perimeter of each staging area used. He may also install vehicle and pedestrian gates as necessary to provide adequate ingress/egress. Additionally, the perimeter of any staging area which abuts an active operation pavement shall be marked with red flashing barricades no more than 50 feet apart. Upon completion of all work, remove all construction fencing and barricades from the project site. IV-39 The Contractor's vehicles, equipment and materials shall be stored in the area designated on the plans. Upon completion of the work, the storage area shall be cleaned up and returned to its original condition to the satisfaction of the Owner. Personal vehicles will not be permitted beyond the Contractor's parking area. Drivers of vehicles being operated beyond this area shall be subject to loss of permission to enter the construction site. Equipment not in use during construction, nights and/or holidays will be parked in the Contractor's staging area. Exceptions will only be approved by the Engineer when absolutely necessary. Parking of construction workers' private vehicles shall also be within the staging area construction fence. Stockpile areas shall be used to store all bulk materials needed for the project and mayor may not be fenced at the Contractor's option. However, yellow flashing barricades shall be installed where potential conflicts with air or ground vehicular traffic might occur. Separate stockpiles shall be created for the project construction. Separate stockpiles shall be created for structural soil and topsoil. Stockpiles shall not penetrate the FAR Part 77 imaginary surfaces. All other waste material, including rubble and debris, shall be removed from the Airport at the Contractor's expense. No stockpile areas to store all bulk materials for the project are provided. All material removed by excavation, such as concrete, asphalt or limerock, trash, rubbish and vegetation shall be transported off the Airport limits when it is taken up. It will not be stockpiled on Airport property. The Contractor shall provide all necessary temporary environmental controls as required by laws, regulations or as directed by the Engineer (including, but not limited to: hay bales, siltation fence I etc.) to protect the environment from erosion of any stockpile areas. The cost for these temporary environmental controls shall be considered ncidental to the project. IV-40 SPECIAL PROVISION NO.1 0 DEWATERING Dewatering operations and any permits necessary to complete any portion of this project, including, but not limited to, trench excavation, backfill, installation of edge light fixtures, junction boxes, conduit and the installation of new cables in existing ducts shall be considered incidental to the bid item for which de-watering may be necessary. No separate payment will be made for the cost of dewatering. IV-41 SPECIAL PROVISION NO. 11 PRECEDENCE OF DOCUMENTS 1. GENERAL. The Bid Documents, Contract, Special Provisions, General Provisions, Specifications, Plans and all referenced Standards cited in these documents are essential parts of the contract requirements. A requirement occurring in one is as binding as though occurring in all. They are intended to be complementary to describe and provide for a complete work. 2. ORDER OF PRECEDENCE. In case of conflicts within the above-mentioned documents, the order of precedence shall be as follows: A. Bid Documents (Division I)(including any and all Addenda) B. Contract (Division II) C. Special Provisions (Division IV) D. Technical Specifications (Division V) E. General Provisions (Division III) F. Plans (large scale detail drawings over smaller scale general drawings) IV-42 SPECIAL PROVISION NO. 12 FINAL PAY REQUESTS AND RELATED FORMS In addition to the requirements for payments (Partial and Final) stipulated in General Provisions (Division III) Section 90 MEASUREMENT AND PAYMENT and in Special Provision NO.1 PROJECT GENERAL REQUIREMENTS Section 25 (Division IV). All pay requests shall be prepared by the Contractor within the time frames stipulated in the County Procedures unless otherwise approved by the Engineer and Owner. Pay Requests and related fonns shall be submitted in one (1) original and one (1) copy to the Engineer, unless otherwise instructed by him. Contractor shall use Monroe County Application for Payment fonn (see attachment), and shall provide related fonns from the American Institute of Architects, such as: X Change Order (Fonn G-701) X Certificate of Substantial Completion (Fonn G-704) X Contractor's Affidavit of Payment of Debts and Claims (Fonn G-706) X Contractor's Affidavit of Release of Liens (Fonn G-706A) X Consent of Surety to Final Payment (Fonn G-707) IV-43 SPECIAL PROVISION NO. 13 SOIL BORING REPORT AND LABORATORY TESTING THIS SECTION IS NOT APPLICABLE IV-44 ATTACHMENTS IV-45 APPLICATION FOR PAYMENT FORM IV-46 C/l I >.- .ce:: Q) ~[ 0 o.nl N . e:: 0. Gle::Gl-o OlGlGle:: al1l.cnl ~C/l~alai g~~~-5 ~"E.!9'~~ ... .5Q)5~g 'E Q) c:_ -[oGlC/l Q) :i: c: U E ~.- E aQ) nl nl e:: >- .Q a.. ro C .- ro -~ e::"'-GlGl 8.EmElii 15 Cl. ~ro c: .... >...c ... C:o. GlO~nl~ ~ .E :J Q) ,C .- _ 0- 80 ::T3cn~O Q) e:: '0 "0 1i5 ::J Q) Q) ~:acJ2~ 0 >. > Q) <..l 0 U nl e e (/) 0. 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U <( l- e:: ro <(~ <( co 0 .S: C Cll 4 Cll 0 ro en 0::: :E 0 II>> II ell C a. ... o II ell C a. .: W 0 ~~1- ZOO OzQ -00:: ~_w o~~ :Jo ~- ~~ ~ f- lU IU :z: en z o j::: c:c ::) z j::: z o CJ :>. 0. a. (1l >- (1l E en E .2 ~Q; -c o ._ ."0 ~ ~Ci).E .r:.~Q) u(1lO) (1l Q) (1l :t::cc (1l ._ en Q) (1l '-..~~ caBQ)..... ~:;::>"O:cQ) E ~ 2 .~ ~ >!E .l!l 11; en (1lten>- GoQ) 0 ...o~~"O o (1l Q) C u.~en.r:.Q) ~cc:;:Q) 1;j .2>0 :J .l!hS uen u..... CO::enE~(1l :e .... C'CI C "0 ~o .0Q) u~~o:g "'Cl:::oQ3cCO cC.cO 11l0en- cOcc"O o 0).2 E 0 i .~ ro .2 u .~ :; 00 .- (1l .c Q.CC'ClQ) Q.o~en.r:. <(0_:::>0 WW 0...1 e(aI- - z~l!! -o::~ e(e( 1-> Wu.. 0:::::;:. W:I: u(/)- z-o :z:: ~~I e(0~ all- l) ~I !2. CW zl- e(~ii: ~Iilo+ C) I-I-I-w O~c+ I-lLWC 20::!: oe U(/) W (/))- 0:: ...I~co II. ~ffi~c I!!(/)e~ ~wrnl- D:: 0 lL !: c 0 ir! w W C lL W (/) l- i: W I- ...I lL _2 0 u(/) :.:: ::;)z 0:: 00 ~ >~w we( 0 o::u+ lL::ie 2lL OlL o::e( u.. C W ...IW ::;)::;) U C...l We( :1:> U en :.:: 0:: 0 :;: u.. 0 CD z 0 i= lL ii2 u rn w c I en Qj , ... I Q) :;; . 0) <( wO c !:::z (1l 7"', I ACORD". CERTIFICATE OF LIABILITY INSURANCE DATE (MM/DDNYYY) 6/29/2004 I PRODUCER - . THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION Bowen, Miclette & Britt, Inc. ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE 1111 North Loop West HOLDER. THIS CERTIFICATE DOES NOT AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. I Suite 400 Houston TX 77008 INSURERS AFFORDING COVERAGE NAIC# '~SURED INSURER A: Continental Casualty Co. 20443 I Florida Industrial Electric, Inc. INSURER B: RSUI Indemnity 22314 811 Wilma Street INSURER C: Transportation Insurance Comp 20494 ~ongwood FL 32750 INSURER D: American Cas. Co. of Reading, 20427 I INSURER E: COVERAGES he Policies of Insurance listed below have been issued to the insured named above for the policy period indicated. otwithstanding any requirement, term or condition of any contract or other document with respect to which this I~ertificate may be issued or may pertain, the insurance afforded by the policies described herein is subject to all the terms, exclusions and conditions of such policies. ACl:!reClate limits shown may have been reduced by paid claims. II~~: ~~~~ POLICY NUMBER POLICY EFFECTIVE POLICY EXPIRAnON LIMITS ~ ~NERAL LIABILITY GL257291163 11/1/2003 11/1/2004 EACH OCCURRENCE $ 1,000,000 I X COMMERCIAL GENERAl LIABILITY PREMISES lEa occurencal $ 250,000 I CLAIMS MADE ~ OCCUR MED EXP (Anyone penIOfIl $ 5,000 - PERSONAL & ADV INJURY $ 1,000,000 I - GENERAL AGGREGATE $2,000,000 ~'L AGGRE~ LIMIT APnS PER: PRODUCTS - COMP/OP AGG $2,000,000 POLICY X P,f-R;: LOC ~ ~TOMOBlLE LIABILITY BUA257291177 11/1/2003 11/1/2004 COMBINED SINGLE LIMIT $ 1,000,000 I ~ ANY AUTO (Ea accident) - ALL OWNED AUTOS BOOIL Y INJURY (Per penIOfI) $ - SCHEDULED AUTOS I X HIRED AUTOS BODILY INJURY X (Per accident) $ - NON-DWNED AUTOS PROPERTY DAMAGE $ (Per accident) ~RAGE LIABILITY AUTO ONLY - EA ACCIDENT $ ANY AUTO OTHER THAN EA ACC $ AUTO ONLY: AGG $ 'B :KJESSiUMBRELLA LIABILITY NHN022763 11/1/2003 11/1/2004 EACH OCCURRENCE $ 5,000,000 X OCCUR 0 CLAIMS MADE AGGREGATE $5,000,000 $ ~ DEDUCTIBLE S X RETENTION S 10000 $ , WORKERS COMPENSAnON AND WC257291115 11/1/2003 11/1/2004 X I T~~~Ii;lgs I IO:~- I EMPLOYERS' LIABILITY WC2572911320S 11/1/2003 11/1/2004 $ 1,000,000 ~ ANY PROPRIETOR/PARTNER/EXECUTIVE EL. EACH ACCIDENT OFFICER/MEMBER EXCLUDED? E.L. DISEASE - EA EMPLOYEE $1,000,000 ~~E~I~t~Rt>g~~~NS below : E L. DISEASE. POLICY LIMIT sl,OOO,OOO OTHER I ~SCRIPnoN OF OPERA nONS I LOCA nONS I VEHICLES I EXCLUSIONS ADDED BY ENDORSEMENT I SPECIAL PROVISIONS " Taxiway Lights (2 T!W) and Airfield Guidance Sign. Florida Keys Marathon Airpor: The Monroe County Board of County Commissioners. its employees and officials are named as Additional Insureds on General Liability and Auto as required by written contract. ERTIFICATE HOLDER CANCELLATION ce Monroe Coun:y Board of Co~~ty Commiss~o~ers 1100 Simonton Street, Roo~ 2~2:3 Key West FS 33040 s~o~ld a~y of tte desc~~bed ~olicies be cancelled be ore :~e exp:r~:~~~ da~~ :~er~Q~. :~e i5S~~~g c~~pa~y ~:: ~~de3v2r :0 ~a:l ~J days Nr:~:e~ ~c::~e :8 :r.e =~r:~ :=a:e ~o:der ~a~ed :2 :~~ :e~:, ~~: ~a:l~re :0 ~a:: 3~C~ ~c::=e stall :~pose ~o oD::ga::~n or ::ab~l::y 0: a~y <l~d ~po~ -~g =o~pa~y, ::5 age~:s ~r re?rese~:a::ves. CORD 25 (2001/08) POWER OF ATTORNEY Federal Insurance Company Vigilant Insurance Company Pacific Indemnity Company Attn: Surety Department 15 Mountain View Road Warren, NJ 07059 ~ Chubb ~ Surety Know All by TheM Pruents. That FEDERAL INSURANCE COMPANY, an Indiana corporation, VIGILANT INSURANCE COMPANY, a New Yolt( corporation, and PACIFIC INDEMNITY COMPANY, a Wisconsin corporation, do each hereby constitute and appoint John W. Boyer, Melanie R. Miller, John Wagner, Mareco U. Edwards and Angela J. Lawrence of Hunt Valley, Maryland---------------------------------------------------------------------- each as their true and lawful Attorney-in-Fact to execute under such designation in their names and to affix their corporate seals to and delive'r for and on their behalf as surety thereon or otherwise, bonds and undertakings and other writings obligatory in the nature thereof (other than bail bonds) given or executed in the course of business, and any instruments amending or altering the same, and consents to the modification or alteration of any instrument refernd to in said bonds or obligations. In Witneu Whereof, said FEDERAL INSURANCE COMPANY, VIGILANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY have each executed and attested these presents and affixed their corporate seals on this 21 s t day of A P r i 1 , 2 0 0 4 ~aAA.J~1- 'Kenneth C. Wendel, Assistant Secretary ~{~-h_ - ~ F E. Robertson, vice resident STATE OF NEW JERSEY} sa. County of Somerset en IhIlI 21 s t day 01 Ap r i 1 , 2 0 0 4 , before me, a Notary PublIc of New JenJey, pel'8OflIIIy came Kennell C. Wendel, to me known to be A8IIItn Secretary of FEDERAL INSURANCE COMPANY. VIGIlANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY, .. CCIIIlp8I.... which 8ll8CUIIld Ihe fcngong Power 01 AlIlImIy, end htllld Kennell C. WendII being by me cUy awom, lid depo8e and say that he Is AIII8tant Sec:mary 01 FEDERAL INSURANCE COMPANY, VIGILANT INSURANCE COMPANY, end PACIFIC INDEMNITY COMPANY end 1cnowlI.. corpora" ..... hr8of, flat .. ..... atIxed 10 .. tonlgaIng Power 01 ADDrney are euch CllI1MlI'*..... end _1Mr8Io atIxed by auIlOfIty 01.. By-Lawa 0I1IId CorIlpInI.-; and that he __1IId Power 01 AlIamey _A8IIItInt Secretary oIl11dCompenles .. .. ...e.arIly, end hit he II acquIInIId wlII F'" E. RobertIoI.. end IcnowlI '*" 10 be VIce ~ 0I1IId CompeI_ and .... .. ___ 01 Frri E. Robet18cn. IIId Power 01 AlIlImIy II In the gII1UIne '-'dwrIIng 01 FIWlk E. RaberIIIon, and was thereIo IUbecdbed by ~ 0I1IId Bv-Lawa and In cMpOI..lt'a preeence. Karen A. Price Nmary Public State of New Jersey No. 2231647 Commission Expires Oct~U004 \;Cft IIFlCAnoN Extract from the By-Laws of FEDERAL INSURANCE COMPANY, VIGILANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY: -AI powers of attorney for and on behalf of the Company may and shall be executed in the name and on behalf of the Company, either by the ChaIrmen or the PI'88ident or a VIce President or an Asalstant Vice President, jointly with the Secretary or an Assistant Secretary, under their respecII\Ie deeignatIona. The signature of such officers may be engraved, printed or Iilhographed. The signature of each of the following officers: ChaIrman, President, any Vice President, any Assistant VIce President, any Secretary, any Assistant Secretary and the seal of the Gon1>any may be afftxed by facsimile to any pOwer of attorney or to any certificate relating thereto appointing Assistant Secretaries or Attomeys-in-Fact for purposes only of executing and attesting bonds and undertakings and other writings obligatory in the nature thereof, and any such power of attorney or cerIIlIcate bearing such facsimile signature or facsimile seal shall be valid and binding upon the Company and any such power so execul8d and certified by such facsinile signature and facsimile seal shall be valid and binding upon the ~y with respect to any bond or undertaking to which it is attached." I, Kenneth C. Wendel, Assistant Secretary of FEDERAL INSURANCE COMPANY, VIGILANT INSURANCE COMPANY, and PACIFIC INDEMNITY COMPANY (the ~; do hereby certify that (i) the foregoing Bxtract of the By-Laws of the Con1>anies is true and correct, (Ii) the Companies are duly licensed and authorized to transact surety business in all 50 of the United States of America and the District of Columbia and are authorized by the U. S. Treasury Department; further, Federal and Vigilant arB licensed in Puerto Rico and the U. S. Virgin Islands, and Fede'ral is licensed in American Samoa, Guam, and each of the Provinces of Canada except Prince Edward Island; and (iii) the foregoing Power of Attorney is true, correct and in full force and effect. Given under my hand and seals of said ColT1>anies at WalTen, NJ this ~~ day of .3,-,,-,,", c..... , ~ 0(:) '-\ ~flU- Notary Public 4/Y<<zd!~ Ak~ Kenneth C, Wendel. Assist nt Secretary IN THE EVENT YOU WISH TO NOTIFY US OF A CLAIM, VERIFY THE AUTHENTICITY OF THIS BOND OR NOTIFY US OF ANY OTHER MATTER, PLEASE CONTACT US AT ADDRESS LISTED ABOVE, OR BY Telephone (908) 903-3485 Fax (908) 903-3656 e-mail: surety@chubb.com Form 15-10.<<!25 (Ed. 4-119) CONSENT Alii 144 7 219 STATE OF FLORIDA DEPARTMENT OF BUSINESS AND PROFESSIONAL REGULATION ELECTRICAL CONTRACTORS LICENSING BOARD SEQ#L04061102395 FS. ROTHWELL, RONALD H PLORIDA INDUSTRIAL ELEC INC 226 N SCOTT SANFORD PL 32771 JEB BUSH GOVERNOR DISPLAY AS REQUIRED BY LAW DIANE CARR SBCRETARY ADDENDUM No.1 June 18, 2004- To Specifications and Other Contract Documents for Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport Monroe County, Florida A.I.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC No.8 TO ALL CONCERNED: The following items are modifications and interpretations to the original contract documents. The following items as provided hereinafter are now in effect and have the same force as if included In the original documents. Bidder shall acknowledge receipt of this addendum on the proposal form (Section C, page ~ 16 and Section H, page 1-29). Also, please sign this page of the addendum and return by fax (305) 261-4017 to confirm your receipt. This Addendum No. 1 consists of 11 total pages and 10 plan sheets (Cover, C-2, C-5, C-6, e-"" C-9, 0.10, 0.11, G-12, and 0.13). URS Corporation ....- , C', KR-/s<5 ~,; afJIICAc."T (5 R- Title Addendum No. 1 Page 1 ADDENDUM No.2 June 28, 2004 To Specifications and Other Contract Documents for Taxiway Lights (2 TMJ) and Airfield Guidance Sign Florida Keys Marathon Airport Monroe County, Florida AJ.P. No. 3-12-0044-2004 FM Item No. 41468419401 PFC No.8 TO ALL CONCERNED: The following items are modifications and interpretations to the original contract documents. The following items as ~rovided hereinafter are now in effect and have the same force as if included in the original documents. Bidder shall acknowledge receipt of this addendum on the proposal form (Section C, page 1-16 and Section H, page 1-29). Also, please sign this page of the addendum and return by fax (305) 261-4017 to confirm your receipt. This Addendum NO.2 consists of 16 total pages. URS Corporation C., ;t1:-/5~ fo,if1C/lC7tJ1L- . ~vN Title Addendum NO.2 Page 1 FLORIDA INDUSTRIAL ELECTRIC, INC. 7840 ProCessional Place INTRODUCTION Tampa, FL 33637 (813) 980-6214 811 Wilma Street Longwood,FL 32750 (407) 331-1551 Florida Industrial Electric, Inc., a subsidiary of Integrated Electrical Services, was incorporated in 1983. Weare a merit shop electrical contractor with the capability to perfonn all phases of electrical construction. However, we specialize in the following areas: . Transportation: Roadwav & Airfield · Signalization · Highway Signs & Structures · Roadway Lighting · Intelligent Traffic System (ITS) · Runwayffaxiway Lighting & Signage for Military & Civilian Airfields · FAA Certified Guidance System Installation · Airfield Vault & Tower Construction & Modifications . Industrial Electric: · Substation Construction & Modifications · Power Plant & CO-Generation Facilities · Overhead & Underground Distribution · Factory & Warehouse Construction & Modifications · Water & Wastewater Plant Construction · PCB Change-out & Retrofit · Airfield Terminal Construction · Industrial Control Systems · Medium & High Voltage installation, splicing, terminating & testing, and lead splicing Integrated Electrical Services was founded in 1997, with headquarters in Houston, Texas. IES is a premier provider of electrical and communications contracting solutions to the commercial, industrial, residential and service markets. IES has more than 170 locations across the U.S., and more than 13,000 skilled service professionals. With our base of support reaching coast to coast, we have the ability to draw on resources from over 50 affiliate companies for equipment, supplies and manpower necessary to perfonn all aspects of electrical construction, not just in Florida, but around the country. FIE presently employs in excess of 225 electricians, operators, linemen, and office staff in our Orlando and Tampa, Florida offices. We take great pride in our ability to deliver completed projects ahead of schedule with the highest quality workmanship. FIE offers complete contracting services including preliminary estimates, cost plus, unit price, negotiated and hard bid contracts. If there are any questions please contact Conrad Eigenmann. Jr.. President or Ron Rothwell, Sr. Vice President at 407-331-] 551. A Subsidiary of Its ;:'~IES ,\ \\ w.irs-co.com Page I of 22 QUALIFICA TIONS Contracting Interests: Industrial Electrical Installations, Including: Airport Runway and Lighting Projects, Power Generation, High Voltage Transmission and Distribution Systems, Transportation Projects, Heavy Commercial Projects. Bonding Agent: Willis of Maryland, Inc. 10 North Park Drive, Suite 400 Hunt Valley, MD 21030 Phone: 410-527-7245 Fax: 410-527-7274 Contact: Angela Lawrence Contacts for Inquiries: Surety Company: Conrad D. Eigenmann, Jr., President Ronald H. Rothwell, VP and COO Lawrence LaBelle, Secretary/Treasurer Federal Insurance Company The Chubb Group 15 Mountain View Road Warren, New Jersey 07059 Bonding Capacity: Contractors License: $ 70,000,000.00 FL. EC-OOO 1 063 FL. CGC 1505668 GA. EN212999 AL. 1913 NC. 24774-U Bank Reference: Wachovia Bank 1525 West W. T. Harris Blvd. Charlotte, North Carolina 28262 Credit Information Exchange V A- 7350 Phone: 800-590-7868 ext. 609 Fax: 800-273-3824 Federal ID Number: 59-3508913 Duns Number: EEO/Safety Program: 15-080-3633 Rating: 3A2 Yes Cage Code: OJ6Y8 Drug Free Workplace: Yes Union Affiliation: None - Open Shop Page 2 of 22 QUALIFICA TIONS Trade References: Credit References: Hubbard Construction Co. PO Box 547217 Orlando, Florida 32854-7217 Phone: 407-645-5500 Fax: 407-623-3865 Contact: Ernie Wolfe Action Bolt & Tool Co. PO Box 12156 Lake Park, Florida 33403 Phone: 407-245-7066 Fax: 407-245-7794 Contact: Patrina Martin K Eby Construction Co. 7285 Estapona Circle PO Box 300639 Fern Park, Florida 32730 Phone: 407-331-3100 Contact: Dean Harris Maddux Supply Co. PO Box 568647 Orlando, Florida 32856 Phone: 407-857-0650 Fax: 407-857-6044 Contact: Gary Lesnick Hewitt Contracting Co. PO Box 490697 Leesburg, Florida 34749 Phone: 352-787-5651 Rexel Consolidated 4680 L.B. Mcleod Rd. Orlando, Florida 32811 Phone: 407-849-6532 Fax: 407-472-0531 Contact: Hector John Carlo 4201 Ridgeway Lane Lakeland, Florida 33803 Phone: 863-666-9845 Contact: David Ammon Hughes Supply Co. PO Box 4981 Orlando, FL 32802 Phone: 407-841-4710 Fax: 407-843-3212 Contact: Craig Eddington Jones Brothers, Inc. 725 Primera Blvd., Suite 140 Lake Mary, Florida 32746 Phone: 407-804-5540 Contact: Timothy Cook Page 3 of 2.2 KEY PERSONNEL "-""--."-"-...~~P.-.~.~--.------_-____..__...E.Q~!J'-9_~___------.---------------~EsB_'sr'!_g_~_______._.__.L_~EAR~___ High Voltage, Power Generation, Airports, I _fQ!:!,-ad .E.[g~.!1-'!!<!.I'!~___Er~~ide!l.L____T.r:.~.!1~eortati~n. -S~:----___~__L~_!Year~__. High Voltage, Power Generation, Airports, ' Ronald Rothwell Vice President Transportation, Etc. i 32 Years I i I J.W. Hunte' P'l>jectlBnmch Manage'Heavy Highway & Civil Construction I 20 Yea.. '--"-reg Rothwell Project ~e' IAirpO~ & Industrial Construction I 2' Yea.. -B:::~_L~:::::: r::~:::::::s~:~~___I--~::: ......--"'Y!I.ll~-'!!.~!~~_.._.__._~.__.J~!()j~.c::!..M!I!:!!'Ig~r...---.LI:!~"!yy.tii9b_Yt'!'I't_g().r:!l)!rLJc::t_i_~r:!____...._.._____.___ ..._ -_?1...Y_~_l:I~~_..... I I ;Industrial & Commercial Construction 28 Years Tedd Davis Su rintendent 28 Years Michele Buck 13 Years , i i______-.I~i!Y.MQOn__._ I Ch~e.L~l)!!'.1:!~J().r-t.lrpPn!itijg~_~()_~~9~.!.fg!!l.!!ler~i!L!.!!l~ustri~L_ -~_Y_~~!l)..._ . Robert Accordino . Chief Estimator Indust. !Hi9h Volta.9~'--gommercial & Industrial I 30 Years I Nathan Burda Chief Estimator DOT:I!:!<:lul)!~~I~ tle~vytligbYt'ay_C()nl)tl1Jcti()"i 1 0 Years Page -t of 22 INDUSTRIAL PROJECTS Proiect Details Contract Amount Orange County Convention Center, Phase V Expansion $12,200,00 Orlando, Florida 15KV High Voltage Infrastructure, Generators, Electrical Installation, Power and Lighting Owner: Orange County Convention Center Contractor: Hunt / Clark / Construct Two Joint Venture Contact: Mike Sincavage, P: 407-210-6301 Super Hero Island- Hulk Coaster $3,225,000 Universal Studios, Orlando, Florida Install MCC, VFD, Ride Controls & Rockbestos Cable Owner: Universal Studios Contractor: Contruct Two Construction Managers Contact: Derrick Wallace, P: 407-295-9812 Refurbish Launch Pad "B" 52,205,000 Kennedy Space Center, Florida Electrical and Mechanical Installations Owner: NASA Contractor: Lockheed Space Operations (CM) Contact: Oliver Rye, P: 321-861-1157 Orlando International Airport Air Traffic Control Tower $1,571,000 Orlando, Florida Electrical, Power, and Controls for World's Tallest A TCT (350') Owner: Greater Orlando Aviation Authority Contractor: Hensel Phelps Construction Co. Contact: Scott Downing, P: 407-856-2400 Water Conserv II $1,424,270 Orlando, Florida Purchase, Install & Acceptance Testing of 3 Emergency Generators to Support the 5-KV Emergency System Owner: City of Orlando Contractor: Florida Industrial Electric. Inc. Contact: Ed Klem, P: 407-761-5753 Generator Addition $ 713,103 E.W.R.F., Orange County, Florida Furnish & Install 1550-KW Generator. Switchgear & Controls Owner: Orange County Utilities Department Contractor: Florida Industrial Electric. Inc. Contact: Robert Murphy. P: .+07-836-6813 Page" of 22 INDUSTRIAL PROJECTS Proiect Details Contract Amount Electrical Installation $ 557,270 Cape Canaveral Air Force Station, Florida Electrical Installation, Replace Oil Circuit Breakers Owner: Department of the Air Force Contractor: Pan American World Services Contact: Ed Tobin, P: 321-867-4405 Disney's Boardwalk Resort $ 471,434 Walt Disney World, Florida Underground Ductbanks, Manholes and Handholes Owner: Disney Development Co. Contractor: Hubbard Construction Co Contact: Ernest Wolfe, P: 407-645-5500 Jacksonville Automated Skyway System $ 462,000 Jacksonville, Florida Fabricate Switch Control Panels & Power Distribution Panels Owner: City of Jacksonville Contractor: Bombardier, Inc. Contact: Bip, P: 407 855-5074 0& C Building $ 276,000 Kennedy Space Center, Florida Electrical Installation, Replace Halon Suppression System Owner: NASA, (CM: EG&G of Florida) Contractor: Britt's Air Conditioning and Heating Contact: Don Ackerman P: 321-867-7842 Factory Expansion $ 268,000 Orlando, Florida Bus Ducts, Switchgear, Lighting Owner: Frito-Lay, Inc. Contractor: Whiting-Turner, Inc. Contact: Edgecomb Central Energy Plant $ 209,458 Hillsborough County, Florida Fixtures, Conduit, Telephone/Data. Fire Alarm & Security Owner: Hillsborough County BOCC Contractor: JA Jones Contact: Rick Fur. P: 813-3 I 8-9184 Page b of 22 -,- -, ,..;,,,,,,,,,,.,~ - AIRPORT PROJECTS Proiect Details Regional Airport Airfield Lighting Improvement Gainesville International Airport, Florida Owner: Gainesville-Alachua Airport Authority Contractor: Florida Industrial Electric Contact: Craig Hedgecock, P: 352-373-0249 Completion Date: July 2002 BP-294 Apron & Taxiway Construction Orlando International Airport, Florida Owner: Greater Orlando Aviation Authority Contractor: John Carlo Contact: David Ammon, P: 863-666-9845 Completion Date: October 200 I Sarasota/Bradenton Runway Extension Sarasota/Bradenton Airport, Florida Owner: Sarasota/Manatee Airport Authority Contractor: Hewitt Contracting Contact: Sherman Manley, P: 352-787-5651 Completion Date: April 2002 Taxiway "A" Columbia Metropolitan Airport, S. Carolina Owner: Columbia Metropolitan Airport Authority Contractor: REA Construction Contact: Mickey Ross, P: 803-791-1295 Completion Date: June 2002 H2000-02 Signs and P API Herlong Airport, Jacksonville Florida Owner: Jacksonville Airport Authority Contractor: Florida Industrial Electric Contact: Larry Elkins, P: 904-219-6528 Completion Date: April 2002 Contract Amount $1,831,575 $1,590,721 $1,548,990 $1,415,508 $ 238,416 Page 7 of ~~ ~:Ftj\~,~,;~~~~\, .~) ';:~I~~Nff(;;:rt1" ~il~:i.o':;$~ 1~~;;",),,~~'f~' A'~;,,~_:~~';~,; '~.~, \!"W-":"'";"'c:C':;-I'(!l; " '\ 1:' AIRPORT PROJECTS Proiect Details Contract Amount Install PAPI and Runways 18-36 and 9R-27L $ 223,801 Sanford Airport, Sanford Florida Owner: Sanford Airport Authority Contractor: Florida International Airport Contact: Jack Dow, P: 407-585-4006 Completion Date: March 2002 MALSR Bainbridge Airport, Runway 27 $ 172,668 Decatur County Industrial Air Park, Georgia Owner: Decatur County Board of Commissioners Contractor: Florida Industrial Electric Contact: Alan Thomas, P: 229-248-3031 Completion Date: November 2001 Install Visual Aids, P API $ 110,100 Jacksonville International Airport Owner: Jacksonville Airport Authority Contractor: Florida Industrial Electric Contact: Cecil Poston, P: 904-741-2227 Completion Date: April 2002 Runwayffaxiway $ 73,473 Panama City Airport, Panama City Florida Owner: Panama City-Bay County Airport & Industrial District Contractor: Costello Construction Contact: Robert Majka, P: 860-666-3311 Completion Date: May 2002 Page 8 of 22 POWER GENERATION & HIGH VOLTAGE PROJECTS Proiect Details Contract Amount Team Classic Golf Complex Orange County National Golf Course, Florida Install 15-KV Underground 3 Phase 4/0 Loop Distribution System Including HV Switches and Transformers Owner: Orange County, Florida Contractor: Parsons, Brincherhoff, Quade & Douglas Contact: Galand Beard, P: 407-587-7800 $4,200,000 Replace Transformers & Oil Reclosers North & South Substation, Patrick AFS, Florida Replace 2 I O-MV A Transformers, 18 Vacuum Rec10sers And Pole Line Work Owner: Department of the Air Force Contractor: Pan American Services/Johnson Controls Contact: Ed Tobin, P: 321-867-4405 $2,000,000 Replace PCB Transformers Base Wide Camp Lejeune, N. Carolina Replace All PCB Transformers With Associated Overhead And Underground Conductors. Owner: US Marine Corps Contractor: Florida Industrial Electric Contact: $1,271,000 125MV A Co-Generation Plant Orlando, Florida Total Electrical Installation City of Orlando Contractor: Air Products & Chemicals Contact: Ed Klem, P: 407-761-5753 $1,200,000 Page 9 of 22 POWER GENERATION & HIGH VOLTAGE PROJECTS Proiect Details Contract Amount Coronado Springs Walt Disney World, Florida Installation of Underground Infrastructure Owner: Disney Development Co. Contractor: Hubbard Construction Co. Contact: Ernest Wolfe, P: 407-645-5500 $1,103,000 Power Distribution Stanton Energy Center, Orlando, Florida Sites and Services Power Distribution Owner: Orlando Utilities Commission Contractor: Florida Industrial Electric, Inc. Contact: $ 902,000 Substation & Transformer Cape Canaveral Air Force Station, Florida Replace Substation Switch and 25MV A Transfonner Owner: Department of Air Force Contractor: Pan Am World Services Contact: Ed Tobin, P: 321-867-4405 $ 765,304 Substation Renovation Cape Canaveral Air Force Station, Florida Replace OCBS, Controls and Switches Owner: Department of Air Force Contractor: Pan Am World Services Contact: Ed Tobin, P: 321-867-4405 $ 572,308 Overhead Electric Distribution System Marine Corps Recruit Depot, Parris Island, S. Carolina Replace 5-KV & 15-KV Overhead Distribution Base wide, 660 Wood & Concrete Poles and 80,000 Lbs 4/0 Overhead Copper Conductor. Owner: Department of the Navy Contractor: Florida Industrial Electric, Inc. Contact: $ 559,000 Page 1001'22 INTELLIGENT TRANSPORTATION SYSTEMS PROJECT EXPERIENCE Proiect Details Contract Amount 1-4 Design-Build Interim Auxiliary Lanes Orange & Seminole Co., Florida (1/02 - 12/03) ITS System Including: Cameras, Fiber Optic Conduit System & Manholes, Variable Message Signs. Overhead Lighted Truss & Cantilever, Traffic Signal System, Loops, & Street Lighting Owner: Florida Department of Transportation Contractor: Hubbard Construction Co. Contact: Rob Brown, P: 407-897-6689 $14,980,866 Goldenrod Road Extension, Project No. 903 Orange Co., Florida (4/01 - 2/03) Communication System Including: Fiber Optic Conduit System & Manholes, Electrical Manholes & Duct Bank. Overhead Lighted Truss & Cantilever, Traffic Signals & Loops, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Jones Bros., Inc. Contact: Timothy Cook, P: 407-804-5540 $ 3,372,047 Lymmo Project Orlando, Florida (4/96 - 6/98) Bus Route Computerization With Software and Monitoring Including: Voice and Visual Message Systems and Coordination and Integration of Traffic Signal Systems. Owner: City of Orlando: Contractor: Hubbard Construction Co. Contact: Ernie Wolfe, P: 407 645-5500 S 3,137,832 SR 429 Western Beltway, Project No. 75320-3460-603 Orange County, Florida (8/98 - 11/00) Fiber Optic Conduit System & Manholes, Fiber Optic Cable, Variable Message Signs, Overhead Lighted Truss & Cantilever, Traffic Signals & Loops, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Hubbard Construction Co. Contact: Ernie Wolfe, P: 407645-5500 $ 2,112,061 Computerized Traffic Signal System Greensboro, North Carolina Installed New Controller Assemblies, Modified Existing Units and Installed Overhead and Underground Interconnect. Owner: North Carolina Department of Transportation Contractor: Florida Industrial Electric, Inc. Contact: NCDOT. P: 919 733-7174 $ 1,668,000 Page II of::'::' INTELLIGENT TRANSPORTATION SYSTEMS PROJECT EXPERIENCE Proiect Details Contract Amount SR 429 Western Beltway, Project No. 75320-3460-604 $ 1,557,197 Orange County, Florida (2/99 - 10/00) Fiber Optic Conduit System & Manholes, Fiber Optic Cable, Variable Message Signs, Traffic Signals & Loops, Overhead Lighted Truss & Cantilever, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Granite Construction Co. Contact: Granite Construction, P: 770-650-1771 SR 429 Western Beltway, Project No. 75320-3460-602 $ 1,424,214 Orange County, Florida (1/99 -10/00) Fiber Optic Conduit System & Manholes Traffic Signals & Loops, Overhead Lighted Truss & Cantilever Signs, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Hubbard Construction Co. Contact: Ernie Wolfe, P: 407645-5500 SR 9A - Baymeadows to 1-295 S 1,141,997 Jacksonville, Florida (8/98 - 6/01) ITS Conduit & Boxes, Overhead Cantilever Signs, High Mast Ann Poles, Street Lighting Owner: Florida Department of Transportation Contractor: Hubbard Construction Co. Contact: Ernie Wolfe, P: 407 645-5500 SR 429 Western Beltway, Project No. 75320-3460-654A $ 955,206 Orange County, Florida (8/01- 12/02) Fiber Optic Conduit System & Manholes, Variable Message Signs, Traffic Signals & Loops, Overhead Lighted Truss & Cantilever, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Jones Bros., Inc. Contact: Timothy Cook, P: 407-804-5540 Computerized Traffic Signal System $ 929,295 SRIO (US-90), Lake City, Florida (5/98 - 6/99) Installed Fiber Optic Interconnect Between Intersections That Are Controlled From a Central Computer Station Via Modem, Included the Development and Implementation of Software. Owner: Florida Department of Transportation Contractor: Anderson Columbia Construction Co. Contact: F.M. Lynch, P: 904-752-3300 Pag~ 12 of 22 INTELLIGENT TRANSPORTATION SYSTEMS PROJECT EXPERIENCE Proiect Details Contract Amount SR 429 Western Beltway, Project No. 75320-3460-601 Orange County, Florida (4/99 -12/00) Fiber Optic Conduit System & Manholes, Fiber Optic Cable, Traffic Signals & Loops, Overhead Lighted Truss & Cantilever Signs, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Hubbard Construction Co. Contact: Ernie Wolfe, P: 407 645-5500 $ 882,652 SR 26 - Traffic Signals System Alachua County, Florida (4/98 - 4/00) Signals (Pedestrian & Traffic), Loops, Mast Arms ACT SS Controller Assembly Owner: Florida Department of Transportation Contractor: John C Hipp Construction Co. Contact: Hipp Construction, P: 386-462-2047 $ 817,147 West Bay Drive Intersection Improvements City of Largo, Pinellas County, Florida (8/00 - 10/01) Installation of Traffic Signals, Loop Assemblies, Mast Arms, Pedestrian Signals, Light Poles and Conduit Owner: Florida Department of Transportation Contractor: Ajax Paving Industries, Inc. Contact: Roger Owen, P: 727-581-1888 $ 801,823 SR 429 Western Beltway, Project No. 75320-3460-607 Orange County, Florida (4/99 -10/00) Fiber Optic Conduit System & Manholes, Signals: Traffic & Pedestrian, Loops, Overhead Lighted Truss & Cantilever Signs, Street Lighting Owner: Orlando/Orange County Expressway Authority Contractor: Granite Construction Co. Contact: Granite Construction, P: 770-650-1771 $ 742,162 Lake Underhill Rd. - Lockheed Martin Loop Rd. Orange County, Florida (12/00 - 2/02) Computerized Traffic Signal System Including: Fiber Optic Cable, Traffic Signals, Loops and Video Detection Owner: LMC Properties Contractor: Hubbard Construction Co, Contact: Ernie Wolfe, P: 407645-5500 $ 512,258 Page 13 of 22 INTELLIGENT TRANSPORTATION SYSTEMS PROJECT EXPERIENCE Proiect Details Contract Amount Changeable Message Signs, Orange County, Florida EastlWest Expressway Highway and Bee Line Highway (6/97 - 3/02) Installed Remote Activated CMS Drum Signs at Toll Plazas. Owner: Orlando/Orange County Expressway Authority Contractor: Florida Industrial Electric, Inc. Contact: Allan Henning, P: 407 275-9994 $ 504,041 Interstate 4 Variable Message Signs Osceola Parkway and World Drive Installed 4 Variable Message Signs With Fiber Optic Interconnect. Connected to FHP Office Via Modem. Owner: Florida Department of Transportation Contractor: Florida Industrial Electric, Inc. Contact: Greg Floyd, P: 407 737-2241 $ 356,000 SR 429 Western Beltway, Project No. 75320-3460-600 Orange County, Florida (8/01 - 12/02) Fiber Optic Conduit System and Manholes Owner: Orlando/Orange County Expressway Authority Contractor: Granite Construction Co. Contact: Granite Construction, P: 770-650- 1771 $ 249,061 SR 417 Toll Facilities Project 2, Sections 1 & 2 Seminole County, Florida (2/02 - 5/02) Furnish and Install Changeable Message Signs (CMS) Owner: Florida Department of Transportation Contractor: Martin K Eby Construction Co., Inc. Contact: Dale Willis, P: 407-298-7562 $ 195,419 Highway 528 Variable Message Sign Orange County, Florida (8/98 - 10/99) Installed Variable Message Signs With Fiber Optic Interconnect. Includes a Multi- Year Maintenance Contract. Owner: Orlando/Orange County Expressway Authority Contractor: Florida Industrial Electric, Inc. Contact: Allan Henning, P: 407275-9994 $ 178,377 Page 1-1 () r 22 . : .0' I', ,,' ,', ; i ' ~, J :!,:' - t<, ROADWAY LIGHTING, SIGNAGE & SIGNALIZA TION Proiect Details Contract Amount Goldenrod Road Extension #903 Highway Lighting, Signage and Signalization Owner: Expressway Authority, Florida Contractor: Jones Brothers Construction Contact: Tim Cook, P: 407-804-5540 $3,005,000 Southern Connector 450 Orange County, Florida Highway Lighting, Signage and Signalization Owner: Orlando/Orange County Expressway Authority Contractor: Astaldi Construction Corp., Inc. Contact: Sonny Easstep, P: 954 423-8510 $2,074,109 Seminole Connector Extension 3300 Seminole County, Florida Toll Plaza, Highway Lighting, Signage and Signalization Owner: Florida Turnpike Authority Contractor: Hubbard Construction Corp., Inc. Contact: Ernest Wolfe, P: 407-645-5500 $1,566,000 US 92 Tomoka/Clyde Morris Volusia County, Florida Highway Lighting, Signage and Signalization Owner: Florida Department of Transportation Contractor: Martin Paving Co., Inc. Contact: Calvin Martin, P: 386 761-8383 $1,326,888 Roadway Improvements 1-295 1-10 to 103rd St., Duval County, Florida Highway Lighting, Signage and Signalization Owner: Florida Department of Transportation Contractor: Hubbard Construction Corp., Inc. Contact: Ernest Wolfe, P: 407-645-5500 $1,289,734 East-West Expressway Project 250 Orange County, Florida Highway Lighting, Signage and Signalization Owner: Orlando/Orange County Expressway Authority Contractor: Astaldi Construction Corp.. Inc. Contact: Sonny Easstep. P: 954 4:23-85] 0 $1,158,231 Pag.: I:; or 22 ROADWAY LIGHTING, SIGNAGE & SIGNALIZA TION Proiect Details Contract Amount SR 417, Central Florida Greenway Sanford, Florida Highway Lighting, Signage and Signalization Owner: Florida Department of Transportation Contractor: Martin K Eby Construction Contact: Dale Willis, P: 407-321-1145 $1,026,778 South Access Road Orlando International Airport, Orlando, Florida Highway Lighting, Signage and Signalization Owner: Greater Orlando Aviation Authority Contractor: Hubbard Construction Corp., Inc. Contact: Ernest Wolfe, P: 407-645-5500 $ 967,615 OOCEA SR429 Part C Orange County, Florida Highway Lighting, Signage and Signalization Owner: Orlando Orange County Expressway Authority Contractor: Jones Brothers Construction Contact: Tim Cook, P: 407-804-5540 $ 950,711 SR 417-So. Connector Extension Orange County, Florida Highway Lighting, Signage and Signalization Owner: Florida Turnpike Authority Contractor: The Hardaway Company Contact: Jack Hossman $ 862,392 1-4 & SR 535 Interchange Orange County, Florida Highway Lighting, Signage and Signalization Owner: Florida Department of Transportation Contractor: Hubbard Construction Corp., Inc. Contact: Ernest Wolfe, P: 407-645-5500 $ 840,187 Lake Underhill Road Intersection Improvement Orange County, Florida Highway Lighting, Signage and Signalization Owner: Lockheed Martin Contractor: Hubbard Construction Corp.. Inc. Contact: Ernest Wolfe. P: 407-6-+5-5500 $ 515,236 Page J 6 of 22 WATER & WASTEWATER TREATMENT PLANTS Proiect Details Contract Amount Eastern Regional Water Plant Orange County, Florida Install MCC, Generators and Instrumentation Owner: Orange County Contractor: Danis Heavy Construction Contact: P: 727-548-5504 $5,485,000 South Regional WWTP Boynton Beach, Florida Install MCC, VFD, Generator and Instrumentation Owner: City of Boynton Beach Contractor: Milmar Construction Contact: P: 904-768-2300 $4,006,000 Iron Bridge Wastewater Treatment Plant Orlando, Florida Install MCC, Generators and Instrumentation Owner: City of Orlando, Florida Contractor: Martin K. Eby Construction Company, Inc. Contact: Ed Klem, P: 407-761-5753 $3,860,000 Sandlake WWTP Orange County, Florida Install MCC, VFD, Generators and Instrumentation Owner: Orange County, Florida Contractor: Danis Shook, Inc. Contact: P: 407-226-1724 $3,700,000 Conway Water Treatment Plant Orlando, Florida Install MCC, Generator and Instrumentation Owner: Orlando Utilities Commission Contractor: Vogel Brothers Building Company Contact: P: 608-241-5454 $3,210,748 Page 17 of 22 WATER & WASTEWATER TREATMENT PLANTS Proiect Details Contract Amount South Cross Bayou Water Reclaim Facility $1,832,000 Pinellas County, Florida Install MCC, VFD and Instrumentation Owner: Pinellas County, Florida Contractor: Great Monument Construction Contact: P: 727-464-3251 Hollywood Water Treatment Plant Upgrade $1,459,000 Hollywood, Florida Install MCC, Ductbanks and Instrumentation Owner: City of Hollywood, Florida Contractor: The Poole & Kent Co. Contact: P: 305-325-1930 Conserve II, Contract 14 $1,350,000 Orlando, Florida Install Underground HV Cables, Telemetry, Pump Stations Owner: City of Orlando, Florida Contractor: Hall Contracting Co. Contact: Ed Klem, P: 407-761-5753 Miramar RO Plant 1,253,000 Miramar, Florida Install Underground Electrical System, MCC, VFD, Generators Owner: City of Miramar, Florida Contractor: Elkins Construction Inc. Contact: P: 904-353-6500 Titusville South A WT Plant $ 922,600 Titusville, Florida Install MCC, VFD, Generator and Instrumentation Owner: City of Titusville, Florida Contractor: Wharton-Smith, Inc. Contact: P: 407-298-2502 Page 18 of22 MAJOR CONSTRUCTION PROJECTS IN PROGRESS 3) 4) 1) Project Name: General Contractor: Contract Amount: Percent Complete: Completion Date: 2) Project Name: General Contractor: Contract Amount: Percent Complete: Completion Date: Project Name: General Contractor: Contract Amount: Percent Complete: Completion Date: Project Name: General Contractor: Contract Amount: Percent Complete: 1-4 DesignJBuild Interim Auxiliary Lanes Hubbard Construction Co. $14,980,000.00 95% January 2004 Orlando International Airport - Airport Bridge Hubbard Construction Co. $2,099,623.00 75% December 2004 Orlando Int. Airport Security CCTV Upgrade Florida Industrial Elec:ric, Inc (Prime Contr.) $3,500,000.00 % November 2004 Eastern Regional Water Reclamation Facility Encore Construction Co. $2,625,000.00 % Completion Date: Page 19 of:::: CUSTOMER LIST Adtranz Ajax Paving Industries A vcon Engineering Army Corps of Engineers City of Casselberry, Florida City of Orlando, Florida Clark Construction Group, Inc. Danis Construction Eby Construction, Inc. Encore Construction Company Evans Engineering Florida Department of Transportation Florida National Guard General Dynamics Hensel Phelps Construction Co. Hubbard Construction, Inc. Hunt Construction Group IMDC Engineering John Carlo, Inc. Jones Brothers, Inc. Lane Construction Corporation Lockheed Aerospace Martin Marietta Minute Maid Orange Juice NASA Odebrecht Contractors of Florida Orange County, Florida Orlando Orange County Expressway Authority Orlando Paving Orlando Utilities Commission P.B. Water Pirelli Cable Manufacturer Seminole County, Florida Siemens Westinghouse Skanska USA Southland Construction, Inc. Turner Construction US Air Force Cape Canaveral AFS Eglin AFB Homestead AFB McDill AFB Patrick AFB US Department of Justice US Marine Corps Camp Lejeune \1CB Parris Island \1CRD Page 20 of 22 CUSTOMER LIST New River MCAS. Beauford MCAS US Navy Jacksonville NAS Universal Studios, Florida University of Central Florida University of Florida URS Corporation V.E. Whitehurst Veterans Administration Walbridge Contracting, Inc. Walt Disney World, Inc. WOFL TV 35 Orlando, Florida W &1 Construction, Inc. Woodard & Curran. Page ~ I of ~~ Government Client List Florida Department Of Transportation - District 5 719 S. Woodland Boulevard Deland, FL 32720 Fred Ferrell 386-943-5309 Orlando-Orange County Expressway Authority 525 South Magnolia Avenue Orlando, Florida 32801 Ben Dreiling 904-943-5523 Orange County, .Florida 2010 E Michigan Street Orlando, Florida 32806 Don Mullen 407-836-7481 City of Orlando, Florida 400 South Orange A venue Orlando, FL 32802-4990 Ed Klem 407-761-5753 Page 22 of 22 F.I.E. EQUIPMENT LIST AIR COMPRESSORS Item Unit Year Make/Model Serial Number 1 AC-1 Air Compressor- Ingersol Rand 180 143217U84923 2 AC-2 1984 JOY Air Compressor 169107 3 AC-3 1985 Atlas Copco Air Compressor 4 AC-4 1997 Sullivan Air Comoressor 243026 5 AC-5 1997 Sullivan Air Comoressor 243028 6 AC-6 1995 Air ComDressor 179000 7 AC-7 1996 185 CFM Diesel Air Compressor 184690 8 AC-8 1996 Sullivan-185 Air ComDressor 214184 BACKHOES Item Unit Year AfakeIModel Serial Number 1 BH-5 CAT 426C Backhoe 6XN01096 2 BH-6 CAT 426C Backhoe 01YROO477 3 BH-7 CAT 416C Backhoe 4ZN07353 4 BH-8 CAT 416C Backhoe 5YN06002 5 BH-9 1999 John Deere 310 0 Backhoe 819926 6 BH-10 CAT 426C Backhoe 1YR02152 TRENCHERS Item Unit Year AfakeIModel Serial Number 1 TR-2 Vermeer V-450 Trencher 1000605 2 TR-3 Vermeer V-455 Trencher 1000476 3 TR-4 Vermeer 450 Trencher 248 4 TR-6 Vermeer Rockwheel Trencher 5 TR-9 Vermeer V-5750 Trencher 1VRM08229T1000251 6 TR-10 Vermeer Trencher 7 TR-11 Vermeer V-5740 Trencher 1VEMU82Z1X1000752 8 TR-12 Vermeer V-855 Trencher with Plow 1VRT112PX21000904 UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM lO-K [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended September 30, 2003 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from to Commission File Number 1-13783 INTEGRATED ELECTRICAL SERVICES, INC. (Exact name of registrant as specified in its charter) Delaware (State of other jurisdiction of incorporation or organization) 76-0542208 (I.R.S. Employer Identification No.) 1800 West Loop South Suite 500 Houston, Texas (Address of principal executive offices) 77027 (Zip Code) Registrant's telephone number, including area code: (713) 860-1500 Securities registered pursuant to Section 12(b) of the Act: Title of each class Common Stock, par value $.0 I per share Name of each exchanl!:e on which registered New York Stock Exchange Securities registered pursuant to Section 12(g) of the Act: None Indicate by check mark whether the Registrant (I) has filed all reports required to be filed by Section 13 or 15( d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes -LLNo_ Indicate by checkmark if disclosure of delinquent filings pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the Registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form IO-K. Yes No_--X- As of November 20,2003, there were outstanding 38,229,744 shares of common stock of the Registrant. The aggregate rmrket value on such date of the voting stock of the Registrant held by non-affiliates was an estimated $208.0 million. DOCUMENT INCORPORATED BY REFERENCE The information called for by Part 1lI of this Form 100K is incorporated by reference from the Proxy Statement for the Annual Meeting of Stockholders of the Company to be held January 22,2004. FORM lOoK INTEGRATED ELECfRlCAL SERVICES, INe. Table of Contents Item PART I I BUSINESS 2 PROPERTIffi 3 LEGAL PROCEEDINGS 4 SUBMISSION OF MA TIERS TO A VOTE OF SECURITY HOLDERS 4A EXECUTIVE OFFICERS PART II 5 MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MA TIERS SELECTED FINANCIAL DATA MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK FINANCIAL STATEMENTS AND SUPPLEMENT ARYDA T A CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE CONTROLS AND PROCEDURES 6 7 7A 8 9 9A PART ill 10 11 12 13 14 DIRECfORS AND EXECUTIVE OFFICERS OF THE REGISTRANT EXECUTIVE COMPENSATION SECURITY OWNERSIDP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT CERTAIN RELATIONSIDPS AND RELATED TRANSACTIONS PRINCIPAL ACCOUNTANT FEES AND SERVICES PART IV 15 EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K Paee 3 18 18 18 18 20 21 22 34 35 65 65 66 66 66 66 66 66 DISCLOSURE REGARDING FORWARD-LOOKING STATEMENTS This Annual Report on Form IO-K includes certain statements, including statements relating to the Company's expectations of its future operating results, that may be deemed to be "forward-looking statements" within the meaning of Section 27 A of the Securities Act of 1933, as amended, and Section 21 E of the Securities Exchange Act of 1934, as amended and the Priyate Securities Litigation Act of 1995. Statements that include the words "except," "intend," "plan," "believe," "project," "anticipate," "will" and similar statements of a future or forward-looking nature identify "forward-looking" statements. These statements are based on the Company's expectations and involve risks and uncertainties that could cause the Company's actual results to differ materially from those set forth in the statements. Such risks and uncertainties include, but are not limited to, the inherent uncertainties in estimating future results, fluctuations in operating results because of variations in levels of construction, changes in general economic conditions in the areas we operate, incorrect estimates used in entering into fixed price contracts, difficulty in managing the operation and growth of existing businesses, the level of competition in the construction industry, changes in economic viability of competitor companies bidding projects that can result in other companies bidding projects under cost, changes in availability of bonding capacity necessary to perform certain types of projects, availability and quality of existing workforce and newly hired employees, weather delaying work, interest rate changes, ability to manage companies in a decentralized structure, changes in management and key personnel, shifting of industrial construction to other countries, regulatory impacts in areas of required ratios of journeymen to helpers and i1 apprenticeship programs, changes in availability of qualified employees and electricians in particular, unanticipated levels of casualty losses, changes in legislation or regulation in accounting requiring a change in the way we report and due to seasonality (see also "Business-Risk Factors"). Although the Company believes the expectations reflected in such forward-looking statements are reasonable, it can give no assurance that such expectations will prove to haye been correct. All subsequent written and oral forward- looking statements attributable to the Company or persons acting on its behalf are expressly qualified in their entirety by such factors. The Company specifically disclaims any duty or obligation to update forward-looking statements based on later acquired information. 2 PART I Item 1. Business In this annual report, the words "IES," the "Company," "we," "our," "ours," and "us" refer to Integrated Electrical Services, Inc. and, except as otherwise specified herein, to our subsidiaries. Our fiscal year ends on September 30. We are the largest provider of electrical contracting services in the United States according to EC&M Magazine. We provide a broad range of services including designing, building, maintaining and servicing electrical, data communications and utilities systems for commercial, industrial and residential customers. Our electrical contracting services include design of the electrical distribution systems within a building or complex, procurement and installation of wiring and connection to power sources, end-use equipment and fixtures as well as long-term contract maintenance. We service commercial, industrial, and residential markets and have a diverse customer base including: general contractors; property managers and developers; corporations; government agencies and municipalities; and homeowners. We provide services for a variety of projects including: high-rise residential and office buildings, power plants, manufacturing facilities, municipal infrastructure and health care facilities and residential developments. We also offer low voltage contracting services as a complement to our electrical contracting business. Our low voltage services include design and installation of external cables for corporations, universities, data centers and switching stations for data communications companies as well as the installation of fire and security alarm systems. Our utility services consist of overhead and underground installation and maintenance of electrical and other utilities transmission and distribution networks, installation and splicing of high-voltage transmission and distribution lines, substation construction and substation and right-of-way maintenance. Our maintenance services generally provide recurring revenues that are typically less affected by levels of construction actiyity. We focus on projects that require special expertise, such as design-and-build projects that utilize the capabilities of our in-house engineers or projects that require specific market expertise such as hospitals or power generation facilities, as well as service, maintenance and certain renovation and upgrade work, which tends to either be recurring, have lower sensitivity to economic cycles, or both. Since 1997, we have deyeloped a national footprint of approximately 140 locations currently serving the continental 48 states through the acquisition and internal growth of established companies operating in our core business areas. From 1997 to 2003, revenues for our businesses increased at a compounded annual growth rate of approximately 29%. Included in that growth was approximately five percent organic or "same store sales" growth. This includes a decline in our revenue base during 2002 and 2003 of approximately seven percent due to market conditions and strategic divestitures. In 2003, we continued to focus internally to integrate our information systems and established a regionally based management structure to enhance operating controls at all levels of our organization, as well as integrating a consolidated procurement program and structure to manage customers and vendors on a national basis. Industry Overview Using the most recently available data from F. W. Dodge, we estimate the electrical contracting industry will generate annual revenues in excess of $80 billion in 2003. Data from EC&M Magazine indicates that the electrical contracting industry is highly fragmented, with more than 70,000 companies, most of which are small, owner.operated businesses. This data also indicates that there are only 12 U.S. electrical contractors with revenues in excess of $200 million. F. W. Dodge data indicates total construction industry revenues have grown at an average compound rate of approximately five percent from 1997 through 2003. This includes a decline in the market from 2001 to 2003 of approximately one percent, where commercial and industrial construction spending was down due to soft market conditions, offset by a rise in residential construction, 3 During the last decade, electrical contractors have experienced a growing demand for their services due to more stringent electrical codes, increased use of electrical power, increased drive toward outsourcing, increased demand for bandwidth, demand for bundled services, and construction of smart houses with integrated computer, temperature control and safety systems. This market, while up over the past several years, has been depressed during the last two years due to decreased overall construction spending. Compedtive Strengths Our competitive strengths include the following: · Geographic diversity- We have approximately 140 locations, currently serving the continental 48 states and have worked on more than 2,000 contracts over $250,000 and more than 10,000 contracts overall in 2003. IES' national presence mitigates the region specific economic slowdowns. Our presence in states such as Alabama, Virginia, Texas and Colorado has been particularly beneficial through this most recent construction decline, because these areas were less impacted than some of the other areas of the U.S. Since 1997, much of our revenues have been deriyed from the fast growing Sunbelt states. · Customer diversity - Our diverse customer base includes general contractors, property developers and managers, facility owners and managers of large retail establishments, manufacturing and processing facilities, utilities, government agencies and homeowners. No single customer accounted for more than 10% of our revenues for the year ended September 30, 2003. We believe that customer diversity provides us with many advantages including enabling us to better serve national customers with multiple locations and reducing our dependence on any particular customer. Our company services a wide variety of customers, which tends to cushion us somewhat from sector declines. The impact of a slowdown in a particular industry is typically muted when compared to its smaller, more geographically or sector concentrated competitors. Additionally, our expertise in a variety of industries allows us to be flexible and to share our expertise across regions. Electrical utility work is a component of our overall service offering which allows us even further diversity. We do a significant amount of power, power line and "electrical grid" work. During fiscal 2003, approximately $107.3 million, or 7'10, of our revenues were from power utility work. Although current construction spending estimates according to F.W. Dodge indicate that spending in this sector will be down in 2003 and 2004, recent large-scale power outages may encourage heightened spending levels in this area. We haye the ability to mobilize our operations for the power utility sector quickly due to the number of locations we have with expertise in this area. We do see a shift in the composition of our backlog from time to time. During 2003, our backlog of work in progress for commercial and industrial work declined in the areas of hotels and condominiums, health care facilities, manufacturing facilities lIld airports; areas of backlog growth included institutions, utility work and projects for the government. · Expertise - We have developed areas of expertise in high-rise buildings including hotels, condominiums and office buildings, retail centers, hospitals, switching centers and utility substations and single-family and multi-family residential homes. We believe that our technical expertise provides us with (I) access to higher margin design-and-build projects; (2) access to growth markets including wireless telecommunications, highway lighting and traffic control, video and security and fire systems; and (3) the ability to deliver quality service with greater reliability than that of many of our competitors. · Ability to Service National Projects - Our nationwide presence and name recognition helps us compete for larger, national contracts with customers that operate throughout the U.S. Additionally, we believe our size and national service offering uniquely positions us as the only single source open shop electrical contracting service provider able to execute projects on a national basis. We are able to take on very large and complex projects, often with a national scope, that would strain the capabilities and resources of most of our competitors. This type of work represents a growing market and we have made significant progress in pursuing these sizable accounts, A few of our current national customers include Wal-Mart, the U.S. Navy, Marriott, Nordstrom, Intel, Starbucks, Ryland Homes and Pulte Horres, 4 . Access to resources - Access to resources is a key to success, especially in this difficult environment. Many of our competitors have experienced reduced access to both bonding capacity and capital, which constrains their ability to effectively conpete and bid on many jobs. As a result of our size and track record, we have the financial ability to maintain adequate bonding capacity. This, in conjunction with our access to a $125 million credit facility, provides a significant competitive advantage over most of our competitors. We are able to bid on large projects that require bonding and working capital that may exceed the capacity of our competitors. Many customers require subcontractors to post performance and payment bonds issued by a surety. Those bonds guarantee the customer that the service provider will perform under the terms of a contract and pay subcontractors and vendors. In the event a contractor or subcontractor fails to perform under a contract or pay subcontractors and vendors, the customer may demand the surety to payor perform under the bond. We have maintained a relationship with the same surety since our inception in 1997. Recently, we added a second or co-surety, thus increasing the amount of surety credit available to us. Our relationship with our sureties is such that we will indemnify them for any expenses they incur in connection with any of the bonds they iss}1e on our behalf. In a market where bonding has become an issue for many of our competitors, we are fortunate to be in such a strong position as it relates to bonding capacity. To date, we have not incurred significant costs to indemnify our sureties for expenses they incurred on our behalf. As of September 30, 2003, the expected cost to complete projects covered by surety bonds was approximately $227.9 million. . Proprietary systems and processes - We have proprietary systems and processes that help us bid on projects, manage projects once they have been awarded and maintain and track customer information. In addition, we developed and perfected techniques and processes for installation on a variety of different projects, including a prefabrication process we implemented throughout the organization. Through the consolidation of over 85 entities, we have taken the best practices within our company and leveraged those systems and processes across the entire organization for "best in class" practices. . Utilization of prefabrication processes - Our size and 100% merit shop environment has allowed us to quickly implement best prefabrication practices across our company. We prefabricate significant portions of electrical installations off-site and ship materials to the installation sites in specific sequences to optimize materials management, improve efficiency and minimize our employees' time onjob sites. This is safer, more efficient and more cost effective for both us and our customers. We have prefabrication centers strategically located to service our companies throughout the U.S., and we believe our prefabrication processes are among the best in the electrical contracting industry. . Experienced management - Our management teams have extensive experience and well-known reputations in the markets they serve. In addition, we have developed a strong team of executive officers, led by Herbert (Roddy) Allen, with extensive operating experience. We believe management and our employees currently own approximately 25% of our outstanding common stock. Strategy At the beginning of fiscal 2002 we implemented a three-phase strategy that is in place and will continue. Phase one, "Back to Basics," focuses on our business fundamentals, including building backlog, controlling costs and generating strong cash flow. Phase two of our strategy, "One Company. One Plan," is a focus on initiatives to further integrate our company, given its formation through a series of acquisitions and its decentralized organizational structure. We recently entered phase three of our plan, "Continued Growth," which emphasizes expanding the business both internally and externally through selective acquisitions. Throughout the implementatiDn of this three-phase strategy, we have reduced our debt and increased our working capital, creating a more conservative capital structure. The three phases of this initiative are detailed in the table below. This multi- phased strategy builds upon itself. As we enter the third phase, we continue to focus on the elements of the first two phases. 5 . Phase I - Back to Basics Build backlog. Building backlog is a pimary element of our strategy. Our ability to maintain a large backlog highlights the advantages of our size and diverse customer base and helps us navigate through difficult economic periods. Our backlog of work in progress has decreased to approximately $708 million as of September 30, 2003 from approximately $80 I million as of September 30, 2002. This decline is the result of many factors, including the removal of$16.5 million of project work due to financial difficulties of one customer. We have also changed our backlog calculation method for many industrial long-term maintenance contracts, which has eliminated approximately $29 million in work from backlog, although they are still a source of revenues for us. From2001 through 2003, we worked on a few very large contracts that spanned two to three years, which significantly increased backlog. These larger projects are nearing completion, which lowers the total backlog. Our backlog of significant longer-term contracts, defined as contracts in exc ess of $7.5 million, has decreased from approximately $209.5 million, or 26% of our backlog, as of September 30, 2002, to approximately $120.5 million, or 17% of our backlog, as of September 30, 2003. This indicates the duration of our backlog is slightly shorter, as it is comprised of smaller projects that are generally completed more quickly and tend to earn higher margins. During the year ended September 30, 2003, our average contract size was approximately $0.5 million and lasted approximately six months. Control Costs. Reducing costs is a key element of the Back to Basics strategy. We have taken and will continue to take steps to operate more efficiently and reduce expenses in order to increase our profitability and remain competitive within the industry. We continue to strengthen our relationships with suppliers in an effort to reduce the costs of delivering services. We consolidated the administrative functions of many of our business locations in an effort to streamline operations and we will continue to do so where appropriate. We believe that by focusing on cost reduction, we are better positioned for competitive success in any business environment. The table below shows a reduction of over $60 million in our selling, general and administrative expenses over a two-year period (in millions): Corporate $ 45.3 Fiscal year ended September 30, 2001 2002 2003 $ 23.7 $ 19.4 Operating Locations Total 168.8 $ $ ...2H.l 150.5 1742 $ 134.3 15J 7 Focus on cash flow. Focusing on cash flow is the third component of the Back to Basics strategy. We are focused on increasing cash flow by strategic planning and by maintaining an efficient base business. Bl'ective tax planning reduced cash taxes paid by $8.2 million for the year ended September 30, 2002 and by $10.3 million for the year ended September 30, 2003. We have improved cash flow generation from operations over the last two years. Cash flow from operations increased from $8.6 million in 2001 to $53.4 million and $39.3 million in 2002 and 2003, respectively. We also reduced capital expenditures from $25.8 million in 2001 to $11.9 million and $8.7 in 2002 and 2003, respectively. · Phase n - One Company. One Plan. In fiscal 2002, with Back to Basics in place and its benefits ongoing, we moved to phase two of our strategic plan, One Company. One Plan. The primary goal of One Company. One Plan, was to achieve a higher level of integration among our operating units. We divested non-core and under-performing subsidiaries and combined some operating locations. We continue to streamline the organization and recognize significant value from increased integration. We instituted a new management structure to share best practices, began implementation of en integrated financial panning and reporting system, focused on unified employee programs and incentives and increased employee training programs. We also focused on improving our safety record, generating savings through a centralized procurement program and servicing customers on a national basis. Management structure. We manage our business based on our operating ~gments. Within our commercial and industrial segment, our subsidiaries are managed with five geographically based operating officers 6 reporting directly to our Chief Operating Officer. Our residential business segment also reports directly to the Chief Operating Officer. This operating structure provides us a platform for strong operating and financial controls, allows us to more efficiently manage the business and fosters implementation of best practices across the organization. This structure also allows us to manage customer relationships above the local level. We believe this structure enables us to continue to expand the services and expertise we offer in each of our local markets by using specialized technical and marketing skills to maintain and strengthen relationships with general contractors and other customers; build positive relationships with engineers and architects; address design preferences and code requirements across the nation; increase labor sharing and joint project execution and continuously improve administrative, safety, hiring and training practices. The Executive Committee, comprised of the Chief Executive Officer, Chief Operating Officer, Chief Financial Officer, Chief Technology and Procurement Officer, Senior Vice President of Operations and Senior Vice President of Human Resources, monitors our operations and fosters our progress on the three-phase strategy. Financial reporting and planning. All of our operating subsidiaries are joined on a common Wide Area Network ("WAN"). This platform enables us to access and monitor the computer servers at each subsidiary location and facilitates efficient communication. Stringent controls are in place limiting access to the data stored on each location's server. We are 80% complete in implementing a standard Enterprise Resource Planning ("ERP") software system across all of our operating units and are expecting full implementation by the end of calendar year 2004. This software is a third-party developed program specifically created for specialty construction contractors and enables us to manage our projects and report our financial results. We also implemented a consolidated financial analysis and planning system, which is compatible with our financial reporting system, and enables us to further analyze and track data, both from a financial statement standpoint and on a job-by-job basis. These systems provide real-time access to financial records, increase our ability to perform analyses, foster improved project management systems and provide more uniform data, which help improve the overall management of the business. To date, these systems have helped shorten and streamline the monthly fnancial closing process together with providing higher data integrity. Employee programs. We provide a common, unified healthcare plan to our employees. We are focusing on other employee benefits as well, which include employee training. As an example, we partnered with Fails Management Institute, a firm that specializes in construction industry consulting, to train our project managers. This program will ensure consistent project management procedures and proficiency levels across the company. We are focused on all aspects of employee benefits, including incentive compensation. We established a bonus plan focused on overall company performance and subsidiary performance for all executive management and subsidiary leaders. Our executive incentive compensation plan, while discretionary, is structured so our management executives and subsidiary leaders may receive compensation up to a targeted amount once we achieve certain levels of profitability. Safety. Our focus on safety is continuously improving performance. The frequency of ecordable accidents, defined as number of recorded accidents per 100 employees per year, is a key safety measure. Recordable frequency rates have decreased each year to 3.80 per 100 employees in fiscal 2003, as shown in the table below. The industry average through 200 I is approximately eight recordable accidents per 100 employees according to the Bureau of Labor Statistics, so our safety focus has improved our performance to less than half the industry average. In addition to protecting our workers, an improved safety record should lead to lower insurance costs in the future. Year ended SeDtember 30. 