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02/19/1992 - 2 of 3 Agreement Contract Documents Contract No. KJ-OIO. Prime Plumbing Lake Plumbinq. Inc. Table of Contents BOOK ONE I. Contract Aqreement A. AlA Document AIOI/CM B. Public Construction Bond C. certificates of Insurance II. Submitted Bid Proposal by Lake Plumbing. Inc. III. Biddinq Documents A. Bid Group 3 Bid Documents B. Bid Group 3 Technical Specifications BOOK TWO B. Bid Group 3 Technical Specifications (Continued) C. Addendum No. I BOOK THREE D. Addendum No. 2 E. Addendum No. 3 F. Addendum No. 4 IV. Post-Bid Documents Equipment DIVISION 11 SECTION 11110 LAUNDRY EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Laundry Equipment 1.2 QUALITY ASSURANCE 1. 2 SUBMITTALS A. Submit manufacturer's or shop fabricator's product information and installation instructions for each item of Laundry Equipment. Include ope rat i ng equi pment data on performance and operating characteri st i cs, power/fuel consumption, rough-in information. Provide maintenance manuals, operating instructions, spare parts lists, precautions against hazards, manufacturer's warranties and similar information. Distribute one additional copy of installation and start-up instructions to the installer. Mark each date sheet or brochure with the applicable project equipment item number (s) . B. Shop Drawings HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-1 SECTION 11110 LAUNDRY EQUIPMENT 1. Submit shop drawings showing layouts, elevations, sections and details of custom-fabricated work (work not shown by manufacturers' standard product data sheets). Show layouts and elevations at 3/8 inch scale, sections at 1-1/2 inch scale, and details at 3 inch scale. 2. Submit fully dimensioned 1/4 inch scale rough-in drawings showing all required plumbing electrical and ventilation services for equipment. 3. Rough-in locations shall make allowance for required traps, valves and switches thereby not requiring interpretation or adjustment by other sections of this Project Manual. C. Samples 1. Submit 3 samples of each exposed finish on shop-fabricated and field-fabricated Laundry Equipment. Submit 12 inch squares of sheet materials and 24 inch lengths of linear materials. Samples will be reviewed by A-E for color, pattern, and texture only, compliance with other requirements is the exclusive responsibility of the contractor. 1. 3 PRODUCT DELIVERY, HANDLING AND STORAGE A. Protect metal finishes from damage during shipping, storage, handling, installation and construction of other work in the same spaces. Wrap and crate each item of equipment as needed for protection from damage. 1. Cover exposed stainless steel surfaces with self-adhesive protective paper of a type recommended by the metal manufacturer. Do not remove until work is installed and ready for cleaning and start-up. PART 2 - GENERAL 2.1 METALS A. Stainless steel (s/s): AISI Type 302/304, hardest workable temper, No.4 directional polish. B. Galvanized Steel Sheet: ASTM A 526, except ASTM A 527 for extensive forming, ASTM A 525, G90 Zinc Coating, chemical treatment. 1. Where painted finish is indicated, provide mill phosphatized treatment in lieu of chemical treatment. C. Steel Sheet: ASTM A569 hot-rolled carbon steel. D. Galvanized Steel Pipe: ASTM A53 or ASTM A120, welded or seamless, schedule 40, galvanized. E. Steel Structural Members: Hot rolled or co11 formed, carbon steel unless stainless steel in indicated. 1. Galvanized finish: ASTM A 123, hot-dipped zinc coating, applied after fabrication. F. Aluminum: ASTM B209/B221 sheet, plate and extrusions (as indicated), alloy temper and finish as determined by manufacturer/fabricator, except 0.40-MIL natural anodized finish on exposed work unless another finish is indicated. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-2 SECTION 11110 LAUNDRY EQUIPMENT 2.2 PLASTIC LAMINATE A. General: NEMA LDI, General purpose high pressure type, 0.062 inch thick except 0.050 for post-forming, smooth (non-textured) white unless another texture and color is indicated or selected by A-E. Comply with NSF No. 35 where applicable. 2.3 HARDWOOD WORK SURFACES A. General: Laminated edge-grained hard maple (acer saccharum), NHLA first grade with knots, holes and other blemishes culled out, KILN dried at 8 percent or less moisture, waterproof glue, machined, sanded, and finished with NSF-approved oil-sealer. 2.4 INSULATION A. Cooled-Component Insulation: Rigid, closed-cell polyurethane foam, either heat-aged slab stock for adhesive lamination with face sheets,or foamed - in - place using Freon 11 as expanding agent, K-Va1ue of 0.15, not less than 1.7 1bs. per cu. ft. density. B. Heater-Component Insulation: Rigid board, semi-rigid blanket or adhesively applied blanket of glass fiber or other mineral fiber insulation, certified by manufacturer to withstand long-term exposure to heat (temperature rating of each insulated equipment item) without deterioration, K-Va1ue of not more then 0.30, density of not less then 1.5 1bs, per cu. ft. 2.5 JOINT MATERIALS A. Sealants: One-part or two-part, polyurethane or silicone based, liquid elastoreric sealant, FS TT-S-00227 or FS-TT-S-00230, non-solvent release type, mil dew-res i stant, show a hardness of 30 except 45 if subject to traffic. 1. Backer Rod: Polyethylene rod stock, larger than joint width. B. Gaskets: solid or hollow (but not cellular) neoprene or polyvinyl chloride, 1 ight grey, minimum or 40 shore a hardness, self-adhesive or prepared for either adhesive application or mechanical anchorage. 2.6 PAINT AND COATINGS A. General: Provide the types of painting and coating materials which, after drying or curing are suitable for use in conjunction with Laundry, and which are durable non-toxic, non-dusting, non-flaking, mildew resistant and comply with governing regulations for Laundry. B. Galvanized Repair Paint: MIL-P-21035. C. Pretreatment: SSPC-PT2 or PT3. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-3 SECTION 11110 LAUNDRY EQUIPMENT D. Primer coating for metal: FS TT -PP-86, Type suitable for baking where indicated. E. Enamel for Metal: Synthetic type, FS TT-P-491, type suitable for baking where indicated. F. Sound Deadening: Heavy-bodied resinous coating, filled with granulated cork or other resilient material, compounded for permanent, non-flaking adhesion to metal in a 1/8 inch thick coating. 2.7 HARDWARE A. General: Manufacturer's standard, but not less than BHMA Std. 201 type 2 (institutional), satin finish stainless steel or dull chrome finish or dull chrome finish or brass, bronze, or steel. 1. Cabi net catches: Heavy duty magnet i c type, except as otherwi se indicated. 2. Drawer Slides: Ball-Bearing type, side-mounting, selfc10sing. 3. Sliding Door Hardware: Overhead track with tandem nylon wheel hangers for door leaves over 5 sq. ft. area, ro11er1ess sanitary slides for smaller doors (comply with NSF Standards). 2.8 CASTERS A. General: Type and size indicated or, if not indicated, as recommended by caster manufacturer for the type and weight of equipment supported, but not less than 4 inch diameter with 15/16 inch tread width, with sealed self-lubricating ball bearings, cadmium-plated steel disc wheels and solid polyurethane tires. Provide stainless steel horns and accessori~s. Unless other wise indicated, equip each item with 4 swivel-type casters and provide foot brakes on 2 casters on opposite corners of equipment. B. Caster Bumpers: Unless equipment item is equipped with another form of all-around protective bumper provide circular rotating bumper above each caster, 5 inch diameter tire of light grey synthetic rubber (hollow or closed-cell) on cadmium-plated disc. 2.9 PLUMBING FITTING, TRIM AND ACCESSORIES A.Genera1: Where exposed or semi-exposed, provide bright chrome plated brass or polished stainless steel units. Provide copper or brass where not exposed. B. Water Outlets: At sinks and at other locations where water is supplied (by manual, automatic or remote control), provide commercial quality faucets, valves, dispensers of fill devices, or the type and size indicated and as requi red to operate as i ndi cated. Inc1 ude manual cut-off valves and connecting stem pipes to permit outlet servicing without shut-down of water supply piping systems. Plumbing features by T&S Faucets, Fisher Faucets and Chicago Faucets are approved. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-4 SECTION 11110 LAUNDRY EQUIPMENT C. Vacuum Breakers: Provide with Laundry equipment where required by governing regulations, including locations where water outlets are equipped for hose attachment. D. Waste Fittings: Except as otherwise indicated, provide 2" remote-lever waste valve, and 3.5": strainer without connected overflow on sinks. E. Electrical Materials 1. General: Provide standard materi a 1 s, devi ces and components as recommended by the manufacturer/fabricator, selected and installed in accordance with NEMA Standards and recommendations, and as required for safe and efficient use and operation of the Laundry Equipment, without objectionable noise, vibration and sanitation problems. 2. Controls and Signals: Provide recognized commercial grade signals, "on-off" push buttons or switches, and other speed and temperature controls as required for operation of each item, complete with pilot lights and permanent signs and graphics to assist the user of each item. Provide stainless steel cover plates at controls and signals. 3. Connections: Equip each item requiring electrical power with either a terminal box for permanent connection or cord-and-plug for interruptab1e connection, as indicated. Provide standard grounded-type plugs, matching outlets (specified in Division 16) light grey (Plug and cord). 4. Motors: Totally enclosed type,except drip-proof type where not exposed to a dust or moisture condition, ball bearings, impregnated to resist moisture, horse-power and duty-cycle ratings as required for the service indicated. Power Characteristics - - Refer to Division 16 Specifications for project power characteristics. Also, refer to individual equipment requirements for loads and ratings. 2.10 FABRICATION OF METALWORK A. General Fabrication Requirements: Remove burrs from sheared edges of metal work, ease the corners and smooth to eliminate cutting hazard. Bend sheets of metal at not less than the minimum radius required to avoid grain-separation in the metal. Maintain flat, smooth surfaces without damage to finish. 1. Rei nforce metal at 1 ocat ions of hardware, anchorages and accessory attachments, wherever metal is less than 14 gage or requires mortised application. Conceal reinforcements to the greatest extent possible. Weld in place on concealed faces. 2. Where fasteners are permitted, provide philips head, flat or oval head machine screws. Cap threads with acorn nuts unless fully concealed in unaccessible construction, and provide nuts and 10ckwashers unless metal for tapping is at least 12 gage. Match fastener head finish with finish of metal fastened. 3. Where components of fabricated metal work are indicated to be galvanized, and involve welding or machining of metal heavier than 16 gage, complete the fabrication and provide hot-dip galvanizing of each component after. fabrication, to the greatest extent possible (depending upon available dip-tank sizes). Comply with ASTM A 123. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-5 SECTION 11110 LAUNDRY EQUIPMENT 4. Where vents are required for enclosed spaces, or for cabinet enclosures, provide removable stainless steel insect screens of 18 X 18 mesh. Locate vents to avoid moisture penetration during cleaning of equipment. 5. Provide removable panels for access to mechanical and electrical service connections which are concealed behind or within Laundry Equipment, but only where access is not possible and not indicated through other work. B. Metal and Gages: Except as otherwise indicated, fabricate exposed metalwork of stainless steel, and fabricate the following components from the gage of metal indicated, and other components from not less than 20 gage metal. 1. Table tops 14 gage 2. Counter tops 14 gage 3. Shelves 16 gage 4. Front drawer/door panels 18 gage (double-pan type) 5. Single-pan doors and drawer fronts 16 gage 6. Enclosed base cabinets 18 gage 7. Enclosed wall cabinets 18 gage 8. Sinks and drainboards 14 gage 9. Exhaust hoods 18 gage 10. Removable covers, panels 18 gage 11. Skirts and enclosure panels 18 gage 12. Closure & trim strips over 4" wide 18 gage 13. Hardware reinforcement 12 gage 14. Gusset plates 10 gage 15. Legs and crossrai1s 16 gage (1-5/8 inch dia.) C. Work Surface Fabrication: Fabricate metal work-surfaces by forming and welding to provide seamless construction, using welding rods matching sheet metal, grinding and polishing. Where necessary for disassembly provide waterproof gasketed draw-type joints with concealed bolting. 1. Reinforce work-surfaces 30 inch O.C. both ways with galvanized or stainless concealed structural members. Reinforce edges which are not self-reinforced by formed edges. 2. Sound deaden underside of metal work-surfaces, including sinks and similar units, with a coating of sound deadening material. Hold coating back 3 inches from sanitary edges which are open for cleaning. D. Enclosures, General: Provide enclosures, including panels, housing, and skirts for service lines and mechanical and electrical devices, and secondary enclosures for equipment items, where indicated and where required for compliance with governing regulations and NSF standards. Otherwi se, fabri cate each item to be as open as pos sib 1 e, for ease of cleaning. 1. Where equipment is exposed to customer view, .')rovide enclosure of service lines, operating components and mechanical and electrical devices. E. Casework: At fabricator's option, and unless otherwise indicated, provide either box-type face framing or open channel-type (complying with NSF requirements in either case). HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER . BID GROUP THREE 11110-6 SECTION 11110 LAUNDRY EQUIPMENT 1. Enclosure: Except as otherwise indicated, provide each unit of casework (base, wall, overhead and freestanding) with a complete-enclosure metal cabinet, including fronts, backs, tops, bottoms, and sides. 2. Door and Drawer Fronts: Except where single-pan construction is indicated, provide double-pan type, not less than 5/8 inch thick, with seams on inside face. Weld hardware reinforcement inside of inner pan. Sound deaden by either coating both pans on concealed face, or by inserting mineral wool insulation between pans. 3. Shelves: Except as otherwise indicated, provide adjustable standards for positioning and support of shelves in casework. Turn back-edge of shelf units up 2 inches and hem. Turn other edges down to form open channe 1 . Rei nforce shelf un its to support 40 1 bs . per sq. ft. loading, plus 100 percent impact loading. 4. Drawer Bodies: Except as otherwise indicated, drawform drawer bodies from a single piece of metal to provide seamless construction. Flange top edge to protect slides from spillage. F. Support From Floor: Equip floor-supported mobile units with casters, and equip items indicated as "roll-out" units with manufacturer's standard one-directional rollers. Otherwise, and except for "close -base" units, provide pipe-or-tube legs, with adjustable bullet-design feet for floor-supported items of fabricated metalwork. Provide 2 inch adjustment of feet (concealing threading). G. Exhaust Hood Fabrication: Comply with NFPA No. 96, including Appendix A. 1. Grease Removal: Provide type i ndi cated (removab1 e fil ters if not otherwise indicated), with drip-channel gutters, drains and collection basins. 2. Fire Extinguishing Systems: Wet chemical system complying with NFPA No. 12. H. Shop Painting: Clean and prepare metal surfaces to be painted, remove rust and dirt. Apply treatment to zinc-coated surfaces which have not been mi11-phosphatized. Coat welded and abraded areas of zinc-coated surfaces with galvanize repair paint. Apply 1.5 MIL (dry film thickness) metal primer coating, followed by 2.1.0 MIL (dry film thickness) metal enamel finish coatings. 2.11 EQUIPMENT LIST (Refer to equipment schedule of this section) PART 3 - EXECUTION 3.1 EXAMINATION AND PREPARATION A. Rough-In-Work: Installer of Laundry Equipment shall examine the rough-in mechanical and electrical services by Division 15 and 16 section work, and the installation of floors, walls, columns and ceilings. Verify dimensions of the services and substrates before fabricating the work. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-7 SECTION 11110 LAUNDRY EQUIPMENT 3.2 INSTALLATION A. Standards 1. Water Connections: Install water connections and outlets at each item of equipment, with air gaps, vacuum breakers and similar provisions to comply with governing regulations, but not less than compliance with ANSI Standards A40.4 and A40.6, ready for final connection by Plumbing Contractor. To be in compliance with VUSBC. 2. Electrical Work: Assemble electrical components of equipment in accordance with applicable "standards of installation" by the National Electrical Contractors Association, ready for final connection by Electrical Contractor. 3.3 JOINTING AND ANCHORING A. Set each item of non-mobile and non-portable equipment securely in place, 1 eve 1 ed and adjusted to correct hei ght. Anchor to supporting substrate where indicated and when required for sustained operation and use without shifting or dislocation. Conceal anchorages wherever possible. Adjust counter tops and other work surfaces to a level tolerance of 1/16 inch (maximum offset, and p1us-or-minus on dimension, and maximum variation in 2 feet run from level or indicated slope). B. Complete field assembly joints in the work (joints which cannot be completed in the shop) by welding, bolting, gasketing, or similar methods as indicated. Grind welds smooth and restore finish. Set or trim gaskets flush except for "T" gaskets as indicated. C. Treat enclosed spaces (inaccessible after equipment insta11~tion) by covering horizontal surfaces with powdered borax at a rate of 4 oz. per sq. ft. D. Install closure plates and strips where required, with joints coordinated with units of equipment. E. Install sealants and gaskets all around each unit to make joints air-tight, waterproof, vermine-proof and sanitary for cleaning purposes. In general, make sealed joint less then 1/8 inch wide, and stuff with backer rod to shape sealant bead properly, at 1/4 inch depth. Shape exposed surfaces of sealant slightly concave, with edges flush with faces of materials of joint. At internal corner joints, apply sealant or gaskets to form a sanitary cove, of not less than 3/8 inch radius. Provide seal filled or gasketed joints up to 3/4 inch joint width. Provide metal closure strips for wider joints, with sealant application each side of strips. Anchor gaskets mechanically or ~~th adhesives to prevent displacement. 3.4 CLEANING, RESTORING FINISHES A. After completion of installation, and completion of major work in Laundry Areas, remove protective coverings, if any, and clean Laundry Equipment, internally and externally. Restore exposed and semi-exposed finishes to HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-8 SECTION 11110 LAUNDRY EQUIPMENT remove abrasions and other damages. Polish exposed-metal surfaces and touch-up painted surfaces. Replace work which cannot be successfully restored. 3.5 PRESSURE VESSELS A. The installer of Laundry Equipment shall notify Department of Labor, Boiler Inspection Division, in writing at least two weeks prior to completion of installation, requesting inspection of pressure vessels. B. Approvals and operating certificates for these vessels shall be furnished to owner prior to final payment to contractor. 3.6 TESTING, START-UP AND INSTRUCTIONS A. General: Delay the Start-up of Laundry Equipment until service lines have been tested, balanced, and adjusted for pressure, voltage and similar cons i derat ions, and unt il water and steam 1 i nes have been cleaned and treated for 'sanitation. Test each item of operational equipment to demonstrate that it is operating properly, and that controls and safely devices are functioning. Repair or replace equipment which is found to be defective in its operation, including units which are below capacity or operating with excessive noise or vibration. B. Final Cleaning: After testing and start-up, clean and sanitize the Laundry Equipment, and leave in a condition ready for use in Laundry. 3.7 WARRANTIES A. F.S.E.C. shall warrant all supplied materials and equipment for a, period of not less than one year, including, parts, labor, travel overtime and any other such services required to warrant the equipments. Replace if not repairable. B. Warranty service shall be performed within 48 hours of notification. C. Supply four manuals for each piece of equipment. 3.8 EQUIPMENT SCHEDULE ITEM L-l LAUNDRY CART - FIVE REQUIRED A. Provide laundry cart having following features: 1. Rubber casters, two swivel and two rigid placed in a diamond shape. 2. Basket to be of polyethylene construction attached to 5/8" plywood base. 3. 18 bushel capacity. B. Acceptable manufacturers of laundry cart: 1. STEELE BASKET CORP., (CHELSEA, MA), MODEL 624-18 2. MEESE, (MADISON, MI) 3. DANDUX, (ELICOTT CITY, MI) 4. Architect approved equivalent. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-9 SECTION 11110 LAUNDRY EQUIPMENT ITEM L-2 - HOSE BIBB - BY PLUMBER ITEM L-3 - SEWING MACHINE - ONE REQUIRED A. Provide sewing machine having following features: 1. Electrical characteristics as scheduled. 2. High speed streamlined long arm 10ckstitch. 3. 96 needles, type 180 GXS, 12 each 075/029, 12 each 080/032, 12 each 090/036, 12 each 100/040, 12 each 110/044, 12 each 125/049, 12 each 140/054 and 12 each 150/060. 4. Rotary hook, and all other standard accessories. 5. Horizontal hook shaft. 6. Push button stitch regulator. 7. Stitch length indicator. 8.Automatic lubricating system. B. Acceptable manufacturers of sewing machine: 1. CHANDLER, (AYER, MA), MODEL BR-500/510 2. UNION SPECIAL, (CHICAGO, IL) 3. Architect approved equivalent. ITEM L-4 - CHAIR - BY OTHERS ITEM L-5 - LAUNDRY CART - FOUR REQUIRED A. Provide laundry cart having following features: , 1. Rubber casters, two swivel and two rigid placed in a diamond shape. 2. Basket to be of polyethylene construction attached to 5/8" plywood base. 3. 18 bushel capacity. B. Acceptable manufacturers of laundry cart: 1. STEELE BASKET CORP., (CHELSEA, MA), MODEL 624-18 2. MEESE, (MADISON, MI) 3. DANDUX, (ELICOTT CITY, MI) 4. Architect approved equivalent. ITEM L-6 - SHELVING - 22 REQUIRED A. Provide chrome-plated wire shelving following features: 1. Heavy duty construction. i. Uprights shall not exceed 75" high, including adjustable feet. 4-tier. 3. Chrome-plated finish. 4. Two-shelf clips per unit for rigidity, 4 uprights per unit. 5. Arrange as shown on plan drawings, using quantities and sizes as follows: 6 units 24" wide x 36" long. 4 units 24" wide x 42" long. 12 units 24" wide x 48" long. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-10 SECTION 11110 LAUNDRY EQUIPMENT B. Acceptable manufacturers of shelving unit: 1. CLAIRSON, (COVINGTON, GA), MODEL DUOTRUSS 2.' METRO, (WILKES-BARRE, PAl 3. HODGES, (ST. LOUIS, MO) 4. CARI-ALL, (BELLEVILLE, IL) 5. Architect approved equivalent. ITEM L-7 - FOLDING TABLE - THREE REQUIRED A. Acceptable manufacturers of this item: 1. LOW-TEMP, (JONESBORO, GA), MODEL 9-CS-83 2. ACE FABRICATION, (MOBILE, AL) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM L-8 - DRYER - ONE REQUIRED A. Provide dryer having following features: 1. Electrical characteristics as scheduled, with motor starters. 2. 50 pounds loading capacity. 3. Adjustable leveling bolts. 4. Timed drying and cool down, permanent press control. 5. Built-in self cleaning lint collector. 6. Separate fan and basket motors. 7. Manufacturer's standard finishes, color selection by Architect. 8. Air filters. 9. Install and anchor in accord with manufacturer's instructions. , 10. Double timer controls. B. Acceptable manufacturers of dryer: 1. CISSELL, (LOUISVILLE, KY), MODEL L36-UR-30E 2. HUEBSCH, (RIPON, WI) 3. UNIMAC, (MARIANNA, FL) 4. Architect approved equivalent. ITEM L-9 - DRYER - THREE REQUIRED (ONE FUTURE) A. Provide dryer having following features: 1. Electrical characteristics as scheduled, with motor starters. 2. 110 pounds loading capacity. 3. Adjustable leveling bolts. 4. Timed drying and cool down, permanent press control. 5. Built-in self cleaning lint collector. 6. Separate fan and basket motors. 7. Manufacturer's standard finishes, color selection by Architect. 8. Air filters. 9. Install and anchor in accord with manufacturer's instructions. 10. Double timer controls. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-11 SECTION 11110 LAUNDRY EQUIPMENT B. Acceptable manufacturer of dryer: 1. CISSELL, (LOUISVILLE, KY), MODEL L44-KD-42E 2. HUEBSCH, (RIPON, WI) 3. UNIMAC, (MARIANNA, FL) 4. Architect approved equivalent. ITEM L-IO - NOT USED ITEM L-ll - WASHER/EXTRACTOR - ONE REQUIRED A. Provide washer/extractor having following features: 1. Electrical characteristics as scheduled, furnish with motor starters. 2. Manufacturer's standard finishes, and accessories, 12 gauge stainless steel cylinders. 3. All electric operation. 4. 35 pounds loading capacity. 5. Micro processor with manual operation control, extraction safety control, fault diagnosis, emergency stop switch. 6. Automatic soap supply dispensers. 7. Self mount features. B. Acceptable manufacturers of washer/extractor: 1. UNIMAC, MODEL UF-35. 2. Architect approved equivalent. ITEM L-12 - WASHER/EXTRACTOR - TWO REQUIRED (ONE FUTURE) A. Provide washer/extractor having following features: 1. Electrical characteristics as scheduled, furnish with motor starters. 2. Manufacturer's standard finishes, and accessories, 12 gauge stainless steel cylinders. 3. All electric operation. 4. 85 pounds loading capacity. 5. Micro processor with manual operation control, extraction safety control, emergency stop switch. 6. Automatic soap supply dispensers. 7. Two speed extraction, drain extension downward into drain trough. 8. Soft mount feature. B. Acceptable manufactures of washer/extractor: 1. UNIMAC, MODEL UF-85 2. Architect approved equivalent. ITEM L-13 - TROUGH GRATE - ONE REQUIRED A. Provide trough grate having following features: 1. All stainless steel welded construction, of size and shape as indicated. 2. 3/16" x 1" flat bars set on edge, with 13/16" clearance between bars. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-12 SECTION 11110 LAUNDRY EQUIPMENT 3. Two 1/2" diameter rods wedged through bars full length, and weld to each bar. Furnish stainless steel frame, to be installed by General Contractor. 4. Size to suit trough. B. Acceptable manufacturers of grate: 1. SERV-O-LIFT, (BOSTON, MA), MODEL SFB-24 2. IMC/rEDDY, (COPIAGUE, NY), MODEL SG-24 3. Architect approved equivalent. ITEM L-I4 - SHELVING - THREE REQUIRED A. Provide chrome-plated wire shelving following features: 1. Heavy duty construction. 2. Uprights shall not exceed 75" high, including adjustable feet. 4-tier. 3. Chrome~plated finish, 4 uprights per unit. 4. Two-shelf clips per unit for rigidity. 