2001 2002 2003 Recordable Accidents per 100 EmDlovees 6.41 4.65 3.80 Procurement. Our procurement strategy involves forging relationships and alliances with manufacturers, service providers and distributors, These alliances include volume-based rebates, increased service commitments, funding for our company-wide procurement catalog and partial sponsorship of company-wide events, As part of this 7 procurement strategy, we established a system for improving the accuracy of tracking the goods and services we purchase. We currently track approximately 70% of our procurement spending for electrical supplies. The national procurement initiative is generating positive results, as eyidenced by our rebate program. We earned cash volume- based rebates of approximately $2.1 million and $2.5 million during the years ended September 30, 2002 and 2003, respectively. Customer focus. We are committed to managing relationships with nation-wide customers and providing services to larger customers across the country. We maintain a customer database that tracks projects and provides centralized access to customer data. This database is particularly important due to our unique relationship with our customers. We typically perform work for a general contractor; however, the ultimate customer is the end user, such as Walgreen's or 3M. We belieye it is imperative that we maintain and foster relationships with both of these customer groups, so we track our work performed accordingly. We also place emphasis on multi-location national projects. During the year ended September 30, 2003, we commenced work on two new projects with a national scope. We believe these projects will provide us with additional opportunities for growth in the future. . Phase m - Continued Growth With the implementation of the first two phases of our strategy, we have a solid foundation for strategic, profitable growth. We are more streamlined and efficient, and we function more as a unified organization than as a federation of different entities. Internal growth. We expect to grow internally by expanding our service offerings in our existing markets and through expanding the geographic locations we currently serve. We also plan to open new locations in certain strategic markets where we do not currently have a presence. External growth. Our acquisition and expansion plans will be strategically focused and will occur at a manageable pace. We plan to continue to expand through selective and cost effective acquisitions in geographic markets that are projected to have higher than average construction spending growth. Acquisitions and expansions will be focused where we do not currently have a significant presence or in specific market segments or service offerings that tend to be more profitable for us. We made one acquisition during the year ended September 30, 2003 of a company that services the commercial and industrial market in the state of Colorado. According to F. W. Dodge, the state of Colorado is projected to have approximately 12% compound annual growth in non-residential construction spending over the next five years, which is over two times the projected U.S. non-residential construction growth level. Preyiously, we did not haye a strong presence in Colorado. This acquisition, which occurred during our second fiscal quarter, was accretive to earnings during the year ended September 30, 2003. . Capital Structure Improvements Across all three phases of our strategic plan, we are focused on continuously improving our capital structure. We are utilizing cash flow from operations to reduce debt and to repurchase common stock. We reduced our total debt by $39.6 million during the year ended September 30,2002, and we maintain a $125 million credit facility with a group of lending institutions that has no outstanding borrowings as of September 30,2003. We also recently completed a two million-share common stock repurchase program announced in August 2002. Our working capital has increased $29.8 million from $236.6 million as of September 30,2001 to $266.4 million as of September 30,2003. The Markets We Serve Commercial and Industrial Market. Our commercial and industrial work consists primarily of electrical, communications and utility installations and upgrade, renovation, replacement and service and maintenance work in: . airports; . community centers; · high-rise apartments and condominiums; . hospitals and health care centers; 8 . hotels; · manufacturing and processing facilities; . military installations; . office buildings; · refineries, petrochemical and power plants; . retail stores and centers; . schools; and · theaters, stadiums and arenas. Our commercial and industrial customers include: . general contractors; . developers; · building owners and managers; . engineers; . architects; and . consultants. Demand for our commercial and industrial services is driven by construction and renovation activity levels, as well as more stringent local and national electrical codes. From fiscal 1997 through 2003, our pro forma combined revenues from commercial and industrial work has grown at a compound annual rate of approximately 3.2% per year, including a decline of 6.6% from 2001 to 2003 where commercial and industrial spending was down due to soft market conditions. According to F. W. Dodge, the construction industry has grown at a compound annual rate of approximately 2.1% per year, including a decline of 7.4% from 2001 to 2003 where commercial and industrial spending was down due to soft market conditions. Commercial and industrial work represented approximately 85%, 81% and 81% of our revenues for the years ended September 30, 2001,2002 and 2003, respectively. Pro ilrma combined revenues include reyenues generated by our subsidiaries prior to acquisition by us. New commercial and industrial work begins with either a design request or engineer's plans from the owner or general contractor. Initial meetings with the parties allow us to prepare preliminary, detailed design specifications, engineering drawings and cost estimates. Projects we design and build generally provide us with higher margins. "Design and build" gives full or partial responsibility for the des~n specifications of the installation. Design and build is an alternative to the traditional "plan and spec" model, where the contractor builds to the exact specifications of the architect and engineer. We prefer to perform design and build work, because it allows us to use past experience to install a more cost effective project for the customer with higher profitability to us. Once a project is awarded, it is conducted in scheduled phases and progress billings are rendered to our customer for payment, less a retention of 5% to 10% of the construction cost of the project. We generally provide the materials to be installed as a part of these contracts, which vary significantly in size from a few hundred dollars tD several million dollars and vary in duration from less than a day to more than a year. Actual fieldwork is coordinated during this time, including: . ordering of equipment and materials; · fabricating or assembling of certain components (pre-fabrication); . delivering of materials and components to the job site; and . scheduling of work crews and inspection and quality control. Our size enables us to effectively prefabricate significant portions of certain projects at an alternative site and drop ship materials in specific sequences. Prefabrication allows us to optimize materials management and minimize the amount of time specialized employees spend on the job site, as well as minimizing the overall time it takes to complete a project because working in a controlled assembly environment is more efficient than preparing all materials on site. 9 Our service and maintenance reyenues are derived from service calls and routine maintenance contracts, which tend to be recurring and less sensitive to economic fluctuations. Service and maintenance is supplied on a long-term and per-call basis. Long-term service and maintenance is provided through contracts that require the customer to pay an annual or semiannual fee for periodic diagnostic services at a specific discount from standard prices for repair and replacement services. Per-call service and maintenance is initiated when a customer requests emergency repair service. Service technicians are scheduled for the call or routed to the customer's residence or business by the dispatcher. We will then follow up with the customer to schedule periodic maintenance work. Service personnel work out of our service vehicles, which carry an inventory of equipment, tools, parts and supplies needed to complete the typical variety of jobs. The technician assigned to a service call: . travels to the residence or business; . interviews the customer; . diagnoses the problem; . prepares and discusses a price quotation; and . performs the work and often collects payment from the customer immediately. Most service work is warranted for thirty days. We design and install communications and utility infrastructure systems and low voltage systems for the commercial and industrial market as a complement to our primary electrical contracting services. We believe the demand for our communications services is driven by the following factors: the pace of technological change; the overall growth in voice and data traffic; and the increasing use of personal computers and modems, with particular emphasis on the market for broadband internet access. Demand for our utilities services is driven by industry deregulation, limited maintenance or capital expenditures on existing systems and increased loads and supply and delivery requirements. Demand for our low voltage systems is driven by the construction industry growth rate and our ability to cross-sell among our customers. Residential Market. Our work for the residential market consists primarily of electrical installations in new single-family housing and low-rise, multi-family housing, for local, regional and national homebuilders and developers. We believe demand for our residential services is dependent on the number of single-family and mult~ family home starts. Single-family home starts are affected by the leyel of interest rates 8ld general economic conditions. A competitive factor particularly important in the residential market is our ability to develop relationships with homebuilders and developers by providing services in multiple areas of their operations. This ability has become increasingly important as consolidation has occurred in the residential construction industry and homebuilders and developers have sought out service providers that can provide consistent service in all of their operating regions. We are currently one of the largest providers of electrical contracting services to the U.S. residential construction market. Our residential business has experienced significant growth. Our pro forma combined revenues from residential electrical contracting have grown at a compound annual rate of approximately 13.5% from fiscal 1997 through 2003 compared to an industry ayerage of approximately 8.8% according to F. W. Dodge. Residential electrical contracting represented approximately 15%, 19% and 19% of our revenues for the years ended September 30, 2001, 2002 and 2003, respectiyely. New residential installations begin with a builder providing potential subcontractors the architectural or electrical drawings for the residences within the tract being developed. We typically submit a bid or contract proposal for the work. Our personnel analyze the plans and drawings and estimate the equipment, materials and parts and the direct and supervisory labor required to complete the project. We deliver a written bid or negotiate an arrangement for the job. The installation work is coordinated by our field supervisors and the builders' personnel. Payments for the project are generally obtained within 30 days, at which time any mechanics' and materialmen's liens securing these payments are released. Interim payments are often obtained to cover labor and materials costs on larger projects. 10 Customers Major Customers. We have a diverse customer base. During the year ended September 30,2003, no single customer accounted for more than 10% of our revenues. As a result of our emphasis on quality and worker reliability, our management and a dedicated sales and work force have been responsible for developing and maintaining successful relationships with key customers. We recently worked on projects for the following customers: 3M AMEC Austin Industries Beck Group Bovis, Inc. Centex Construction Fluor Corporation Four Seasons Hotel Hannover Company Hansel Phelps Corporation Home Depot Hubbard Construction Group Hyatt Corporation Intel J. E. Dunn Group Kohl's Kraft Construction Lemoine Company Lennar Homes Manhattan Construction Marriott International MB Kahn N issan Robins & Morton Six Continents Skanska USA Structure Tone, Inc. Target Turner Corporation Walgreen's Wal-Mart Weitz Group Whiting Turner Construction We intend to continue our emphasis on developing and maintaining relationships with our customers by providing superior, high-quality service. Company Operations Employee Screening, Training and Development. We are committed to providing the highest level of customer service through the development of a highly trained workforce. Employees are encouraged to complete a progressive training program to advance their technical competencies and to ensure that they understand and follow the applicable codes, our safety practices and other internal policies. We support and fund continuing education for our employees, as well as apprenticeship training for technicians under the Bureau of Apprenticeship and Training of the Department of Labor and similar state agencies. Employees who train as apprentices for four years may seek to become journeymen electricians and, after additional years of experience, master electricians. We pay progressive increases in compensation to employees who acquire this additional training, and more highly trained employees serve as foremen, estimators and project managers. Our master electricians are licensed in one or more cities or other jurisdictions in order to obtain the permits required in our business. Some employees have also obtained specialized licenses in areas including security systems and fire alarm installation. In some areas, licensing boards have set continuing education requirements for maintenance of licenses. Because of the lengthy and difficult training and licensing process for electricians, we believe that the number, skills and licenses of our employees constitute a competitive strength in the industry. We actively recruit and screen applicants for our technical positions and have established programs in some locations to recruit apprentice technicians directly from high schools and vocational technical schools. We recently initiated recruiting efforts at universities and colleges, such as Texas A&M University and Clemson University, for skilled graduates in the Engineering and Construction Science fields. Prior to hiring new employees, we assess their technical competence level, confirm background references and conduct drug testing. Materials and Supplies. As a result of economies of scale, we believe we have been able to purchase equipment, parts and supplies at discounts to prices at which stand-alone companies can purchase. In addition, as a result of our size, we are able to lower our costs for (i) the purchase or lease of vehicles; (ii) bonding, (iii) property, casualty and liability insurance; (iv) health insurance and related benefits; (v) retirement benefits administration; and (vi) office and computer equipment. Substantially all the equipment and component parts we sell or install are purchased from manufacturers and other outside suppliers. We are not materially dependent on anyone of these outside sources for our supplies. II Control and Information Systems. We are committed to performing those controls and procedures that improve our efficiency and the monitoring of our operations. We are over 80% complete in deploying a standard Enterprise Resource Planning ("ERP") software to all of our operating companies. We believe ERP applications are paramount to a growing business with our diverse geographic platform. Additionally, we have implemented a financial reporting and planning application to complement the ERP application that provides a uniform structure and analytical tools for the reporting process. This application was utilized for our 2003 and 2004 planning processes. We expect to have the implementation completed by the end of calendar year 2004. Implementation of this ERP system and financial reporting application allows us to obtain more timely results of operating performance and perform more detailed analyses. In addition to our ERP system, other controls and procedures we have in place include: · pre-determined approval levels for bidding jobs. Each subsidiary may approve certain jobs based on each subsidiary's gross revenues, the level of experienced estimating personnel on staff, the type of work to be bid (i.e. niche vs. non-niche work to take advantage of our centers of excellence), and manpower availability. If a job exceeds these parameters additional approvals must be obtained. · an automated uniform monthly reporting process with data controls. · a series of quarterly reviews conducted by our senior management team. Eyery other quarter, these meeting locations rotate between the corporate office in Houston, Texas and various locations. The content of such meetings includes discussing safety performance, previous operating results, forecasts for the future, issues, opportunities and concerns. · a formalized planning process that involves analyzing industry trends at a county level for each subsidiary. This planning also formalizes the capital allocation process. Competition The electrical contracting industry is highly fragmented and competitive. Most of our competitors are small, owner-operated companies that typically operate in a limited geographic area. There are few public companies focused on providing electrical contracting services. In the future, competition may be encountered from new market entrants. Competitive factors in the electrical contracting industry include: · the ayailability of qualified and licensed electricians or qualified technicians; · safety record; · cost structure; · relationships with customers; · geographic diversity; · ability to reduce project costs; · access to technology; · experience in specialized markets; and · ability to obtain bonding. See "Risk Factors" Regulations Our operations are subject to various federal, state and local laws and regulations, including: · licensing requirements applicable to electricians; · building and electrical codes; · regulations relating to consumer protection, including those governing residential seryice agreements; and · regulations relating to worker safety and protection of the environment. 12 We believe w: have all licenses required to conduct our operations and are in substantial compliance with applicable regulatory requirements. Our failure to comply with applicable regulations could result in substantial fines or revocation of our operating licenses or an inability to perform government work. Many state and local regulations governing electricians require permits and licenses to be held by individuals. In some cases, a required permit or license held by a single individual may be sufficient to authorize specified activities for all our electricians who work in the state or county that issued the permit or license. It is our policy to ensure that, where possible, any permits or licenses that may be material to our operations in a particular geographic area are held by multiple IES employees within that area. Risk Management and Insurance The primary risks in our operations include health, bodily injury, property damage and injured workers' compensation. We maintain automobile and general liability insurance for third party health, bodily injury and property damage and workers' compensation coverage, which we consider appropriate to insure against these risks. Our third-party insurance is subject to large deductibles for which we establish reserves and, accordingly, we effectively self-insure for much of our exposures. Employees At September 30, 2003, we had approximately 13,000 employees. We are not a party to any collective bargaining agreements with our employees. We believe that our relationship with our employees is satisfactory. Available Information We file our interim and annual financial reports, as well as other reports required by the Securities Exchange Act of 1934 with the United States Securities and Exchange Commission (the "SEC"). The public may read and copy any materials we file with the SEC at the SEC's Public Reference Room at 450 Fifth Street, NW, Washington, DC 20549. The public may obtain information on the operation of the Public Reference Room by calling the SEC at (800) SEC-0330. The SEC maintains a website at www.sec.l!:ov that contains our filings. We make available free of charge through our website at www.ies-co.com all filings with the SEC as soon as it is reasonably practicable after such material is electronically filed. Paper copies of these filings are also available free of charge upon written request to us. We have adopted a Code of Ethics for Financial Executives, a Code of Business Conduct and Ethics for directors, officers and employees ( the legal Compliance and Corporate Policy Manual) and established Corporate Governance Guidelines, copies of which may be found on our website at www.ies-co.com Paper copies of these documents are also available free of charge upon written request to us. We have designated an "audit committee financial expert" as that term is defined by the SEe. Further information about this designee may be found in the Proxy Statement for the Annual Meeting of Stockholders of the Company. 13 RISK FACTORS Downturns in construction could adversely affect our business because more than half of our business is dependent on levels of new construction activity. More than half of our business is the installation of electrical systems in newly constructed and renovated buildings, plants and residences. Downturns in levels of construction or housing starts could have a material adyerse effect on our business, financial condition and results of operations. Our ability to maintain or increase revenues from new installation services will depend on the number of new construction starts and renovations, which will likely correlate with the cyclical nature of the construction industry. The number of new building starts will be affected by local economic conditions, changes in interest rates and other factors, including the following: employment and income levels; interest rates and other factors affecting the availability and cost of financing; tax implications for homebuyers and commercial construction; consumer confidence; and housing demand. Additionally, a majority of our business is focused in the southeastern and southwestern portions of the United Sates, concentrating our exposure to local economic conditions in those regions. Downturns in levels of construction or housing starts in these geographic areas could result in a material reduction in our activity levels. The highly competitive nature of our industry could affect our profitability by reducing our profit margins. The electrical contracting industry is served by many small, owner-operated private companies, public companies and seyerallarge regional companies. We could also face competition in the future from new competitors entering these markets. Some of our competitors offer a greater range of services, including mechanical construction, facilities management, plumbing and heating, ventilation and air conditioning services. Competition in our markets depends on a number of factors, including price. Some of our competitors may have lower overhead cost structures and may, therefore, be able to provide services comparable to ours at lower rates than we do. Ifwe are unable to offer our services at competitive prices or if we have to reduce our prices to remain competitive, our profitability would be impaired. There is currently a shortage of qualified electricians. Since the majority of our work is performed by electricians, this shortage may negatively impact our business, including our ability to grow. There is currently a shortage of qualified electricians in the United States. In order to conduct our business, it is necessary to employ electricians. While overall economic growth has diminished, our ability to increase productivity and profitability may be limited by our ability to employ, train and retain skilled electricians required to meet our needs. Accordingly there can be no assurance, among other things, that: we will be able to maintain the skilled labor force necessary to operate efficiently; our labor expenses will not increase as a result of a shortage in the skilled labor supply; and we will not be able to grow as a result of labor shortages. Due to seasonality and differing regional economic conditions, our results may fluctuate from period to period. Our business is subject to seasonal variations in operations and demand that affect the construction business, particularly in residential construction. Our quarterly results may also be affected by the regional economic conditions. Accordingly, our performance in any particular quarter may not be indicative of the results that can be expected for any other quarter or for the entire year. The estimates we use in placing bids could be materially incorrect. The use of incorrect estimates could result in losses on a fixed price contract. These losses could be material to our business. 14 We currently generate, and expect to continue to generate, more than half of our revenues under fixed price contracts. The cost oflabor and materials, however, may vary from the costs we originally estimated. Variations from estimated contract costs along with other risks inherent in performing fixed price contracts may result in actual revenue and gross profits for a project differing from those we originally estimated and could result in losses on projects. Depending upon the size of a particular project, variations from estimated contract costs can have a significant impact on our operating results for any fiscal quarter or year. We must estimate the costs of completing a particular project to bid for these fixed price contracts. A significant amount of our historic growth has occurred through the acquisition of existing businesses; however, future acquisitions will be made on a selective basis and may be difficult to identify and integrate and may disrupt our business and adversely affect our operating results. Historically, a significant amount of our growth has come through acquisitions. From April 1998 through December 2000, we made 71 acquisitions. We made one acquisition in February 2003. We currently do not intend to grow materially through acquisitions in the foreseeable future; however, we continually evaluate acquisition prospects to complement and expand our existing business platforms. The timing, size or success of any acquisition effort and the associated potential capital commitments cannot be predicted. If we are unable to find appropriate acquisitions, our future ability to grow our revenues and profitability may be diminished. Each acquisition, however, involves a number of risks. These risks include: the diversion of our management's attention from our existing businesses to integrating the operations and personnel of the acquired business; possible adverse effects on our operating results during the integration process; and our possible inability to achieve the intended objectives of the combination. We may seek to finance an acquisition through borrowings under our credit facility or through the issuance of new debt or equity securities. There can be no assurance that we will be able to secure this financing if and when it is needed or on the terms we consider acceptable. Ifwe should proceed with a relatively large cash acquisition, we could deplete a substantial portion of our financial resources to the possible detriment of our other operations. Any future acquisitions could also dilute the equity interests of our stockholders, require us to write off assets for accounting purposes or create other undesirable accounting issues, such as significant exposure to impairments of goodwill or other intangible assets. We may experience difficulties in managing internal growth. In order to continue to grow internally, we expect to expend significant time and effort managing and expanding existing operations. We cannot guarantee that our systems, procedures and controls will be adequate to support our expanding operations, including the timely receipt of financial information. Our growth imposes significant added responsibilities on our senior management, such as the need to identify, recruit and integrate new senior managers and executives. If we are unable to manage our growth, or if we are unable to attract and retain additional qualified management, our operations could be materially adversely affected. We may experience difficulties in managing our working capital. Our billings under fixed price contracts are generally based upon achieving certain benchmarks and will be accepted by the customer once we demonstrate those benchmarks have been met. If we are unable to show the compliance with billing requests, or if we fail to issue a project billing, our likelihood of collection could be delayed or impaired, which could have a materially adverse effect on our operations. To service our indebtedness and to fund working capital, we will require a significant amount of cash. Our ability to generate cash depends on many factors. Our ability to make payments on and to refinance our indebtedness and to fund planned capital expenditures will depend on our ability to generate cash in the future. This is subject to our operational performance, as well as general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Our credit facility will expire in May 2006, and our long-term senior subordinated notes are due in February 2009. 15 We cannot provide assurance that our business will generate sufficient cash flow from operations or that future borrowings will be available to us under our credit facility in an amount sufficient to enable us to pay our indebtedness, or to fund our other liquidity needs. We may need to refinance all or a portion of our indebtedness, on or before maturity. We cannot provide assurance that we will be able to refinance any of our indebtedness on commercially reasonable terms or at all. Our inability to refinance our debt on commercially reasonable terms could materially adversely affect our business. We have a substantial amount of debt. Our current debt level could limit our ability to fund future working capital needs and increase our exposure during adverse economic conditions. Our indebtedness could haye imp ortant consequences. For example, it could: increase our vulnerability to adverse operational performance and economic and industry conditions; limit our ability to fund future working capital, capital expenditures and other general corporate requirements; limit our flexibility in planning for, or reacting to, changes in our business and the industry in which we operate; place us at a disadvantage compared to a competitor that has less debt; and limit our ability to borrow additional funds. A significant portion of our business depends on our ability to provide surety bonds. The inability by us to obtain surety bonds could adversely affect our operating results. Surety market conditions are currently difficult as a result of significant losses incurred by many sureties in recent periods, both in the construction industry as well as in certain larger corporate bankruptcies. As a result, less bonding capacity is available in the market and terms have become more restrictive. Further, under standard terms in the surety market, sureties issue bonds on a project by project basis, and can decline to issue bonds at any time. Historically, approximately 30% of our fixed price contract business has required bonds. While we have enjoyed a longstanding relationship with our surety and have recently added another surety, current market conditions as well as changes in our sureties' assessment of our operating and financial risk could cause our sureties to decline to issue bonds for our work. If that were to occur, our alternatives include doing more business that does not require bonds, posting other forms of collateral for project performance such as letters of credit or cash, and seeking bonding capacity from other sureties. There can be no assurance that we could easily achieve these alternatives. Accordingly, if we were to experience an interruption in the ayailability of bonding capacity, our operating results could be adversely impacted. We have adopted tax positions that a taxing authority may view difTerently. If a taxing authority differs with our tax positions, our results may be adversely affected. Our effective tax rate and cash paid for taxes are impacted by numerous tax positions that we have adopted. Taxing authorities may not always agree with the positions we haye taken. We believe that we haye adequate reserves in the event that a taxing authority differs with positions we have taken, however there can be no assurance that our results of operations will not be adversely affected. Our results of operations could be adversely affected as a result of goodwill impairment write-offs. When we acquire a business, we record an asset called "goodwill" if the amount we pay for the business, including liabilities assumed, is in excess of the fair value of the assets of the business we acquire. We adopted Statement of Financial Accounting Standards ("SFAS") No. 142 "Goodwill and Other Intangible Assets" which establishes new accounting and reporting requirements for goodwill and other intangible assets. Under SF AS No. 142, all goodwill amortization ceased effective October 1, 2001. Goodwill amortization for the years ended September 30,2002 and 2003 would have otherwise been $12.9 million (before the impairment charge). Material amounts of recorded goodwill attributable to each of our reporting units were tested for impairment by comparing the fair value of each reporting unit with its carrying value, Fair value was determined using discounted cash flows, market multiples and market capitalization. These impairment tests are required to be performed at adoption of SF AS No. 142 and at 16 least annually thereafter. Significant estimates used in the methodologies include estimates of future cash flows, future short-term and long-term growth rates, weighted average cost of capital and estimates of market multiples for each of the reportable units. On an ongoing basis (absent any impairment indicators), we expect to perform impairment tests at least annually during the first fiscal quarter of each year. Based on our impairment tests performed upon adoption of SF AS No. 142, we recognized a charge of $283.3 million ($7.11 per share) in the first quarter of 2002 to reduce the carrying value of goodwill of our reporting units to its implied fair yalue. This impairment is a result of adopting a fair value approach, under SFAS No. 142, to testing impairment of goodwill as compared to the previous method utilized in which evaluations of goodwill impairment were made by us using the estimated future un discounted cash flows compared to the assets carrying amount. Under SFAS No. 142, the impairment adjustment recognized at adoption ofthe new rules was reflected as a cumulative effect of change in accounting principle in our first quarter 2003 statement of operations. Impairment adjustments recognized after adoption, if any, generally are required to be recognized as operating expenses. We cannot assure that we will not have future impairment adjustments to our recorded goodwill. Our operations are subject to numerous physical hazards associated with the construction of electrical systems. If an accident occurs, it could result in an adverse effect on our business. Hazards related to our industry include, but are not limited to, electrocutions, fires, mechanical failures or transportation accidents. These hazards can cause personal injury and loss of life, severe damage to or destruction of property and equipment and may result in suspension of operations. Our insurance does not cover all types or amounts of liabilities. Our third-party insurance is subject to large deductibles for which we establish reserves and, accordingly, we effectively self-insure for much of our exposures. No assurance can be given either that our insurance or our proyisions for incurred claims and incurred but not reported claims will be adequate to cover all losses or liabilities we may incur in our operations or that we will be able to maintain adequate insurance at reasonable rates. The loss of a group of key pers onnel, either at the corporate or operating level, could adversely affect our business. The loss of key personnel or the inability to hire and retain qualified employees could have an adverse effect on our business, financial condition and results of operations. Our operations depend on the continued efforts of our current and future executive officers, senior management and management personnel at the companies we have acquired. A criterion we use in evaluating acquisition candidates is the quality of their management. We cannot guarantee that any member of management at the corporate or subsidiary level will continue in their capacity for any particular period of time. If we lose a group of key personnel, our operations could be adversely affected. We do not maintain key man life insurance. The loss of productivity, either at the corporate office or operating level, could adversely affect our business. Our business is primarily driven by labor. The ability to perform contracts at acceptable margins depends on our ability to deliver substantial labor productivity. We cannot guarantee that productivity will continue at acceptable levels at corporate and our operating subsidiaries for a particular period of time, The loss of productivity could adversely affect the margins on existing contracts or the ability to obtain new contracts. 17 Item 2. Properties We operate a fleet of owned and leased service trucks, yans and support vehicles. We believe these vehicles generally are adequate for our current operations. At September 30, 2003, we maintained branch offices, warehouses, sales facilities and administrative offices at approximately 140 locations. Substantially all of our facilities are leased. We lease our corporate office located in Houston, TeJeas. Our properties are generally adequate for our present needs, and we believe that suitable additional or replacement space will be ayailable as required. Item 3. Legal Proceedings We are involved in various legal proceedings that have arisen in the ordinary course of business. While it is not possible to predict the outcome of these proceedings with certainty and it is possible that the results of legal proceedings may materially adversely affect us, in our opinion, these proceedings are either adequately covered by insurance or, ifnot so covered, should not ultimately result in any liability which would have a material adverse effect on our financial position, liquidity or results of operations. No legal proceeding indiyidually rises to the leyel of materiality, nor do any groups oflitigation. The judicial system allows a lawsuit to be filed for reasons or amounts that may bear little or no relationship to the facts. We have been subject to such high damage claim lawsuits. We believe that we have valid defenses and that the damage claimed is not an accurate reflection of any reasonably expected outcome based on the facts we have. Item 4. Submission of Matters to a Vote of Security Holders None. Item 4A. Executive Officers Herbert 'Roddy" Allen, 63, has been Chief Executive Officer and President of the Company since October 2002. From May 2002 to October 2002, Mr. Allen was Chief Operating Officer of the Company. From January 2000 to May 2002, Mr. Allen was Senior Vice President - Eastern Operations and served as a Regional Operating Officer of the Company from June 1998 to January 2000. Prior to September 2000, Mr. Allen served as the President of H.R. Allen, Inc., one of the Company's subsidiaries. Richard China, 45, has been Chief Operating Officer of the Company since October 2002. From May 2002 to October 2002, Mr. China was President of IES Communications, Inc. From August 1999 to May 2002, Mr. China served as a Regional Operating Officer of the Company. Prior to August 1999, Mr. China served as the President of Primo Electric Company, Inc., one of the Company's subsidiaries. William W. Reynolds, 45, has been the Chief Financial Officer and Executive Vice President of the Company since June 2000. Mr. Reynolds joined IES after having served as Vice President and Treasurer of Peoples Energy Corporation in Chicago, Illinois from 1998 to 2000. Prior to his appointment with Peoples Energy Corporation, Mr. Reynolds was Vice President and Project Finance Corporate Officer for MCN Energy Group, Inc. in Detroit, Michigan from 1997 to 1998. Prior to 1997, Mr. Reynolds spent seventeen years with BP Amoco Corporation serving in a variety of positions both internationally and domestically. Britton L. Rice, 55, has been the Chief Technology and Procurement Officer and Senior Vice President of the Company since 2000. Mr. Rice also serves as the President of Britt Rice Electric, L.P., one of the Company's subsidiaries. Margery Harris, 43, has been the Senior Vice President of Human Resources of the Company since October 2000. From 1995 to 2000, Ms. Harris was employed by Santa Fe Snyder Corporation, a large global independent 18 exploration and production company, serving most recently as Vice President of Human Resources. Prior to that Ms. Harris was a lead consultant with Hewitt Associates, a premier total compensation consulting firm. Curt L. Warnock, 48, has been Vice President, Law of the Company since October 2002. From July 2001 to October 2002, Mr. Warnock served as Assistant General Counsel of the Company. Prior to July 2001, Mr. Warnock spent sixteen years with Burlington Resources Inc., a large independent NYSE oil and gas company, serving in various positions. Prior to that, Mr. Warnock served as in-house counsel to Pogo Producing Company, a NYSE oil and gas company; before that, he was in private practice. Mr. Warnock is licensed in Texas and before the Fifth Circuit and before the United States Supreme Court. David A. Miller, 33, has been Vice President and Chief Accounting Officer of the Company since October 2002. Between January 1998 and October 2002, Mr. Miller held the positions of Financial Reporting Manager, Assistant Controller, Controller and Chief Accounting Officer with the Company. Prior to January 1998, Mr. Miller held various positions in public accounting and private industry. Mr. Miller is a Certified Public Accountant. 19 PART II Item S. Market/or Registrant's Common Equity and Related Stockholder Matters. The Company's common stock trades on the NYSE under the symbol "lES." The following table presents the quarterly high and low sales prices for the Company's Common Stock on the NYSE since October 2001. Hi.:h L!m' FISCAL YEAR ENDED SEPTEMBER 30, 2002 First Quarter 5.59 3.07 3.94 4.60 3.37 Second Quarter Third Quarter Fourth Quarter 6.50 6.49 6.46 FISCAL YEAR ENDED SEPTEMBER 30, 2003 First Quarter 4.28 3.10 Second Quarter 4.50 3.50 Third Quarter Fourth Quarter 7.60 7.76 4.23 5.76 As of November 20,2003, the market price of the Company's Common Stock was $7.25 per share and there were approximately 1,440 holders of record. We do not anticipate paying cash dividends on our common stock in the foreseeable future. We expect that we will utilize all available earnings generated by our operations for the development and growth of our business, as well as to retire some of our outstanding debt and common stock. Any future determination as to the payment of dividends will be made at the discretion of our Board of Directors and will depend upon the Company's operating results, financial condition, capital requirements, general business conditions and such other factors as the Board of Directors deems relevant. Our debt instruments restrict us from paying cash dividends on the common stock. See "Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources." 20 Item 6. Selected Financial Data The following selected consolidated historical financial information for IES should be read in conjunction with the audited historical consolidated financial statements of Integrated Electrical Services, Inc. and subsidiaries and the notes thereto included in Item 8, "Financial Statements and Supplementary Data." Year Ended SeDtember 30. m2 ~ 1Qll1 ~ l!l!l.1 Statement of ODerations Data: (In thousands, except share infonnation and ratios) Revenues ....... .............. ... ....................... ... $ 1,035,888 $ 1,672,288 $ 1,693,213 $ 1,475,430 $ 1,448,553 Cost of services ...................................... 816.715 1.372.537 1.385.589 1.253.844 1.241.330 Gross profit .......................................... 219,173 299,751 307,624 221,586 207,223 Selling, general and administrative expenses ......................... 113,871 221,519 214,073 174,184 153,651 Restructuring charges ............................... 5,556 Goodwill amortization............................. 9.305 13.211 12.983 Income from operations........................ 95,997 65,021 80,568 41,846 53,572 Interest and other expense, net ................ 02.542) (22.222) (26.187) (25.738) (24.963) Income before income taxes and cumulative effect of change in accounting principle.............................. 83,455 42,799 54,381 16,108 28,609 Provision for income taxes....................... 35,348 21,643 25,671 6,175 8,179 Cumulative effect of change in accounting principle, net oftax............. 283.284 Net income (loss)..................................... $ 4R 107 $ 21 156 $ 2R 710 $ (7.7115 n $ 20410 Diluted earnings per share before cumulative effect of change in accounting principle:............................. $ 139 $ 052 $ 070 $ 025 $ 052 Diluted earnings (loss) per share ............. $ 139 $ 052 $ 070 $ (6 R6) $ 052 Ratio ofeamings to fixed charges (1)....... 27 2R 1 5 20 66 As of September 30. 1999 2000 2001 2002 2003 Balance Sheet Data: (in thousands) Cash and cash equivalents....................... $ 2,931 $ 770 $ 3,475 $ 32,779 $ 40,201 Working capital......... ..... ,................. ,.. .... 175,572 91,643 236,629 244,214 266,411 Total assets ............................................. 858,492 1,019,990 1,033,503 721,639 726,174 Total debt..........................,...,................. 229,544 245,065 288,551 248,959 248,336 Total stockholders' equity...................... 467,166 507,749 528,644 254,432 267,557 (1) The ratio of earnings to fixed charges is calculated by dividing the fixed charges into net income before taxes plus fixed charges. Fixed charges consist of interest expense, amortization of offering discounts on debt, amortization of debt issuance costs and the estimated interest component of rent expense. 21 Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations The following discussion and analysis should be read in conjunction with the consolidated financial statements and related notes appearing elsewhere in the Form 10-K. See "Disclosure Regarding Forward-Looking Statements." General Our electrical contracting business is operated in two segments: (I) commercial and industrial and (2) residential. See Note 10 of "Notes to Consolidated Financial Statements" for a description of these reportable segments. In response to the SEC's Release No. 33-8040, "Cautionary Advice Regarding Disclosure About Critical Accounting Policies," we have identified the accounting principles which we believe are most critical to our reported financial status by considering accounting policies that involve the most complex or subjective decisions or assessments. We identified our most critical accounting policies to be those related to revenue recognition, the assessment of goodwill impairment, our allowance for doubtful accounts receivable, the recording of our self- insurance liabilities and our estimation of the valuation allowance for deferred tax assets. These accounting policies, as well as others, are described in the Note 2 of "Notes to Consolidated Financial Statements." We enter into contracts principally on the basis of competitive bids. We frequently negotiate the final terms and prices of those contracts with the customer. Although the terms of our contracts vary considerably, most are made on either a fixed price or unit price basis in which we agree to do the work for a fixed amount for the entire project (fixed price) or for units of work performed (unit price). We also perform services on a cost-plus or time and materials basis. We are generally able to achieve higher margins on fixed price and unit price than on cost-plus contracts. We currently generate, and expect to continue to generate, more than half of our revenues under fixed price contracts. Our most significant cost drivers are the cost of labor, the cost of materials and the cost of casualty and health insurance. These costs may vary from 1he costs we originally estimated. Variations from estimated contract costs along with other risks inherent in performing fixed price and unit price contracts may result in actual revenue and gross profits for a project differing from those we originally estimated and could result in losses on projects. Depending on the size of a particular project, variations from estimated project costs could have a significant impact on our operating results for any fiscal quarter or year. We believe our exposure to losses on fixed price contracts is limited in aggregate by the high volume and relatively short duration of the fixed price contracts we undertake. Additionally, we derive a significant amount of our revenues from new construction and from the southern part of the United States. Downturns in new construction activity or in construction in the southern United States could affect our results. We complete most projects within one year. We frequently provide service and maintenance work under open-ended, unit price master service agreements which are renewable annually. We recognize revenue on service and time and material work when services are performed. Work performed under a construction contract generally provides that the customers accept completion of progress to date and compensate us for services rendered measured in terms of units installed, hours expended or some other measure of progress. Revenues from construction contracts are recognized Dn the percentage-of-completion method in accordance with the American Institute of Certified Public Accountants Statement of Position 81-1 "Accounting for Performance of Construction- Type and Certain Production-Type Contracts." Percentage-of-completion for construction contracts is measured principally by the percentage of costs incurred and accrued to date for each contract to the estimated total costs for each contract at completion. We generally consider contracts to be substantially complete upon departure from the work site and acceptance by the customer. Contract costs include all direct material and labor costs and those indirect costs related to contract performance, such as indirect labor, supplies, tools, repairs and depreciation costs. Changes in job performance, job conditions, estimated contract costs and profitability and final contract settlements may result in revisions to costs and income and the effects of these revisions are recognized in the period in which the revisions are determined. Provisions for total estimated losses on uncompleted contracts are made in the period in which such losses are determined. We evaluate goodwill for potential impairment in accordance with Statement of Financial Accounting Standards (SFAS) No. 142, "Goodwill and Other Intangible Assets." Included in this evaluation are certain assumptions and estimates to determine the fair values of reporting units such as estimates of future cash flows, 22 discount rates, as well as assumptions and estimates related to the valuation of other identified intangible assets. Changes in these assumptions and estimates or significant changes to the market value of our common stock could materially impact our results of operations or financial position. We provide an allowance for doubtful accounts for unknown collectIOn issues in addition to reserves for specific accounts receivable where collection is considered doubtful. Inherent in the assessment of the allowance for doubtful accounts are certain judgments and estimates including, among others, our customers' access to capital, our customers' willingness to pay, general economic conditions and the ongoing relationships with our customers. We are insured for workers' compensation, automobile liability, general liability and employee-related health care claims, subject to hrge deductibles. Our general liability program provides coverage for bodily injury and property damage neither expected nor intended. Losses up to the deductible amounts are accrued based upon our estimates of the liability for claims incurred and an estimate of claims incurred but not reported. The accruals are derived from actuarial studies, known facts, historical trends and industry ayerages utilizing the assistance of an actuary to determine the best estimate of the ultimate expected loss. We believe such accruals to be adequate. However, insurance liabilities are difficult to assess and estimate due to unknown factors, including the severity of an injury, the determination of our liability in proportion to other parties, the number of incidents not reported and the effectiveness of our safety program. Therefore, if actual experience differs from than the assumptions used in the actuarial valuation, adjustments to the reserve may be required and would be recorded in the period that the experience becomes known. We regularly evaluate valuation allowances established for deferred tax assets for which future realization is uncertain. We perform this evaluation at least annually at the end of each fiscal year. The estimation ofrequired valuation allowances includes estimates of future taxable income. In assessing the realizability of deferred tax assets at September 30, 2003, we considered whether it was more likely than not that some portion or all of the deferred tax assets would not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temporary differences become deductible. We consider the scheduled reversal of deferred tax liabilities, projected future taxable income and tax planning strategies in making this assessment. If actual future taxable income differs from our estimates, our results could be affected. Results of Operations The following table presents selected historical results of operations of IES and subsidiaries with dollar amounts in thousands. These historical statements of operations include the results of operations for businesses acquired through purchases beginning on their respective dates of acquisition. 23 Year Ended SeDtember 30. 2001 2002 2003 (In thousands) Revenues ........... ...................................... $ 1,693,213 100% $ 1,475,430 100% $ 1,448,553 100% Cost of services (including depreciation) ............... ..................... .... 1.385.589 ~ 1.253.844 --.U 1.241.330 --M Gross profit .............. ..................... ........ 307,624 18 221,586 15 207,223 14 Selling, general and administrative expenses ..................... 214,073 12 174,184 12 153,651 10 Restructuring charges .............................. 5,556 Goodwill amortization ............................ 12.983 ---1. - - - - Income from operations .......................... 80,568 5 41,846 3 53,572 4 Interest and other expense, net........................................................ (26.187) ---ill (25.738) ---ill (24.963) ----ill Income before income taxes and cumulative effect of change in accounting principle ............................. 54,381 3 16,108 28,609 2 Provision for income taxes ...................... 25,671 I 6,175 8,179 1 Cumulative effect of change in accounting principle, net of tax............ - 283.284 ---12. - - - Net income Ooss) .................................... $ 2R 710 2% $ (27J Vii) (lR)% $ 20410 1% 24 Year ended September 30. 2003 compared to vear ended SeDtember 30. 2002 Revenues Revenues Percentage of Total Revenues Percentage Growth I Decline Year ended September 30, Commercial and Industrial .......... Residential............... ... ..... ... ......... Total Company........................... 2002 2003 2003 Revenues decreased $26.8 million, or 2%, from $1,475.4 million for the year ended September 30, 2002 to $1,448.6 million for the year ended September 30,2003. The decrease in total revenues is the result of $41.6 million in lost revenues on divested or closed companies that were included in revenues for the year ended September 30, 2002, but not during the year ended September 30, 2003. These lost revenues were partially offset by $32.2 million of revenues from an acquisition during the year ended September 30, 2003. The decline in commercial and industrial revenues is attributable to $29.4 million decline in communications work due to market contractions, particularly in California, Colorado, Washington, D.C. and Virginia. The decrease in residential revenues is attributable to a $36.9 million decline in multi-family residential construction projects, primarily in Colorado and Maryland, offset by a $31.0 million increase in single-family construction spending. We believe record low interest rates during the last 12-18 months is driving demand for new homes, leading to record levels of single-family residential construction spending. As families move into their new single-family homes, the demand for multi-family housing has dropped. Gross Margin Segment Gross Margins as a Percental!e of Total Revenues Year ended September 30, Commercial and IndustriaL.. Residential. ..... ....................... Total Company..................... 2002 2003 13% 22% 15% 13% 21% 14% GrDss profit decreased $14.4 mi lIion, or 7% from $221.6 million for the year ended September 30, 2002 to $207.2 million for the year ended September 30, 2003. The decline in commercial and industrial gross profit was due to lower revenues earned year over year as discussed and due to a shift in the type of commercial and industrial work performed during the year ended September 30,2003, The related service and maintenance work for commercial and industrial customers, which tends to earn higher gross margins than fixed price contracts, declined $6.0 million in gross profit during the year. This decline was moderated by a $87.1 million increase in larger project work awarded during the year, particularly industrial contracts in excess of $1 million. These larger projects produce gross profits but tend to earn lower gross margins as a percentage of revenue due to the competitive bidding procedures in place to be awarded this type of work. The shift of project work from small projects such as the service and maintenance work to larger projects in excess of $1 million impacted gro ss profits by approximately $9.4 million. Overall gross margin as a percentage of revenues decreased approximately 1 % from 15% for the year ended September 30,2002 to 14% for the year ended September 30,2003. Had we earned last year's gross margin of 15%, gross profit for the year ended September 30, 2003 would have been $217.3 million, an increase of $10.1 million. The decline in gross margin during the year ended September 30, 2003 was due to the shift in type of commercial and industrial work performed and due to the increased competition for available residential work. We believe record low interest rates during the last 12-18 months is driving demand for new homes, leading to record levels of single-family residential construction spending. This increased demand for residential construction has increased pricing pressure for available work, particularly affecting our operating units that perform limited amounts of residential work in addition to their commercial and industrial contract expertise. 25 Selling, General and Administrative Expenses Selling, general and administratiye expenses decreased $20.5 million, or 12%, from $174.2 million for the year ended September 30, 2002 to $153.7 million for the year ended September 30, 2003. This decline is due to the organizational restructuring that occurred during the year ended September 30,2002. In the last 12 months, we have combined administratiye offices and functions, leading to a decline in operating bcations from approximately 150 locations to approximately 140 locations. We also divested or closed non-performing companies, which decreased our selling, general and administrative cost structure by approximately $7.9 million. Finally, we streamlined our administrative cost structure, yielding savings of $14.3 million in salaries and benefits. As a result of these changes, selling, general and administratiye expenses as a percent of revenue decreased 2% from 12% for the year ended September 30, 2002 to 10% for the year ended September 30, 2003. Restructuring Charges In October 2001 we began implementation of a workforce reduction program. The purpose of this program was to cut costs by reducing the number of administrative staff both in the field and at the home office. The total number of terminated employees was approximately 450. As a result of the program implementation, we recorded pre- tax restructuring charges of $5.6 million associated with 45 employees during the year ended September 30, 2002 and presented these charges as a separate component of our results of operations for the period then ended. No restructuring charges were incurred for the year ended September 30, 2003. The charges were based on the costs of the workforce reduction program and include severance and other special termination benefits. We believe the reduction of these personnel resulted in annual savings of approximately $4.1 million in salaries and benefits. At September 30,2002, approximately $2.0 million of these charges that related to five individuals had not been paid and were included in accounts payable and accrued expenses. At September 30, 2003, approximately $ 1.3 million of these charges that relate to three individuals have not been paid and are included in accounts payable and accrued expenses. We anticipate making the remaining payments accrued under this restructuring during the year ended September 30, 2004. Income From Operations Income from operations increased $11.8 million, or 28%, from $41.8 million for the year ended September 30, 2002 to $53.6 million for the year ended September 30, 2003. As a percentage of revenues, income from operations increased from 3% for the year ended September 30, 2002 to 4% for the year ended September 30, 2003. This increase in income from operations was primarily attributed to $5.6 million in restructuring charges recorded during the year ended September 30,2002, and a $20.5 million decrease selling, general and administrative expenses year over year, offset by a $14.4 million decline in gross profits earned during the year ended September 30,2003. Interest and Other Expense, net Interest and other expense, net decreased $0.7 million, or 3%, from $25.7 million in 2002 to $25.0 million in 2003. The decrease was primarily the result of a $1.0 million decrease in interest expense during the year ended September 30, 2003 due to a lower amount of average debt outstanding during the year ended September 30, 2003 compared to the year ended September 30, 2002. Oher expense, net included a $0.4 million gain from the sale of certain subsidiaries. This was a decrease from last year's other expense, net, which included $1.0 million gain resulting from the retirement of $27.1 million of our 9 3/8% senior subordinated notes due February 1, 2009 in the last quarter of the year ended September 30, 2002, a $1.5 million net gain resulting from the sale of certain subsidiaries and offset by a $0.6 million loss recorded on our investment in Energy Photovoltaics, Inc. and losses on sales of assets of $0.9 million. Provision for Income Taxes Our effective tax rate decreased from 38% for the year ended September 30, 2002 to 29% for the year ended September 30, 2003. This decrease is attributable to the release of $2.8 million of tax effected valuation allowances that were included in income during the year ended September 30, 2003. We released these valuation allowances because we believe that we will now realize a portion of the deferred tax assets for which they were established, Without the impact of these valuation allowance releases, our effective tax rate was 38.5% for the year ended September 30,2003, 26 Year ended Seotember 30. 2002 comoared to vear ended S~ptember 30. 2001 Revenues Revenues Percent of Total Revenues Year ended September 30, 2001 2002 Percentage Growth I DecUne 2002 Commercial and Industrial .......... 85% ResidentiaL... ..... .... ......... ........... 15% Total Company........................... 100% Revenues decreased $217.8 million, or 13%, from $1,693.2 million for the year ended September 30,2001 to $1,475.4 million for the year ended September 30, 2002. The decrease in commercial and industrial revenues was primarily the result of $71.3 million in non-recurring work performed for one customer during the year ended September 30, 2001, a $58.8 million decrease in revenues from communications work due to market contractions, particularly in California, Colorado and Arizona. We also experienced a decrease in commercial and industrial revenues, which we attribute to increased competition for available work during the year ended September 30, 2002. This decline most significantly impacted our operations in Georgia, North Carolina and Virginia, where revenues decreased $76.4 million during the year ended September 30, 2002. Gross Margin Segment Gross Margins as a Percental!e of Total Revenues Year ended September 30, Commercial and Industrial.. Residential....... ....... ............... Total Company..................... 2001 2002 17010 23% 18% 13% 22% 15% Gross profit decreased $86.0 million, or 28% from $307.6 million for the year ended September 30, 2001 to $221.6 million for the year ended September 30, 2002. The overall decrease in gross profit was due decreased gross profits of $39.2 million associated with the $217.8 million decline in revenues earned during the year ended September 30,2002 compared to the year ended September 30, 2001. Commercial and industrial gross profit was also decreased by $8.9 million associated with companies divested during the year ended September 30, 2002, a $23.7 million decline in gross profits earned on communications work due to a decline in work performed and lower margins earned on that work due to the decrease in market demand, and $6.1 million in additional funding for our insurance reserves. Overall gross margin as a percentage of revenues decreased approximately 3 % from 18% for the year ended September 30,2001 to 15% for the year ended September 30,2002. Had we earned the 2001 gross margin of 18%, gross profit for the year ended September 30, 2002 would have been $265.6 million, an increase of $44.0 million. The decline in gross margin as a percentage of revenues was the result of increased competition due to decreased construction spending during the year ended September 30, :.D02, a 25% decrease on gross margins earned on communications work due to a decrease in market demand and $6.1 million in additional funding for our self-insurance reserves. Selling, General and Administrative Expenses Selling, general and administrative expenses decreased $39.9 million, or 19%, from $214.1 million for the year ended September 30, 200 I to $174.2 million for the year ended September 30, 2002, Selling, general and administrative expenses as a percent of revenue remained the same at 12% for 200 I and 2002. The decrease in the dollar amount of selling, general and administrative expenses was primarily the result of the termination of certain administrative field 27 and home office personnel during the year ended September 30, 2002. Overall adninistratiye personnel headcount declined by approximately 800 employees during the year ended September 30, 2002, which led to a decrease of approximately $39.0 million in salaries and benefits expenses for such personnel. Restructuring Charges In October 2001 we began implementation of a workforce reduction program. The purpose of this program was to cut costs by reducing the number of administrative staff both in the field and at the home office. The total number of terminated employees was approximately 450. As a result of the program implementation, we recorded pre- tax restructuring charges of$5.6 million associated with 45 employees during the year ended September 30, 2002 and presented these charges as a separate component of our results of operations for the period then ended. The charges were based on the costs of the workforce reduction program and include severance and other special termination benefits. We belieye the reduction of these personnel resulted in annual sayings of approximately $4.1 million in salaries and benefits. At September 30,2002, approximately $2.0 million of these charges that related to five individuals had not been paid and were included in accounts payable and accrued expenses. Income from Operations Income from operations decreased $38.8 million, or 48%, from $80.6 million for the year ended September 30, 2001 to $41.8 million for the year ended September 30, 2002. As a percentage of revenues, income from operations decreased from 5% for the year ended September 30, 2001 to 3% for the year ended September 30, 2002. This decrease in income from operations was primarily attributed to a $217.8 million decrease in revenues year over year, a 3% decline in margins earned on those revenues, funding for insurance reserves and restructuring charges of $5.6 million incurred during the year ended September 30, 2002, partially offset by a $39.9 million decrease in selling, general and administrative expenses and non-recurring goodwill amortization of$12.9 million incurred during the year ended September 30, 2001 in accordance with the current accounting standard. Interest and Other Expense, net Interest and other expense, net decreased $0.5 million, or 2%, from $26.2 million in 2001 to $25.7 million in 2002. The decrease was primarily the result ofa $1.0 million gain resulting from the retirement of$27.1 million of our 9 3/8% senior subordinated notes due February 1, 2009 in the last quarter of the year ended September 30, 2002, a $1.5 million net gain resulting from the sale of certain subsidiaries and offset by a $0.6 million loss recorded on our investment in Energy Photovoltaics, Inc. and losses on sales of assets of $0.9 million. These amounts were offset by increased interest expenses associated with increased average borrowings during the year ended September 30, 2002 as compared to the year ended September 30, 200 I. Provision for Income Taxes Our effective tax rate decreased from 47% for the year ended September 30,2001 to 38% for the year ended September 30, 2002. The effective tax rate for the year ended September 30, 2001 included a provision for non- deductible goodwill amortization expense while the effective tax rate for the year ended September 30, 2002 includes the effect of the projected utilization of certain net operating loss carryforwards. Cost Drivers As a service business, our cost structure is highly variable. Our primary costs include labor, materials and insurance. Approximately 40% of our costs are derived from labor and related expenses. For the years ended September 30, 2001,2002 and 2003, our labor-related expenses totaled $610.6 million, $568.0 million and $553.5 million, respectively. As of September 30,2003, we had approximately 13,000 employees. Approximately 11,000 employees were field electricians, the number of which fluctuates depending upon the number and size of the projects undertaken by us at any particular time. Approximately 2,000 employees were project managers, job superintendents and administrative and management personnel, including executive officers, estimators or engineers, office staff and clerical personnel. We proyide a health, welfare and benefit plan for all employees subject to eligibility requirements. We have a 401(k) plan pursuant to which eligible employees may make contributions through a payroll deduction. We make matching cash contributions of 25% of each employee's contribution up to 6% of that employee's salary. We also have an employee stock purchase plan that provides that eligible employees may contribute up to 100% of 28 their cash compensation, up to $21,250 annually, toward the annual purchase of our common stock at a discounted price. Over 750 of our employees participated in the employee stock purchase plan during the year ended September 30, 2003. Approximately 40% of our costs incurred are for materials installed on projects. This component of our expense structure is variable based on the demand for our services. We generally incur costs for materials once we begin work on a project. We generally order materials when needed, ship them directly to the jobsite and install them within 30 days. Materials consist of commodity-based items such as conduit, wire and fuses as well as specialty items such as fixtures, switchgear and control panels. For the years ended September 30, 2001, 2002 and 2003, our materials expenses (net of rebates received) totaled $592.1 million, $531.5 million and $542.0 million, respectively. We are insured for workers' compensation, employer's liability, auto liability, general liability and health insurance, subject to large deductibles. Losses up to the deductible amounts are accrued based upon actuarial studies and our estimates of the ultimate liability for claims incurred and an estimate of claims incurred but not reported. The accruals are based upon known facts and historical trends and management believes such accruals to be adequate. Expenses for claims administration, claims funding and reserves funding totaled $39.9 million, $49.3 million and $40.8 million for the years ended September 30, 2001, 2002 and 2003, respectively. Working Capital (In thousands, except for ratios) CURRENT ASSETS: Cash and cash equivalents ............................................................................................ $ Accounts receivable: Trade, net of allowance of $6,262 and $5,425 respectively................................. Retainage ........................ ....................................................................... ..... ................ Related party ........................ ...................................................................................... Costs and estimated earnings in excess of billings on uncompleted contracts .... Inventories ........... ....... ........ ... ..... ............... ................ ..... ........................................... ...... Prepaid expenses and other current assets ................................................................. Total current assets ............................................................................................ $ CURRENT LIABILITIES: Current maturities of long-term debt ............................................................................ Accounts payable and accrued expenses ................................................................... Billings in excess of costs and estimated earnings on uncompleted cDntracts ..... Total current liabilities.... .......... .......... .......... ........................ ... ..................... ...... Working capital... ......... .............. .......... ......................... ....... ................. ................,... ...... SEPTEMBER 30. 2002 2003 32,779 $ 40,20 I 237,310 62,482 153 46,314 23,651 35.041 437.730 $ 245,618 68,789 67 48,256 20,473 23319 446.723 $ 570 $ 256 141,398 138,143 51.548 41.913 $ 193.516 $ 180.312 $ 244 214 $ 266411 Total current assets increased $9.0 million, or 2%, from $437.7 million for the year ended September 30, 2002 to $446.7 million for the year ended September 30, 2003. This increase is primarily the result of a $7.4 million increase in cash and cash equivalents due to $39.3 million in cash provided by operations during the year ended September 30, 2003 offset by $7.9 million in cash used in investing activities and $24.0 million used in financing activities. See "Liquidity and Capital Resources" below for further information. Current assets were further increased by an $8.3 million increase in trade accounts receivable, net due tD the timing of collections, a $6.3 million increase in retainage due to the timing of retention billings and a $1.9 million increase in costs and estimated earnings in excess of billings on uncompleted contracts due to the timing of billings on projects in progress. Current assets were reduced by an $11,7 million decrease in prepaids and other current assets due to an $8.6 million decrease in short term deferred tax assets due to the recognition of deferred tax assets and a $3.1 million decrease in other prepaid expenses due to the amortization of prepaid expenses outstanding as of September 30, 2002. Current assets were further reduced by a $3.2 million decrease in inventories due to the installation of purchased materials at September 30,2002 for certain projects in progress during the year ended September 30,2003, 29 Total current liabilities decreased $13.2 million, or 7%, from $193.5 million for the year ended September 30, 2002 to $180.3 million for the year ended September 30,2003. This decrease is primarily the result ofa $9.6 million decrease in billings in excess of costs and estimated earnings on uncompleted projects due to the timing of billings on projects in progress, a $3.3 million decrease in accounts payable and accrued expenses due to the timing of payments made and a $0.3 million decrease in current maturities oflong-term debt due to payments made on short-term debt. Liquidity and Capital Resources As of September 30, 2003, we had cash and cash equivalents of $40.2 million, working capital of $266.4 million, no borrowings under our credit facility, $247.9 million of outstanding senior subordinated notes, $27.4 million of letters of credit outstanding and available borrowing capacity under our credit facility of $97.6 million. During the year ended September 30, 2003, we generated $39.3 million of net cash from operating activities. This net cash from operating activities was comprised of net income of $20.4 million, increased by $18.6 million of non-cash charges and $8.2 million of deferred income taxes and decreased by $7.9 million in working capital changes. Non-cash charges included depreciation and amortization expense, provision for allowance for doubtful accounts, changes in deferred income taxes and losses on sales of property and equipment. Working capital changes consisted of a $13.1 million decrease in billings in excess of costs and estimated earnings on uncompleted projects and a $1.5 million increase in cost and estimated earnings in excess of billings on uncompleted contracts. These working capital changes were offset by a $3.0 million decrease in inventory and a $2.6 million decrease in payables offset by a $2.7 million decrease in receivables as a result of the timing of collections, with the balance of the change due to other working capital changes. Net cash used in investing activities was $7.9 million, including $8.7 million used for capital expenditures and $2.7 million used for the acquisition of a business, net of cash acquired, offset by $3.5 million provided from divestitures and other. Net cash used by financing actiyities was $24.0 million, resulting primarily from $16.3 in repayments of debt and the repurchase of the senior subordinated notes and $10.2 million for the acquisition of treasury stock. During the year ended September 30, 2003, we completed a 2 million share repurchase program. We used approximately $10.2 million in cash generated from operations to repurchase shares during the year ended September 30, 2003. On November 5, 2003, we commenced a $13 million share repurchase program which we expect to complete primarily through open market purchases during the year ended September 30,2004. We expect to fund this program with existing cash and cash flow form operations. On May 27, 2003, we amended our $150.0 million reyolving credit facility to a $125.0 million revolving credit facility with a syndicate of lending institutions to be used for working capital, capital expenditure, acquisitions and other corporate purposes that matures May 22, 2006, as amended. Amounts borrowed under the credit facility bear interest at an annual rate equal to either (a)the London interbank offered rate (LIBOR) plus 1.75 percent D 3.50 percent, as determined by the ratio of our total funded debt to EBITDA (as defined in the credit facility) or (b) the higher of (i) the bank's prime rate or (ii) the Federal funds rate plus 0.50 percent plus an additional 0.25 percent to 2.00 percent, as determined by the ratio of our total funded debt to EBITDA. Commitment fees of 0.375 percent to 0.50 percent are assessed on any unused borrowing capacity under the credit facility. Our existing and future subsidiaries guarantee the repayment of all amounts due under the facility, and the facility is secured by the capital stock of those subsidiaries and the accounts receivable of the company and those subsidiaries. Borrowings under the credit facility are limited to 66 2/3% of outstanding receivables (as defined in the agreement). The credit facility requires the consent of the lenders for acquisitions exceeding a certain level of cash consideration, prohibits the payment of cash dividends on the common stock, restricts our ability to repurchase shares of common stock or to retire senior subordinated notes, restricts our ability to incur other indebtedness and requires us to comply with various affirmative and negative covenants including certain financial covenants, some of which become more restrictive over time. Among other restrictions, the financial covenants include a minimum net worth requirement, a maximum total consolidated funded debt to EBITDA ratio, a maximum senior consolidated debt to EBITDA ratio and a minimum interest coverage ratio. For more information regarding the covenants to our credit facility, as amended, see our filing on Form S-K dated May 28, 2003. We were in compliance with the financial covenants of our credit facility, as amended, at September 30, 2003. As of November 24, 2003, we had no outstanding borrowings on our credit facility. 