5. Arrange as shown on plan drawings, using quantities and sizes as follows: 3 units 24" wide x 48" long. B. Acceptable manufacturers of shelving unit: 1. CLAIRSON, (COVINGTON, GA), MODEL DUOTRUSS 2. METRO, (WILKES-BARRE, PAl 3. HODGES, (ST. LOUIS, MO) 4. CARI-ALL, (BELLEVILLE, IL) 5. Architect approved equivalent. ITEM L-15 - LAUNDRY SINK - ONE REQUIRED A. Acceptable manufacturers of this item: 1. LOW-TEMP, (JONESBORO, GA), MODEL 41-NSF-2424 2. ACE FABRICATION, (MOBILE, AL) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. Furnish with listed faucet. ******************** END OF SECTION 11110 HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11110-13 SECTION 11160 LOADING DOCK EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Loading dock equipment. a. Types of loading dock equipment include the following: 1) Hydraulic dock levelers with bumpers. 2) Rubber Wheel Chocks 2. Concrete work of dock is specified in Division Three. 3. Electrical wiring and connections for loading dock equipment are specified in Division 16. 1.2 QUALITY ASSURANCE A. Dock Leveler Standard: Comply with applicable requirements of ANSI MH14.I for construction and operation of dock levelers (fixed dockboards) except as otherwise indicated. B. Provide dock levelers as complete units produced by a single manufacturer, including necessary accessories, fittings and anchorages. 1. 3 SUBMITTALS A. Product Data: Submit manufacturer's product data and i nsta 11 at i on instructions for each type of loading dock equipment, including installation details. B. Test Reports: Submit certified test reports showing compliance with ANSI MH14.I requirements for determining rated capacity of magnitude indicated. C. Shop Drawings: Submit show drawings for fabrication and erection of dock levelers. Include plans, elevations, and large scale details show anchorages and accessory items. Provide location template drawings for items supported or anchored to permanent construction. a. Furnish roughing-in drawings for electrical service well in advance of concrete work. D. Maintenance Data: Submit manufacturer's maintenance and service data, including, address and telephone number of nearest authorized service representative. PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. Subject to compliance with requirements, provide products of one of the following: 1. Kelley Company, Inc. 2. Architect approved equivalent. 2.2 DOCK LEVELERS A. Equipment Number 11162 - General: Provide manufacturer's standard dock levelers of type, function, operation, capacity, size and construction indicated, complete with controls, safety devices, and accessories, except as otherwise indicated. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11160-1 SECTION 11160 LOADING DOCK EQUIPMENT 1. Kelly Model HYD-72 a. Capacity: 30,000 1bs. b. Size: 72" wide x 30" long c. Hydraulic operation with single drum switch control station, 120 volt single phase motor. d. Lip: 17" e. Rubber Bumpers: 2 - heavy duty. B. Type: Provide edge of dock hinged lip dock levelers designed for permanent installation. C. Vertical Travel: Minimum working range for dock leveler ramps of 5" above and 5" below adjoining platform level. D. Finish and Color: Provide manufacturer's standard baked enamel finish system over steel surfaces which have been cleaned and pre-treated to obtain optimum paint bond. Paint toe guards yellow to comply with ANSI Z53.I requirements and remainder of surfaces in manufacturer's standard color unless otherwise indicated. 2.3 WHEEL CHOCKS A. Two each truck location, molded rubber on 10'-0" galvanized steel chain. PART 3 - EXECUTION 3.1 PREPARATION A. Coordinate and furnish anchorages with templates, diagrams, and instructions for their installations, for loading dock equipment indicated to be attached to concrete Construction. Coordinate delivery of these items to project site. 3.2 INSTALLATION A. General: Comply with manufacturer's detailed instructions in installing loading dock equipment. B. Dock Levelers: Attach leveler to platform construction to comply with manufacturer's directions. 3.3 ADJUST AND CLEAN A. Make necessary adjustments for safe, efficient operation of loading dock equipment. B. After installation, restore marred abraded surfaces to original condition. ******************** END OF SECTION 11160 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11160-2 SECTION 11197 SECURITY/DETENTION EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Security/Detention Equipment 1.2 QUALITY ASSURANCE A. Manufacturer's Qualifications: 1. Manufacturer's of Security/Detent i on Equi pment shall have not less than ten years experience in the design and fabrication of Detention Equipment. 2. Manufacturers shall refer to five other installations which are commensurate in size and similar in construction. 1.3 SUBMITTALS A. Manufacturer's Data: 1. Submit manufacturer's product specifi cat ions and i nsta 11 at ion instructions for each type of Security/Detention Equipment. 2. Distribute one copy to the installer. B. Shop Drawings: 1. Submit details of Security/Detention Equipment showing layout, fasteners, anchorage details and inserts and dimensional construction details for the following equipment: a. Transaction Drawer (Package Receiver) b. Floor Mounted Stool c. Wall Mounted Bench d. Wall Mounted Desk e. Wall Mounted Bunk f. Pedestal Table/Seat (4 Persons) g. Floor Mounted Bunk h. Detention Table with Benches i. Pistol Locker/Bin j. Clothes Hooks {4} Breakaway with Shelf k. Clothes Hook Breakaway 1. Stainless Steel Mirror C. Owner's Tools: 1. Provide five fastener tools for each different type security fastener at time of Substantial Completion. 1.4 PRODUCT HANDLING A. Protect units and finishes from damage during shipping, storage, hand1 i ng, i nsta 11 at i on and construct i on of other work in the same area. B. Wrap, crate and label each item for protection from damage. PART 2 - PRODUCTS 2.1 SECURITY EQUIPMENT ITEMS SCHEDULE HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11197-1 SECTION 11197 SECURITY/DETENTION EQUIPMENT EQUIPMENT NUMBER ITEM MANUFACTURER SIZE 11112 Transaction Drawer (Package Receiver) DIEBOLD MOD #120-55 7" x 11" X 11-1/2" 11114 Floor Mounted Stool SOUTHERN STEEL MOD #521 12" Dia. x 18" High 11118 Wall Mounted Bench CUSTOM FABRICATED 11119 Wall Mounted Desk CUSTOM FABRICATED 11120 Wall Mounted Bunk CUSTOM FABRICATED 11122 Pedestal Table/Seat (4 Persons) SOUTHERN STEEL MOD #515-4 40"x40"x30" High 11123 Floor Mounted Bunk SOUTHERN STEEL MOD #531 75-3/81x27"xI6" High 11124 Detention Table with Benches SOUTHERN STEEL MOD #511-4 48"x50"x35" High llI25 Steel Shelf SOUTHERN STEEL MOD #410-8 811 x 6" x 8 llI26 Floor Mounted Double SOUTHERN STEEL MOD #532 76-1/4" x 27"x 61" Bunk 11127 Detention Table w/ Table Mounted Stools CUSTOM FABRICATED 11841 Pistol Locker/Bin SOUTHERN STEEL MOD #605-6 32"X20-I/2"X5-3/4" 11863 Clothes Hooks (4) Breakaway with Shelf FOLGER ADAM MOD #519 11" x 18" x 8" 11864 Clothes Hook Breakaway FOLGER ADAM MOD #525 3" x 3" x 5" 11865 Stainless Steel Mirror SOUTHERN STEEL MOD #432 11-1/4"x17 -l/4"x5/1611 Other manufacturers for equipment above: Architect approved equivalent. 2.2 SECURITY/DETENTION EQUIPMENT ACCESSORIES: A. Provide accessories, anchorage inserts, and tamperproof fasteners for a complete tamperproof installation. B. Exposed Fasteners: 1. Provide "Torx with peg" head tamperproof security fasteners for anchorage work in exposed security areas. 2. Locked mechanical rooms do not required tamperproof fasteners. 3. Finish shall match that specified of the item anchored. 4. Provide tools for fastening devices. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the areas and conditions under which Security/Detention Equipment is to be installed. Notify the Contractor in writing of conditions detrimental to the proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected.' 3.2 INSTALLATION A. Comply with manufacturer's printed installation instructions. B. Touch-up painting of factory finished or factory primed items is the installer's responsibility. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11197-2 SECTION 11197 SECURITY/DETENTION EQUIPMENT 3.3 PROTECTION A. Protect equipment and finishes until Substantial Completion. B. Replace damaged equipment as directed by the Architect. 3.4 CLEANING A. Clean equipment thoroughly prior to Substantial Completion. ******************** END OF SECTION 11197 HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11197-3 SECTION 11200 BASIC ELECTRONIC SECURITY REQUIREMENTS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. The complete electronic automated computerized touch-screen controlled security management system. 2. Drawings for this work are diagrammatic, intended to convey the extent, general arrangement and locations of the work. Because of the scale of the drawings, certain basic items such as conduit fittings, access panels, cabinet sizes, sleeves, pull and junction boxes may not be shown. Include such items where required by code, other sections, and for proper installation and maintenance of the work. 3. Equipment specifications may not deal individually with every part, control, or device which may be required to produce the equipment performance specified or as required to meet the equipment warranties. Include such items as required, whether or not speCifically indicated. 4. Coordinate with all other trades in submittal of shop drawings. Shop drawings shall detail space conditions to the satisfaction of all concerned trades, subject to final review by the Architect. If installation of equipment, raceways, cable trays and/or conduit is performed prior to coordination with other trades, which interferes with work of other trades, make necessary changes to correct the condition at no additional cost to the Owner. 1.2 REGULATORY REQUIREMENTS A. Conform to the Applicable Requirements of: 1. National Electric Code - NEC 2. National Fire Protection Association Codes - NFPA 3. Regulations of the: a. Federal Government b. State of Florida c. County of Monroe d. City of Key West 1.3 PERMITS AND INSPECTIONS A. Comply with requirements of the "General Conditions of the Contract for Construction" for Permits and Inspections. At the completion of the project and prior to final acceptance of the work, provide evidence of final inspections and approvals required by the authorities having jurisdiction to requirements of General Require- ments - CONTRACT CLOSEOUT. 1.4 SECURITY/ELECTRICAL REFERENCE SYMBOLS A. Symbols used on the floorplans are defined in the electrical symbols schedule of the drawings. Some of the symbols scheduled may not be required for the project. Symbols are shown on drawings as close as HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11200-1 SECTION 11200 BASIC ELECTRONIC SECURITY REQUIREMENTS possible to the mounting location. Verify exact locations with the Architect. 1.5 ABBREVIATIONS A. CPU B. PLC C. VGD D. GDP E. SSI F. DEM Central Processing Unit (Computer) Programmable Logic Controller Video Graphic Display Graphic Display Panel Security System Integrator/Installer Detention Equipment Manufacturer 1.6 ACTIVE SERVICES A. Protect existing/temporary active services, water, gas, sewer, electric, when encountered, against damage. If active servlces are encountered which require relocation, notify Architect promptly in writing, with copy to Owner's designated representative. 1. 7 TESTS A. Notify Architect and Owner's representative in writing, in advance of testing to prevent delays in construction schedules. B. Test all systems and place in proper and specified working order prior to demonstration of the systems. C. Test system grounds to demonstrate that the ground resistance does not exceed the requirements of the transient voltage surge suppression (TVSS) or the National Electric Codes (NEC). D. Perform tests as required by authorities having jurisdiction over the site. E. Testing shall be in the presence of the Owner's designated representat i ves, Contractor, Architect and representatives of the authorities having jurisdiction. 1.8 DEMONSTRATION A. Prior to acceptance of the work, the SSI shall demonstrate to the Owner, designated representatives, Contractor, Architect and representatives of the authorities having jurisdiction, all features and functions of the system, and all subsystems and shall instruct the Owner in the proper operation and event sequences of the system. B. Demonstrate each system and subsystem. The demonstration is to consist of not less than the following: 1. Designate actual location of each component of a system or subsystem and demonstrate its function and its relationship to other components within the system. 2. Demonstrate the systems and subsystems operations by actual "START-STOP/ON-OFF" cycling showing how to work controls, how to reset devices, how to replace fuses and emergency operating/operations procedures. 3. Demonstrate communication, signaling a ld intrusion detection equipment/devices by actual operation ot such devices. C. Systems to be demonstrated are to include, but not be limited to the following: HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11200-2 SECTION 11200 BASIC ELECTRONIC SECURITY REQUIREMENTS 1. UPS Power and Distribution System (Coordinate test with Division 16). 2. Touchscreen CRT Operations 3. Alarm Detection and Signalling Equipment 4. Door Control/Monitoring System 5. Access Control System 6. Situation Alarms (Hardwire) 7. Man-Down Alarms (Wireless) 8. CCTV System 9. Intercom Systems 10. Telephone Systems (Inmate/Attorney) 11. Lighting Control (Coordinate test with Division 16) 12. Fire Alarm Interface 13. Cable Supervision System (Random Points to be Selected by Architect) D. SSI shall furnish the necessary trained personnel to perform the demonstration and instructions and shall arrange to have the manufacturer's representatives present to assist with the demonstrations. The SSI shall allow one week of time for performing the prescribed demonstrations. E. SSI shall arrange with the Owner the date and times for performing the demonstration. The Owner will select date and time for demonstration. F. Comply with requirements of General Requirements SYSTEMS DEMONSTRATIONS. 1. SSI shall video tape in high speed, high quality, VHS format the demonstration of systems listed in this Section. Clearly identify each video tape for Owner's future referencing. 1. 9 RACEWAY A. Provide a raceway system in accordance with Section 16010 and 16111 for all security system conductors. 1.10 QUALIFICATIONS A. Contractors who intend to submit components and prlclng on the equipment specified in this section must provide to the Architect the following information 14 days prior to Bid Date and must be approved 7 days prior to Bid Date. Refer to Bidding Requirements and Instructions to Bidders. 1. List at least 10 facilities of equal size and technical requirements utilizing touchscreen control equipment. 2. For each facility, list: Name and location of facility; date of occupancy by Owner; Owner's representative to contact and telephone number; Construction Manager and Architect. 3. A complete technical specification for the submitted equipment, noting differences and adherence to this section. 4. Provide transportation and accommodations for Architects representat i ves and c 1 i ent represent at i ves to vi sit manufacturers factory. 5. Provide transportation and accommodations for Architects representatives and client representatives to visit an installed location with operational equipment. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11200-3 SECTION 11200 BASIC ELECTRONIC SECURITY REQUIREMENTS 6. All components comprlslng the system must be manufactured by a company regu1 ar1y engaged in the manufacturi ng of such equipment. 7. Use the products of a single manufacturer for similar type equipment, i.e. motion detectors, magnetic contacts, CPU's. 8. Security System Integrater/Instal1er shall have no less than five years of documented experience on touchscreen process control projects of equal size, scope and technical application. 1.11 IDENTIFICATION A. Provide identification for wiring systems and equipment. B. Color code junction boxes and enclosures per 1987 NEC-NFPA 70, paragraph 700-9. Color for security circuits: White; for fire alarm: Red. C. Lettering for Identification: Sign painters qual ity or stencil lettering, using fast drying sign enamel. D. Identify control and sub-control, motor and equipment controls, remote relay cabinets, address panels, system interface cabinets, and similar equipment with 1/2" red lettering. Letter flush panels inside the door or cover. E. Letter pull and junction boxes in service areas, above accessible ceil ings, and in accessible chases with 1/2" red lettering identifying the circuit and system. Example: Security Alarms "SY", Fire Alarms "FA", Circuit Number "SY-126". F. Engraved laminated plastic tags may be used for identification in lieu of painted lettering. G. Provide typewritten circuit directories installed in 3 ring binders with transparent page protectors in each control and sub-control cabi net. 1.12 SUBMITTALS A. Submit shop drawings and product data in accordance with the General Requirements. B. Submit data consisting of shop drawings and/or catalog cuts complete with technical data necessary to evaluate the material and equipment. Include dimensions, wiring and block diagrams, performance data, ratings, control sequences, and all other descriptive data necessary to describe the item proposed and its operating characteristics. C. Coordinate equipment submittals with construction schedules. 1.13 RECORD DOCUMENTS A. To requirements of General Requirements - PROJECT RECORD DOCUMENTS, provide complete schematic drawings depicting location of interface, number of conductors, types of connectors, circuit requirements and type of enclosure. 1.14 CONCRETE WORK A. Coordinate requ rements of concrete bases and pads for equipment with Section 03300 - CAST-IN-PLACE CONCRETE. B. Provide templates and equipment anchor bolts by the manufacturer of the equipment for installation. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11200-4 SECTION 11200 BASIC ELECTRONIC SECURITY REQUIREMENTS 1.15 EXCAVATING, TRENCHING AND BACKFILLING A. Coordinate requirements with Section 02226 - EXCAVATION AND BACKFILL- UTILITIES. 1.16 PROTECTION OF EQUIPMENT A. Protect materials stored on the job site. Protect materials during construction and after installation, provide protection of equipment until time of substantial completion. B. Provide and apply protective material immediately upon receiving the products and maintain throughout the construction process. C. Keep products c1 ean and dry, e1 evat i ng equi pment above ground and floor. D. Take precaut ions to protect apparatus and materi a 1 s from damage. Failure to protect materials constitutes sufficient cause for rejection of the apparatus or material. E. Protect factory finish from damage during construction operations and until final acceptance. Restore finishes that become stained, scratched, or damaged. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Use products that are in conformance with the specifications. Where manufacturers have been named, use one of those named. PART 3 - EXECUTION N/A ******************** END OF SECTION 11200 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE . 11200-5 SECTION 11202 SYSTEM CENTRAL PROCESSING UNIT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Automated e1 ectroni c computeri zed touchscreen contro1l ed securi ty management/control/monitoring unit. a. System Central Processing Unit 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11203 - FIRE ALARM INTERFACE C. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER D. Section 11205 - ADDRESS PANELS E. Section 11206 - RELAY CABINETS F. Section 11208 - CARD ACCESS CONTROL G. Section 11211 - SITUATION MAN-DOWN EQUIPMENT H. Section 11212 - CLOSED CIRCUIT VIDEO EQUIPMENT I. Section 11217 - VEHICLE LOOP DETECTION J. Section 11218 - OPERATIONAL INTERCOM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association Codes - NFPA C. Underwriters Laboratories - UL Listing. D. Federal Communications Commission (FCC) listed Class B Computing Device. 1.4 DESCRIPTION A. The Security/Management Control System; Central Processing Unit (CPU) constitutes a computer graphics based security annunciator and control terminal. B. The Central Processing Unit is to drive a touch screen color graphic monitor to integrate control and status monitoring of the security system components i nc1 udi ng but not 1 imited to door locks, CCTV cameras, intercom stations, lighting control and alarm device monitoring. C. System Central Processing Unit provides monitoring and control thru the Programmable Logic Controller (PLC) Distributed Intelligent Network. D. System Central Processing Unit shall operate facility-wide from any point that it may be connected to the Local Area Network (LAN). E. The system Central Processing Unit/Remote Central Processing Unit shall perform as specified in this section. F. Each Central Processing Unit/Remote Central Processing Unit must be capable of independent and simultaneous operations. G. Provide separate, dedicated microprocessors for graphics, communications, and data management. 1.5 REMOTE PROCESSING UNITS (RCPU) A. Network shall accommodate, as a minimum, no less than 80 fully independent remote touchscreen Central Processing Unit/Remote Central Processing Units operable throughout the facility. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-1 SECTION 11202 SYSTEM CENTRAL PROCESSING UNIT B. Locate touchscreen units at each location shown on the Security System Plan and as scheduled. 1.6 QUALIFICATIONS A. Manufacturer Qualifications: Company specializing in Central Processing Units for a minimum of eight years. Documented experience shall include the following: 1. list at least 10 systems/facilities of similar size and technical requirements utilizing the equipment submitted. 2. For each system/facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Architect. B. Securi ty system programmer shall have no 1 ess than six years of documented experience on projects of similar size and scope. Submit documented experi ence to Architect pri or to bi d. Refer to Section 11200 - Basic Electronic Security Requirements. C. Use products made by companies regularly engaged in the manufacture of the type equipment specified. Provide single-source responsibility for the components of this equipment. 1. 7 SUBMITTALS A. Submit data consisting of shop drawings and original color catalog cuts complete with technical data necessary to evaluate the material or equipment. Include dimensions, wiring and block diagrams, performance data, ratings, control sequences, programming, operational characteristics and descriptive data necessary to fully describe the items proposed. . B. Provide sample of Central Processing Unit with touchscreen CRT if requested by Architect. C. Submit operation parts and maintenance manuals defining operation and troubleshooting methods. D. Submit repair and replacement procedures with maximum projected turn- around time. 1.8 OPERATION TRAINING AND MAINTENANCE DATA A. Demonstrate to the Owner and designated representatives, Construction Manager and Architect, the features and functions of the system and subsystems. Instruct the Owner and designated representatives in the proper operation and maintenance of the system. B. Provide high quality, high speed VHS formatted video taped documentation of the training sessions and maintenance procedures. Clearly identify each video tape for Owner's future referencing. 1.9 WARRANTY A. During warranty period, programmer and/or installer shall respond within twelve hours upon receipt of request from Owner during normal working hours. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-2 SECTION 11202 SYSTEM CENTRAL PROCESSING UNIT 1.10 EXTRA MATERIALS A. Provide Owner with one complete touchscreen color graphic monitor and processor. B. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair. 1. Provide Owner with written procedures for obtaining return authorizations. 1.11 MAINTENANCE SERVICE A. System is to be fully tested and serviced on a quarterly basis during the correctional period. B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptab1 e Manufacturers: Centra 1 Process i ng Uni t/Remote Central Processing Unit. 1. MITSUBISHI 2. IBM . 3. PHILLIPS ELECTRONICS 2.2 TOUCHSCREEN MONITOR A. 19 inch diagonal, high resolution, color graphic B. Analog capacitive C. 1024 touch points nominal D. 1280 x 1024 pixels, non-interlaced minimal viewable resolution E. Accurate coordination to within 0.1 inch of the edge. F. Mean time before failure greater than 80,000 hours with a touch life greater than 1 million touches at anyone location. G. Capable of actuating 97 touch points per second. H. Horizontal scanning frequency of 64 KHZ +/- 2 KHZ. I. Vertical scanning frequency 40 to 70 HZ. J. Analog RGB, sync on Green input signal. K. Provide dot pitch of .31 mm (maximum) 2.3 COLOR GRAPHIC DISPLAY A. Capable of 256 simultaneous colors from a palette of 4096 colors. 2.4 MAP CREATION A. Provide for and generate the creation of maps, floor plans, alarm symbols and user definable symbols, "tokens/icons" by use of mouse or keyboard while not interrupting on line alarm ~eporting activities and other menu driven functions. B. Permit drawing and erasing of straight lines. C. Provide for drawing and erasing of shapes such as circles, polygons, and complex curves. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-3 SECTION 11202 .SYSTEM CENTRAL PROCESSING UNIT D. Permit the entering of upper-case and lower case text in different sizes and at different angles. E. Allows selective creating, editing and deletion of symbols, tokenS/icons and text. Allow selective or global strobing of symbols, tokens/icons and text. F. Permit the relocating of on screen symbols, tokens/icons and text. G. System components will be represented by the use of tokens/icons and a minimum of 200 tokens are to be permitted on each display. H. Tokens/Icons: Remain in a clipboard type file and system is to facilitate easy copying of tokens for placement on floorp1an. System to permit user creation of new tokens. I. Recall of floor plan will automatically occur when a user designated priority alarm event from that floor or assigned zone is generated. Manual recall of floor plan to occur with proper touch sequence by the operator. J. Card readers, monitored points, devices, and controlled points are to display real-time information/status while a floorplan is displayed. K. Each monitored/controlled door will have three points of monitor: 1. Door position (open/closed). Indicate and differentiate door swing or door slide position. 2. Lock bolt position (in/out), 3. Lock status bolts (secure/unsecured). Status di sp1 ay is as foll ows: a. All sensors in secure state - symbol green. b. Anyone sensor out of secure state (duri ng authori zed access) - symbol red. c. Symbol/icon if individual door locks are to also change in appearance during status changes. L. Interconnected CCTV camera symbols are to display orange during an alarm event and return to white during non-alarm state. M. Intercom stations are to display a flashing yellow token/icon when the call button is depressed indicating from which station the call originated. They will return to grey when inactive. N. Security lighting icons are to display an lion II indication when activated. O. Duress alarm symbols are to display a flashing red token/icon when activated. 