30 On January 25,1999 and May 29, 2001, we completed our offerings of$150.0 million and $125.0 million senior subordinated notes, respectively. The offering completed on May 29, 2001 yielded $117.0 million in proceeds, net of a $4.2 million discount and $3.9 million in offering costs. The proceeds from the May 29, 2001 offering were used primarily to repay amounts outstanding under our credit facility. The notes bear interest at 9 3/8% and will mature on February 1,2009. We pay interest on the notes on February I and August I of each year. The notes are unsecured senior subordinated obligations and are subordinated to all of our existing and future senior indebtedness. The notes are guaranteed on a senior subordinated basis by all of our subsidiaries. Under the terms of the notes, we are required to comply with various affirmative and negative covenants including (1) restrictions on additional indebtedness, and (2) restrictions on liens, guarantees and dividends. During the year ended September 30, 2002, we retired approximately $27.1 million of these senior subordinated notes. In connection with these transactions, we recorded a gain of $1.0 million. This gain is recorded in nterest and other expense, net during the year ended September 30, 2002 in accordance with SFAS No.145, "Rescission ofFASB Statements No.4, 44 and 64, Amendment ofFASB Statement No. 13, and Technical Corrections," which we adopted July 1,2002. At September 30, 2003, we had $247.9 million in outstanding senior subordinated notes. In August 200 I we entered into an interest rate swap contract that had a notional amount of $100.0 million and was established to manage the interest rate risk of the senior subordinated note obligations. We terminated this contract in February 2002. We received cash equal to the fair value of this derivative of$1.5 million, which is being amortized over the remaining life of the bonds. In February 2002 we entered into a new interest rate swap contract that had a notional amount of $100.0 million and was established to manage the interest rate risk of the senior subordinated note obligations. We terminated this contract in August 2002. We received cash equal to the fuir value of this derivative of $2.5 million, which is being amortized over the remaining life of the bonds. At September 30, 2002 and 2003 we had no outstanding interest rate swap contracts. Effective October 1, 2001, we adopted SFAS No. 142, "Goodwill and Other Intangible Assets," which establishes new accounting and reporting requirements for goodwill and other intangible assets. Under SFAS No. 142, all goodwill amortization ceased effective October 1,2001. Goodwill amortization for the years ended September 30,2002 and 2003 would have otherwise been $12.9 million (before the impairment charge). Goodwill attributable to each of our reporting units was tested for impairment by comparing the fair value of each reporting unit with its carrying value. Fair value was determined. using discounted cash flows, market multiples and market capitalization. These impairment tests are required to be performed at adoption of SFAS No. 142 and at least annually thereafter. Significant estimates used in the methodologies include estimates of future cash flows, future short-term and long- term growth rates, weighted average cost of capital and estimates of market multiples for each of the reportable units. On an ongoing basis (absent any impairment indicators), we expect to perform our impairment tests annually during the first fiscal quarter. Based on our impairment tests performed upon adoption of SF AS No. 142, we recognized a charge of $283.3 million ($7.11 per share) in the first quarter of 2002 to reduce the carrying value of goodwill of our reporting units to its implied fair value. This impairment is a result of adopting a fair value approach, under SFAS No. 142, to testing impairment of goodwill as compared to the previous method utilized in which evaluations of goodwill impairment were made using the estimated future undiscounted cash flows compared to the assets carrying amount. The impairment was the result of lower forecasted future operating income at the point of adoption than we anticipated to result from decreased spending in the construction industry in all of our markets. The impairment related to our operating regions follows (amounts in millions): Southeast $ 89.2 Northeast 35.2 Gulf Plains 47.4 Central 80.8 West 21.0 Residential 2.6 Divested after adoption 7.1 Total $ 2R:n 31 Under SFAS No. 142, the impairment adjustment recognized at adoption of the new rules was reflected as a cumulative effect of change in accounting principle in the statement of operations for the year ended September 30, 2002. Impairment adjustments recognized after adoption, if any, generally are required to be recognized as operating expenses. On February 27, 2003 we acquired substantially all of the operating assets of Riviera Electric LLC ("Riviem") out of a bankruptcy auction of a prior competitor. Riviera provides electrical contracting services in the state of Colorado. The purchase price consisted of approximately $2.7 million of cash, net of cash acquired. The cash used in this acquisition was funded by operations. In December 2000, we made an investment in Energy Photoyoltaics, Inc. (EPV), based in Lawrenceville, New Jersey. EPV is a privately held deyeloper and provider of proprietary thin film processes and equipment for manufacturing photovoltaic modules to provide solar energy. At September 30, 2003, we had a carrying value of our under 20% interest in EPV of$3.6 million and a $1.8 million debt investment in EPV. We performed a discounted cash flow analysis at September 30, 2003 and determined that no impairment to this investment existed. This investment involves certain risks involving demand for photovoltaic services. If EPV is unable to deliver on its business plan, we could deem this investment impaired and would record a charge to other expense in the period such impairment, if any, is determined. All of our operating income and cash flows are generated by our wholly owned subsidiaries, which are the subsidiary guarantors of our outstanding 9 3/8% Senior Subordinated Notes due 2009 (the "Senior Subordinated Notes"). Weare structured as a holding company and substantially all of our assets and operations are held by our subsidiaries. There are currently no significant restrictions on our ability to obtain funds from our subsidiaries by dividend or loan. The parent holding company's independent assets, revenues, income before taxes and operating cash flows are less than 3% of the consolidated total. The separate financial statements of the subsidiary guarantors are not included herein because (i) the subsidiary guarantors are all of the direct and indirect subsidiaries of the company; (ii) the subsidiary guarantors have fully and unconditionally, jointly and severally guaranteed the Senior Subordinated Notes; and (iii) the aggregate assets, liabilities, earnings, and equity of the subsidiary guarantors is substantially equivalent to the assets, liabilities, earnings and equity of the company on a consolidated basis. As a result, the presentation of separate financial statements and other disclosures concerning the subsidiary guarantors is not deemed material. Other Commitments As is common in our industry, we have entered into certain off balance sheet arrangements that expose us to increased risk. Our significant off balance sheet transactions include commitments associated with noncancelable operating leases, letter of credit obligations and surety guarantees. We enter into noncancelable operating leases for many of our vehicle and equipment needs. These leases allow us to retain our cash when we do not own the vehicles or equipment and we pay a monthly lease rental fee. At the end of the lease, we have no further obligation to the lessor. We may determine to cancel or terminate a lease before the end of its term. Typically we are liable to the lessor for various lease cancellation or termination costs and the difference between the then fair market value of the leased asset and the implied book value of the leased asset as calculated in accordance with the lease agreement. Some of our customers require us to post letters of credit as a means of guaranteeing performance under our contracts and ensuring payment by us to subcontractors and vendors, If our customer has reasonable cause to effect payment under a letter of credit, we would be required to reimburse our creditor for the letter of credit. Depending on the circumstances surrounding a reimbursement to our creditor, we may have a charge to earnings in that period. To date we have not had a situation where a customer has had reasonable cause to effect payment under a letter of credit. At September 30, 2003, $2.7 million of our outstanding letters of credit were to collateralize our customers. Some of the underwriters of our casualty insurance program require us to post letters of credit as collateral. This is common in the insurance industry. To date we have not had a situation where an underwriter has had 32 reasonable cause to effect payment under a letter of credit. At September 30, 2003, $25.7 million of our outstanding letters of credit were to collateralize our insurance program. Many of our customers require us to post performance and payment bonds issued by a surety. Those bonds guarantee the customer that we will perform under the terms of a contract and that we will pay subcontractors and vendors. In the event that we fail to perform under a contract or pay subcontractors and vendors, the customer may demand the surety to payor perform under our bond. Our relationship with our sureties is such that we will indemnify the sureties for any expenses they incur in connection with any of the bonds they issues on our behalf. To date, we have not incurred significant costs to indemnify our sureties for expenses they incurred on our behalf. As of September 30, 2003, our cost to complete projects covered by surety bonds was approximately $227.9 million. In April 2000, we committed to invest up to $5.0 million in EnerTech Capital Partners II L.P. (EnerTech). EnerTech is a private equity firm specializing in investment opportunities emerging from the deregulation and resulting convergence of the energy, utility and telecommunications industries. Through September 30,2003, we had invested $2.7 million under our commitment to EnerTech. At September 30, 2003, the carrying value of our investment in EnerTech was $2.5 million. Our investment in EnerTech is accounted for on the cost basis of accounting and, accordingly, we do not record unrealized losses on investments within the EnerTech investment that we believe are temporary in nature. At September 30, 2003, the unrealized losses related to our share of the EnerTech fund amounted to approximately $0.8 million which we believe to be temporary in nature. If facts arise that lead us to determine that such unrealized losses are not temporary, we would write down our inyestment in EnerTech through a charge to other expense during the period of such determination. Our future contractual obligations include (in thousands) (11: 2004 2005 2006 2007 2008 Thereafter Total Debt and capital lease obligations...... $ 256 Operating lease obligations................ S 12,679 $ 114 $ 10,316 $ 63 $ 6,411 $ 15 $ 4.035 $ 3 $ 2,439 $ 247,885 $ 2,922 $ 248.336 $ 38,802 (1) Debt and capital lease obligations are presented without interest. Our other commercial commitments expire as follows (in thousands): 2004 2005 2006 2007 2008 Thereafter Total Standby letters of credit..................... $ 27,401 Other commercial commitments....... $ $ $ $ $ $ $ $ $ $ $ $ 27,401 2,300(2) $ 2,300 (2) Balance of investment commitment in EnerTech. Outlook Economic conditions across the country are challenging. We continue to focus on collecting receivables and reducing days sales outstanding. To improve our position for continued success, we continue to take steps to reduce costs. We have made significant cuts in administrative overhead at the home office and in the field. The economic outlook for fiscal 2004 is still somewhat uncertain. We expect earnings in the first quarter of fiscal 2004 to range between $0.10 and $0.15 per share. For the year ended September 30, 2004, we expect earnings to range between $0.55 and $0.75 per share excluding any potential goodwill impairment charges. We expect to generate cash flow from operations. Our cash flows from operations tend to track with the seasonality of our business and historically have improved in the latter part of our fiscal year. We anticipate that our cash flow from operations will provide sufficient cash to enable us to meet our working capital needs, debt service requirements and capital expenditures for property and equipment through the next twelve months. We expect capital expenditures of approximately $12 million for the fiscal year ended September 30, 2004. Our ability to generate cash flow from operations is dependent on many factors, including demand for our products and services, the 33 availability of work at margins acceptable to us and the ultimate collectibility of our receivables. See "Disclosure Regarding Forward-Looking Statements." Seasonality And Cyclical Fluctuations Our results of operations from residential construction are seasonal, depending on weather trends, with typically higher revenues generated during spring and summer and lower revenues during fall and winter. The commercial and industrial aspect of our business is less subject to seasonal trends, as this work generally is performed inside structures protected from the weather. Our service and maintenance business is generally not affected by seasonality. In addition, the construction industry has historically been highly cyclical. Our volume of business may be adversely affected by declines in construction projects resulting from adverse regional or national economic conditions. Quarterly results may also be materially affected by the timing of new construction projects, acquisitions and the timing and magnitude of acquisition assimilation costs. Accordingly, operating results. for any fiscal period are not necessarily indicative of results that may be achieved for any subsequent fiscal period. InDation Due to the relatively low levels of inflation experienced in fiscal 200 I, 2002 and 2003, inflation did not have a significant effect on our results in those fiscal years, or on any of the acquired businesses during similar periods. Recent Accounting Pronouncements Effectiye October I, 2002, we adopted Statement of Financial Accounting Standards (SFAS) No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets." SFAS No. 144 supercedes SFAS No. 121, "Accounting for the Impairment of Long-Liyed Assets and for Long-Lived Assets to be Disposed of." SFAS No. 144 establishes a single accounting model for long-lived assets to be disposed of by sale and requires that those long- lived assets be measured at the lower of carrying amount or fair value less cost to sell, whether reported in continuing operations or in discontinued operations. The adoption had no impact on the our financial podion or results of operations. In June 2002, the FASB issued SFAS No. 146, "Accounting for Costs Associated with Exit or Disposal Activities." SF AS No. 146 establishes requirements for recognition of a liability for a cost associated with an exit or disposal activity based with an objective of recording the initial liability at fair value. We adopted SFAS No 146 effective January 1, 2003. The adoption had no impact on our financial position or results of operations. In December 2002, the Financial Accounting Standards Board issued SFAS No. 148, "Accounting for Stock- Based Compensation-Transition and Disclosure," which amends SFAS No. 123, "Accounting for Stock-Based Compensation," by providing alternative methods of transition for a voluntary change to the fair value method of accounting for stock options and other stock-based employee compensation. We adopted SF AS 148 on January I, 2003. The adoption of SF AS 148 did not have a material impact on our financial position or results of operations. Financial Accounting Standards Board Interpretation No. 45, "Guarantor's Accounting and Disclosure Requirements for Guarantees, including indirect Guarantees of Indebtedness of Others," ("Interpretation 45"), will significantly change current practice in accounting for, and disclosure of, guarantees. Interpretation 45 requires a guarantor to recognize, at inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee. Interpretation 45 also expands the disclosures required to be made by a guarantor about its obligations under certain guarantees that it has issued. Interpretation 45's disclosure requirements are effective for financial statements of interim or annual periods ending after December 15, 2002, while the initial recognition and initial measurement provisions are applicable on prospective basis to guarantees issued or modified after December 31, 2002. The types of guarantees that we are party to include surety bonds and letters of credit. We adopted Interpretation 45 effective January 1,2003. The adoption does not have a material impact on our results of operations or financial position. In January 2003, the Financial Accounting Standards Board issued Interpretation No. 46, "Consolidation of Variable hterest Entities," ("Interpretation 46"). The objective of Interpretation 46 is to improve the financial reporting by companies involved with variable interest entities. Until now, one company generally has included another entity in its consolidated financial statements only if it controlled the entity through voting interest. 34 Interpretation 46 changes that by requiring a variable interest entity to be consolidated by a company if that company is subject to a majority of the risk of loss from the variable interest entity's activities or entitled to receive a majority of the entity's residual returns or both. The consolidation requirements of Interpretation 46 apply immediately to variable interest entities created after January 31, 2003. The consolidation requirements apply to older entities in the first fiscal year or interim period ending after December 15, 2003. Certain of disclosure requirements apply to all financial statements issued after January 31, 2003, regardless of when the variable interest entity was established. We have minority interests in two firms, EnerTech Capital Partners II, L.P. and Energy Photovoltaics, Inc., and a joint venture that may fall under this interpretation. We do not believe the adoption of this statement will have a material impact on our results of operations or financial position. In May 2003, the FASB issued Statement of Financial Accounting Standards No. 150, '~ccounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity," ("SFAS 150"). SFAS 150 requires that mandatorily redeemable financial instruments issued in the form of shares be classified as liabilities, and specifies certain measurement and disclosure requirements for such instruments. The provisions of SF AS 150 were effective at the beginning of the first interim period beginning after June 15, 2003. We adopted the requirements of SF AS 150 as of July I, 2003. The adoption did not have a material impact on our results of operations or financial position. Item 7A.Quantitative and Qualitative Disclosures About Market Risk Management is actively involved in monitoring exposure to market risk and continues to develop and utilize appropriate risk management techniques. We are not exposed to any significant market risks from commodity price risk or foreign currency exchange risk. Our exposure to significant market risks include outstanding borrowings under our floating rate credit facility. We do not have any outstanding borrowings under our credit facility as of September 30, 2003. Management does not use derivative financial instruments for trading purposes or to speculate on changes in interest rates or commodity prices. As a result, our exposure to changes in interest rates results from our short-term and long-term debt with both fixed and floating interest rates. The following table presents principal or notional amounts (stated in thousands) and related interest rates by year of maturity for our debt obligations and their indicated fair market value at September 30, 2003: 2004 2005 2006 2007 2008 Thereafter Total Liabilities -Debt: Fixed Rate (Senior Subordinated Notes) . $ $ $ $ $ $ 247,885 $ 247,885 Interest Rate ............................,............ 9.375 % 9.375 % 9.375 % 9.375 % 9.375 % 9.375 % 9,375% Fair Value of Debt: Fixed Rate $ 255,322 35 Item 8. Financial Statements and Supplementary Data INDEX TO CONSOLIDATED FINANCIAL STATEMENTS f.w. Integrated Electrical Services, Inc. and Subsidiaries Report of Independent Auditors ............................ ............. .............................................. ... .......... ................. ............. 36 Report of In dependent Public Accountants ... ...... ................................................................................. ...... ............... 37 Consolidated Balance Sheets ...................................... ....................................................................................... ........... 38 Consolidated Statements of Operations.................................... ... ........ ... ................. .... .............. ........ .......... ............... 39 Consolidated Statements of Stockholders' Equity .................................................................................................... 40 Consolidated Statements of Cash Flows ...... .................... .......................................... ........... .......................... ............ 41 Notes to Consolidated Financial Statements.............................................................................................................. 42 36 REPORT OF INDEPENDENT AUDITORS Board of Directors and Stockholders Integrated Electrical Services, Inc. We have audited the accompanying consolidated balance sheets of Integrated Electrical Services, Inc. and subsidiaries as of September 30, 2003 and 2002, and the related consolidated statements of operations, stockholders' equity, and cash flows for the years then ended. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. The financial statements of Integrated Electrical Services, Inc. for the year ended September 30, 2001 were audited by other auditors who have ceased operations and \\hose report dated Noyember 12,2001, expressed an unqualified opinion on those statements. We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Integrated Electrical Services, Inc. and subsidiaries at September 30, 2003 and 2002, and the consolidated results of their operations and their tash flows for the years then ended in conformity with accounting principles generally accepted in the United States. As discussed in Note 2 to the consolidated financial statements, effective October 1, 2001, the Company adopted Statement of Financial Accounting Standards No. 142, Goodwill and Other Intangible Assets ("FAS 142"). As discussed above, the consolidated financial statements ofIntegrated Electrical Services, Inc. for the year ended September 30,2001 were audited by other auditors who haye ceased operations. As described in Notes 2 and 10, these consolidated financial statements have been revised. We audited the adjustments described in Note 10 that were applied to revise the 2001 consolidated financial statements relating to changes in segments. We also applied procedures with respect to the disclosures in Note 2 pertaining to financial statement revisions to include the transitional disclosures required by FAS 142. In our opinion, the adjustments to Note 10 are appropriate and have been properly applied. In addition, in our opinion, the FAS 142 disclosures for 2001 in Note 2 are appropriate. However, we were not engaged to audit, review or apply any procedures to the 2001 consolidated financial statements of the Company other than with respect to such adjustments and accordingly, we do not express an opinion or any other form of assurance on the 200 I consolidated financial statements as a whole. ERNST & YOUNG LLP Houston, Texas October 31, 2003 37 [This is a copy of the audit report previously issued by Arthur Andersen LLP in connection with Integrated Electrical Services, Inc. 's filing on Form 10-K for the year ended September 30, 2001. This audit report has not been reissued by Arthur Andersen LLP in connection with this filing on furm 100K for the year ended September 30, 2003. Integrated Electrical Services, Inc.'s consolidated balance sheet as of September 30, 2000, and the consolidated statements of operations, stockholder's equity and cash flows for the two years ended September 30, 2000 are not required to be presented and are not included in this Form 1O-K.] REPORT OF INDEPENDENT PUBliC ACCOUNTANTS To Integrated Electrical Services, Inc.: We have audited the accompanying consolidated balance sheets of Integrated Electrical Services, Inc. (a Delaware corporation), and subsidiaries as of September 30, 2000 and 2001, and the related consolidated statements of operations, stockholders' equity and cash flows for each of the three fiscal years in the period ended September 30, 2001. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Integrated Electrical Services, Inc., and subsidiaries as of September 30,2000 and 2001, and the consolidated results of their operations and their cash flows for each of the three fiscal years in the period ended September 30, 2001, in conformity with accounting principles generally accepted in the United States. ARTHUR ANDERSEN LLP Houston, Texas November 12,2001 38 INTEGRATED ELECfRlCAL SERVICES, INC., AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (IN mOUSANDS, EXCEPT SHARE INFORMATION) ASSETS CURRENT ASSETS: Cash and cash equivalents ............................................................................................ $ Accounts receivable: Trade, net of allowance of $6,262 and $5,425 respectively................................. Retainage ...... ........................... ................ ............ .... ..... ...... ......... ............................... Related party.... ... ......................... ............ .................... ............ ............................. ..... Costs and estimated earnings in excess of billings on uncompleted contracts .... lnyentories .... ................. ........ .......... .... ....... ... ...... ...... ..... ............ .......... .... ................. ...... Prepaid expenses and other current assets ................................................................. Total current assets ...... ............ .......... ...................... ........... .............. .... ............. PROPERTY AND EQUIPMENT, net..................................................................................... GOODWILL, net......................................................................................................................, OTHER NONCURRENT ASSETS, net.................................................................................. Total assets ....... ........ ................. ......... ........ .......... ........... ......................... ........... $ LIABILITIES AND STOCKHOLDERS' EQUITY CURRENT LIABILITIES: Current maturities of long-term debt ............................................................................ Accounts payable and accrued expenses ................................................................... Billings in excess of costs and estimated earnings on uncompleted contracts ..... Total current liabilities ......... ......... ... ..... ..................... ......... ..... ............... ...... ...... LONG-TERM DEBT, net of current maturities .................................................................... SENIOR SUBORDINATED NOTES, net .............................................................................. OTHER NONCURRENT LIABILITIES ................................................................................. T otalliabilities ....... ........ ................................ ... .................... ................... ............. COMMITMENTS AND CONTINGENCIES STOCKHOLDERS' EQUITY: Preferred stock, $.01 par value, 10,000,000 shares authorized, none issued and outstanding ...... .................',. ..... ........................ .....,............ ..... .......... ..... .... ........... Common stock, $.01 par value, 100,000,000 shares authorized, 38,439,984 shares issued ...................., ...........,........... ..... .... .......... .......................,....... Restricted voting common stock, $.01 par value, 2,605,709 shares issued, authorized and outstanding .............................................................. Additional paid -in capitaL................,..........,......... .........................."......,.,......,..".".."., Treasury stock, at cost, 1,421,068 and 2,725,793 shares, respectively.................... Retained deficit. ............,.........,........ ........... .......,....,.,......,..........,..,...,.........,....,...........,.. Total stockholders' equity..................... ....... .......""...., ...................',.., ....... ...... Total liabilities and stockholders' equity........................................................ SEPTEMBER 30. 2002 2003 32,779 $ 40,201 237,310 245,618 62,482 68,789 153 67 46,314 48,256 23,651 20,473 35.041 23319 437.730 446.723 61,577 52,697 198,220 197,884 24.112 28.870 721 639 $ 726174 $ 570 $ 256 141,398 138,143 51548 41.913 193516 180312 504 195 247,935 247,927 25.252 30.183 467 .207 458.617 385 385 26 26 428,427 427,709 (9,774) (16,361) (164.632) (144.202) 254.432 267.557 $ 721 639 $ 726174 The accompanying notes are an integral part of these consolidated financial statements. 39 INTEGRATED ELECfRlCAL SERVICES, INC., AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (IN mOUSANDS, EXcwr SHARE INFORMATION) REVENUES ................................................................................................................... $ COST OF SERVICES .................................................................................................... Gross profit ........................................... ............. ............... ..................................... SELLING, GENERAL AND ADMINISTRATIVE EXPENSES .............................. RESTRUCfURlNG CliARGES .................................................................................. GOODWILL AMORTIZATION................................................................................ Income from operations............................................ ........................................... OTHER INCOME (EXPENSE): Interest expense................................ ............................ ........................................ Other, net... .... ........................................... ............................................... .............. Interest and other expense, net.................................................................... INCOME BEFORE INCOME TAXES AND CUMULATNE EFFECf OF CHANGE IN ACCOUNTING PRINCIPLE............................................................. PROVISION FOR INCOME TAXES ......................................................................... CUMULATNE EFFECf OF CHANGE IN ACCOUNTING PRINCIPLE, NET OF TAX NET INCOME (LOSS)................................................................................................. ~ BASIC EARNINGS (LOSS) PER SHARE: Basic earnings per share before cumulative effect of change in accounting principle ......................................................................................................... ............ ~ Cumulative effect of change in accounting principle ............................................ ~ Basic earnings (loss) per share ................................................................................. ~ DILUTED EARNINGS (LOSS) PER SHARE: Diluted eamings per share before cumulative effect of change in accounting principle Cumulative effect of change in accounting principle ............................................ Diluted earnings (loss) per share .............................................................................. SHARES USED IN THE COMPUTATION OF EARNINGS (LOSS) PER SHARE: Basic...............................,....................................................................................... Diluted... ...... .., ............ ......... ... ............. ....... .... .................. ................... ... ........... ..... YEAR ENDED SEPTEMBER 30. 2001 2002 2003 1,693,213 $ 1,475,430 $ 1,448,553 1.385.589 1.253.844 1.241330 307,624 221,586 207,223 214,073 174,184 153,651 5,556 12.983 80.568 54,381 41.846 53.572 (26,702) (25,744) 964 781 (25.738) (24.963) 16,108 28,609 6,175 8,179 283.284 (27l l5 I) ~ 20410 (26,053) (134) (26.187) _ 25,671 2R 710 ~ 071 ~ ~ 071 ~ 025 ~ (711) $ (6 R61 ~ 052 052 ~ 070 ~ 025 ~ 052 $ $ (711) $ $ 070 $ (6 R6) $ 052 40402 'Ill 40 R99 790 19 R47 591 39 R47 591 39 062 776 1922SJ12 The accompanying notes are an integral part of these consolidated financial statements. 40 INTEGRATED ELECfRICAL SERVICES, INC., AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY (IN THOUSANDS, EXCEPT SHARE INFORMATION) Restricted Voting Additional Retained Total Common Stock Common Stock Treasurv Stock Paid-In Earnings Stockholders' Shares Amount Shares Amount Shares Amount CaDital (Deficit) ~ BALANCE. September 30, $ $ 2000................................ 38,099,079 381 2,655,709 $ 27 $ $ 427,332 80,009 $ 507,749 Issuance of stock................... 225,424 2 (50,000) (1) 1,037 1.038 Purchase of treasury stock..... (1,459,573) (10,376) (10.376) Issuance of stock under employee stock purchase plan................... 207,642 1.173 (193) 980 Exercise of stock options ..... 7,169 6,052 22 521 543 Net income ........................... - - 28.710 28.710 BALANCE, September 30, 2001................................ 38,331,672 $ 383 2,605,709 $ 26 (1,245,879) $ (9,181) $ 428,697 $108,719 $ 528,644 Issuance of stock................... 7,306 213,150 1,321 (349) 972 Purchase of treasury stock..... - (209,600) (984 ) (984) Receipt of treasury stock....... . (241,224) (1,392) (1,392) Issuance of stock under employee stock purchase plan....................................... - 55,742 411 (411) 490 Exercise of stock options ..... 101,006 2 6,743 51 543 Net loss................................. - - (273.35 )) (273.351 ) BALANCE, September 30, 38,439.98 $ 428,427 2002................................ 4 $ 385 2,605,709 $ 26 (1,421,068) $ (9,774) $( 164.632) $ 254,432 Issuance of stock................... 14,750 90 (13) 77 Purchase of treasury stock...., - (1,890,400) (10,207) (10,207) Receipt of treasury stock....... - (70,330) (270) (270) Issuance of stock under employee stock purchase plan....................,.................. - 248,982 1,549 (728) 821 23 Exercise of stock options ..... 392,273 2,251 2,274 Net income ........................... - - 20.430 20.430 BALANCE, September 30, 18 419 98 $ 427 709 2003................................ ~ L-..ll5. 7 (;O~ 709 L-2.U (2 72~ 791) $ (I (; 3(; I) $( 144 202) $ 267 ~~7 The accompanying notes are an integral part of these consolidated financial statements. 41 l' INTEGRATED ELECfRICAL SERVICES, INC., AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (IN mOUSANDS) CASH FLOWS FROM OPERATING ACfNITIES: Net income (loss)... ................................ .... ........................ ..... ....... .......... ........ ......... ...... ...... Adjustments to reconcile net income (loss) to net cash Provided by operating activities- Cumulative effect of change in accounting principle ................................................ Provision for allowance for doubtful accounts.......................................................... Deferred income taxes .................. ............... .................... ............................................... Depreciation and amortization .................................... .................................................. (Gain) loss on sale of property and equiprrent.......................................................... N on-cash compensation charge....................................... ............................. ............... Gain on divestitures ....................... ................................................................................ Changes in operating assets and liabilities, net of acquisitions and dispositions of businesses (Increase) decrease in: Accounts receivable ......... ...... ................................................................................... Inventories .... ..... ...... .................................................. .......................................... ........ Costs and estimated earnings in excess of billings on uncompleted contracts Prepaid expenses and other current assets ............................................................ Other noncurrent assets ...... ...... ................................................................................ Increase (decrease) in: Accounts payable and accrued expenses .............................................................. Billings in excess of costs and estimated earnings on uncompleted contracts Other current liabilities .............................................................................. ....... .......... Other noncurrent liabilities ................................................................ ................. ....... Net cash proYided by operating activities.............................................. CASH FLOWS FROM INVESTING ACfIVITIES: Proceeds from sale of property and equipment........................................................... Purchases of property and equipment ......................................................................... Purchase of businesses, net of cash acquired ............................................................ Sale of businesses .... ... ....... .... ....................... ........... ...... ...... .............. ... .... ..... ..... .... ... ..... Investments in securities ............ ...... ...... ......... ... ......................... ............ ...... ................ Additions to note receivable from affiliate .................................................................. Net cash used in investing activities .......................................................... CASH FLOWS FROM FINANCING ACTNITIES: Borrowings ....................................................................................................................... Repayments of de bt ...... ............... .......... ............ .......... .......... ......................................... Proceeds from sale of interest rate swaps .................................................................... Purchase of treasury stock.... ........... ....... ............................... ... ......... ..... ........ ....... ........ Payments for debt issuance costs ............................................................................... Proceeds from issuance of stock .................................................................................. Proceeds from issuance of stock under employee stock purchase plan................. Proceeds from exercise of stock options...................................................................... Net cash provided by (used in) financing activities ............................... NET INCREASE IN CASH AND CASH EQUlVLENTS....................................................... CASH AND CASH EQUIVALENTS, beginning of period.................................................. CASH AND CASH EQUIVALENTS, end of period .. ..... ... ....... ...... .......'. '" .... SUPPEMENT AL DISCLOSURE OF CASH FLOW INFORMA nON: Cash paid for Interest........... ... .........,..,.....,..,..................,......".....,.....................""................,....,..,.,.... 42 Year Ended Seotember 30. 2001 2002 2003 $ 28,710 $ (273,351) $ 20,430 283,284 912 4,324 2,277 (4,938) 6,175 8,179 30,345 18,633 16,315 (287) 1,547 38 568 1,422 (2,145) (381) 26,163 30,943 (2,667) (4,979) (2,770) 3,011 (10,785) 14,524 (1,545) (15,640) (9,824) 1,200 2,840 3,199 (2,221 ) (37,831) (37,739) 2,606 (6,414) 3,7C1} (13,083) (250) 172 220 I 1.264 5.144 8.634 53.367 39.303 1,467 895 2,339 (25,801) (11,895) (8,727) (233) (2,723) 7,549 2,153 (5,599) (300) (900) (1250) (583) <31.416) (4.334) 0.858) 231,744 74,613 77 (192,811) (97,941) (16,309) 4,040 (10,376) (984) (10,207) (5,358) (679) 1,038 980 821 270 543 2.274 25.487 (19729) (24.023) 2,705 29,304 7,422 770 3.475 32.779 $ 1475 $ 12779 $ 40201 $ 23,793 $ 23,117 $ 24,003 Income taxes ........... .... ........ .......... ........ ................... ................ ...... ...... ............................ 30,667 5,091 599 The accompanying notes are an integral part of these consolidated financial statements. INTEGRATED ELECfRlCAL SERVICES, INC., AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 1. BUSINESS: Integrated Electrical Services, Inc. (the "Company" or "IES"), a Delaware corporation, was founded in June 1997 to create a leading national provider of electrical services, focusing primarily on the commercial and industrial, residential, low voltage and service and maintenance markets. In the course of its operations, the Company is subject to certain risk factors, including but not limited to: exposure to downturns in the economy, risks related to its acquisition strategy, risks related to management of internal growth and execution of strategy, management of external growth, availability of qualified employees, competition, seasonality, risks associated with contracts, significant fluctuations in quarterly results, recoverability of goodwill, collectibility of receivables, dependence on key personnel and risks associated with the availability of capital and with debt service. 2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES: Principles of Consolidation The accompanying consolidated financial statements include the accounts of IES, its wholly owned subsidiaries, and certain investments. All significant intercompany accounts and transactions have been eliminated in consolidation. Certain reclassifications have been made to the segment data for the fiscal year ended September 30,2001 to conform to the presentation used for the years ended September 30, 2002 and 2003 (See note 10). Cash and Cash Equivalents The Company considers all highly liquid investments purchased with an original maturity of three months or less to be cash equivalents. Inventories Inventories consist of parts and supplies held for use in the ordinary course of business and are valued by the Company at the lower of cost or market generally using the first-in, first-out (FIFO) method. Securities and Equity Investment At September 30, 2001, the Company had a 20.6% equity interest in Energy Photovoltaics, Inc. (EPV) of $4.9 million which was included in other noncurrent assets. The Company accounted for this investment under the equity method of accounting in accordance with Accounting Principles Board Opinion ND, 18, "The Equity Method of Accounting for Investments in Common Stock." During the years ended September 30,2001 and 2002, the Company recognized losses of $0.4 million and $0.6 million, respectively, as its portion of this investment's losses. This amount is included as a component of other expense in the Company's consolidated statement of operations. During the year ended September 30, 2002, the Company distributed out a portion of its investment in EPV to a former officer of the Company, bringing its interest below 20%. Accordingly, at September 30, 2002 and September 30,2003, the Company accounts for its interest in EPV under the cost method of accounting for investments. Additionally, the Company has notes receivable totaling approximately $1.8 million with EPV at September 30, 2002 and September 30, 2003. See note 14 for further commitments. 43 During the year ended September 30, 2001, the Company disposed of one of its cost method investments for approximately $0.3 million and realized a loss of $0.7 million. Such loss is included as a component of other expense in the Company's consolidated statement of operations for the year ended September 30, 2001. Through September 30,2003, the Company had invested $2.7 million under its commitment to EnerTech Capital Partners II L.P. (EnerTech) (See note 14). The carrying value of this Enertech investment at September 30, 2003 was $2.5 million. This investment is accounted for on the cost basis of accounting and accordingly, the company dies not record unrealized losses on inyestments within the EnerTech investment that it believes are temporary in nature. As of September 30, 2003, the unrealized losses related to the Company's share of the Enertech fund amounted to approximately $0.9 million, which it believes are temporary in nature. At September 30,2002 and 2003, the Company's cost method investments in securities haye a carrying value of $5.1 million and $6.1 million, respectively. The fair values of the Company's investments at September 30,2002 and 2003 are $4.7 million and $5.2 million, respectiyely. The difference between the carrying values and fair values at September 30, 2002 and 2003 are unrealized losses on the Enertech investment which the Company believes are temporary in nature. The Company uses available information and may perform discounted cash flow analyses to determine impairment of its investments, if any. Property and Equipment Additions of property and equipment are recorded at cost, and depreciation is computed using the straight- line method over the estimated useful lives of the assets. Leasehold imp rovements are capitalized and amortized over the lesser of the life of the lease or the estimated useful life of the asset. Depreciation expense was approximately $15.8 million, $16.9 million and $14.6 million for the years ended September30, 2001, 2002 and 2003, respectively. Expenditures for repairs and maintenance are charged to expense when incurred. Expenditures for. major renewals and betterments, which extend the useful lives of existing equipment, are capitalized and depreciated. Upon retirement or disposition of property and equipment, the cost and related accumulated depreciation are removed from the accounts and any resulting gain or loss is recognized in the statement of operations in the caption Other, net. Goodwill Effective October I, 2001, the Company adopted SFAS No. 142, "Goodwill and Other Intangible Assets," which establishes new accounting and reporting requirements for goodwill and other intangible assets. Under SFAS No. 142, all goodwill amortization ceased effective October 1,2001. Goodwill amortization for each of the years ended September 30,2002 and September 30,2003 would haye otherwise been $12.9 million (before the impairment charge). Goodwill attributable to each of the Company's reporting units was tested for impairment by comparing the fair value of each reporting unit with its carrying value. Fair value was determined using discounted cash flows, market multiples and market capitalization. These impairment tests are required to be performed at adoption of SF AS No. 142 and at least annually thereafter. Significant estimates used in the methodologies include estimates of future cash flows, future short-term and long-term growth rates, weighted ayerage cost of capital and estimates of market multiples for each of the reportable units. On an ongoing basis (absent any impairment indicators), the Company expects to perform our impairment tests annually during the first fiscal quarter. Based on the Company's impairment tests performed upon adoption of SF AS No. 142, it recognized a charge of $283.3 million ($7.11 per share) in the first quarter of 2002 to reduce the carrying value of goodwill of its reporting units to its implied fair value. This charge resulted in the recording of a deferred tax asset totaling $14.6 million for which the Company provided a full valuation allowance because at the time of adoption it was not deemed more likely than not that the deferred tax asset would be realized. The future scheduled reversal of the asset is dependent upon many factors, including projected future taxable income, the scheduled reversal of deferred tax liabilities and tax planning strategies. At September 30, 2003, this deferred tax asset, net of valuation allowance, totaled $2.8 million. This impairment is a result of adopting a fair value approach, under SF AS No. 142, to testing impairment of goodwill as compared to the previous method utilized in which evaluations of goodwill impairment were made by the Company using the estimated future undiscounted cash flows compared to the assets' carrying amount. Under SFAS No. 142, the impairment adjustment recognized at adoption of the new rules was reflected as a cumulative effect of change in accounting principle in the Company's first quarter 2002 statement of operations. The impairment was the result of lower forecasted future operating income at the point of adoption than were anticipated to result from decreased spending in the construction industry in all of the Company's markets except Residential. The impairment related to 44 the Company's current operating regions follows (amounts in millions): Southeast $ 89.2 Northeast 35.2 Gulf Plains 47.4 Central 80.8 West 21.0 Residential 2.6 Divested after adoption 7.1 Total $ 2!l33 Under SF AS No. 142, the impairment adjustment recognized at adoption of the new rules was reflected as a cumulative effect of change in accounting principle in the statement of operations for the year ended September 30, 2002. Impairment adjustments recognized after adoption, if any, generally are required to be recognized as operating expenses. As of September 30, 2001, 2002 and 2003, accumulated amortization was approximately $38.7 million, $37.4 million and $37.4 million, respectively. The carrying amount of goodwill attributable to each reportable segment with goodwill balances and changes therein follows: September Impairment September September 30.2001 Adjustment Divestitures 30.2002 Diyestitures ~ Commercial and Industrial $ 418,887 $ 277,042 $1,150 $140,695 $ 336 $ 140,359 Residential 63.767 6.242 ~ 57.525 $ 4R2 654 $ 2R3 2M ~ !l:19R 220 !I: 'H6 $ 197 RM The audited results of operations presented below for the year ended September 30, 2003 and adjusted results of operations for the years ended September 30, 2001 and 2002 reflect the operations of the Company had we adopted the non-amortization provisions of SF AS No. 142 effective October 1,2000: 45 Year Ended September 30, 2001 2002 2003 Reported net income (loss).................... $ 28,710 $ (273,351) $ 20,430 Add: Cumulative effect of change in accounting principle, net of tax.................................................. 283,284 Add: Goodwill amortization, net of tax......................................................... 12.635 Adjusted net income .............................. $ 4114'; $ 99:n $ 20430 Basic earnings (loss) per share: Reported net income (loss)............... $ 0.71 $ (6.86) $ 0.52 Add: Cumulative effect of change in accounting principle, net of tax.................................................. 7.11 Add: Goodwill amortization, net of tax......................................................... 0.31 Adjusted net income .............................. $ 102 $ 02'; $ 0'12 Diluted earnings (loss) per share: Reported net income (loss)............... $ 0.70 $ (6.86) $ 0.52 Add: Cumulatiye effect of change in accounting principle, net of tax.................................................. 7.11 Add: Goodwill amortization, net of Tax........................................................ 0.31 Adjusted net income .............................. $ 101 $ 02'; $ 0';2 Debt Issuance Costs Debt issuance costs related to the Company's credit facility and the senior subordinated notes are included in other noncurrent assets and are amortized to interest expense oyer the scheduled maturity of the debt. As of September30, 2002 and 2003, accumulated amortization of debt issuance costs were approximately $3.7 million and $5.3 million, respectiyely. During the year ended September 30, 2003, the Company capitalized approximately $0.7 million of issuance costs incurred in connection with amending its credit facility. Revenue Recognition The Company recognizes revenue when services are performed except when work is being performed under a construction contract. Such contracts generally provide that the customers accept completion of progress to date and compensate the Company for services rendered measured in terms of units installed, hours expended or some other measure of progress. Revenues from construction contracts are recognized on the percentage-of-completion method in accordance with the American Institute of Certified Public Accountants Statement of Position (SOP) 81-1 "Accounting for Performance of Construction-Type and Certain Production-Type Contracts." The Company recognizes revenue on signed contracts and change orders. The Company recognizes revenue on unsigned, verbally approved, change orders where collection is deemed probable. Percentage-of-completion for construction contracts is measured principally by the percentage of costs incurred and accrued to date for each contract to the estimated total costs for each contract at completion. The Company generally considers contracts to be substantially complete upon departure from the work site and acceptance by the customer. Contract costs include all direct material, labor and insurance costs and those indirect costs related to contract performance, such as indirect labor, supplies, tools, repairs and depreciation costs. Changes in job performance, job conditions, estimated contract costs and profitability and final contract settlements may result in revisions to costs and income and the effects of these reyisions are recognized in the period in which the revisions are determined. Provisions for total estimated losses on uncompleted contracts are made in the period in which such losses are determined. 46 The balances billed but not paid by customers pursuant to retainage provisions in construction contracts will be due upon completion of the contracts and acceptance by the customer. Based on the Company's experience with similar contracts in recent years, the retention balance at each balance sheet date will be collected within the subsequent fiscal year. The current asset "Costs and estimated earnings in excess of billings on uncompleted contracts" represents revenues recognized in excess of amounts billed which management believes will be billed and collected within the subsequent year. The current liability "Billings in excess of costs and estimated earnings on uncompleted contracts" represents billings in excess ofrevenues recognized. Accounts Receivable and Provision for Doubtful Accounts The Company provides an allowance for doubtful accounts for specific accounts receivable where collection is considered doubtful as well as for unknown collection issues based on historical trends. Income Taxes The Company follows the asset and liability method of accounting for income taxes in accordance with Statement of Financial Accounting Standards No. 109, "Accounting for Income Taxes." Under this method, deferred income tax assets and liabilities are recorded for the future income tax consequences of temporary differences between the financial reporting and income tax bases of assets and liabilities, and are measured using enacted tax rates and laws. The Company regularly evaluates valuation allowances established for deferred tax assets for which future realization is uncertain. The Company performs this evaluation at lease annually at the end of each fiscal year. The estimation of required valuation allowances includes estimates of future taxable income. In assessing the realizability of deferred tax assets at September 30, 2003, the Company considers whether it was more likely than not that some portion or all of the deferred tax assets would not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temporary differences become deductible. The Company considers the schedules reversal of deferred tax liabilities, projected future taxable income and tax planning strategies in making this assessment. If actual future taxable income different from the estimates, the Company's results could be affected. Use of Estimates The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires the use of estimates and assumptions by management in determining the reported amounts of assets and liabilities, disclosures of contingent liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Estimates are used in the Company's revenue recognition of construction in progress, allowance for doubtful accounts, realizability of deferred tax assets and self-insured claims liability. Self-Insurance The Company retains the risk for workers' compensation, employer's liability, autDmobile liability, general liability and employee group health claims. resulting frDm uninsured deductibles per accident or occurrence which are subject to annual aggregate limits. The Company's general liability program provides coverage for bodily injury and property damage neither expected nor intended. Losses up to the deductible amounts are accrued based upon the Company's known claims incurred and an estimate of claims incurred but not reported. For the year ended September 30, 2003, management has compiled its historical data pertaining to the self-insurance experiences and has utilized the services of an actuary to assist in the determination of the ultimate loss associated with the Company's self- insurance programs for workers' compensation, auto and general liability. Management believes that the actuarial valuation provides the best estimate ofthe ultimate losses to be expected under these programs and has recorded the present value of the actuarial determined ultimate losses under its workers compensation, auto and general liability programs of $13.2 million and $13.0 million at September 30, 2002 and 2003, respectively. The present value is based on the expected cash flow to be paid out under the workers' compensation, automobile and general liability programs discounted at 5% on those claims not expected to be paid within twelve months, The undiscounted ultimate losses 47 related to the workers' compensation, automobile and general liability programs are $14.6 million and $14.3 million at September 30, 2002 and 2003, respectively. The utilization of the actuarial valuation resulted in an increase in reserves for self-insurance losses during the year ended September 30, 2002. The Company recorded a charge associated with this change in estimate of approximately $6.1 million during the fourth quarter of the year ended September 30, 2002. Insurance expense for these programs was approximately $39.9 million, $49.4 million and $40.8 million for the years ended September 30,2001,2002 and 2003, respectively. The present value of all self-insurance reserves for the health, property and casualty programs recorded at September 30, 2002 and 2003 is $19.5 million and $18.2 million, respectively. The undiscounted ultimate losses of all self-insurance reserves at September 30,2002 and 2003 was $20.8 million and $19.4 million, respectively. Based on historical payment patterns, the Company expects payments ofundiscounted ultimate losses to be made as fonows (amounts in thousands): Year Ended September 30, 2004 2005 2006 2007 2008 Thereafter Total $ 10,349 3,371 2,138 1,337 843 1382 1947.0 $ The Company had restricted cash of $3.5 million and letters of credit ot $25.7 million outstanding at September 30, 2003 to collateralize its self-insurance obligations. Realization of Long-Lived Assets In accordance with SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long- Lived Assets to Be Disposed Of," the Company evaluates the recoverability of property and equipment or other assets, if facts and circumstances indicate that any of those assets might be impaired. If an evaluation is required, the estimated future undiscounted cash flows associated with the asset are compared to the asset's carrying amount to determine if an impairment of such property has occurred. The effect of any impairment would be to expense the difference between the fair value of such property and its carrying value. To date, the Company has not recorded any such.impairments. Risk Concentration Financial instruments, which potentially subject the Company to concentrations of credit risk, consist principally of cash deposits and trade accounts receivable. The Company grants credit, generally without collateral, to its customers, which are generally contractors and homebuilders throughout the United States. Consequently, the Company is subject to potential credit risk related to changes in business and economic factors throughout the United States within the construction and home-building market. However, the Company generally is entitled to payment for work performed and has certain lien rights in that work. Further, management believes that its contract acceptance, billing and collection policies are adequate to manage potential credit risk. The Company routinely maintains cash balances in financial institutions in excess of federally insured limits. The Company had no single customer accounting for more than 10% of its revenues for the years ended September 30, 2001, 2002 and 2003. Fair Value of Financial Instruments The Company's financial instruments consist of cash and cash equivalents, accounts receivable, receivables from related parties, retain age receivables, notes receivable, accounts payable, a line of credit, notes and bonds payable, long-term debt and interest rate swap agreements. The Company's senior subordinated notes had a carrying value. excluding unamortized discount, at September 30,2002 and 2003 $247.9 million. The fair value of the Company's senior subordinated notes at September 30, 2002 and 2003 was $218.1 million and $255.3 million, respectively. The Company utilizes quoted market prices to determine the fair value of its debt. Other than the senior subordinated notes, the Company believes that the carrying value of financial instruments on the accompanying consolidated balance sheets approximates their fair value, 48 Subsidiary Guarantees All of the Company's operating income and cash flows are generated by its wholly owned subsidiaries, which are the subsidiary guarantors ofthe Company's outstanding 9 3/8% Senior Subordinated Notes due 2009 (the "Senior Subordinated Notes"). The Company is structured as a holding company and substantially all of its assets and operations are held by its subsidiaries. There are currently no significant restrictions on the Company's ability to obtain funds from its subsidiaries by dividend or loan. The parent holding company's independent assets, revenues, income before taxes and operating cash flows are less than 3% of the consolidated total. The separate financial statements of the subsidiary guarantors are not included herein because (i) the subsidiary guarantors are all of the direct and indirect subsidiaries of the Company; (ii) the subsidiary guarantors have fully and unconditionally, jointly and severally guaranteed the Senior Subordinated Notes; and (iii) the aggregate assets, liabilities, earnings, and equity of the subsidiary guarantors is substantially equivalent to the assets, liabilities, earnings and equity of the Company on a consolidated basis. As a result, the presentation of separate financial statements and other disclosures concerning the subsidiary guarantors is not deemed material. Earnings per Share The following table reconciles the components of the basic and diluted earnings (loss) per share for the three years ended September 30,2001,2002 and 2003 (in thousands, except share information): y ear Ended SeDtember 30. 2001 2002 2003 Numerator: Net income (loss) ............................................................ $ 2R 710 $ (27~ ~'i n $ 20410 Denominator: Weighted average common shares outstanding - basic ................................................ 40,402,533 39,847,591 39,062,776 Effect of dilutive stock options..................................... 497257 162.536 Weighted average common and common equivalent shares outstanding - diluted.............. 401199790 19 &47 'i91 19~2B12 Earnings (loss) per share: Basic. ......................... .................................................. ...... $ 0.71 $ (6.86) $ 0.52 Diluted ......... ........ ............................................................. $ 0.70 $ (6.86) $ 0.52 For the years ended September 30,2001,2002 and 2003, exercisable stock options of 4.4 million, 5.6 million and 4.2 million, respectiyely, were excluded from the computation of diluted earnings per share because the options' exercise prices were greater than the average market price of the Company's common stock. Stock Based Compensation The Company accounts for its stock-based compensation arrangements using the intrinsic value method in accordance with the provisions of Accounting Principles Board Opinion No. 25 - "Accounting for Stock Issued to Employees" ("APB 25"), and related interpretations. Under APB 25, if the exercise price of employee stock options equals the market price of the underlying stock on the date of grant, no compensation expense is recognized. The Company's stock options have all been granted with exercise prices at fair value, therefore no compensation expense has been recognized under APB 25. During the years ended September 30,2001 and 2002, the Company recorded compensation expense of $568 and $1,422 in connection with a restricted stock award (See note 11). The following table illustrates the effect on net income and earnings per share assuming the compensation costs for IES' stock option and purchase plans had been determined using the fair value method at the grant dates amortized on a pro rata basis over the vesting period as required under SF AS No. 123 - "Accounting for Stock-Based Compensation" for the years ended September 30, 2001,2002 and 2003 (in thousands, except for per share data): 50 Year ended SeDtember 30. 2001 2002 2003 Net income (loss), as reported...................... $ 28,710 $ (273,351 ) $ 20,430 Add: Stock-based employee compensation expense included in reported net income, net of related tax effects ............................ 349 875 Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects ............................ 5.586 5.774 2.689 Pro forma net income (loss) for SF AS No.123.......................................................... $ 21473 $ (27& 25m $ 17741 Earnings (loss) per share: Basic - as reported...................................... $ 0.71 $ (6.86) $ 0.52 Basic - pro forma for SFAS No. 123......... $ 0.58 $ (6.98) $ 0.45 Earnings (loss) per share: Diluted - as reported .................................. $ 0.70 $ (6.86) $ 0.52 Diluted - pro forma for SF AS No. 123...... $ 0.57 $ (6.98) $ 0.45 The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model with the following subjective assumptions: Expected dividend yield .............. ....... ....... ............. .............................. .............. Expected stock price volatility .......................................................................... Weighted average risk free interest rate.......................................................... Expected life of options.................... ................... ........... .......... ..................... ..... 2001 0.00010 60.99<'10 5.15% 6 years 2002 0.00010 81.56% 3.96% 6 years 2003 0.00% 51.94% 3.21% 6 years The pro forma disclosures for the years ended September 30, 2001 and 2002 have been adjusted to reflect the impact of cancellations and forfeitures of stock options issued prior to September 30, 2003. The effects of applying SFAS No. 123 in the pro forma disclosure may not be indicative of future amounts as additional awards in future years are anticipated and because the Black-Scholes option-pricing model involves subjective assumptions which may be materially different than actual amounts. New Accounting Pronouncements Effective October I, 2002, the Company adopted Statement of Financial Accounting Standards (SF AS) No, 144, "Accounting for the Impairment or Disposal of Long-Lived Assets." SFAS No. 144 supercedes SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed of." SFAS No. 144 establishes a single accounting model for long-lived assets to be disposed of by sale and requires that those long- lived assets be measured at the lower of carrying amount or fair value less cost to sell, whether reported in continuing operations or in dis continued operations. The adoption had no impact on the Company's financial position or results of operations. In June 2002, the FASB issued SFAS No. 146, "Accounting for Costs Associated with Exit or Disposal Activities." SF AS No. 146 establishes requirements for recognition of a liability for a cost associated with an exit or disposal activity based with an objective of recording the initial liability at fair value. The Company adopted SF AS No 146 effective January I, 2003. The adoption had no impact on the Company's financial position or results of operations. In December 2002, the Financial Accounting Standards Board issued SFAS No. 148, "Accounting for Stock. 51 Based Compensation-Transition and Disclosure," which amends SFAS No. 123, "Accounting for Stock-Based Compensation," by providing altematiye methods of transition for a voluntary change to the fair value method of accounting for stock options and other stock-based employee compensation. The Company adopted SFAS 148 on January 1, 2003. The adoption of SFAS 148 did not have a material impact on the Company's financial position or results of operations. Financial Accounting Standards Board Interpretation No. 45, "Guarantor's Accounting and Disclosure Requirements for Guarantees, including indirect Guarantees of Indebtedness of Others," ("Interpretation 45"), will significantly change current practice in accounting for, and disclosure of, guarantees. Interpretation 45 requires a guarantor to recognize, at inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee. Interpretation 45 also expands the disclosures required to be made by a guarantor about its obligations under certain guarantees that it has issued. Interpretation 45's disclosure requirements are effectiye for financial statements of interim or annual periods ending after December 15, 2002, while the initial recognition and initial measurement provisions are applicable on prospective basis to guarantees issued or modified after Decemb er 31, 2002. The types of guarantees that the Company is party to include surety bonds and letters of credit. The Company adopted Interpretation 45 effective January 1,2003. The adoption did not have a material impact on the Company's results of operations or financial position. In January 2003, the Financial Accounting Standards Board issued Interpretation No. 46, "Consolidation of Variable Interest Entities," ("Interpretation 46"). The objective of Interpretation 46 is to improve the financial reporting by companies inyolved with yariable interest entities. Until now, one company generally has included another entity in its consolidated financial statements only if it controlled the entity through voting interest. Interpretation 46 changes that by requiring a variable interest entity to be consolidated by a company if that company is subject to a majority of the risk ofloss from the variable interest entity's activities or entitled to receive a majority of the entity's residual returns or both. The consolidation requirements of Interpretation 46 apply immediately to variable interest entities created after January 31, 2003. The consolidation requirements apply to older entities in the first fiscal year or interim period ending after December 15, 2003. Certain of disclosure requirements apply to all financial statements issued after January 31, 2003, regardless of when the variable interest entity was established. The Company has minority interests in two firms, Enetrech Capital Partners II, L.P. and Energy Photovoltaics, Inc., and a joint venture that may fall under this interpretation. The Company does not believe the adoption of this statement will have a material impact on its results of operations or financial position. In May 2003, the FASB issued Statement of Financial Accounting Standards No. 150, '~ccounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity," ("SFAS 150"). SFAS 150 requires that mandatorily redeemable financial instruments issued in the form of shares be classified as liabilities, and specifies certain measurement and disclosure requirements for such instruments. The provisions of SF AS 150 were effective at the beginning of the first interim period beginning after June 15, 2003. The Company adopted the requirements of SFAS 150 as of July 1,2003. The adoption did not have a material impact on the Company's results of operations or financial position. 3. BUSINESS COMBINATIONS: Purchases On February 27,2003, the Company purchased the assets of Riviera Electric LLC, an electrical contractor located in the state of Colorado, out of a bankruptcy auction of a prior competitor. The total consideration paid in this transaction was approximately $2.7 million, comprised entirely of cash, net of cash acquired. The fair value of the tangible net assets acquired exceeded the total consideration paid. As a result, the long-term fixed assets of the acquisition were reduced to zero. The accompanying balance sheets include allocations of the purchase price to the assets acquired and liabilities assumed based on estimates of fair value and are subject to final adjustment during the second fiscal quarter of the year ended September 30, 2004. The purchase price was allocated as follows (amounts in thousands): 52 Accounts receivable, net .............................................. Retention ................. ............ ............... ...... ................. ...... Costs and estimated earnings in excess of billings on uncompleted projects and other............................ Less: Accounts payable and accrued expenses ....... Less: Billings in excess of costs and estimated earnings on uncompleted projects and other............ $ 11,643 3,884 922 (10,214) (3,512) Cash paid, net of cash acquired................................... $ 2,723 The results of operations of Riviera are included in the Company's consolidated financial statements from February 27, 2003 through September 30, 2003. Pro Forma Presentation The unaudited pro forma data presented below reflect the results of operations of IES and the acquisition of Riviera Electric LLC assuming the transaction was completed on October I, 2001 (in thousands): Year ended Seotember 30. 2002 ~ (unaudited) (unaudited) Reyenues............................................................. $ 1 557711 $ 1 4lB 21l! Net income before cumulative effect of change in accounting principle........................ $ Net income (loss) ............................................... $ 15 425 (267 l!5Q) $ $ 21150 21150 Basic earnings per share before cumulative effect of change in accounting principle ........ $ 039 $ Cumulative effect of change in accounting principle ............................................................ ... $ (711) $ Basic earnings (loss) per share ........................ $ (672) $ Diluted earnings per share before cumulative effect of change in accounting principle ........ $ 039 $ Cumulatiye effect of change in accounting principle ... ........... .......... ......... ... ..... ........ ...... ........ $ (711) $ Diluted earnings (loss) per share..................... $ (072) $ 054 000 054 054 000 054 The unaudited pro forma data summarized above also reflects pro forma adjustments primarily related to: reductions in general and administrative expenses for contractual1y agreed reductions in compensation programs and additional income tax expense based on the Company's effective income tax rate. The unaudited pro forma financial data does not purport to represent what the Company's combined results of operations would actually have been if such transactions had in fact occurred on October 1, 2001, and are not necessarily representative of the Company's results of operations for any future period. Divestitures On July 25, 2002, the CDmpany sold all of the stock of two of its operating companies. The proceeds from the sale were $7.5 million in cash and 241,224 shares of the Company's common stock. The Company recorded a pre- tax gain of $2.1 mil1ion associated with this sale that is recorded in other income, 53 On October 8, 2002, the Company sold all of the stock of one of its operating companies. The proceeds from the sale were $1.1 million in cash and 70,330 shares of the Company's common stock. The Company recorded a pre- tax gain ofless than $0.1 million associated with this sale that is recorded in other income. On July 1,2003, the Company sold all of the stock of one of its operating companies. The proceeds from the sale were $1.1 million in cash. The Company recorded a pre-tax gain of $0.4 million associated with this sale that is recorded in other income. In connection with the dispositions discussed above, the net pre-tax gain was detennined as follows for the years ended September 30,2002 and 2003 (in thousands): Book value of assets divested ........................................................ $ Liabilities divested......... ............ ............ ....................... ........... ......... Net assets divested..................................................................... Cash received .... ....... ....... .............. .............. ............ ..... ........ ............. Common stock received................................................................... Total consideration received....... ........ ...... ................................ Pre-tax gain ................................................................................... $ 2002 2003 10,783 $ (3.987) 6.796 7,549 1392 8.941 2 14'; $ 2,719 (675) 2.044 2,155 270 2.425 3RI Had the dispositions discussed above been completed on October 1,2001, the results of the Company for the years ended September 30, 2002 and 2003 would Iuve excluded revenues of $33.0 million and $0.1 million, respectively and losses from operations of $0.3 million and $0.0 million, respectively. 4. RFSI'RUCfURING CHARGES In October 200 I, the Company began implementation of a workforce reduction program. The purpose of this program was to cut costs by reducing the number of administrative staff both in the field and at the home office. The total number of tenninated employees was approximately 450. As a result of the program implementation, the Company recorded pre-tax restructuring charges of $5.6 million associated with 45 employees during the year ended September 30,2002 and presented these charges as a separate component of the Company's results of operations for the period then ended. The charges were based on the costs of the workforce reduction program and include severance and other special tennination benefits. The Company believes the reduction of these personnel resulted in annual savings of approximately $4.1 million in salaries and benefits. At September 30, 2002, approximately $2.0 million of these charges that related to five individuals had not been paid and were included in accounts payable and accrued expenses. At September 30, 2003, approximately $1.3 million of these charges that relate to three individuals have not been paid and are included in accounts payable and accrued expenses. The Company anticipates making the remaining payments accrued under this restructuring during the year ended September 30, 2004. 5. PROPERTY AND EQUIPMENT: Property and equipment consists of the following (in thousands): Land................................................................,.............,............. Buildings...... ......... ..........................,................ ....... ... ................ Transportation equipment............ ........... ............... ...........,..... Machinery and equipment ...................................................... Leasehold improvements....... .... ................................,............. Furniture and fixtures ...........................................................,... Estimated useful lives in years N/A 5-32 3-5 3-10 5-32 5-7 Less-Accumulated depreciation and amortization .............. Property and equipment, net ......................................... 54 September 30. 2002 2003 $ 1,621 $ 1,621 8,169 8,072 30,280 29,221 51,771 53,692 13,369 13,658 8.543 8.815 113,753 115,079 (52.1 76) (62.382) $ 61 S77 $ S2 697 6. DETAIL OF CERTAIN BALANCE SHEET ACCOUNTS: Activity in the Company's allowance for doubtful accounts receivable consists of the following (in thousands): Balance at end of period ..................................................................................... Seotember 30. 2002 2003 $ 5,206 $ 6,262 4,324 2,277 411 (3,136) (3,514) (\32) (\)) $ 6262 $ 5425 Balance at beginning of period.......................................................................... Additions to costs and expenses ...................................................................... Additions for acquisitions. ................................ ...... ................... ... .... ...... .... .... ... Deductions for uncollectible receivables written off, net of recoveries ...... Deductions for divestitures ...... .............. .... ......... ...... ....... .................. ....... ..... .... Accounts payable and accrued expenses consist of the following (in thousands): Seotember 30. 2002 2003 65,433 $ 77,598 24,809 Accounts payable, trade............................................................................... $ Accrued compensation and benefits .......................................................... Other accrued expenses ................................................................................ 22,934 18,162 19,453 14,268 19.310 17.574 $ 141398 $ nil 143 Accrual for self-insurance liabilities ............................................................ Accrued payment for repurchase of senior subordinated notes ............ Contracts in progress are as follows (in thousands): Seotember 30. 2002 2003 Costs incurred on contracts in progress.......................................................... $ 1,188,532 $ 1,132,778 Estimated earnings.............. ....... ............ ............... ............... ....... ..... ............. ....... 182.360 149.627 1,370,892 1,282,405 Less-Billings to date ............................................................................................ (1.376.126\ (1.276.062) $ (5 234) $ 6343 Costs and estimated earnings in excess of billings on uncompleted contracts......... ............... ......... ... ........................ ..............,................................ $ Less-Billings in excess of costs and estimated earnings on uncompleted contracts ...........,........,......,..,..................... ... .......................,.,.................. ........ $ 46,314 $ 48,256 ( 51.548) (5 234) $ (41.913) 6343 55 7. DEBT: Debt consists of the following (in thousands): Senior Subordinated Notes, due February 1,2009, bearing interest at 9.375% with an effective interest rate of 9.50% .......................................................................................... Senior Subordinated Notes, due February I, 2009, bearing interest at 9.375% with an effectiye interest rate of 10.00% ....................................................................................... Other ................. ...................................................... ..... ................ ............................................... .... ....... SeDtember 30. 2002 2003 137,885 137,885 110,000 110,000 1.074 451 248,959 248,336 (570) (256) (3,797) (3,198) 3.847 3.240 24R 439 $ 24R 127 Less-current maturities of long-term debt............................ ............................................................ Less-unamortized discount on Senior Subordinated Notes.......................................................... Fair value of terminated interest rate hedges................................................................................... T otallong-term debt ............................... ........................................................ ...... ......... ............ $ Future payments due on debt at September 30, 2003 are as follows (in thousands): 2004 ...................................................................... $ 2005...................................................................... 2006...................................................................... 2007...................................................................... 2008...................................................................... Thereafter.................................... ........ ................ Total.................................... $ 256 114 63 15 3 247.885 24R 3"'16 Credit Facility On May 27, 2003, the Company amended its $150.0 million revolving credit facility to a $125.0 million revolving credit facility with a syndicate of lending institutions to be used for working capital, capital expenditures, acquisitions and other corporate purposes that matures May 22, 2006, as amended (the "Credit Facility"). Amounts borrowed under the Credit Facility bear interest at an annual rate equal to either (a) the London interbank offered rate (LffiOR) plus 1.75 percent to 3.50 percent, as determined by the ratio of the Company's total funded debt to EBITDA (as defined in the Credit Facility) or (b)the higher of (i) the bank's prime rate or (ii) the Federal funds rate plus 0.50 percent plus an additional 0.25 percent to 2.00 percent, as determined by the ratio of the Company's total funded debt to EBITDA. Commitment fees of 0.375 percent to 0.50 percent are assessed on any unused borrowing capacity under the Credit Facility. The Company's existing and future subsidiaries guarantee the repayment of all amounts due under the facility, and the facility is secured by the capital stock of those subsidiaries and the accounts receivable of the Company and those subsidiaries. Borrowings under the Credit Facility are limited to 66 2/3% of outstanding receivables (as defined in the agreement). The Credit Facility requires the consent of the lenders for acquisitions exceeding a certain level of cash consideration, prohibits the payment of cash dividends on the common stock, restricts the ability of the Company to repurchase shares of common stock or to retire its Senior Subordinated Notes, restricts the ability of the Company to incur other indebtedness and requires the Company to comply with various affirmative and negative covenants including certain financial covenants, some of which become more restrictive oyer time. Among other restrictions, the financial covenants include a minimum net worth requirement, a maximum total consolidated funded debt to EBITDA ratio, a maximum senior consolidated debt to EBITDA ratio and a minimum interest coverage ratio. For more information regarding the Covenants to its Credit Facility, as amended, see the Company's filing on Form ~K dated May 28, 2003. The Company was in compliance with the financial coyenants of its Credit Facility, as amended, at September 30, 2003. As of September 30, 2003, the Company had no borrowings outstanding under its Credit Facility, letters of credit outstanding under its Credit Facility of$27.4 million, $0.5 million of other borrowings and available borrowing capacity under its Credit Facility of $97.6 million. 56 Senior Subordinated Notes On January 25, 1999 and May 29, 2001, the Company completed offerings of $150.0 million and $125.0 million Senior Subordinated Notes, respectively. The offering completed on May 29, 200 I yielded $117.0 million in proceeds to the Company, net ofa $4.2 million discount and $3.9 million in offering costs. The proceeds from the May 29, 2001, offering were used primarily to repay amounts outstanding under the Credit Facility. The Senior Subordinated Notes bear interest at 93/8% and mature on February 1,2009. The Company pays interest on the Senior Subordinated Notes on February I and August I of each year. The Senior Subordinated Notes are unsecured obligations and are subordinated to all existing and future senior indebtedness. The Senior Subordinated Notes are guaranteed on a senior subordinated basis by all of the Company's subsidiaries. Under the terms of the Senior Subordinated Notes, the Company is required to comply with various affirmatiye and negative covenants including: (i) restrictions on additional indebtedness, and (ii) restrictions on liens, guarantees and dividends. During the year ended September 30, 2002, the Company retired approximately $27.1 million of these Senior Subordinated Notes. At September 30, 2002, the cost basis of $15.6 million notional amount of the retired senior subordinated notes were classified as part 0 f accounts payable and accrued expenses as the settlement date occurred subsequent to September 30, 2002. In connection with these transactions, the Company recorded a gain of $1.0 million during the year ended September 30, 2002. This gain is recorded in interest and other expense, net in accordance with SFAS No. 145, "Rescission ofFASB Statements No.4, 44 and 64, Amendment ofFASB Statement No. 13, and Technical Corrections," which was adopted July 1, 2002. Interest Rate Swaps The Company entered into an interest rate swap agreement in August 200 I, designated as a fair value hedge, in order to minimize the risks and cost associated with its financing activities. The interest rate swap agreement had a notional amount of $100.0 million and was established to manage the interest rate risk of the senior subordinated note obligations. Under the swap agreement, the Company paid the counterparty variable rate interest (3-month LIBOR plus 3.49%) and the counterparty paid the Company fixed rate interest of 9.375% on a semiannual basis over the life of the instrument through February 1,2009. Pursuant to SFAS No. 133, as amended, such interest rate swap contract was reflected at fair value on the Company's consolidated balance sheet and the related portion of fixed-rate debt being hedged was reflected at an amount equal to the sum of its carrying yalue plus an adjustment representing the change in fair value of the debt obligation attributable to the interest rate being hedged. The net effect of this accounting on the Company's operating results is that interest expense on the portion of fixed-rate debt being hedged was generally recorded based on variable interest rates. The interest rate swap was considered to be perfectly effective because it qualified for the "short-cut" method under SFAS No. 133 and therefore there was no net change in fair yalue to be recognized in income. At September 30, 2001 the fair yalue of this derivative was $3.2 million and was included in other noncurrent assets. The Company terminated this contract in February 2002. The Company received cash equal to the fair value of this derivative of $1.5 million, which is being amortized over the remaining life ofthe bonds. The Company entered into a new interest rate swap agreement in February 2002, designated as a fair value hedge, in order to minimize the risks and cost associated with its financing activities. The interest rate swap agreement had a notional amount of $100.0 million and was established to manage the interest rate risk of the senior subordinated note obligations. Under the swap agreement, the Company paid the counterparty variable rate interest (3-month trailing LIB OR plus 3.49%) and the counterparty paid the Company fixed rate interest of 9.375% on a semiannual basis over the life of the instrument. Pursuant to SFAS No. 133, as amended, such interest rate swap contract was reflected at fair value on the Company's consolidated balance sheet and the related portion of fixed-rate debt being hedged is reflected at an amount equal to the sum of its carrying value plus an adjustment representing the change in fair value of the debt obligation attributable to the interest rate being hedged. The net effect of this accounting on the Company's operating results was that ilterest expense on the portion of fixed-rate debt being hedged was generally recorded based on variable interest rates. The interest rate swap was considered to be perfectly effective because it qualified for the "short-cut" method under SF AS No. 133 and therefore there was no net change in fair value to be recognized in income. The Company terminated this contract in August 2002. The Company received cash equal to the fair value of this derivative of $2.5 million, which is being amortized over the remaining life of the bonds. At September 30, 2002 and 2003 the Company had no outstanding interest rate swap contracts. 57 The following table presents the balance sheet effect on the Senior Subordinated Notes (in thousands): Senior Subordinated Notes, due February 1,2009.................................... $ Less: Unamortized discount on Senior Subordinated Notes .................. Add: Fair value of interest rate hedge ........................................................ Add: Unamortized portion of interest rate hedge ..................................... $ Seotember 30. 2002 2003 247,885 $ 247,885 (3,797) (3,198) 3.847 24791'; $ 3240 247927 8. LEASES: The Company leases various facilities under noncancelable operating leases. For a discussion of leases with certain related parties see Note II. Rental expense for the years ended September 30,2001, 2002 and 2003 was approximately $10.8 million, $15.4 million and $14.6 million respectively. Future minimum lease payments under these noncancelable operating leases with terms in excess of one year are as follows (in thousands): Year Ended September 30, 2004. ..... ...... ................. ......... ............... ..... .......... $ 2005.................................................................... 2006.................................................................... 2007.................................................................... 2008.................................................................... Thereafter ............................. .................... ........ Total......................................... $ 12,679 10,316 6,411 4,035 2,439 2.922 1R R02 9. INCOME TAXES: Federal and state income tax provisions are as follows (in thousands): Federal: Current.... ..... ............... .... ........ .................... $ 24,592 $ $ Deferred ....... ....... ................... ... .................. (2,025) 6,635 7,183 State: Curren t ............. .......... ............... ... ............... 6,017 Deferred....... ....... .............................. ..... ..... (2.913) (460) 996 $ 25671 $ 6 17:'\ $ R ]79 Year Ended SeDtember 30. 2001 2002 2003 58 Actual income tax expense differs from income tax expense computed by applying the U.S. federal statutory corporate rate of35 percent to income before provision for income taxes as follows (in thousands): Provision at the statutory rate ..................................................... $ Increase resulting from: Non-cash restricted stock compensation charge ............... Year Ended Seotember 30. 2001 2002 2003 19,033 $ 5,638 $ 10,013 Contingent tax liabilities ......................................................... 88 4,208 295 2,018 997 324 21,885 16,428 301 N on-deductib Ie goodwill.............. .......... .............. ............ ...... State income taxes, net of benefit for federal deduction... N on-deductible expenses ...................................... ................. 700 Change in valuation allowance ............................................. 5,207 Decrease resulting from: Utilization of state net operating losses .............................. Change in ya1uation allowance ............................................. Additional tax basis in amortizable assets........................... $ 25 671 Deferred income tax provisions result from temporary differences in the recognition of income and expenses for financial reporting purposes and for income tax purposes. The income tax effects of these temporary differences, representing deferred income tax assets and liabilities, result principally from the following (in thousands): 59 Deferred income tax assets: Allowance for doubtful accounts ............................. $ Goodwill...... .................. ....... ........ .... .......... ................... Year Ended Se,ptember 30. 2002 2003 2,380 $ 2,062 34,073 28,509 11,758 5,063 10,694 13,104 695 1,316 157 1.474 59,757 51,528 (34.613) (27.1 86) 25.144 24.342 (3,637) (4,308) (8n) ~91) (4.509) (4.899) 20 tilS $ 1944l Accrued expenses ....................................................... Net operating loss carry forward............................... Various reserves .......................................................... Other................................. ... ... ................. ......... ............. Subtotal............... .............. .............. ..................... ..... Less valuation allowance ........................................... Total deferred income tax assets ........................... Deferred income tax liabilities: Property and equipment ............................................. Deferred contract revenue and other........................ Total deferred income tax liabilities....................... Net deferred income tax assets .............................. $ At September 30, 2002 and 2003, the Company had $34.1 million and $28.5 million of deferred income tax asset related to tax deductible goodwill, respectively. The impairment of goodwill recognized upon the adoption of SFAS 142 caused the tax basis in deductible goodwill to exceed book basis by $38.2 million and resulted in an additional deferred tax asset of$14.6 million. The income tax effect of the $14.6 million additional deferred tax asset was included in the cumulative effect of change in accounting principal, net of tax. Subsequent to the adoption of SFAS 142, the Company adopted a tax accounting method change that allowed it to deduct goodwill for income tax purposes that had previously been classified as non-deductible. The tax accounting method change resulted in additional tax basis in deductible goodwill. Tax basis for deductible goodwill related to the tax accounting method change exceeded book basis by $100.8 million and resulted in the recording of an additional $38.3 million deferred tax asset. The income tax effect of the $38.3 million additional deferred tax asset was included in the proyision for income taxes. During the year ended September 30, 2002 and September 30, 2003, the Company had income tax return activity that reduced the deferred tax by $18.5 million and $5.6 million, respectively. Tax deductible goodwill is amortized oyer a IS-year period. As of September 30, 2003, approximately II years remain to be amortized. At September 30, 2003, the Company had available approximately $27.3 million of net tax operating loss carry forwards for federal income tax purposes. This carry forward, which may provide future tax benefits, begins to expire in 2020. The Company also had available approximately $97.8 million of net tax operating loss carry forwards for state income tax purposes which will begin to expire in 2013. In assessing the realizability of deferred tax assets at September 30, 2003, the Company considered whether it was more likely than not that some portion or all of the deferred tax assets would not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temp orary differences become deductible. rhe Company considers the scheduled reversal of deferred tax liabilities, projected future taxable income and tax planning strategies in making this assessment. Based upon these considerations, the Company provided a valuation allowance to reduce the carrying value of certain of its deferred tax assets. Accordingly, valuation allowances of $25.6 million and $1.5 million were recorded for deductible goodwill and state net operating losses, respectively, During the year ended September 30, 2003, the Company released $2.8 million of tax effected valuation allowances because it believes it will now realize the deferred tax assets 60 for which they were established. The Company will evaluate the appropriateness of its remaining valuation al10wances on a periodic basis. The Company has adopted positions that a taxing authority may view differently. The Company believes its reserves of ~6.1 million recorded in other noncurrent liabilities are adequate in the event the positions are not ultimately upheld. The timing of the payment of these reserves is not currently known and would be based on the outcome of a possible review by a taxing authority. Statutes of limitations will begin to expire June 15, 2006 and thereafter. The net deferred income tax assets and liabilities are comprised ofthe fol1owing (in thousands): Seotember 30. 2002 2003 Current deferred income taxes: Assets ................................................. $ Liabilities. .............. ......... ..................... 23,884 $ (872) 23.012 18,136 (591 ) 17.545 Long-term deferred income taxes: Assets ................................................. $ Liabilities........... ... .... ...... ..................... Net deferred income tax assets........................ $ 1,260 $ 0.637) (2.3 77) 20635 $ 6,206 (4.308) 1.898 19443 10. OPERATINGSEGMENTS The Company follows SFAS No. 131, "Disclosures about Segments of an Enterprise and Related Information." Certain information is disclosed, per SFAS No. 131, based on the way management organizes financial information for making operating decisions and assessing performance. The Company's reportable segments are strategic business units that offer products and services to two distinct customer groups. They are managed separately because each business requires different operating and marketing strategies. These segments, which contain different economic characteristics, are managed through geographically-based regions. During 200 I, the Company managed and measured performance of its business in four distinct operating segments: commercial and industrial, residential, service and maintenance and communications solutions. During 2002, the Company reorganized its business and measured performance into two distinctive operating segments; commercial and industria~ and residential. As a result of this reorganization, all reporting responsibilities along with operating responsibilities were folded into the commercial and industrial operating segment, and separate and distinct financial information is not reviewed by the chief decision maker for the old service and maintenance and communications solutions segments. Since 2002, the chief decision maker reviews operating results of only two segments: commercial and industrial, and residential. The Company considered this a change in its structure of internal organization, which caused its reportable segments to change and has restated the prior periods in accordance with paragraph 34 of F AS 131. The commercial and industrial segment provides electrical and communications contracting, design, installation, renovation, engineering and upgrades and maintenance and replacement services in facilities such as office buildings, high-rise apartments and condominiums, theaters, restaurants, hotels, hospitals and critical-care facilities, school districts, manufacturing and processing facilities, military installations, airports, refineries, petrochemical and power plants, outside plant, network enterprise and switch network customers. The residential segment consists of electrical and communications contracting, installation, replacement and renovation services in single family and low-rise mu Itifamily housing units, Corporate includes expenses associated with the Company's home office and regional infrastructure. The accounting policies of the segments are the same as those described in the summary of significant 61 accounting policies. The Company evaluates performance based on income from operations of the respective business units prior to home office expenses. Management allocates costs between segments for selling, general and administrative expenses, goodwill amortization, depreciation expense, capital expenditures and total assets. Segment information for the years ended September 30,2001,2002 and 2003 are as follows (in thousands): Revenues ..................... ..................................... ........................ Cost of services ............................................................ ............ Gross profit ...................................... ........ .......... ..................... Selling, general and administrative............................................ GoodwillllIl1ortization .................................................. ........ ... Income from operations........................................................... Other data: Depreciation and lIIl1ortization expense................................... Capital expenditures ................................................................ Total assets .... ... ................................................... .................... Revenues .......................................................... .................... .... Cost of services ........... ...................................... ...... ................. Gross profit ............... ... ........ ....... ............................................ Fiscal Year Ended Seotember 30.2001 Commercial and Industrial Residential $ 1,435,773 1.186.681 249,092 137,751 11.478 $ 99 1163 $ 24,559 16,854 850,182 $ 257,440 198.908 58,532 30,977 1.505 $ 260'i0 $ 3,250 1,936 112,779 Comorate Total $ $ 1,693,213 1.385.589 307,624 45,345 214,073 12.983 $ (4'i 34'i) $ 1l0'il'ill $ 2,536 7,011 70,542 $ 30,345 25,801 1,033,503 Fiscal Year Ended Seotember 30.2002 Commercial and Industrial Residential $ 1,193,391 1.033.478 159,913 Selling, general and administrative............................................ 123,458 Restructuring charges ...... .................. ..... .......... ................ ........ Income from operations........................................................... $ 364'i'i Other data: Depreciation and lIIl1ortization expense................................... Capital expenditures .................................................... .... ........ Total assets ............ ........... ............ ... ......... .............. ...... ........... $ 13,921 8,301 519,897 62 $ 282,039 220.366 61,673 27,053 $ 34 6~0 $ 885 753 89,896 Cornorate Total $ $ 1,475,430 1.253.844 221,586 23,673 174,184 5.556 5.556 $ (29 729) $ 411146 $ 3,827 2,841 111,846 $ 18,633 11,895 721,639 Fiscal Year Ended Seotember 30. 2003 Commercial And Industrial Residential Coroorate Total Revenues. ...... ................... ...... ................. ............... ... ........ ... .... $ 1,172,386 $ 276,167 $ $ 1,448,553 Cost of services .... ........................ ....... ............... ...................... 1.023.151 218.179 1.241.330 Gross profit ....... ..... ....................... ........... ...... ........... .............. 149,235 57,988 207,223 Selling, general and administrative............................................ 101.096 33.110 19.445 153.651 Income from operations........................................................... $ 4R 139 $ 24 &78 $ (19445) $ 51 'i72 Other data: Depreciation and amortization expense................................... $ 11,419 $ 1,133 $ 3,763 $ 16,315 Capital expenditures.... .... ............................... ................... ...... 5,345 891 2,491 8,727 Total assets. .................... ... ............ ..... ... ......... ..... .,. ................. 505,070 108,204 112,900 726,174 The Company does not haye significant operations or long-lived assets in countries outside of the United States. 11. STOCKHOLDERS' EQUITY: Restricted Voting Common Stock The shares of restricted voting common stock have rights similar to shares of common stock except that such shares are entitled to elect one member of the board of directors and to not otherwise vote with respect to the election of directors and are entitled to one-half of one vote for each share held on all other matters. Each share of restricted voting common stock will convert into common stock upon disposition by the holder of such shares. During the year ended September 30, 2003, the Company completed a 2 million share repurchase program. The Company used approximately $10.2 million in cash generated form operations to repurchase shares during the year ended September 30, 2003 for this program. 1997 Stock Plan In September 1997, the Company's board of directors and stockholders approved the Company's 1997 Stock Plan (the "Plan"), which provides for the granting or awarding of incentive or nonqualified stock options, stock appreciation rights, restricted or phantom stock and other incentive awards to directors, officers, key employees and consultants of the Company. The number of shares authorized and reserved for issuance under the Plan is 15 percent of the aggregate number of shares of common stock outstanding. The terms of the option awards will be es tablished by the cDmpensation committee of the Company's board of directors. Options generally expire 10 years from the date of grant, one year following termination of employment due to death or disability, or three months following termination of employment by means other than death or disability. Directors' Stock Plan In September 1997, the Company's board of directors and stockholders approved the 1997 Directors' Stock Plan (the "Directors' Plan"), which provides for the granting or awarding of stock options to nonemployee directors. In May 2000, the Company's board of directors amended the Directors' Plan. The number of shares authorized and reserved for issuance under the Directors' Plan is 250,000 shares. Each nonemployee director is granted options to purchase 3,000 shares at the time of an initial election of such director. In addition, each director will be automatically granted options to purchase 3,000 shares annually at each September 30 on which such director remains a director. All options have an exercise price based on the fair market value at the date of grant, are immediately vested and expire 10 years from the date of the grant. In the event that the director ceases to serve as a member of the board for any reason the options must be exercised within one year. 63 1999 Incentive Compensation Plan In November 1999, the Company's board of directors adopted the 1999 Incentive Compensation Plan (the "1999 Plan"). The 1999 Plan, as amended, authorizes the Compensation Committee of the Board of Directors or the Board of Directors to grant eligible participants of the Company awards in the form of options, stock appreciation rights, restricted stock or other stock based awards. The Company has up to 5.5 million shares of common stock authorized for issuance under the 1999 Plan. In March 2000, the Company granted 400,000 restricted stock awards under this stock plan to an employee. This award was vested in equal installments on March 20th of each year through 2004, provided the recipient was still employed by the Company. The market value of the underlying stock on the date of grant for this award was $2.3 million, which was recognized as compensation expense over the related vesting periods. During the year ended September 30,2001, the Company amortized $0.6 million to expense in connection with this award. The award became fully vested and was fully amortized during the year ended September 30, 2002. plans: The following table summarizes activity under the Company's stock option and incentive compensation Outstanding, September 30, 2000.......................................................... Options Granted ... ... ............... .......... .................................. ...... ..... .... Restricted Stock Granted........... .......... '" ........ ... ...... ................. ... ..... Exercised .................. ........ ......... .... ........ ......... ........ ..................... ... ..... Forfeited and Cancelled........... ... ....... ........ .... ............. ... ............... .... Outstanding, September 30, 2001.......................................................... Options Granted ...... ..... ...... .... .............. ........ .................. ................... Exercised......... ............................................................................... ..... Forfeited and Cancelled......... ............................................ ............... Outstanding, September 30, 2002.......................................................... Options Granted ................................................................................ Exercised ....... ................. .............. ................. ...... ............ ... ................. Forfeited and Cancelled. ................ ............ ................. ...................... Outstanding, September 30, 2003.......................................................... Exercisable, September 30,2001............................................................. Exercisable, September 30, 2002.... ........ ......................................... ........ Exercisable, September 30, 2003............................................................. Shares 5.446.295 2,251,199 43,783 (157,004) (655.152) 6929121 2,073,069 (434,471) (2.033.039) 6 sew 6RO 21,000 (392,273) (800.566) SJ62 R41 :) 626 9RR 3314R64 3 747 774 Weighted Average Exercise Price $ 12.02 5.76 0.00 0.47 1304 $ 1006 4.60 1.51 8.33 $ 939 6.90 5.32 12.20 $ 92R $ 122l $ 1170 $ 1093 The table below summarizes options outstanding and exercisable at September 30,2003: Outstanding Weighted-Average Exercisable Range of as of Remaining Weighted-Average as of Weighted-Average Exercise Prices Seotember 30. 2003 Contractual Life Exercise Price September 30. 2003 Exercise Price $0.0000 - $4,6240 810,500 6.8 $ 3.71 282,176 $ 3.71 $4.6250 - $6.9000 2,169,629 7.3 $ 5.56 1,191,720 $ 5.67 $6.9100 - $10.3000 39,920 4.8 $ 9.03 28,120 $ 9.16 $10.3100 - $15.4000 1,822,843 4.8 $ 13.67 1,766,749 $ 13.69 $15.4100 - $22.1250 519.949 4.8 $ 18.12 479.009 $ 18.16 ';362R41 61 $ 92R 1 747 774 $ 1091 Options granted during the years ended September 30, 2001, 2002 and 2003 had weighted average fair values per option of$3,55, $1.91 and $3.63, respectively, 64 Unexercised options expire at various dates from January 27,2008 through September 30, 2012. Employee Stock Purchase Plan In February 2000, the Company's stockholders approved the Company's Employee Stock Purchase Plan (the "ESPP"), which proyides for the sale of common stock to participants as defined at a price equal to the lower of 85% of the CotqJany's closing stock price at the beginning or end of the option period, as defined. The number of shares of common stock authorized and reserved for issuance under the ESPP is 1.0 million shares. The purpose of the ESPP is to provide an incentive for employees of the Company to acquire a proprietary interest in the Company through the purchase of shares of the Company's common stock. The ESPP is intended to qualify as an "Employee Stock Purchase Plan" under Section 423 of the Internal Revenue Code of 1986, as amended (the "Code"). The provisions of the ESPP are construed in a manner to be consistent with the requirements of that section of the Code. During the years ended September 30, 2001,2002 and 2003, the Company issued 207,642,55,742 and 248,982 shares pursuant to the ESPP, respectively. For purposes of SFAS No. 123, "Accounting for Stock-Based Compensation," estimated compensation cost as it relates to the ESPP was computed for the fair value of the employees' purchase rights using the Black-Scholes option pricing model with the following assumptions for 2001: expected dividend yield of 0.00%, expected stock price volatility of 60.99%, weighted average risk free interest rate of 5.15% and an expected life of 0.5 years. The weighted ayerage fair value per share of these purchase rights granted in 200 I was approximately $1.52. The following assumptions were used for 2002: expected dividend yield of 0.00%, expected stock price volatility of 81.56%, weighted average risk free interest rate of 3.96% and an expected life of 0.5 years. The weighted ayerage fair value per share of these purchase rights granted in 2002 was approximately $1.54. The fDllowing assumptions were used for 2003: expected dividend yield of 0.00%, expected stock price volatility of 51.94%, weighted average risk free interest rate of 3.21 % and an expected life of 0.5 years. The weighted average fair value per share of these purchase rights granted in 2003 was approximately $0.89. 12. RELATED-PARTY TRANSACTIONS: The Company has transactions in the normal course of business with certain affiliated companies. The Company has a note receivable from an affiliate, EPV, of$1.8 million as of September 30, 2002 and 2003. Amounts due from other related parties at September 30, 2002 md 2003 were $0.2 million and $0.1 million, respectively. In connection with certain of the acquisitions, subsidiaries of the Company have entered into a number of related party lease arrangements for facilities. These lease agreements are for periods generally ranging from three to five years. Related party lease expense for the years ended September 30, 200 I, 2002 and 2003 were $4.3 million, $4.2 million and $4.2 million, respectively. Future commitments with respect to these leases are included in the schedule of minimum lease payments in note 8. 13. EMPLOYEE BENEFIT PLANS: In November 1998, the Company established the Integrated Electrical Services, Inc. 40 I (k) Retirement Savings Plan (the "401(k) Plan"). All IES employees are eligible to participate on the first day of the month subsequent to completing sixty days of service and attaining age twenty-one. Participants become vested in Company matching contributions following three years of service. Certain subsidiaries of the Company do not participate in the 401(k) Plan, but instead provide various defined contribution savings plans for their employees (the "Plans"). The Plans cover substantially all full-time employees of such subsidiaries. Participants vest at varying rates ranging from full vesting upon participation to those that provide for vesting to begin after three years of service and are fully vested after eight years. Certain plans provide for a deferral option that allows employees to elect to contribute a portion of their pay into the plan and provide for a discretionary profit sharing contribution by the individual subsidiary. Generally the subsidiaries match a portion of the amount deferred by participating employees. Contributions for the profit sharing portion of the Plans are generally at the discretion of the individual subsidiary. The aggregate contributions by the Company to the 401(k) Plan and the Plans were $3.4 million, $3.0 million and $3.0 million for the years ended September 30,2001,2002 and 2003, respectively. 65 14. COMMITMENTS AND CONTINGENCIES: The Company and its subsidiaries are involved in various legal proceedings that have arisen in the ordinary course of business. While it is not possible to predict the outcome of such proceedings with certainty and it is possible that the results of legal proceedings may materially adversely affect us, in the opinion of the Company, all such proceedings are either adequately covered by insurance or, if not so covered, should not ultimately result in any liability which would have a material adverse effect on the financial position, liquidity or results of operations of the Company. The Company expenses routine legal costs related to such proceedings as incurred. Some of the Company's customers require the Company to post letters of credit as a means of guaranteeing performance under its contracts and ensuring payment by the Company to subcontractors and vendors. If the customer has reasonable cause to effect payment under a letter of credit, the Company would be required to reimburse its creditor for the letter of credit. Depending on the circumstances surrounding a reimbursement to its creditor, the Company may have a charge to earnings in that period. To date the Company has not had a situation where a customer has had reasonable cause to effect payment under a letter of credit. At September 30, 2003, $1.7 million of the Company's outstanding letters of credit were to collateralize its customers. Some of the underwriters of the Company's casualty insurance progmm require it to post letters of credit as collateral. This is common in the insurance industry. To date the Company has not had a situation where an underwriter has had reasonable cause to effect payment under a letter of credit. At September 30, 2003, $25.7 million of the Company's outstanding letters of credit were to collateralize its insurance program. Many of the Company's customers require us to post performance and payment bonds issued by a surety. Those bonds guarantee the customer that the Company will perform under the terms of a contract and that it will pay its subcontractors and vendors. In the event that the Company fails to perform under a contract or pay subcontractors and vendors, the customer may demand the surety to payor perform under the Company's bond. The Company's relationship with its sureties is such that it will indemnify the sureties for any expenses they incur in connection with any of the bonds they issues on the Company's behalf. To date, the Company has not incurred significant expenses to indemnify its sureties for expenses they incurred on the Company's behalf. As of September 30,2003, the Company's cost to complete projects covered by surety bonds was approximately $227.9 million. The Company has committed to invest up to $5.0 million in EnerTech Capital Partners II L.P. ("EnerTech"). EnerTech is a private equity firm specializing in investment opportunities emerging from the deregulation and resulting convergence of the energy, utility and telecommunications industries. Through September 30, 2003, the Company had invested $2.7 million under its commitment to EnerTech. At September 30, 2003, the Company had reserves of $26.1 million recorded in other noncurrent liabilities for tax positions adopted that a taxing authority may yiew differently. The Company believes these reserves are adequate in the event the positions are not ultimately upheld. The timing of the payments of these reserves is not currently known and would be based on the outcome ofa possible review by a taxing authority. 66 15. QUARTERLY RESULTS OF OPERATIONS (Unaudited): Quarterly financial information for the years ended September 30, 2002 and 2003 are summarized as follows (in thousands, except per share data): Fiscal Year Ended Seotember 30. 2002 First Second Third Fourth Ouarter Ouarter Ouerter Ouarter Revenues .................. .......... ....... .................. ........ .... $ 375,179 $ 356,481 $ 374,819 $ 368,951 Gross profit ............................................ ... ........ ....... $ 57;2.29 $ 54,701 $ 58,491 $ 51,165 Net income before cumulative effect of change in accounting principle .......................................... $ (1,813) $ 2,066 $ 7,477 $ 2;2.03 Cumulative effect of change in accounting principle .................................................... ... ............ $ (283,284) $ $ $ Net income.... .............................................. ............. $ (285,097) $ 2,066 $ 7,477 $ 2;2.03 Basic earnings (loss) per share: Before cumulative effect of change in accounting principle .............................. $ (0.04) $ 0.05 $ 0.19 $ 0.06 Cumulative effect of change in accounting principle .............................. $ (7.13) $ 0.00 $ 0.00 $ 0.00 Basic earnings (loss) per share ............ $ (7.17) $ 0.05 $ 0.19 $ 0.06 Diluted earnings (loss) per share: Before cumulative effect of change in accounting principle .............................. $ (0.04) $ 0.05 $ 0.19 $ 0.06 Cumulative effect of change in accounting principle .............................. $ (7.13) $ 0.00 $ 0.00 $ 0.00 Diluted earnings (loss) per share ......... $ (7.17) $ 0.05 $ 0.19 $ 0.06 Fiscal Year Ended Seotember 30. 2003 First Second Third Fourth Ouarter Ouarter Ouarter Ouarter Reyenues ... .................... ........................ .................. $ 348,577 $ 343,135 $ 375,339 $ 381,502 Gross profit... ... ......... ............ .... .................. ............. $ 51,356 $ 49,105 $ 53,409 $ 53,353 Net income. .................... ..... ......... .... ........................ $ 3,807 $ 3,369 $ 5,411 $ 7,843 Earnings per share: Basic......................................................... $ 0.10 $ 0.09 $ 0.14 $ 0.20 Diluted........... ........................... ................ $ 0.10 $ 0.09 $ 0.14 $ 0.20 The sum of the individual quarterly earnings per share amounts may not agree with year-to-date earnings per share as each period's computation is based on the weighted average number of shares outstanding during the period. 67 Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure None. Item 9A. Controls and Procedures As of September 30, 2003, an evaluation was performed under the supervision and with the participation of the Company's management, including the CEO and CFO, of the effectiveness of the design and operation of the Company's disclosure controls and procedures. Based on that evaluation, the Company's management, including the CEO and CFO, concluded that the Company's disclosure controls and procedures were effective as of September 30, 2003 in providing reasonable assurances that material information required to be disclosed is included on a timely basis in the reports it files with the Securities and Exchange Commission. Since the date of the evaluation, there have been no significant changes in the Company's internal controls or in other factors that could significantly affect these controls. 68 P ART III Item 10. Directors and Executive Officers of the Registrant The information required by this item is incorporated by reference to the sections entitled "Management" and Section 16(a) of the Securities Exchange Act of 1934, and "Directors" in the Company's definitive Proxy Statement for its 2004 Annual Meeting of Stockholders (the "Proxy Statement") to be filed with the Securities and Exchange Commission no later than January 28, 2004. Itemll. Executive Compensation The information required by this item is incorporated by reference to the section entitled "Executive Compensation" in the Proxy Statement. Nothing in this report shall be construed to incorporate by reference the Board Compensation Committee Report on Executive Compensation or the Performance Graph, which are contained in the Proxy Statement, but expressly not incorporated herein. Item 12. Security Ownership of Certain Beneficial Owners and Management The information required by this item is incorporated by reference to the ~ction entitled "Security Ownership of Certain Beneficial Owners and Management" in the Proxy Statement. Item 13. Certain Relationships and Related Transactions The information required by this item is incorporated by reference to the section entitled "Certain Relationships and Other Transactions" in the Proxy Statement. Item 14. Principal Accountant Fees and Services The information required by this item is incorporated by reference to the section entitled "Audit Fees" in the Proxy Statement. 69 , I Item IS. PART IV Exhibits, Financial Statement Schedules, and Reports on Form 8-K (a) Financial Statements and Supplementary Data, Financial Statement Schedules and Exhibits. See Index to Financial Statements under Item 8 of this report. (b) Exhibits. 3.1 Amended and Restated Certificate of Incorporation as amended. (Incorporated by reference to 3.1 to the Registration Statement on Form 8-1 (File No. 333-38715) of the Company) 3.2 Bylaws, as amended (Incorporated by reference to 3.2 to the Registration Statement on Form S-4 (File No. 333-65160) of the Company) 4.1 Specimen Common Stock Certificate. (Incorporated by reference to 4.1 to the Registration Statement on Form S-I (File No. 333-38715) of the Company) 4.2 Indenture, dated January 28, 1999, by and among Integrated Electrical Services, Inc. and the subsidiaries named therein and State Street Bank and Trust Company covering up to $150,000,00093/8% Senior Subordinated Notes due 2009. (Incorporated by reference to Exhibit 4.2 to Post-Effective Amendment No.3 to the Registration Statement on Form S-4 (File No. 333-50031) of the Company) 4.3 Form of Integrated Electrical Services, Inc. 9 3/8% Senior Subordinated Note due 2009 (Series A) and (Series B). (Included in Exhibit A to Exhibit 4.2 to Post-Effective Amendment No.3 to the Registration Statement on Form S-4 (File No. 333-50031) of the Company) 4.4 Indenture, dated May 29, 2001, by and among Integrated Electrical Services, Inc. and the subsidiaries named therein and State Street Bank and Trust Company covering up to $125,000,00093/8% Senior Subordinated Notes due 2009. (Incorporated by reference to Exhibit 4.3 to Registration Statement on Form S-4 (File No. 333-65160) of the Company) 4.5 Form of Integrated Electrical Services, Inc. 9 3/8% Senior Subordinated Note due 2009 (Series C) and (Series D). (Included in Exhibit A to Exhibit 4.3 to Registration Statement on Form S-4 (File No. 333-65160) of the Company) *10.1 Form of Amended and Restated Employment Agreement between the COllJlany and H. Roddy Allen entered into effect as of January 30, 2003. *10.2 Form of Amended and restated Employment Agreement between the Company and Richard L. China entered into effective as of August 12,2003. *10.3 Form of Amended and restated Employment Agreement either currently in force or to be entered into between the Company and direct reports to the Chief Executive Officer (other than the Chief Operating Officer). 10.4 Form of Officer and Director Indemnification Agreement. (Incorporated by reference to exhibit 10.2 to the Company's Annual report Dn Form IO-K for the year ended September 30, 2002) 70 10.5 Integrated Electrical Services, Inc. 1997 Stock Plan, as amended. (Incorporated by reference to Exhibit 10.3 to the Company's Annual Report on Form 10-K for the year ended September 30, 200 I) 10.6 Integrated Electrical Services, Inc. 1997 Directors' Stock Plan. (Incorporated by reference to Exhibit lOA to the Company's Annual Report on Form 10-K for the year ended September 30, 2000) 10.7 Credit Agreement dated May 22, 2001, among the Company, as borrower, the Financial Institutions named therein, as banks, Credit Lyonnais and the Bank of Nova Scotia as syndication agents, Toronto Dominion (Texas), Inc. as documentation agent and the Chase Manhattan Bank, as administrative agent. (Incorporated by reference to Exhibit 10.12 to the Registration Statement on Form S-4 (File No. 333-65160) of the Company) 10.8 Amendment No.1 dated June 20, 2001, to the Credit Agreement dated May 22, 2001, among the Company, as borrower, the Financial Institutions named therein, as banks, Credit Lyonnais and the Bank of Nova Scotia as syndication agents, Toronto Dominion (Texas), Inc. as documentation agent and the Chase Manhattan Bank, as administrative agent. (Incorporated by reference to Exhibit 10.6 to the Company's Annual Report on Form IO-K for the year ended September 30, 2001) 10.9 Amendment No.2 dated November 30, 2001, to the Credit Agreement dated May 22, 2001, among the Company, as borrower, the Financial Institutions named therein, as banks, Credit Lyonnais and the Bank of Nova Scotia as syndication agents, Toronto Dominion (Texas), Inc. as documentation agent and the JP Morgan Chase Bank, as administrative agent. (Incorporated by reference to Exhibit 10.7 to the Company's Annual Report on Form IO-K for the year ended September 30,2001) 10.10 Integrated Electrical Services, Inc. 1999 Incentive Compensation Plan. (Incorporated by reference to Exhibit 10.11 to the Company's Annual Report on Form 100K for the year ended September 30, 2000) 10.11 Amendment No. 3 dated February 4, 2002, to the Credit Facility dated May 22, 2001, among the Company, as borrower, the Financial Institutions named therein, as banks, Credit Lyonnais and the Bank of Nova Scotia as syndication agents, Toronto Dominion (Texas), Inc. as documentation agent and the JP Morgan Chase Bank, as administrative agent. (Incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the period ended December 31, 2002) 10.12 Amendment No.4 dated July 12, 2002, to the Credit Agreement dated May 22, 2001, among the Company, as borrower, the financial Institutions named therein, as banks, Credit Lyonnais and the Bank of Nova Scotia as syndication agents, Toronto Dominion (Texas), Inc. as documentation agent and the JP Morgan Chase Bank, as administrative agent. (Incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form lO-Q for the period ended June 30, 2002) 10.13 Amendment No.5 dated May 27, 2003, to the Credit Agreement dated May 22, 2001, among the Company, as borrower, the financial Institutions named therein, as banks, Credit Lyonnais and the Bank of Nova Scotia as syndication agents, Toronto Dominion (Texas), Inc. as documentation agent and the JP Morgan Chase Bank, as administrative agent. (incorporated by reference to Exhibit 10,1 to the Company's Current report on Form 8-K filed May 28,2003) >I< 12 Ratio of Earnings to Fixed Charges, 71 16.1 Letter of Arthur Andersen LLP regarding a change in certifying accountant. (Incorporated by reference to Exhibit 16.1 to the Company's Current Report on Form 8-K (File No. 011-13783) filed June 10,2002) *21.1 Subsidiaries of the Registrant. *23.1 Consent of Ernst & Young LLP *24 Powers of Attorney *31.1 Certification of Herbert R. Allen, Chief Executive Officer, pursuant to Section 302 of The Sarbanes -Oxley Act of 2002. *31.2 Certification of William W. Reynolds, Chief Financial Officer, pursuant to Section 302 of The Sarbanes-Oxley Act of 2002. *32.1 Certification of Herbert R. Allen, Chief Executive Officer, pursuant to Section 906 of The Sarbanes-Oxley Act of 2002. *32.2 Certification of William W. Reynolds, Chief Financial Officer, pursuant to Section 906 of The Sarbanes-Oxley Act of2002. (c) Reports on Form 8-K. On August 20, 2003 the Company filed a Current Report on Form 8-K in connection with its press release dated August 20, 2003. On September 17,2003 the Company filed a Current Report on Form 8-K in connection with its press release dated September 16,2003. * Filed herewith. 72 SIGNATURES Pursuant to the requirements of Section 13 or 15 (d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized on November 24, 2003. INTEGRATED ELECfRlCAL SERVICES, INe. By: Isl Herbert R. Allen* Herbert R. Allen President and Chief Executive Officer Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities indicated on November 24, 2003. Silffiature Title Isl Herbert R. Allen* Herbert R. Allen President, Chief Executive Officer and Director Is/ Ronald P. Badie* Ronald P. Badie Director Is/ Richard China* Richard China Director /sl Donald Paul Hodel* Donald Paul Hodel Director /s/ Alan R. Sielbeck* Alan R. Sielbeck Director Is/ C. Bvron Snvder* C. Byron Snyder Chairman of the Board of Directors /s/ Donald C. Trauscht* Donald C. Trauscht Director Isl James D. Woods* James D. Woods Director Isl William W. Revnolds William W. Reynolds Chief Financial Officer Isl David A. Miller* David A. Miller Chief Accounting Officer *By: Is/ William W. Revnolds William W. Reynolds as attorney in fact for each of the persons indicated. 73 Exhibit 10.1 AMENDED AND RESTATED EMPLOYMF.NT AGREEMENT This Amended and Restated Employment Agreement (the "Agreement") by and between Integrated Electrical Services, Inc., a Delaware corporation (the "Company"), and H.R. Allen ("Executive") is hereby entered into effective as ofthis 30th day of January, 2003 (the "Effective Date"). RECITALS The following statements are true and correct: WHEREAS, the Company and Executive previously entered into an employment agreement dated as of the 2200 day of May, 1998; and WHEREAS, this agreement was amended by the First Amendment dated as of the 181h day of December, 2001; and WHEREAS, the parties to the original agreement as amended, deem it desirable to further amend and restate the agreement to provide additional provisions and amend existing provisions; As of the Effective Date, IES and the other subsidiaries of IES (collectively, the "IES Companies") are engaged primarily in the providing of electrical contracting services. Executive is employed hereunder by the Company in a confidential relationship wherein Executive, in the course of his employment with the Company, has and will continue to become familiar with and aware of information as to the Company's customers and specific manner of doing business, including the processes, techniques and trade secrets utilized by the Company, and future plans with respect thereto, all of which has been and will be established and maintained at great expense to the Company. This information is a trade secret and constitutes the valuable goodwill of the Company. Therefore, in consideration of the mutual promises, terms, covenants and conditions set forth herein and the performance of each, the agreement, as amended, is hereby amended and restated as follows: AGREEMENTS 1. Emolovrnent and Duties. (a) The Company employs Executive as Chief Executive Officer of the Company. As such, Executive shall have responsibilities, duties and authority reasonably accorded to, expected of and consistent with Executive's position as Chief Executive Officer of the Company Executive hereby accepts this employment upon the terms and conditions herein contained and, subject to paragraph 1 (c), agrees to devote substantially all of his time, attention and efforts to promote and further the business and interests of the Company and its affiliates. (b )Executive shall faithfully adhere to, execute and fulfill all lawful policies established by the Company. (c) Except as set forth on Schedule I(c) hereto, Executive shall not, during the term of his employment hereunder, engage in any other business activity pursued for gain, profit or other pecuniary advantage if such activity interferes in any material respect with Executive's duties and responsibilities hereunder. The foregoing limitations shall not be construed as prohibiting Executive from making personal investments in such form or manner as will neither require his services in the operation or affairs of the companies or enterprises in which such investments are made nor violate the terms of paragraph 3 hereof. (d) Executive shall be entitled to vacation in accordance with the policies of the Company. 2. follows: Comoensation. For all services rendered by Executive, the Company shall compensate Executive as 74 (a) Base Salary. The base salary payable to Executive during the term shall be $475,000 per year, payable in accordance with the Company's payroll procedures for officers, but not less frequently than monthly. Such base salary may be increased from time to time, at the discretion of the Board of Directors of IES (the "IES Board"), in light of the Executive's position, responsibilities and performance. (b) Executive Perquisites, Benefits and Other Compensation. Executive shall be entitled to receive additional benefits and compensation from the Company in such form and to such extent as specified below: (i) Reimbursement for all business travel and other out-of-pocket expenses (including those costs to maintain any professional certifications held or obtained by Executive) reasonably incurred by Executive in the performance of his duties pursuant to this Agreement and in accordance with the Company's policy for executives of the Company. All such expenses shall be appropriately documented in reasonable detail by Executive upon submission of any request for reimbursement, and in a format and manner consistent with the Company's expense reporting policy. (ii) Executive shall, subject to the satisfaction of any general eligible criteria, be eligible to participate in all compensation and benefit plans and programs as are maintained from time to time for executives of the Company. (iii) The Company shall provide Executive with such other perquisites as may be deemed appropriate for Executive by the IES Board. 3. Non-Competition Ai!Teement. (a) Executive recognizes that the Company's willingness to enter into this Agreement is based in material part on Executive's agreement to the provisions of this paragraph 3 and that Executive's breach of the provisions of this paragraph 3 could materially damage the Company. Subject to the further provisions of this Agreement, Executive will not, during the term of his employment with the Company, and for a period oftwo years immediately following the termination of such for any reason whatsoever, either for Cause or in the event the Executive terminates his employment without Good Reason, except as may be set forth herein, directly or indirectly, for himself or on behalf of or in conjunction with any other person, company, partnership, corporation or business of whatever nature: (i) engage, as an officer, director, shareholder, owner, partner, joint venturer, or in a managerial capacity, whether as an employee, independent contractor, consultant or advisor, or as a sales representative, in any electrical contracting business in direct competition with any IES Company within 100 miles of where any IES Company conducts business, including any territory serviced by an IES Company during the term of Executive's employment (the "Territory"); (ii) call upon any person who is, at that time, an employee of an IES Company for the purpose or with the intent of enticing such employee away from or out of the employ of the IES Company; (iii) call upon any person or entity which is, at that time, or which has been, within one year prior to that time, a customer of an IES Company within the Territory for the purpose of soliciting or seJling electrical contracting products or services in direct competition with the IES Companies within the Territory; or (iv) call upon any prospective acquisition candidate, on Executive's own behalf or on behalf of any competitor, which candidate was, to Executive's knowledge after due inquiry, either called upon by an IES Company or for which an IES Company made an acquisition analysis, for the purpose of acquiring such entity. (v) disclose customers, whether in existence or proposed. of the Company to any 75 person, firm, partnership, corporation or business for any reason or purpose whatsoever except to the extent that the Company has in the past disclosed such information to the public for valid business reasons. Notwithstanding the above, the foregoing covenant shall not be deemed to prohibit Executive from acquiring as an investment not more than 1 % of the capital stock of a competing business, whose stock is traded on a national securities exc hange, the Nasdaq Stock Market or on an over-the-counter or similar market, unless the Board of Directors of the Company consents to such acquisition. (b) Because of the difficulty of measuring economic losses to the Company and IES as a result of a breach of the foregoing covenant, and because of the immediate and irreparable damage that could be caused to the Company and IES for which they would have no other adequate remedy, Executive agrees that foregoing covenant may be enforced by the Company, in the event of breach by him, by injunctions and restraining orders. Executive further agrees to waive any requirement for the Company's securing or posting of any bond in connection with such remedies. (c) It is agreed by the parties that the foregoing covenants in this paragraph 3 impose a reasonable restraint on Executive in light of the activities and business of the IES Companies on the date of the execution of this Agreement and the current plans of the IES Companies; but it is also the intent of the Company and Executive that such covenants be construed and enforced in accordance with the changing activities, business and locations of the IES Companies throughout the term of this covenant, whether before or after the date of termination of the employment of Executive, unless the Executive was conducting such new business prior to any IES Company conducting such new business. For example, if, during the term of this Agreement, an IES Company engages in new and different activities, enters a new business or establishes new locations for its current activities or business in addition to or other than the activities or business enumerated under the Recitals above or the locations currently established therefore, then Executive will be precluded from soliciting the customers or employees of such new activities or business or from such new location and from directly competing with such new business within 100 miles of its then- established operating location(s) through the term of this covenant, unless the Executive was conducting such new business prior to any IES Company conducting such new business. (d) It is further agreed by the parties hereto that, in the event that Executive shall cease to be employed hereunder and shall enter into a business or pursue other activities not in competition with the electrical contracting aCtivities of the IES Companies or similar activities or business in locations the operation of which, under such circumstances, does not violate clause (a)(i) of this paragraph 3, and in any event such new business, activities or location are not in violation of this paragraph 3 or of Executive's obligations under this paragraph 3, if any, Executive shall not be chargeable with a violation of this paragraph 3 if the IES Companies shall thereafter enter the same, similar or a competitive (i) business, (ii) course of activities or (iii) location, as applicable. (e) The covenants in this paragraph 3 are severable and separate, and the unenforceability of any specific covenant shall not affect the provisions of any other covenant. Moreover, in the event any court of competent jurisdiction shall determine that the scope, time or territorial restrictions set forth are unreasonable, then it is the intention of the parties that such restrictions be enforced to the fullest extent which the court deems reasonable, and the Agreement shall thereby be reformed. (t) All of the covenants in this paragraph 3 shall be construed as an agreement independent of any other provision in this Agreement, and the existence of any claim or cause of action of Executive against the Company or IES, whether predicated on this Agreement or otherwise, shall not constitute a defense to the enforcement by IES or the Company of such covenants. It is specifically agreed that the period of two years (subject to the further provisions of this Agreement) following termination of employment stated at the beginning of this paragraph 3, during which the agreements and covenants of Executive made in this paragraph 3 shall be effective, shall be computed by excluding from such computation any time during which Executive is in violation of any provision of this paragraph 3. (g) The Company and the Stockholders hereby agree that this covenant is a material and substantial part of this transaction. 76 4. Term: Termination: RilZhts on Termination. The term of this Agreement shall begin on the Effective Date and continue for three years (the "Initial Term") and, unless terminated sooner as herein provided, shall continue on a year-to-year basis on the same terms and conditions contained herein in effect as of the time of renewal (the "Extended Term"). This Agreement and Executive's employment may be terminated in anyone of the following ways: (a) Notice of Non-Renewal. This amended and restated agreement may be terminated by the Company by serving notice of intent not to continue the agreement no later than ninety (90) days prior to the expiration of the Initial or Extended Term. Not withstanding the foregoing, in the event a change of control (as defined in Paragraph 18) occurs during either the Initial term or the Extended Term, this agreement may not be terminated by the Company for a period of two (2) years following such change in control. (b) Death. The death of Executive shall immediately terminate this Agreement with no severance compensation due to Executive's estate. (c) Disability. If, as a result of incapacity due to physical or mental illness or injury, Executive shall have been absent from his full-time duties hereunder for four consecutive months, then 30 days after receiving written notice (which notice may occur before or after the end of such four-month period, but which shall not be effective earlier than the last day of such four-month period), the Company may terminate Executive's employment hereunder, provided that Executive is unable to resume his full-time duties at the conclusion of such notice period. Also, Executive may terminate his employment hereunder if his health should become impaired to an extent bat makes the continued performance of his duties hereunder hazardous to his physical or mental health, provided that Executive shall have furnished the Company with a written statement from a doctor reasonably acceptable to the Company to such effect and provided, further, that, at the Company's request made within 30 days of the date of such written statement, Executive shall submit to an examination by a doctor selected by the Company who is reasonably acceptable to Executive or Executive's doctor and such second doctor shall have concurred in the conclusion of Executive's doctor. In the event this Agreement is terminated as a result of Executive's disability, Executive shall receive from the Company, in a lump sum payment due within 10 days of the effective date of termination, the base salary at the rate then in effect (i) during the Initial Term, for whatever time period, if any, is remaining under the Initial Term, provided that such period shall not be less than one year, and (ii) during the Extended Term, equivalent to one year of base salary. (d) Cause. The Company may terminate this Agreement and Executive's employment 10 days after written notice to Executive for "Cause", which shall be: (1) Executive's willful, material and irreparable breach of this Agreement (which remains uncured 5 days after delivery of written notice); (2) Executive's gross negligence in the performance or intentional nonperformance (in either case continuing for 10 days after receipt of written notice of need to cure) of any of Executive's material duties and responsibilities hereunder; (3) Executive's dishonesty or fraud with respect to the business, reputation or affairs of the Company or IES which materially and adversely affects the Company or IES (monetarily or otherwise); (4) Executive's conviction of a felony crime or crime involving moral turpitude; (5) Executive's drug or alcohol abuse; or (6) Executive's violation of Company policy (which remains uncured or continues 5 days after delivery of written notice). In the event of a termination for Cause, Executive shall have no right to any severance compensation. (e) Without Cause. Executive may, without Good Reason (as hereinafter defined) terminate this Agreement and Executive's employment, effective 30 days after written notice is provided to the Company. Executive may be terminated without Cause by the Company during either the Initial Term or Extended Term. Should Executive be terminated by the Company without Cause or should Executive terminate with Good Reason during the Initial Term or Extended Term, Executive shall receive from the Company, in a lump sum payment due on the effective date of termination, the base salary at the rate then in effect for whatever time period is remaining under the Initial Term or the Extended Term, as applicable, or for one year, whichever amount is greater. Further, any termination without Cause by the Company or by Executive for Good Reason shall operate to eliminate the period set forth in paragraph 3(a) and during which 77 the terms of paragraph 3 apply. If Executive resigns or otherwise terminates his employment without Good Reason, rather than the Company terminating his employment pursuant to this paragraph 4( d), Executive shall receive no severance compensation. Executive shall have "Good Reason" to terminate his employment hereunder upon the occurrence of any of the following events, unless such event is agreed to in writing by Executive: (a) Executive is demoted by means of a material reduction in authority, responsibilities or duties to a position ofless stature or importance within the Company than the position described in Section 1 hereof; (b) Executive's annual base salary as then in effect is reduced; or (c) the relocation of the Company's principal executive offices to a location outside the greater Houston, Texas area. If termination of Executive's employment arises out of the Company's failure to pay Executive on a timely basis the amounts to which he is entitled under this Agreement or as a result of any other breach of this Agreement by the Company, as determined by a court of competent jurisdiction or pursuant to the provisions of paragraph 18 below, the Company shall pay all amounts and damages to which Executive may be entitled as a result of such breach, including interest thereon and all reasonable legal fees and expenses and other costs incurred by Executive to enforce his rights hereunder. Further, none of the provisions of paragraph 3 shall apply in the event this Agreement is terminated as a result of a breach by the Company. Upon termination of this Agreement for any reason provided above, in addition to the above payments, if any, Executive shall be entitled to receive all compensation earned and all benefits and reimbursements due through the effective date of termination, paid to Executive in a lump sum on the effective date. All other rights and obligations of the Company and Executive under this Agreement shall cease as of the effective date of termination, except that the Executive's obligations under paragraphs 3, 5, 6, 7, and 8 herein shall survive such termination in accordance with their terms. 