2.5 TOKENS/SYMBOLS/ICONS A. Each devices monitor or control token/symbol/icon shall resemble the device it represents. As a minimum the following devices should be represented: 1. Locks - Padlock Symbol - (Status by Color and Appearance) 2. Intercom Stations - Speaker/Horn Symbol (Status by Color) 3. Lighting - Light Bulb Symbol (Status by Color) 4. Cameras - Camera Symbol (Status by Color) 5. Motion Detectors - Walking Pedestrian Symb01 ~Status by Color) 6. Man-Down - Symbol of a man laying horizonta' ly. B. Use only solid colors for icons. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-4 SECTION 11202 SYSTEM CENTRAL PROCESSING UNIT 2.6 EVENT LEVELS A. A minimum of fifteen event levels are to be programmed for establishing color graphic event displays and alarm event priority levels. B. A minimum of these events shall consist of: LEVEL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 EVENT Fire Alarm (Verified) Man-Down Alarm Fixed Duress Alarm Unauthorized Access Interlock Override Door Fault Intercom Call Tamper/Trouble Signals Generator 1 and 2 Running Loss of Utility Power U.P.S. Status Change Future Use (Owner Insert) Future Use (Owner Insert) Future Use (Owner Insert) Future Use (Owner Insert) C. Alarm and Event Processing 1. Alarms Recognized by the System a. To be a special type of event associated with an input point, device status change. b. To indicate that an input point is not in the user defined normal condition. 2. Events Recognized by the System a. Input points that return to normal from an alarm or trouble status. b. PLC communication failure returns from failure status. c. PLC uploading/downloading d. User/administrator configuration of system to identify which type of events such as alarms, returns to normal, changes- of-state, and in/out of service activities are to be logged and require acknowledgement. D. Acknowledgeable Events 1. Alarms or events that have been user defined as requiring CRT display and operator acknowledgement. 2.7 OPERATOR LOG-ON/OFF A. Provide 28 operator levels as a minimum. B. Operator initiates log-on by touching any part of the touchscreen display. C. Each operator level will be user configured by use of a spreadsheet format. D. Each operator must enter their personal code to access the system. E. Operator access will be recorded as an event. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-5 SECTION 11202 SYSTEM CENTRAL PROCESSING UNIT 2.8 COMMUNICATION CO-PROCESSOR A. On-Board Network Compatible Type B. Provides 1 MHZ, clock frequency C. Provides base band transmission mode. D. 500 K baud minimum transmission speed. E. Provides "Manchester Encoded" HDLC transmission. F. Token passing collision avoidance, based on time windows. G. Cyclic-Redundancy Code-error checking on all network transmissions. 2.9 GRAPHICS CO-PROCESSOR A. On-board 32 bit graphics system type processor. B. IBM or equivalent emulation modes 1. IBM Monochrome Display Adapter (MDA) 2. IBM Color Graphics Adapter (CGA) C. Minimum output resolution of 1280 x 1024 pixels, non-interlaced. D. Minimum addressable resolutions 1. 8-Bit/Pixe1: 1280 x 1024 Pixel s 2. 4-Bit/Pixe1: 2048 x 1280 Pixels E. Minimum standard color palette of 4096 programmable colors. I2-bit Color Lookup Table (LUT), 8 bits each for R, G, and B. F. 1.25 megabytes of video RAM. G. 128 kilobytes of Program Instruction RAM. H. Graphics firmware as a minimum shall have 128 kilobytes of EPROM. I. System font to consist of a 80 x 25 character screen format with 16 x 32 pixel character cell array. J. Drawing speed to be up to 12.5 megapixe1s/second. K. Permit general purpose processor and graphics co-processor to concurrently draw to the display buffer. L. Touchscreen CRT is to utilize the full graphics resolution and color capabilities of the graphic video co-processor. M. Graphic video co-processor must be capable of addressing each individual pixel on the screen. N. Run all MDA/CGA compatible software using high definition system font in all text modes. 2.10 GENERAL PURPOSE CO-PROCESSOR A. Minimum 32 bit. B. Provide 16 MHZ clock speed. C. Provide two 9 pin serial ports. D. Provide one 25 pin parallel port. E. Provide 4 megabyte primary memory with 0 wait state. F. Minimum 32 kilobyte cache memory capacity. G. Provide secondary memory: 1. Fixed disk: 40 megabyte/28 ms 1 to 1 interleave. 2. Removable disk: 3.5" form factor 3. 2.0 megabyte unformatted capacity. 2.11 GENERAL SYSTEM REQUIREMEN 'S A. Provide communications port and interfacing software necessary to receive signals from the fire alarm system (CPU). B. Provide ancillary equipment and software programming for a complete operational system. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-6 SECTION 11202 SYSTEM CENTRAL PROCESSING UNIT PART 3 - EXECUTION 3.1 EXAMINATION A. Examine all surfaces, anchors and ground that are to receive materials, fixtures, assemblies, components and equipment. Report all unsatisfactory conditions in writing to the Architect. 3.2 INSTALLATION A. Install system Central Processing Unit per manufacturer's instructions. 3.3 TOUCHSCREEN TERMINAL LOCATION SCHEDULE A. Level 1 Zone CRoom CI035 B. Levell Zone D Room DIOOO (Two Terminals) C. Level 1 Zone E Room EIOOO (Two Terminals) D. Level 2 Zone A Room B2000 (Two Terminals) E. Levell Zone F Room FIOOO (Two Terminals) - Alternate F. Refer to Part 1 - Extra Materials. ******************** END OF SECTION 11202 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11202-7 SECTION 11203 FIRE ALARM INTERFACE PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Integration of the electronic computerized Management/Control System and the Fire Alarm System. 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT C. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER D. Section 11205 - ADDRESS PANELS E. Section 11206 - RELAY CABINETS F. Section 11208 - CARD ACCESS CONTROL G. Section 11212 - CLOSED CIRCUIT VIDEO EQUIPMENT H. Section 11218 - OPERATIONAL INTERCOM SYSTEM I. Section 16721 - FIRE ALARM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association Codes - NFPA C. Underwriters Laboratories Rules and Regulations - UL Listing 1.4 DESCRIPTION A. Provide interface with the Fire Alarm System via RS-232/422 or dry circuit contact closure to initiate zoned unlocking of electric locks. B. Provide two independent countdown timers, adjustable from 0 to 300 seconds and programmed to requirements of local fire authorities. C. Initial countdown timer will audibly and visually advise Central Processing Unit operator that emergency egress pathway/corridor doors will automatically be unlocked when the countdown timer reaches 0 seconds. . D. Secondary countdown timer will audibly and visually advise Central Processing Unit operator that emergency egress, pathway/corridor doors have been automatically released/unlocked and individual cell doors will automat i call y be unlocked when the countdown timer reaches 0 seconds. E. At any time, the operator may abort the unlocking which will restart the countdown timer at its initial preprogrammed unit. 1.5 PERFORMANCE REQUIREMENTS A. Interface equipment must be non-location specific and not custom built for this application. B. Interface must physically occur at a separate disconnect device; allowing the fire alarm system technician to disconnect from the security system and vise versa without entering into the other system. C. Disconnection of the interface between the two systems will generate a trouble alarm at the security management Central Processing Unit and the fire alarm Central Processing Unit. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11203-1 SECTION 11203 FIRE ALARM INTERFACE 1. 6 SUBMITTALS A. Submit data consisting of shop drawings and original color catalog cuts complete with technical data necessary to evaluate the material or equipment. Include dimensions, wiring and block diagrams, performance data, ratings, control sequences, programming operational characteristics and other descriptive data necessary to describe the items proposed. B. Submit written certification to the Owner (dated and signed) that the fire alarm and electronic computerized management/control system interface is fully operational. C. Submit VHS formatted video-taped documentation of system testing to the Arch itect. 1.7 OPERATION TRAINING AND MAINTENANCE DATA A. Demonstrate to the Owner I s des i gnated representat i ves, Cont ractor, Architect, and representatives of the authorities having jurisdiction, the features and functions of the system and subsystems. Instruct the Owner and designated representatives in the proper operation and maintenance of the system. 1.8 QUALITY ASSURANCE A. Coordinate interface module/controller with the manufacturer/installer and the local fire jurisdiction. fire alarm system marshall having 1.9 WARRANTY A. During the warranty period, programmer and/or installer shall respond within twelve hours upon receipt of request from Owner during normal working hours. 1.10 EXTRA MATERIALS A. Provide Owner with one interface module for each type utilized on the project. B. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair authorizations. C. Provide Owner with written procedures for obtaining return authorizations. 1.11 MAINTENANCE SERVICE A. System is to be fully tested and serviced on a quarterly basis during the correctional period. B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11203-2 SECTION 11203 FIRE ALARM INTERFACE PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturers: 1. ALLEN BRADLEY 2. GENERAL ELECTRIC COMPANY, LTD. 3. SQUARE D CO. 4. SIMPLEX 5. HONEYWELL 6. I.B.M. 7. MITSUBISHI 8. PHILLIPS ELECTRONICS 2.2 INPUT SIGNALLING A. At the option of the security system subcontractor and depending on the type of fire alarm equipment utilized, either of the following input signalling methods may be used. 1. RS-232 or RS-422 connection between Fire Alarm System Central Processor and Security Management/Control Central Processor. 2. Dry contact closure for each fire alarm zone. 2.3 FIRE EMERGENCY AUTOMATIC RELEASE (F.E.A.R.) OPERATION A. Upon input activation from the fire alarm system the security management control color graphic CRT will automatically display the graphic floorplan zone from which the alarm was received and flash the word "FIRE". B. The primary countdown timer will begin its countdown sequence indicating the time remaining before fire emergency automatic release of egress pathway/corridor doors in the affected zone. C. Upon completion of the primary countdown, the words "EGRESS PATHWAY UNLOCKED" will appear and the secondary countdown timer will begin its countdown sequence indicating the time remaining before fire emergency automatic release of cell doors in the affected zone. D. At any time the operator may elect to activate the "ABORT". This will restart the associated countdown timer at its maximum preset time. To prevent automatic unlocking of doors, operator must continue to activate the "ABORT" until the fire alarm system has been reset. E. System must alternate displays of multiple fire zones. 2.4 DISCONNECT A. Provide a means of disconnecting the two systems for trouble- shooting/testing/emergencies and service. The intent of the disconnect is to provide a location that both (fire alarm and security alarm technicians) can uncouple the interface without entering each others control equipment. B. The interface must be supervi sed by end-of-l i ne (EOL) or current milliamp monitoring that will create a trouble alarm at the security management/contro 1 system Central Process i ng Unit in the event of disconnection. HLM 90007. 00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11203-3 SECTION 11203 FIRE ALARM INTERFACE C. This event is to be programmed PRIORITY 1, and should display to the Security Cathode Ray' Tube the words: "Fire Alarm/Security Alarm Interface Trouble, Call for Emergency Service". 2.5 ABORT A. The system shall not permit a complete "ABORT" during alarm events. B. The activation of the "ABORT" will only restart the countdown timer at its maximum preset period. C. Upon reset of the fire alarm system the countdown timer may be reset by activating the "ABORT", which will clear the F.E.A.R. display. D. Provide "Acknowledge/Reset" (token/symbol/icon), which when activated, will check or verify existance of a legitimate alarm. A confirmed alarm condition will in turn reactivate the time (FEAR) sequence. PART 3 - EXECUTION 3.1 COORDINATION A. Coordinate the installation of the interface device with the Fire Alarm Systems. 3.2 INSTALLATION A. Install interface device in a separate key securable enclosure designed to be completely tamperproof and located adjacent to the Fire Alarm Control Panel. 3.3 TESTING A. Test each fire alarm zone and permit the system to fully cycle through the FIRE EMERGENCY AUTOMATIC RELEASE mode in the presence of the Owner, Owner's designated representative, Architect and authorities having jurisdiction. B. Provide VHS formatted video-taped documentation of test. ********************* END OF SECTION 11203 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11203-4 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Programmable Logic Controller 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT C. Section 11203 - FIRE ALARM INTERFACE D. Section 11205 - ADDRESS PANELS E. Section 11206 - RELAY CABINETS F. Section 11208 - CARD ACCESS CONTROL G. Section 11211 - SITUATION MAN-DOWN EQUIPMENT H. Section 11218 - OPERATIONAL INTERCOM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association Codes - NFPA C. Underwriters Laboratories Rules and Regulations - UL Listing 1. 4 DESCRI PTION A. The Programmable Logic Controller provides integrated interfacing of a distributed intelligent, ladder logic configured, switching network, interconnected by a data highway network. The Progranvnab1e Logic Control1er(s) is monitored and controlled by the security management/control Central Processing Unit and Remote Central Processing Unit{s) (Supervisory Computer) (Section 11202). B. Programmable Logic Controller Inputs/Outputs shall integrate and control security sub-systems as listed below as a minimum. ' 1. Locking and unlocking of an individual door. 2. Locking and unlocking of group(s) of doors. 3. Monitoring of security devices (i.e. door status, lock status, intrusion). 4. Centralized access control (card readers, biometric reader). 5. Closed Circuit Video Equipment (CCVE) pan, tilt, zoom, focus and camera/auxiliary power on/off functions. 6. Intercom master station and slave station matrix switching. 7. Automatic zoned and sequenced unlocking of fire egress doors and cell doors upon receipt of individual and verified alarms from the fire alarm system. 8. Cell lighting control. 9. Building lighting control (interior and exterior). 10. Motorized/electric door lock hardware control. 11. Closed circuit video equipment camera sequencing and switching. 12. "Man Down" and Duress signals/alarms. C. Performance Requirements 1. Programmab1 e and supervi sed over a data highway network and capable of converting device/equipment status changes to/from the HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-1 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER point of input display to the security management system or the Central Processing Unit within 750 milliseconds. 2. Programmable Logic Controller equipment is to be general purpose "off-the-shelf" in nature and not custom built for this application. 3. Controller is to be generally non-location specific in its construction and made location specific addressed and operationally customized by installing EEPROM'S with applicable software. 1.5 QUALIFICATIONS A. Programmer/Integrator shall have worked with equally technical systems and equipment. List at least 5 facilities of similar size and technical requirements utilizing the equipment submitted, which the programmer/integrator has documented successful operations. 1. For each facility, list: Name and location of facility; date of occupancy by Owner; Owner's representative to contact and telephone number; Construction Manager and Architect. a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager or General Contractor e. Architect of Record 1. 6 SUBMITTALS A. Submit programmer/integrator qualifications for review at time of Bid. B. Submit data consisting of installation shop drawings and original color catalogue cuts complete with technical data necessary to evaluate the material and equipment. Include: 1. Dimensions 2. Wiring and block diagrams 3. Performance data 4. Ratings 5. Control sequences 6. Ladder logic programming on 8-1/2" x 11" sheets. 7. Other descri pt i ve data necessary to descri be the funct ions spec ifi ed. 8. Identify each input/output card and its respective function, (i.e. intercom number(s), door number(s). C. A complete technical specification for the submitted equipment, noting adherence to this section. D. Submit repair and replacement procedures with maximum projected turnaround time. 1.7 OPERATION TRAINING AND MAINTENANCE DAT' A. Demonstrate to the Owner's desig ated representatives, Construction Manager and Architect, the operational features and functions of the programmabl e logic controll er network and subsystems. Instruct the Owner and designated representatives in the proper operation and maintenance of the system. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-2 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER B. Provide VHS formatted video taped documentation of the training sessions and maintenance procedures. 1.8 WARRANTY A. During warranty period, integrator and/or installer shall respond within twelve hours upon receipt of request from Owner. 1.9 EXTRA MATERIALS A. Provide one card cage for each type utilized on the project. B. Provide one electronic input or output card for each type utilized on the projects, per programmable logic controller. C. One communication/memory card for each type utilized on the project. D. One power supply for each type utilized on the project. E. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair. F. Provide Owner with written procedures for obtaining return authorizations. 1.10 MAINTENANCE SERVICE A. System is to be fully tested and serviced on a quarterly basis during the correctional period. B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturers: 1. ALLEN BRADLEY 2. GENERAL ELECTRIC CO., LTD. 3. SQUARE D CO. 2.2 MATERIALS A. Provide functions for a complete Operational System: 1. Logic functions 2. Timing functions 3. Memory capability designed to address input/output handling, plus 20%. 4. Software and programming 5. Input/output points; designed to address input/output plus 20% system expandabi1ity. 6. Logic functions as a minimum are to include "and", "or" and "invert" functions with sufficient levels and operating features to meet overall system requirements. 7. Counter functions (up/down). 8. Data transfers and data comparisons (=, ~, ~). HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER. BID GROUP THREE 11204-3 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER 9. Synchronous shift registers forward, reverse (1, 8 and 16 channel). 10. BCD to BINARY control. 11. Input/Output forcing. 12. RUN MODE Programming 13. BINARY to BCD conversion. 14. Key operated switch to select at least the following modes of operation: (keyswitch to be locked/key removed in any position). a. HALT - Processor, not scanning memory program and outputs are turned off. b. RUN - Processor, executing memory program and outputs controlled accordingly. c. DISABLE OUTPUTS - Processor, executing memory program and the outputs held off. d. RUN/PROGRAM - Processor, executing memory program and changes in user memory are permitted. 2.3 COMMUNICATION A. Programmable Logic Controller and remote input/output equipment must be capable of communicating over fiber optic cables without requiring separate fiber optic transmitters or receivers in addition to the Programmable Logic Controller communication card. B. A RS-422 compatible differential communication port is required for programming and communication to additional compatible devices. Communication up to 10,000 ft. must be capable from this port. C. Data rates of the RS-422 compatible communication port are to be programmable. Minimum data (baud) rates of 50, 110, 300, 1200, 2400, 4800, 9600 and 19,200 must also be compatible. 2.4 LADDER LOGIC A. In event of power loss, register and ladder information must be retained. Program storage medium to be battery-backed RAM available in 4K, 8K, I6K and 26K with memory housed in the same enclosure as the processor. B. Programmable Logic Controller power supply batteries required for RAM memory retention upon AC power failure must be readily available, standard sized, alkaline type. C. Programmable Logic Controller power supply is to provide LED visual indication if battery charge is insufficient to maintain the RAM program for less than 300 hours, in addition; this information must be reported to the processor to initiate an audible and visual alarm. D. Whenever the words "CONTACTS AND ENTIRE RUNGS" are intentionally deleted from an existing logic program, the remaining program words are to be automatically repositioned to fill the void. NOP's to rep~.ce deleted words are not acceptable. E. LaCler 1 ogi c memory is not to be used to store data (numbers). A unique register memory (general purpose storage registers) which is separate from the ladder logic (program) memory is required to store data. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-4 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER F. Typical scan time for "IK words" is not to exceed 3.2 ms (.8ms BOOLEAN) . G. Memory word length will be as a minimum 16 bits. H. Whenever the words "CONTACTS, ENTIRE RUNGS, ETC." are intentionally inserted into an existing logic program, the original program is to be automatically repositioned, to open up a gap of sufficient size to accommodate the additional words if there is adequate memory to accommodate the program. I. For reduction of the effective scan time of select local Input/Output (to detect both high frequency and short pulse duration inputs), immediate Input/Output update functions must be available. J. Minimum word utilization for program storage is: 1. No more than one word for each contact or coil, i ncl udi ng address. 2. No more than one word for each opening branch. 3. No more than one word for each closing branch. 4. No words for spaces or connects. 5. No words to begin a new rung. K. Each word of memory must incorporate a parity bit (odd parity is to indicate proper memory operation and even parity is to result in the halting of the processor), accompanied by visual annunciation of the memory error. L. Processor RAM memory is to retain its program indefinitely provided AC power or DC power is maintained. M. Provide immediate shutdown of the Programmable Logic Controller and annunciate the occurrence of the following (abnormal) conditions: 1. Memory Parity Error 2. Loss of Communication between Central Processing Unit and Inputs/ Outputs. 3. Loss of logic power to part of the network/system. 4. Halt or interruption of memory scan. 5. Detection of "incompletell relay ladder rungs in memory. N. Equip processor with a minimum of 64,000 internal relay equivalents. O. Total number of normally open and normally closed contacts of an internal output are dependent only upon memory capacity to store the control logic. P. Make internal coil transition-sensitive, using a single command. Q. Program internal relay(s) as a latch relay with both a latch and unlatch coil. 2.5 SYSTEM HARDWARE A. A single logic power supply is permitted for a system of up to 512 local Inputs/Outputs. Remote Input/Output system architecture wi 11 require logic power supplies at each remote location. B. Power supp 1 i es must be short c i rcu it protected, overcurrent prctected, over voltage protected, and upon loss of power provide a minimum of 16 mi110second ride through. Power supply unit breakers/fuses must be accessible from the front of the equipment. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROlIP THREE 11204-5 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER 2.6 SYSTEM SOFTWARE A. Each register must be 16 bit and capable of storing a five digit decimal value (+32767 to -32768). B. Entry of data into the storage register in either binary, decimal or hexadecimal. C. Programming techniques must allow each register to be programmed as a counter, timer, shift register or for data storage. D. To monitor and alter any register via the programming equipment without halting the processor, provided those registers have not been intentionally locked out. E. To monitor and alter the individual bits of a storage register using programming techniques or directly with the programming equipment. F. To reset the value of a storage register to zero with the use of a single programming instruction. G. To preset any value into a storage register using a single programming instruction. H. Circuit design techniques must allow for decoding the "bit" information from any zone of any programmed shift register and from as many zones as desired. The decoding of a zone, regardless of channel width (number of bits), must be possible within a single circuit rung. I. Register data must be retained by the back-up battery in event of AC power loss. 2.7 COUNTERS AND TIMERS A. Programming techniques must allow for cascading timers and counters. B. Programming techniques must allow for programming ON delay and OFF delay timers. C. To program a reset contact(s) or data comparison(s) such that counter operation can be halted and counter value reset. D. Controller must have the capacity of no less than 96 counters or timers. Each counter and timer must be capable of storing a four digit decimal value (0-0009). E. To program a reset contact(s), or data comparison(s) such that timer operation can be halted, and timer value reset to zero. F. To program up counters, down counters and up/down counters. G. Programming techniques are to provide for as many timer and counter decode (comparison) values as desired. H. There must be at least a 0.1 sec., 0.01 sec. and 01. min., time base. I. To program an interrupt contact(s), or data comparison(s) such that timer operation can be halted, and restarted (start/stop time operation). 2.8 DATA FUNCTIONS, SHIFT REGISTERS A. Imp1 ement data transfer and compari son/cond i t ion instruct ions once every scan or for a ~,ng1e scan, the latter occurring upon the opened to closed transitiu of the combinational logic, or, false to true data comparison/condition function preceding the instruction. B. Programming techniques must allow for programming a single channel (bit) synchronous shift register with up to 1792 zones, or an eight HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THRFE 11204-6 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER channel (8 bit) shift register with up to 224 zones, or a sixteen channel (16 bit) shift register with up to 112 zones. C. To perform a Binary-to-BCD or BCD-to-Binary conversion with the use of a single instruction. D. Shift right and shift left commands must allow bit, byte, (8 bit) and, word (16 bit) shift synchronous registers to be programmed. E. To program the following compare condition functions between storage registers (-32,768 to +32,767) or between a storage register and a constant value (O to 32,767). F. To program up to five comparison/condition functions on one line of logic. G. To transfer data from one storage register to another or, a constant to a storage register using a single programming instruction. H. To perform a block data transfer of up to 9 registers (register to register or constant to register) per line of relay ladder logic. 