5. Return of ComDanv ProDerty. All records, designs, patents, business plans, financial statements, manuals, memoranda, lists and other property delivered to or compiled by Executive by or on behalf of the Company, IES or any IES Companies or their representatives, vendors or customers which pertain to the business of the Company or IES or any IES Companies shall be and remain the property of the Company or IES or the IES Company, as the case may be, and be subject at all times to their discretion and control. Likewise, all correspondence, reports, records, charts, advertising materials and other similar data pertaining to the business, activities or future plans of the Company or IES or the IES Company which is collected by Executive shall be delivered promptly to the Company without request by it upon termination of Executive's employment. 6. Inventions. Executive shall disclose promptly to the Company any and all significant conceptions and ideas for inventions, improvements and valuable discoveries, whether patentable or not, which are conceived or made by Executive, solely or jointly with another, during the period of employment or within one year thereafter, if conceived during employment, and which are directly related to the business or activities of the Company and which Executive conceives as a result of his employment by the Company. Executive hereby assigns and agrees to assign all his interests therein to the Company or its nominee. Whenever requested to do so by the Company, Executive shall execute any and all applications, assignments or other instruments that the Company shall deem necessary to apply for and obtain Letters Patent of the United States or any foreign country or to otherwise protect the Company's interest therein. 7. Trade Secrets. Executive agrees that he will not, during or after the term of this Agreement, disclose the specific terms of the Company's or IES' relationships or agreements with their respective significant vendors or customers or any other significant and material trade secret of the Company or IES, whether in existence or proposed, to any person, firm, partnership, corporation or business for any reason or purpose whatsoever. 78 8. Confidentiality. (a) Executive acknowledges and agrees that all Confidential Information (as defined below) of the Company is confidential and a valuable, special and unique asset of the Company that gives the Company an advantage over its actual and potential, current and future competitors. Executive further acknowledges and agrees that Executive owes the Company a fiduciary duty to preserve and protect all Confidential Information from unauthorized disclosure or mauthorized use, that certain Confidential Information constitutes "trade secrets" under applicable laws and, that unauthorized disclosure or unauthorized use of the Company's Confidential Information would irreparably injure the Company. (b) Both during the term of Executive's employment and after the termination of Executive's employment for any reason (including wrongful termination), Executive shall hold all Confidential Information in strict confidence, and shall not use any Confidential Information except for the benefit of the Company, in accordance with the duties assigned to Executive. Executive shall not, at any time (either during or after the term of Executive's employment), disclose any Confidential Information to any person or entity (except other employees of the Company who have a need to know the information in connection with the performance of their employment duties), or copy, reproduce, modify, decompile or reverse engineer any Confidential Information, or remove any Confidential Information from the Company's premises, without the prior written consent of the President of the Company, or permit any other person to do so. Executive shall take reasonable precautions to protect the physical security of all documents and other material containing Confidential Information (regardless of the medium on which the Confidential Information is stored). This Agreement applies to all Confidential Information, whether now known or later to become known to Executive. (c) Upon the termination of Executive's employment with the Company for any reason, and upon request of the Company at any other time, Executive shall promptly surrender and deliver to the Company all documents and other written material of any nature containing or pertaining to any Confidential Information and shall not retain any such document or other material. Within five days of any such request, Executive shall certify to the Company in writing that all such materials have been returned. (d) As used in this Agreement, the term "Confidential Information" shall mean any information or material known to or used by or for the Company (whether or not owned or developed by the Company and whether or not developed by Executive) that is not generally known to persons in the electrical oontracting business. Confidential information includes, but is not limited to, the following: all trade secrets of the Company; all information that the Company has marked as confidential or has otherwise described to Executive (either in writing or orally) as confidential; all nonpublic information concerning the Company's products, services, prospective products or services, research, product designs, prices, discounts, costs, marketing plans, marketing techniques, market studies, test data, customers, customer lists and records, suppliers and contracts; all Company business records and plans; all Company personnel files; all financial information of or concerning the Company; all information relating to operating system software, application software, software and system methodology, hardware platforms, technical information, inventions, computer programs and listings, source codes, object codes, copyrights and other intellectual property; all technical specifications; any proprietary information belongin g to the Company; all computer hardware or software manual; all training or instruction manuals; and all data and all computer system passwords and user codes. 9. No Prior Agreements. Executive hereby represents and warrants to the Company that the execution of this Agreement by Executive and his employment by the Company and the performance of his duties hereunder will not violate or be a breach of any agreement with a former employer, client or any other person or entity. Further, Executive agrees to indemnify the Company for any claim, including, but not limited to, reasonable attorneys' fees and expenses of investigation, by any such third party that such third party may now have or may hereafter come to have against the Company based upon or arising out of any non-competition agreement, invention or secrecy agreement between Executive and such third party which was in existence as of the date of this Agreement. 10. Assignment; Binding Effect. Executive understands that he has been selected for employment by the Company on the basis of his personal qualifications, experience and skills. Executive agrees, therefore, that he 79 cannot assign all or any portion of his performance under this Agreement. Subject to the preceding two sentences and the express provisions of paragraph 12 below, this Agreement shall be binding upon, inure to the benefit of and be enforceable by the parties hereto and their respective heirs, legal representatives, successors and assigns. 11. Release. Notwithstanding anything in this Agreement to the contrary, Executive shall not be entitled to receive any payments pursuant to this Agreement unless Executive has executed (and not revoked) a general release of all claims Executive may have against the Company and its affiliates in a form of such release reasonably acceptable to the Company. 12. Comolete Al!Teement. Executive has no oral representations, understandings or agreements with the Company, IES or any of their officers, directors or representatives covering the same subject matter as this Agreement. This written Agreement is the final, complete and exclusive statement and expression of the agreement between the Company, IES and Executive and of all the terms of this Agreement, and it cannot be varied, contradicted or supplemented by evidence of any prior or contemporaneous oral or written agreements. This written Agreement may not be later modified except by a further writing signed by a duly authorized officer of the Company and Executive, and no term of this Agreement may be waived except by writing signed by the party waiving the benefit of such term. Without limiting the generality of the foregoing, either party's failure to insist on strict compliance with this Agreement shall not be deemed a waiver thereof. 13. follows: ~ Whenever any notice is required hereunder, it shall be given in writing addressed as To the Company: Law Department Integrated Electrical Services, Inc. 1800 West Loop South, Suite SOO Houston, Texas 77027 To Executive: H.R. Allen 6 Bristol Circle Charleston, SC 29407 Notice shall be deemed given and effective on the earlier of three days after the deposit in the U.S. mail of a writing addressed as above and sent first class mail, certified, return receipt requested, or when actually received. Either party may change the address for notice by notifying the other party of such change in accordance with this paragraph 13. 14. Severability: Headings. If any portion of this Agreement is held invalid or inoperative, the other portions of this Agreement shall be deemed valid and operative and, so far as is reasonable and possible, effect shall be given to the intent manifested by the portion held invalid or inoperative. The paragraph headings herein are for reference purposes only and are not intended in any way to describe, interpret, define or limit the extent or intent of the Agreement or of any part hereof. IS. Disoute Resolutions. Except with respect to injunctive relief as provided in paragraph 3(b), neither party shall institute a proceeding in any court or administrative agency to resolve a dispute between the parties before that party has sought to resolve the dispute through direct negotiation with the other party. If the dispute is not resolved within two weeks after a demand for direct negotiation, the parties shall attempt to resolve the dispute through mediation. If the parties do not promptly agree on a mediator, the parties shall request the Association of Attorney Mediators in Harris County, Texas to appoint a mediator certified by the Supreme Court of Texas. If the mediator is unable to facilitate a settlement of the dispute within a reasonable period of time, as determined by the mediator, the mediator shall issue a written statement to the parties to that effect and any unresolved dispute or controversy arising under or in connection with this Agreement shall be settled exclusively by arbitration, conducted before a panel of three arbitrators in Houston, Texas, in accordance with the rules of the American Arbitration Association then in effect. The arbitrators shall have the authority to order back-pay, severance compensation, vesting of options (or cash compensation in lieu of vesting of options), reimbursement of costs, including those incurred to enforce this Agreement, and interest thereon in the event the arbitrators determine that Executive was 80 terminated without disability or Cause, as defined in paragraphs 4(b) and 4(c), respectively, or that the Company has otherwise materially breached this Agreement. A decision by a majority of the arbitration panel shall be final and binding. Judgment may be entered on the arbitrators' award in any court having jurisdiction. The costs and expenses, including reasonable attorneys' fees, of the prevailing party in any dispute arising under this Agreement will be promptly paid by the other party. 16. Governinl! Law. This Agreement shall in all respects be construed according to the laws of the State of Texas without regard to its conflicts of law provisions. 17. Countemarts. This Agreement may be executed simultaneously in two or more counterparts, each of which shall be deemed an original and all of which together shall constitute but one and the same instrument. 18. Chanl!e in ControL If, on or within two years following the effective date of a Change in Control (as defined below), the Company terminates Executive's employment other than for Cause or Executive terminates his employment for Good Reason, or if Executive's employment with the Company is terminated by the Company within three months before the effective date of a Change in Control and it is reasonably demonstrated that such termination (i) was at the request of a third party that has taken steps reasonably calculated to effect a Change in Control, or (ii) otherwise arose in connection with or anticipation of a Change in Control, then Executive shall receive from Company, in a lump sum payment due on the effective date of termination, in lieu of any other payments pursuant to this Agreement, (i) the equivalent of three years' base salary at the rate then in effect, plus three times annual bonus at the then current percentage applicable to Executive determined at 100% payout, and (ii) three years' coverage under the Company's medical benefit plan on a tax-neutral basis. (a) A "Change in Control" shall be deemed to have occurred if: (i) any person, entity or group (as such terms are used in Sections 13( d) and 14( dX2) of the Securities Exchange Act of 1934, as amended (the ')\ct"), other than the IES Companies or an employee benefit plan of the IES Companies, acquires, directly or indirectly, the beneficial ownership (as defined in Section 13(d) of the Act) of any voting security of the Company and immediately after such acquisition such person is, directly or indirectly, the beneficial owner of voting securities representing 20% or more of the total voting power of all of the then outstanding voting securities of the Company entitled to vote generally in the election of directors; (ii) upon the first purchase of the Company's common stock pursuant to a tender or exchange offer (other than a tender or exchange offer made by the Company); (iii) the stockholders of the Company shall approve a merger, consolidation, recapitalization or reorganization of the Company, or a reverse stock split of outstanding voting securities, or consummation of any such transaction if stockholder approval is not obtained, other than any such transaction which would result in at least 75% of the total voting power represented by the voting securities of the surviving entity outstanding immediately after such transaction being beneficially owned by the holders of all of the outstanding voting securities of the Company immediately prior to the transactions with the voting power of each such continuing holder relative to other such continuing holders not substantially altered in the transaction; (iv) the stockholders of the Company shall approve a plan of complete liquidation or dissolution of the Corrpany or an agreement for the sale or disposition by the Company of all or substantially all of the Company's assets; or 81 (v) if, at any time during any period of two consecutive years, individuals who at the beginning of such period constitute the Board cease for any reason to constitute at least a majority thereof, unless the election or nomination for the election by the Company's stockholders of each new director was approved by a vote of at least two-thirds of the directors then still in office who were directors at the beginning of the period. (b) Notwithstanding anything in this Agreement to the contrary, a termination pursuant to this paragraph shall operate to automatically waive in full the non-competition restrictions imposed on Executive pursuant to paragraph 3(a). (c) If it shall be finally determined that any payment made or benefit provided to Executive in connection with a Change in Control of the Company, whether or not made or provided pursuant to this Agreement, is subject to the excise tax imposed by Section 4999 of the Internal Revenue Code of 1986, as amended, or any successor thereto, the Company shall pay Executive an amount of cash (the "Additional Amount") such that the net amount received by Executive after paying all applicable taxes on such Additional Amount shall be equal to the amount that Executive would have received if Section 4999 were not applicable." IN WITNESS WHEREOF, the parties hereto have executed this Amended and Restated Agreement effective for all purposes as of the date set forth above. INTEGRATED ELECfRlCAL SERVICES, INC. By: Name: Title: EXECUI1VE H. R. Allen 82 Exhibit 10.2 AMENDED AND RESTATED EMPLOYMENT AGREEMENT This amended and restated Employment Agreement (the "Agreement") by and between Integrated Electrical Services, Inc., a Delaware Corporation ("IES"). Primo Electric Company, a Delaware Corporation and wholly owned subsidiary ofIES ("Primo") and Richard L. China ("Executive") is hereby entered into effective as of this _ day of ,2003. RECITALS Whereas, Executive and Primo have previously entered into an Employment Agreement (the "Original Agreement") as of the 12th day of January, 1999; and Whereas, the parties to the Original Agreement deem it desirable to amend and restate such Agreement in its entirety and to include IES as a party to the Agreement; and Whereas, as of the Effective Date, IES and the subsidiary companies of IES (collectively, the "IES Companies") are engaged primarily in the providing of any electrical contracting, information technology principally related to the electrical contracting or cabling industry, and related services business; and Whereas, Executive is employed hereunder by IES in a confidential relationship wherein Executive, in the course of his/her employment with IES, has and will continue to become familiar with and aware of information as to IES's customers and specific manner of doing business, including the processes, techniques and trade secrets utilized by IES, and future plans with respect thereto, all of which has been and will be established and maintained at great expense to IES. This information is a trade secret and constitutes the valuable goodwill of IES. Therefore, in consideration of the mutual promises, terms, covenants and conditions set forth herein and the performance of each, the Original Agreement is hereby amended and restated in its entirety as follows: AGREEMENTS 1. Emolovrnent and Duties. (a) IES hereby employs Executive as Chief Operating Officer. As such, Executive shall have responsibilities, duties and authority reasonably accorded to, expected of and consistent with Executive's position. Executive hereby accepts this employment upon the terms and conditions herein and agrees to devote substantially all of hislher time, attention and efforts to promote and further the business and interests ofIES and its affiliates. (b )Executive shall faithfully adhere to, execute and fulfill all lawful policies established by IES. (c) Executive shall not, during the term of his /her employment hereunder, engage in any other business activity pursued for gain, profit or other pecuniary advantage if such activity interferes in any material respect with Executive's duties and responsibilities hereunder. The foregoing limitations shall not be construed as prohibiting Executive from making personal investments in such form or manner as will neither require hislher services in the operation or affairs of the companies or enterprises in which such investments are made nor violate the terms of paragraph 3 hereof. 2. Comoensation. For all services rendered by Executive, IES shall compensate Executive as follows: (a) Base Salary. The base salary payable to Executive during the term shall be $30,833.33 monthly ($370,000 on an annualized basis), payable in accordance with rES' payroll procedures for officers, but not less frequently than monthly. Such base salary may be increased from time to time, at the discretion of the Board of Directors of IES (the "IES Board'"), in light of the Executive's position, responsibilities and performance. 83 (b) Executive Perquisites, Benefits and Other Compensation. Executive shall be entitled to receive additional benefits and compensation from IES in such form and to such extent as specified below: (i) Reimbursement for all business travel and other out-of-pocket expenses (including those costs to maintain any professional certifications held or obtained by Executive) reasonably incurred by Executive in the performance of hislher duties pursuant to this Agreement and in accordance with IES' policy for executives ofIES. All such expenses shall be appropriately documented in reasonable detail by Executive upon submission of any request for reimbursement, and in a format and manner consistent with IES' expense reporting policy. (ii)Executive shall, subject to the satisfaction of any general eligibility criteria, be eligible to participate in all compensation and (iii) Provided Executive is the Chief Operating Officer of IES, he/she may receive an incentive payment equal to a percentage ofhislher annualized base, as set forth in paragraph 2(a) above, developed based on mutually agreeable goals, objectives and incremental performance of the business unit for which Executive is directly responsible, all subject to approval of the Compensation Committee ofthe Board of Directors. The actual payout of any incentive payment is typically made in December of each year. (iv) IES shall provide Executive with such other perquisites as may be deemed appropriate for Executive by the IES Board. 3. Non-Competition Arp-eement. (a) Executive recognizes that IES' willingness to enter into this Agreement is based in material part on Executive's agreement to the provisions of this paragraph 3 and that Executive's breach of the provisions of this paragraph 3 could materially damage IES. Subject to the further provisions of this Agreement, Executive will not, during the term of hislher employment with IES, and for a period of two years immediately following the termination of such for any reason whatsoever, either for Cause or in the event the Executive terminates hislher employment without Good Reason, except as may be set forth herein, directly or indirectly, for himself/herself or on behalf of or in conjunction with any other person, company, partnership, corporation or business of whatever nature: (i) engage, as an officer, director, shareholder, owner, partner, joint venturer, or in a managerial capacity, whether as an employee, independent contractor, consultant or advisor, or as a sales representative, in any electrical contracting, information technology principally related to the electrical contracting or cabling industry, and related services business in direct competition with any IES Company within 100 miles of where any IES Company conducts business, including any territory serviced by an IES Company during the term of Executive's employment (the "Territory"); (ii) call upon any person who is, at that time, an employee of an IES Company for the purpose or with the intent of enticing such employee away from or out of the employ of the IES Company; (iii) call upon any person or entity which is, at that time, or which has been, within one year prior to that time, a customer of an IES Company within the Territory for the purpose of soliciting or selling electrical contracting, information technology principally related to the electrical contracting or cabling industry, and related products or services in direct competition with the IES Companies within the Territory; (iv) call upon any prospective acquisition candidate, on Executive's own behalf or on behalf of any competitor, which candidate was, to Executive's knowledge after due inquiry, either called upon by an IES Company or for which an IES Company made an acquisition analysis, for the purpose of acquiring such entity; or 84 (v) disclose customers, whether in existence or proposed, of IES to any person, firm, partnership, corporation or business for any reason or purpose whatsoever except to the extent that IES has in the past disclosed such information to the public for valid business reasons. Notwithstanding the above, the foregoing covenant shall not be deemed to prohibit Executive from acquiring as an investment not more than 1 % of the capital stock of a competing business, whose stock is traded on a national securities exchange, the Nasdaq Stock Market or on an over-the-counter or similar market, unless the Board of Directors ofIES consents to such acquisition. (b) Because of the difficulty of measuring economic losses to IES as a result of a breach of the foregoing covenant, and because of the immediate and irreparable damage that could be caused to IES for which they VIOuld have no other adequate remedy, Executive agrees that foregoing covenant may be enforced by IES, in the event of breach by him/her, by injunctions and restraining orders. Executive further agrees to waive any requirement for IES' securing or posting 0 f any bond in connection with such remedies. (c) It is agreed by the parties that the foregoing covenants in this paragraph 3 impose a reasonable restraint on Executive in light of the activities and business of the IES Companies on the date of the execution of this Agreement and the current plans of the IES Companies; but it is also the intent of IES and Executive that such covenants be construed and enforced in accordance with the changing activities, business and locations of the IES Companies throughout the term ofthis covenant, whether before or after the date of termination of the employment of Executive, unless the Executive was conducting such new business prior to any IES Company conducting such new business. For example, if, during the term of this Agreement, an IES Company engages in new and different activities, enters a new business or establishes new locations for its current activities or business in addition to or other than the activities or business enumerated under the Recitals above orthe locations currently established therefore, then Executive will be precluded from soliciting the customers or employees of such new activities or business or from such new location and from directly competing with such new business within 100 miles of its then-established operating location(s) through the term of this covenant, unless the Executive was conducting such new business prior to any IES Company conducting such new business. (d) It is further agreed by the parties hereto that, in the event that Executive shall cease to be employed hereunder and shall enter into a business or pursue other activities not in competition with the electrical contracting activities of the IES Companies or similar activities or business in locations the operation of which, under such circumstances, does not violate clause (a)(i) of this paragraph 3, and in any event such new business, activities or location are not in violation of this paragraph 3 or of Executive's obligations under this paragraph 3, if any, Executive shall not be chargeable with a violation of this paragraph 3 if the IES Companies shall thereafter enter the same, similar or a competitive (i) business, (ii) course of activities or (iii) location, as applicable. (e) The covenants in this paragraph 3 are severable and separate, and the unenforceability of any specific covenant shall not affect the provisions of any other covenant. Moreover, in the event any court of competent jurisdiction shall determine that the scope, time or territorial restrictions set forth are unreasonable, then it is the intention of the parties that such restrictions be enforced to the fullest extent which the court deems reasonable, and the Agreement shall thereby be reformed. (t) All of the covenants in this paragraph 3 shall be construed as an agreement independent of any other provision in this Agreement, and the existence of any claim or cause of action of Executive against IES, whether predicated on this Agreement or otherwise, shall not constitute a defense to the enforcement by IES of such covenants. It is specifically agreed that the period of two years (subject to the further provisions of this Agreement) following termination of employment stated at the beginning of this paragraph 3, during which the agreements and covenants of Executive made in this paragraph 3 shall be effective, shall be computed by excluding from such computation any time during which Executive is in violation of any provision of this paragraph 3. (g) IES and the Executive hereby agree that this covenant is a material and substantial part of this transaction. 85 4. Term: Termination: RilZhts on Termination. The term of this Agreement shall begin on the Effective Date and continue for three years (the "Initial Term") and, unless terminated sooner 1Il herein provided, shall continue on a year-to-year basis on the same terms and conditions contained herein in effect as of the time of renewal (the "Extended Term"). This Agreement and Executive's employment may be terminated in anyone of the following ways: (a) Notice of Non-Renewal. This amended and restated agreement may be terminated by the Company by serving notice of intent not to continue the agreement no later than ninety (90) days prior to the expiration of the Initial or Extended Term. Notwithstanding the foregoing, in the event a change of control (as defined in Paragraph 9) occurs during either the Initial Term or the Extended Term, this Agreement may not be terminated by the Company for a period of two (2) years following such change in control. (b) Death. The death of Executive shall immediately terminate this Agreement with no severance compensation due to Executive's estate. (c) Disability. If, as a result of incapacity due to physical or mental illness or injury, Executive shall have been absent from hislher full-time duties hereunder for four consecutive months, then 30 days after receiving written notice (which notice may occur before or after the end of such four-month period, but which shall not be effective earlier than the hst day of such four-month period), IES may terminate Executive's employment hereunder, provided that Executive is unable to resume hislher full-time duties at the conclusion of such notice period. Also, Executive may terminate hislher employment hereunder if hislher health should become impaired to an extent that makes the continued performance of hislher duties hereunder hazardous to hislher physical or mental health, provided that Executive shall have furnished IES with a written staternent from a doctor reasonably acceptable to IES to such effect and provided, further, that, at IES' request made within 30 days of the date of such written statement, Executive shall submit to an examination by a doctor selected by IES who is reasonably acceptable to Executive or Executive's doctor and such second doctor shall have concurred in the conclusion of Executive's doctor. In the event this Agreement is terminated as a result of Executive's disability, Executive shall receive from IES, in a lump sum payment due within 10 days of the effective date of termination, six months of base salary at the rate then in effect. (d) Cause. IES may terminate this Agreement and Executive's employment 10 days after written notice to Executive for "Cause", which shall be: (1) Fxecutive's breach of this Agreement; (2) Executive's gross negligence in the performance or intentional nonperformance of any of Executive's duties and responsibilities hereunder; (3) Executive's dishonesty or fraud with respect to the business, reputation or affairs of IES; (4) Executive's conviction of a felony crime or crime involving moral turpitude; (5) Executive's violation of Company policy; or (6) Executive's drug or alcohol abuse. In the event of a termination for Cause, Executive shall have no right to any severance compensation. (e) Without Cause. Executive may be terminated without Cause by IES during either the Initial Term or Extended Term. Should Executive be terminated by IES without Cause during the Initial Term or the Extended Term, Executive shall receive from IES, in a lump sum payment due on the effective date of termination, the base salary at the rate then in effect for one year (severance compensation). Further, any termination without Cause by IES shall operate to shorten the period set forth in paragraph 3(a) and during which the terms of paragraph 3 apply to one year from the date of termination of employment. (f) Good Reason. Executive may voluntarily terminate his/her employment for Good Reason (as hereinafter defined), effective 14 days after written notice is provided to IES. Should Executive terminate his/her employment for Good Reason during the Initial Term or the Extended Term, Executive shall receive from IES, in a lump sum payment due on the effective date of termi nation, the base salary at the rate then in effect for one year (severance compensation). Further, any termination by Executive for Good Reason shall operate to shorten the period set forth in paragraph 3(a) and during which the terms of paragraph 3 apply to one year from the date of termination of employment. Otherwise, Executive may voluntarily terminate his/her employment without Good Reason, effective 30 days after written notice is provided to IES. If Executive resigns or otherwise terminates his/her employment without Good Reason, Executive shall have no right to any severance compensation. 86 Executive shall have "Good Reason" to terminate his/her employment hereunder upon the occurrence of any of the following events, unless such event is agreed to in writing by Executive: (a) Executive's annual base salary as then in effect is reduced; (b) Execut:ve is demoted by means ofa material reduction in authority, responsibilities or duties to a position of less stature or importance within IES than the position described in Section 1 hereof; or (c) the relocation of the Company's principal executive offices to a location outside the greater Houston, Texas area or the Company's requiring Executive to relocate anywhere other than the Company's principal executive offices. 5. Return of Comoanv Prooertv. All records, designs, patents, business plans, financial statements, manuals, memoranda, lists and other property delivered to or compiled by Executive by or on behalf of IES or any IES Companies or their representatives, vendors or customers which pertain to the business of IES or any IES Companies shall be and remain the property ofIES or the IES Company, as the case may be, and be subject at all times to their discretion and control. Likewise, all correspondence, reports, records, charts, advertising materials and other similar data pertaining to the business, activities or future plans of IES or the IES Company which is collected by Executive shall be delivered promptly to IES without request by it upon termination of Executive's employment. 6. Inventions. Executive shall disclose promptly to IES any and all significant conceptions and ideas for inventions, improvements and valuable discoveries, whether patentable or not, which are conceived or made by Executive, solely or jointly with another, during the period of employment or within one year thereafter, if conceived during employment, and which are directly related to the business or activities of IES and which Executive conceives as a result of his/her employment by IES. Executive hereby assigns and agrees to assign all his/her interests therein to IES or its nominee. Whenever requested to do so by IES, Executive shall execute any and all applications, assignments or other instruments that IES shall deem necessary to apply for and obtain Letters Patent of the United States or any foreign country or to otherwise protect IES' interest therein. 7. Trade Secrets. Executive agrees that he/she will not, during or after the term of this Agreement, dis close the specific terms of IES' relationships or agreements with their respective significant vendors or customers or any other significant and material trade secret of IES, whether in existence or proposed, to any person, firm, partnership, corporation or business for any reason or purpose whatsoever. 8. Confidentialitv. (a) Executive acknowledges and agrees that all Confidential Information (as defined below) of IES is confidential and a valuable, special and unique asset of IES that gives IES an advantage over its actual and potential, current and future competitors. Executive further acknowledges and agrees that Executive owes IES a fiduciary duty to preserve and protect all Confidential Information from unauthorized disclosure or unauthorized use, that certain Confidential Information constitutes "trade secrets" under applicable laws and, that unauthorized disclosure or unauthorized use of IES' Confidential Information would irreparably injure IES. (b) Both during the term of Executive's employment and after the termination of Executive's employment for any reason (including wrongful termination), Executive shall hold all Confidential Information in strict confidence, and shall not use any Confidential Information except for the benefit of IES, in accordance with the duties assigned to Executive. Executive shall not, at any time (either during or after the term of Executive's employment), disclose any Confidential Information to any person or entity (except other employees of IES who have a need to know the information in connection with the performance of their employment duties), or copy, reproduce, modify, decompile or reverse engineer any Confidential Information, or remove any Confidential Information from IES' premises, without the prior written consent of the President of IES, or permit any other person to do so. Executive shall take reasonable precautions to protect the physical security of all documents and other material containing Confidential Information (regardless of the medium on which the Confidential Information is stored). This Agreement applies to all Confidential Information, whether now known or later to become known to Executive. (c) Upon the termination of Executive's employment with IES for any reason, and upon request of IES at any other time, Executive shall promptly surrender and deliver to IES all documents and other written material of any nature containing or pertaining to any Confidential Information and shall not 87 retain any such document or other material. Within five days of any such request, Executive shall certify to IES in writing that all such materials have been returned. {d)As used in this Agreement, the term "Confidential Information" shall mean any information or material known to or used by or for IES (whether or not owned or developed by IES and whether or not developed by Executive) that is not generally known to persons in the electrical contracting business. Confidential information includes, but is not limited to, the following: all trade secrets of IES; all information that IES has marked as confidential or has otherwise described to Executive (either in writing or orally) as confidential; all nonpublic information concerning IES' products, services, prospective products or services, research, product designs, prices, discounts, costs, marketing plans, marketing techniques, market studies, test data, customers, customer lists and records, suppliers and contracts; all Company business records and plans; all Company personnel files; all financial in formation of or concerning IES; all information relating to operating system software, application software, software and system methodology, hardware platforms, technical information, inventions, computer programs and listings, source codes, object codes, copyrights and other intellectual property; all technical specifications; any proprietary information belonging to IES; all computer hardware or software manual; all training or instruction manuals; and all data and all computer system passwords and user codes. 9. ChanlZe in Control. (a) Executive understands and acknowledges that the Company may be merged or consolidated with or into another entity and that such entity shall automatically succeed to the rights and obligations of the Cornpany hereunder or that the Company may undergo a Change in Control (as defined below). In the event a Change in Control is initiated or occurs during the Initial Term or Extended Term, then the provisions of this paragraph 9 shall be applicable. (b) In the event of a Change in Control wherein the Company and Executive have not received written notice at least ten business days prior to the date of the event giving rise to the Change in Control from the successor to all or a substantial portion of the Company's business and/or assets that such successor is willing as of the closing to assume and agree to perform the Company's obligations under this Agreement in the same manner and to the same extent that the Company is hereby required to perform, then Executive may, at Executive's sole discretion, elect to terminate Executive's employment on such Change in Control by providing written notice to the Company prior to the closing of the transaction giving rise to the Change in Control. In such case, Executive shall receive from Company, in a lump sum payment due on the effective date of termination in lieu of any other payments pursuant to this agreement (i) the equivalent to two and one half times a year's base salary at the rate then in effect, plus two and one half times annual bonus at the then current percentage applicable to Executive determined at 100% payout and (ii) two years' coverage under the Company's medical benefit plan on a tax neutral basis. (c) If, on or within six months following the effective date of a Change in Control the Company terminates Executive's employment other than for Cause or Executive terminates his employment for Good Reason, or if Executive's employment with the Company is terminated by the Company within thirty days before the effective date of a Change in Control and it is reasonably demonstrated that such termination (i) was at the request of a third party that has taken steps reasonably calculated to effect a Change in Control, or (ii) otherwise arose in connection with or anticipation of a Change in Control, then Executive shall receive from Company, in a lump sum payment due on the effective date of termination,. in lieu of any other payments pursuant to this agreement (i) the equivalent to two and one half times a year's base salary at the rate then in effect, plus two and one half times annual bonus at the then current percentage applicable to Executive determined at 100% payout and (ii) two years' coverage under the Company's medical benefit plan on a tax neutral basis. (d) A "Change in Control" shall be deemed to have occurred if: (i) any person, entity or group (as such terms are used in Sections 13(d) and l4(d)(2) of the Securities Exchange Act of 1934, as amended (the "Act"), other than the IES Companies or an employee benefit plan of the IES Companies, acquires, directly or indirectly, the beneficial ownership (as defined in Section l3(d) of the Act) of any voting security of the Company 88 and immediately after such acquisition such person is, directly or indirectly, the beneficial owner of voting securities representing 20% or more of the total voting power of all of the then outstanding voting securities of the Company entitled to vote generally in the election of directors; (ii) upon the first purchase of the Company's common stock pursuant to a tender or exchange offer (other than a tender or exchange offer made by the Company); (iii) the stockholders of the Company shall approve a merger, consolidation, recapitalization or reorganization of the Company, or a reverse stock split of outstanding voting securities, or consummation of any such transaction if stockholder approval is not obtained, other than any such transaction which would result in at least 75% of the total voting power represented by the voting securities of the surviving entity outstanding immediately after such transaction being beneficially owned by the holders of all of the outstanding voting securities of the Company immediately prior to the transactions with the voting power of each such continuing holder relative to other such continuing holders not substantially altered in the transaction; (iv) the stockholders of the Company shall approve a plan of complete liquidation or dissolution of the Company or an agreement for the sale or disposition by the Corrpany of all or substantially all of the Company's assets; or (v) if, at any time during any period of two consecutive years, individuals who at the beginning of such period constitute the Board cease for any reason to constitute at least a majority thereof, unless the election or nomination for the election by the Company's stockholders of each new director was approved by a vote of at least two-thirds of the directors then still in office who were directors at the beginning of the period. (e) Notwithstanding anything in this Agreement to the contrary, a termination pursuant to paragraph 9(b), (c), or (d) shall operate to automatically waive in full the non-competition restrictions imposed on Executive pursuant to paragraph 3(a). (t) If it shall be finally determined that any payment made or benefit provided to Executive in connection with a Change in Control of the Company, whether or not made or provided pursuant to this Agreement, is subject to the excise tax imposed by Section 4999 of the Internal Revenue Code of 1986, as amended, or any successor thereto, the Company shall pay Executive an amount of cash (the "Additional Amount") such that the net amount received by Executive after paying all applicable taxes on such Additional Amount shall be equal to the amount that Executive would have received if Section 4999 were not applicable. 10. Indemnification. In the event Executive is made a party to any threatened, pending or completed action, suit or proceeding, whether civil, criminal, administrative or investigative (other than an action by the Company against Executive), by reason of the fact that he is or was performing services under this Agreement, then the Company shall indemnify Executive against all expenses (including attorneys' fees), judgments, fines and amounts paid in settlement, as actually and reasonably incurred by Executive in connection therewith. In the event that both Executive and the Company are made a party to the same third-party action, complaint, suit or proceeding, the Company agrees to engage competent legal representation, and Executive agrees to use the same representation, provided that if counsel selected by the Company shall have a conflict of interest that prevents such counsel from representing Executive, Executive may engage separate counsel and the Company shall pay all reasonable attorneys' fees and reasonable expenses of such separate counsel. Further, while Executive is expected at all times to use his best efforts to faithfully discharge his duties under this Agreement, Executive cannot be held liable to the Company for errors or omissions made in good faith where Executive has not exhibited gross, willful and wanton negligence and misconduct nor performed criminal and fraudulent acts which materially damage the business of the Company. II. Outolacement Services. Should Executive be terminated Without Cause or resign with Good Reason, helshe shall be entitled to outplacement services commensurate with Executive's position for a period of one year or until helshe obtains comparable employment, whichever is less. 12. No Prior Al1:reements. Executive hereby represents and warrants to IES that the execution of this 89 Agreement by Executive and his/her employment by IES and the performance of his/her duties hereunder will not violate or be a breach of any agreement with a former employer, client or any other person or entity. Further, Executive agrees to indemnify IES for any claim, including, but not limited to, reasonable attorneys' fees and expenses of investigation, by any such third party that such third party may now have or may hereafter come to have against IES based upon or arising out of any non-competition agreement, invention or secrecy agreement between Executive and such third party which was in existence as of the date of this Agreement. 13. Assi~ment: Bindinl! Effect. Executive understands that he/she has been selected for employment by IES on the basis of his/her personal qualifications, experience and skills. Executive agrees, therefore, that he/she cannot assign all or any portion of his/her performance under this Agreement. Subject to the preceding two sentences and the express provisions of paragraph 11 below, this Agreement shall be binding upon, inure to the benefit of and be enforceable by the parties hereto and their respective heirs, legal representatives, successors and assigns. 14. ~. Notwithstanding anything in this Agreement to the contrary, Executive shall not be entitled to receive any payments pursuant to this Agreement unless Executive has executed (and not revoked) a general release of all claims Executive may have against IES and its affiliates in a form of such release reasonably acceptable to IES. 15. Comnlete Al!reement. Executive has no oral representations, understandings or agreements with IES, IES or any of their officers, directors or representatives covering the same subject matter as this Agreement. This written Agreement is the final, complete and exclusive statement and expression of the agreement between IES, IES and Executive and of all the terms of this Agreement, and it cannot be varied, contradicted or supplemented by evidence of any prior or contemporaneous oral or written agreements. This written Agreement may not be later modified, except by a further writing signed by an officer of IES who must be duly authorized by IES' Board of Directors and Executive, and no term of this Agreement may be waived except by writing signed by the party waiving the benefit of such term. Without limiting the generality of the foregoing, either party's failure to insist on strict compliance with this Agreement shall not be deemed a waiver thereof. 16. follows: ~ Whenever any notice is required hereunder, it shall be given in writing addressed as To IES: Law Department Integrated Electrical Services, Inc. 1800 West Loop South, Suite 500 Houston, Texas 77027 To Executive: Richard L. China 1720 Love Point Drive Stevensville, MD 21666 Notice shall be deemed given and effective on the earlier of three days after the deposit in the U.S. mail of a writing addressed as above and sent first class mail, certified, return receipt requested, or when actually received. Either party may change the address for notice by notifying the other party of such change in accordance with this paragraph 16. 17. Severability: Headinl!s. If any portion of this Agreement is held invalid or inoperative, the other portions of this Agreement shall be deemed valid and operative and, so far as is reasonable and possible, effect shall be given to the intent manifested by the portion held invalid or inoperative. The paragraph headings herein are for reference purposes only and are not intended in any way to describe, interpret, define or limit the extent or intent of the Agreement or of any part hereof. 18. DisDute Resolutions. Except with respect to injunctive relief as provided in paragraph 3(b), neither party shall institute a proceeding in any court or administrative agency to resolve a dispute between the parties before that party has sought to resolve the dispute through direct negotiation with the other party. If the dispute is 90 not resolved within two weeks after a demand for direct negotiation, the parties shall attempt to resolve the dispute through mediation. If the parties do not promptly agree on a mediator, the parties shall request the Association of Attorney Mediators in Harris County, Texas to appoint a mediator certified by the Supreme Court of Texas. If the mediator is unable to facilitate a settlement of the dispute within a reasonable period of time, as determined by the mediator, the mediator shall issue a written statement to the parties to that effect and any unresolved dispute or controversy arising under or in connection with this Agreement shall be settled exclusively by arbitration, conducted before a panel of three arbitrators in Houston, Texas, in accordance with the rules of the American Arbitration Association then in effect. A decision by a majority of the arbitration panel shall be final and binding. Judgment may be entered on the arbitrators' award in any court having jurisdiction. The costs and expenses, including reasonable attorneys' fees, of the prevailing party in any dispute arising under this Agreement will be promptly paid by the other party. 19. Governinl! Law. This Agreement shall in all respects be construed according to the laws of the State of Texas without regard to its conflicts of law provisions. 20. Countemarts. This Agreement may be executed simultaneously in two or more counterparts, each of which shall be deemed an original and all of which together shall constitute but one and the same instrument. IN WITNESS WHEREOF, the parties hereto have executed this Agreement effective for all purposes as of the Effective Date. INTEGRATED ELECTRICAL SERVICES, INe. By: Name: Title: PRIMO ELECTRIC COMPANY By: Name: Title: EXECUTIVE Richard L. China 91 AMENDED AND RESTATED EMPLOYMENT AGREEMENT Exhibit 10.3 This amended and restated Employment Agreement (the "Agreement") by and between Integrated Electrical Services, Inc., a Delaware Corporation ("IES") and ("Executive") is hereby entered into effective as of this _ day of ,2003. RECITALS Whereas, Executive and IES [or subsidiary company] have previously entered into an Employment Agreement (the "Original Agreement") as of the _ day of , _; and Whereas, the parties to the Original Agreement deem it desirable to amend and restate such Agreement in its entirety [and to include IES as a party to the Agreement]; and Whereas, as of the Effective Date, IES and the subsidiary companies of IES (collectively, the "IES Companies") are engaged primarily in the providing of any electrical contracting, information technology principally related to the electrical contracting or cabling industry, and related services business; and Whereas, Executive is employed hereunder by IES in a confidential relationship wherein Executive, in the course of hislher employment with IES, has and will continue to become familiar with and aware of information as to IES's customers and specific manner of doing business, including the processes, techniques and trade secrets utilized by IES, and future plans with respect thereto, all of which has been and will be established and maintained at great expense to IES. This information is a trade secret and constitutes the valuable goodwill ofIES. Therefore, in consideration ofthe mutual promises, terms, covenants and conditions set forth herein and the performance of each, the Original Agreement is hereby amended and restated in its entirety as follows: AGREEMENTS 1. Emolovrnent and Duties. (a) IES hereby employs Executive as As such, Executive shall have responsibilities, duties and authority reasonably accorded to, expected of and consistent with Executive's position. Executive hereby accepts this employment upon the terms and conditions herein and agrees to devote substantially all ofhislher time, attention and efforts to promote and further the business and interests ofIES and its affiliates. (b)Executive shall faithfully adhere to, execute and fulfill all lawful policies established by IES. (c) Executive shall not, during the term ofhislher employment hereunder, engage in any other business activity pursued for gain, profit or other pecuniary advantage if such activity interferes in any material respect with Executive's duties and responsibilities hereunder. The foregoing limitations shall not be construed as prohibiting Executive from making personal investments in such form or manner as will neither require hislher services in the operation or affairs of the companies or enterprises in which such investments are made nor violate the terms of paragraph 3 hereof. follows: 2. Comoensation. For all services rendered by Executive, IES shall compensate Executive as (a) Base Salary. The base salary payable to Executive during the term shall be $ monthly ($ on an annualized basis), payable in accordance with IES' payroll procedures for officers, but not less frequently than monthly. Such base salary may be increased from time to time, at the dis cretion of the Board of Directors of IES (the "IES Board"), in light of the Executive's position, responsibilities and performance. (b) Executive Perquisites, Benefits and Other Compensation. Executive shall be entitled to 92 receive additional benefits and compensation from IES in such form and to such extent as specified below: (i) Reimbursement for all business travel and other out-of-pocket expenses (including those costs to maintain any professional certifications held or obtained by Executive) reasonably incurred by Executive in the performance of hislher duties pursuant to this Agreement and in accordance with IES' policy for executives ofIES. All such expenses shall be appropriately documented in reasonable detail by Executive upon submission of any request for reimbursement, and in a format and manner consistent with IES' expense reporting policy. (ii) Executive shall, subject to the satisfaction of any general eligibility criteria, be eligible to participate in all compensation and (iii) Provided Executive is the of IES, he/she may receive an incentive payment equal to a percentage of hislher annualized base, as set forth in paragraph 2(a) above, developed based on mutually agreeable goals, objectives and incremental performance of the business unit for which Executive is directly responsible, all subject to approval of the Compensation Committee of the Board of Directors. The actual payout of any incentive payment is typically made in December of each year. (iv) IES shall provide Executive with such other perquisites as may be deemed appropriate for Executive by the IES Board. 3. Non-Comoetition Ai!Teement. (a) Executive recognizes that IES' willingness to enter into this Agreement is based in material part on Executive's agreement to the provisions of this paragraph 3 and that Executive's breach of the provisions of this paragraph 3 could materially damage IES. Subject to the further provisions of this Agreement, Executive will not, during the term of hislher employment with IES, and for a period of two years immediately following the termination of such for any reason whatsoever, either for Cause or in the event the Executive terminates hislher employment without Good Reason, except as may be set forth herein, directly or indirectly, for himself/herself or on behalf of or in conjunction with any other person, company, partnership, corporation or business of whatever nature: (i) engage, as an officer, director, shareholder, owner, partner, joint venturer, or in a managerial capacity, whether as an employee, independent contractor, consultant or advisor, or as a sales representative, in any electrical contracting, information technology principally related to the electrical contracting or cabling industry, lIld related services business in direct competition with any IES Company within 100 miles of where any IES Company conducts business, including any territory serviced by an IES Company during the term of Executive's employment (the "Territory"); (ii) call upon any person who is, at that time, an employee of an IES Company for the purpose or with the intent of enticing such employee away from or out of the employ of the IES Company; (iii) call upon any person or entity which is, at that time, or which has been, within one year prior to that time, a customer of an lES Company within the Territory for the purpose of soliciting or selling electrical contracting, information technology principally related to the electrical contracting or cabling industry, and related products or services in direct competition with the IES Companies within the Territory; (iv) call upon any prospective acquisition candidate, on Executive's own behalf or on behalf of any competitor, which candidate was, to Executive's knowledge after due inquiry, either called upon by an IES Company or for which an IES Company made an acquisition analysis, for the purpose of acquiring such entity; or (v) disclose customers, whether in existence or proposed, of IES to any person, firm, 93 partnership, corporation or business for any reason or purpose whatsoever except to the extent that IES has in the past disclosed such information to the public for valid business reasons. Notwithstanding the above, the foregoing covenant shall not be deemed to prohibit Executive from acquiring as an investment not more than 1 % of the capital stock of a competing business, whose stock is traded on a national securities exchange, the Nasdaq Stock Market or on an over-the-counter or similar market, unless the Board of Directors ofIES consents to such acquisition. (b) Because of the difficulty of measuring economic losses to IES as a result of a breach of the foregoing covenant, and because of the immediate and irreparable damage that could be caused to IES for which they would have no other adequate remedy, Executive agrees that foregoing covenant may be enforced by IES, in the event of breach by himlher, by injunctions and restraining orders. Executive further agrees to waive any requirement for IES' securing or posting of any bond in connection with such remedies. (c) It is agreed by the parties that the foregoing covenants in this paragraph 3 impose a reasonable restraint on Executive in light of the activities and business of the IES Companies on the date of the execution of this Agreement and the current plans of the IES Companies; but it is also the intent of IES and Executive that such covenants be construed and enforced in accordance with the changing activities, business and locations of the IES Companies throughout the term of this covenant, whether before or after the date of termination of the employment of Executive, unless the Executive was conducting such new business prior to any IES Company conducting such new business. For example, if, during the term of this Agreement, an IES Company engages in new and different activities, enters a new business or establishes new locations for its current activities or business in addition to or other than the activities or business enumerated under the Recitals above or the locations currently established therefore, then Executive will be precluded from soliciting the customers or employees of such new activities or business or from such new location and from directly competing with such new business within 1>0 miles of its then~stablished operating location(s) through the term of this covenant, unless the Executive was conducting such new business prior to any IES Company conducting such new business. (d) It is further agreed by the parties hereto that, in the event that Executive shall cease to be employed hereunder and shall enter into a business or pursue other activities not in competition with the electrical contracting activities of the IES Companies or similar activities or business in locations the operation of which, under such circumstances, does not violate clause (a)(i) of this paragraph 3, and in any event such new business, activities or location are not in violation of this paragraph 3 or of Executive's obligations under this paragraph 3, if my, Executive shall not be chargeable with a violation of this paragraph 3 if the IES Companies shall thereafter enter the same, similar or a competitive 0) business, (ii) course of activities or (iii) location, as applicable. (e) The covenants in this paragraph 3 are severable and separate, and the unenforceability of any specific covenant shall not affect the provisions of any other covenant. Moreover, in the event any court of competent jurisdiction shall determine that the scope, time or territorial restrictions set forth are unreasonable, then it is the intention of the parties that such restrictions be enforced to the fullest extent which the court deems reasonable, and the Agreement shall thereby be reformed. (t) All of the covenants in this paragraph 3 shall be construed as an agreement independent of any other provision in this Agreement, and the existence of any claim or cause of action of Executive against IES, whether predicated on this Agreement or otherwise, shall not constitute a defense to the enforcement by IES of such covenants. It is specifically agreed that the period of two years (subject to the further provisions of this Agreement) following termination of employment stated at the beginning of this paragraph 3, during which the agreements and covenants of Executive made in this paragraph 3 shall be effective, shall be computed by excluding from such computation any time during which Executive is in violation of any provision of this paragraph 3. (g) IES and the Executive hereby agree that this covenant is a material and substantial part of this transaction. 4. Term: Termination: Ril!hts on Termination. The term of this Agreement shall begin on the Effective 94 Date and continue for three years (the "Initial Term") and, unless terminated sooner as herein provided, shall continue on a year-to-year basis on the same terms and conditions contained herein in effect as of the time of renewal (the "Extended Term"). This Agreement and Executive's employment may be terminated in anyone of the following ways: (a) Notice of Non-Renewal. This amended and restated agreement may be terminated by the Company by serving notice of intent not to continue the agreement no later than ninety (90) days prior to the expiration of the Initial or Extended Term. Notwithstanding the foregoing, in the event a change of control (as defined in Paragraph 9) occurs during either the Initial Term or the Extended Term, this Agreement may no be terminated by the Company for a period of two (2) years following such change in control. (b) Death. The death of Executive shall immediately terminate this Agreement with no severance compensation due to Executive's estate. (c) Disability. If, as a result of incapacity due to physical or mental illness or injury, Executive shall have been absent from hislher full-time duties hereunder for four consecutive months, then 30 days after receiving written notice (which notice may occur before or after the end of such four-month period, but which shall not be effective earlier than the last day of such four-month period), IES may terminate Executive's employment hereunder, provided that Executive is unable to resume hislher full-time duties at the conclusion of such notice period. Also, Executive may terminate hislher employment hereunder if hislher health should become impaired to an extent that makes the continued performance of hislher duties hereunder hazardous to hislher physical or mental health, provided that Executive shall have furnished IES with a written statement from a doctor reasonably acceptable to IES to such effect and provided, further, that, at IES' request made within 30 days of the date of such written statement, Executive shall submit to an examination by a doctor selected by IES who is reasonably acceptable to Executive or Executive's doctor and such second doctor shall have concurred in the conclusion of Executive's doctor. In the event this Agreement is terminated as a result of Executive's disability, Executive shall receive from IES, in a lump sum payment due within 10 days of the effective date of termination, six months of base salary at the rate then in effect. (d) Cause. IES may terminate this Agreement and Executive's employment 10 days after written notice to Executive for "Cause", which shall be: (1) Executive's breach of this Agreement; (2) Executive's gross negligence in the performance or intentional nonperformance of any of Executive's duties and responsibilities hereunder; (3) Executive's dishonesty or fraud with respect to the business, reputation or affairs of IES; (4) Executive's conviction of a felony crime or crime involving moral turpitude; (5) Executive's violation of Company policy; or (6) Executive's drug or alcohol abuse. In the event of a termination for Cause, Executive shall have no right to any severance compensation. (e) Without Cause. Executive may be terminated without Cause by IES during either the Initial Term or Extended Term. Should Executive be terminated by IES without Cause during the Initial Term or the Extended Term, Executive shall receive from IES, in a lump sum payment due on the effective date of termination, the base salary at the rate then in effect for one year (severance compensation). Further, any termination without Cause by IES shall operate to shorten the period set forth in paragraph 3(a) and during which the terms of paragraph 3 apply to one year from the date of termination of employment. (t) Good Reason. Executive may voluntarily terminate hislher employment for Good Reason (as hereinafter defined), effective 14 days after written notice is provided to IES. Should Executive terminate hislher employment for Good Reason during the Initial Term or the Extended Term, Executive shall receive from IES, in a lump sum payment due on the effective date of termination, the base salary at the rate then in effect for one year (severance compensation). Further, any termination by Executive for Good Reason shall operate to shorten the period set forth in paragraph 3(a) and during which the terms of paragraph 3 apply to one year from the date of termination of employment. Otherwise, Executive may voluntarily terminate hislher employment without Good Reason, effective 30 days after written notice is provided to IES. If Executive resigns or otherwise terminates his/her employment without Good Reason, Executive shall have no right'to any severance compensation. 95 Executive shall have "Good Reason" to terminate hislher employment hereunder upon the occurrence of any of the following events, unless such event is agreed to in writing by Executive: (a) Executive's annual base salary as then in effect is reduced; (b) Executive is demoted by means ofa material reduction in authority, responsibilities or duties to a position of less stature or importance within IES than the position described in Section 1 hereof; or (c) the relocation of the Company's principal executive offices to a location outside the greater Houston, Texas area or the Company's requiring Executive to relocate anywhere other than the Company's principal executive offices. 5. Return of Companv Property. All records, designs, patents, business plans, financial statements, manuals, memoranda, lists and other property delivered to or compiled by Executive by or on behalf of IES or any IES Companies or their representatives, vendors or customers which pertain to the business of IES or any IES Companies shall be and remain the property of IES or the IES Company, as the case may be, and be subject at all times to their discretion and control. Likewis e, all correspondence, reports, records, charts, advertising materials and other similar data pertaining to the business, activities or future plans of IES or the IES Company which is collected by Executive shall be delivered promptly to IES without request by it upon termination of Executive's employment. 6. Inventions. Executive shall disclose promptly to IES any and all significant conceptions and ideas for inventions, improvements and valuable discoveries, whether patentable or not, which are conceived or made by Executive, solely or jointly with another, during the period of employment or within one year thereafter, if conceived during employment, and which are directly related to the business or activities of IES and which Executive conceives as a result ofhislher employment by IES. Executive hereby assigns and agrees to assign all hislher interests therein to IES or its nominee. Whenever requested to do so by IES, Executive shall execute any and all applications, assignments or other instruments that IES shall deem necessary to apply for and obtain Letters Patent of the United States or any foreign country or to otherwise protect IES' interest therein. 7. Trade Secrets. Executive agrees that he/she will not, during or after the term of this Agreement, disclose the specific terms of IES' relationships or agreements with their respective significant vendors or customers or any other significant and material trade secret of IES, whether in existence or proposed, to any person, firm, partnership, corporation or business for any reason or purpose whatsoever. 8. Confidentiality. (a) Executive acknowledges and agrees that all Confidential Information (as defined below) of IES is confidential and a valuable, special and unique asset of IES that gives IES an advantage over its actual and potential, current and future competitors. Executive further acknowledges and agrees that Executive owes IES a fiduciary duty to preserve and protect all Confidential Information from unauthorized disclosure or unauthorized use, that certain Confidential Information constitutes "trade secrets" under applicable laws and, that unauthorized disclosure or unauthorized use of IES' Confidential Information would irreparably injure IES. (b) Both during the term of Executive's employment and after the termination of Executive's employment for any reason (including wrongful termination), Executive shall hold all Confidential Information in strict confidence, and shall not use any Confidential Information except for the benefit ofIES, in accordance with the duties assigned to Executive. Executive shall not, at any time (either during or after the term of Executive's employment), disclose any Confidential Information to any person or entity (except other employees of IES who have a need to know the information in connection with the performance of their employment duties), or copy, reproduce, modify, decompile or reverse engineer any Confidential Information, or remove any Confidential Information from IES' premises, without the prior written consent of the President of IES, or permit any other person to do so. Executive shall take reasonable precautions to protect the physical security of all documents and other material containing Confidential Information (regardless of the medium on which the Confidential Information is stored). This Agreement applies to all Confidential Information, whether now known or later to become known to Executive. (c) Upon the termination of Executive's employment with IES for any reason, and upon request of IES at any other time, Executive shall promptly surrender and deliver to IES all documents and other written material of any nature containing or pertaining to any Confidential Information and shall not retain any such document or other material. Within five days of any such request, Executive shall certify to 96 IES in writing that all such materials have been returned. (d)As used in this Agreement, the term "Confidential Information" shall mean any information or material known to or used by or for IES (whether or not owned or developed by IES and whether or not developed by Executive) that is not generally known to persons in the electrical contracting business. Confidential information includes, but is not limited to, the following: all trade secrets ofIES; all information that IES has marked as confidential or has otherwise described to Executive (either in writing or orally) as confidential; all nonpublic information concerning IES' products, services, prospective products or services, research, product designs, prices, discounts, costs, marketing plans, marketing techniques, market studies, test data, customers, customer lists and records, suppliers and contracts; all Company business records and plans; all Company personnel files; all financial information of or concerning IES; all information relating to operating system software, application software, software and system methodology, hardware platforms, technical information, inventions, computer programs and listings, source codes, object codes, copyrights and other intellectual property; all technical specifications; any proprietary information belonging to IES; all computer hardware or software manual; all training or instruction manuals; and all data and all computer system passwords and user codes. 9. Change in Control. (a) Executive understands and acknowledges that the Company may be merged or consolidated with or into another entity and that such entity shall automatically succeed to the rights and obligations of the Company hereunder or that the Company may undergo a Change in Control (as defined below). In the event a Change in Control is initiated or occurs during the Initial Term or Extended Term, then the provisions of this paragraph 9 shall be applicable. (b) In the event of a Change in Control wherein the Company and Executive have not received written notice at least ten business days prior to the date of the event giving rise to the Change in Control from the successor to all or a substantial portion of the Company's business and/or assets that such successor is willing as of the closing to assume and agree to perform the Company's obligations under this Agreement in the same manner and to the same extent that the Company is hereby required to perform, then Executive may, at Executive's sole discretion, elect to terminate Executive's employment on such Change in Control by providing written notice to the Company prior to the closing of the transaction giving rise to the Change in Control. In such case, Executive shall receive from Company, in a lump sum payment due on the effective date of termination the base salary at the rate then in effect for two years, one year's bonus payment with all goals deemed met in full, and two years' coverage under the Company's medical benefit plan on a tax neutral basis. . (c) If, on or within six months following the effective date of a Change in Control the Company terminates Executive's employment other than for Cause or Executive terminates his employment for Good Reason, or if &ecutive's employment with the Company is terminated by the Company within thirty days before the effective date of a Change in Control and it is reasonably demonstrated that such termination (i) was at the request of a third party that has taken steps reasonably calculated to effect a Change in Control, or (ii) otherwise arose in connection with or anticipation of a Change in Control, then Executive shall receive from Company, in a lump sum payment due on the effective date of termination the base salary at the rate then in effect for two years, one year's bonus payment with all goals met in full, and two years' coverage under the Company's medical benefit plan on a tax neutral basis. (d) A "Change in Control" shall be deemed to have occurred if: (i) any person, entity or group (as such terms are used in Sections 13(d) and 14(d)(2) of the Securities Exchange Act of 1934, as amended (the "Act"), other than the IES Companies or an employee benefit plan of the IES Companies, acquires, directly or indirectly, the beneficial ownership (as defined in Section 13(d) of the Act) of any voting security of the Company and immediately after such acquisition such person is, directly or indirectly, the beneficial owner of voting securities representing 20% or more of the total voting power of all of the then outstanding voting securities of the Company entitled to vote generally in the election of directors; (ii) upon the first purchase of the Company's common stock pursuant to a tender or 97 ~~_..... exchange offer (other than a tender or exchange offer made by the Company); (iii) the stockholders of the Company shall approve a merger, consolidation, recapitalization or reorganization of the Company, or a reverse stock split of outstanding voting securities, or consummation of any such transaction if stockholder approval is not obtained, other than any such transaction which would result in at least 75% of the total voting power represented by the voting securities of the surviving entity outstanding immediately after such transaction being beneficially owned by the holders of all of the outstanding voting securities of the Company immediately prior to the transactions with the voting power of each such continuing holder relative to other such continuing holders not substantially altered in the transaction; (iv) the stockholders of the Company shall approve a plan of complete liquidation or dissolution of the Company or an agreement for the sale or disposition by the Company of all or substantially all of the Company's assets; or (v) if, at any time during any period of two consecutive years, individuals who at the beginning of such period constitute the Board cease for any reason to constitute at least a majority thereof, unless the election or nomination for the election by the Company's stockholders of each new director was approved by a vote of at least two-thirds of the directors then still in office who were directors at the beginning of the period. (e) Notwithstanding anything in this Agreement to the contrary, a termination pursuant to paragraph 9(b), (c), or (d) shall operate to automatically waive in full the non-competition restrictions imposed on Executive pursuant to paragraph 3(a). (f) If it shall be finally determined that any payment made or benefit provided to Fxecutive in connection with a Change in Control of the Company, whether or not made or provided pursuant to this Agreement, is subject to the excise tax imposed by Section 4999 of the Internal Revenue Code of 1986, as amended, or any successor thereto, the Company shall pay Executive an amount of cash (the "Additional Amount") such that the net amount received by Executive after paying all applicable taxes on such Additional Amount shall be equal to the amount that Executive would have received if Section 4999 were not applicable. 10. Indemnification. In the event Executive is made a party to any threatened, pending or completed action, suit or proceeding, whether civil, criminal, administrative or investigative (other than an action by the Company against Executive), by reason of the fact that he is or was performing services under this Agreement, then the Company shall indemnify Executive against all expenses (including attorneys' fees), judgments, fines and amounts paid in settlement, as actually and reasonably incurred by Executive in connection therewith. In the event that both Executive and the Company are made a party to the same third-party action, complaint, suit or proceeding, the Company agrees to engage competent legal representation, and Executive agrees to use the same representation, provided that if counsel selected by the Company shall have a conflict of interest that prevents such counsel from representing Executive, Executive may engage separate counsel and the Company shall pay all reasonable attorneys' fees and reasonable expenses of such separate counsel. Further, while Executive is expected at all times to use his best efforts to faithfully discharge his duties under this Agreement, Executive cannot be held liable to the Company for errors or omissions made in good faith where Executive has not exhibited gross, willful and wanton negligence and misconduct nor performed criminal and fraudulent acts which materially damage the business of the Company. 11. Outolacement Services. Should Bcecutive be terminated Without Cause or resign with Good Reason, helshe shall be entitled to outplacement services commensurate with Executive's position for a period of one year or until he/she obtains comparable employment, whichever is less. 12. No Prior Agreements. Executive hereby represents and warrants to IES that the execution of this Agreement by Executive and hislher employment by IES and the performance of hislher duties hereunder will not violate or be a breach of any agreement with a former employer, client or any other person or entity. Further, Executive agrees to indemnify IES for any claim, including, but not limited to, reasonable attorneys' fees and expenses of investigation, by any such third party that such third party may now have or may hereafter come to have against IES based upon or arising out of any non-competition agreement, invention or secrecy agreement between 98 Executive and such third party which was in existence as of the date of this Agreement. 13. Assil!nment: Bindinl! Effect. Executive understands that he/she has been selected for employment by IES on the basis of hislher personal qualifications, experience and skills. Executive agrees, therefore, that he/she cannot assign all or any portion of hislher performance under this Agreement. Subject to the preceding two sentences and the express provisions of paragraph 11 below, this Agreement shall be binding upon, inure to the benefit of and be enforceable by the parties hereto and their respective heirs, legal representatives, successors and assigns. 14. Release. Notwithstanding anything in this Agreement to the contrary, Executive shall not be entitled to receive any payments pursuant to this Agreement unless Executive has executed (and not revoked) a general release of all claims Executive may have against IES and its affiliates in a form of such release reasonably acceptable to IES. 15. Comolete A~eement. Executive has no oral representations, understandings or agreements with IES, IES or any of their officers, directors or representatives covering the same subject matter as this Agreement. This written Agreement is the final, complete and exclusive statement and expression of the agreement between IES, IES and Executive and of all the terms of this Agreement, and it cannot be varied, contradicted or supplemented by evidence of any prior or contemporaneous oral or written agreements. This written Agreement may not be later modified, except by a further writing signed by an officer of IES who must be duly authorized by IES' Board of Directors and Executive, and no term of this Agreement may be waived except by writing signed by the party waiving the benefit of such term. Without limiting the generality of the foregoing, either party's failure to insist on strict compliance with this Agreement shall not be deemed a waiver thereof. 16. ~ Whenever any notice is required hereunder, it shall be given in writing addressed as follows: To IES: Law Department Integrated Electrical Services, Inc. 1800 West Loop South, Suite 500 Houston, Texas 77027 To Executive: Notice shall be deemed given and effective on the earlier of three days after the deposit in the U.S. mail of a writing addressed as above and sent first class mail, certified, return receipt requested, or when actually received. Either party may change the address for notice by notifying the other party of such change in accordance with this paragraph 16. 17. Severability: Headinl!s. If any portion of this Agreement is held invalid or inoperative, the other portions of this Agreement shall be deemed valid and operative and, so far as is reasonable and possible, effect shall be given to the intent manifested by the portion held invalid or inoperative. The paragraph headings herein are for reference purposes only and are not intended in any way to describe, interpret, define or limit the extent or intent of the Agreement or of any part hereof. 18. Dispute Resolutions. Except with respect to injunctive relief as provided in paragraph 3(b), neither party shall institute a proceeding in any court or administrative agency to resolve a dispute between the parties before that party has sought to resolve the dispute through direct negotiation with the other party. If the dispute is not resolved within two weeks after a demand for direct negotiation, the parties shall attempt to resolve the dispute through mediation. If the parties do not promptly agree on a mediator, the parties shall request the Association of Attorney Mediators in Harris County, Texas to appoint a mediator certified by the Supreme Court of Texas. If the mediator is unable to facilitate a settlement of the dispute within a reasonable period of time, as determined by the mediator, the mediator shall issue a written statement to the parties to that effect and any unresolved dispute or 99 controversy arising under or in connection with this Agreement shall be settled exclusively by arbitration, conducted before a panel of three arbitrators in Houston, Texas, in accordance with the rules of the American Arbitration Association then in effect. A decision by a majority of the arbitration panel shall be final and binding. Judgment may be entered on the arbitrators' award in any court having jurisdiction. The costs and expenses, including reasonable attorneys' fees, of the prevailing party in any dispute arising under this Agreement will be promptly paid by the other party. 19. Governin~ Law. This Agreement shall in all respects be construed according to the laws of the State of Texas without regard to its conflicts oflaw provisions. 20. Counteroarts. This Agreement may be executed simultaneously in two or more counterparts, each of which shall be deemed an original and all of which together shall constitute but one and the same instrument. IN WITNESS WHEREOF, the parties hereto have executed this Agreement effective for all purposes as of the Effective Date. INTEGRATED ELECTRICAL SERVICES, INC. By: Name: Title: [Subsidiary Company if applicable] By: Name: Title: EXECUTIVE Executive 100 INTEGRATED ELECfRlCAL SERVICES, INC., AND SUBSIDIARIES RATIO OF EARNINGS TO FIXED CHARGES (IN THOUSANDS OF DOLLARS) Year Ended September 30. 1999 2000 2001 2002 2003 CONSOLIDATED Earnings: Income before income taxes and cumulative effect of change in accounting principle ..... $ 83,455 $ 42,799 $ 54,381 $ 16,108 $ 28,609 Fixed charges....................... 14.772 25.925 29.631 30.006 28.945 $ 911227 $ hll724 $ Il4 012 $ 46114 $ 57 554 Fixed Charges: Interest expense.................. $ 13,145 $ 23,230 $ 26,053 $ 26,702 $ 25,744 Portion of rental cost representing interest.... 1.627 2.695 3.578 3.304 3201 $ 14772 $ 15925 $ 29hll $ 30 ()()(j $ 211945 Ratio of Earnings to Fixed Charges ...................... hh 27 211 15 20 101 Exhibit 12 SUBSIDIARIES OF THE REGISfRANT Subsidiary State of Incorporation 1st Group Telecommunications, Inc. Ace/Putzel Electric, Inc. Aladdin-Ward Electric & Air, Inc. Amber Electric, Inc. Anderson & Wood Construction Co., Inc. ARC Electric, Incorporated B. Rice Electric LP Bachofner Electric, Inc. Bear Acquisition Corporation Bexar Electric Company, Ltd. Bexar Electric II LLC Brink Electric Construction Co. Britt Rice Electric, Inc. Britt Rice Holdings II LLC Britt Rice Holdings LLC Britt Rice Management LLC Bryant Electric Company, Inc. BW Consolidated, Inc. BW /BEC II LLC BW/BEC, Inc. BW/BEC, L.L.c. Canova Electrical Contracting, Inc. Carroll Holdings II LLC Carroll Holdings LLC Carroll Management LLC Carroll Systems LP Carroll Systems, Inc. Charles P. Bagby Co., Inc. Collier Electric Company, Inc. Commercial Electrical Contractors, Inc. Cross State Electric, Inc. Cypress Electrical Contractors, Inc. Daniel Electrical Contractors, Inc. Daniel Electrical of Treasure Coast, Inc. Daniel Integrated Technologies, Inc. Davis Electrical Constructors, Inc. Deleo Electric, Inc. DKD Electric Company, Inc. Delaware Georgia Florida Florida Delaware Delaware Texas Delaware Delaware Texas Arizona South Dakota Delaware Delaware Arizona Arizona North Carolina Nevada Arizona Delaware Nevada Delaware Delaware Arizona Arizona Texas Delaware Alabama Florida Delaware California Delaware Florida Florida Florida South Carolina Delaware New Mexico 102 Exhibit 21.1 ElectroTech, Inc. EMC Acquisition Corporation Ernest P. Breaux Electrical, Inc. Federal Communications Group, Inc. Florida Industrial Electric, Inc. General Partner, Inc. Goss Electric Company, Inc. H.R. Allen, Inc. Hatfield Reynolds Electric Company Haymaker Electric, Inc. Holland Electrical Systems, Inc. Houston Stafford Holdings LLC Houston-Stafford Electric Holdings III, Inc. Houston-Stafford Electrical Contractors, LP Houston-Stafford Holdings II LLC Houston-Stafford Management LLC Howard Brothers Electric Co., Inc. ICS Holdings LLC ICS Integrated Communication Services LP IES Communications, Inc. IES Contractors Holdings LLC IES Contractors Management LLC IES Contractors, Inc. IES ENC Management, Inc. IES ENC, Inc. IES Federal Contract Group, LP IES Holdings II LLC IES Holdings LLC IES Management LP IES Operations Group, Inc. IES Properties Holdings II LLC IES Properties Holdings, Inc. IES Properties Management, Inc. IES Properties, Inc. IES Properties, LP IES Reinsurance, Ltd. IES Residential Group, Inc. IES Specialty Lighting, Inc. IES Ventures Inc. Integrated Electrical Finance, Inc. Intelligent Building Solutions, Inc. J.W. Gray Electric Company, Inc. J.W. Gray Electrical Contractors, LP l.W. Gray Holdings II LLC J.W. Gray Holdings, LLC 103 Nevada Delaware Delav.'are Delaware Florida Alabama Delaware South Carolina Arizona Alabama Delaware Arizona Delaware Texas Delaware Arizona Delaware Arizona Texas Delaware Arizona Arizona Delaware Delaware Delaware Texas Delaware Arizona Texas Delaware Arizona Delaware Delaware Delaware Texas Bermuda Delaware Delaware Delaware Delaware Delaware Delaware Texas Delaware Arizona J. W. Gray Management, LLC Kay ton Electric, Inc. Key Electrical Supply, Inc. Linemen, Inc. dba California Communications Mark Henderson, Incorporated Menninga Electric, Inc. Mid-States Electric Company, Inc. Mills Electric LP Mills Electric Holdings II LLC Mills Electrical Contractors, Inc. Mills Electrical Holdings, LLC Mills Management LLC Mitchell Electric Company, Inc. M-S Systems, Inc. Murray Electrical Contractors, Inc. NBH Holding Co., Inc. Neal Electric LP Neal Electric Management LLC New Technology Electrical Contractors, Inc. Newcomb Electric Company, Inc. Pan American Electric Company, Inc. Pan American Electric, Inc. Paulin Electric Company, Inc. Pollock Electric, Inc. Pollock Summit Electric, LP Pollock Summit Holdings II LLC Pollock Summit Holdings, Inc. PrimeNet, Inc. Primo Electric Company Raines Electric Company Raines Electric LP Raines Holdings II LLC Raines Holdings LLC Raines Management LLC Riviera Electric LLC RKT Electric, Inc. Rockwell Electric, Inc. Rodgers Electric Company, Inc. Ron's Electric, Inc., dba IES-North Plains SEI Electrical Contractor, Inc. Spectrol, Inc. Summit Electric of Texas, Inc. T &H Electrical Corporation Tech Electric Co., Inc. Tesla Power (Nevada) II LLC 104 Arizona Nebraska Texas Delaware Delaware Delaware Delaware Texas Delaware Delaware Arizona Arizona Arizona Tennessee Delaware Delaware Texas Arizona Delaware Delaware New Mexico Tennessee Delaware Delaware Texas Delaware Arizona Delaware Delaware Delaware Texas Delaware Arizona Arizona Delaware Delaware Delaware Washington Delaware Florida Delaware Delaware Delaware Delaware Delaware Tesla Power (Nevada), Inc. Tesla Power & Automation, LP Tesla Power GP, Inc. Tesla Power Properties, LP Thomas Popp & Company Valentine Electrical, Inc. Wright Electrical Contracting, Inc. 105 Nevada Texas Delaware Texas Ohio Delaware Delaware Exhibit 23.1 CONSENT OF INDEPENDENT AUDITORS We consent to the incorporation by reference in the Registration Statements (Forms S-8 and S-4 File Nos. 333..Q7113, 333-45447, 333-45449, 333-91041, 333-31608, 333-32624, 333-50031, 333-62636 and 333-68274) of Integrated Electrical Services, Inc. of our report dated October 31, 2003, with respect to the consolidated financial statements of Integrated Electrical Services, Inc. included in this Annual Report (Form lOoK) for the year ended September 30,2003. ERNST & YOUNG LLP Houston, Texas November 24, 2003 106 Exhibit 24 Power of Attorney Know all men by these presents that Herbert R. Allen constitutes and appoints William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form IO-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24, 2003 Is/ Herbert R. Allen Herbert R. Allen 107 Power of Attorney Know all men by these presents that Ronald P. Badie constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form IO-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24,2003 /s/ Ronald P. Badie Ronald P. Badie 108 Power of Attorney Know all men by these presents that Richard L. China constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form 10-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendrnents thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24, 2003 /s/ Richard L. China Richard L. China 109 Power of Attorney Know all men by these presents that Donald P. Hodel constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form 10-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30,2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24, 2003 /s/ Donald P. Hodel Donald P. Hodel IlO Power of Attorney Know all men by these presents that David A. Miller constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form lO-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24, 2003 Is/ David A. Miller David A. Miller 111 Power of Attorney Know all men by these presents that Alan R. Sielbeck constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form IO-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full IXlwer and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24, 2003 /s/ Alan R. Sielbeck Alan R. Sielbeck 112 Power of Attorney Know all men by these presents that C. Byron Snyder constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form IO-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. NoveDlber24,2003 113 Isl C Bvron Snyder C. Byron Snyder Power of Attorney Know all men by these presents that Donald C. Trauscht constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form IO-K of Integrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24, 2003 /s/ Donald C. Trauscht Donald C. Trauscht 114 Power of Attorney Know all men by these presents that James D. Woods constitutes and appoints Herbert R. Allen, William W. Reynolds and Curt L. Warnock and each of them, as his true and lawful attorneys-in-fact and agents, with full power of substitution, for him and in his name, place and stead, in any and all capacities to sign in his name to the Annual Report on Form 10-K ofIntegrated Electrical Services, Inc. for the fiscal year ended September 30, 2003, and any amendments thereto and to file the same, and with all exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorneys-in-fact and agents full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them or their substitutes may lawfully do or cause to be done by virtue hereof. November 24,2003 Is/ James D. Woods James D. Woods 115 Exhibit 31.1 CERTIFICA nON I, Herbert R. Allen, certify that: 1. I have reviewed this annual report on Form 10-K ofIntegrated Electrical Services, Inc.; 2. Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading wth respect to the period covered by this annual report; 3. Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; 4. The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in the Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(t)) for the registrant and we have: a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared; b) designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles; c) evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and d) disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter (the registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonable likely to materially affect, the registrant's internal control over financial reporting; and; 5. The registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions): a) all significant deficiencies and material weaknesses in the design (J" operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting. Date: November 24, 2003 Isl Herbert R. Allen Herbert R. Allen Chief Executive Officer 116 Exhibit 31.2 CERTIFICA nON I, William W. Reynolds, certify that: 1. I have reviewed this annual report on Form IO-K ofIntegrated Electrical Services, Inc.; 2. Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not trisleading with respect to the period covered by this annual report; 3. Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; 4. The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in the Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(t) and 15d-15(t)) for the registrant and we have: a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared; b) designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles; c) evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and d) disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter (the registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonable likely to materially affect, the registrant's internal control over financial reporting; and; 5. The registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions): a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting. Date: Novemb er 24, 2003 Isl William W. Revnolds William W. Reynolds Chief Financial Officer 117 Exhibit 32.1 CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED PURSUANT TO SECfION 906 OF THE SARBANES -OXLEY ACT OF 2002 In connection with this Annual Report ofIntegrated Electrical Services, Inc. (the "Company") on Form 10-K for the period ending September 30,2003 (the "Report"), I, Herbert R. Allen, Chief Executive Officer of the Company, certify, pursuant to 18 U.S.C. ss. 1350, as adopted pursuant to ss. 906 of the Sarbanes-Oxley Act of2002, that: (1) The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and (2) The information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company. Is! Herbert R Allen Herbert R Allen Chief Executive Officer November 24, 2003 118 Exhibit 32.2 CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED PURSUANT TO SECTION 906 OF THE SARBANES -OXLEY ACT OF 2002 In connection with this Annual Report of Integrated Electrical Services, Inc. (the "Company") on Form 10-K for the period ending September 30, 2003 (the "Report"), I, William W. Reynolds, Chief Financial Officer of the Company, certify, pursuant to 18 D.S.C. ss. 1350, as adopted pursuant to ss. 906 of the Sarbanes-Oxley Act of 2002, that: (1) The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and (2) The information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company. /sl William W. Revnolds William W. Reynolds Chief Financial Officer November 24, 2003 119 TECHNICAL SPECIFICATIONS FOR T AXIW A Y LIGHTS (2 T IW) AND AIRFIELD GUIDANCE SIGN FLORIDA KEyS MARATHON AIRPORT MONROE COUNTY, FLORIDA PREPARED FOR: THE MONROE COUNTY BOARD OF COUNTY COMMISSIONERS PREPARED BY: URS CORPORATION MAY 2004 TECHNICAL SPECIFICATIONS TAXIWAY LIGHTS (2 T/W) AND AIRFIELD GUIDANCE SIGN TABLE OF CONTENTS Section Standard Title Document Pages P-lO 1 FDOT Mobilization P-I0l-l P-102 FAA Maintenance of air operations area P-I02-1 thru P-I02-6 traffic P-401 FAA Plant Mix Bituminous Pavements P-401-1 thru P-401-22 P-602 FAA Bituminous Prime Coat P-602-1 thru P-602-3 P-620 FAA Runway and Taxiway Painting P-620-1 thru P-620-7 L-I00 Signage and Electrical Work L-I00-1 thru L-I00-12 L-108 FAA Installation of Underground Cable for L108-1 thru L-108-9 Airports L-110 FAA Installation of Airport Underground L-I10-1 thru L-llO-6 Electrical Duct L-125 Installation of Airport Lighting L-125-1 thru L-125-6 System T-904 FAA Sodding T -904-1 thru T -904-5 Florida Keys Marathon Airport ~l M~WM Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEM P.101 MOBILIZATION DESCRIPTION 101-1.1 The work mobilizing for be . the movement of establishment of sanitary and othe The costs of bon of the work, exclu METHOD OF/MEASUREMENT 101-2.1 Measurement of Mobilization for payment shall be the work under this Section completed in accordance with the Plans and these Specifications. BASIS OF PAYMENT Payment shall be made under: Item P-IOl...3.1 Mobilization -- per lump sum 101-3.2 PARTIAL PAYME will be made in accordanc.e with t proj ect. % of Original Contract Amount Earned Partial payments for any project will be limited to ten percent (lO%) of the original Contract amount for that project. Any remaining amount will be paid upon completion of all work on the Project. The standard retainage, as herein specified will be applied to these allowances. Partial payments made on this item shall in no way act to preclude or limit any ofthe provisions for partial payments otherwise provided for by the Contract. END OF ITEM P-I01 Florida Keys Marathon Airport P-I01-1 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEM P-102 MAINTENANCE OF AIR OPERATIONS AREA TRAFFIC DESCRIPTION 102-1.1 The work under this Section consists of furnishing all measures required to maintain the safe and orderly movement of Air Operations Area (AOA) traffic in and around the construction areas as shown on the Plans and as described in these Technical Specifications. 102-2.1 GENERAL. This Section covers the Contractor's responsibilities for maintammg the optimum level of safety and the operating efficiency of the airport during construction. These responsibilities are based on criteria contained in current edition of Federal Aviation Administration Advisory Circular AC 150/5370-2e, Operation Safety on Airport with Emphasis on Safety During Construction. The Contractor shall be responsible for all activities, under his control, as specified in the above referenced Advisory Circulars, the Zoning Ordinance and in other referenced documents. In certain cases where the obstacle clearance criteria utilized for this project may differ from that described herein, these variances will be depicted on the Plans. 102-3.1 OBSTACLE CLEARANCES DURING CONSTRUCTION TAXIWAYS, T AXILANES AND APRONS. Construction activity, personnel, equipment or materials shall not be permitted within 73 feet of the centerline of an active taxiway and within 64 feet of the centerline of an active taxilane, unless otherwise shown on the Plans. 102-4.1 TRENCHES, EXCA VA TIONS AND STOCKPILED MATERIAL a. Open trenches or excavations exceeding 3 inches in depth and 3 inches in width shall not be permitted within 200 feet of the centerline of an active runway or within 73 feet of the center line of active taxiways and taxi lanes unless otherwise shown on the Plans. b. Coverings for open trenches or excavations may be utilized by the Contractor to restore operations in these areas. Covering shall be of sufficient strength to support the weight of the heaviest aircraft operating on the runway or taxiway. Each covering shall be installed only as approved by the Architect/Engineer. c. Barricades and/or flagging shall be installed to identify the limits of construction near open trenches or excavations. Stockpiled material shall be secured against displacement by aircraft engine and propeller blast and ambient winds. d. Stockpiled materials, equipment and personnel shall not be allowed within the runway, taxiway and taxilane obstacle clearance areas as described in this Article. 102-5.1 MARKING AND LIGHTING OF CONSTRUCTION AREAS. The Contractor shall install lighting, marking, barrel barricades, railroad tie barricades, lighted commercial barricades, concrete barriers, plastic barricades, signs and other measures to delineate closed and hazardous areas during construction. The guidance and procedures provided by the current FAA Advisory Circular AC 150/5340-1, including changes, "Marking of Paved Areas on Airports", shall be utilized as depicted on the Plans. Steady burning red obstruction lights may be required in certain instances to supplement lighted barricades or highlight hazardous or potentially dangerous objects. The location of these lights shall be as shown on Plans or as directed by the Architect/Engineer. Obstruction lights and barrel barricades, railroad tie barricades, lighted commercial barricades, plastic barricades, concrete barriers, and signs shall not be located within runway, taxiway and taxi lane obstacle clearance areas. Florida Keys Marathon Airport P-102-1 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 102-6.1 LOOSE MATERIALS AND DEBRIS. Loose materials shall be removed from the active portion of the AOA, placed in protected areas or otherwise secured to prevent dispersal into active portions of the AOA. The AOA is defined as all areas used or intended to be used for aircraft operations including active runways, aprons, taxiways, taxilanes, etc. Debris shall be promptly removed from the AOA. The Contractor shall exercise care in the transportation of materials within the AOA. Materials tracked or spilled in the AOA shall be removed immediately. When hauling, loading, grading, or when any of the Contractor's activities are likely to cause the deposit of loose materials in the AOA, it shall be immediately removed using powered vacuum sweepers which shall continuously patrol the affected areas. The sweepers shall be supplemented by hand sweepers, loaders, trucks, etc., as necessary. 102-7.1 VEmCLES AND MOBILE EQUIPMENT a. All Contractor vehicles and mobile equipment operating in the AOA shall be identified by three foot (3') square orange and white flags whenever such vehicle and equipment is operating on or about the AOA. In addition, such vehicles and equipment shall have the Contractor's name clearly affixed on each side of such vehicles and equipment, all in accordance with current requirements. During the hours between 30 minutes before sunset and 30 minutes after sunrise and at all times when visibility is impaired, vehicles and mobile equipment shall also be equipped with a revolving yellow beacon light mounted on the top of the vehicle or equipment. Beacon lights shall provide: (1) Three hundred sixty degree azimuth coverage. (2) Effective intensity in the horizontal plane not less than 40 or more than 400 candelas. (3) Beam spread measured to 1/10 peak intensity extending from 10 degrees to 15 degrees above the horizontal. (4) Sixty to ninety flashes per minute. b. All Contractor vehicles and mobile equipment not individually authorized by the Airport Manager for independent operation in the AOA shall be operated under escort while in the AOA. The escort vehicle and its driver must be authorized by the Airport Manager for escort duty and for operation within the AOA. If access to the construction, staging or storage sites requires the crossing of an active runway or taxiway, all vehicles shall be escorted across said runway or taxiway by either an Airport Manager escort vehicle or a vehicle equipped with a VHF-AM Transceiver specifically authorized by the Airport Manager to cross these operational pavements. No crossing of active taxiways or runways by vehicles so equipped shall be made without first obtaining specific clearance from ground Control Unicorn. c. No crane shall be allowed on the work site until the equipment and its intended operation is approved by the Airport Manager, in accordance with the requirements of the General Condition. The Contractor shall provide the RPR with not less than 24-hour advance written notice requesting crane access to the AOA. The RPR will then request approval from the Airport Manager. d. When access is approved by the Airport Manager, the tip of the crane boom shall be identified by the orange and white flag mentioned above and, if appropriate, by red obstruction lights. 102-8.1 CLOSURES a. Prior to the commencement of any demolition or other work which will cause an interruption or modification to existing aircraft operations, the Contractor shall confer with, and obtain written authorization from the RPR. Florida Keys Marathon Airport P-102-2 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign b. When the Contractor's operations require the closure of any runway, taxiway, apron, roadway, service gate, walkway, etc., the Contractor shall notify the RPR not less than 48 hours prior to need. No runway, taxiway, apron, roadway, service gate, walkway, etc., shall be closed without prior written authorization from the RPR. c. If the Contractor requires access to operational areas not delineated on the Construction Safety Plan Drawing(s), the Contractor shall participate in negotiations leading to the imposition of restrictions on airport operations in the affected areas; the Contractor shall strictly abide by all conditions imposed by the Airport Manager relating to its entry and use of such areas and the Contractor shall not enter these areas until granted temporary, conditional entry clearance by the RPR and the Airport Manager. d. Trenching, excavation and other work requiring temporary runway or taxiway closure shall be limited by the Contractor to that amount of work that can be completed within the hours of minimal operation. All ditches, excavations, etc., shall be restored prior to the end of the work period and affected pavements returned to service. This work shall be scheduled during hours of minimal operations. Unless otherwise noted in the Contract Documents, hours of minimal operation shall be defined as the hours between 12:00 midnight and 5:30 A.M. daily. All other hours are considered hours of normal operation. e. The Contractor may be required to pursue affected portions of the work on a continuous 24 hour per day basis during construction of the various phases and subphases shown on the Plans and described in the Contract Documents (such as when runways or taxiways, aprons, service or access roadways, or service gates are closed for operation or when hazards of any kind arise). 102-9.1 OPERATIONS SAFETY INSPECTION. The entire work site shall be inspected daily and more frequently if construction activities are of a nature that debris may be expected to accumulate on AOA pavements. Special inspections shall be conducted for each work area prior to return to service for aircraft operation. The purpose of these inspections is to ascertain that areas returned to aircraft service are in satisfactory condition and that the overall work site and its activities are within the safety criteria set forth in these Contract Documents. Inspections shall be conducted jointly by representatives of the Contractor, the Airport Manager, the RPR and the affected airlines. These inspections shall cover the several safety items noted in and referred by this Article. Any violations of the Safety Criteria found during these inspections shall be rectified immediately. If a violation cannot be corrected on an immediate basis by the Contractor, the Contractor shall immediately notify the RPR. No area shall be approved for aircraft operations while it is in violation unless specifically authorized by the Airport Manager, the RPR and the designated airline representative. 102-10.1 OPERATIONAL EMERGENCIES. During construction periods, the Contractor shall monitor the UNICOM frequency and be able to activate the runway/taxiway upon demand, in response to emergency or other conditions that require him to clear the runway to accept a landing aircraft or one taking off. In all cases aircraft safety shall be the one single foremost priority over all construction activity on the runway. In this event the Contractor may need to respond to an evacuation request from the RPR, from the Airport Manager or from the aircraft itself if one of the other controlling entities are not present. The Contractor shall have a Safety Officer on the project site, at all times, monitoring the UNICOM frequencies and able to determine the limits of the area to be evacuated and the restoration work needed to prepare the area for aircraft operations. Should the directive entail extra work under the contract, and is determined so by the RPR, the Contractor will not be reimbursed for such extra work, since this work is considered incidental to the General Contractor's operation and safety procedures as part of Item P-I02. 102-11.1 FINAL CLEANUP. After work in any work area has been completed and before opening it to traffic, the Contractor shall remove all temporary traffic control devices, temporary pavements, and other temporary work and devices installed for traffic control. The Contractor shall restore the site to its original condition or to the revised condition shown on the Plans. Florida Keys Marathon Airport P-102-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign MATERIALS AND CONSTRUCTION METHODS 102-12.1 TEMPORARY MARKER LIGHTS. The Contractor shall install, operate and maintain temporary marker lights in the locations shown on the Plans. The Contractor shall furnish portable base mounted light fixtures, red or yellow and blue lenses, 30/45 watt 6.6/6.2 ampere transformers, and 30 watt 6.6 ampere lamps. The Contractor shall furnish 5000 volt, #8AWG, Type "C", FAA Specification L824 stranded copper cable; compatible connector kits; FAA Specification L823 tape; compression sleeves and any other materials necessary to install, operate and maintain the temporary marker lights. The Contractor shall furnish and install the following: (a) Heat shrinkable sleeves, tape and incidentals, (b) 15 watt lamps for 120V circuit, (c) Necessary wiring, power, connections, etc. to operate lights on l20V circuit, (d) Required staples to keep cable and wire securely fastened to pavement. (e) Pavement sealant to seal pavements, when wiring is installed recessed in saw kerfs. Yellow flashing lights mounted on top of the various types of barricades are not considered marker lights. 102-12.2 BARREL BARRICADES. The Contractor shall install and maintain barrel barricades in the locations shown on the Plans, in accordance with the approved layout for each construction area, and as directed by the Architect/Engineer. Barrel barricades shall be in accordance with the details shown on the Plans including barrels, lights, ropes, flags and incidentals. Barrels shall be weighted immediately upon installation, as necessary to prevent displacement by aircraft engine blast and by ambient wind. Barrel barricade lines shall be inspected each day and repaired or replaced as necessary to meet the requirements of the approved layout plan. 102-12.3 TEMPORARY CONCRETE BARRIERS. a. Temporary concrete barriers for traffic control and protection shall be New Jersey type precast concrete barriers conforming to the requirements of ASTM C825. b. Temporary concrete barrier sections shall be capable of being interlocked and shall be provided with warning flags, steady burning lights and/or flashing lights as required and shall be provided with grooves to allow flow of surface drainage. c. The temporary concrete barriers need not be new, but shall be structurally sound, of a quality and type meeting the requirements of these specifications and shall be subject to the Architect/Engineer's approval. d. Temporary concrete barriers shall, at the conclusion of the construction or when no longer needed, be relocated or removed and disposed of as the case may be. RPR. e. Commercial lighted barricades may be used in lieu of concrete barriers as directed by the Florida Keys Marathon Airport P-102-4 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 102-12.4 RAILROAD TIE BARRICADES (LOW TIE BARRICADES). The Contractor shall install and maintain Railroad Tie Barricades consisting of standard 6" x 8" X 8' timber railroad ties placed as and where shown on the Plans and as directed by the Architect/Engineer. Railroad ties shall be painted as detailed on the Plans and placed in the location and manner shown on the Plans. A battery operated yellow flashing light shall be installed on each section of the railroad tie barricades; the yellow flashing light shall be continuously (24 hours a day basis) operated. The railroad tie barricades shall be anchored to the sub grade or pavement using two No.4, 18" long steel pins driven in the subgrade, or flexible pavement or installed through predrilled holes in rigid pavement. At conclusion of work and when the barricades are no longer needed, the Contractor shall remove and dispose of them and restore the pavement to its original condition. 102-12.5 PLASTIC BARRICADES. Plastic barricades, meeting the following requirements, shall only be used when specifically shown on the Plans or ordered by the Architect/Engineer. a. Plastic barricades shall consist of a molded plastic I-beam section suspended, by means of a toggle system, from a molded plastic cone. The assembly shall be designed to remain usable following vehicular impact. (1) The plastic barricade (I-beam section and cones) shall be manufactured from high density Polyethylene compounded with Ultra Violet Stabilizer to protect it against ultra violet exposure and outdoor weathering. (2) The cone shall consist of a stem and a base. The base shall be hollow and so manufactured as to allow for external and internal ballasting (using water, sand or other suitable material), to provide a ballast weight of approximately 20 lbs. follows: (3) The dimensions of the various elements of the plastic barricade system shall be as Cones Overall Height Base Dimension Weight (unballasted) Outside diameter stem Top Bottom Wall Thickness 45" 18" x 18" x4" 7 3/4 lbs. 3 1/4" 6W' 1/8': 1/32" I-Beam Section Depth (reflective areas) Lengths (as ordered by the Archi teet/Engineer) Wall Thickness Weight 8" 36" or 48" 1/8" 1.2 lbs. per foot b. The plastic barricade assembly shall be equal to MAXICADE System as manufactured by Glasdon - Traffic Services Incorporated (distributed locally by Saft T Store, West Palm Beach, Telephone: 1-561-793-5817) or approved equal. Florida Keys Marathon Airport P-102-5 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign c. The I-beam section shall be capable of being mounted (using a flexible toggle system) on the plastic cones. The cones shall be designed to support the I-beam sections and also to support traffic lights. d. The plastic barricade assembly shall be impregnated with traffic orange color. White reflective sheeting shall be applied to the I-beam section to form a series of alternating 6-inch wide stripes, traffic orange and reflective white, at 450 angle. 102-12.6 OTHER. Half of 8" PVC with orange and white stripes with flashing or steady burning red light. The 8" PVC shall be weighted or sturdily attached to the surface to prevent displacement from prop wash, jet blast, wing vortex or any other surface wind current. If affixed to the surface, they must be frangible at grade level or as low as possible, but not to exceed 3" above the ground. This shall be used in movement areas. METHOD OF MEASUREMENT 102-13.1 No measurement will be made for this item. Quantity will be incidental to the project.. BASIS OF PAYMENT 102-14.1 There will not be additional compensation for this item. Payment will be incidental to this project. END OF ITEM P-I02 Florida Keys Marathon Airport P-I02-6 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEM P- 401 PLANT MIX BITUMINOUS PAVEMENTS DESCRIPTION 401-1.1 This item shall consist of surface, leveling or base courses composed of mineral aggregate and bituminous material mixed in a central mixing plant and placed on a prepared course in accordance with these specifications and shall conform to the lines, grades, thicknesses, and typical cross sections shown on the plans. Each course shall be constructed to the depth, typical section, or elevation required by the plans and shall be rolled, finished, and approved before the placement of the next course. MA TERIALS 401-2.1 AGGREGATE. Aggregates shall consist of crushed stone, crushed gravel, or crushed slag with or without sand or other inert finely divided mineral aggregate. The portion of materials retained on the No.8 sieve is coarse aggregate. The portion passing the No.8 (2.36 mm) sieve and retained on the No. 200 (0.075 mm) sieve is fine aggregate, and the portion passing the No. 200 (0.075 mm) sieve is mineral filler. a. Coarse Aggregate. Coarse aggregate shall consist of sound, tough, durable particles, free from adherent films of matter that would prevent thorough coating and bonding with the bituminous material and be free from organic matter and other deleterious substances. The percentage of wear shall not be greater than 40 percent for surface and intermediate courses and 50 percent for base course, when tested in accordance with ASTM C 131. The sodium sulfate soundness loss shall not exceed 10 percent, or the magnesium sulfate soundness loss shall not exceed 13 percent, after five cycles, when tested in accordance with ASTM C 88. Aggregate shall contain at least 70 percent by weight of individual pieces having two or more fractured faces and 85 percent by weight having at least one fractured face. The area of each face shall be equal to at least 75 percent of the smallest midsectional area of the piece. When two fractured faces are contiguous, the angle between the planes of fractures shall be at least 30 degrees to count as two fractured faces. Fractured faces shall be obtained by crushing. The aggregate shall not contain more than 8 percent, by weight, of flat or elongated pieces, when tested in accordance with ASTM D 4791. Slag shall be air-cooled, blast furnace slag, and shall have a compacted weight of not less than 70 pounds per cubic foot (1.12 mg/cubic meter) when tested in accordance with ASTM C 29. b. Fine Aggregate. Fine aggregate shall consist of clean, sound, durable, angular shaped particles produced by crushing stone, slag, or gravel that meets the requirements for wear and soundness specified for coarse aggregate. The aggregate particles shall be free from coatings of clay, silt, or other objectionable matter and shall contain no clay balls. The fine aggregate, including any blended material for the fine aggregate, shall have a plasticity index of not more than 6 and a liquid limit of not more than 25 when tested in accordance with ASTM D 4318. Florida Keys Marathon Airport P-401-1 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign Natural (nonmanufactured) sand may be used to obtain the gradation of the aggregate blend or to improve the workability of the mix. The amount of sand to be added will be adjusted to produce mixtures conforming to requirements of this specification. The fine aggregate shall not contain more than 20 percent natural sand by weight of total aggregates. The aggregate shall have sand equivalent values of 35 or greater when tested in accordance with ASTM D 2419. c. Sampling. ASTM D 75 shall be used in sampling coarse and fine aggregate, and ASTM C 183 shall be used in sampling mineral filler. 401-2.2 MINERAL FILLER. If filler, in addition to that naturally present in the aggregate, IS necessary, it shall meet the requirements of ASTM D 242. 401-2.3 BITUMINOUS MATERIAL. Bituminous material shall conform to the following requirements: AC-20 in accordance with the requirements of ASTM D 3381. The Contractor shall furnish vendor's certified test reports for each lot of bituminous material shipped to the project. The vendor's certified test report for the bituminous material can be used for acceptance or tested independently by the Engineer. 401-2.4 PRELIMINARY MATERIAL ACCEPTANCE. Prior to delivery of materials to the job site, the Contractor shall submit certified test reports to the Engineer for the following materials: a. Coarse Aggregate. (1) Percent of wear. (2) Soundness. (3) Unit weight of slag. b. Fine Aggregate. (1) Liquid limit. (2) Plastic index. (3) Sand equivalent. c. Mineral Filler. d. Bituminous Material. The certification(s) shall show the appropriate ASTM test(s) for each material, the test results, and a statement that the material meets the specification requirement. The Engineer may request samples for testing, prior to and during production, to verify the quality of the materials and to ensure conformance with the applicable specifications. Florida Keys Marathon Airport P-401-2 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign COMPOSITION 401-3.1 COMPOSITION OF MIXTURE. The bituminous plant mix shall be composed of a mixture of well-graded aggregate, filler if required, and bituminous material. The several aggregate fractions shall be sized, handled in separate size groups, and combined in such proportions that the resulting mixture meets the grading requirements of the job mix formula (JMF). 401-3.2 JOB MIX FORMULA. No bituminous mixture for payment shall be produced until a job mix formula has been approved by the Engineer. The bituminous mixture shall be designed using procedures contained in Chapter III, MARSHALL METHOD OF MIX DESIGN, of the Asphalt Institute's Manual Series No. 2 (MS-2), Mix Design Methods for Asphalt Concrete, and shall meet the requirements of Tables 1 and 2. The design criteria in Table 1 are target values necessary to meet the acceptance requirements contained in paragraph 401-5.2b. The criteria is based on a production process which has a material variability with the following standard deviations: Stability (lbs.) Flow (0.01 inch) Air Voids (%) 270 1.5 0.65 If material variability exceeds the standard deviations indicated, the job mix formula and subsequent production targets should be based on a stability greater than shown in Table 1, and the flow and air voids should be targeted close to the mid-range of the criteria in order meet the acceptance requirements. If the Tensile Strength Ratio (TSR) of the composite mixture, as determined by ASTM D 4867, is less than 75, the aggregates shall be rejected or the asphalt treated with an approved anti-stripping agent. The amount of anti-stripping agent added to the asphalt shall be sufficient to produce a TSR of not less than 75. If an antistrip agent is required, it will be provided by the Contractor at no additional cost. The job mix formula shall be submitted in writing by the Contractor to the Engineer.at least 21 days prior to the start of paving operations and shall include as a minimum: a. Percent passing each sieve size. b. Percent of asphalt cement. c. Asphalt viscosity or penetration grade. d. Number of blows of hammer compaction per side of molded specimen. e. Mixing temperature. f. Compaction temperature. g, Temperature of mix when discharged from the mixer. h. Temperature-viscosity relationship of the asphalt cement. I. Plot of the combined gradation on the Federal Highway Administration (FHW A) 45 power gradation curve. Florida Keys Marathon Airport P-401-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign j. Graphical plots of stability, flow, air voids, voids in the mineral aggregate, and unit weight verses asphalt content. k. Percent natural sand. l. Percent fractured faces. m. Percent elongated particles. n. Tensile Strength Ratio (TSR). o. Antistrip agent (if required). The Contractor shall submit samples to the Engineer, upon request, for job mix formula verification testing. The job mix formula for each mixture shall be in effect until modified in writing by the Engineer. Should a change in sources of materials be made, a new job mix formula must be approved by the Engineer before the new material is used. TABLE 1. MARSHALL DESIGN CRITERIA PAVEMENTS DESIGNATED FOR TEST PROPERTY AIRCRAFT GROSS WEIGHTS OF 60,000 POUNDS OR MORE Number of blows 75 Stability, pounds (newtons) minimum 2150 Flow, 0.01 in. (0.25 mm) 10 - 14 Air voids (percent) 2.8 -4.2 Percent voids in mineral aggregate, minimum See Table 2 TABLE 2. MINIMUM PERCENT VOIDS IN MINERAL AGGREGATE MAXIMUM PARTICLE MINIMUM VOIDS IN SIZE MINERAL AGGREGATE, PERCENT in. mm. Percent Y2 12.5 16 ~ 19.0 15 1 25. 14 1-1/4 31.25 13 The mineral aggregate shall be of such size that the percentage composition by weight, as determined by laboratory screens, will conform to the gradation or gradations specified in Table 3 when tested in accordance with ASTM Standard C 136 and C 117. The gradations in Table 3 represent the limits which shall determine the suitability of aggregate for use from the sources of supply. The aggregate, as selected (and used in the JMF), shall have a gradation Florida Keys Marathon Airport P-401-4 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign within the limits designated in Table 3 and shall not vary from the low limit on one sieve to the high limit on the adjacent sieve, or vice versa, but shall be well graded from coarse to fine. Deviations from the final approved mix design for bitumen content and gradation of aggregates shall be within the action limits for individual measurements as specified in paragraph 401-6.5a. The limits still will apply if they fall outside the master grading band in Table 3. The maximum size aggregate used shall not be more than one-half of the thickness of the course being constructed. TABLE 3. AGGREGATE - BITUMINOUS PAVEMENTS PERCENTAGE BY WEIGHT SIEVE SIZE PASSING SIEVE SURFACE (3/4" MAX) 1 -14 in. (31.25 nun) - 1 in. (25.0 mm) - % in. (19.0 nun) 100 ~ in. (12.5 nun) 79 - 99 3/8 in. (9.5 nun) 68 - 88 No.4 (4.75 nun) 48 - 68 No.8 (2.36 nun) 33 - 53 No. 16 (1.18 nun) 20 - 40 No. 30 (0.60 nun) 14 - 30 No. 50 (.30 nun) 9 - 21 No. 10 (0.15 nun) 6-16 No. 200 (0.075 mm) 3-6 Asphalt percent: Stone or gravel 5.0 - 7.5 Slag 6.5 - 9.5 The aggregate gradations shown are based on aggregates of uniform specific gravity. The percentages passing the various sieves shall be corrected when aggregates of varying specific gravities are used, as indicated in the Asphalt Institute Manual Series No.2 (MS-2), Appendix A. 401-3.3 RECYCLED ASPHALT CONCRETE. The use ofrecycled asphalt pavement (RAP) will not be permitted in the P-40 1 plant mix bituminous pavements. 401-3.4 TEST SECTION. Prior to full production, the Contractor shall prepare and place a quantity of bituminous mixture according to the job mix formula. The amount of mixture should be sufficient to construct a test section 300 long and 20 wide placed in two lanes, with a longitudinal cold joint, and shall be of the same depth specified for the construction of the course which it represents. The underlying grade or pavement structure upon which the test section is to be constructed shall be the same as the remainder of the course represented by the test section. The equipment used in construction of the test section shall be the same type and weight to be used on the remainder of the course represented by the test section. Three random samples shall be taken at the plant and tested for stability, flow, and air voids in accordance with paragraph 401-5.1a(2). Two random samples of mixture shall be taken at the plant and tested for aggregate gradation and asphalt content in accordance with paragraphs 40 1-6.3a and 3b and evaluated in Florida Keys Marathon Airport P-401-5 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign accordance with paragraphs 401-6.5a and 5b. Three randomly selected cores shall be taken from the finished pavement mat, and three from the longitudinal joint, and tested in accordance with paragraph 401-5.1b(4). Random sampling shall be in accordance with procedures contained in ASTM D 3665. Mat density and air voids shall be evaluated in accordance with paragraph 401-5.2f(1). Stability and flow shall be evaluated in accordance with paragraph 401-5.2f(2). Joint density shall be evaluated in accordance with paragraph 401-5 .2f(3). Voids in the mineral aggregate (VMA), for each plant sample, shall be computed in accordance with procedures contained in Chapter III, MARSHALL METHOD OF MIX DESIGN, of the Asphalt Institute's Manual Series No.2 (MS-2), Mix Design Methods for Asphalt Concrete. The test section shall be considered acceptable if; 1) stability, flow, mat density, air voids, and joint density are 90 percent or more within limits, 2) gradation and asphalt content are within the action limits specified in paragraphs 401-6.5a and 5b, and 3) the voids in the mineral aggregate is within the limits of Table 2. If the initial test section should prove to be unacceptable, the necessary adjustments to the job mix formula, plant operation, placing procedures, and/or rolling procedures shall be made. A second test section shall then be placed. If the second test section also does not meet specification requirements, both sections shall be removed at the Contractor's expense. Additional test sections, as required, shall be constructed and evaluated for conformance to the specifications. Any additional sections that are not acceptable shall be removed at the Contractor's expense. Full production shall not begin until an acceptable section has been constructed and accepted by the Engineer. The initial test section, whether acceptable or unacceptable, and any subsequent section that meets specification requirements shall be paid for in accordance with paragraph 401-8.1. Job mix control testing shall be performed by the Contractor at the start of plant production and in conjunction with the calibration of the plant for the job mix formula. It should be recognized that the aggregates produced by the plant may not satisfy the gradation requirements or produce a mix that exactly meets the JMF. In those instances, it will be necessary to reevaluate and redesign the mix using plant- produced aggregates. Specimens should be prepared and the optimum bitumen content determined in the same manner as for the original design tests. 401-3.5 TESTING LABORATORY. The laboratory used to develop the job mix formula shall meet the requirements of ASTM D 3666. A certification signed by the manager of the laboratory stating that it meets these requirements shall be submitted to the Engineer prior to the start of construction. The certification shall contain as a minimum: a. Qualifications of personnel; laboratory manager, supervising technician, and testing technicians. b. A listing of equipment to be used in developing the job mix. c. A copy of the laboratory's quality control system. d. Evidence of participation in the AASHTO Materials Reference Laboratory (AMRL) program Florida Keys Marathon Airport P-401-6 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign CONSTRUCTION METHODS 401-4.1 WEATHER LIMITATIONS. The bituminous mixture shall not be placed upon a wet surface or when the surface temperature of the underlying course is less than specified in Table 4. The temperature requirements may be waived by the Engineer, if requested; however, all other requirements including compaction shall be met. TABLE 4. BASE TEMPERATURE LIMITATIONS MAT THICKNESS BASE TEMPERATURE (MINIMUM) DEG.F DEG.C 3 in. (7.5 em) or greater 40 4 Greater than 1 in. (2.5 em) 45 7 But less than 3 in. (7.5 em) 1 in. (2.5 em) or less 50 10 401-4.2 BITUMINOUS MIXING PLANT. Plants used for the preparation of bituminous mixtures shall conform to the requirements of ASTM D 995 with the following changes: a. Requirements for All Plants, (1) Truck Scales. The bituminous mixture shall be weighed on approved scales furnished by the Contractor, or on certified public scales at the Contractor's expense. Scales shall be inspected and sealed as often as the Engineer deems necessary to assure their accuracy. Scales shall conform to the requirements of the General Provisions, Section 90-01. (2) Testing Facilities. The Contractor shall provide laboratory facilities at the plant for the use of the Engineer's acceptance testing and the Contractor's quality control testing, in accordance with paragraph 401-6.2d. (3) Inspection of Plant. The Engineer, or Engineer's authorized representative, shall have access, at all times, to all areas of the plant for checking adequacy of equipment; inspecting operation of the plant: verifying weights, proportions, and material properties; and checking the temperatures maintained in the preparation of the mixtures. (4) Storage Bins and Surge Bins. Paragraph 3.9 of ASTM D 995 is deleted. Instead, the following applies. Use of surge bins or storage bins for temporary storage of hot bituminous mixtures will be permitted as follows: (a) The bituminous mixture may be stored in surge bins for period of time not to exceed 3 hours. (b) The bituminous mixture may be stored in insulated storage bins for a period of time not to exceed 24 hours. Florida Keys Marathon Airport P-401-7 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign The bins shall be such that mix drawn from them meets the same requirements as mix loaded directly into trucks. If the Engineer determines that there is an excessive amount of heat loss, segregation or oxidation of the mixture due to temporary storage, no overnight storage will be allowed. 401-4.3 HAULING EQUIPMENT. Trucks used for hauling bituminous mixtures shall have tight, clean, and smooth metal beds. To prevent the mixture from adhering to them, the truck beds shall be lightly coated with a minimum amount of paraffin oil, lime solution, or other approved material. Each truck shall have a suitable cover to protect the mixture from adverse weather. When necessary, to ensure that the mixture will be delivered to the site at the specified temperature, truck beds shall be insulated or heated and covers shall be securely fastened. 401-4.4 BITUMINOUS PAVERS. Bituminous pavers shall be self-propelled, with an activated screed, heated as necessary, and shall be capable spreading and finishing courses of bituminous plant mix material which will meet the specified thiclmess, smoothness, and grade. The paver shall have sufficient power to propel itself and the hauling equipment without adversely affecting the finished surface. The paver shall have a receiving hopper of sufficient capacity to permit a uniform spreading operation. The hopper shall be equipped with a distribution system to place the mixture uniformly in front of the screed without segregation. The screed shall effectively produce a finished surface of the required evenness and texture without tearing, shoving, or gouging the mixture. If an automatic grade control device is used, the paver shall be equipped with a control system capable of automatically maintaining the specified screed elevation. The control system shall be automatically actuated from either a reference line and/or through a system of mechanical sensors or sensor-directed mechanisms or devices which will maintain the paver screed at a predetermined transverse slope and at the proper elevation to obtain the required surface. The transverse slope controller shall be capable of maintaining the screed at the desired slope within plus or minus 0.1 percent. The controls shall be capable of working in conjunction with any of the following attachments: a. Ski-type device of not less than 30 feet (9.14 m) in length. b. Taut stringline (wire) set to grade. c. Laser control. 401-4.5 ROLLERS. Rollers of the vibratory, steel wheel, and pneumatic-tired type shall be used. They shall be in good condition, capable of operating at slow speeds to avoid displacement of the bituminous mixture. The number, type, and weight of rollers shall be sufficient to compact the mixture to the required density while it is still in a workable condition. The use of equipment which causes excessive crushing of the aggregate will not be permitted. 401-4.6 PREPARATION OF BITUMINOUS MATERIAL. The bituminous material shall be heated in a manner that will avoid local overheating and provide a continuous supply of the bituminous material to the mixer at a uniform temperature. The temperature of the bituminous material delivered to the mixer shall be sufficient to provide a suitable viscosity for adequate coating of the aggregate particles, but shall not exceed 325 degrees F (160 degrees C). Florida Keys Marathon Airport P-401-8 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 401-4.7 PREPARATION OF MINERAL AGGREGATE. The aggregate for the mixture shall be heated and dried prior to introduction into the mixer. The maximum temperature and rate of heating shall be such that no damage occurs to the aggregates. The temperature of the aggregate and mineral filler shall not exceed 350 degrees F (175 degrees C) when the asphalt is added. Particular care shall be taken that aggregates high in calcium or magnesium content are not damaged by overheating. The temperature shall not be lower than is required to obtain complete coating and uniform distribution on the aggregate particles and to provide a mixture of satisfactory workability. 401-4.8 PREPARATION OF BITUMINOUS MIXTURE. The aggregates and the bituminous material shall be weighed or metered and introduced into the mixer in the amount specified by the job mix formula. The combined materials shall be mixed until the aggregate obtains a uniform coating of bitumen and is thoroughly distributed throughout the mixture. Wet mixing time shall be the shortest time that will produce a satisfactory mixture, but not less than 25 seconds for batch plants. The wet mixing time for all plants shall be established by the Contractor, based on the procedure for determining the percentage of coated particles described in ASTM D 2489, for each individual plant and for each type of aggregate used. The wet mixing time will be set to achieve 95 percent of coated particles. For continuous mix plants, the minimum mixing time shall be determined by dividing the weight of its contents at operating level by the weight of the mixture delivered per second by the mixer. The moisture content of all bituminous mix upon discharge shall not exceed 0.5 percent. 401-4.9 PREPARATION OF THE UNDERLYING SURFACE. Immediately before placing the bituminous mixture, the underlying course shall be cleaned of all dust and debris. A prime coat or tack coat shall be applied in accordance with Item P-602 or P-603, if required by the contract specifications. 401-4.10 TRANSPORTING, PLACING, AND FINISIDNG. The bituminous mixture shall be transported from the mixing plant to the site in vehicles conforming to the requirements of paragraph 401- 3. Deliveries shall be scheduled so that placing and compacting of mixture is uniform with minimum stopping and starting of the paver. Adequate artificial lighting shall be provided night placements. Hauling over freshly placed material shall not be permitted until the material has been compacted, as specified, and allowed to cool to atmospheric temperature. The Contractor may elect to use a material transfer vehicle to deliver mix to the paver. The mix shall be placed and compacted at a temperature suitable for obtaining density, surface smoothness, and other specified requirements but not less than 250 degrees F (107 degrees C). Upon arrival, the mixture shall be placed to the full width by a bituminous paver. It shall be struck off in a uniform layer of such depth that, when the work is completed, it shall have the required thickness and conform to the grade and contour indicated. The speed of the paver shall be regulated to eliminate pulling and tearing of the bituminous mat. Unless otherwise permitted, placement of the mixture shall begin along the centerline of a crowned section or on the high side of areas with a one-way slope. The mixture shall be placed in consecutive adjacent strips having a minimum width of 12.5 feet except where edge lanes require less width to complete the area. The longitudinal joint in one course shall offset the longitudinal joint in the course immediately below by at least 1 foot (30 cm); however, the joint in the surface top course shall be at the centerline of the pavement. Transverse joints in one course shall be offset by at least 10 feet (3 m) from transverse joints in the previous course. Transverse joints in adjacent lanes shall be offset a minimum of 10 feet (3 m). Florida Keys Marathon Airport P-401-9 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign On areas where irregularities or unavoidable obstacles make the use of mechanical spreading and finishing equipment impractical, the mixture may be spread and luted by hand tools. The Contractor shall set grade stakes and str'lines for both sides of each paving line. Th lines shall be supported . urn of 25cente ditional supports sha ins prevent sag, if required. ntal alignmen of th rmg lines shall be withiq 1 iijc per 10 feet. The Contractor shall provide a satisfactory method of securing the string line where vertical curves are constructed to maintain the proper grade. 401-4.11 COMPACTION OF MIXTURE. After placing, the mixture shall be thoroughly and uniformly compacted by rolling. The surface shall be compacted as soon as possible when the mixture has attained sufficient stability so that the rolling does not cause undue displacement, cracking or shoving. The sequence of rolling operations and the type of rollers used shall be at the discretion of the Contractor. The speed of the roller shall, at all times, be sufficiently slow to avoid displacement of the hot mixture and be effective in compaction. Any displacement occurring as a result of reversing the direction of the roller, or from any other cause, shall be corrected at once. Sufficient rollers shall be furnished to handle the output of the plant. Rolling shall continue until the surface is of uniform texture, true to grade and cross section, and the required field density is obtained. To prevent adhesion of the mixture to the roller, the wheels shall be kept properly moistened (and scrapers used), but excessive water will not be permitted. In areas not accessible to the roller, the mixture shall be thoroughly compacted with hand tampers. Any mixture that becomes loose and broken, mixed with dirt, contains check-cracking, or in any way defective shall be removed and replaced with fresh hot mixture and immediately compacted to conform to the surrounding area. This work shall be done at the Contractor's expense. Skin patching shall not be allowed. 401-4.12 JOINTS. The formation of all joints shall be made in such a manner as to ensure a continuous bond between the courses and obtain the required density. All joints shall have the same texture as other sections of the course and meet the requirements for smoothness and grade. The roller shall not pass over the unprotected end of the freshly laid mixture except when necessary to form a transverse joint. When necessary to form a transverse joint, it shall be made by means of placing a bulkhead or by tapering the course. The tapered edge shall be cut back to its full depth and width on a straight line to expose a vertical face prior to placing the adjacent lane. In both methods all contact surfaces shall be given a tack coat of bituminous material before placing any fresh mixture against the joint. Longitudinal joints which are irregular, damaged, uncompacted, or otherwise defective shall be cut back to expose a clean, sound surface for the full depth of the course. All contact surfaces shall be given a tack coat of bituminous material prior to placing any fresh mixture against the joint. MATERIAL ACCEPTANCE 401-5.1 ACCEPTANCE SAMPLING AND TESTING. All acceptance sampling and testing necessary to determine conformance with the requirements specified in this section will be performed by the Engineer at no cost to the Contractor. Testing organizations performing these tests shall meet the Florida Keys Marathon Airport P-401-1O May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign requirements of ASTM D 3666. All equipment in Contractor furnished laboratories shall be calibrated by the testing organization prior to the start of operations. a. Plant-Produced Material. Plant-produced material shall be tested for stability, flow, and air voids on a lot basis. Sampling shall be from material deposited into trucks at the plant or from trucks at the job site. A lot will consist of: one day's production not to exceed 2,000 tons (1 814000 kg), or a half day's production where a day's production is expected to consist of between 2,000 and 4,000 tons (1 814000 and 3628000 kg), or similar subdivisions for tonnages over 4,000 tons (3 628 000 kg). Where more than one plant is simultaneously producing material for the job, the lot sizes shall apply separately for each plant. (1) Sampling. Each lot will consist of four equal sublots. Sufficient material for preparation of test specimens for all testing will be sampled by the Engineer on a random basis, in accordance with the procedures contained in ASTM D 3665. One set of laboratory compacted specimens will be prepared for each sub lot in accordance with ASTM D 1559, paragraph 4.5, at the number of blows required by paragraph 401-3.2, Table 1. Each set of laboratory compacted specimens will consist of three test portions prepared from the same sample increment. The sample of bituminous mixture shall be put in a covered metal tin and placed in an oven for not less than 30 nor more than 60 minutes to stabilize to compaction temperature. The compaction temperature of the specimens should be as specified in the job mix formula. (2) Testing. Sample specimens shall be tested for stability and flow in accordance with ASTM D 1559, paragraph 5. Air voids will be determined by the Engineer in accordance with ASTM D 3203. Prior to testing, the bulk specific gravity of each test specimen shall be measured by the Engineer in accordance with ASTM D 2726 using the procedure for laboratory-prepared thoroughly dry specimens, or ASTM D 1188, whichever is applicable, for use in computing air voids and pavement density. For air voids determination, the theoretical maximum specific gravity of the mixture shall be measured for each sublot in accordance with ASTM D 2041, Type C, D, or E container. The value used in the voids computation for each sublot shall be base on the maximum specific gravity measurements for the sub lot. The stability, flow for each sublot shall be computed by averaging the results of all test specimens representing that sublot. Florida Keys Marathon Airport P-401-11 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (3) Acceptance. Acceptance of plant produced material for stability, flow, and air voids shall be determined by the Engineer in accordance with the requirements of paragraph 401-5.2b. b. Field Placed Material. Material placed in the field shall be tested for mat and joint density on a lot basis. (1) Mat Density. The lot size shall be the same as that indicated in paragraph 401- 5.1.a and shall be divided into four equal sublots. One core of finished, compacted materials shall be taken by the Contractor from each sublot. Core locations will be determined by the Engineer on a random basis in accordance with procedures contained in ASTM D 3665. Cores shall not be taken closer than one foot from a transverse or longitudinal joint. (2) Joint Density. The lot size shall be the total length of longitudinal joints constructed by a lot of material as defined in paragraph 401-5.1a. The lot shall be divided into four equal sublots. One core of finished, compacted materials shall be taken by the Contractor from each sublot. Core locations will be determined by the Engineer on a random basis in accordance with procedures contained in ASTM D 3665. (3) Sampling. Samples shall be neatly cut with a core drill. The cutting edge of the core drill bit shall be of hardened steel or other suitable material with diamond chips embedded in the metal cutting edge. The minimum diameter of the sample shall be three inches. Samples that are clearly defective, as a result of sampling, shall be discarded and another sample taken. The Contractor shall furnish all tools, labor, and materials for cutting samples and filling the cored pavement. Cored holes shall be filled in a manner acceptable to the Engineer and within one day after sampling. (4) Testing. The bulk specific gravity of each cored sample will be measured by the Engineer in accordance with ASTM D 2726 or D 1188, whichever is applicable. The percent compaction (density) of each sample will be determined by dividing the bulk specific gravity of each sub lot sample by the average bulk specific gravity of all laboratory prepared specimens for the lot, as determined in paragraph 401-5.la(2). (5) Acceptance. Acceptance of field placed material for mat density will be determined by the Engineer in accordance with the requirements of paragraph 40l-5.2c. Acceptance for joint density will be determined in accordance with the requirements of paragraph 401-5.2d. c. Partial Lots - Plant-Produced Material. When operational conditions cause a lot to be terminated before the specified number of tests have been made for the lot, or when the Contractor and Engineer agree in writing to allow overages or other minor tonnage placements to be considered as partial lots, the following procedure will be used to adjust the lot size and the number of tests for the lot. The last batch produced where production is unexpectedly halted will be sampled and its properties shall be considered as representative of the particular sublot from which it was taken. Where three sub lots are produced, they shall constitute a lot. Where one or two Florida Keys Marathon Airport P-401-12 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign " sub lots are produced, they shall be incorporated into the next lot and the total number of sublots shall be used in the acceptance plan calculation, i.e., n = 5 or n = 6, for example. d. Partial Lots - Field Placed Material. The lot size for field placed material shall correspond to that of the plant material, except that in no cases less than (3) cored samples shall be obtained, i.e., n = 3. 