2.9 DIGITAL INPUTS AND OUTPUTS A. Each input or output module must be a self-contained unit housed within an enclosure. B. Input and output modules must be U.L. listed and CSA approved. C. Pressure type screw terminals must accept as a minimum, one No. 12 or two No. 14 stranded or solid wires. D. Provide convenience marker strips and labeled adjacent to the input/ output field wiring terminals. E. To replace any input/output module without disturbing or removing user field wiring. 2.10 REMOTE INPUTS AND OUTPUTS A. Serial data rate must be at least 31.25K baud for each independent channel. B. Maximum cable distance between the processor and the last drop on a channel is to be no less than 15,000 ft. (4572m). C. Local control module of the remote input/output system must have a minimum of seven diagnostic LED's and each remote module must have a minimum of five diagnostic LED's. D. Remote input/output system must have a group of preassigned diagnostic registers which are to be used to report system faults to the main processor. E. Any module comprising the system cannot consume more than one input/ output rack assembly slot. F. No special power supply is to be required for system operation. Power sill be provided by the input/output rack assembly power supply. G. The system is to consist of a multi-channel, multi-drop configuration having at least two independent channels with eight drops per channel minimum. H. The method of communication between the modules comprising the system are to be continuous, full duplex serial differential. I. Each channel must support at least 1024 digital input/output and provide 127 registers for register input/output. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-7 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER J. Each drop is to support at least 512 digital input/output. K. The input/output scan of the remote input/output system must be independent of the processor memory scan. L. Each module comprising the system must have a removable wiring terminal for ease of module replacement. M. System des i gn must allow the user to have the opt i on to cont i nue system operation should a fault occur on a single drop of either channel. N. Should the user elect to continue system operation when a drop fault occurs, there must be a means to automatically restart processor communications to that drop, (if that drop fault clears) without halting the processor. O. System design must allow the user to have the option to select how the outputs of the system will fail (reset, off or freeze in last state) should any of the following occur: 1. A user selected condition 2. A system communication failure 3. Loss of processor due to power outage or CPU fault. P. Upon failure of a particular drop or upon a user defined condition, it must be possible to shut down one or all of the other drops on the remote input/output system. 2.11 FIBER-OPTICS (DATA HIGHWAY) A. Fiber optic communication systems must operate as a communication link between any of the Programmable Logic Controller's differential (RS- 422) devices. This is to include processors and remote input/output programmers, processors to processors and processors to remote input/ output links. B. System design must allow the use of repeaters (multiple transmitters/receivers) up to a maximum of at least seven. C. Maximum distance for a single (one transmitter and one receiver) fiber optic link is to be no less than 3,280 ft. and 22,960 ft. with seven repeaters. D. Fiber optic communication must be modular fully redundant, providing high EMI/RFI immunity and complete electrical isolation. E. Each module comprising the fiber optic communication system must consume no more than one rack assembly slot. F. No special power supply must be required for the fiber optic system. Power will be provided by the rack assembly power supply. G. The system must allow the use of standard fiber optic connectors and 100 micron core multi-mode fiber optic cable. 2.12 NETWORKING (DATA HIGHWAY) A. LAN design must allow communication between devices on individual ~ocal Area Networks (Net-to-Net CommunicationJ). B. Local Area Network design must provide complete LAN redundancy. C. The basebaud, timed floating master, high speed Local Area Network must be supplied with the following capabilities. 1. Transmission type will be Manchester Encoded HDLC with message format complying with ANSI 3.28 and CycliC Redundancy Code (CRC) error checking. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-8 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER 2. Communication data rate of the high speed local area network shall be selectable up to 500K Baud. 3. Maximum high speed LAN cable distance is to be at least 10,000 ft. (3048m). 4. A single LAN as a minimum must allow communication of up to 200 devices (Central Processing Unit, programmers, computers, etc.) 5. A single Network Interface Module must manage the transmission of at least two devices (Central Processing Unit, programmers, computers, etc.) through two separate low speed RS-422 compatible communication ports. 6. Communication rate of the Network Interface Module low speed, RS- 422 compatible ports, must be selectable up to I9.2K Baud. 7. Network Interface Module low speed ports will support RS-422 compatible or Fiber Optic Communication. 8.' Maximum distance between the Network Interface Module and a device connected to either of its low speed communication ports 10,000 feet. For RS-422 compatible communication: 22,960 feet. 9. All programming functions will be supported over the Local Area Network. These are to include programming, altering, monitoring, forcing input/output, program upload/download via tape or computer. 2.13 PROGRAMMING/MONITORING/CONTROL EQUIPMENT A. The programmable logic controllers shall be programmable from each Central Processing Unit or Remote Central Processing Unit location and at each address panel location. It must be possible to program, monitor and control (See System Central Processing Unit Section) device(s) in the system from each console over the local area network. 2.14 PROGRAMMING A. Programming equipment must provide an English language indication of the nature of progra~~ing errors or incorrect operating procedures. B. Program given inputjvutput address as often as desired. C. Program nested branches (branch circuits within branch circuits). D. Force external input or output on or off via the programming equ i pment. E. Search the program for any contact address, coil address, storage reg i ster, rung number, master control relay, forced input/output address and other special function(s) the Central Processing Unit supervises. F. It must be possible to alter or delete part(s) of a rung without affecting the remainder of the program. In these cases the program must be automatically recompiled to accept the new rung or remove the old rung thus leaving no gap. G. The program equipment display must give readout of input/output address number, relay symbols, rung number, line and position reference, special function symbols, storage register address number and data, input/output status, and forcing indication. H. Program relay rungs comprise a contact matrix of 10 contacts across by seven' contacts down (70 contacts per rung). HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-9 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER I. Issue a two part command to delete relay ladder rungs from memory. The second part must provide a safeguard wherein the operator must verify his intentions to erase the control program. J. Simultaneously display the following information for desired rung(s) with a single key stroke: 1. The ON or OFF state of contact(s) or coil(s). 2. The contents of a given storage register. 3. Whether a given input/output has been forced on or off. 4. Whether an output coil is standard, transition-sensitive, or latching. 2.15 REDUNDANCY A. Redundant Transfer Interface System (TIS) shall provide bumpless transfer of input/output control from the on-l ine to the backup processor or from the on-line to the back up local area network should a system fault occur. This transfer shall be automatic. B. Transfer Interface System must be designed so that no single failure will halt the operation of the system. C. Manually cause a transfer to take place. D. Manually restart the start-up processor and have it synchronize with the master processor without shutting down the control system. E. Full redundance must be provided for both Programmable Logic Controller Central Processing Unit and l.ocal area networks. F. Transfer Interface Systems must provide visual indication of lion line" and "back up" status. G. Transfer Interface System must ensure Central Processing Unit data and scan synchronization. H. The minimum number of input/output a single Transfer Interface System (T.I.S.) must support is 1024. 2.16 DIAGNOSTICS A. Incorporate self-diagnostic features which will halt the processor, in addition, a separate visual indication will annunciate at the following conditions: 1. RUN - Indicating, processor operating properly, executing memory program. 2. HALT - Indicating, processor not operating/executing memory program properly, all outputs off, due to key position, fault in input/output or memory or through programming. 3. MEMORY - Indicating, parity error or memory malfunction - also forces "HALT" indicator on. 4. FORCE - Indi cat i ng that one or more inputs/outputs have been forced on/off. 5. Input/Output - Indicating malfunction in input/output system. 6. LOW BATT. - Indicating low voltage in battery backup. 7. WRITE PROTECTED - Indicating user memory is protected from intentional alteration. B. Processor must have a designated block of 95 internal diagnostic registers that provides detailed system status and fault diagnostic HLM 90007.00-1 . THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-10 SECTION 11204 PROGRAMMABLE LOGIC CONTROLLER informati.on accessible by programming equipment or intell igent peripherals. C. As a minimum, internal diagnostic registers are to provide the following: 1. Type of digital (input or output) or intelligent (e.g. analog or BCD) Input/output module inserted in a particular slot. 2. If an input/output module is not in a slot. 3. Type of input/output module failure. 4. Rack and slot location of the input/output module causing a system failure. 5. Status of input/output module power. 6. Processor keyswitch status. 7. Processor diagnostic LED status. 8. Type and cause of processor failure. 9. Type of incorrect operator action attempted and the reason the action is incorrect. 2.17 ENVIRONMENTAL SPECIFICATION A. Ambient 1. Humidity rating of 0 to 95% relative humidity (non-condensing). 2. Temperature rating of OOC to 600C operational and -400C to +80oC storage. B. Design and test equipment/components to operate in an industrial environment per NEMA Standard ICS 2-230 (ARC Test), IEEE C37.90a CSWC and UL 1076. C. Design equipment/components and to operate in free air flow convection cooling requiring no internal fans. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and grounds that are to receive materials, fixtures, assemblies, components and equipment. Report the unsatisfactory conditions in writing to the Architect. 3.2 INSTALLATION A. Use methods to prevent damage to cables and wires during installation. Provide compounds that are not injurious to the cable and wire jackets and do not harden or become adhesive. B. Communications (NETWORK) conductors are not to be spliced without the Architects written approval. C. Locate approved splices in tamper-supervised junction boxes. ******************** END OF SECTION 11204 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11204-11 SECTION 11205 ADDRESS PANELS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Electronic Automated Computerized Security Management/Control System, Input/Output/Device Integration Address Panel. 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11202 - SYSTEM CPU C. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER D. Section 11206 - RELAY CABINETS E. Section 11208 - CARD ACCESS CONTROL F. Section 11212 - CLOSED CIRCUIT VIDEO EQUIPMENT G. Section 11217 - VEHICLE LOOP DETECTION H. Section 11218 - OPERATIONAL INTERCOM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Electrical Manufacturers Association - NEMA, Type 12. C. Underwriters Laboratories - UL Listed 508 Type 12 1.4 DESCRIPTION A. Free standing or wall mounted NEMA Type 12 enclosure with interior filter fan cooling and heavy duty locking hardware, with housekeeping base for free standing pane1{s). B. The Address Panel is the local address for integration of the Security Devices for a particular building zone on a common back board. The backboard is to be shipped to the job site as a complete and. tested unit. 1.5 DESIGN REQUIREMENTS A. Design to house electrical and electronic control equipment devices. B. Provide for surface mounting and rack mounting interior. C. Size each enclosure for 30% future expansion. D. Relay cabinet option: Refer to Section 11206. 1.6 ENCLOSURE PERFORMANCE REQUIREMENTS A. 12 gauge steel for single door enclosures. B. 10 gauge steel for multi-door enclosures. C. Factory punched holes and knock-outs are not acceptable. D. Lifting eyes E. Heavy gauge continuous hinges for each door. 1.7 SUBMITTALS A. Submit manufacturer and integrator qualifications at time of bid. B. Provide manufacturers data sheet including model number, enclosure, interior equipment layout, and accessories options for each cabinet. C. Provide matrix listing of enclosure types and locations where multiple types are utilized. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11205-1 SECTION 11205 ADDRESS PANELS D. Submit data consisting of shop drawings and original color catalogue cuts complete with technical data necessary to evaluate the material or equipment. E. Include dimensions, wiring and block diagrams, performance data, ratings, operational characteristics and other descriptive data necessary to fully describe the items proposed. F. Provide backboard layout drawing for each enclosure. 1.8 PROJECT RECORD DOCUMENTS A. One copy of backboard layout is to be maintained for project record modifications inside the enclosure. B. Provi de completed project record drawi ngs i dent ifyi ng system architecture and rack/component distribution. C. Ident ifi cat i on of each input/output card, termi na 1 stri p, and its respective function (i.e. intercom number, Door number). D. Provide diagrammatic plan for utilization of panels future expansion space. 1.9 OPERATION TRAINING AND MAINTENANCE DATA A. Provide permanent labeling for each terminal location and component for servicing. 1.10 QUALITY ASSURANCE A. Manufacturer and Integrator Qualifications: Company specializing in electronic automated computerized security management systems for a minimum of five years. Documented experience shall include the following: 1. List at least five facilities of similar size and technical requirements utilizing the equipment submitted. 2. For each facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Architect/Engineer of record. 3. A complete technical specification for the submitted equipment, noting differences and adherence to this section. 1.11 WARRANTY A. Warranty shall agree to repair or replace defective security components/materials and to correct defective work when given notice during the correctional period. B. Warranty response time to be withi n twe1 ve hours upon recei pt of request from Owner during normal working hours. 1.12 MAINTENANCE SERVICE A. System is to be fully tested and serviced on a quarterly basis during the correctional period. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 1120~-2 . SECTION 11205 ADDRESS PANELS ~ B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of enclosure: 1. HOFFMAN 2. STANTRON 3. BUD B. System Integration: Acceptable Address Panel Integrators 1. BLACK CREEK 2. ORON 3. SHORROCK 4. TRENTECH 5. ESI 2.2 CLOSED CIRCUIT VIDEO EQUIPMENT A. All closed circuit television coaxial connections within the enclosure are to be BNC type, designed to operate satisfactorily up to 11 GHZ and yield low reflection up to 4 GHZ. B. Cable connections are to be by Bulkhead Adapter. C. Body, coupling sleeve and male contact: Brass. D. Female Contact: Beryllium copper or phosphor bronze. E. Crimp ferrule: Copper Alloy F. Rated: 75 OHM G. Fiber Optic Cables: Chassis mount fiber optic connectors. H. Coax cables must be identified. I. Fiber optic cables must be identified. 2.3 INTERCOM EQUIPMENT A. No intercom circuits are to be connected directly to amplifier equipment. B. The incoming/outgoing circuits are to be routed thru identified terminal strips indicating each individual circuit. C. Control wiring must have copper conductors and be stranded. D. The conductors to be a minimum size of 18 AWG for Class 2 or 3 as defined by Article 725 of the NEC. E. Identify the cables/conductors by means of permanent labeling. 2.4 TERMINATIONS A. Group the subsystems within the cabinet/enclosure within a specific area (i.e. intercoms, locks, power supplies, circuit breakers, CCTV Coax's). B. Terminal strip screws must be recessed to prevent accidental shorting. C. Utilize properly sized lugs where a group of conductors come together. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11205-3 SECTION 11205 ADDRESS PANELS 2.5 POWER SUPPLIES A. U.L. Listed/Recognized B. Industrially Rated C. Short Circuit Protected D. Regulated, Computer Grade E. Built-In EMI Filtering F. Backboard located G. Automatic recovery upon removal of an overload condition. H. Minimum efficiency of 70% at full load and nominal AC input voltage. I. Operating temperature of O.C to +50.C ambient. J. Internal Transient Voltage and Surge Suppression. 2.6 POWER DISTRIBUTION A. Primary power to enclosure to be barrier strip terminated with anti- shorting protection. B. Provide circuit breakers of series trip construction. C. Visual on/off/tripped indicator required on each circuit breaker. 2.7 FANS AND FILTERS A. Equip cabinets/enclosures requiring cooling fans with internally mounted fan(s)/blower(s) with re-usable air filters. B. Each fan: rated at 105 cfm. C. Provide aluminum or zinc venturi blocks (for durability and maximum heat transfer). D. Designed for 20,000 hours of continuous operation without lubrication or service. E. Provide split capacitor type motors, thermally protected. F. Provide finger guards on both sides of impeller. G. Provide rigid frame. 2.8 LOCKING SYSTEM A. Provide three point latching operated by oil-tight keylocking handle. B. Equip latch rods with rollers. C. Key-alike the related system enclosures/cabinets throughout the facil ity. D. Provide Owner with six spare keys for each key type. 2.9 INTERNAL LIGHTING A. Equip enclosure with an interior light designed to illuminate cabinet interior. 2.10 CONVENIENCE OUTLET A. Equip each cabinet/enclosure with a 20 amp, 115 volt grounded duplex convenience outlet. B. The convenience outdo shall not serve other security equipment wit!.in the enclosure. 2.11 WIRING DUCT A. Separate the components and terminal strips within the enclosure by rigid vinyl PVC wiring duct (to facilitate cabling). HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THPEE 11205-4 SECTION 11205 ADDRESS PANELS B. Provide duct with smooth buffed edges. C. Provi de duct with angl ed and i nterl ocki ng 1 ips on duct cover and sidewalls permitting cover to be snapped on. D. Provide duct with a flammability rating in accordance with UL 94V-0. E. Size duct according to number of conductors contained with 20% future expansion. 2.12 MARKINGS/IDENTIFICATION A. Separately identify each address cabinet with enlarged labels lettered with no less than 2" high, block style letters. Attach identification labels to cabinet for utilizing 10/24 screws and nuts. Screw length must be cut according to label/cabinet thickness and file smooth rough ends. 2.13 EXTRA MATERIAL B. Provide 20% spare terminal strips for future expansion. C. Provide one each spare circuit breakers for each amperage utilized. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect and Manager. receive Report Program. 3.2 INSTALLATION A. Install enclosure/cabinet securely in accordance with manufacturers specifications. Provide tamper-resistant installation and torx with peg security fastening devices. B. Programmable Logic Controller Equipment 1. Terminations of programmable logic controller inputs and outputs must be in accordance with Programmable Logic Controller specification section and manufacturer requirements. 2. Route incoming/outgoing circuits thru identified terminal strips. Do not connect directly to the Programmable Logic Controller input/output cards/racks. 3. Conductors: stranded copper. 4. Class 1 conductors shall be minimum 14 AWG. THHN or THWN, 600 vo 1t rated. 5. Identify cables/conductors by circuit name. ******************** END OF SECTION 11205 HLM 90007. OfL 1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11205-5 SECTION 11206 RELAY CABINETS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Relay Cabinets 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT C. Section 11203 - FIRE ALARM INTERFACE D. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER E. Section 11205 - ADDRESS PANELS F. Section 11208 - CARD ACCESS CONTROL 1.3 REFERENCES A. Conform to the Applicable Requirements of: 1. National Electric Code - NEC 2. National Fire Protection Association Codes - NFPA 3. Underwriters Laboratories - UL Listing 1.4 DESCRIPTION A. Provide a NEMA key lockable enclosure to house the circuit protected relays and terminal strips. B. E1 ectroni c relays are contro11 ed by Programmab1 e Logi c Controll er outputs and provide switching of power to lock motors, locks, solenoids, lighting contactors, lighting relays and camera pan/tilt motor controls. 1.5 DESIGN OPTION A. In 1 ieu of manufacturing a sEparate relay cabinet, and where the number of relays and/or voltage separations do not dictate the neces's ity, the Contractor may incorporate relays into the address pane 1 s. Adv i se the Arch i tect in wri t i ng of the number of relay cabinets and location that are intended to be consolidated. B. Design cabinets with 20% future expandabi1ity. C. Coordinate approved revisions with other trades. 1. 6 SUBMITTALS A. Submit data consisting of shop drawings and original color catalog cuts complete with technical data to evaluate the material or equipment. Include dimensions, wiring and block diagrams, performance data, ratings, control sequences, operational characteristics and other descriptive data to describe the items proposed. B. Provide a plan in which the utilization of future expandabi1ity is defined. Indicate future expansion graphically. C. Submit information on consolidation locations and relays. 1.7 WARRANTY A. Warranty shall agree to repair or replace defective security components/materials and to correct defective work when given notice during the correctional period. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11206-1 SECTION 11206 RELAY CABINETS 2.6 CIRCUIT PROTECTION A. Protect the control circuits from the Programmable Logic Controller with slow blow fuses. B. Protect separately, the control circuits from the relays out to the devices using fast blow fuses. 2.7 STATUS INDICATION A. Provide a green AC power indicator light, flush mounted on the front door of the enclosure. The light shall indicate that primary power is available to the relay panel. 2.8 SIZING A. Size enclosure based on the current requirements plus 20% future expandabi1ity. B. Install rigid vinyl (PVC) open slot wiring duct vertically on both sides of the enclosure. C. Install rigid vinyl (PVC) open slot wiring duct horizontally between the rows of components. 2.9 LOCK A. B. C. D. E. Provide lock requiring quarter-turn (900) to open or close. Provide internal and external O-ring to assure water~tight and dust- tight seal. Key: .7mm triangle insert, recessed for tamper resistance. Key-alike the related system cabinets throughout the facility. Provide Owner with 6 spare keys for each keyed types. 2.10 MARKINGS/IDENTIFICATION A. Separately identify each relay cabinet wHh enlarged labels lettered with no less than lit high, block style letters. Attach 1ab'les to cabinet doors/covers utilizing 10/24 screws and nuts. Screw length must be cut according to label/cabinet thickness and rough ends filed smooth. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 COORDINATION A. Provide coordination with other Divisions of this Project Manual for the installation of the relay panel and other components for a complete operational relay panel assembly. 3.3 INSTALLATION A. Coordinate delivery of enclosure with other Sections of this Project Manual to facilitate mounting, terminations of conduits, and pulling of cables/conductors. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 1 P06-4 SECTION 11206 RELAY CABINETS B. Use methods and lubricating compounds on cables and wires to prevent damage to material and products during pulling-in. Provide compounds that are not i njuri ous to the cab1 e and wi re jackets that do not harden or become adhesive. ******************** END OF SECTION 11206 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID rqoup THREE 11206-5 SECTION 11208 CARD ACCESS CONTROL PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Electronic Automated Computerized Security Management/Control System. a. Card Access Control Sub-System Integrated into the Security Supervisory Computer System. 1.2 RELATED SECTIONS A. Section 02830 - FENCE AND GATES B. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING C. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT D. Section 11203 - FIRE ALARM INTERFACE E. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER F. Section 11205 - ADDRESS PANELS G. Section 11206 - RELAY CABINETS H. Section 11211 - SITUATION MAN-DOWN EQUIPMENT I. Section 11212 - CLOSED CIRCUIT VIDEO EQUIPMENT J. Section 11218 - OPERATIONAL INTERCOM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association Codes - NFPA C. Underwriters Laboratories - UL Listing D. National Burglar Alarm and Fire Alarm Association - Standards of Application. 1. 4 DESCRIPTION A. Provide a stand-alone microprocessor based card access control system with its primary Central Processing Unit located in the central security control center and outputs driving the Programmable Logic Controller based door control system. 1.5 DESIGN REQUIREMENTS A. Card Access Control Reader Interface Devices and field intelligent devices shall be capable of interfacing with the Programmable Logic Controller based door control system. 1. 6 SUBMITTALS A. Submit data consisting of shop drawings and original color catalog cuts complete with technical data required by Architect to evaluate the material and equipment. Include dimensions, wiring and block diagrams, performance data, ratings, operational characteristics, control sequences and other descriptive data to describe the items proposed. 1.7 RECORD DOCUMENTS A. Provide schematic drawings depicting type and location of interface equipment/components, number of cables and conductors, types of HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11208-1 SECTION 11208 CARD ACCESS CONTROL connectors, circuit requirements and type and dimensions' of enclosures. 1.8 QUALITY ASSURANCE A. Manufacturer Qualifications: Company specializing in card access control with electronic automated computerized security management systems for a minimum of five years. Documented experience shall include the following: 1. List at least 10 facilities of equal size and technical requirements utilizing the equipment submitted. 2. For each facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Architect. 3. A complete technical specification for the submitted equipment, noting differences and adherence to this section. 1.9 WARRANTY A. Warrant the repair or replacing of defective security components/ materi a 1 s and correct defect i ve work when gi ven not ice duri ng the correctional period. B. Warranty response time to be within twelve hours upon receipt of request from Owner during normal working hours. C. User Cards: Warranted for a peri od of fi ve years after date of acceptance. 1.10 MAINTENANCE SERVICE A. System must be fully tested and serviced on a quarterly basis during the correctional period. B. For quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. 1.11 EXTRA MATERIALS A. Provide Owner with one card reader head as a spare. B. Provide Owner with one field intelligent device as a spare. C. Provide Owner with 1000 cards. D. Provide Owner with two back-up software programs upon completion of the programming of the card user information. E. Provide Owner with one factory b~x for each component, addressed to the manufacturer to facilitate factory return for repair authorizations. F. Provide Owner with written procedures for obtaining return authorizations. (If not required, state so in writing.) PART 2 - PRODUCTS 2.1 MANUFACTURERS HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11208- 2 SECTION 11208 CARD ACCESS CONTROL A. Acceptable manufacturers: 1. CASO-RUSCO 2. NATIONAL CONTROL SYSTEMS 3. CONTINENTAL INSTRUMENTS CORP. 2.2 TIME ZONE OPERATIONS A. Provide a minimum, 63 user definable time zones, each with two start- stop times for each day of the week. Time zones are to be used for: 1. Arm/disarming of any input. 2. On/off state of any output. 3. Instructional text in response to an alarms. 4. Change in state/status of any previous operator commands. 5. Enable/disable card readers and/or PIN keypads. 2.3 USER TIME ZONES A. Provide a minimum, 63 user definable time zones for development of authorized access periods. B. Each user definable time zone to have as a minimum two stop/start periods. 2.4. USER DATA BASE A. Provide as a minimum the following fields and character space for card user identification. 1. Card number - 6 digits 2. Keypad PIN - Up to 6 digits 3. User Time Zone - Minimum of 63 4. Facility Office Code - 0-99 5. User Number - 9 alphanumeric 6. User Name - 32 alphanumeric 7. User Address - (Street) - 25 alphanumeric 8. User Address (City, Street) - 25 alphanumeric 9. Issue Date - MMDDYY 10. Card Activation Date - MMDDYY 11. Card Deactivation Date - MMDDYY 12. Department/Division - 4 alphanumeric 13. Work Shift Number - 1, 2, 3 14. Telephone Number - 12 numeric 15. Car Tab Number - 12 numeric 16. Personnel Status - 1 alphanumeric (employee, visitor, contractor, maintenance) 2.5 EVENT LEVELS A. As a minimum the system must be capable of no less than 6 differef.t event levels. 2.6 SITE CODING A. Cards must be manufactured with a site code unique to this facility. 2.7 AUTO-LOCK-UP A. System shall facilitate the possibility of zeroing out the user time zones voiding card access entries. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11208-3 SECTION 11208 CARD ACCESS CONTROL 2.8 PIN INTERFACE OPTION A. Readers shall allow for the addition of an optional keypad. B. Keypad shall be utilized for either interior or exterior use. C. The use of keypads with the card reader will require the user to enter a personal identification number and then use the card to obtain automated access. 2.9 ACKNOWLEDGEABLE EVENTS A. Any user programmed alarm event will cause the card access system CPU to provide an audible and visual alarm requiring the operator to acknowledge the event and enter via the keyboard a report of the event and cause. 2.10 CARD/KEY DATA A. Cards are to be encoded utilizing Wiegand Effect Technology. B. Cards must be durable and insensitive to magnetic fields and dirt. C. Cards are to encoded with a unique facility code. D. Card Dimensions: 3-3/8" x 2-1/8" inches. F. Provide for future card modifications to include custom artwork, laminated photo I.D., and slot punching for strap or chain, without requiring replacement of card. 2.11 ALARM HISTORY A. Printer and memory are to record access control and use selected change-of-state activity. B. The invalid card transactions and alarm conditions are to produce an audible signal when reported to the printer and memory. . C. The historical data shall include the month, date, day of week, hours, and minutes to identify the time of occupance, and reader location identification. 2.12 OPERATOR LEVELS - LOG ON/OFF A. System shall facilitate as a mlnlmum, 5 operator levels and 25 personnel operator log on/off codes. B. Operator levels are to be user created in a spreadsheet format. 2.12 PRINTER A. System to support a journal printer connected to the Central Processing Unit. B. Printer is to use 132 serial character lines and print at 120 lines/minute. C. Printer to use sprocket feed paper. D. Pri nter wi 11 . be equ i pped wi th a 2K i nterna 1 buffer memory. E. In addition to the 96 character ASCII character set, printer shall be capable of printing boldface characters with use selected fonts to highlight selected events. PART 3 - EXECUTION 3.1 EXAMINATION HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11208-4 SECTION 11208 CARD ACCESS CONTROL A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 INSTALLATION A. Install enclosure/cabinet securely in accordance with manufacturers specifications. Provide tamper-resistant installation and torx with peg fastening devices. ******************** END OF SECTION 11208 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11208-5 SECTION 11211 SITUATION MAN-DOWN EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Electronic Automated Computerized Security Management/Control System. a. Situation Man-Down Equipment 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT C. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER D. Section 11205 - ADDRESS PANELS E. Section 11206 - RELAY CABINETS F. Section 11208 - CARD ACCESS CONTROL G. Section 11212 - CLOSED CIRCUIT VIDEO EQUIPMENT H. Section 11218 - OPERATION INTERCOM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Electric Manufacturers Association - NEMA C. Underwriters Laboratories - UL Listing 1.4 REGULATORY REQUIREMENTS A. EqUipment: FCC certified 1.5 DESCRIPTION . A. Provide a wireless duress alarm sub-system consisting of but not limited to, belt-worn man-down personal alarm transmitters, pen style alarm transmitters and pendant style alarm transmitters, signal receiver/repeaters, alarm processor, and the required interface equipment and/or software for interface with Programmable Logic Controller and system Central Processing Unit equipment. 1.6 DESIGN REQUIREMENTS A. Interface man-down alarm recei vers/repeaters/processors with 1 oca 1 address panels and system Central Processing Unit. Provide for automatic display on the appropriate graphic floor plan to depict the location from which the signal was initiated. B. Interface/integrate with CCTV sub-system for automatic display of associated/local CCTV cameras. C. Interface/integrate with intercom sub-system for automatic listen-in of associated/local area. D. Interface/integrate with door control/monitoring sub-system for automatic lock-down of associated area. E. Personal Device: Intrinsically safe. 1.7 PERFORMANCE REQUIREMENTS A. Locate duress alarm receivers in accordance with manufacturers specifications to prOVide facility wide coverage and locating capabilities of a transmitter to within 40 feet. HLM 90007.00-2 THE NEW MONROE COUNTY DETE~fTION CENTER BID GROUP THREE 11211-1 SECTION 11211 SITUATION MAN-DOWN EQUIPMENT 1.8 QUALIFICATIONS A. Manufacturer Qualifications: Company specializing in electronic automated security management systems for a minimum of five years. Documented experience shall include the following: 1. List at least 10 facilities of equal size and technical requirements utilizing the equipment submitted. 2. For each facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Architect. 3. A complete technical specification for the submitted equipment, noting adherence to this section. 1. 9 SUBMITTALS A. Submit data consisting of shop drawings and catalog cuts complete with technical data necessary to evaluate the material and equipment. Include dimensions, wiring and block diagrams, performance data, control sequences, required interfacing and progranvning and other ope rat i ona 1 characteri st i cs, data necessary to descri be the items proposed. B. Submit manufacturer's qualifications. 1.10 RECORD DOCUMENTS A. Provide project record drawings identifying system architecture and rack/component distribution. 1.11 OPERATION TRAINING AND MAINTENANCE DATA A. Demonstrate to the Owner's designated representatives, Contractor, Architect, and representatives of the authorities having jurisdiction, the features and functions of the system and subsystems. Instruct the Owner and designated representatives in the proper operation and maintenance of the system. 1.12 WARRANTY A. Warranty shall agree to repair or replace defective security components/materials and to correct defective work when given notice during the correctional period. B. Warranty response time to be within twelve hours upon receipt of request from Owner during normal working hours. 1.13 MAINTENANCE SERVICE A. Test and service system 0 a quarterly basis during the warranty period. B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION :ENTER BID GROUP THREE 11211-2 SECTION 11211 SITUATION MAN-DOWN EQUIPMENT 1.14 EXTRA MATERIALS A. Provide Owner with one spare circuit card for each type utilized on the project. B. Provide Owner with 100 personal alarm transmitters (style to be determined by Owner). C. Provide Owner with 1 spare receiver, processor and repeater. D. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair. E. Provide Owner with written procedures for obtaining return authorizations. (If not required, state so in writing.) 1.15 TESTING A. Test no less than 5 alarm transmitters in each area of the facility and permit the system and sub-systems to fully process the event in the presence of the Owner's designated representatives and Architect. B. Pro v i de writ ten cert ifi cat i on to the Owner that the components/ systems/sub-systems are fully interfaced and completely operational and the date it was placed "in service". PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. SENTRY PRODUCTS 2. GLOBAL SYSTEMS INC. 3. PERIMETER PRODUCTS 2.2 TRANSMITTERS A. Transmitters: Two modes. of activation by either pressing a face or top mounted switch or mercury tilt switch (belt worn units only). B. Capable of transmitting a separate "low-battery" signal when the battery voltage drops below the manufacturer specified preset limits. C. Equipped with alkaline batteries as specified by the manufacturer and be capable of providing one year minimum operation. D. Equip each transmitter with a supervised tamper signal that will retransmit a tamper signal every 30 seconds while violated. 2.3 RECEIVERS A. locate signal recei vers in accordance with manufacturers spec i fi - cations and provide complete facility coverage capable of locating the user to within 40 feet. B. Provide tamper-resistant receivers and antenna assemblies enclosed in correctional/institutional type housings which will be inaccessible to inmates/prisoners. C. locations of duress receiver on the security system plan are for the purpose of design intent and are not shown to depict manufacturers specifications. Layout may vary from manufacturer to manufacturer. D. Receiver Cabinets: Protect with tamper switches, which activate when the panel cover is opened. Activation will cause an archived event HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11211-3 SECTION 11211 SITUATION MAN-DOWN EQUIPMENT and send user programmabl e al arm to the system Central Processi ng Unit. 2.4 LOW BATTERY SIGNALLING A. Transmitter must be capable of full operation along with transmitting 4 "low battery" signals every hour for a minimum of 7 days. 2.5 SOFTWARE INTERFACE A. System may be interfaced to the security system Central Processing Unit through the use of dry contact closure, RS-232 or RS-422 connections provided that from the time of activation to the time of alarm graphic floor plan display does not exceed 2 seconds. B. Software must be capable of historically archiving transmitter activations and recording to memory the date, time, location and disposition. 2.6 EQUIPMENT INTERFACE A. At Contractors option, system may be interfaced directly to address panels, provided "Software Interface" paragraph above (timing and historical logging requirement) are met as specified. 2.7 POWER REQUIREMENTS A. Receivers will have a power lamp which will be illuminated while the unit is receiving alarm signals. A signal will be sent to the Central Processing Unit causing an archived event indicating the receivers loss of power. B. Receivers must be connected to a 120V emergency power circu~t via a Class 2 transformer or as specified by the manufacturer. C. Provide integral stand-by batteries with a minimum of 24 hours of back-up power. 2.8 EVENT LEVEL PROCESSING A. Sub-system will process alarms in the order of priority should multiple alarms be received at the same time. B. Sub-systems memory must be capable of storing and recalling the last 50 alarms processed in the order in whi ch they were recei ved for auditing of an emergency situation. PART 3 - EXECUTION 3.1 EXAM I NATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 INSTAllATION A. Insta 11 equi pment and components in accordance with manufacturers specifications. ******************** END OF SECTION 11211 HlM 90007.00-2 TH' NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11211-4 SECTION 11212 CLOSED CIRCUIT VIDEO EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. El ectroni c Automated Computeri zed Securi ty Management/Control System. a. Closed circuit video equipment. 1.2 RELATED SECTIONS A. Section 08710 - DOOR HARDWARE - DOOR CONTROL/MONITORING B. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT C. Section 11203 - FIRE ALARM INTERFACE D. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER E. Section 11205 - ADDRESS PANELS F. Section 11206 - RELAY CABINETS G. Section 11207 - DOOR CONTROL/MONITORING SYSTEM H. Section 11208 - CARD ACCESS CONTROL I. Section 11211 - SITUATION MAN-DOWN ALARM EQUIPMENT J. Section 11217 - VEHICLE lOOP DETECTION K. Section 11218 - OPERATION INTERCOM SYSTEM 1.3 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association Codes - NFPA C. Underwriters Laboratories - Ul listing D. Electronic Industries Associated - EIA E. Closed Circuit Television Manufacturers Association - CCTMA 1.4 DESCRI PTION A. Provide a fully operational Multi-Camera/Multi-Monitor Microprocessor based, color closed circuit television system. 1.5 DESIGN REQUIREMENTS A. System must be expandable to no less than 1024 cameras. B. System must be expandable to no less than 256 monitors. C. Parameters for expandabil i ty wi 11 necess i tate the i nsta 11 at i on of additional modules only. D. System shall incorporate time/date/title for each connected camera. E. Integrate the system with the Programmable Logic Controller and system Central Processing Unit equipment. F. Integrate systems with established conditions of the hydraulic elevators; prOVide complete installation and interfacing with no additional cost to Owner. 1.6 PERFORMANCE REQUIREMENTS A. System shall be capable of complete cross-point matrix switching. B. Switching and Pan/Ti1 t/Zoom/Focus and On/Off controls for video equipment must be by the use of the Programmable logic Controller Network and System Central Processing Unit touchscreen. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11212-1 SECTION 11212 CLOSED CIRCUIT VIDEO EQUIPMENT 1.7 QUALIFICATIONS A. Manufacturer Qualifications: Company specializing in electronic automated computerized security management systems for a minimum of five years. Documented experience shall include the following: 1. List at least 10 facilities of equal size and technical requirements utilizing the equipment submitted. 2. For each facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Architect. 3. A complete technical specification for the submitted equipment, noting differences and adherence to this section. 1.8 SUBMITTALS A. Submit data consisting of shop drawings and original color catalog cuts complete with technical data necessary to evaluate the material and equipment. Include dimensions, wiring and block diagrams, performance data, ratings, operational characteristics, control sequences and other descriptive data to describe the items proposed. B. Submit manufacturer's qualifications. 1.9 OPERATION TRAINING AND MAINTENANCE DATA A. Demonstrate to the Owner's designated representatives, Contractor, Architect, and representatives of the authorities having jurisdiction, the features and functions of the system and subsystems. Instruct the Owner and designated representatives in the proper operation and maintenance of the system. B. Provide operation parts and maintenance manuals defining operation and troubleshooting methods. (Refer to General Requirements). 1 . 10 WARRANTY A. Warranty shall agree to repair or replace defective security components/ materials and to correct defective work when given notice from the Owner during the correctional period. B. Warranty response time to be within twelve hours upon receipt of warranty request from Owner during normal working hours. 1.11 MAINTENANCE SERVICE A. Test and service system on a quarterly basis during the correctional period. B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. 1.12 EXTRA MATERIALS A. Provide Owner with one circuit card for each type util ized on the project as a spare. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11212-2 SECTION 11212 CLOSED CIRCUIT VIDEO EQUIPMENT B. Provide Owner with one pan/tilt motor for each type utilized on the project as a spare. C. Provide Owner with one camera housing for each type utilized on the project as spares. D. Provide Owner with two cameras for each type utilized on the project as spares. E. Provide Owner with two lenses for each type utilized on the project as spares. F. Provide Owner with two television monitors for each type utilized on the project as spares. G. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory returns for repair. H. Provide Owner with written procedures for obtaining return authorizations (If not required, state so in writing). PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of Matrix Switching Equipment: 1. VICON 2. AMERICAN DYNAMICS 3. JAVELIN B. Acceptable manufacturer of CCVE Cameras: 1. VICON 2. PANASONIC 3. IKEGAMI 4. BURlE C. Acceptable manufacturers of CCVE Camera Housings: 1. VICON 2. PElCO 3. VIDEOALARM 4. VIDEOR D. Acceptable manufacturers of CCVE Camera Mounts: 1. VICON 2'. PELCO 3 . EM I 4. V IDEOlARM 5. VIDEOR E. Acceptable manufacturers of CCVE Camera Lenses: 1. COMPUTAR 2. RAINBOW 3. FUJINON F. Acceptable manufacturers of Pan/Tilt Motors: 1. VICON 2. PELCO 3. VIDEOR G. Acceptable manufacturers of video cassette recorders: 1. GYYR 2. VICON 3. PANASONIC HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11212-3 SECTION 11212 CLOSED CIRCUIT VIDEO EQUIPMENT 2 . 2 MON ITORS A. Picture Tube: 9 inch (23 cm) diagonal, 760 deflection with integral implosion protection. B. Automatic Degaussing C. Resolution: Minimum 280 TV Lines D. Scanning: 525 Line, 60 Field/Sec. E. Horizontal Linearity and Vertical Linearity; within 100. F. Internally derived synchronization. G. Two rear mounted BNC connectors for loop-through operation. H. Video input of 1.0 V p-p composite video. 1. Front mounted controls; vertical hold, color, brightness, contrast and power on/off switch. J. Environmental 1. Temperature: Operating -0 to 40c. 2. Humidity: 10 to 80% relative, non-condensing. 2.3 CAMERAS A. Color, CCD Type B. Scanning System 2:1 interlaced, 525 lines 60 fields/30 frames. C. Resolution; horizontal -330 TV lines, verticle -350 TV lines. D. Minimum required illumination: F1.2, approx. 10 lux (1.0 FC)/32000K, reflection 89.9% with AGC on. E. Built-in auto iris circuit with 3 pin output connector. F. Automatic white circuit. G. C-Type lens mount H. Video output BNC I. Genlock input BNC J. High Sensitivity K. Pin power input type quick disconnect connector. 2.4 LENSES A. Equip the lenses with auto irises. B. Outdoor zoom lenses to be 16 to 160 mm. C. Indoor zoom lenses to be 11mm to 110 mm. D. The indoor lenses fixed, with field of view between 8 mm and 50 mm. Select lens based on camera placement and obtain the maximum usable surveillance of the specific area, as acceptable to Architect and Owner. E. Equip test spare lenses provided to Owner with auto iris plugs. 2.5 SWITCHING A. Provide hardware and software to perform the following operations between the main security CPU, Touchscreen, Programmable ~ogic Controller, and CCVE matrix switcher: 1. Individual Camera Selection 2. Individual Monitor Selection 3. VCR StartStop Operations 4. Pan/Tilt/Zoom Controls 5. Sequential viewing of a group of cameras as a result to a user configured program created on the touchscreen display. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11212-4 SECTION 11212 CLOSED CIRCUIT VIDEO EQUIPMENT 6. Automatic call-up and audio alarm of a camera based on configured input change-of-state at any given Programmable Logic Controller/Address location. 2.6 HOUSINGS A. Indoor Locations 1. Low profil e 2. Rated for Correctional/Institutional Environment 3. Ceiling mountable with all thread connection to slab above. 4. Minimum 12 gauge steel construction 5. 1/4 inch thick lexan window 6. Adjustable camera mounting bracket 7. Accessibility secured by medeco type key locks B. Outdoo'r Locations ' 1. All aluminum construction 2. Factory installed thermostatically controlled heater and blower with reusable air filter. 3. Sealed and pressurized with 5 psi of nitrogen. 4. Watertight cable entry. 5. 1/4 inch thick tempered glass window. 6. Adjustable camera mounting bracket. 7. Equipped with sunshield. C. Provi de manufacturer's suggested pedestal of wa 11 mount i ng bracket capable of supporting 5 times the units weight securely attached to mounting surface and backing. 2.7 PAN/TILT DRIVES A. Provide waterproof type for outdoor environment. B. Heavy duty adjustable worm gear final drive. C. Aluminum construction D. 115 VAC operating voltage E. 3550 pan movement F. 60 per second speed minimum (pan and tilt) G. 50 ft/lbs of torque (pan mode) H. 900 tilt movement I. 100 ft/lbs of torque (tilt mode) J. Dynamic braking for instantaneous stopping. K. Heavy duty roller bearings L. . Amp type CPC cable connector M. Operating temperature range of -100F to +1400F minimum. N. Color coordinated with camera housing. 2.8 CAMERA MOUNTS A. Provide aluminum alloy construction. B. Corrosion-resistant finish. C. Designed for use with pan/tilt drives. D. Design and test mounts to withstand four times their rated load. E. Color coordinated with camera housing. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION rENTER BID GROUP THREE 11212-5 SECTION 11212 CLOSED CIRCUIT VIDEO EQUIPMENT 2.9 VIDEO CASSETTE RECORDER A. Provide one (1) Video Cassette Recorder consisting as a minimum the following attributes: 1. Rack mountable, EIA standard 19". 2. Minimum of 480 hours in slow record mode with input contacts for "Real-Time" alarm event recording. 3. 1/2" VHS cassettes 4. Minimum 300 lines of resolution. 5. Integral time/date generator with battery backup. 6. 75 ohm video input, composite 1 volt. 7. Mode lock key switch. 8. Record mode indicator. 9. End-of-tape detection audible alarm and output dry contact closure. 10. Camera switching pulse output. 11. Ability to interface with local Programmable Logic Controller for Central Processing Unit commands. B. Provide one video cassette recorders and connect to system. C. Provide thirty blank 120 minutes, VHS video tapes for Owners use. 2.10 COAXIAL CABLE A. Video interconnects shall utilize RG/59 cable with a nominal loss per 100 feet of .69 dB at 7 MHz, 1.95 dB at 54 MHz, 3.9 dB at 216 MHz, 5.8 dB at 470 MHz, and 8.1 dB at 890 MHz. B. Center conductor shall be stranded copper #20 AWG with a dielectric O.D. of 0.14". C. Shield shall also be stranded copper. Overall cable O.D. shall be 0.244". D. Factory sweep certification shall be available for each reel upon request. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 INSTALLATION A. Install component/devices in accordance with manufacturers specifications. B. Use suitable methods and lubrica~;'g compounds on cables and wires to prevent damage to them during pu ling-in. Provide compounds that are not i njuri ous to the cabl e and wi re jackets and do not harden or become adhesive. C. Make cable splices in tamper-resistant, accessible, junction boxes. ******************** END OF SECTION 11212 HlM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENT~~ BID GROUP THREE 11212-6 SECTION 11217 VEHICLE LOOP DETECTION PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. El ectron i c Automated Computeri zed Security Management/Cont ro 1 System. 2. Provide vehicle detection equipment on ingress/egress sides of vehicle entrance doors and parking gates. 1.2 RELATED SECTIONS A. Section 02830 - FENCE AND GATES B. Section 11202 - SYSTEM CENTRAL PROCESSING UNIT C. Section 11204 - PROGRAMMABLE LOGIC CONTROLLER 1.3 REFERENCES A. NATIONAL ELECTRIC CODE - NEC B. UNDERWRITER'S LABORATORIES RULES AND REGULATIONS - UL LISTING C. NATIONAL FIRE PROTECTION ASSOCIATION - NFPA 1.4 DESCRIPTION A. Provide a complete detection loop for vehicles ranging in size from bus to golf carts. B. Controller shall have a minimal of three levels of sensitivity. C. Provide controller in a lockable enclosure with like enclosures keyed the same. 1.5 DESIGN REQUIREMENTS A. Install each loop detector in accordance with the manufactures recommendations. B. Utilize as a minimum #14 AWG THNN wire for induction loops. 1.6 PERFORMANCE REQUIREMENTS A. As a minimum, each loop detector/controller must have the following attributes: 1. Built-in crosstalk filter. 2. Three levels of sensitivity. 3. Automatic timing. 4. Loop inductance range of 20 to 200 microhenries. 5. loop lead-in of up to 1000'. 6. Drift compensation, continuous throughout the tuning range even when a vehicle is present. 7. 5 amp/250 vac/30 vdc Form C output. 8. Built in lightning protection that will exceed NEMA specification. 9. Multi-Pin connection for replacement of unit in event of failure. 10. 120 vac input voltage. 11. lED to indicate presence of a vehicle. 12. lED to indicate status of loop wiring. HlM 90007.00-2 ThE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11217-1 SECTION 11217 VEHICLE LOOP DETECTION 1. 7 SUBMITTALS A. Submit manufacturers standard product color data sheets for required equi pment and major components. The product data sheets shall be annotated to identify only those functions and features that are applicable to the project. B. Submit system theory of operations narrative that define the operating parameters of systems being supplied. C. Show conduit, raceway and wire through for the interconnection of systems equipment and devices. As a minimum, diagrams shall include raceway I condu it size and type, wi re fi 11, type and size, equ i pmen t identification and location, dimensioned in both plan and elevation. 