401-5.2 ACCEPTANCE CRITERIA. a. General. Acceptance will be based on the following characteristics of the bituminous mixture and completed pavement as well as the implementation of the Contractor's Quality Control plan and test results: (1) Stability (2) Flow (3) Air voids (4) Mat density (5) Joint density (6) Thickness (7) Smoothness (8) Grade Stability, flow, and air voids will be evaluated for acceptance in accordance with paragraph 401-5.2b. Mat density will be evaluated for acceptance in accordance with paragraph 401-5 .2c. Joint density will be evaluated for acceptance in accordance with paragraph 401-5.2d. Acceptance for mat density and air voids will be based on the criteria contained in paragraph 401-5.2f(1). Acceptance for stability and flow will be based on the criteria contained in paragraph 401-5.2f(2). Acceptance for joint density will be based on the criteria contained in paragraph 401-5f(3). Thickness will be evaluated by the Engineer for compliance in accordance with paragraph 401-5.2.f(4). Acceptance for smoothness will be based on the criteria contained in paragraph 401- 5.2f(5). Acceptance for grade will be based on the criteria contained in paragraph 401-5.2f(6). The Engineer may at any time, not withstanding previous plant acceptance, reject and require the Contractor to dispose of any batch of bituminous mixture which is rendered unfit for use due to contamination, segregation, incomplete coating of aggregate, or improper mix temperature. Such rejection may be based on only visual inspection or temperature measurements. In the event of such rejection, the Contractor may take a representative sample of the rejected material in the presence of the Engineer, and if he can demonstrate in the laboratory, in the presence of the Engineer, that such material was erroneously rejected, payment will be made for the material at the contract unit price. b. Stability, Flow, Air Voids. Acceptance of each lot of plant produced material for stability, flow, and air voids shall be based on the percentage of material within specification limits (PWL). The PWL plan considers the variability (standard deviation) of the material and the testing procedures, as well as the average (mean) Florida Keys Marathon Airport P-401-13 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign value of the test results. If a material with high variability is produced, the production target must be adjusted as outlined in paragraph 401-3.2 to achieve a PWL of 90 or more. c. Mat Density. Acceptance of each lot of in-place pavement for mat density shall be based on the percentage of material within specification limits (PWL). If a material with high variability is produced, then a higher target density must be maintained in order to achieve a PWL of 90 or more. d. Joint Density. Acceptance of each lot of in-place pavement for joint density shall be based on the percentage of material within specification limits (PWL). If a material with high variability is produced, then a higher target density must be maintained in order to achieve a PWL of 90 or more. e. Percentage of Material Within Specification Limits (PWL). The percentage of material within specification limits (PWL) shall be determined in accordance with procedures specified in Section 110 of the General Provisions. The specification tolerance limits(L) and (U) are contained in Table 5. f. Acceptance Criteria. (1) Mat Density and Air Voids. Ifthe PWL of the lot equals or exceeds 90 percent, the lot shall be acceptable. If the PWL is less than 90 percent, payment shall be made in accordance with paragraph 401-8.1a. (2) Stability and Flow. If the PWL of the lot equals or exceeds 90 percent, the lot shall be acceptable. If the PWL is less than 90 percent, the Contractor shall determine the reason and take corrective action. If the PWL is below 80 percent, the Contractor must stop production and make adjustments to the mix. (3) Joint Density. If the PWL of the lot equals or exceeds 90 percent, the lot shall be acceptable. If the PWL is less than 90 percent, the Contractor shall evaluate the method of compacting joints. If the PWL is below 80 percent, the Contractor shall stop production until the reason for poor compaction can be determined. (4) Thickness. Thickness shall be evaluated for compliance by the Engineer to the requirements shown on the plans. Measurements of thickness shall be made by the Engineer using the cores extracted for each sublot for density measurement. (5) Smoothness. The finished surfaces of the pavement shall not vary more than 3/8 inch for the base course or 1/4 inch for the surface course. Each lot shall be evaluated with a 12-foot (3.6 m) straightedge. The lot size shall be 2000 square yards (square meters). Measurements will be made perpendicular and parallel to the centerline at distances not to exceed 50 feet (15.2 m). When more than 15 percent of all measurements within a lot exceed the specified tolerance, the Contractor shall remove the deficient area and replace with new material. Sufficient material shall be removed to allow at least one inch of asphalt concrete to be placed. Skin patching shall not be permitted. High points may be ground off. Florida Keys Marathon Airport P-401-14 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (6) Grade. The finished surface of the pavement shall not vary from the grade line elevations and cross sections shown on the plans by more than 1/2 inch (12.70 nun). The finished grade of each lot will be determined by running levels at intervals of 50 feet (15.2 m) or less longitudinally and transversely to determine the elevation of the completed pavement. The lot size shall be 2000 square yards (square meters). When more than 15 percent of all the measurements within a lot are outside the specified tolerance, the Contractor shall remove the deficient area and replace with new material. Sufficient material shall be removed to allow at least one inch of asphalt concrete to be placed. Skin patching for correcting low areas shall not be permitted. High points may be ground off. g. Outliers. AU individual tests forlllat <tensity and air voids shall beche~lted for outliers(testcriterion) inaccor<tanc.e-witb. ASTM E 178, at a significan~e'evel of 5 percent. Outliers shall be discarded, and the PWL shall be determined using the remaining test values. TABLE 5. ACCEPTANCE LIMITS STABILITY, FLOW, AIR VOIDS, DENSITY Test Property Pavements Designed for Aircraft Gross Weights of 60,000 Lbs. or More or Tire Pressure Greater than 100 Psi Number of Blows: 75 Specification Tolerance L Stability, minimum pounds 1800 Flow,O.OI-inch 8 Air voids total mix (percent) 2.0 Density, percent 96.3 Joint density (percent) 93.3 u 16 5.0 Florida Keys Marathon Airport P-401-15 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 401-5.3 RESAMPLING PAVEMENT. a. General. Resampling of a lot of pavement for mat density will be allowed if the Contractor requests, in writing, within 48 hours after receiving the written test results from the Engineer. A retest will consist of all the sampling and testing procedures contained in paragraphs 401-5.1b and 401-5.2c. Only one resampling per lot will be permitted. (1) A redefined PWL shall be calculated for the resampled lot. The number of tests used to calculate the redefined PWL shall include the initial tests made for that lot plus the retests. (2) The cost for resampling and retesting shall be borne by the Contractor. b. Payment for Resampled Lots. The redefined PWL for a resampled lot shall be used to calculate the payment for that lot in accordance with Table 6. c. Outliers. If the tests within a lot include a very large or a very small value which appears to be outside the normal limits of variation, check for an outlier in accordance with ASTM E 178, at a significance level of 5 percent, to determine if this value should be discarded when computing the PWL. 401-5.4 LEVELING COURSE. Any course used for truing and leveling shall meet the requirements of paragraph 401-3.2 and 5.2b, but shall not be subject to the density requirements of paragraph 401-5 .2c and d. The leveling course shall be compacted with the same effort used to achieve density of the test section. The truing and leveling course shall not exceed a nominal thickness of 1-1/2 inches (37.5 mm). CONTRACTOR QUALITY CONTROL 401-6.1 GENERAL. The Contractor shall develop a Quality Control Program in accordance with Section 100 of the General Provisions. The program shall address all elements which effect the quality of the pavement including, but not limited to: a. Mix Design b. Aggregate Grading c. Quality of Materials d. Stockpile Management e. Proportioning f. Mixing and Transportation g. Placing and Finishing h. Joints I. Compaction j. Surface smoothness 401-6.2 TESTING LABORATORY. The Contractor shall provide a fully equipped asphalt laboratory located at the plant or job site. It shall be available for joint use by the Contractor for quality control testing and by the Engineer for acceptance testing and must have adequate equipment for the performance of the tests required by these specifications. The Engineer shall have priority in use of the equipment necessary for acceptance testing. Florida Keys Marathon Airport P-401-16 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign The effective working area of the laboratory shall be a minimum of 150 square feet (14 square meters) with a ceiling height of not less than 7.5 feet (2.3 meters). Lighting shall be adequate to illuminate all working areas. It shall be equipped with heating and air conditioning units to maintain a temperature of 70 degrees F + 5 degrees (21 degrees C + 2.3 degrees C). Laboratory facilities shall be kept clean and all equipment shall be maintained in proper working condition. The Engineer shall be permitted unrestricted access to inspect the Contractor's laboratory facility and witness quality control activities. The Engineer will advise the Contractor in writing of any noted deficiencies concerning the laboratory facility, equipment, supplies, or testing personnel and procedures. When the deficiencies are serious enough to be adversely affecting test results, the incorporation of the materials into the work shall be suspended immediately and will not be permitted to resume until the deficiencies are satisfactorily corrected. 401-6.3 QUALITY CONTROL TESTING. The Contractor shall perform all quality control tests necessary to control the production and construction processes applicable to these specifications and as set forth in the Quality Control Program. The testing program shall include, but not necessarily limited to, tests for the control of asphalt content, aggregate gradation, temperatures, aggregate moisture, field compaction, and surface smoothness. A Quality Control Testing Plan shall be developed as part of the Quality Control Program. a. Asphalt Content. A minimum of two extraction tests shall be performed per lot in accordance with ASTM D 2172 or ASTM 6307 for determination of asphalt content. The weight of ash portion of the extraction test, as described in ASTM D 2172, shall be determined as part of the first extraction test performed at the beginning of plant production; and as part of every tenth extraction test performed thereafter, for the duration of plant production. The last weight of ash value obtained shall be used in the calculation of the asphalt content for the mixture. The use of the nuclear method for determining asphalt content in accordance with ASTM D 4125 is permitted, provided that it is calibrated for the specific mix being used. b. Gradation. Aggregate gradations shall be determined a minimum of twice per lot from mechanical analysis of extracted aggregate in accordance with AASHTO T 30 and ASTM C 136 (Dry Sieve). When asphalt content is determined by the nuclear method, aggregate gradation shall be determined from hot bin samples on batch plants, or from the cold feed on drum mix or continuous mix plants, and tested in accordance with ASTM C 136 (dry sieve) using actual batch weights to determine the combined aggregate gradation of the mixture. c. Moisture Content of Aggregate. The moisture content of aggregate used for production shall be determined a minimum of once per lot in accordance with ASTM C 566. d. Moisture Content of Mixture. The moisture content of the mixture shall be determined once per lot in accordance with ASTM D 1461. e. Temperatures. Temperatures shall be checked, at least four times per lot, at necessary locations to determine the temperatures of the dryer, the bitumen in the storage tank, the mixture at the plant, and the mixture at the job site. Florida Keys Marathon Airport P-401-17 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign f. In-Place Density Monitoring. The Contractor shall conduct any necessary testing to ensure that the specified density is being achieved. A nuclear gauge may be used to monitor the pavement density in accordance with ASTM D 2950. g. Additional Testing. Any additional testing that the Contractor deems necessary to control the process may be performed at the Contractor's option. h. Monitoring. The Engineer reserves the right to monitor any or all of the above testing. 401-6.4 SAMPLING. When directed by the Engineer, the Contractor shall sample and test any material which appears inconsistent with similar material being sampled, unless such material is voluntarily removed and replaced or deficiencies corrected by the Contractor. All sampling shall be in accordance with standard procedures specified. 401-6.5 CONTROL CHARTS. The Contractor shall maintain linear control charts both for individual measurements and range (i.e., difference between highest and lowest measurements) for aggregate gradation and asphalt content. Control charts shall be posted in a location satisfactory to the Engineer and shall be kept current. As a minimum, the control charts shall identify the project number, the contract item number, the test number, each test parameter, the Action and Suspension Limits applicable to each test parameter, and the Contractor's test results. The Contractor shall use the control charts as part of a process control system for identifying potential problems and assignable causes before they occur. If the Contractor's projected data during production indicates a problem and the Contractor is not taking satisfactory corrective action, the Engineer may suspend production or acceptance of the material. a. Individual Measurements. Control charts for individual measurements shall be established to maintain process control within tolerance for aggregate gradation and asphalt content. The control charts shall use the job mix formula target values as indicators of central tendency for the following test parameters with associated Action and Suspension Limits: CONTROL CHART LIMITS FOR INDIVIDUAL MEASUREMENTS Sieve 3/4 inch (19.0 mm) Y2 inch (12.5 mm) 3/8 inch (9.5 mm) No.4 (4.75 mm) No. 16 (1.18 mm) No. 50 (0.30 mm) No. 200 (0.075 mm) Asphalt Content Action Limit 0% +/-6% 6% +/-6% +/-5% +/-13% +/-2% +/-0.45% Suspension Limit 0% +/-9% +/-9% +/-9% +/-7.5% +/-4.5% +/-3% +/-0.70% b. Range. Control charts for range shall be established to control process variability for the test parameters and Suspension Limits listed below. The range shall be computed for each lot as the difference between the two test results for each control parameter. The Suspension Limits specified below are based on a sample size of n = 2. Should the Contractor elect to perform more than two tests per lot, the Suspension Limits shall be adjusted by multiplying the Suspension Limit by 1.18 for n = 3 and by 1.27 for n = 4. Florida Keys Marathon Airport P-401-18 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ~' CONTROL CHART LIMITS BASED ON RANGE (Based on n = 2) Sieve Yz inch (12.5 nun) 3/8 inch (9.5 nun) No.4 (4.75 nun) No. 16 (1.18 mm) No. 50 (0.30 mm) No. 200 (0.075 mm) Asphalt Content Suspension Limit 11 percent 11 percent 11 percent 9 percent 6 percent 3.5 percent 0.8 percent c. Corrective Action. The Quality Control Plan shall indicate that appropriate action shall be taken when the process is believed to be out of tolerance. The Plan shall contain sets of rules to gauge when a process is out of control and detail what action will be taken to bring the process into control. As a minimum, a process shall be deemed out of control and production stopped and corrective action taken, if: (I) One point falls outside the Suspension Limit line for individual measurements or range; or (2) Two points in a row fall outside the Action Limit line for individual measurements. METHOD OF MEASUREMENT 401-7.1 MEASUREMENT. No measuremeritwill be made for this item. Quantity will be incidental to each specific item. BASIS OF PAYMENT 401-8.1 PAYMENT. There will not be additional compensation for this item. Paymc,mt will be incidental to each specific item. TESTING REQillREMENTS ASTM C 29 Unit Weight of Aggregate ASTM C 88 Soundness of Aggregates by Use of Sodium Sulfate or Magnesium Sulfate ASTM C 117 Test Method for Materials Finer than 75-um (No.200) Sieve III Mineral Aggregates by Washing ASTM C 131 Resistance to Abrasion of Small Size Coarse Aggregate by Use of the Los Angeles Machine ASTM C 136 Sieve or Screen Analysis of Fine and Coarse Aggregates ASTM C 183 Sampling Hydraulic Cement Florida Keys Marathon Airport P-401-19 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ASTM C 566 ASTM D 75 ASTM D 995 ASTM D 118 ASTM D 1461 ASTM D 1559 ASTM D 2041 ASTM D 2172 ASTM D 2419 ASTM D 2489 ASTM D 2726 ASTM D 3203 ASTM D 2950 ASTM D 3665 ASTM D 3666 ASTM D 4125 ASTM D 4318 ASTM D 4791 ASTM D 4867 ASTM E 178 AASHTO T 30 The Asphalt Institute's Manual No.2 (MS-2) Total Moisture Content of Aggregate by Drying Sampling Aggregates Requirements for Mixing Plants for Hot-Mixed Hot-Laid Bituminous Paving Mixtures Bulk Specific Gravity of Compacted Bituminous Mixtures Using Paraffin-Coated Specimens Moisture or Volatile Distillates in Bituminous Paving Mixtures Resistance to Plastic Flow of Bituminous Mixtures Using Marshall Apparatus Theoretical Maximum Specific Gravity and Density of Bituminous Paving Mixtures Quantitative Extraction of Bitumen from Bituminous Paving Mixtures Sand Equivalent Value of Soils and Fine Aggregate Degree of Particle Coating of Bituminous-Aggregate Mixtures Bulk Specific Gravity of Compacted Bituminous Mixtures Using Saturated Surface-Dry Specimens Percent Air Voids in Compacted Dense and Open Bituminous Paving Mixtures Density of Bituminous Concrete in Place by Nuclear Method Random Sampling of Paving Materials Inspection and Testing Agencies for Bituminous Paving Materials Asphalt Content of Bituminous Mixtures by the Nuclear Method Liquid Limit, Plastic Limit, and Plasticity Index of Soils Flat or Elongated Particles in Coarse Aggregate Effect of Moisture on Asphalt Concrete Paving Mixtures Practice for Dealing With Outlying Observations Mechanical Analysis of Extracted Aggregate Mix Design Methods for Asphalt Concrete Florida Keys Marathon Airport P-40 1-20 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign The Asphalt Institute's Manual No. 20 (MS-20) ASTM D 242 ASTM D 946 ASTM D 3381 ASTM D 4552 Hot-Mix Recycling MATERIAL REQUIREMENTS Mineral Filler for Bituminous Paving Mixtures Asphalt Cement for Use in Pavement Construction Viscosity-Graded Asphalt Cement for Use in Pavement Construction Classifying Hot-Mix Recycling Agents END OF ITEM P-401 Florida Keys Marathon Airport P-401-21 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEM P-602 BITUMINOUS PRIME COAT DESCRIPTION 602-1.1 This item shall consist of an application of bituminous material on the prepared base course in accordance with these specifications and in reasonably close conformity to the lines shown on the plans. MATERIALS 602-2.1 BITUMINOUS MATERIAL. The types, grades, controlling specifications, and application temperatures for the bituminous materials are given in Table 1. The Engineer shall designate the specific material to be used. TABLE 1. BITUMINOUS MATERIAL Application Temperatures \1\ Type and Grade Specification Deg. F Deg. C Emulsified Asphalt SS-I, SS-lh ASTM D 977 70-160 20-70 MS-2, HFMS-l ASTM D 977 70-160 20-70 CSS-l, CSS-lh ASTM D 2397 70-160 20-70 CMS-2 ASTM D 2397 70-160 20- 70 Cutback Asphalt RC-30 ASTM D 2028 80+ 30+ RC-70 ASTM D 2028 120+ 50+ RC-250 ASTM D 2028 165+ 75+ \1 \ The maximum temperature for cutback asphalt shall be that at which fogging occurs. CONSTRUCTION METHODS 602-3.1 WEATHER LIMITATIONS. The prime coat shall be applied only when the existing surface is dry or contains sufficient moisture to get uniform distribution of the bituminous material, when the atmospheric temperature is above 60 F (15 C), and when the weather is not foggy or rainy. The temperature requirements may be waived, but only when so directed by the Engineer. Florida Keys Marathon Airport P-602-1 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 602-3.2 EQUIPMENT. The equipment used by the Contractor shall include a self-powered pressure bituminous material distributor and equipment for heating bituminous material. The distributor shall be designed, equipped, maintained, and operated so that bituminous material at even heat may be applied uniformly on variable widths of surface at the specified rate. The allowable variation from the specified rate shall not exceed 10 percent. Distributor equipment shall include a tachometer, pressure gages, volume-measuring devices or a calibrated tank, and a thermometer for measuring temperatures of tank contents. The distributor shall be self-powered and shall be equipped with a power unit for the pump and full circulation spray bars adjustable laterally and vertically. A power broom and/or blower shall be provided for any required cleaning of the surface to be treated. 602-3.3 APPLICATION OF BITUMINOUS MATERIAL. Immediately before applying the prime coat, the full width of the surface to be primed shall be swept with a power broom to remove all loose dirt and other objectionable material. The bituminous material including solvent shall be uniformly applied with a bituminous distributor at the rate of 0.25 to 0.50 gallons per square yard (1.20 to 2.40 liters per square meter) depending on the base course surface texture. The type of bituminous material and application rate shall be approved by the Engineer prior to application. Following the application, the primed surface shall be allowed to dry not less than 48 hours without being disturbed or for such additional time as may be necessary to permit the drying out of the prime until it will not be picked up by traffic or equipment. This period shall be determined by the Engineer. The surface shall then be maintained by the Contractor until the surfacing has been placed. Suitable precautions shall be taken by the Contractor to protect the primed surface against damage during this interval, including supplying and spreading any sand necessary to blot up excess bituminous material. 602-3.4 BITUMINOUS MATERIAL CONTRACTOR'S RESPONSIBILITY. Samples of the bituminous materials that the Contractor proposes to use, together with a statement as to their source and character, must be submitted and approved before use of such material begins. The Contractor shall require the manufacturer or producer of the bituminous materials to furnish material subject to this and all other pertinent requirements of the contract. Only satisfactory materials, so demonstrated by service tests, shall be acceptable. The Contractor shall furnish vendor's certified test reports for each carload, or equivalent, of bituminous material shipped to the project. The report shall be delivered to the Engineer before permission is granted for use of the material. The furnishing of the vendor's certified test report for the bituminous material shall not be interpreted as basis for final acceptance. All such test reports shall be subject to verification by testing samples of materials received for use on the project. Florida Keys Marathon Airport P-602-2 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 602-3.5 FREIGHT AND WEIGH BILLS. Before the final estimate is allowed, the Contractor shall file with the Engineer receipted bills when railroad shipments are made, and certified weigh bills when materials are received in any other manner, of the bituminous materials actually used in the construction covered by the contract. The Contractor shall not remove bituminous material from the tank car or storage tank until the initial outage and temperature measurements have been taken by the Engineer, nor shall the car or tank be released until the final outage has been taken by the Engineer. Copies of freight bills and weigh bills shall be furnished to the Engineer during the progress of the work. METHOD OF MEASUREMENT 602-4.1 No measurement will be made for this item. Quantity will be incidental to each specific item. BASIS OF PAYMENT 602-5.1 There will be no additional compensation for this item. Payment will b~Jrlcidelltal to each specific item. MATERIAL REQUIREMENTS ASTM D 977 Emulsified Asphalt ASTM D 2028 Asphalt, Cutback (Rapid Curing Grade) ASTM D 2397 Cationic Emulsified Asphalt TESTING REQUIREMENTS ASTM D 1250 Petroleum Measurement Tables Asphalt Institute Manual MS-6 Table IV-3 Temperature-Volume Corrections for Emulsified Asphalts END OF ITEM P-602 Florida Keys Marathon Airport P-602-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEMP-620 RUNWAY AND TAXIWAY PAINTING DESCRIPTION 620-1.1 This item shall consist of the painting of numbers, markings, and stripes on the surface of runways and taxiways applied in accord~~ce \Vith th~se. ~pe~i~cations~?d at the locations sho\V11.o~the plans, or as directed by the Engineer. The work shalla.lso include the removal of existing marking$ on airfield pavement surfa.ces. MATERIALS 620-2.1 MATERIALS ACCEPTAN test reports for materials ship that the materials meet. the s acceptance or the Engineer ma as a basis for payment. The Contractor shal materials to the site. ontractor shall furnish manufacturer's: certified est reports shall includ ent reports can be used erial The reports shall not b eted the Engineer upon arrival of a s ent of 620-2.2 PAINT. Paint s 620-2.2a. Paint shall be Ii 31136 to 2 parts Whit furnished in Type II - 711. nee with the requirements of p.ragraph -33538 or 33655 and Pink . part Red- al Standard No. 595. .s;hall be en tested in accordance wit STM D a. WATERBORNE. Paint shall fueettb.e reqtlirelDents of Federal Specification TT:'P- 1952D, Type I or Type.II. b. EPOXY. Paint shall be a two component, minimum 99 percent solids type system conforming to the following: (1) Pigments. Component A. Percent by weight. (a) White: Titanium Dioxide, ASTM D 476, type II shall be 18 percent minimum (16.5 percent minimum at 100 percent purity). (b) Yellow and Colors: Tit~lDium Dioxide, ASTM D 476, type II shall be 14 to ow, other colors, and tinting as required to meet color standard. Epoxy resin sha.llbe 75 to 79 percent. (2) EpoxyContent.Qol)lp~~~~!~.<r:he",eight per epoxy equivalent, when tested in accordance with ASTMD1652 shall be themaIlufacturer'slarget plus or minus 50. (3) : Amine Number. :CompoIlent:i.l,.>When tested in accordance with ASTM D 2074 shall be the manufacturer's target plusor minus 50. Florida Keys Marathon Airport P-620-1 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (4) . Prol1ibIt~4l\faterhl.~~.T~~~~~~fa~~~rershall. certify that thePfod.lJct4ges not contaIn mercury, lead, hexavalent chromium,ti.alogenated solvents, nor any carcInog~Il' as defined In 29 CFR 1910.1200. (5) DaylIght Directional Reflectance: (a) hIte: daylIght dIrectional reflectance of the white pamt shall not be less than 75 percent re ve to nesIum oxide), when tested In accordance wIth Federal Test Method Standard No. 141, Method 6121. (b). Xellow:Thed.ay.~~~td.r~l;tional reflectance of the yellow paInt shall not be less than 38 percent (relative t0II1agnesiuIll9xIde),,,,hen tested in accordance with Federal Test Method Standard No. 14~.T~e x an4y~~~e~/~~.aJIJ)~consistent with the Federal IJ;~~man yellow color standard chart for traffic yellow.. standard 33538, or shall be consIstent wIth the tolerance lIsted below: x .462 x .470 x .479 x .501 Y .438 Y .455 Y .428 Y .452 (6) Accelerated weathering. (a) Sample preparatIon. Apply t inch (0.33 mm) to four 3 by 6 Inch (8 by 15 cm) aluminu Test Method Standard No. 141, Method 2013. AI"r-dr conditIons. paInt at a wet fIlm thic . els prepared as descrIb he sample 48 hours unde .. (b) TestIng condItions. Test In accordance wIth ASTM G 53 usIng both Ultra VIolet (UV -B) Light and condensate exposure, 72 hours total,. alternatIng 4 hour UV exposure at 60 degree C, and 4 hours condensate exposure at 40 degrees C. (c) EvaluatIon. Remove the samples and condition for 24 hours under standard conditIons. Determine the dIrectIonal reflectance and color match usIng the procedures In paragraph 620-2.2b(5) above. Evaluate for conformance with the color requIrements. (7) Volatile OrganIc Content. .. DetermIne the volatile organIc content in accordance with 40 CFR Part 60 AppendIx A, Meihod24. (8) Dry opacity. Use Procedure B, Method B of Method 4121 of Federal Test Method Standard No. 141. The wet fIlm thickness shall be 0.015 Inch (0.12 mm). The rtnnImum opacity for white and colors shall be 0.92. (9) Abrasion resistance. Subject tile panels prepared in paragraph 620-2.2b(6) to the abrasion test in accordance with ASTM D 968; Method A, except that the inside di~eter of the metal guIde tube shall be from 0.747 to 0 .. toJ9.05 mm). FIve llte(~o~ \!Bused sand shall be used for each test panel. Thete . n two test panels. [Note: fiv~ liters of sand weighs 17.5 lb. (7.94 kg).] Both baked and weathered paint fIlms shall require not less than 150 liters of sand for the removal of the paint fIlms. (10) Hardness, Shore. Hardness shall beat least 80 when tested in accordance with ASTM D 2240. Florida Keys Marathon Airport P-620-2 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign c. l\1ETJ;IAg.R):J),A:1.'E.~aillt shall be~( twocoIIlpoQ.ent, minimum 99 percent solids type system conforming to theJollowing: (1) Pigments. Component A. Percent by weight. (a) ~.~~te: Tita.n.itlul])ioxide,ASTMn 476,typeU shall be 6 percent minimum. Methacrylate resin shall be 18 percent minimum. (b) Yellow and Colors: Titanium Dioxide, ASTM D 476, type n shall be 6 percent minimum. Organic yellow, other colors, and tinting as required to meet color standard. Methacrylate resin shall be 18 percent minimum. (2) Prohibited Materials. The manufacturer shall certify that the product does not contain mercury, lead, hexavalent chromium, halogenated solvents, nor any carcinogen, as dermed in 29 CFR 1910.1200. (3) Daylight Directional Reflectance: (a) White: The daylight directional reflectance of the white' p,int shall not be less than 80 percent (relative to magnesium oxide), when tested in accordance with Federal Test Method Standard No. 141, Method 6121. (b) Yellow: The daylig not be less than 55 percent (relativ~ to IiIagnesiu Test Method Standard No. 141. The. x and y valu yellow color standard chart for traffic yellow stan tolerance listed below: ectance ofthe yellow p~' he ted in accordancew' ,. e consistent with the Federa 33538, or shall be consistent ' x .462 x .470 x .479 x .501 Y .438 Y .455 Y .428 Y .452 (4) Accelerated weathering. . (a) Sample prepar inch (0.33 mm) to four 3 by 6 inch (8 by 15 c . 2013 of Federal Test Method Standard No. 141. conditions. 1\.pplYJh~ paintat a wet fIlm thic .'n,um p'anelsprepared as describe. . ...ethod Air.dry the. sample 48 hours under' standard (b) Testing conditions. Test in accordance with ASTM G 53 using both Ultra Violet (UV-B) Light and condensate exposure, 72 hours total, alternating 4 hour UVexposure at 60 degree C, and 4 hours condensate exposure at 40 degrees C. (c) Evaluation. Remove the samples and condition for 24 hoUrs under standard conditions. Determine the directional reflectance and color match using the proc~dures in paragraph 620-2.2c(3) above. Evaluate for conformance with the color requirements. Florida Keys Marathon Airport P-620-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (5) Volatile Organic Content. Determine the volatile organic content in accordance with 40 CFR Part 60 Appendix A, Method 24. (6) Dry opacity. Use Procedure B, Method B of Method 4121 of Federal Test Method Standard No. 141. The wet fIlm thickness shall be 0.015 inch (0.12 mm). The minimum opacity for white and colors shall be 0.92. (7) .A.bra~iollEesis~~Jlce. ... S~~ject~~e..e~lDels prepared in paragraph620-2.~c(4) to the abrasion test in accordance with ASTMD968,Method A, except that the inside diameter of the metal guide tube shaUbef~?IllO''747 to 0.75~Jnch.(18..97 to 19.05 mm). Five liters()f unused sand shall. be used.for eachte~tg.~Rfl.~~ete.~.~.~h~U~ep.lllOntwotest panels. [Not~: tiv~~t~rsof sand weighs 17.5 . lb. (7.94k.g).lBothbakedaIl€Jweathered paint fIlms shall require not less than 150 liters of sand for the removal of the paint fIlms. (8) Hardness, Shore. Hardness shall be at least 80 when tested in accordance with ASTM D 2240. d. SOLVENT BASE. Paint shall meefthe requirements of Federal Specification A-A- 2886A Type I or Type II. 620-2.3 REFLECTIVE MEDIA. Glass beads shall meet the requirements of Fed. Spec. TT -B- 1325, Type I, Gradation A, or GI. s. shall be treated with adhesion promoting and/or flotation coatings as sped . rer ofthe paint. CONSTRUCTION METHODS 620-3.1 WEATHER LIMITATIONS. The painting shall be performed only when the.surface is dry and when the surface temperature is at least 45 egrees C) and rising and the pavement surface temperature is at least 5 degrees F (2.7 degrees above the dew point. 620-3.2 EQUIPMENT. Equipment shall include the apparatus necessary to properly clean the existing surface, a mechanical marking machine, a bead and/or silica sand dispensing machine, and such auxiliary hand-painting equipment as may be necessary to satisfactorily complete the job. The mechanical marker shall be an atomizing spray-type marking machine suitable for application of traffic paint. It shall produce an even and uniform film thickness at the required coverage and shall be designed so as to. apply markin~s of uniform cross sections and clear-cut edges without running or spattering and without over spray. 620-3.3 PREPARATION OF SURFACE. Immediately before application of the paint, the surface shall be dry and free from dirt, grease, oil, laitance, or other foreign material which would reduce the bond between the paint and the pavement. The area to be painted shall be cleaned by sweeping and blowing or by other methods as required to remove all dirt, laitance, and loose materials. Paint shall not be applied to Portland cement concrete pavement until the areas to be painted are clean of curing material. Sandblasting or high-pressure water shall be used to remove curing materials from concrete surfaces. 620-3.4 LAYOUT OF MARKINGS. The proposed markings shall be laid out in advance of the paint application. The location of markings to receive glass beads shall be shown on the plans. Florida Keys Marathon Airport P-620-4 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 620-3.5 APPLICATION. Markings shall be applied at the locations and to the dimensi spacing shown on the plans. Paint shall not be applied until the layout and condition 0 have been approved by the Engineer. The edges ofthe markings shall not vary from a more than yz inch (12 mm) in 50 feet (15 m) and marking dimensions and spacings sha the following tolerances: Dimension and Spacing Tolerance 36 inches (910 mm) or less +/- 1'2 inch (12 mm) Greater than 36 inches to 6 feet (910 mm to 1.85 m) +/- 1 inch (25 mm) Greater than 6 feet to 60 feet (1.85 m to 18.3 m) +/- 2 inches (51mm) Greater 60 feet (l8.3m) +/- 3 inches (76 rom) The paint shall be mixed in accordance with t pavement with a marking machine at the ra be permitted. A period of not less than 24 _ surface course or seal coat and application of t e manufacturer's instructions and appli~d to the in Table 1. The addition of thinner will not elapse between placement of a bituminous TA APPLICATION RATES FOR PAIN 1. ASS BEADS; AND SILICA SAND Paint Glass Beads, Type Glass Beads, Silica Sand Square feet per I, Gradation A Type III Pounds Pounds per gallon 2 Pounds per gallon per gallon of paint of paint -lb./gal. Paint Type gallon, ft /gal of paint -lb./gal. - lb./gal. (Kilograms per (Square meters per liter, m2/1) (Kilograms per (Kilograms per liter of paint - liter of paint - kgll) liter of paint - kg/l kg/l 115 ft2/gal. 7 Ib.lgal. 12 Ib.lgal. 4 Ib.lgal. Waterborne minimum maXImum minimum minimum (0.5 kg/I) (2.8 m2/I) (0.85 kg/I) (1.45 kg/I) --_.~ -- 115 ft2/gal. 7 Ib.lgal. 12 Ib.lgal. 4 Ib.lgal. Solvent Base minimum maXImum mImmum rmmmum (0.5 kg/I) (2.8 m2/I) (0.85 kg/I) (1.45 kg/I) ----...-.---------- 90 ff/gal. 15 Ib.lgal. 24 Ib.lgal. 8 Ib.lgal. minimum Epoxy maXImum mlmmum mlmmum (1.0 kg/l) (2.2 m2/I) (1.8 kg/I) (2.9 kg/I) -- 45 ff/gal. 15 Ib.lgal. 24 Ib.lgal. 8 Ib.lgal. minimum Methacrylate maXImum minimum minimum (1.0 kg/I) (1.1 m2/l) (1.8 kg/I) (2.9 kg/I) Glass beads shall be distributed upon the mark~cl~r~aSl:\t the locations shown. on t~e plallsto receive glass beads immediatelyafterapplicatioll?ft~epaint;.A dispenser shall be. furnishedwhlch is properly designed for attachment to theml:\ridngmachineand suitable for dispensing glass beads. Glass beads shall be applied at the rate(s) shown in Table 1. Glass beads shall not be Florida Keys Marathon Airport P-620-5 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign applied to black paint. Glass beads shall adhere to the cured paint or all marking operations shall cease until corrections are made. All emptied containers shall be returned to the paint storage area for checking by the Engineer. The containers shall not be removed from the airport or destroyed until authorized by the Engineer. 620-3.6 PROTECTION. After application of the paint, all markings shall be protected from damage until the paint is dry. All surfaces shall be protected from disfiguration by spatter, splashes, spillage, or drippings of paint. 620-3.7 REMOVAL OF EXJSTINGMA~g~.Existing markings sha.ll be remox~~by water blasting or grinding. In ord.~r to. avoid ~~.~~gingth.~ pavements during the wat~~/~l~~t~g operations, the Contractor shall only utilize .alV~terpressurethat is sufficient t() .rem()x~/~~e pavement markings. In the eve~tthat the payeIDentj~damaged by the water blastingop~r~~i9~s, the Contractor shall reduce the water pressurt~,orsb.allutilize other approved methods to remove the pavement markings. Do not use chemical paint remover. METHOD OF MEASUREMENT 620-4.1 The quantity of runway and taxiway markings to be paid for shall be the number of square feet of painting performed in accordance with the specifications and accepted by the Engineer. 620-4.2 Measurement of removal of existing markings for payment shall be the number of square feet removed, as shown on the Plans or as directed by the Architect/Engineer,. performed in accordance with the specifications and accepted .by the Architect/Engineer. No measurement' for payment will be made for the removal of temporary pavement markings, or the removal ofstriping tape. BASIS OF PAYMENT 620-5.1 Payment shall be made at the contract unit price per square foot for runway and taxiway painting, reflective media and removal of existing markings. This price shalf be full compensation for furnishing all materials and for all labor, equipment, tools, and incidentals necessary to complete the item. Payment will be made under: Item P-620-5~1 Final Marking (yello~/Qr whi~e with Reflective Beads at 100% application rate) ..... per square foot Item P-620-5.2 Outline BlackPaint{noreflective beads)......... per square foot TESTING REQUIREMENTS ASTM C-146 Chemical Analysis of Glass Sand ASTM C 371 Wire-Cloth Sieve Analysis of Nonplastic Ceramic Powders Florida Keys Marathon Airport P-620-6 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ASTM D 92 ASTMD711 ASTM D968 ASTM D 1652 ASTM D 2074 ASTM D 2240 ASTM G53 Federal TestMethod Methods ASTMD476 Code of Federal Regulations Fed. Spec.iTT -B--1325 Fed. Spec. TT-P-85 Fed. Spec. TT-P-110 Fed.Spec.TT-P-1952 Federal Standard 595 Test Method for Flash and Fire Points by Cleveland Open Cup No-Pick-Up Time of Traffic Paint ethods for Abrasion Resistance of s by Falling Abrasive Test Method for Epoxy Content of Epoxy Resins Test Method for Total Primary, Secondary, and T ertiary AmineValues of Fatty Amines by Alternative Indicator Method Test Methodfor Rubber Products-Durometer Hardness Operating Light and Water-Exposure Apparatus (Florescent UV-Condensation Type) for Exposure of Nonmetallic Materials. . Paint, V of InspectIon, Testing cquer alld Related Materials; dard No. 141 Sampling and MATERIAL REQillREMENTS Specifications for Titanium Dioxide Pigments 40 CFR Part 60, Appendix A 29 CFR Part 1910.1200 Beads (Gla~sSpheres)Retrorenective Paint, traffic and Airfield Marking, Solvent Base Paint,Tra.ffi~Black (Non-reflectorized) Paint, traffic and Airfield Marking, Waterborne Colors used in GovernmelltProcurement END OF ITEM P-620 Florida Keys Marathon Airport P-620-7 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEM L-IOO SIGNAGE AND ELECTRICAL WORK DESCRIPTION 100-1.1 GENERAL. The electrical and mechanical work to be done under this Project shall include the furnishing of all supervision, labor materials, tools, equipment and all incidentals necessary to install cabling, underground duct, L-867 bases for signs, and guidance signs, in accordance with the Federal Aviation Administration Advisory Circular No. 150/5370-10A and 150/5340-18C. All items must be listed as approved in AC 150/5345-1 U or latest version in effect on the date of advertisement. All other equipment and materials covered by other referenced specifications shall be subject to acceptance through manufacturer's certification of compliance with the applicable FAA specification. The Contractor shall furnish written proof of FAA approval on all equipment covered by FAA specification. All other equipment and material shall be subject to approval by the Engineer. The Federal Aviation Administration requires certification that the electrical equipment used in this project meets their requirements. All equipment and materials installed on this Contract must be in strict accordance with the plans and specifications. All work shall be performed in strict accordance with these contract specifications, drawings and any instructions furnished by the Engineer during execution of the work to aid in interpretation of the drawings or specifications. 100-1.2 SUMMARY OF THE WORK. The work to be performed shall include furnishing all labor, supplies, materials, equipment, plant, transportation, and services required to augment, move, install, and complete electrical work as specified herein and as shown on the contract drawings. This work shall include but is not limited to the following: (a) Maintain in operation all existing field electrical facilities and circuits while this improvement is in progress, including protection of airport personnel, aircraft, and vehicles; furnish and maintain temporary circuits and place augmented airport lighting into operation. Field lighting on active runways and taxiways shall be operable each night, each day when weather conditions require illumination, i.e. fog, rain, or when the airport calls an emergency. (b) Furnish and install all new signs, foundations, base cans, secondary extension leads, ducts at the locations indicated and in accordance with specifications, ready for installation of cables. (c) Furnish and install all 2" PVC duct at the locations indicated and in accordance with specifications, ready for installation of cables. Excavation, backfill trenches, and install cable marking tape, in trench. (d) Furnish and install new guidance SIgnS, fixtures, connectors, hardware and all incidentals. (e) Remove existing sign fixtures and foundations. Florida Keys Marathon Airport L-IOO-l May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (t) Ground all signs, equipment, enclosures, regulators, controls and conduits installed under this contract as shown in the plans or as called for by the authority having jurisdiction. (g) Adjust finished grade as necessary to accommodate existing and new SIgn foundations to match existing ground. (h) Where new sign circuitry is to be extended from existing stake edge lights, remove the existing taxiway edge lights stake, concrete anchor and isolating transformer. Salvage and deliver edge lights and transformers as directed by the Engineer. Non-salvage materials are to be disposed of by the Contractor. Reinstall a new L-867 base with concrete envelope, new L-861T, and isolating transformer, reconnect sign cable back into circuit cables to close loop. (i) Permanently connect new regulators into the system as shown. (j) Furnish and install new L-824, Type "C" cable, in duct or in conduit as required to complete each circuit. (k) All existing cables belonging to FAA, Weather Service, or telephone and power companies shall be protected within the construction limits. All damaged cables shall be repaired by the Contractor. When working near cables used by the FAA for controlling air traffic, the Airways Facilities Representatives in the tower shaH be notified when they plan to start and finish this work. (1) Guarantee as required by the Performance and Maintenance Bond. (m)Other items required to complete foregoing. The omission of express reference to any parts necessary for or reasonable incidental to the complete installation shall not be construed as releasing the Contractor from furnishing such parts. Unless otherwise specified, the Contractor shall submit his progress schedule for the Engineer's approval within 10 days after the effective date of the notice to proceed. The Contractor's progress schedule, when approved by the Engineer, may be used to establish major construction operations and to check on the progress of the work. The Contractor shall provide sufficient materials, equipment, and labor to guarantee the completion of the project in accordance with the plans and specifications within the time set forth in the proposal. If the Contractor falls significantly behind the submitted schedule, the Contractor shall, upon the Engineer's request, submit a revised schedule for completion of the work within the contract time and modify his operations to provide such additional materials, equipment, and labor necessary to meet the revised schedule. Should the prosecution ofthe work be discontinued for any reason, the Contractor shall notify the Engineer at least 48 hours in advance of resuming operations. A minimum of three (3) working days advance notice shall be given to the Engineer and approval received for any disconnections or shutdowns. The plans are diagrammatic. Locations of equipment to be installed are shown in the plans, but the actual installation will depend on field conditions and the nature of the equipment furnished. When conditions which will adversely affect the installation become apparent, the Engineer shall be notified in writing. The Contractor shall provide task lighting for night work. Task lighting shall be adequate to accurately see the task being performed. Refer to IES recommended illumination levels. Task lighting must not cause glare or confusion for the pilots. Florida Keys Marathon Airport L-IOO-2 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign All items of general work required, such as excavation, cutting, patching, etc., shall be included in this Contract. Installation shall be performed by experienced and skilled persons to obtain only the best workmanship. All equipment shall be set square and true with construction. The work shall be under constant supervision by the Contractor or by an authorized and competent foreman with five years experience until completion. The Contractor shall at all times keep the construction areas free from accumulations of waste material and rubbish, and prior to completion of work, remove any rubbish from and about the project, and all tools, reels, equipment, and materials not a part of the project. Upon completion of the construction, the Contractor shall leave the work and premises in a clean, neat, and workmanlike condition satisfactory to the Engineer. The Contractor shall be responsible for the proper performance in all respects, in whole and in part, of the electrical equipment until acceptance of the entire work by the Engineer. The electrical construction and installation shall be complete, and the Contractor shall furnish all equipment necessary for the satisfactory installation and operation of electrical apparatus and for the operation of the electrical system as indicated, whether specifically mentioned or not. 100-1.3 DRAWINGS. The drawings indicate the extent and general layout of the sign system, arrangement of circuits, cables through ducts, connections to existing circuit cables, and other work. Field verification of scale dimensions is required to determine actual locations, distance, and levels. No extra compensation will be allowed because of differences between work shown on the drawings and measurements in the field. The Contractor shall check the plans and specifications and, if any portion of the work is found to be omitted, unclear, or in error, the Contractor shall immediately notify the Engineer. The direction of the Engineer shall be followed and the work completed accordingly. The plans and specifications are complementary and what is called for in either one shall be binding as if called for in both. Where a disagreement exists between the plans and specifications, the specifications shall govern. Any discrepancies between the drawings, Advisory Circulars, and field conditions must be resolved with the Engineer before proceeding. All agreements shall be verified in writing. Detail dimensions shown on the plans are approximate and shall be field verified before construction. All differences shall be submitted to the Engineer in writing before construction begins. 100-1.4 SHOP DRAWINGS. Before any equipment is ordered or commencement of installation of the electrical system, a complete schedule of materials and detailed shop drawings covering all items of equipment proposed for installation shall be submitted for approval by the Engineer. Shop drawings shall include but not be limited to: Physical dimensions and weights of all equipment, Operating ratings and specifications of all equipment, Terminal block interconnections between all major items of equipment, Regulators and Wire Way Layouts. The schedule shall initially include eight sets of catalog cuts, diagrams, drawings, brochures, or other such descriptive data as may be required by the Engineer. No equipment shall be ordered or put into Florida Keys Marathon Airport L-100-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign manufacture until these shop drawings or brochures have been approved by the Engineer. The Engineer will be allowed ten (10) calendar days to review all shop drawings or brochures. The Engineer's review shall be based on a complete submittal covering all items to be furnished and installed under the contract. In the event any items or material or equipment contained in the schedule fail to comply with specification requirements, such items will be rejected. 100-1.5 SITE CONDITIONS. The existence of any known buried wires, conduits, pipes, ducts or other facilities is shown in a general way only. It will be the duty of the Contractor with the help of airport personnel to visit the site and make exact determination of the existence and location of any facilities prior to commencing any work. It is understood that he will be responsible for making the exact determination of the location and condition of such facilities. Any costs shall be paid for by the Contractor. When excavating and trenching within the vicinity of existing cables or other utilities, the Contractor shall employ hand excavation to avoid damage. Any damage caused by the Contractor to known systems shall be repaired by the Contractor at his own expense and to the satisfaction of the Engineer. It shall be the Contractor's responsibility to verify the exact locations of existing systems and utilities shown on the drawings. Additional utilities and systems not shown on the drawings may exist; and it shall be the Contractor's responsibility to research existing above and below ground conditions. Where an unknown utility is discovered, provide labor and materials as needed to establish identity and use of the utility. Existing drawing sets will be released upon written request to the Consultant. Prior to trenching verify that the trench route is free of metallic utilities by searching with a metal detector. Verify location of existing utilities through careful excavation or by impressing an identification signal (if acceptable to cable owner) at an accessible location and following the path of the utility with a signal tracer. Where necessary to prevent damage to utilities excavate soil by hand. All items damaged by the Contractor's workers or his equipment shall be replaced immediately at his expense. 100-1.6 CODES. The Contractor shall comply with all ordinances, laws, regulations, and codes applicable to the work involved. This does not relieve the Contractor from furnishing and installing work shown or specified which may be beyond the requirements of such ordinances, laws, regulations, and codes. Regular inspections shall be requested by the Contractor as required by any and all regulations. All charges for the inspection called for by regulating agencies of installation or plans and specifications shall be paid by the Contractor. 100-1.7 PERMITS. The Contractor shall procure and pay for all permits and fees prior to the start of any work. 100-1.8 MAINTENANCE AND OPERATING INSTRUCTIONS. The Contractor shall provide the Owner with complete instructions in the proper care and operation of the equipment installed under this contract. This is considered as part of the final inspection, and final acceptance will not be given until the Owner's representative is knowledgeable about the system. 100-1.9 MAINTENANCE AND OPERATING MANUAL. The Contractor shall collect and assemble details, instructions, schematics of actual equipment and operation, and directions supplies Florida Keys Marathon Airport L-100-4 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign by the manufacturer with all equipment. Final acceptance of the work will be withheld until such data has been presented complete to the Engineer for transmission to the Owner. 100-1.10 AS-BUILT DRAWING NOTES. The Contractor shall mark up one set of blue line prints to show the as-built conditions which differ from the original. The Engineer will furnish a newly printed set of blueline drawings for this purpose. As-builts shall be kept up daily and initialed off by Contractor and Engineer's inspector weekly. There shall be sufficient detail, including station numbers, markers, panel circuit numbers, etc., to allow for easy location and correcting tracings. This work shall be completed and accepted by the Engineer before approval of final payment. 100-1.11 INSTALLATION METHODS. All electrical materials, construction methods, and installation shall be in accordance with applicable Federal Aviation Administration's advisory circulars, the latest edition, including amendments, of the currently adopted edition of the National Electrical Code. 100-1.12 SAFETY RULES. The Electrical Safety Rules shall be observed and complied with in every detail, and any violation thereof shall be cause for immediate termination of the Contractor's authority to proceed with the work and recourse to his Surety for completion of the Project. The Electrical Safety Rules are as follows: a. The Contractor shall be responsible for conforming with the safety requirements of Appendix 1 of AC 150-5370-2C. b. Electrical circuits, operating over 300 volts, phase-to-ground shall be de-energized before work is accomplished thereon. Work on energized systems shall be accomplished by trained personnel, properly insulated, and done with extreme caution. c. Electrical circuits shall be considered de-energized only when one of the following conditions exists: (1) Switches connecting subject circuit to the energy supply are observed in the OPEN position, with an air break, and safety-tagged (padlocked) in the OPEN position; (2) Electronically operated switches are visibly OPEN, blocked or racked in the OPEN position, and safety-tagged OPEN; (3) Whenever the supply circuit break is not visible and clearly identified, the circuit shall be grounded. The ground connection shall be safety-tagged before work thereon, when the ground connection is not within sight of the work area. d. Use of Red Safety Tags: (1) Safety tags shall be filled out and connected to any switch or equipment opened for protection of personnel working upon circuits connected thereto. (2) Safety tags shall be removed only by the employee who placed the tag, or by another employee designated in writing by the employee who placed the tag, to remove the tag. Removal of a safety tag placed by an employee not available at the time of need to remove, may be authorized by the Electrical Superintendent or his designated representative, only after carefully checking that the circuit is ready to be energized. Florida Keys Marathon Airport L-IOO-5 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (3) Equipment with a safety tag attached shall not be operated, and connections with a safety tag attached shall not be changed. (4) Insulated cables, operated at over 300 volts to ground shall be handled, when energized, only with rubber gloves testes to 15,000 volts. (5) Insulated cables, which have been in operation, shall be cut only with a grounded cable shears, or shall be grounded by driving a grounded sharp tool through the shielding and the conductors before cutting. (6) All personnel working around energized electrical equipment operating at over 300 volts shall wear standard insulated, non-conducting hard hats, and shall wear no garments with metallic zipper fasteners. (7) Ladders used in any electrical work shall be of wood or fiberglass construction. 100-1.13 CONSTRUCTION SEQUENCING. The existing system must remain in operation until the new system is in place, operational, and tested. During construction, the faces of the new signs shall be concealed from view. The new signs shall be concealed with opaque canvas tarpaulins securely wrapped with nylon rope to withstand jet blast and protect signs. After cutover of the new system, all existing signs must be removed or concealed within 12 hours. Por projects involving electrical energy or other hazardous energy sources, the contractor shall submit a copy of their Lockout/Tagout program which meets the requirements of29 CPR 1910.331, Safety Related Work Practices (OSHA). During the performance of electrical work, it is recommended that an unannounced inspection by performed by the airport sponsor or his agent to determine if the Lockout/Tagout program is being followed. Immediate action shall be taken to correct noncompliance, including suspension of work when necessary. 100-1.14 QUALITY ASSURANCE. (a) Workmanship. Workmanship shall be consistent with the best commercial practices for installation of this type. (b) Materials. Materials and equipment shall be specified herein. When materials are used that are not specifically designated herein, they shall be in accordance with the best industry standards and practices for equipment of this type. All components and parts shall be suitable for operation under the environmental conditions specified herein. Metal parts shall be either inherently corrosion- resistant or shall be suitably protected to resist corrosion or oxidation during extended service life. (c) Parts Rating. All parts shall be of adequate rating for the application and shall not be operated above the parts manufacturer's recommended ratings. (d) Environmental Conditions. The equipment installed outdoors shall be designated for continuous outdoor operation under the following environmental conditions: (1) Temperature - Any ambient temperature from minus 200P to plus 1200P. (2) Altitude - 4 MSL. Florida Keys Marathon Airport L-100-6 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign (3) Humidity - Up to 100 percent. (4) Sand and Dust - Exposure to Windblown sand and dust particles. (5) Wind - Operation at wind velocities up to 200 mph as per FAA AC 150/5345-14E per hour. (6) Water - Components provided for underground installation, directly buried or installed in underground housing, shall be suitable for continuous operation submerged in water. 100-2.1 GENERAL. EQUIPMENT AND MATERIALS a. Airport signage equipment and materials covered by Federal Aviation Administration (FAA) specifications shall have the prior approval of the FAA, and be listed in Advisory Circular (AC) 150/5345-1 U, Approved Airport Equipment or by Testing Lab. b. All other equipment and materials covered by other referenced specifications shall be subject to acceptance through manufacturer's certification of compliance with the applicable specification when requested by the Engineer. Whenever Underwriters Laboratories has a published standard applicable to the equipment furnished for this contract, the furnished equipment shall be listed by UL. c. Materials and equipment shall be as specified herein. When materials are used that are not specifically designated herein, they shall be in accordance with the best industry standards and practices for equipment of this type. All components and parts shall be suitable for operation under the environmental conditions specified herein. Metal parts shall be either inherently corrosion- resistant or shall be suitably protected to resist corrosion or oxidation during extended service life. d. Prior to purchasing materials, the Contractor shall submit a list of materials as described in L- 100. e. Material requirements shall comply with the following FAA AC: AC 150/5345-1U AC 150/5370-2C AC 150/5370-10A MIL-P-1523-88 TT-P-641F AC 150/5340-18C AC 150/5345-lOE AC 150/5345-42C AC 150/5345-44E AC 150/5345-47A Airport Approved Equipment Operational Safety on Airports During Construction Standards for Specifying Construction of Airports Wash Primer Specification Type II, Base Paint, Zinc-Rich Taxiway Guidance Sign System Regulators, Constant Current, L-828 and L-829 Specification for Airport Light Bases, Transformer Housings, Junction Boxes, and Accessories Specification for Taxiway and Runway Signs Isolation Transformers for Airport Lighting Systems 100-2.2 HARW ARE CORROSION PROTECTION. In order to prevent deterioration due to corrosion, all bolts, nuts, studs, washers, pins, terminals, springs, hangers and similar fastenings and Florida Keys Marathon Airport May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign L-IOO-7 fittings shall be of an approved corrosion-resisting material and/or be treated in an approved manner to render it adequately resistant to corrosion. All hardware such as cap screws, set screws, tap bolts, nuts, washers, etc., shall be of stainless steel type 304, SAE grade 2, if they are used outdoors unless specified otherwise on the plans. Brass, bronze, or hot-dip galvanized ferrous hardware (per ASTM, Specification A 153) will be considered for indoor use. All bolts, screws, nuts, etc., shall be coated with a layer of "Never seize" compound. All ferrous metalwork shall be galvanized. If any galvanizing is damaged, the metal work shall be refinished by cleaning, treating with one coat of wash primer conforming to Federal (military) specification MIL-P-1523-88, and shall be given one shop coat of zinc-rich base paint (zinc dust paint) conforming to Federal Specification TT-P-641F Type II, immediately when the wash primer is dry. 100-2.3 SIGNS. Provide signs with lamp failure bypass option to allow the continued operation of remaining lamps if one lamp fails. 100-2.3.1 TAXIWAY GUIDANCE SIGNS. Taxiway guidance signs shall meet the requirements of AC 150/5345-44E, Type L-858R, L-858L and L-858Y, Size 2, Class 1. Signs connected to existing circuits shall match 6.6 Amp, shall be style 2 for a 3-step regulator and style 3 for a five step, 6.6 Amp regulator. Signs shall be internally illuminated with frangible couplings grounding lug outside and a tether strap. Signs shall be colored as defined by the plans and Advisory Circulars. Sign lengths shall vary as necessary to accommodate the legends as defined on drawings. 100-2.3.2 CONCRETE PADS. Signs concrete pads shall be as shown on the plans. Exposed concrete surface shall be finished smooth with a steel trowel or rubbed to a smooth finish. All horizontal edges shall be chamfered. Place sign anchor bolts with use of a template for correct position. Grade level shall be brought even with surface of concrete pad by use of earth for a minimum of 10 feet from pad. 100-2.3.3 LEVELING. During construction of sign pad, the base can shall be adjusted and firmly held in place so that the machined upper surface of the base flange will be level within 2 degrees and protrude not more than '14 inch above the surface of pad. All other bearing areas for additional flange supports shall be in the same horizontal plane as transformer base flange. 100-2.3.4 CABLE ENTRANCE. The cable entrance to the sign fixture shall be through the conduit (with bushings) into the L-867 base in the sign foundation as shown on the plans. All connections shall be watertight. 100-2.3.5 CABLE CONNECTIONS (SPLICES). In making cable connections to signs, install new 2" PVC duct with cable underground to existing light, install two new L824 Type C cables, #8 5KV in PVC, leaving slack cables inside the base to permit all connections to be made above ground. Cable connections (splices) to the transformer or fixture shall be made as described in section L-108. 100-2.3.6 ASSEMBLING UNIT. Assemble signs and install on pad in accordance with manufacturer's installation instructions. Install lamps of proper rating in the fixture. 100-2.3.7 SIGN ISOLATION TRANSFORMERS. All isolating transformers shall meet the requirements of Ac 150/5345-47A. All transformers shall be 60 hertz and rated for 6.6 amp. primary and 6.6 secondary amps for Style 2 and 3 signs. Provide isolation transformers necessary to operate the number of lamps in each sign as recommended by the sign manufacturer. Provide manufactured Florida Keys Marathon Airport L-IOO-8 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign secondary jumper cables as necessary to connect the sign power lead to the transformer secondary lead. 100-2.3.8 SUBMITTAL. Submit manufacturer's rough-in drawings and any modifications necessary to foundation shown on contract drawings (include costs in bid) for approval. Include sign parts list, volt-ampere consumption, lamp data, and wiring diagram. 100-2.3.9 TAXIWAY EDGE LIGHT, STAKE MOUNTED, WHERE POWER IS TAKEN FOR NEW SIGN. a. Taxiway Edge Lights. Remove the existing taxiway edge light stake mounted and install a new L-861 base mounted light in its place. Existing base mounted light shall remain and hole drilled through the concrete envelope and base for a 2" PVC Duct, Type II to enter. The cables from the sign shall be connected into the circuit loop in these bases for power to the sign. 100-2.4 BASE CANS. All base cans shall meet the requirements of AC 150/5345-42, type L- 867, size B, class 1, 24" deep. Provide spacer rings as needed to level the steel cover with surrounding concrete. Provide a flat ring gasket to improve water tightness. Provide steel cover. Cans shall be ordered with holes to accommodate the raceways indicated on the plans. Provide nylon grommet at each hole. 100-2.5 CONCRETE. Concrete shall conform with 3000 psi minimum compression strength. 100-2.6 DUCT. Duct shall conform to Item L-IIO. 100-2.7 CABLE IDENTIFICATION TAGS. The cable identification tags shall conform to item L-108. 100-2.8 LAMPS. All lamps shall be new, wattage to match, as shown on the plans. 100-2.9 SIGN LAMPS. Shall be quartz for RDR signs. Lamps for other Guidance signs shall be quartz, and suitable for 6.6A series circuit. Set guidance sign transformer to provide an operating life in excess of26,OOO hours and 6.6A (max) output or as specified by the Engineer. 100-2.10 CABLE CONNECTIONS (SPLICES). Cable connections shall conform to item L- 108. 100-2.11 GROUND RODS. %" x 10' ground rods shall be located at each sign except for %" x 20' ground rod shall be located at RIW distance sign and Mandatory Sign. 100-2.12 BARRICADES. Place barricades around the construction limits of each Area, across Runway and Taxiway closures, and around excavation for the sign foundation until the ground line has been replaced. The flashers are battery operated. 100-2.13 SIGN DEMOLITION. Remove existing sign and transformer and deliver to owner as directed by the Engineer. Remove wire feeding sign back to nearest source junction box or light fixture(s). Remove existing foundation, haul away and restore ground as shown on the plans. 100-2.14 INTERRUPTIONS. Interruptions of runway and taxiway lighting or signage circuits may be necessary during construction. The Contractor shall provide a reliable shunt cable to provide Florida Keys Marathon Airport L-IOO-9 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign temporary continuity of service to runway and taxiway lights or signs during construction where required. The Contractor shall not interrupt any circuit or perform any work that might endanger any circuit until approval of the Engineer has been received. Temporary cables shall be protected and identified as a hazard. The Contractor shall be responsible for installing, maintaining, protecting, and removing all required temporary jumper cables used to maintain power to electrical circuits. For the permanent installation, all temporary connection and re-routing of circuits shall be replace with new materials installed in accordance with the specifications and as shown on the plans. The Contractor shall remove all circuit cables from their respective power sources in the vault before working on the cables in the field. All such cables shall be so marked at the point of disconnection to prevent accidental reconnection. This work is incidental to the electrical work and no separate payment will be made. 100-2.15 SALVAGE. Except as otherwise specified or indicated on the drawings, all electrical materials and equipment to be salvaged or "stored" shall become the property of the Airport, and shall be moved by the Contractor to a site at the airport designated by the Engineer. All wastes such as removed asphalt, concrete, excess dirt, conductors, base cans, etc., shall become property of the Contractor and shall be disposed of by the Contractor, in compliance with all applicable environmental standards. 100-2.16 TESTING. All materials and finishes are subject to testing. Material inspection and testing, and strength tests on the concrete will be performed by the Contractor at no expense to the Owner. The testing of electrical equipment shall conform to the description of the individual specification sections. 100-2.17 INSPECTION. Provide for electrical inspections by the authority having jurisdiction. No work shall be concealed or enclosed until after inspections. If work is concealed or enclosed without inspection and approval, the Contractor shall be responsible for all expense and work required to open and restore the concealed area in addition to all required modifications. The installation of all equipment will be inspected by a representative of the Engineer while being installed. Before the acceptance inspections and tests are to be made, the Contractor shall notify the Engineer by written notice when he is ready. The completed systems shall be operated from sunset to sunrise each night for a period of one week prior to acceptance test. During this trial operation, the Contractor shall correct any defects which may develop, at no extra cost. Mill inspection will be waived, and the materials accepted upon certified copies of all mill reports identifying the material specification requirements. Copies of order bills and test reports shall be furnished as requested. 100-2.18 WARRANTY. The Contractor shall provide a written I-year warranty guaranteeing all work installed under this contract. It shall cover all parts and labor against defective parts or workmanship necessary to repair or bring into proper operation any equipment, including, but not limited to, fixtures, transformers, regulators, switches, signs, circuit breakers, conduit system, base cans and foundations. The regulators shall be guaranteed under the terms of the manufacturer's standard warranty for a period of two years and shall cover full parts and labor. The warranty shall Florida Keys Marathon Airport L-100-I0 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign start upon the acceptance of all work as accepted by Engineer. Final payment will be withheld until receipt of the warranty by the Contractor. CONSTRUCTION METHODS 100-3.1 GENERAL. Installation shall be performed by experienced and skilled persons to obtain only the best workmanship. All equipment shall be set square and true with construction. The work shall be under constant supervision, until completion, by the Contractor, or by an authorized and competent foreman with five (5) years experience in airfield electrical systems. The Contractor shall be a licensed Electrical Contractor or General Contractor in the state of Florida with at least five (5) years experience in airfield electrical systems. The installation and testing to be performed under this item shall be as specified in the applicable advisory circulars. Correct placement of the signs, assemblies, and edge lights are of prime importance; to achieve this, careful attention to detail is required. The installation must be made with utmost care to avoid costly remedial action. Heat shrinkable rubber sleeves shall be installed over all connections and splices. Workmanship shall be consistent with the best commercial practices for installation of this type. The Engineer shall review each individual sign location and make adjustments as needed to compensate for the true rotation of the sign, before the Contractor can proceed with the digging and pouring of concrete. The Contractor will be held responsible for the correct leveling, adjustment and orientation of all signs installed by him. The workmanship shall be first class and in accordance with the highest standards of the electrical industry. The installations and adjustments shall be made by competent electricians. Conduits entering base cans shall extend 1-1/2" into the can to allow for thermal contraction and expansion, as shown on plans. . METHOD OF MEASUREMENT 100-4.1 Equipment to be paid for under this item shall consist of all equipment installed, connected, and accepted as a complete unit ready for operation and accepted as satisfactory by the Engineer. 