1.8 RECORD DOCUMENTS A. Provide project record drawings identifying system architecture and component distribution. 1.9 OPERATION TRAINING AND MAINTENANCE DATA A. Each system is to be demonstrated and must consist of not less than the fo 11 owi ng: 1. Indicate actual location of each component of a system or subsystem and demonstrate its function and its relationship to other components within the system. 2. Demonstrate the systems and sub-systems by actual "Start-Stop/On- Off" operation showing how to work controls, reset devices, replace fuses and conduct emergency operations procedures. 3. Demonstrate communication, signalling and intrusion detection equipment by actual operation of the devices. 1.10 QUALITY ASSURANCE A. All components comprising the system must be manufactured by a company engaged in the manufacture of this type of equipment for at least five years. 1.11 QUALIFICATIONS A. Vehicle Loop Detection: Devices manufactured by a company normally engaged in design, development, and manufacture of vehicle loop detection devices for a period of not less than 5 years. 1.12 WARRANTY A. Warranty shall agree to repair or replace defective security components/materials and to correct defective security work when given notice during the correctional period. B. War:-~.nty response time to be within twelve hours upon receipt of rec lest from Owner during normal working hours. 1.13 MAINTENANCE SERVICE A. Test and service system on a quarterly basis during the correctional period. HlM 90007.00-1 THE NEW ~ONROE COUNTY DETENTION CENTER BID GROUP THREE 11217-2 SECTION 11217 VEHICLE LOOP DETECTION B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. 1.14 EXTRA MATERIALS A. Provide Owner with one detector controller as a spare. B. Provide Owner with one wiring harness for detector controller as spare. C. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair. D. Provide Owner with written procedures for obtai ni ng return authorizations. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers are: 1. SARASOTA AUTOMATION, INC., Sarasota, Florida 2. PREFERRED SECURITY COMPONENTS, INC., lancaster, PA 3. INTRUSION DETECTION SYSTEMS, INC., Portland, OR 2.2 lOOPS A. Detector to operate loop and lead-in systems whose composite inductance falls between 20 and 700 microhenries. B. Single loops as small as 1.5' x 6' or as large as 10' x 100' must fall within the inductance range. C. Provide loops with three turns of wire minimum. D. loops that are noted on the drawings as needing special application to avoid detection of parked vehicles are to be reviewed by manufacture for dimensioning. 2.3 CONTROLLER MODE SWITCH A. Provides frequency separation when used on identical loops. B. Normal operation, use the "FM" position. If interaction between detectors is observed, operate one of the detectors in an alternate pos it ion. 2.4 CONTROllER SENSITIVITY SWITCH A. Provides three step control detector sensitivity. B. Normal appl ications thi s switch should be set in its "Maximum" position. "Medium" or "Minimum" position may be used to ignore adjacent lane vehicles, bicycles or other objects. 2.5 CONTROLLER PRESENCE SWITCH A. Controls the rate at which detector tracking circuits cause the unit to tune-out a stationary vehicle over the loop. B. "Maximum" setting should be used except for special applications where not desirable. HlM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11217-3 SECTION 11217 VEHICLE LOOP DETECTION 2.6 CONTROLLER TUNE SWITCH A. Placed in its "Tune" position during the tuning procedure. B. At all other times, it must remain in the "Operate" position. C. Shoul d a false call occur subsequent to tun i ng, it wi 11 on 1 y be necessary to recycle this switch to its "Reset" position and back to "Operate". D. Retuning is unnecessary. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 COORDINATION A. Coordinate installation of the equipment and components with other Divisions of this Project Manual for a completely operational system. 3.3 INSTALLATION A. Coordinate delivery of enclosure with other Division of this Project Manual to facilitate mounting, terminations of conduits, and pulling of cables/conductors. B. Use suitable methods and lubricating compounds on cables and wires to prevent damage to cables and wires during pulling-in. Provide compounds that are not injurious to the cable and wire jacket~ and do not harden or become adhesive. C. Seal concrete cuts with bonding material approved for use by equipment manufacturer. ******************** END OF SECTION 11217 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11217-4 SECTION 11218 OPERATIONAL INTERCOM SYSTEM PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes 1. El ect ron i c Automated Computeri zed Security Management/Control System. a. Operational Intercom System Sub-System. 1.2 RELATED SECTIONS A. Section 08320 - SECURITY METAL DOORS AND FRAMES B. SECTION 11202 - SYSTEM CENTRAL PROCESSING UNIT C. SECTION 11204 - PROGRAMMABLE lOGIC CONTROllER D. SECTION 11205 - ADDRESS PANELS E. SECTION 11208 - CARD ACCESS CONTROL F. SECTION 11211 - SITUATION MAN-DOWN ALARM EQUIPMENT G. SECTION 11212 - CLOSED CIRCUIT VIDEO EQUIPMENT H. SECTION 11217 - VEHICLE lOOP DETECTION 1.3 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association - NFPA C. Underwriters Laboratories - Ul 1.4 DESCRIPTION A. Provide a voice communication sub-system and integrate the slave intercom stations into the Programmabl e Logi c Controll er Security System Central Processing Unit, and touchscreen controls. 1.5 DESIGN REQUIREMENTS A. Create program base that will permit each slave intercom station to be programmed to call the local and central touchscreen control. B. Design system so that if a call is not answered in a user selected time frame it will automatically be transferred to the next higher level touchscreen control station. C. Provide intercom stations that are tamper resistant and correctional; institutionally rated. D. Provide integration into the Programmable logic Controller for slave station switching and transferring. E. Provide a design that will permit "all-station" calling and separate "zone paging" and "all zone paging" from the touchscreen control. F. Provide for operator "call-cancel" from the touchscreen control. G. Provide for separate operator adjustable volume level adjustments from the touchscreen control. H. Programmable logic Controller programming will interface slave intercoms with panic alarms; man-down alarms for automatic listen-in of a disturbance area. I. Integrate systems with established conditions of the hydraulic elevators; provide complete installation and interfacing with no additional cost to Owner. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11218-1 SECTION 11218 OPERATIONAL INTERCOM SYSTEM 1.6 PERFORMANCE REQUIREMENTS A. Design system to permit the maximum speech intelligibility achievable. B. Incoming intercom calls must be individually identified numerically and by symbol/icon on the touchscreen graphic floorplan display. C. Intercom system to be equipped with equipment room and control room mounted output connectors for both alarm and interrogation recording. 1.7 SUBMITTALS A. Submit data consisting of shop drawings and catalog cuts complete with technical data required by Architect to evaluate the material or equipment. Include dimensions, wiring and block diagrams, performance data, ratings, control sequences, operational characteristics and any other descriptive data necessary to describe the items proposed. B. Submit manufacturer and installer qualifications. 1.8 OPERATION TRAINING AND MAINTENANCE DATA A. Demonstrate to the Owner's designated representatives, Construction Manager, Arch itect t and representat i ves of the author it i es hav i ng jurisdiction, the features and functions of the system and the subsystems and instruct the Owner and designated representatives in the proper operation and maintenance of the system. 1.9 QUALIFICATIONS A. Manufacturer Qualifications: Company specializing in electronic automated intercommunication systems for a minimum of five years. Documented experience shall include the following: 1. List at least 10 facilities of equal size and technical requirements utilizing the equipment submitted. 2. For each facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Architect. 3. A complete technical specification for the submitted equipment, noting differences and adherence to this section. B. Security System Installer shall have no less than 5 years of, documented experience on projects of equal size and scope. 1.11 WARRANTY A. Warranty shall agree to repair or rep 1 ac i ng of defect i ve security components/materials and correct defective work when given notice by Owner during the correctional period. B. Warranty response time to be within twelve hours upon receipt ')f warranty request from Owner during normal working hours. 1.12 MAINTENANCE SERVICE A. Test and service system on a quarterly basis during the correctional period. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11218-2 SECTION 11218 OPERATIONAL INTERCOM SYSTEM B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. 1.13 EXTRA MATERIALS A. Provide Owner with one amplifier to be maintained as a spare. B. Provide Owner with two slave intercom stations to be maintained as spares. C. Provide Owner with six headsets and connecting plugs as spares. D. Provide Owner with six handsets and connecting plugs as spares. E. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair. F. Prov i de Owner with writ ten procedures for obta in i ng return authorizations. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of intercom equipment: 1. DUKANE 2. TOA ELECTRONICS 3. MIRTONE 2.2 SLAVE STATIONS A. Interconnect sl ave intercom stations through the Programmabl,e Logic Controller input/output's with automatic and manual switching performed by touchscreen Central Processing Unit. B. Activation of slave intercom call-button will ,generate an event at the assigned Central Processing Unit and display(s) intercom station graphic symbol on the graphic floor plan display. C. Touchscreen Central Processing Unit will be capable of connecting one or more of the slave intercom stations directly to one or both of the operator console headsets/handsets. D. Slave station call buttons are to be double-pole, single throw, momentary dry contacts, moisture and damage proof, switch is to be attached by an internal bracket that protects the switch against the call button being overdriven, thus preventing damage and/or permanent contact closure. E. Slave intercom to have a variable power rating of 1 to 15 watts. F. Slave intercom to consist of 4" horn type speaker/microphone, water and flame resistant with high efficiency driver mounted on 3/16" stainless steel plate sized to cover any gaps resulting from rough-in of backbox, designed for correctional/institution environment with torx with peg type security hardware, flush mounted to a standard 6" square backbox or security metal door frame. G. Slave intercom units assigned to outdoor locations and pedestal mount i ng must be weatherproof, with wi ndscreen protect i on of the microphone. HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTr~ BID GROUP THREE 11218-3 SECTION 11218 OPERATIONAL INTERCOM SYSTEM 2.3 CPU COLOR GRAPHICS A. Activation of a slave station call button will cause the numerical identification of the station to be qued on an intercom call list. B. Upon operator answer of the incoming call, the location from which the call was generated will be displayed on the touchscreen graphic floorplan. C. Slave station symbol/icon will change color or strobe on the graphic floorplan when activated. 2.4 FREQUENCY RESPONSE A. As a minimum 400 to 4000 Hz. 2.5 DISTORTION A. Maximum allowable distortion 2%. 2.6 Decibels (dB) A. Sound Level 1. 109.5 dBa (4'/1 KHZ, 15 watts). B. Microphone Sensitivity 1. -26 dBm (Ref. 1 kHz, 10 dynes/cm2) 2.7 EVENT PRIORITY LEVEL A. Each slave intercom station location will be user programmable for assignment of the event priority level (i.e. normal/emergency condition). Each call generated from a slave intercom will appear on the touchscreen Central Processing Unit in the order in which it was received based on assigned event level. 2.8 HEADSET/HANDSET A. Provide headset/handset adjacent to each touchscreen di spl ay for communication over the intercom system. B. Headsets are to be equipped with belt-clip push-to-talk switches and adjustable volume controls. C. Handsets are to be equipped with a push-to-talk switch in the handhold. D. Adjacent to the headset/handset jacks in the Main Control Rooms, provide a front mounted 3" full fidel ity monitor speaker with lED indication when talk back circuit is in use with operator pushbutton enabling transfer from his handset/headset to the console speaker. Operator push-to-talk must still be utilized thus preventing an open- mike condition. E. Connection of handsets or headsets must be by the utilization of plug- in jacks. 2.9 SWITCHING/AMPLIFIER A. Intercom system amplifier and switching equipment will be configured for standard EIA 19" rack mounting. B. The electronic components are to be on printed circuit boards with plug-in connectors for easy maintenance and replacement. C. Amplifier to be rated at 100 watts rms. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11218-4 SECTION 11218 OPERATIONAL INTERCOM SYSTEM D. Each operators touchscreen console position is to have its own amplified speech path thru the Programmable logic Controller's for separate operation. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 COORDINATION A. Coordinate with security metal door and frame manufacturer the requirements to integrate intercom station into metal door frames. 3.3 INSTALLATION A. Install equipment/devices with torx with peg type security hardware, in accordance with manufacturers specifications. B. Use suitable methods and lubricating compounds on cables and wires to Prevent damage to cables and wires during pulling-in. Provide compounds that are not injurious to the cable and wire jackets and do not harden or become adhesive. C. Make cable splices in tamper-resistant, accessible, junction boxes. 3.4 TESTING A. Volume level test and adjust remote intercom devices. B. Test all switching equipment. Document results of testing and'include with project record documents. ******************** END OF SECTION 11218 HlM 90007.00-2 THE NEW MONROE ~OUNTY DETENTION CENTER BID GROUP THREE 11218-5 SECTION 11222 INMATE/ATTORNEY TELEPHONES PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes 1. Electronic Communication Stations with detachable telephone handset. 1.2 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association - NFPA C. Underwriters Laboratories - UL Listing. 1.3 DESCRIPTION A. Provide a full duplex telephone handset intercom system for communications at non-contact areas. 1.4 DESIGN REQUIREMENTS A. Communication handsets that are accessible to inmates must be rated for correctional/institutional environments and be equipped with armored cable and tamper-resistant hardware. B. Maximum armored cable length shall not exceed 24 inches. 1.5 PERFORMANCE REQUIREMENTS A. System must be designed permitting the maximum speech intelligibility achievable. B. Each individual speech path must have an adjustable volume control to permit fine tuning after installation and ability to overCO/lle high ambient noise environments. Volume control shall not be assessable to inmate or visitor (for for maintenance use only). 1.6 QUALIFICATIONS A. Manufacturer Qualifications: Company specializing in electronic communication systems for a minimum of five years. Documented experience shall include the following: 1. List at least 10 facilities of equal size and technical requirements utilizing the equipment submitted. 2. For each facility, list: a. Name and location of facility b. Date of occupancy by Owner c. Owner's representative to contact and telephone number d. Construction Manager e. Arch itect. 3. A complete technical specification for the submitted equipment, noting differences and adherence to this section. B. Security System Installer shall have no less than five years of documented experience on projects of equal size and scope. 1.7 SUBMITTALS A. Submit data consisting of shop drawings and catalog cuts complete with technical data required by Architect to evaluate the material or HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11222-1 SECTION 11222 INMATE/ATTORNEY TELEPHONES equipment. Include dimensions, wiring and block diagrams, performance data, ratings, operational characteristics and all other descriptive data to describe the items proposed. B. Submit manufacturer and installer qualifications. 1.9 OPERATION TRAINING AND MAINTENANCE DATA A. Demonstrate to the Owner's designated representatives, Contractor, Architect, and representatives of the authorities having jurisdiction, all features and functions of the system and subsystems. Instruct the Owner and des i gnated representat i ves in the proper ope rat i on and maintenance of the system. B. Provide operation parts and maintenance manuals defining operation and troubleshooting methods. (Refer to the General Requirements) 1 . 10 WARRANTY A. Warranty sha,l1 agree to repair or replacing of defective security components/materials and correct defective work when given notice by Owner during the correctional period. B. Warranty response time to be within twelve hours upon receipt of warranty request from Owner during normal working hours. 1.11 MAINTENANCE SERVICE A. Test and service system on a quarterly basis during the correctional period. B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. ' 1.12 EXTRA MATERIALS A. Provide Owner with one amplifier card or circuit to be maintained as a spare. B. Provide Owner with five handsets to be maintained as spares. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. DUKANE 2. TOA ELECTRONICS 3. MIRTONE 2.2 AMPLIFIERS A. System shall provide for open speech path two way full duplex, voice communication between both handsets. 2.3 POWER REQUIREMENTS A. System must derive 115 VAC power from the local address panel. HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11222-2 SECTION 11222 INMATE/ATTORNEY TELEPHONES 2.4 HANDSETS A. Handsets must provide for full duplex telephone type communications. 2.5 OUTPUTS A. Each inmate handset must have a remote audio output jack for connection/integration into a future remote arraignment audio/video transmission system. 2.6 WALL PLATES A. Wall plates are to be single gang size and fabricated from 11 gauge stainless steel. B. Wall plates are to be securely fastened to recessed backboxes utilizing tamper-resistan~ torx with peg hardware. 2.7 ENCLOSURES A. locate amplifiers in the local address panel or in an equally secure, key lockable, recessed, tamper-proof enclosure located adjacent to the handset location. 2.8 VOLUME CONTROL A. Each individual speech path must have a potentiometer permitting adjustments to the volume level. B. Locate potentiometers in the secure enclosure or address panel and identify for maintenance. 2.9 HANDSET/JACK LOCATIONS A. locate handset and jacks to permit direct viewing of both parties during their conversation. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine the surfaces, anchors and ground that are to materials, fixtures, assemblies, components and equipment. unsatisfactory conditions in writing to the Architect. receive Report 3.2 COORDINATION A. Coordinate requirements to integrate intercom station into metal door frames with security metal door manufacturer. 3.3 INSTAllATION A. Install all equipment/devices with security tamper resistant torx wHh peg hardware and in accordance with manufacturers specifications. B. Use methods and lubricating compounds on cables and wires to prevent damage to cables and wires during pulling-in. Provide compounds that are not injurious to the cable and wire jackets and do not harden or become adhesive. C. Make all cable splices in tamper-resistant, accessible, junction boxes. HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11222-3 SECTION 11222 INMATE/ATTORNEY TELEPHONES 3.4 TESTING A. Volume level test and adjust all devices. ******************** END OF SECTION 11222 HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11222-4 SECTION 11224 METAL DETECTION EQUIPMENT PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes A. Provide a walk-thru metal detector archway. 1.2 REFERENCES A. National Electric Code - NEC B. National Fire Protection Association - NFPA C. Underwriter Laboratories - UL Listed 1.3 REGULATORY REQUIREMENTS A. Conform to NILECJ-STD-601-00 B. Meet FCC Class A Standards for emissions. 1.4 DESCRIPTION A. Provide all materials for a complete and operating metal detection system which is designed to detect all electrically conductive metal by means of a periodically pulsed magnetic, field producing transient eddy currents in the metal objects being detected. B. Magnetic field activation and metal detection signal reception shall be staggered in time to eliminate the need for any manual or automatic balancing of the system and to ensure a minimum personnel through put rate of 50 per minute. 1.5 DESIGN REQUIREMENTS A. Equipment shall be capable of operating adjacent to other identical units without mutual interference. Archway shall not occupy more than 3.5 sq. ft. nor weigh more than 70 lbs. B. All screws, attaching devices and processor controls shall be inaccessible from the exterior of the locked cabinet. C. Provide signal and power cable between coil assembly and electronic console. D. Factory-install all cable connectors terminate all cables in standard mating plug connectors. 1.6 PERFORMANCE REQUIREMENTS A. Detector archway and control unit must be immune to fal se al arms caused by power line noise, elevator motors, T.V. monitors or simulator devices. 1. 7 SUBMITTALS A. Submit data consisting of shop drawings and catalogue cuts complete with technical data required by Architect to evaluate the material or equipment. Include dimensions, wiring and block diagrams, performance data, ratings, control sequences and all other descriptive data necessary to describe the items proposed and its operational characteristics. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11224-1 SECTION 11224 METAL DETECTION EQUIPMENT 1.8 QUALIFICATIONS A. Equipment must be manufactured by a company which currently meets or exceeds FAA Standards for walk-thru metal detectors. 1.9 WARRANTY A. Warranty shall agree to repair or replacing of defective security components/materials and correct defective work when given written or verbal notice by Owner during the correctional period. B. Equipment to be warranted for a period of 5 years after date of acceptance. C. Warranty response time to be within twelve hours upon receipt of warranty request by Owner during normal working hours. 1.10 MAINTENANCE SERVICE A. System is to be fully tested and serviced on a quarterly basis during the correctional period. B. Written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system must be provided for each quarterly maintenance period. PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. METIOR/OUTUKUMPU B. DEL NORTE TECHNOLOGY C. PHILLIPS ELECTRONIC INSTRUMENTS 2.2 POWER REQUIREMENTS A. less than 60VA at 115/230 up to + 20%, 45/65 Hz. 2.3 ENVIRONMENTAL REQUIREMENTS A. Completely operate AC at OOC to 550C. B. Completely operational at up to 95% relative humidity, non-condensing. 2.4 TAMPER-PROOFING A. Unit will alarm in event of tamper with control console. B. Unit will alarm in event of tamper with signal interconnect cable. C. Unit will alarm in event of tamper with input power. 2.5 DIMENSIONING A. Height, typical 86" ~ 4 inches. B. Width, typical 38" ~ 6 inches. C. Coil Panel Depth, 24" ~ 2 inches. 2.6 THROUGH-PUT RATE A. Minimum acceptable passage of persons per minute without functional overload must be 50. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11224-2 SECTION 11224 METAL DETECTION EQUIPMENT 2.7 PROGRAM SELECTIVITY A. System must accept no less than 8 standard programs. B. It must be possible to select special programs for special application. 2.8 SENSITIVITY A. A metal detector system shall be capable of detecting any passing metal object of various sizes ranging from as small as a pen knife or hacksaw blade to a large weapon such as a handgun. B. System shall be programmable to afford either straight forward detection of metal objects on a mass basis or discrimination of selected bulky items (weapons, tools, etc) against a background of scattered metal (keys, coins, etc). C. Simple changing of programs to be accompl ished in less than two minutes without the need of readjustments. D. locate alarm sensitivity control inside the locking front panel, to prevent unauthorized tampering. Alarm sensitivity control shall be variable throughout the range. 2.9 DIAGNOSTICS A. Must be equipped with a microprocessor driven self-test button which when activated will indicate to the operator that all parts of the system are operating correctly. 2.10 ALARM OUTPUTS A. Console shall have relay outputs which can be used to lock and open exit doors, provide an audible or visual signal for a duration of approximately one second, or operate other remote functions. ' B. Output contacts shall be rated for 100 VA a.c. and 54 VA d.c., 250V maximum, and 2 amp maximum. 2.11 ALARM DISPLAY A. Equip console front panel with visual indicators such as lamps, spaced and colored or otherwise coded so as to be easily discernible from not less than fifty (50) feet within an angle of at least 900 to indicate either "alarm" or "normal" state. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine all surfaces, anchors and ground that are to receive materials, fixtures, assemblies, components and equipment. Report all unsatisfactory cOAditions in writing to the Architect. 3.2 INSTAllATION A. Install enclosure/cabinet securely in accordance with manufacturers specifications and to prevent tampering/attacking. ******************** END OF SECTION 11224 HlM 90007.00-2 THE NEW MONROE COUNT':" DETENTION CENTER BID GROUP THREE 11224-3 SECTION 11400 FOOD SERVICE EQUIPMENT PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes 1. Description: a. The extent of the Food Service Equipment is shown in the contract documents. b. The type of food service operation is for 1) Food preparation areas 2) Food service areas 3) Food storage areas c. The drawings indicate the desired basic arrangement and dimensions of the equipment. 2. Food Service Equipment: a. Mechanical and Electrical Work: Refer to Division 15 and Division 16 sections, respectively for mechanical and electrical services and connections for individual items of food service equipment. b. Rough-In Utilities: Be responsible for coordination of requirements with Division 15 and 16. d. Coordinate Work with Division 15: for piping and fittings required for interconnecting. e. Coordinate Work with Division 16 for furnishing and installing wiring, conduit and fittings required for interconnecting. 1.2 REFERENCES A. ASME Codes B. ASTM A 36 - Specification for Structural Steel. C. ASTM A 123 - Zinc (Hot-Dipped Galvanized) Coatings on Iron and Steel Products. D. ASTM A 240 - Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels. E. ASTM A 249 - Welded Austenitic Steel Boiler, Superheater, Heat Exchanger, and Condenser Tubes. F. ASTM A 526 - Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process, Commercial Quality. G. ASTM E 84 - Test Method for Surface Burning Characteristics of Building Materials. H. NEMA lD-3 - High Pressure Decorative laminates. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-1 SECTION 11400 FOOD SERVICE EQUIPMENT I. NFPA 13 - Standard for the Installation of Sprinkler Systems. J. NFPA 17 - Standard for Dry Chemical Extinguishing Systems. K. NFPA 70 - National Electric Code. l. NFPA 96 - I nsta 11 at i on of Equ i pment for the Removal of Smoke and Grease-laden Vapors from Commercial Cooking Equipment (1991). M. Underwriters laboratories - Standards for Electrical Components and Assemblies to achieve Ul labeled Products. N. AGA - Standards for Gas-Fired Equipment to Achieve AGA Listed Approval and Ul listed approval. O. NSF - National Sanitation Foundation Standards and Criteria to Achieve NSF "Seal of Approval." 1.3 SUBMITTALS A. Connection Plan: 1. Submit dimensioned drawings indicating exact locations of mechanical and electrical rough-ins, size and capacity. a. locate and size duct connections for ventilation hoods and dishwashing machine exhaust. b. Scale of rough-in plan: 1/2" = 1'-0". B. Equipment Base Plan: 1. Submit dimensioned drawings indicating exact size and locations bases upon which equipment is set. a. locate and size all depressions and trenches in floor slab. b. Scale of base plan: 1/2" = 1'-0". C. Data Sheets for Standard Manufacturing Items: 1. Submit brochures containing specifications sheets with illustrations and full mechanical and electrical data for all food service items of standard manufacturer. a. Mark each data sheet with the applicable project equipment item number and indicate accessories to be provided with each item. b. For operating equipment include data on performance and operating characteristics, power/fuel consumption, rough-in information. Provide maintenance manuals, operating instructions, spare parts lists, precautions against hazards, manufacturer's warranties and similar information. D. Fabricated Equipment Shop Drawings: 1. Submit shop detail drawings of custom fabricated equipment prior to start of fabrication. a. Include plan, elevations and detail sections of each item. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-2 SECTION 11400 FOOD SERVICE EQUIPMENT b. Scale of sections at 1-1/2" - 1'-0". c. Scale of Detail Drawings: 3" = 1'-0" minimum. E. Upon review of drawings and data sheets, supply sufficient sets for distribution to the various other trades requiring same for completion of their work. F. Submit shop drawings submittals in compliance with the General Requirements. G. Samples: 1. When requested, three submit samples illustrative of finishes, colors, hardware and trim. a. Size: 12" x 12" sheet materials. b. Size: 24" length of linear materials. 2. Submit plastic nameplate sample for switches and controls. H. Parts and Operation Manuals: 1. Submit operation manuals for all food service equipment items of standard manufacturer. Refer to the General Requirements. a. Bind with three ring hard cover binders, indexed. b. Include the names, addresses and telephone numbers of service agencies authorized to service the various items of equipment. I. Submit a certified copy of the mill analysis of materials if requested by the Consultant and Owner. J. Provide copies of remote refrigeration system control wiring and piping diagrams. 1.4 QUALITY ASSURANCE A. Bidder Qualifications: 1. Bidder shall be a party regularly engaged in the fabrication and/or supplying of food service equipment as a primary business for a minimum period of five years. 2. Fabricator shall be a party regularly engaged in the custom fabrication of food service equipment as a primary business for a minimum period of five years. All custom fabricated equipment shall be constructed by one manufacturer in plant at one location. 3. Bidders who are not manufacturers of custom fabricated equipment shall obtain approval of the source of such equipment prior to submittal of bid. B. Regulatory Requirements: 1. Permits and Certificates: ordi nances and regulations installation of the work. Comply with local beari ng on the 1 aws, codes, conduct and HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-3 SECTION 11400 FOOD SERVICE EQUIPMENT 2. All accessories shall be furnished, with equipment to comply with governing codes. 3. Provide safety devices required to comply with the regulations. 4. Electrical Equipment shall conform to the standards of the National Electrical Manufacturers Association, and have conveniently located control switches, enclosed case type, and shall comply with State of Florida's Electrical Code and bear the Ul 1 abe 1 . 5. Design gas burning equipment for operation with the type of gas furnished, equipment shall be approved by the American Gas Association. The label or listing of the American Gas Association wi 11 be accepted as conformi ng with th is requ i rement. Installation of equipment shall conform to the standards as set forth by the American Gas Association and the National Plumbing Code. All gas equipment shall be furnished with safety pilot; 100% safety cut-off and on/off electrical operated solenoid valves tied into fire alarm system. 6. NFPA Standards: a. Comply with NFPA Codes 13 and 96 standards for exhaust system. Other sections of this Project Manual shall provide ducts, fans and make connections to hoods specified in this section, including other hoods specified or shown in HVAc sections and drawings. b. Comply with NFPA 70 for electrical wiring and devices included with food service equipment and with NFPA 96 for exhaust systems. 7. ASME Codes: Comply with ASME boiler code requirements for steam generating and steam heated equipment; provide ASME inspection, stamp and registration with National Board. 8. Health Codes: Comply with codes and ordinances regulating food serv i ng estab 1 ishments of 1 oca 1 or env i ronmenta 1 hea lth department having jurisdiction. 9. Electrically operated equipment shall be in accordance with the rules and regulations and the laws of the State of Florida, and shall be approved by the State El ectrical Inspector and the Underwriters' laboratories. 10. Equipment pieces shall be manufactured in compliance with Standards No.3, 4, 5, 6, 7, 8, 12, 18, 20, 26, 29, 35, 37 and elsewhere appl icable of NSF Testing laboratories and bear the seal of approval. This shall include all pending standards which will become applicable at the time equipment is delivered. C. Certifications: 1. Verify and provide manufacturer's certification (or certification by manufacturer's authorized agent) that the equipment selection specified for each refrigeration system is properly sized and shall meet the operating requirements set forth for each system regarding maintaining specified operating temperature, hours of compressor running time, and system pressures and velocities as recommended by the equipment manufacturers. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-4 SECTION 11400 FOOD SERVICE EQUIPMENT 2. Certificate of Inspection: Requirements. D. Pre-installation conference: 1. Before beginning food service installation, conduct a pre- installation conference at the Project site with the food service equipment manufacturer, installer, Architect, Owner's authorized representative, and other trades to review procedures, schedules, testing, and coordination of the installation with other elements of the work. 2. Review warranty requirements. 3. Record (Contractor) discussions of conference, and decisions and agreements (or disagreements) reached; furnish copy of record minutes to each party attending. 4. Review procedures related to food service equipment work, including protection of installed work during construction. To requirements of the General E. Applicable Standards: Special fabrication items such as sinks, work tables, and counters, shall be manufactured in compliance with Standard No. 2 of the National Sanitation Foundation Testing laboratory and shall bear the NSF Seal of Approval. F. Electrically heated and motor driven fixtures shall be for the current shown in Division 15 and 16; these items of equipment shall have mounted motor starters, switches and controls as required for proper operation. G. Verify electrical voltages, cycles, phases and special requirements before ordering equipment. 1.5 PRODUCT DELIVERY, STORAGE AND HANDLING A. Protect metal finishes from damage during shipping, storage, handling, installation and construction of other work in the same spaces. Wrap and crate each item of equipment as needed for protection from damage. B. Cover exposed stainless steel surfaces with self-adhesive protective paper, of a type recommended by the metal manufacturer; do not remove until work is installed and ready for cleaning and start-up. 1.6 WARRANTY A. Warranty: On workmanship and material. All material shall be new, of the best quality, perfect and without flaw. Equipment shall be delivered in an undamaged condition upon completion. All workmanship and labor shall be of the best in their respective fields and skilled mechanics of the trades involved. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-5 SECTION 11400 FOOD SERVICE EQUIPMENT B. Equipment shall be warranted for a period of one year from the date of Substantial Completion with the exception of refrigerated items which shall have an additional four years warranty on the compressor units. 1. If at any time within this warranty period of one year an item of equipment is found to be faulty due to poor workmanship or i nferi or and/or defect i ve materi a 1 s, rep 1 ace and correct all defective material and/or installation at no cost to Owner. 2. On extended compressor warranty, only labor charges after first year shall be paid. 1.7 MAINTENANCE A. The refrigeration systems shall be furnished with a one-year refrig- eration service contract, covering all parts and labor, with service available seven days per week, 24-hours per day. 1. Continuation of the service contract after the first year shall be at the option of the Owner. 2. The refrigeration system shall be warranted for one year and the compressors shall carry the manufacturer's extended five-year warranty. Refer to the General Requirements. 1.8 SCHEDULING A. Schedules and Reports: Establish earliest and latest job site delivery dates of furnished and Contractor installed items, according to General Requirements. B. Delivery of Owner furnished equipment for installation by this Section shall take place at a time to be determined by the Owner. PART 2 - GENERAL 2.1 METALS A. Stainless steel (s/s): AISI Type 302/304, hardest workable temper, No.4 directional polish. B. Galvanized Steel Sheet: ASTM A 526, except ASTM A 527 for extensive forming, ASTM A 525, G90 Zinc Coating, chemical treatment. 1. Where painted finish is indicated, provide mill phosphatized treatment in lieu of chemical treatment. C. Steel Sheet: ASTM A569 hot-rolled carbon steel. D. Galvanized Steel Pipe: ASTM A53 or ASTM A120, welded or seamless, schedule 40, galvanized. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-6 SECTION 11400 FOOD SERVICE EQUIPMENT E. teel Structural Members: Hot rolled or cold formed, carbon steel unless stainless steel in indicated. 1. Galvanized finish: ASTM A 123, hot-dipped zinc coating, applied after fabrication. F. Aluminum: ASTM B209/B221 sheet, plate and extrusions (as indicated), alloy temper and finish as determined by manufacturer/fabricator, except 0.40-MIl natural anodized finish on exposed work unless another finish is indicated. 2.2 PLASTIC LAMINATE A. Genera 1 : NEMA lDl, General purpose high pressure type, 0.062 inch thick except 0.050 for post-forming, smooth (non-textured) white unless another texture and color is indicated or selected by Architect. Comply with NSF No. 35 where applicable. 2.3 HARDWOOD WORK SURFACES A. General: laminated edge-grained hard maple (acer saccharum), NHlA first grade with knots, holes and other blemishes culled out, KILN dri ed at 8 percent or 1 ess moisture, waterproof gl ue, machi ned, sanded, and finished with NSF-approved oil-sealer. 2.4 INSULATION A. Cooled-Component Insulation: Rigid, closed-cell polyurethane foam, either heat-aged slab stock for adhesive lamination with face sheets, or foamed - in - place us i ng Freon 11 as expand i ng agent, K-Value of 0.15, not less than 1.7 lbs. per cu. ft. density. B. Heater-Component Insulation: Rigid board, semi-rigid blanket or adhesively applied blanket of glass fiber or other mineral fiber insulation, certified by manufacturer to withstand long-term exposure to heat (temperature rating of each insulated equipment item) without deterioration, K-Value of not more then 0.30, density of not less then 1.5 lbs, per cu. ft. 2.5 JOINT MATERIALS A. Sealants: One-part or two-part, polyurethane or silicone based, liquid elastoreric sealant, FS TT-S-00227 or FS-TT-S-00230, non-solvent release type, mildew-resistant, show a hardness of 30 except 45 if subject to traffic. 1. Backer Rod: Polyethylene rod stock, larger than joint width. B. Gaskets: solid or hollow (but not cellular) neoprene or polyvinyl chloride, light grey, minimum or 40 shore a hardness, self-adhesive or prepared for either adhesive application or mechanical anchorage. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-7 SECTION 11400 FOOD SERVICE EQUIPMENT 2.6 PAINT AND COATINGS A. General: Provide the types of painting and coating materials which, after drying or curing are suitable for use in conjunction with Food Service, and which are durable non-toxic, non-dusting, non-flaking, mildew resistant and comply with governing regulations for Food Service. B. Galvanized Repair Paint: MIl-P-21035. C. Pretreatment: SSPC-PT2 or PT3. D. Primer coating for metal: FS TT-PP-86, Type suitable for baking where indicated. E. Enamel for Metal: Synthetic type, FS TT-P-491, type suitable for baking where indicated. F. Sound Deadening: Heavy-bodied resinous coating, filled with granulated cork or other resilient material, compounded for permanent, non-flaking adhesion to metal in a 1/8 inch thick coating. 2.7 HARDWARE A. General: Manufacturer's standard, but not less than BHMA Std. 201 type 2 (institutional), satin finish stainless steel or dull chrome finish or dull chrome finish or brass, bronze, or steel. 1. Cabinet catches: Heavy duty magnetic type, except as otherwise indicated. 2. Drawer Slides: Ball-Bearing type, side-mounting, selfclosing. 3. Sliding Door Hardware: Overhead track with tandem nylon wheel hangers for door leaves over 5 sq. ft. area, rollerless sanitary slides for smaller doors (comply with NSF Standards). 2.8 CASTERS A. General: Type and size indicated or, if not indicated, as recommended by caster manufacturer for the type and weight of equipment supported, but not less than 4 inch diameter with 15/16 inch tread width, with sealed self-lubricating ball bearings, cadmium-plated steel disc wheels and solid polyurethane tires. Provide stainless steel horns and accessori es. Unless other wi se i nd i cated, equ i peach item wi th 4 swivel-type casters and provide foot brakes on 2 casters on opposite corners of equipment. . B. Caster Bumpers: Unless equipment item is equipped with another form of all-around protective bumper provide circular rotating bumper above each caster, 5 inch diameter tire of 1 i ght grey synthet i c rubber (hollow or closed-cell) on cadmium-plated disc. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-8 SECTION 11400 FOOD SERVICE EQUIPMENT 2.9 PLUMBING FITTING, TRIM AND ACCESSORIES A. General: Where exposed or semi-exposed, provide bright chrome plated brass or polished stainless steel units. Provide copper or brass where not exposed. B. Water Outlets: At sinks and at other locations where water is supplied (by manual, automatic or remote control), provide commercial quality faucets, valves, dispensers of fill devices, or the type and size indicated and as required to operate as indicated. Include manual cut-off valves and connecting stem pipes to permit outlet servicing without shut-down of water supply piping systems. Plumbing features by T&S Faucets, Fisher Faucets and Chicago Faucets are approved. C. Vacuum Breakers: Provide with food service equipment where required by governing regulations, including locations where water outlets are equipped for hose attachment. D. Waste Fittings: Except as otherwise indicated, provide 2" remote-lever waste valve, and 3.5": strainer without connected overflow on sinks. E. El ectri ca 1 Materi a 1 s 1. General: Provide standard materials, devices and components as recommended by the manufacturer/fabricator, selected and installed in accordance with NEMA Standards and recommendations, and as required for safe and efficient use and operation-of the Food Service Equipment, without objectionable noise, vibration and sanitation problems. 2. Controls and Signals: , Provide recognized commercial grade signals, "on-off" push buttons or switches, and other speed and temperature controls as required for operation of each item, complete with pilot lights and permanent signs and graphics to assist the user of each item. Provide stainless steel cover plates at controls and signals. 3. Connections: Equfp each item requiring electrical power with either a terminal box for permanent connection or cord-and-plug for interruptable connection, as indicated. Provide standard grounded-type pl ugs, matching outl ets (Refer to Di vi sion 16) light grey (Plug and cord). 4. Motors: Totally enclosed type,except drip-proof type where not exposed to a dust or moisture condition, ball bearings, impregnated to resist moisture, horse-power and duty-cycle rat i ngs as requi red for the servi ce i ndi cated. Power Characteristics - - Refer to Division 16 for project power characteristics. Refer to individual equipment requirements for loads and ratings. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-9 SECTION 11400 FOOD SERVICE EQUIPMENT 2.10 FABRICATION OF METALWORK A. General Fabrication Requirements: Remove burrs from sheared edges of metal work, ease the corners and smooth to eliminate cutting hazard. Bend sheets of metal at not less than the minimum radius required to avoid grain-separation in the metal. Maintain flat, smooth surfaces without damage to finish. 1. Reinforce metal at locations of hardware, anchorages and accessory attachments, wherever metal is less than 14 gage or requires mortised application. Conceal reinforcements to the greatest extent possible. Weld in place on concealed faces. 2. Where fasteners are permitted, provide philips head, flat or oval head machine screws. Cap threads with acorn nuts unless fully concealed in unaccessible construction, and provide nuts and lockwashers unless metal for tapping is at least 12 gage. Match fastener head finish with finish of metal fastened. 3. Where components of fabricated metal work are indicated to be galvanized, and involve welding or machining of metal heavier than 16 gage, complete the fabrication and provide hot-dip galvanizing of each component after fabrication, to the greatest extent possible (depending upon available dip-tank sizes). Comply with ASTM A 123. 4. Where vents are required for enclosed spaces, or for cabinet enclosures, provide removable stainless steel insect screens of 18 X 18 mesh. locate vents to avoid moisture penetration during cleaning of equipment. 5. Provide removable panels for access to mechanical and electrical service connections which are concealed behind or withi,n Food Service Equipment, but only where access is not possible and not indicated through other work. B. Metal and Gages: Except as otherwise indicated, fabricate exposed metalwork of stainless steel, and fabricate the following components from the gage of metal indicated, and other components from not less than 20 gage metal. 1. Table tops: 14 gage 2. Counter tops: 14 gage 3. Shelves: 16 gage 4. Front drawer/door panels: 18 gage(double-pan type) 5. Single-pan doors and drawer fronts: 16 gage 6. Enclosed base cabinets: 18 gage 7. Enclosed wall cabinets: 18 gage 8. Sinks and drainboards: 14 gage 9. Exhaust hoods: 18 gage 10. Removable covers, panels: 18 gage 11. Skirts and enclosure panels: 18 gage 12. Closure & trim strips over 4" wide: 18 gage 13. Hardware reinforcement: 12 gage 14. Gusset plates: 10 gage 15. legs and crossrails: 16 gage (1 5/8inch dia.) HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-10 SECTION 11400 FOOD SERVICE EQUIPMENT C. Work surface Fabrication: Fabricate metal work-surfaces by forming and welding to provide seamless construction, using welding rods matching sheet metal, grinding and polishing. Where necessary for disassembly provide waterproof gasketed draw-type joints with concealed bolting. 1. Reinforce work-surfaces 30 inch O.C. both ways with galvanized or stainless concealed structural members. Reinforce edges which are not self-reinforced by formed edges. 2. Sound deaden underside of metal work-surfaces, including sinks and similar units, with a coating of sound deadening material. Hold coating back 3 inches from sanitary edges which are open for cleaning. D. Enclosures, General: Provide enclosures, including panels, housing, and skirts for service lines and mechanical and electrical devices, and secondary enclosures for equ i pment items, where i nd i cated and where required for compliance with governing regulations and NSF standards. Otherwise, fabricate each item to be as open as possible, for ease of cleaning. 1. Where equipment is exposed to customer view, provide enclosure of service lines, operating components and mechanical and electrical devices. E. Casework: At fabricator's option, and unless otherwise indicated, provide either box-type face framing or open channel-type (complying withNSF requirements in either case). 1. Enc 1 osure: Except as otherwi se i nd i cated, prov i.de each un it of casework (base, wall, overhead and freestanding) with a complete- enclosure metal cabinet, including fronts, backs, tops, bottoms, and sides. 2. Door and Drawer Fronts: Except where single-pan, construction is indicated, provide double-pan type, not less than 5/8 inch thick, with seams on inside face. Weld hardware reinforcement inside of inner pan. Sound deaden by either coating both pans on concealed face, or by inserting mineral wool insulation between pans. 3. Shelves: Except as otherwise indicated, provide adjustable standards for positioning and support of shelves in casework. Turn back-edge of shelf units up 2 inches and hem. Turn other edges down to form open channel. Rei nforce shel f units to support 40 lbs. per sq. ft. loading, plus 100 percent impact loading. 4. Drawer Bodies: Except as otherwise indicated, drawform drawer bodies from a single piece of metal to provide seamless construction. Flange top edge to protect slides from spillage. F. Support From Floor: Equip floor-supported mobile units with casters, and equip items indicated as "roll-out" units with manufacturer's standard one-directional rollers. Otherwise, and except for "close -base" units, provide pipe-or-tube legs, with adjustable bullet-design feet for floor-supported items of fabricated metalwork. Provide 2 inch adjustment of feet (concealing threading). HlM 90007.00-2 THE NEW MONROE COUNTY DETE~TION CENTER BID GROUP THREE 11400-11 SECTION 11400 FOOD SERVICE EQUIPMENT G. Exhaust Hood Fabrication: Comply with NFPA No. 96, including Appendix A. 1. Grease Removal: Provide type indicated (removable filters if not otherwise indicated), with' drip-channel gutters, drains and collection basins. 2. Fire Extinguishing Systems: Wet chemical system complying with NFPA No. 12. H. Shop Painting: Clean and prepare metal surfaces to be painted, remove rust and dirt. Apply treatment to zinc-coated surfaces which have not been mill-phosphatized. Coat welded and abraded areas of zinc-coated surfaces with galvanize repair paint. Apply 1.5 MIL (dry film thickness) metal primer coating, followed by 2. 1.0 MIL (dry film thickness) metal enamel finish coatings. 2.11 EQUIPMENT (REFER TO EQUIPMENT lIST AT END OF SECTION) PART 3 - EXECUTION 3.1 EXAMINATION AND PREPARATION A. Rough-in-work: Examine the rough-in mechanical and electrical services by others, and the installation of floors, walls, columns and ceilings by others, and the conditions under which the work is to be done. Verify dimensions of the services and substrates before fabricating the work. 3.2 INSTAllATION A. Standards 1. Water Connections: Install water connections and outlets at each item of equipment, with air gaps, vacuum breakers and similar provisions to comply with governing regulations, but not less than compliance with ANSI Standards A40.4 and A40.6. To be in compliance with VUSBC. 2. Electrical Work: Assemble electrical components of equipment in accordance with applicable "standards of installation" by the National Electrical Contractors Association, ready for final connection. 3.3 JOINTING AND ANCHORING A. Set each item of non-mobile and non-portable equipment securely in place, leveled and adjusted to correct height. Anchor to supporting substrate where indicated and when required for sustained operation and use without shifting or dislocation. Conceal anchorages wherever possible. Adjust counter tops and other work surfaces to a level HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-12 SECTION 11400 FOOD SERVICE EQUIPMENT tolerance of 1/16 inch (maximum offset, and plus-or-minus on dimension, and maximum variation in 2 feet run from level or indicated slope). B. Complete field assembly joints in the work (joints which cannot be completed in the shop) by welding, bolting, gasketing, or similar methods as indicated. Grind welds smooth and restore finish. Set or trim gaskets flush except for ~T" gaskets as indicated. C. Treat enclosed spaces (inaccessible after equipment installation) by covering horizontal surfaces with powdered borax at a rate of 4 oz. per sq. ft. D. Install closure plates and strips where required, with joints coordinated with units of equipment. E. Install sealants and gaskets all around each unit to make joints air-tight, waterproof, vermine-proof and sanitary for cleaning purposes. In general, make sealed joint less then 1/8 inch wide, and stuff with backer rod to shape sealant bead properly, at 1/4 inch depth. Shape exposed surfaces of sealant slightly concave, with edges flush with faces of materials of joint. At internal corner joints, apply sealant or gaskets to form a sanitary cove, of not less than 3/8 inch radius. Provide seal filled or gasketed jOints up to 3/4 inch joint width. Provide metal closure strips for wider joints, with sealant application each side of strips. Anchor gaskets mechanically or with adhesives to prevent displacement. 3.4 CLEANING, RESTORING FINISHES A. After completion of installation, and completion of major work in Food Service Areas, remove protective coverings, if any, and clean Food Service Equipment, internally and externally. Restore exposed and semi-exposed finishes to remove abrasions and other damages. Polish exposed-metal surfaces and touch-up painted surfaces. Replace work which cannot be successfully restored. 