100-4.2 Conduit beyond or outside of sign foundations base shall be paid for under Item L-ll O. BASIS OF PAYMENT 100-5.1 Payment for items in L-lOO shall be included as incidental to pay items in L sections except for the items listed below. These items shall include all incidentals as necessary to provide and place into operation a complete signage system. Payment will be made under: Florida Keys Marathon Airport L-IOO-ll May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign L-IOO-A L-IOO-B L-IOO-C L-IOO-D L-lOO- E L-lOO-F L-IOO-G Remove existing guidance sign unit complete with foundation. This shall include concrete foundation, restore grading, salvage material disposed of as directed by the Engineer. ........................................... .................. Per each Relocate existing guidance sign unit complete. This shall include existing concrete pad removal, salvage materials, restore grading, new foundation, L-867 base, brick, secondary extension lead cable, connectors, and all incidentals ................................... ..................Per each Existing guidance sign unit to be relocated and modified, complete with foundation. This shall include concrete foundation, new panel, circuit cable back to light fixture, close circuit loop, waterproof all underground connections, restore grading, salvage material disposed of as directed by the Engineer ............................................................... ..................Per each Existing internally lighted guidance sign, one module to be modified ............................................... ..................Per each Existing internally lighted guidance sign, three modules, to be modified............................................. ..................Per each Guidance sign, one module, single face, size 2, complete with foundation. This shall include new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, grounding identification tag and all incidentals. ................................................................. .................. Per each Guidance sign, two modules, single face, size 2, complete with foundation. This shall include new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, grounding identification tag and all incidentals. ................................................................. .................. Per each L-100-12 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport L-lOO-H L-lOO- I L-lOO-J L-lOO-K Guidance sign, three modules, single face, size 2, complete with foundation. This shall include new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, grounding identification tag and all incidentals. ................................................................. ................. .Per each Guidance sign, three modules, double face, size 2, complete with foundation. This shall include new foundation, L-867 base, brick, secondary extension lead cable, frangible couplings, lamps, L-823 connectors, anchor bolts, setting of anchor bolts, conduit, tether, grounding identification tag and all incidentals. ................................................................. ................. .Per each Retroreflective guidance sign. This shall include new foundation, frangible coupling, setting of anchor bolts, tag, and all incidentals, complete in place. .......................................................................... ................. .Per each Existing retroreflective guidance sign panel to be replaced. ................ .............. ....................................... ................ ..Per each END OF SECTION L-IOO L-100-13 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Florida Keys Marathon Airport ITEM L-I08 INSTALLATION OF UNDERGROUND CABLE FOR AIRPORTS DESCRIPTION 108-1.1 This item shall consist of furnishing and installing underground cable in accordance with these specifications at the locations shown in the plans. This item shall include the excavation and backfill of the trench and the installation of cable and counterpoise wire in trench, duct or conduit. It shall include splicing, cable marking, and testing of the installation and all incidentals necessary to place the cable in operating condition as a completed unit to the satisfaction of the Engineer. This item shall not include the installation of the duct or conduit. EQUIPMENT AND MATERIALS 108-2.1 GENERAL a. Airport lighting equipment and materials covered by Federal Aviation Administration (FAA) specifications shall have the prior approval of the FAA, and are listed in Advisory Circular (AC) 150/5345-1, Approved Airport Equipment. b. All other equipment and materials covered by other referenced specifications shall be subject to acceptance through manufacturer's certification of compliance with the applicable specification, when requested by the Engineer. 108-2.2 CABLE. Underground cable shall conform to the requirements of AC 150/5345-7, Specification for L-824 Underground Electrical Cable for Airport Lighting Circuits. If telephone control cable is specified, copper shielded, polyethylene insulated and jacketed, No. 19 A WG telephone cable conforming to the United States Department of Agriculture, Rural Electrification Administration (REA) Bulletin 345-14, REA Specification for Fully Color- Coded, Polyethylene Insulated, Double Polyethylene-Jacketed Telephone Cables for Direct Burial, shall be used. Where counterpoise conductors are to be installed and where soil conditions would adversely affect bare copper wire, thermoplastic wire conforming to Fed. Spec. J-C-30, Type TW, 600 volt, may be used. Cable type, size, number of conductors, strand and service voltage shall be specified in the plans and/or proposal. 108-2.3 BARE COPPER WIRE (COUNTERPOISE). Bare copper wire for counter-poise installations shall be stranded wire conforming to ASTM Specifications B 3 and B 8. Counterpoise wire embedded in trench concretehackfill material shall be No.6 stranded bare copper type THHN, 600 volt, nylon jacketed PVCinsulated confonning to Federal Specification J-C-30. Florida Keys Marathon Airport L-108-1 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign 108-2.4 CABLE CONNECTIONS. In-line connections of underground primary cables shall be of the type called for in the plans or in the proposal, and shall be one of the types listed below. When the plans or the proposal permit a choice of connection, the Contractor shall indicate in the bid the type of connection he proposes to furnish. a. The Cast Splice. A cast splice, employing a plastic mold and using epoxy resin equal to that manufactured by Minnesota Mining and Manufacturing Company, "Scotchcast" Kit No. 82--A, or as manufactured by Hysol Corporation, "Hyseal Epoxy Splice" Kit No. EI135, for potting the splice is approved. This means of splicing is the only type approved for telephone control cable. b. The Vulcanized Splice. A vulcanized splice employing Joy Manufacturing Company's Vulcanizing Kit No. X-1604-8 or equal is approved for field vulcanized splices. The proper molds for various cable sizes shall be used. c. The Field-attached Plug-in Splice. Figure 3 of AC 150/5345-26, Specification for L-823 Plug and Receptacle, Cable Connectors, employing connector kits, is approved for field attachment to single conductor cable. d. The Factory-Molded Plug-in Splice. Specification for L-823 Connectors, Factory-Molded to Individual Conductors, are approved. e. The Taped Splice. Taped splices employing field-applied rubber, or synthetic rubber tape covered with plastic tape are approved. The rubber tape should meet the requirements of Mil. Spec. MIL-I-3825 and the plastic tape should comply with Mil. Spec. MIL- 1-7798 or Fed. Spec. HH-I-595. In all the above cases, connections of cable conductors shall be made using crimp connectors utilizing a crimping tool designed. To make a complete crimp before the tool can be removed. No. 19 A WG telephone control wires may be connected by means of wrapped and soldered splice, 3M Company Moisture Proof UR Type Connector, or equal, or by a method approved by the Engineer. 108-2.5 CONCRETE. Concrete shall conform to Florida department of Transportation (FDOT) "Specification for Road and Bridge Construction" Section 345, Class I, with a minimum 28-day compressive strength of3,000 psi. The concrete supplier (ready-mix company) shall submit a certification to the Engineer prior to start of work that all concrete delivered meets the requirements of Section 345 for Class I concrete with a minimum 3000 psi compressive strength. Each truckload of ready-mix delivered must be accompanied with the certification stipulated in Section 345-43. Failure to provide the certifications shall result in the concrete being rejected. CONSTRUCTION METHODS 108-3.1 GENERAL. The Contractor shall install the specified cable at the approximate locations indicated in the airport lighting layout plans. The Engineer shall indicate specific locations. Florida Keys Marathon Airport L-108-2 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Cable connections between lights will be permitted only at the light locations for connecting the underground cable to the primary leads of the individual insulating transformers. The Contractor shall be responsible for providing cable in continuous lengths for home runs or other long cable runs without connections, unless otherwise authorized in writing by the Engineer or shown in the plans. 108-3.2 INSTALLATION IN DUCT OR CONDUIT. This item includes the installation of the cable in duct or conduit as described below. The maximum number and voltage ratings of cables installed in each single duct or conduit, and the current-carrying capacity of each cable shall be in accordance with the latest National Electric Code, or the code of the local agency having jurisdiction. The Contractor shall make no connections or joints of any kind in cables installed in conduits or ducts. The duct or conduit shall be installed as a separate item in accordance with Item L-II0, "Installation of Airport Underground Electrical Duct." The Contractor shall make sure that the duct is open, continuous, and clear of debris before installing cable. The cable shall be installed in a manner to prevent harmful stretching of the conductor, injury to the insulation, or damage to the outer protective covering. The ends of all cables shall be sealed with moisture-seal tape before pulling into the conduit and it shall be left sealed until connections are made. Where more than one cable is to be installed in a duct under the same contract, all cable shall be pulled in the duct at the same time. The pulling of a cable through ducts or conduits may be accomplished by handwinch or power winch with the use of cable grips or pulling eyes. Pulling tensions should be governed by recommended standard practices for straight pulls or bends. A lubricant recommended for the type of cable being installed shall be used where pulling lubricant is required. Duct or conduit markers temporarily removed for excavations shall be replaced as required. 108-3.3 TRENCHING. Where turf is well established and the sod can be removed, it shall be carefully stripped and properly stored. Trenches for cables may be excavated manually or with mechanical trenching equipment. Walls of trenches shall be essentially vertical so that a minimum of shoulder surface is disturbed. Road patrols or graders shall not be used to excavate the trench with their blades. The bottom surface of trenches shall be essentially smooth and free from coarse aggregate. Unless otherwise specified, cable trenches shall be excavated to a minimum depth of 18 inches (45 cm) below finished grade; except as follows: a. When off the airport or crossing under a roadway or driveway, the minimum depth shall be 36 inches (90 cm) unless otherwise specified. b. Minimum cable depth when crossing under a railroad track, shall be 42 inches (105 cm) unless otherwise specified. The Contractor shall excavate all cable trenches to a width not less than 6 inches (150 mm). The trench shall be widened where more than two cables are to be installed parallel in the same Florida Keys Marathon Airport L-108-3 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign trench. Unless otherwise specified in the plans, all cables in the same location and running in the same general direction shall be installed in the same trench. When rock excavation is encountered, the rock shall be removed to a depth of at least 3 inches (75 mm) below the required cable depth and it shall be replaced with bedding material of earth or sand containing no mineral aggregate particles that would be retained on a 1I4-inch (6 mm) sieve. The Contractor shall ascertain the type of soil or rock to be excavated before bidding. All excavation shall be unclassified. 108-3.4 INSTALLATION IN TRENCHES. The Contractor shall not use a cable plow for installing the cable. Mechanical cable-laying equipment may be used in conjunction with a trenching machine if specified on project plans and specifications; and it should provide for physical inspection of cable prior to backfilling. Sharp bends or kinks in the cable shall not be permitted. Cables shall be unreeled in place alongside or in the trench and shall be carefully placed along the bottom of the trench. The cable shall not be unreeled and pulled into the trench from one end. Where two or more cables are laid parallel in the same trench, they shall be placed laterally a minimum distance of 3 inches (75 mm) apart, and the trench shall be widened sufficiently to accomplish this. Cables crossing over each other shall have a minimum of 3-inch (75 mm) vertical displacement with the topmost cable depth at or below the minimum required depth below finished grade. Not less than 1 foot (30 cm) of cable slack shall be left on each side of all connections, insulating transformers, light units, and at all other points where cable is connected to field equipment. The slack cable shall be placed in the trench in a series of S curves. Additional slack cable shall be left in runway light bases, handholes, manholes, etc., where it is required to bring the cable above ground level to make connections. The amount of slack cable shall be stipulated by the Engineer, or as shown in the plans and specifications. 108-3.5 BACKFILLING. After the cable has been installed, the trench shall be 3 inches (75 mm) deep, loose measurement, and shall be either earth or sand containing no mineral aggregate particles that would be retained on a 1I4-inch (6 m) sieve. This layer shall not be compacted. The second layer shall be 5 inches (125 mm) deep, loose measurement, and shall contain no particles that would be retained on a I-inch (25.0 mm) sieve. The remainder of the backfill shall be excavated or imported mineral and shall not contain stone or aggregate larger than 4 inches (100 mm) maximum diameter. The third and subsequent layers of the backfill shall not exceed 8 inches (200 mm) in maximum depth, loose measurement. The second, and subsequent layers shall be thoroughly tamped and compacted to at least the density of the adjacent undisturbed soil, and to the satisfaction of the Engineer. If necessary to obtain the desired compaction, the backfill material shall be moistened or aerated as required. Florida Keys Marathon Airport L-108-4 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign Trenches shall not be excessively wet and shall not contain pools of water during backfilling operations. The trench shall be completely backfilled and tamped level with the adjacent surface, except that when sod is to be placed over the trench, the backfilling shall be stopped at a depth equal to the thickness of the sod to be used, with proper allowance for settlement. Any excess excavated material shall be removed and disposed of in accordance with instructions issued by the Engineer. 108-3.6 RESTORATION. Where sod has been removed, it shall be replaced as soon as possible after the backfilling is completed. All areas disturbed by the trenching, storing of dirt, cable laying, pad construction, and other work shall be restored to its original condition. The restoration shall include any necessary topsoiling, fertilizing, liming, seeding, sodding, sprigging or mulching. All such work shall be performed in accordance with the FAA standard turfing specifications. the Contractor shall be held responsible for maintaining all disturbed surfaces and replacements until final acceptance. 108-3.7 CABLE MARKERS. The location of runway light circuits shall be marked by a concrete slab marker, 2 feet (60 cm) square and 4 inches (100 mm) thick, extendIng approximately 1 inch (25 mm) above the surface. Each cable run from the line of runway lights to the equipment vault shall also be marked at approximately every 200 feet (60 m) along the cable run, with an additional marker at each change of direction of cable run. All other cable buried directly in the earth shall be marked in the same manner. The Contractor shall not install slab markers where cable lies in straight lines between obstruction light poles which are spaced 300 feet (90 m) apart, or less. Cable markers shall be installed immediately above the cable. The Contractor shall impress the word "cable" and directional arrows on each cable marking slab. The letters shall be approximately 4 inches (100 mm) high and 3 inches (75 mm) wide, with width of stroke Y2 inch (12 mm) and 114 inch (6 mm) deep. The location of each underground cable connection, except at lighting units or insulating transformers, shall be marked by a concrete marker slab placed above the connection. The Contractor shall impress the word "splice" on each slab. He also shall impress additional circuit identification symbols on each slab if so desired by the Engineer. 108-3.8 SPLICING. Connections of the type shown in the plans shall be made by experienced personnel regularly engaged in this type of work and shall be made as follows: a. Cast Splices. These shall be made by using crimp connectors for jointing conductors. Molds shall be assembled, and the compound shall be mixed and poured in accordance with manufacturer's instructions and to the satisfaction of the Engineer. b. Vulcanized Splices. These shall be made by using crimp connectors for joining conductors. The splice shall be made, using compounds furnished by the manufacturer, in accordance with hislher instructions and to the satisfaction of the Engineer. c. Field-attached Plug-in Splices. These shall be assembled in accordance with manufacturer's instructions. These splices shall be made by plugging directly into mating connectors. In all cases the joint where the connectors come together shall be wrapped with at Florida Keys Marathon Airport L-108-5 (FAA) May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign least one layer of rubber or synthetic rubber tape and one layer of plastic tape, one-half lapped, extending at least 1-1/2 inches (37 mm) on each side of the joint. d. Factory-Molded Plug-in Splices. These shall be made by plugging directly into mating connectors. In all cases, the joint where the connectors come together shall be wrapped with at least one layer of rubber or synthetic rubber tape and one layer of plastic tape, one-half lapped, extending at least 1-1/2 inches (37 mm) on each side of the joint. e. Taped Splices. A taped splice shall be made in the following manner: Bring the cables to their final position and cut so that the conductors will butt. Remove insulation and jacket allowing for bare conductor of proper length to fit compression sleeve connector with 1/4 inch (6 mm) of bare conductor on each side of the connector. Use a sharp knife to pencil insulation and jacket at approximately the same angle as a pencil point. Care must be taken to avoid nicking or injuring the conductor during removal of insulation or penciling. Do not use emery paper on splicing operation since it contains metallic particles. The copper conductors shall be thoroughly cleaned. Join the conductors by inserting them equidistant into the compression connection sleeve. Crimp conductors firmly in place with crimping tool that requires a complete crimp before tool can be removed. Test the crimped connection by pulling on the cable. Scrape the insulation to assure that the entire surface over which the tape will be applied (plus 3 inches (75 mm) on each end) is clean. After scraping wipe the entire area with a clean lint-free cloth. Do not use solvents. Apply high-voltage rubber tape one-half lapped over bare conductor. This tape should be tensioned as recommended by the manufacturer. Voids in the connector area may be eliminated by highly elongating the tape stretching it just short of its breaking point. Throughout the rest of the splice less tension should be used. Always attempt to exactly half-lap to produce a uniform buildup. Continue buildup to 1-112 times cable diameter over the body of the splice with ends tapered a distance of approximately 1 inch (25 mm) over the original jacket. Cover rubber tape with two layers of vinyl pressure-sensitive tape one-half lapped. Do not use glyptol or lacquer over vinyl tape as they react as solvents to the tape. No further cable covering or splice boxes are required. If shielded cable is to be spliced, prepare cable as for a regular taped splice, except that the neoprene jacket shall be removed a distance not less than 5 inches (125 mm) from the beginning of the penciled portion. Carefully unwrap the shielding tape from that portion where jacket has been removed and cut off so that it extends about 1 inch (25 mm) from end of the jacket. Proceed with the taped splice as described above and tape up to 1/4 inch (6 mm) from the shield on both ends. Build up rubber tape to a thickness equal to the insulation thickness or 5/16 inch (9 mm) over connector. Next wrap one-half lapped layer of semi-conducting tape (Scotch No. 13 Semi-Conducting Tape, or equal) over splicing tape and 114 inch (6 mm) onto the shielding tape. Wrap a fine, flat shielding braid one-half lapped over the splice extending Yz inch (12 mm) onto the metallic shielding. Solder ends of braid to metallic shielding tape. A bonding wire, (Minimum No. 14 Stranded Copper) equal to the current carrying capacity of the metallic shield, should have the Florida Keys Marathon Airport L-108-6 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign individual strands wrapped around the metallic shield at both ends of the splice. These strands should be tack soldered to the shield in several places. The cable sheath should be replaced by wrapping with two one-half lapped layers of vinyl tape extending 2 inches (50 mm) onto the cable jacket. The above described splice is for a straight-through splice with continuity of shielding. 108-3.9 BARE COUNTERPOISE WIRE INSTALLATION AND GROUNDING FOR LIGHTNING PROTECTION. If shown in the plans or specified in job specifications, a stranded bare copper wire, No.6 A WG minimum size, shall be installed for lightning protection of the underground cables. The bare counterpoise wire shall be installed in the same trench for the entire length of the insulated cables it is designed to protect, and shall be placed at a distance of approximately 4 inches (100 mm) from the insulated cable. The counterpoise wire shall be securely attached to each light fixture base, or mounting stake. The counterpoise wire shall also be securely attached to copper or copper-clad ground rods installed not more than 500 feet (150 m) apart around the entire circuit. The ground rods shall be of the length and diameter specified in the plans, but in no case shall they be less than 8-feet (240 cm) long nor less than 5/8 inch (15 mm) in diameter. The counterpoise system shall terminate at the transformer vault or at the power source. It shall be securely attached to the vault or equipment grounding system. The connections shall be made as shown in the project plans and specifications. 108-3.10 TESTING. The Contractor shall furnish all necessary equipment and appliances for testing the underground cable circuits after installation. The Contractor shall test and demonstrate to the satisfaction of the Engineer the following: a. That all lighting power and control circuits are continuous and free from short circuits. b. That all circuits are free from unspecified grounds. c. That the insulation resistance to ground of all nongrounded series circuits is not less than 50 megohms. d. That the insulation resistance to ground of all nongrounded conductors of multiple circuits is not less than 50 megohms. e. That all circuits are properly connected in accordance with applicable wiring diagrams. f. That all circuits are operable. Tests shall be conducted that include operating each control not less than 10 times and the continuous operation of each lighting and power circuit for not less than Y2 hour. Florida Keys Marathon Airport L-108-7 (FAA) May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign METHOD OF MEASUREMENT 108-4.1 Trenching shall be measured by the linear feet (meters) of trench, including the excavation, backfill, and reconditioning, completed, measured as excavated, and accepted as satisfactory. When specified in the proposal, separate measurement shall be made for trenches of various specified widths. 108-4.2 Cable or counterpoise wire installed in trench shall be measured by the number of linear feet (meters) of cable or counterpoise wire installed in trenches, ready for operation, and accepted as satisfactory. Separate measurement shall be made for each cable or counterpoise wire installed in trench. 108-4.3 Cable or counterpoise wire installed in duct or conduit shall be measured by the number of linear feet (meters) measured in place, completed, ready for operation, and accepted as satisfactory. Separate measurement shall be made for each cable or counterpoise wire installed in duct or conduit. BASIS OF PAYMENT 108-5.1 Payment will be made at the contract unit price for trenching cable and bare counterpoise wire installed in trench, duct or conduit in place by the Contractor and accepted by the Engineer. This price shall be full compensation for furnishing all materials and for all preparation and installation of these materials, and for all labor, equipment, tools, and incidentals necessary to complete this item. Payment will be made under: Item L-I0S-5.1 Cable Trench-perlinear foot (meter) Item L-108-5.2 Furnish and Install Cable (lIC, # 8, 5KV, L-824, Type C), in trench, duct or conduit complete in place - per linear foot (meter) Item L-108-5.3 Furnish and Install Counterpoise Wire (#6, BSD Copper Stranded) 600volt with.groundrods,complete in place - per linear foot (meter) Florida Keys Marathon Airport L-108-8 (FAA) May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign AC 150/5345-7 AC 150/5345-26 Fed.Spec.J -C-30 HH-I-595 ASTM B 3 ASTM B 8 MIL-I-3825 MIL-I-7798 MATERIAL REQUIREMENTS Specification for L-824 Underground Electrical Cable for Airport Lighting Circuits Specification for L-823 Plug and Receptacle Cable Connectors Cable and Wire, Electrical Power, Fixed Installation Insulation Tape, Electrical, Pressure-Sensitive Adhesive, Plastic, for Low- Temperature Application Soft or Annealed Copper Wire Concentric-lay-Stranded Cooper Conductor, Hard, Medium-Hard, or Soft Insulation Tape, Electrical, Self-Fusing, For Use in Electronics, Communications, and Allied Equipment Insulation Tape, Electrical, Pressure-Sensitive Adhesive, Plastic END OF ITEM L-l08 Florida Keys Marathon Airport L-108-9 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign ITEM L-110 INSTALLATION OF AIRPORT UNDERGROUND ELECTRICAL DUCT DESCRIPTION 110-1.1 This item shall consist of underground electrical ducts installed in accordance with this specification at the locations and in accordance with the dimensions, designs, and details shown in the plans. This item shall include the installation of all underground electrical ducts or underground conduits. It shall also include all backfilling, removal, and restoration of any paved areas; manholes, concrete encasement, mandreling installation of steel drag wires and duct markers, capping, and the testing of the installation as a. coll1pleted duct system ready for installation of cables, to the satisfaction of the Engineer. ExcavationshallbeirlCludeclWIder specification L-l OS "INSTALLATION OF UNDERGROUND CABLES FOR AIRPORTS". EQUIPMENT AND MATERIALS 110-2.1 GENERAL. All equipment and materials covered by referenced specifications shall be subject to acceptance through manufacturer's certification of compliance with the applicable specification when so requested by the Engineer. 110-2.2 BITUMINOUS FIBER DUCT. Bituminous fiber duct and fittings shall conform to the requirements of Underwriters Laboratories Standard 543. a. Type I, for concrete encasement. b. Type II, for direct burial. 110-2.3 NOT USED. 110-2.4 STEEL CONDUIT. Rigid steel conduit and fittings shall conform to the requirements of Underwriters Laboratories Standard 6, 514, and 1242. 110-2.5 CONCRETE. .Concrete shall co.nfoIlI1 to Florida department of Tr (FDOT) "Specification for RoadandBridgeCorlstrUction" Section 345,.Class I, with a 2S-day compressive strength of 3,000 psi. The concrete supplier (ready-mix company) shall ubmit a certification to the Engineer prior to start of work that all concrete delivered meets requirements of Section 345 for Class I concrete with a minimum 3000 psi compr . .ength. Each truckload of ready-mix delivered must be accompanied with the certification .. ated in Section 345-43. Failure to provide the certifications shall result in the concrete being rejected. 110-2.6 PLASTIC CONDUIT. Plastic conduit and fittings shall conform to the requirements of Fed. Spec. W-C-l094 and shall be one of the following, as specified in the proposal: Florida Keys Marathon Airport L-llO-l(FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign a. Type I - suitable for underground use either directly in the earth or encased in concrete. b. Type II - suitable for either above ground or underground use. CONSTRUCTION METHODS 110-3.1 GENERAL. The Contractor shall install underground ducts at the approximate locations indicated in the airport layout plans. The Engineer shall indicate specific locations as the work progresses. Ducts shall be of the size, material, and type indicated in the plans or specifications. Where no size is indicated in the plans or specifications, the ducts shall be not less than 3 inches (75 mm) inside diameter. All duct lines shall be laid so as to grade toward handholes, manholes and duct ends for drainage. Grades shall be at least 3 inches (75 mm) per 100 feet (30 m). On runs where it is not practicable to maintain the grade all one way, the duct lines shall be graded from the center in both directions toward manholes, handholes, or duct ends. Pockets or traps where moisture may accumulate shall be avoided. The Contractor shall mandrel each duct. An iron-shod mandrel, not more than 1/4-inch (6 mm) smaller than the bore of the duct shall be pushed through each duct by means of jointed conduit rods. The mandrel shall have a leather or rubber gasket slightly larger than the duct hole. All ducts installed shall be provided with a No. 10 gauge galvanized iron or steel drag wire for pulling the permanent wiring. Sufficient length shall be left in manholes or handholes to bend the drag wire back to prevent it from slipping back into the duct. Where spare ducts are installed, as indicated on the plans, the open ends shall be plugged with removable tapered plugs, designed by the duct manufacturers, or with hardwood plugs conforming accurately to the shape of the duct and having the larger end of the plug at least 1/4-inch (6 mm) greater in diameter than the duct. All ducts shall be securely fastened in place during construction and progress of the work and shall be plugged to prevent seepage of grout, water, or dirt. Any duct section having a defective joint shall not be installed. All ducts, except steel conduit, installed under runways, taxiways, aprons, and other paved areas shall be encased in a concrete envelope. Where turf is well established and the sod can be removed, it shall be carefully stripped and properly stored. Trenches for ducts may be excavated manually or with mechanical trenching equipment. Walls of trenches shall be essentially vertical so that a minimum of shoulder surface is disturbed. Blades of road patrols or graders shall not be used to excavate the trench. The Contractor shall ascertain the type of soil or rock to be excavated before bidding. All excavation shall be unclassified. Florida Keys Marathon Airport L-llO-2 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign 110-3.2 DUCTS ENCASED IN CONCRETE. Unless otherwise shown in the plans, concrete-encased ducts shall be installed so that the top of the concrete envelope is not less than 18 inches (45 cm) below the finished sub grade where installed under runways, taxiways, aprons, or other paved areas, and not less than 18 inches (45 cm) below finished grade where installed in unpaved areas. Ducts under paved areas shall extend at least 3 feet (90 cm) beyond the edges of the pavement or 3 feet (90 cm) beyond any underdrains which may be installed alongside the paved area. Trenches for concrete-encased ducts shall be opened the complete length before concrete is laid so that if any obstructions are encountered, proper provisions can be made to avoid them. All ducts for concrete encasements shall be placed on a layer of concrete not less than 3 inches (75 mm) thick prior to its initial set. Where two or more ducts are encased in concrete, the Contractor shall space them not less than 1-112 inches (37 mm) apart (measured from outside wall to outside wall) using spacers applicable to the type of duct. As the duct laying progresses, concrete not less than 3 inches (75 mm) thick shall be placed around the sides and top of the duct bank. End bells or couplings shall be installed flush with the concrete encasement where required. When specified, the Contractor shall reinforce the bottom side and top of encasements with steel reinforcing mesh or fabric or other approved metal reinforcement. When directed, the Contractor shall supply additional supports where the ground is soft and boggy, where ducts cross under roadways, or where otherwise shown on the plans. Under such conditions, the complete duct structure shall be supported on reinforced concrete footings, piers, or piles located at approximately 5-foot (150 cm) intervals. When clay or soapstone ducts are specified, they shall be installed with concrete encasement as described above. Clay conduit shall be of the single-bore type. Where the self-centering socket- joint type of single clay duct is used, conduit shall be built up, tier by tier, and separated only by sufficient mortar or fine aggregate concrete to bed the ducts evenly and fill all voids between ducts. Single ducts shall be jointed together and the joints grouted with Portland cement mortar. A suitable gasket (of rubber or other approved material) shall first be placed in the receptacle end of the duct, prior to the joining operation, in order to exclude all mortar from the duct. Where the square bore butt-joint type of clay duct, single or multicell, is used, sections shall be aligned with at least four steel dowel pins and joints wrapped with duct tape 6 inches (150 mm) wide and lapped 6 inches (150 mm). All joints in a bank of single-bore ducts shall be staggered, beginning evenly from the manhole or handhole, by means of short lengths 6, 8, 9, 12, and 15 inches (150, 200, 230, 300, 380 mm) long. Cement mortar shall be trowled around each and every joint. Voids in the duct bank, caused by the external shape of the corners of the conduit, shall also be filled with mortar. The joining and joints of soapstone duct shall be done in accordance with the manufacturer's recommendations. 110-3.3 DUCTS WITHOUT CONCRETE ENCASEMENT. Trenches for single-duct lines shall be not less than 6 inches (150 mm) nor more than 12 inches (300 mm) wide, and the trench for 2 or more ducts installed at the same level shall be proportionately wider. Trench bottoms for ducts without concrete encasement shall be made to conform accurately to grade so as to provide uniform support for the duct along its entire length. Florida Keys Marathon Airport L-llO-3 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign A layer of fine earth material, at least 4 inches (100 mm) thick (loose measurement) shall be placed in the bottom of the trench as bedding for the duct. The bedding material shall consist of soft dirt, sand or other fine fill, and it shall contain no particles that would be retained on a 1/4- inch (6 mm) sieve. The bedding material shall be tamped until firm. Unless otherwise shown in plans, ducts for direct burial shall be installed so that the tops of all ducts are at least 18 inches (45 cm) below the finished grade. When two or more ducts are installed in the same trench without concrete encasement, they shall be spaced not less than 2 inches (50 mm) apart (measured from outside wall to outside wall) in a horizontal direction and not less than 6 inches (150 mm) apart in a vertical direction. Trenches shall be opened the complete length before duct is installed so that if any obstructions are encountered, proper provisions can be made to avoid them. 110-3.4 DUCT MARKERS. The location of the ends of all ducts shall be marked by a concrete slab marker 2 feet (60 cm) square and 4 inches (100 mm) thick extending approximately 1 inch (25 mm) above the surface. The markers shall be located above the ends of all ducts or duct banks, except where ducts terminate in a handhole, manhole, or building. The Contractor shall impress the word "duct" on each marker slab. He shall also impress on the slab the number and size of ducts beneath the marker. The letters shall be 4 inches (100 mm) high and 3 inches (75 mm) wide with width of stroke Y2-inch (12 mm) and 1I4-inch (6 mm) deep or as large as the available space permits. 110-3.5 BACKFILLING. After concrete-encased ducts have been properly installed and the concrete has had time to set, the trench shall be backfilled in at least two layers with excavated material not larger than 4 inches (100 mm) in diameter and thoroughly tamped and compacted to at least the density of the surrounding undisturbed soil. If necessary to obtain the desired compaction, the backfill material shall be moistened or aerated as required. Trenches shall not be excessively wet and shall not contain pools of water during backfilling operations. The trench shall be completely backfilled and tamped level with the adjacent surface: except that, when sod is to be placed over the trench, the backfilling shall be stopped at a depth equal to the thickness ofthe sod to be used, with proper allowance for settlement. Any excess excavated material shall be removed and disposed of in accordance with instructions issued by the Engineer. For ducts without concrete envelope, 8 inches (200 cm) of sand, soft earth, or other fine fill (loose measurement) shall be placed around the ducts and carefully tamped around and over them with hand tampers. The remaining trench may be filled with regular run of excavated material and thoroughly tamped as specified above. Florida Keys Marathon Airport L-11O-4 (FAA) May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 110-3.6 RESTORATION. Where sod has been removed, it shall be replaced as soon as possible after the backfilling is completed. All areas disturbed by the trenching, storing of dirt, cable laying, pad construction and other work shall be restored to its original condition. The restoration shall include any necessary topsoiling, fertilizing, liming, seeding, sprigging, or mulching. All such work shall be performed in accordance with the FAA Standard Turfing Specifications. The Contractor shall be held responsible for maintaining all disturbed surfaces and replacements until final acceptance. METHOD OF MEASUREMENT 110-4.1 Underground duct shall be measured by the linear feet (meter) of duct installed, measured in place, including concrete encasement, backfill and asphalt or turf, complete in place and accepted. Separate measurement shall be made for the various types and sizes. JUllqtionppx: and base can shall be paid for at the contract unit price per each, installed complete and accepted. BASIS OF PAYMENT 110-5.1 Payment will be made at the contract unit price for ea type and size of single- or multi-way duct comple cepted. Payment will be t the contract un' each junction box and . stalled complete and.. This price s compensation for furnis. terials and for all. preparation . sembly, and ins these materials, and for all labor, equipment, tools, duct markers and incidentals ne . sary to complete this item, including encasement (concrete), backfill (suitable material) and asphalt or turf. Payment will be made under: Item L-ll 0-5.1 1 W2 Duct (2" PVC,Schedtile40,TyPe I)-per linear foot Item L-llO-5.2 2W2Concrete Encased Duct (2" PVC, Schedule 40, type I) - per linear foot Item L-llO-5.3 . Fumish and install cable junction box (size D, L-867, class I, load bearing) - per each Item L-11O-5.4 Furnish and install L-867 base can (12" dia. Class I) complete in place - per each (N/ A) MATERIAL REQUIREMENTS Fed.Spec.W-C-571 Conduit and Fittings, Nonmetal, Rigid; (Asbestos-Cement or Fire- Clay Cement), (For Electrical Purposes) Fed.Spec.W -C-l 094 Conduit and Fittings; Nonmetallic, Rigid, (Plastic) Florida Keys Marathon Airport L-11O-5 (FAA) May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign Underwriters Laboratories Standard 6 Underwriters Laboratories Standard 514 Underwriters Laboratories Standard 543 Underwriters Laboratories Standard 1242 Rigid Metal Conduit Fittings for Conduit and Outlet Boxes Impregnated-Fiber Electrical Conduit Intermediate Metal Conduit END OF ITEM L-110 Florida Keys Marathon Airport L-llO-6 (FAA) May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign ITEM L-125 - INSTALLATION OF AIRPORT LIGHTING SYSTEMS DESCRIPTION 125-1.1 This item shall consist of airport lighting systems furnished or relocated and installed in accordance with this specification, the referenced specification, and the applicable Advisory Circulars. The systems are installed at the location and in accordance with the dimensions, design, and details shown in the plans. This item shall include the furnishing of all equipment, materials, services, and incidentals necessary to place the systems in operation as completed units to the satisfaction of the Engineer. 125-1.2 Additional details pertaining to a specific system covered III this item are contained in the latest edition of Advisory Circulars listed below: a. AC 150/5340-4, Installation Details for Runway Centerline and Touchdown Zone Lighting Systems. b. AC 150/5340-19, Taxiway Centerline Lighting System. c. AC 150/5340-24, Runway and Taxiway Edge Lighting System. d. AC 150/5345-46A Runway and Taxiway Light Fixtures 125-1.3 SUBMITTALS. Shop drawings of each airfield lighting component, indicating FAA approval shall be submitted to the Architect/Engineer for review and approval and be approved prior to ordering any materials for this item. This submittal shall include the proposed method of installation for all airfield lighting components. The submittal shall include data on all component parts of the item or system, and shall include the manufacturers list of recommended spare parts. The data submitted shall be sufficient, in the opinion of the Architect/Engineer, to determine compliance with the Contract Documents. 125-1.4 QUALIFICATIONS. The Architect/Engineer reserves the right to reject any and all equipment, materials or procedures which, in the Architect/Engineer's opinion, does not meet the system design and the standards and codes specified herein. EQUIPMENT AND MATERIALS 125-2.1 GENERAL. a. Airport lighting equipment and materials covered by FAA specifications shall have the prior approval of the Federal Aviation Administration, Airports Service, Washington, D.C. 20591, and shall be listed in the latest edition of Advisory Circular 150/5345-53, Airport Lighting Equipment Certification Program. Florida Keys Marathon Airport L-125-l May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign b. All other equipment and materials covered by other referenced specifications shall be subject to acceptance through the manufacturer's certification of compliance with the applicable specification, when requested by the Engineer. In all cases, equipment shall be new and a first-grade product. c. List of equipment and materials required for a particular system are contained in the applicable FAA Advisory Circulars. 125-2.2 TAPE. Rubber and plastic electrical tapes shall be Scotch Electrical Tape Numbers 23 and 88, respectively, as manufactured by the Minnesota Mining and Manufacturing Company, or an approved equal. 125-2.3 CONCRETE. Concrete shall conform to Florida Department of Transportation (FDOT) "Specifications for Road and Bridge Construction" Section 345, Class I, with a minimum 28-day compressive strength of 3000 psi. The concrete supplier (ready-mix company) shall submit a certification to the Engineer prior to start of work that all concrete delivered meets the requirements of Section 345 for Class I concrete with a minimum 3000 psi compressive strength. Each truckload of ready-mix delivered must be accompanied with the certification stipulated in Section 345-43. Failure to provide the certifications shall result in the concrete being rejected. 125-2.4 CONDUIT. Rigid steel conduit and fittings shall conform to the requirements of Underwriters Laboratories Standard 6, 514 and 1252. Flexible metal conduit and fittings shall be liquid-tight and shall conform to UL360, and comply with specification L-Il O. 125-2.5 SQUEEZE CONNECTORS. Squeeze connectors, if specified, shall be equal to Crouse-Hinds Company, type CGB cable connector with neoprene rubber bushing or an approved equal, and shall comply with specification L-I08. 125-2.6 TEES. Large radius bend tees, if specified, shall be equal to Crouse-Hinds Company No. ET or equal. 125-2.7 HEAT SHRINKABLE TUBING KIT. Heat shrinkable tubing kits shall be equal to type APL, as manufactured by Raychem Corporation or an approved equal, and shall comply with specificaiton L-l 08. 125-2.8 SAFETY SWITCHES. Safety switches shall be heavy duty, quick-make, quick-break, with visible blades. Enclosure shall have interlocks to prevent operation when cover is open and to prevent cover from being opened when switch is in "ON" position. 125-2.9 POWER ADAPTERS. Power adapters shall be self-protected, watertight and designed for direct earth burial. Output voltage shall be 120 Volt AC or 120/240 volt AC as required, and equal to ADB P A-2, P A-3 or P A-4. Florida Keys Marathon Airport L-125-2 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign 125-2.10 GENERAL PURPOSE TRANSFORMERS. General purpose transformers shall be dry type, two winding, in weatherproof enclosure and shall comply with NEMA ST -20 and UL 506. Rating shall be as indicated on Drawings. 125-2.11 LIGHTING CONTACTOR. Lighting Contactor shall be electrically held with 120 volt coil and solid neutral. Enclosure shall be NEMA 3R with "Hand-Off-Auto" selector switch on cover. Rating of Contactor shall be as indicated. Photocell control shall be for use on 120 volt system and rated at 2000 watts. 125-2.12 LIGHT BASES. All light bases (base cans) shall meet the requirements of FAA AC 150/5345-42C. The light bases shall be L-867 type for the non-load bearing units and L-868 for the load bearing units. The sizes of the units shall be as shown on the Plans and in this specification. Telescoping base cans may be used for the L-867 non-load bearing base cans. Two-piece base cans may be used where paving interferences require their use. All light bases, transformer houses and junction boxes shall be Class 1, galvanized steel. 125-2.13 ISOLATION TRANSFORMER. The isolation transformers shal be L-830, 6.6 amp primary to 6.6 amp secondary, sized per the fixture manufacturer's recommendations and conforming to AC 150/5345-47A. 125-2.14 CABLES. Cables and connectors shall comply with specification L-l 08. 125-2.15 FRANGIBLE COUPLINGS. All elevated items shall be installed on frangible couplings in accordance with the respective Federal Aviation Administration Advisory Circular. Frangible couplings shall be metallic and provide an electrical grounding patch between the fixture and the base can. 125-2.16 LAMPS. Airfield lighting fixture lamps shall be quartz of size and type to provide distribution and minimum output requirements of isocandela curves shown for each size in AC 150/5345-46A. All airfield lighting fixtures shall be installed with lamps. Lamps shall be a generic standard design manufactured by at least two (2) of the following manufacturers: a. b. G.E. Lighting Sylvania Phillips c. Proprietary lamps, that is, lamps intended to be used only for one manufacturer's product(s) and that are manufactured for this sole purpose, are not acceptable. Lamps shall be readily available from local commercial electrical supply dealers for assured availability and supply to the airport. Florida Keys Marathon Airport L-125-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign 125-2.17 COLORED FILTERS. Colored filters, or colored lenses, to be used for Airfield Lighting Fixtures shall conform to the requirements of Military Specification MIL-C-250-50- Type 1 and the applicable FAA Advisory Circulars. 125-2.18 CABLE IDENTIFICATION TAGS. The identification tags shall be 2-inch diameter brass tags with the circuit identification stamped onto the tags, all as shown on the plans and details. The identification shall be permanently stamped. Text height shall be 3/8 inch. 125-2.19 IDENTIFICATION TAPE. Non-magnetic electronically detectable identification tape shall be installed in the trenches above the ducts, as and where shown for the Plans. 125-2.20 REINFORCING STEEL. All reinforcng steel shall be deformed steel bars conforming to ASTM A-615 grade 60. 125-2.21 BOL TING HARDWARE. All airfield bolting hardware shall be stainless steel and shall meet FAA requirements. All bolts Y4 inch and larger shall be hex head type. All bolts smaller than Y4 inch trade sixe shall be recessed Allen type. All bolted connections shall utilize an anti-rotational locking type device. The base can cover and fixture mounting bolts shall extend through the base can mounting flange into the base can a minimum of 0.5 inch. The bolts shall have enough thread length so they do not shoulder out before the fixture is securely tightened. 125-2.22 ANTI-SEIZE COMPOUND. The anti-seize compound shall be Ideal "Noalox" or approved equal. Use Dow Corning Compound In valve lubricant non-curing sealant to seal between sections of base cans, spacer rings, adapter rings or fixtures. 125-2.23 STRAIN RELIEF CONNECTORS. Strain relief connectors shall be Liquid Tight Thomas & Betts 2500 series with WMG-PG wire mesh cable grip or approved equal. CONSTRUCTION METHODS 125-3.1 GENERAL. The installation and testing details for the systems shall be as specified in the applicable Advisory Circulars or manufacturers specifications as approved by the Engineer. The contractor shall ascertain that all lighting system components furnished by him (including FAA Approved Equipment) are compatible in all respects with each other and remainder of the new/existing system. Any non-compatible components furnished by this contractor shall be replaced by him, at no additional cost to the Airport sponsor, with a similar unit, approved by the Engineer (different model or different manufacture) that is compatible with the remainder of the airport lighting system. Wiring diagrams shown on Drawings are generic and may not reflect actual field conditions or specific equipment requirements. The Contractor shall verify field conditions and follow Florida Keys Marathon Airport L-125-4 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign instructions in installation manuals provided by equipment manufacturer and, if required, make the necessary modifications to insure proper operation of equipment. 125-3.2 PLACING EQUIPMENT. All new or relocated equipment shall be installed at the location indicated in the plans or as directed by the Engineer. All bolts or threaded parts, such as breakable couplings, shall be greased with an antirust compound such as "Never-Seez." 125-3.3 OPERATING MANUALS. Operating manuals shall be submitted for all principal items of electrical equipment. The submittal of manuals shall be submitted prior to Final Acceptance. The manuals shall be complete with operational and repair part data on all component devices in the principal equipment for which the manuals are submitted. The Contractor shall also provide to the Owner's authorized representative instructions in the operation and maintenance of the systems at such times as directed by the Owner and permit his video taping of operating and maintenance instructions. 125-3.4 REMOVAL OF EXISTING L-86l EDGE LIGHT FIXTURES (STAKE MOUNTED). The Contractor shall remove all existing L-861 stake mounted fixtures, including concrete encased bases and transformers. The light fixtures shall be disposed off airport property or may be used as spare parts for remaining stake mounted lights. The existing concrete encased light base stake and any concrete encased L-830 transformers are to be removed and disposed of off airport property by the Contractor. All holes remaining after removal of the stake and related bases shall be filled with suitable material and compacted to at least density and condition of the original material. In paved areas, the existing pavement is to be sawcut and removed so as to make a square or rectangular hole prior to backfill. The square or rectangular hole shall be backfilled and compacted as stated above except the top one and a half inches (1.5") of backfill shall be asphalt conforming to FDOT asphalt specifications or four inches (4") of concrete painted in black at the Contractor's choice. 125-3.5 REMOVAL AND REINSTALLATION OF EXISTING L-86l EDGE LIGHT FIXTURES (BASE MOUNTED). The Contractor shall remove and reinstall the existing L-861 base mounted fixtures, including base stems, base plates, L-823 cord sets and L- 830-1 transformers. The fixtures shall be carefully removed so as not to damage the lens, fixture, base stern/plate, L-823 cord set and transformers. The existing cables shall be spliced together with an L-823 type connector and neatly coiled. The base can shall be removed and disposed of off airport property. All holes remaining after removal of the base mounted light and related bases shall be filled with suitable material and compacted to at least the density and condition of the original material. In paved areas, the existing pavement is to be sawcut and removed so as to make a square or rectangular hole prior to backfill. The square or rectangular hole shall be backfilled and compacted as stated above except the top one and a half inches (1.5") of backfill shall be asphalt Florida Keys Marathon Airport L-125-5 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign conforming to FDOT asphalt specifications or four inches (4') of concrete painted in black at the Contractor's choice. METHOD OF MEASUREMENT 125-4.1 The quantity of units to be paid for under this items shall be the number of each type installed as completed units in place, ready for operation, including base accesories, backfill and compact, and accepted by the Engineer. BASIS OF PAYMENT 125-5.1 Payment will be made at the Contract unit price for each complete unit, that is installed in place, removed including base, accessories, backfill and compact, relocated including splicing of existing cables, transformers, foundation, base can, backfill and compact and accepted by the Engineer. This price shall be full compensation for furnishing all materials and for all preparation, assembly, and installation of these materials, and for all labor, equipment, tools, and incidentals necessary to complete these items. Payment will be made under: Item L-125-5.1 Furnish and install L-861 T Taxiway Edge Lights (base mounted), complete in place Per each Item L-125-5.2 Remove existing L-861 T Taxiway Edge Lights, base mounted or stake mounted Per each (N/A) Item L-125-5.3 Relocate existing L-861 T taxiway edge light base mounted, including excavations, backfilling, and accessories, complete in place Per each (N/A) MATERIAL REQUIREMENTS Underwriters Laboratories Rigid Metal Conduit - Standard 6 Underwriters Laboratories Liquid- Tight Flexible Conduit - Standard 360 U nderwri ters Laboratories Fittings for Conduit and Outlet Boxes - Standard 514 Underwriters Florida Keys Marathon Airport L-125-6 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign Laboratories AC 150/5345-3 AC 150/5345-42 AC 150/5345-46 AC 150/5345-47 AC 150/5345-51 Intermediate Metal Conduit - Standard 1242 Specification For L-821 Panels For Remote Control of Airport Lighting Specification For Airport Light Base and Transformer Housings, Junction Boxes and Accessories Specification For Runway and Taxiway Light Fixtures Isolation Transformers For Airport Lighting Equipment Specification For Discharge Type Flashing Light Equipment END OF ITEM L-125 Florida Keys Marathon Airport L-125-7 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign ITEM T -904 SODDING DESCRIPTION 904-1.1 The work specifi disturbed areas of the projec maintaining the sodded areas such tand of grass, within the fertilizer, watering, and QUALITY ASSURANCE 904-2.1 Requirements of Regulator)' Agencies: Work performed under this Section shall be strictly governed by local and state authorities of this area. WARRANTY 904-3.1 All sod shall be nted for one (1) year after Fina During the warranty period, t Contractor shall replace, at his e that dies or is not e ished during this time if the causes fOr suc or poor workmanshIp the Contractor. ance by the Engineer. 11 sod under the Contract cts are a result of negligence All sod missing or defective due to the Contractor's negligence shall be replaced ina manner acceptable to the Engineer. MATERIALS 904-4.1 SOD. Grass sod shall be Bermuda grass. The Engineer may, at his discretion, di the Contractor to match existing grass species. Sod shall be well matted with grass roots. The $0 11 be taken up in rectangles, preferably 12-inchx. -' h, s be a mininmm of two (2) ipches in thickness, and shall be live, fresh, and uninjure . ti . . .lantiIlg..It shall have a soil mat of sufficient thickness adhering to the roots to withs an . all nece ry handling. The sod sh until it is planted. D Replanting . . e pe approved ma er and pr. hours shall not be used unle Soft spots and inequalities in grade shall be corrected before starting sod work. Planting shall not begin until the Engineer has approved the condition of the soil. Soil.shallbe . watered before thesodisplanted. Sod shall be installed without voids. Tamp onollall newly installed sod. Sod shall be thoroughly watered. Florida Keys Marathon Airport T -904-1 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign The surface shall be within 1/10 of one (1) foot of specified finished grades and shall be even and firm at all points. Hand raking shall be required to ensure such conditions. Where sodding is used in drainage ditches (along the line of water flow in swales), the setting ofthe pieces shall be staggered so as to av' continuous seam along the line offlow. Along the edges of such staggered areas, the offsets of dual strips s 11 not exceed six (6) inches. In order to prevent erosion cause by vertical. edges at the outer Ii' he outer pieces of sod shall be tamped so as to produce a feather-edge effect. On steep slopes, the Contractor shall, if so directed by the Engineer, prevent the sod from sliding by means of wooden pegs driven through the sod blocks into firm earth, at suitable intervals. Sod shall be placed in rows at right angles to slope. 904-4.2 FERTILIZER. Fertilizer shallbeslll'face~gglied>t9n.~Wly iIlstalled.8odwitha mechanical spreading device capable ofunifO~~),<lism15tltiIlg t1'1.efertjJizer. atthea15oYe-;~g~cjfied rates. Fertilizer for sodded areas, a cOmrnerciaLgran~larf~rtHizercontaining 16 percent. nitrogen, 4 percent phosphorous and.8 percent potassium. Fertilizers shall be applied at the following rate: · Eighteen(1S)poum:lsper 1,000 square feet of.sod Fertilizer shall be applied as a top dressing only and shall not be mixed in with the backfill material at time of installation. The Contractor shall apply fertilizers at time of inf:ltallation and 90 days after installation at the rates stated above. 904-4.3 WATER. Water for sod .establishment may be obtained from any approved municipal water system. In the event.. that an approved municipal water system is not available, water for establishment of all sod ll1a~~~~L sh~HEe sUPBli~dby the Contractor..The water shall be free of excess and1'1armful. chemicals,aci<l.~,~lk~lis, or anY .Sl115~tanc~tha~Il1i~~tge ha~fultoplantgrowth or.obnoxious to. tr~ffic. S~I!watershallnot.beused; .Applywat~rperthe following recommended schedule and application rates: 1. Suggested Watering Schedule: a. First three (3)weeks - Five (5)times>i per week (daily except for weekends). b. Second five (5) weeks - Two (2) times per week. c. Third five (5) weeks - One (1) time per week. 2. SuggestedApplicati()nRate: Sod - Six (6) gallons per square yard per application. 3. Suggested\Vatering. requirelTI~IltsduringtheTemainderof the establishment period shall be as necessary to ensure the health and vigor of the sod material for th~ duration ofthe establishment period. 4. In the event that City and/or County emergency water restrictions are in effect for the duration of the project, then the .use of reclaimed water will be permitted at the same schedule. If sufficient quantity of reclaimed (non-potable) water is unavailable, then the Contractor shall water to the maximum allowed by the water Florida Keys Marathon Airport T-904-2 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign restrictions. Sod installation shall be scheduled on days allowed for irrigation with potable sources of water. The Contractor is t 'all necessary permits required for the use of reclaimed water on t tion rates for reclaimed water shall be the same as potable water CONSTRUCTION.METHODS 904-5.1 GENERAL. Areas to be solid, strip, or spot sodded shall be shown on the plans. Areas requiring special ground surface preparation such as tilling and those. areas in a satisfactory condition which are to remain undisturbed shall also be shown on the plans. Suitable equipment necessary for proper preparation of the ground surface and for the handling and placing of all required materials shall be on hand, in good condition, and shall be approved by the Engineer before the various operations are started. The Contractor shall demonstrate to the <Engineer before starting the various operations that the application of required materials will be made at the specified rates. 904-5.2 PREPARING THE GROUND SURFACE. After grading of areas has been completed and before applying fertilizer and limestone, areas to be sodded shall be raked or otherwise cleared. of stones larger than 2 inches (50 mm) in y diameter, sticks, s d oth 's wh~c 'ght interfere with sodding,. growth of su' any damage by erosion or other cause er e , , e ap .' 'on of fertilizer and ground limestone, ,ctor. sh , , ' This may include filling gullies, smoothing irregularities, and repairing other incidental damage. 904-5.3 APPLYING FERTILIZER AND OUND LIMEST surface preparation, fertilizer. shall be unifo . Thes the soil to a depth of not less than 2 inches. ( discin , to the Engineer. Any stones larger than 2 inc e 0 mm) in any other litter brought to the surface by this operation shall be removed. N]:. Following ground all be incorporated into ther methods accept lameter, large clods, roots, an 904-5.4 OBTAINING AND DELIVERING SOD. After inspection and approval of the source of sod by the Engineer, the sod shall be cut with a proved sod cutters to such a thickness that after it has been transported and pI n the ar efore ithas pacte' ve a uniform thickness of not less. n 2. in ( dsections 0 'ps shall b orm widths, not less than 10 inches (250 rnm); andinl hs of not less than 18 inches (45 cm), but of such length as may be readily lifted without breakillg; tearing, or loss of soil. Where strips are required, the sod must be rolled without damage witlithe grass folded inside, The Contractor may be required to mow high grass before cutting sod. The sod shall be transplanted within 24 hours fr he time, it is stripped, unless circumstances beyond the Contractor's control make storing nec . . In such cases, sod shall be stacked, kept moist, and protected from exposure to the air an and shall be kept from freezing, Sod: shall be cut and moved only when the soil moisture conditions are such that favorable results can be expected. Where the soil is too dry, permission to cut sod may be granted only after it has been watered sufficiently to moisten the soil to the depth the sod is to be cut. 904-5.5 LAYING SOD. Sodding shall be performed only during the seasons when satisfactory results can be expected. Frozen sod shall not be used and sod shall not be placed upon frozen soil. Florida Keys Marathon Airport T-904-3 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign Sod may be transplanted during periods of drought with the approval of the Engineer, provided the sod bed is watered to moisten the soil to a depth of at least 4 inches (lOOmm) immediately prior to laying the sod. The sod shall be moist and shall be placed on a moist earth bed. pitch forks shall not be used to handle sod, and dumping from vehicles shall not be rmitted. The sod shall be carefully placed by hand, edge to edge and with staggered joints, in :f . right an to the slopes, commencing at the base of the area to be sodded and working upward. The sod sha ediately be pressed. firmly into contact with the sod bed by tamping or rolling with approved equipment to provide a true. and even surface, and insure knitting without displacement of the sod or deformation of the surfaces of sodded areas. Where the sod may be displaced during sodding operations, the workmen when replacing it shall work from ladders or treaded planks to prevent further displacement. Screened soil of good quality shall be used to fill all cracks between sods. The quantity of the fill soil shall not cause smothering of the grass. Where the grades are such that the flow of water will be from paved surfaces across sodded areas, the surface of the soil in the sod after compaction shall be set approximately 1 inch (25 low avement edge. Where the flow will be over the sodded areas and onto the paved s arou manholes and inlets, the surface of the soil in the sod after compaction shall be placed flush with pavement edges. On slopes steeper than 1 vertical to 2-1/2 horizontal and in v-shaped or flat-bottom ditches or gutters, the sod shall be pegged with wooden pegs not less than 12 inches (300 mm) in length and have a cross-sectional area of not less than 3/4 square inch (18 square millimeter). The pegs shall be driven flush with the surface of the sod. 904-6.1 ESTABLISHING TURF a. General. The Contractor shall provide general care for the sodded areas as soon as the sod has been laid and shall continue until final inspection and acceptance ofthe work. b. Protection. . All sodded areassp.allbe protected against traffic or other use by warning signs or barricades approved by the Engine~r. c. Mowing. The Contractor shall equipment, depending upon climatic. In the event that weeds either cut or uncut, the clippings raked and removed from mow the sodded areas with approved mowing ditions and eeds for mowing specific areas. on are perml ..... . to grow to such an extent that, odded species, they shall be mowed and the 904-7.1 REPAIRING. . When .thesurfaceha~ibecome .bulliedOl,otherwise . damaged. during the period covered by this contract, the affected areas<shall be repaired to re-establish the grade and. the condition of the soil, as directed by the Engineer; 904-8.1 MAINTENANCE.UntilF'i~al Acc~ptance Of the work and throughout theone(t) year warranty period, the.Colltractor sh~ll; . atllis ~J'(~ell~~tmaintain t~~so~ded.areas in.asatisfactory condition. This maintenanceshalljncludewatering,edging,andt~erepairing of all damaged areas and replacing areas in which the establishment of the grass does not appear to bederveloping satisfactorily. Mowing shall occur at thefrequenc:y required to mailltain. sod height of two (2) inches for Bermuda sod. Maximum allowable height of sod between mowing shall. be four (4)iriches for Bermuda. Florida Keys Marathon Airport T -904-4 May 2004 Taxiway Lights (2 TIW) and Airfield Guidance Sign 904-9.1 FINAL INSPECTION. At the end of the warranty period finarinspection.ofs9dwillbemadelJyth~! Engineer upon written request from the Contractor..Sucharequest shall besubmi1:t~!<ito theProject.J.V.[anager at least three (3) days before the inspection is to takepla.ce. All defects discovered shall be replaced or repaired by the Contractor prior to Final Inspection. METHOD OF MEASUREMENT 904-10.1 This item shall be measured on the basis of the area in square yard of the surface covered with sod and accepted. BASIS OF PAYMENT 904-11.1 This item will be paid for on the basis. of the contract unit price per square yard for sodding, which price shall be full compensation for all labor, ... equipment, material, staking, and incidentals necessary to satisfactorily complete the items as specified. Payment will be made under: Item T -904-11.1 Sodding...................~..........~............. ....;.. ......;..........Persquare yard END OF ITEM T-904 Florida Keys Marathon Airport T -904-5 May 2004 Taxiway Lights (2 T/W) and Airfield Guidance Sign --- I AtOR~M CERTIFICATE OF LIABILITY INSURANCE OA TE (MM/OOIYYYY) 11/29/2004 PRODUCER THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION Bowen, Miclette & Britt, Inc. ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE 1111 North Loop West HOLDER. THIS CERTIFICATE DOES NOT AMEND, EXTEND OR Suite 400 ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. Houston TX 77008 INSURERS AFFORDING COVERAGE NAIC# INSURED INSURERA: Continental Casualty Co. 20443 Florida Industrial Electric, Inc. INSURER B: RSUI Indemnity 22314 1050 Miller Dr. INSURER C: Transportation Insurance Comp 20494 Altamonte Springs FL 32701 INSURER D: American Cas. Co. of Reading, 20427 INSURER E: COVERAGES The policies of Insurance listed below have been issued to the insured named above for the policy period indicated. Notwithstanding any requirement, term or condition of any contract or other document with respect to which this certificate may be issued or may pertain, the insurance afforded by the policies described herein is subject to all the terms, exclusions and conditions of such Dolicies. Aaareaate limits shown may have been reduced bv Daid claims. '~SR r..~~'~ POLICY NUMBER POLICY EFFECTIVE POLICY EXPIRATION LIMITS TR A ~NERAL LIABILITY GL257290904 11/1/2004 11/1/2005 EACH OCCURRENCE $1,000,000 X COMMERCIAL GENERAL LIABILITY ~~EMISES lEa occ~~nce\ $ 250,000 I CLAIMS MADE ~ OCCUR MED EXP (Anyone person) $5,000 >--- PERSONAL & ADV INJURY $ 1,000,000 f-- GENERAL AGGREGATE $2,000,000 ~'L AGGRE~E LIMIT APAS PER: PRODUCTS - COMP/OP AGG $ 2,000,000 POLICY X P'~RT LOC A ~OMOBILE LIABILITY BUA2057290918 11/1/2004 11/1/2005 COMBINED SINGLE LIMIT $1,000,000 X ANY AUTO (Ea accident) - - ALL OWNED AUTOS APP-n".\i ~e~',~\~N ~ Elf! BODILY INJURY $ SCHEDULED AUTOS (Per person) - ~ HIRED AUTOS 8Y _ _. ".~ \A\ l (])~ BODilY INJURY $ X NON-OWNED AUTOS (Per accident) >--- DATE '.'.0...'_. I :~__ YES PROPERTY DAMAGE $ Wl\I\/r:n ");/\ (Per accident) i =rAGE LIABILITY AUTO ONLY. EA ACCIDENT $ I ANY AUTO OTHER THAN EA ACC $ AUTO ONLY: AGG $ B I OESS/UMBRELLA LIABILITY NHN027704 11/1/2004 11/1/2005 EACH OCCURRENCE $ 5,000,000 I OCCUR D CLAIMS MADE AGGREGATE $ 5,000,000 $ Fl DEDUCTIBLE $ X RETENTION $10,000 $ C WORKERS COMPENSATION AND WC257290885 11/1/2004 11/1/2005 X T T~g$T~N;; T TOJ~- D EMPLOYERS' LIABILITY WC257290868 11/1/2004 11/1/2005 $1,000,000 ANY PROPRIETOR/PARTNER/EXECUTIVE EL. EACH ACCIDENT OFFICER/MEMBER EXCLUDED? EL. DISEASE - EA EMPLOYEE $1,000,000 If yes, describe under El. DISEASE - POLICY LIMIT $1,000,000 SPECIAL PROVISIONS below OTHER DESCRIPTION OF OPERATIONS / LOCATIONS / VEHICLES / EXCLUSIONS ADDED BY ENDORSEMENT / SPECIAL PROVISIONS Re: Taxiway Airfield Lighting, marathon Airport AIP#3-12-0044-1499 Certificate holder is completed to read: Office of the Director of Purchasing. Certificate holder is named as additional insured as respects to general liability and auto liability as required by written contract. CERTIFICATE HOLDER Monroe County Board of County Commissioners Attn: Bevette Moore-Key West Int'l Airport 3491 S. Roosevelt Blvd. Key West FL 33040 CANCELLATION Should any of the described policies be cancelled before the expiration date thereof, the issuing company will endeavor to mail 60 days written notice to the certificate holder named to the left, but failure to mail such notice shall impose no obligation or liability of any kind upon the company, its agents or representatives. ACORD 25 (2001/08) @ ACORD CORPORATION 1988 POLICY NUMBER: GL257290904 COMMERCIAL GENERAL LIABILITY CG 25 03 03 97 THIS ENDORSEMENT CHANGES THE POLICY. PLEASE READ IT CAREFULLY. DESIGNATED CONSTRUCTION PROJECT(S) GENERAL AGGREGATE LIMIT This endorsement modifies insurance provided under the following: COMMERCIAL GENERAL LIABILITY COVERAGE PART SCHEDULE Designated Construction Projects: Re: Taxiway Airfield Lighting, marathon Airport AIP#3-12-0044-1499 Certificate holder is completed to read: Office of the Director of Purchasing. Certificate holder is named as additional insured as respects to general liability and auto -. . . - . . -. . (If no entry appears above, information required to complete this endorsement will be shown in the Declarations as applicable to this endorsement.) A. For all sums which the insured becomes legally obligated to pay as damages caused by "occurrences" under COVERAGE A (SECTION I), and for all medical expenses caused by acci- dents under COVERAGE C (SECTION I), which can be attributed only to ongoing operations at a single designated construction project shown in the Schedule above: 1. A separate Designated Construction Project General Aggregate Limit applies to each designated construction project, and that limit is equal to the amount of the General Aggre- gate Limit shown in the Declarations. 2. The Designated Construction Project General Aggregate Limit is the most we will pay for the sum of all damages under COVERAGE A, except damages because of "bodily injury" or "property damage" included in the "products-completed operations hazard", and for medical expenses under COVERAGE C regardless of the number of: a. Insureds; b. Claims made or "suits" brought; or c. Persons or organizations making claims or bringing "suits". 3. Any payments made under COVERAGE A for damages or under COVERAGE C for medical expenses shall reduce the Desig- nated Construction Project General Aggre- gate Limit for that designated construction project. Such payments shall not reduce the General Aggregate Limit shown in the Decla- rations nor shall they reduce any other Des- ignated Construction Project General Aggre- gate Limit for any other designated construc- tion project shown in the Schedule above. CG 25 03 03 97 4. The limits shown in the Declarations for Each Occurrence, Fire Damage and Medical Ex- pense continue to apply. However, instead of being subject to the General Aggregate Limit shown in the Declarations, such limits will be subject to the applicable Designated Con- struction Project General Aggregate Limit. B. For all sums which the insured becomes legally obligated to pay as damages caused by "occurrences" under COVERAGE A (SECTION I), and for all medical expenses caused by acci- dents under COVERAGE C (SECTION I), which cannot be attributed only to ongoing operations at a single designated construction project shown in the Schedule above: 1. Any payments made under COVERAGE A for damages or under COVERAGE C for medical expenses shall reduce the amount available under the General Aggregate Limit or the Products-Completed Operations Ag- gregate Limit, whichever is applicable; and 2. Such payments shall not reduce any Desig- nated Construction Project General Aggre- gate Limit. C. When coverage for liability arising out of the "products-completed operations hazard" is pro- vided, any payments for damages because of "bodily injury" or "property damage" included in the "products-completed operations hazard" will reduce the Products-Completed Operations Ag- gregate Limit, and not reduce the General Ag- gregate Limit nor the Designated Construction Project General Aggregate Limit. Copyright, Insurance Services Office, Inc., 1996 o Page 1 of 2 D. If the applicable designated construction project has been abandoned, delayed, or abandoned and then restarted, or if the authorized contract- ing parties deviate from plans, blueprints, .de- signs, specifications or timetables, the project will still be deemed to be the same construction project. E. The provisions of Limits Of Insurance (SECTION III) not otherwise modified by this endorsement shall continue to apply as stipulated. Page 2 of 2 Copyright, Insurance Services Office, Inc., 1996 CG 25 03 03 97 o