3.5 PRESSURE VESSELS A. Notify Department of labor, Boiler Inspection Division, in writing at 1 east two weeks pri or to camp 1 et i on of i nsta 11 at ion, request i ng inspection of pressure vessels. B. Approva 1 sand operat i ng cert i fi cates for these vessels shall be furnished to Owner prior to substantial comple~ion. 3.6 TESTING, START-UP AND INSTRUCTIONS A. General: Delay the Start-up of Food Service Equipment until service lines have been tested, balanced, and adjusted for pressure, voltage HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-13 SECTION 11400 FOOD SERVICE EQUIPMENT and similar considerations, and until water and steam lines have been cleaned and treated for sanitation. Test each item of operational equipment to demonstrate that it is operating properly, and that controls and safely devices are functioning. Repair or replace equipment which is found to be defective in its operation, including units which are below capacity or operating with excessive noise or vibration. B. Final Cleaning: After testing and start-up, clean and sanitize the Food Service Equipment, and leave in a condition ready for use in Food Service. 3.7 WARRANTIES A. Warrant all supplied materials and equipment for a period of not less than one year after date of substantial completion, including, parts, labor, travel overtime and any other such services required to warrant the equipments. Replace if not repairable. B. Warranty service shall be performed within 48 hours of notification. C. Supply four manuals for each piece of equipment. 3.8 EQUIPMENT SCHEDULE HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-14 SECTION 11400 FOOD SERVICE EQUIPMENT Unit Prices (Part of Bid Submittal) The foregoing base bid is based on the unit prices listed hereinafter. The unit prices listed include the cost of equipment, freight, overhead and profit. In the event that quantities required by the contract documents change, these unit prices shall prevail for equipment added to or deleted from the contract. ITEM MAKE Ie MODEL QTY. UNIT COST TOTAL 1. COLD STORAGE ASSEMBLY 2. STORAGE PLATFORM 3. MOBILE PLATFORM 4. STORAGE PALLET (BY OTHERS) 5. STORAGE SHELVING 6. STORAGE SHELVING 7. CAN STORAGE RACK 8. COLD STORAGE ASSEMBLY 9. DUNNAGE RACK 10. RACEWAY 11. STORAGE SHELVING 12. POT STORAGE RACK 13. POT SINK W. WALLSHELF 14. SINK HEATER 15. PRE-RINSE UNIT 16. DISPOSER 17. NOT USED 18. EXHAUST HOOD 19. FIRE CONTROL SYSTEM 20. RACEWAY 21. BRAISING PAN 22. SINK UNIT 23. TROUGH GRATE 24. ROLL-IN PROOF CABINET 25. OVEN RACK 26. ROLL-IN OVEN 27. WORKTABLE 28. MIXER 29. EQUIPMENT STAND 30. NOT USED 31. WORKTABLE 32. PAN RACK 33. FIRE CONTROL SYSTEM 34. EXHAUST HOOD 35. CONVECTION STEAMER 36. KETILE 37. TROUGHGRATE 38. KETTLE 39. UTlUTYRACEWAY HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-15 SECTION 11400 ITEM MAKE & MODEL QTY. 40. CONVECTION OVEN 41. FRYERW. FILTER SYSTEM 42. OPEN BURNER RANGE 43. GRIDDLE ON STAND 44. REFRIGERATOR 45. WORKTABLE 46. EQUIPMENT STAND 47. SUCER 48. FREEZER 49. PAN RACK 50. NOT USED 51. VEGETABLE PREP. SINK 52. DISPOSER 53. SUCER 54. EQUIPMENT STAND 55. WORKTABLE 56. RINSE HOSE 57. FOOD CUTTER 58. TROUGH GRATE 59. COFFEE URN 60. NOT USED 61. BEVERAGE COUNTER 62. BEVERAGE CONTAINER 63. ICE MACHINE 64. HOT FOOD CART 65. CONVEYOR 66. SOILED DISHTABLE W. RACKSHELF 67. PRE-RINSE UNIT 68. DISPOSER 69. VAPOR HOOD 70. NOT USED 71. DISHMACHINE 72. CLEAN DISHTABLE 73. TROUGHVEYOR 74. SCRAPPING TABLE 75. TRAY WASHER 76. VAPOR HOOD 77. CLEAN DISHTABLE 78. HOSE BIBB 79. EXHAUST HOOD 80. RETHERMAUZATlON OVEN 81. CHILL CART 82. TRAY DEUVERY CART 83. UTILITY CART 84. COLD STORAGE ASSEMBLY W. BLAST CHILLER 85. REMOTE REFRIGERATION SYSTEM FOOD SERVICE EQUIPMENT UNIT COST TOTAL HlM 90007.00-2 THE NEW 'MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-16 SECTION 11400 FOOD SERVICE EQUIPMENT 86. REMOTE REFRIGERATION SYSTEM TOTAL All itemized pricing to Include freight, delivery, Installation and taxes. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-17 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 1 - COLD STORAGE ASSEMBLY - ONE REQUIRED A. Pre-fabricated cold storage room assembly of size and shape shown. Exact overall size to be field verified prior to fabrication. 1. Insulation: 97% closed-cell or better, foamed-in-place polyurethane, nominal thickness of 4" throughout, U.l. rated, self-extinguishing, fire retardant type, expanded by use of HCFC-22, to removal of 100% of the CFC's. 2. Coved Corners: Assembly constructed so that all interior wall, floor and ceiling intersections shall have integral coved corners. Add-on coved strip will not be acceptable. 3. Cam lock Fasteners: All panel intersections and wall, floor and ceiling intersections shall be secured by cam lQck fasteners. 4. Finishes & Dimensions: Exterior and interior finishes shall be as scheduled. All dimensions to be as designed on pl an drawings. Fractional dimensions are not acceptable, all dimensions to be within 1" of design dimension. 5. Doors: a. Door size and finish shall be as scheduled, complete with sill wiper gasket, lift type hinges, and inside safety release, and door lock. b. Hinges, latches and Hardware:, Chrome plated. Furnish door with three hinges. Exterior doors to be equipped with automatic door closer. c. Doors: 1/4" aluminum diamond tread plates or 14 gauge stainless steel plates on both sides of doors where indicated 36" high. 6. Thermometers: Provide compartment with 4" exterior dial thermometer mounted at eye level to door. 7. lights: Furnish compartment complete with manufacturer's standard light fixture mounted and pre-wired to switch with pilot light to door section. Extra lights and 3-way switches as shown on details. Size 1 i ght fi xtures to provi de 10 foot candl es of 1 i ght 30" above the floor. 8. Refrigeration System: a. As part of cold storage room assembly, provide compartment with complete refrigeration system sized to maintain appropriate temperature. b. Refrigeration system to be as specified under Item 85. c. Condensing unit to be air-cooled and remote. Unit to have performance and wiring characteristics as scheduled. 9. Miscellaneous: a. Assembly to be set on floor, using floor screeds and slam braces. Slam braces spaced at 3'-0" maximum, (see plan detail). b. Provide trim strips, closure panels, as necessary to trim assembly to adjacent building surfaces. c. Where necessary furnish exterior structural supports, as part of this assembly. D. Provide plastic strip curtains at door location. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-18 SECTION 11400 FOOD SERVICE EQUIPMENT E. Furnish remote visual and audible sensor and 'alarm, with the remote activator to be located in the Owner's mechanical and/or maintenance shop. Owner will advise about exact location. F. Provide sleeves properly located for utility entrance, drain lines, and refri gerat ion 1 i nes, and after 1 i nes are i nsta 11 ed, fill sleeves with 1 iquid urethane compound, suitable for use in refrigerated spaces. All penetrations of wall and ceilings panels must be with conduit. Drilled penetrations without sleeves are not acceptable. B. Acceptable Manufacturer of cold storage assembly: 1. THERMO-KOOL (lAUREL, MS) 2. HARFORD (ABERDEEN, MD) 3. NOR-lAKE, (HUDSON, WI) 4. MASTERBIlT, (NEW ALBANY, MI) 5. Architect approved equivalent. ITEM 2 - STORAGE PLATFORM - 32 REQUIRED A. One-tier embossed 14 gauge galvanized steel platform unit having following features: 1. 30" wide x 48" long x 8-1/2" high, with four extra-heavy duty ball-bearing casters. 2. In addition to platforms, provide two heavy duty tilt jacks on heavy ball-bearing casters. B. Acceptable manufacturers of platform: 1. EASTERN STEEL, (BOSTON, MA), MODEL DU-576-M 2. Architect approved equivalent. ITEM 3 - MOBILE PLATFORM - 16 REQUIRED A. One-tier embossed 14 gauge galvanized steel platform unit having following features: 1. Galvanized steel tubular uprights, attached with concealed gussets. 2. Free-standing, with four uprights per unit, not less than 10" high. 3. located as shown on drawings, using quantities and sizes as follows: 16 units 24" wide x 48" long. B. Acceptable manufacturers of dunnage rack: 1. EASTERN STEEL, (BOSTON, MA), MODEL D40-A 2. Architect approved equivalent. ITEM 4 - STORAGE PAllET - BY OTHERS HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-19 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 5 - STORAGE SHELVING - EIGHT REQUIRED A. Provide four-tier embossed 14 gauge stainless steel shelving unit complete with stainless steel tubular uprights arranged to pass through each shelf, having following features: 1. Corner brackets to be concealed type with no external attachments. 2. Uprights shall not exceed 63" high, including adjustable feet. 3. Arrange as shown on plan drawi ngs, us i ng quant it i es and sizes as follows: a. 4 units 21" wide x 36" long. b. 4 units 21" wide x 48" long. B. Acceptable manufacturers of shelving unit: 1. EASTERN STEEL RACK, (BOSTON, MA), MODEL 40-A-4 2. Architect approved equivalent. ITEM 6 - STORAGE SHELVING - TEN REQUIRED A. Provide four-tier embossed 14 gauge galvanized steel shelving unit complete with stainless steel tubular uprights arranged to pass through each shelf, having following features: 1. Corner brackets to be concealed type with no external attachments. 2. Uprights shall not exceed 63" high, including adjustable feet. 3. Arrange as shown on plan drawi ngs, us i ng quant i ties and sizes as follows: a. 1 unit 42" wide x 36" long. b. 2 units 21" wide x 42" long. c. 7 units 21" wide x 48" long. B. Acceptable manufactures of shelving unit: 1. EASTERN STEEL RACK, (BOSTON, MA), MODEL 40-A-4 2. Architect approved equivalent. ITEM 7 - CAN STORAGE RACK - FOUR REQUIRED A. All-welded heavy duty aluminum can storage rack having following features: 1. Unit capacity to be a minimum of 156 #10 cans, (13 cases). 2. Unit to be approximately 42" deep x 28" wide, front load and unload. 3. Unit to have four heavy duty legs with adjustable feet. 4. Unit be reinforced on sides and back to avoid movement. 5. Unit to be front load and unload. B. Acceptable manufacturers of can storage rack: 1. EASTERN STEEL, (BOSTON, MA), MODEL CSR-FF-156 2. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-20 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 8 - COLD STORAGE ASSEMBLY - ONE REQUIRED A. Pre-fabricated cold storage room assembly. Exact overall size to be field verified prior to fabrication. 1. Insulation: Insulation shall be 97% closed-cell or better, foamed-in-place polyurethane, nominal thickness of 4" throughout, U.l. rated, self-extinguishing, fire retardant type, expanded by use of HCFC-22, to removal of 100% of the CFc's. 2. coved corners: Constructed so that all i nteri or wall, floor and ceiling intersections shall have integral coved corners. Add-on coved strip will not be acceptable. 3. Cam lock fasteners: Panel intersections and wall, floor and ceiling intersections shall be secured by cam lock fasteners. 4. Finishes & Dimensions: Exterior and interior finishes shall be as scheduled. Fractional dimensions are not acceptable, all dimensions to be within 1" of desiQn dimension. 5. Doors: a. Door size and finish shall be as scheduled. Furnished complete wi th sill wi per gasket, 1 ift type hinges, and inside safety release, and door lock. b. Hinges, latches and hardware: Chrome plated. Door to be furnished with three hinges. Exterior doors to be equipped with automatic door closer. c. Doors to have 1/4" aluminum diamond tread plates or 14 gauge stainless steel plates on both sides of doors where indicated 36" high. 6. Thermometers: Compartment to be provided with 4" exterior dial thermometer mounted at eye level to door. , 7. lights: Compartment to be furnished complete with manufacturer's standard 1 ight fixture mounted and pre-wired to switch with pilot light to door section. Extra lights and 3-way switches as shown on details. Size light fixtures to provide 10 foot candles of light 30" above the floor. 8. Refrigeration System: a. As part of cold storage room assembly, provide compartment with complete refrigeration system sized to maintain appropriate temperature. b. Refrigeration system to be as specified under Item 85. c. Condensing unit: air-cooled and remote. Unit to have performance and wiring characteristics as scheduled on drawings. 9. Miscellaneous: a. Assembly to be set on floor, using floor screeds and slam braces. Slam braces spaced at 3'-0" maximum. b. Provide trim strips, closure panels, to trim assembly to adjacent building surfaces. c. Where necessary furnish exterior structural supports, as part of this assembly. d. Provide plastic strip curtains at door location. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-21 SECTION 11400 FOOD SERVICE EQUIPMENT e. Furnish remote visual and audible sensor and alarm, with the remote activator to be located in the Owner's mechanical and/or maintenance shop. Owner will advise exact location. f. Provide sleeves located for utility entrance, drain lines, and refrigeration lines, and after lines are installed, fill sleeves with caulking compound, suitable for use in refrigerated spaces. All penetrations of wall and ceilings panels must be with conduit. Drilled penetrations without sleeves are not acceptable. B. Acceptable manufacturers of cold storage assembly: 1. THERMO-KOOl, (lAUREL, MS) 2. HARFORD, (ABERDEEN, MD) 3. NOR-lAKE, (HUDSON, WI) 4. MASTERBIlT, (NEW ALBANY, MI) 5. Architect approved equivalent. ITEM 9 - DUNNAGE RACK - FIVE REQUIRED A. One-tier embossed 12 gauge aluminum platform unit having following features: 1. Aluminum tubular uprights, attached with concealed gussets. 2. Free-standing, with four uprights per unit, not less than 10" high. 3. Adjustable flanged feet. 4. located as shown on drawings, using quantities and sizes as follows: a. 1 unit 18" wide x 36" long. b. 1 unit 18" wide x 42" long. c. 3 units 18" wide x 48" long. B. Acceptable manufactures of dunnage rack: 1. EASTERN STEEL, (BOSTON, MA), MODEL D40-A 2. Architect approved equivalent. ITEM 10 - RACEWAY - ONE REQUIRED A. Wall mounted utility distribution system to serve Items 13, 14, 15 and 16, having following features: 1. Designed to include electrical and water. 2. Stainless steel construction. 3. Receptacles with point of use circuit breakers. 4. Pre-wired in accord with National Electrical Code, using U.l. listed components. 5. Quick disconnects and appropriate cord and plug :,.,;s as required by equipment. ' 6. Raceway shall be approximately 24'-0" long, with utilities coming from the right side. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-22 SECTION 11400 FOOD SERVICE EQUIPMENT B. Acceptable manufacturers of utility distribution system: 1. AVTEc, (DOWNERS GROVE, IL) 2. MODEL EWDE 3. Architect approved equivalent. ITEM 11 - STORAGE SHELVING - TWELVE REQUIRED A. Four-tier embossed 12 gauge aluminum shelving unit complete with stainless steel tubular uprights arranged to pass through each shelf, having following features: 1. Corner brackets: Concealed type with no external attachments. 2. Uprights shall not exceed 63" high, including adjustable feet. 3. Arrange as shown on plan drawi ngs, us i ng quant it i es and sizes as follows: a. 5 units 18" wide x 36" long. b. 3 units 18" wide x 42" long. c. 4 units 18" wide x 48" long. B. Acceptable manufacturers of shelving unit: 1. EASTERN STEEL, (BOSTON, MA), MODEL 40-A-4 2. Architect approved equivalent. ITEM 12 - POT STORAGE RACK - TWO REQUIRED A. Three-tier embossed 14 gauge stainless steel shelving unit, complete with stainless steel tubular uprights arranged to pass through each shelf, having following features: 1. Corner brackets to be concealed type with no external attachments. 2. Set of 5" diameter swivel casters. 3. Uprights shall not exceed 75", including casters. 4. Each unit to be free standing. 5. Arrange as shown on plan drawi ngs, us i ng quant it i es and sizes as follows: a. 2 units 24" wide x 48" long. B. Acceptable manufacturers of pot storage rack: 1. EASTERN STEEL, (BOSTON, MA), MODEL 40-A3-M 2. Architect approved equal. ITEM 13 - POT SINK w. WAlLSHElF - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Furnish with listed faucets. 5. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-23 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 14 - SINK HEATER - ONE REQUIRED A. Built-in electric sink heater of all stainless steel internal construction, suitable for mounting to underside of sink, having following features: 1. Electrical characteristics as scheduled. 2. Thermostatic controls with temperature indicating light. 3. Sump with drain, extend drain to nearest FD. 4. Manufacturers standard exterior finish. 5. Power-on indicating light. B. Acceptable manufacturers of heater: 1. HATCO, (MILWAUKEE, WI), MODEL 3-CS-9 2. Architect approved equivalent. ITEM 15 - PRE-RINSE UNIT - ONE REQUIRED A. Deck-mounted pre-rinse unit complete with riser support wall bracket, having following features: 1. Flexible stainless steel hose. 2. Self-closing spray nozzle. 3. Mixing valve with integral check valves. B. Acceptable manufacturers of pre-rinse unit: 1. T&S BRASS, (TRAVELERS REST, SC), MODEL B-113/109 2. CHICAGO FAUCET, (DES PlAINES, IL) 3. FISHER, (lOS ANGELES, CA) 4. Architect approved equivalent. ITEM 16 - DISPOSER - ONE REQUIRED A. Disposer with 3 HP motor, having following features: 1. Electrical characteristics as scheduled. 2. 8" diameter rotor, cast steel housing. 3. Sink adaptor. 4. Manual starter, water-proof start-stop switch with thermal overload, solenoid and vacuum breaker. B. Acceptable manufacturers of disposer: 1. SAlVAJOR, (KANSAS CITY, KS), MODEL 300 2. RED GOAT, (MURFREESBORO, TN) 3. MASTER, (CINCINNATI, OH) 4. INSINKERATOR, (RACIN~ WI) 5. Architect approved e luivalent. ITEM 17 - NOT USED HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-24 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 18 - EXHAUST HOOD - ONE REQUIRED A. Wall mounted exhaust hood of size, shape and content as shown having following features: 1. All exposed surfaces of 18 gauge #304 stainless steel construction. 2. N.F.P.A. 96 construction, including all joints and seams welded externally, continuous and liquid tight. 3. 5/8" diameter hanger rods to structural ceil ing, approximately 48" on center. 4. Stainless steel baffle type U.l. listed grease extracting filters. 20" x 20". 5. Integral grease gutter sloped to drain to removable grease receptacle. 6. Vapor-proof U.l. listed recessed fluorescent light fixtures, number and 1 ocat i on as shown on deta il drawi ngs. Li ght tubes i nc 1 uded. Furnish hood fan & light switches. 7. Coordinated installation of fire control system as specified for Item 19. Fire control cabinet to be part of hood. 8. Integral make-up air plenum along front as shown. 9. Non-removabl e stai nl ess steel perimeter trim and/or closure panel s from top of hood to ceiling. 10. Seal hood to wall with clear silicone sealant. 11. The use of fillers, silicon or other non metallic materials is not allowed in the exhaust area. 12. Custom fabricated hoods are not acceptable. B. Acceptable manufacturers of exhaust hood: 1. MECHANICAL SERVICES, (INDIAN TRAIL, NC), MODEL GWC-4 2. AEROlATOR, (MONROE, NC) 3. Architect approved equivalent. ITEM 19 - FIRE CONTROL SYSTEM - ONE REQUIRED A. Automatic wet chemical fire control system as required to protect exhaust hood, Item 18, and the cooki ng equi pment located under thi s hood, and having following features: 1. All tanks, control heads, piping, relays, cable, fusible links, nozzles, elbows, as required for complete system. 2. Chrome plated nozzles and exposed piping. 3. Manual strike mechanism in accessible location. 4. Installation in accord with code ,requirements and coordinated with exhaust hood construction and installation. 5. Appliance shut-off feature, with snap-action switch arranged to shut off service to equipment under hood when system is actuated. 6. Furnish mechanical gas valve. B. Acceptable manufacturers of fire control system: 1. ANSUl, (MARINETTE, WI), MODEL R-I02 HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-25 SECTION 11400 FOOD SERVICE EQUIPMENT 2. RANGEGUARD, (CLEVELAND, OH) 3. Architect approved equivalent. ITEM 20 - RACEWAY - ONE REQUIRED A. Island utility distribution system to serve Items 18, 19, 21 and 22, having following features: 1. Designed to include electrical, water, and gas services. 2. Stainless steel construction. 3. Receptacles with point of use circuit breakers. 4. Pre-wired in accord with National Electrical Code, using U.L. listed components. 5. Quick disconnects and appropriate cord and plug sets as required by equipment. ' ' 6. Fire shut-off feature for interconnections with fire control system. 7. Raceway shall be approximately 23'-0" long, with utilities coming from above. B. Acceptable manufacturers of utility distribution system: 1. AVTEC (DOWNERS GROVE, Il) 2. MODEL EWDE 3. Architect approved equivalent. ITEM 21 - BRAISING PAN - TWO REQUIRED A. Open cabinet base gas-fired tilting braising pan having following features: 1. Modular cabinet base suitable for installation on banked line-up as shown on drawings. 2. Capacity of approximately 40 gallons. 3. Suitable for use with propane gas, rated at 120,000 BTU, furnish gas pressure regulator. 4. Stainless steel exterior finish. 5. Front-hinged tilt mechanism, manual tilt. 6. Food pan support device, front mounted. 7. All equipment in line-up supplied by same manufacturer. B. Acceptable manufacturers of tilting braising pan: 1. VULCAN HART, (lOUISVIllE, KY), MODEL G-40-0 2. GARLAND, (FREELAND, PA), 3. GROEN, (ELK GROVE VIllAGE, Il) 4. Architect approved equivalent. ITEM 22 - SINK UNIT - ONE REQUIRED A. Provide stainless steel sink unit having following features: 1. 6" deep sink. 2. Swing spout faucet, with T&S double pantry faucet. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-26 SECTION 11400 FOOD SERVICE EQUIPMENT 3. Install in banked line-up as shown on plan drawings. 4. All equipment in line-up by same manufacturer. B. Acceptable manufacturers of sink unit: 1. VULCAN HART (lOUISVIllE, KY), MODEL 12-BS 2. GROEN, (ELK GROVE VIllAGE, Il) 3. GARLAND, (FREELAND, PAl 4. Architect approved equivalent. ITEM 23 - TROUGH GRATE - TWO REQUIRED A. Trough grate having following features: 1. All stainless steel welded construction. 2. 3/16" x 1" flat bars set on edge, with 13/16" clearance between bars. 3. Two 1/2" diameter rods wedged through bars full length, and weld to each bar. Furnish stainless steel frame. Coordinate installation with other trades. 4. Size to suit trough. B. Acceptable manufacturers of grate: 1. SERV-O-lIFT, (BOSTON, MA), MODEL SFB-18 2. IMC/TEDDY, (COPIAGUE, NY), MODEL SG-18 3. Architect approved equivalent. ITEM 24 - ROll-IN PROOF CABINET - ONE REQUIRED A. Provide fully automatic roll-in proof cabinet having following features: 1. Electrical characteristics as scheduled, water connection. 2. All stainless steel construction with no exposed fasteners. 3. Stainless steel front, cappings, doors, ends, floor and inner liners. 4. Self-closing doors. 5. Door gaskets to be self-adjusting magnetic actuated. 6. Hydraulic exterior closure. 7. Single rack capacity. B. Acceptable manufacturers of proof cabinet: 1. TRAUlSEN, (COllEGE POINT, NY), MODEL PRI-1-32-H 2. BAKER'S AID, (SYOSSET, NY), MODEL BAP-1-RI 3. Architect approved equivalent. ITEM 25 - OVEN RACK - FIVE REQUIRED A. All welded stainless steel roll-in rack cart having following features: 1. Suited for use with oven, Item 26 & proof cabinet, Item 24. 2. All welded stainless steel construction. 3. Four 4", high temperature casters. 4. Suitable for use with 18" x 26" sheet pans, roast pans, and 12" x 20" steam table pans. 5. Front loading model. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-27 SECTION 11400 FOOD SERVICE EQUIPMENT B. Acceptable manufacturers of unit: 1. BAKER'S AID, (SYOSSET, NY), MODEL BAOR-S-004 2. Architect approved equivalent. ITEM 26 - ROll-IN OVEN - TWO REQUIRED A. Gas-fired roll-in rack oven having following features: 1. Utilities as scheduled, suitable for use with propane gas, rated at 140,000 BTU's, furnish gas pressure regulator. 2. Unit to be suited for use in correctional facilities, complete with non-removable screws and protected controls. 3. Unit to be of all stainless steel construction, in and out. 4. Unit to have integral exhaust canopy and exhaust fans. 5. Unit to have single rack capacity. Dimensions of unit not to exceed 50" wide x 50" long x 9'-0" high. 6. Unit to be complete per manufacturer's specifications, including all accesories. 7. Un it to have cont ro 1 panel with 60 mi nute timer , on/off switch, thermostat, damper control and indicator lights. Control panel to have keyed access to circuit breakers, electrical panel and grease fittings. 8. One unit suited for baking and roasting, one unit suited for roasting. B. Acceptable manufacturers of unit: 1. BAKER'S AID, (SYOSSET, NY), MODEL BARO-IG-Sl 2. Architect approved equivalent~ ITEM 27 - WORKTABLE - TWO REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 28 - MIXER - ONE REQUIRED A. 60-quart floor model mixer having following features: 1. Electrical characteristics as scheduled. 2. Standard finish. 3. Two each 60 qt. stainless steel bowls and two ea. 30 qt. stainless steel bowls, with adaptor. 4. Attachment hub, bowl dolly. 5. Meat grinder attachment set. 6. Vegetable slicer attachment with disc holder, grating disc, and three shredding discs: 3/32, 3/16 and 5/16. 7. Flat beater, stainless steel wire whip, and dough hook. 8. Anchor to floor. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-28 SECTION 11400 FOOD SERVICE EQUIPMENT B. Acceptable manufacturers of mixer: 1. 'BLAKESLEE, (CHICAGO, Il), MODEL DD-60-T 2. MIDDlEBY MARSHAll, (MORTON GROVE, Il), MODEL 1060 3. Architect approved equivalent. ITEM 29 - EQUIPMENT STAND - ONE REQUIRED A. Stand with 14 gauge stainless steel top, having following features: 1. 1-5/S" outside diameter stainless steel legs with welded crossrails and set of 5" diameter casters. 2. Stand shall have four sets stainless steel channel slides, welded in place, sized to suit IS" x 26" pans. B. Acceptable manufacturers of equipment stand: 1. SERV-O-lIFT, (BOSTON, MA), MODEL 705 2. CADDY, (BRIDGEPORT, NJ) 3. Architect approved equivalent. ITEM 30 - NOT USED ITEM 31 - WORKTABLE - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, AL) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 32 - PAN RACK - THREE REQUIRED A. All-welded aluminum pan rack having following features: 1. Solid side walls with extruded aluminum guide supports for 18" x 26" pans. 2. Capacity: 40 @ 1-1/2" on center. 3. Set of 5" diameter swivel casters. 4. Vertical corner bumpers. B. Acceptable manufactuters of pan rack: 1. EASTERN STEEL, (BOSTON, MA), MODEL C-70-40 2. CRES-COR, (CLEVELAND, OH) 3. PRECISION, (MIAMI, Fl) 4. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-29 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 33 - FIRE CONTROL SYSTEM - ONE REQUIRED A. Automatic wet chemical fire control system as required to protect exhaust hood, Item 34, and the cooking equipment located under this hood, and having following features: 1. All tanks, control heads, piping, relays, cable, fusible links, nozzles and elbows, as required for complete system. 2. Chrome plated nozzles and exposed piping. 3. Manual strike mechanism in accessible location. 4. Installation in accord with code requirements and coordinated with exhaust hood construction and installation. 5. Appliance shut-off feature, with snap-action switch arranged to shut off service to equipment under hood when system is actuated. 6. Furnish mechanical gas valve. 7. Unit to be interwired with Raceway, (Item 39). B. Acceptable manufacturer Fire Control System: 1. ANSUl, (MARINETTE, WI), MODEL R-102 2. RANGEGUARD, (CLEVELAND, OH) 3. Architect approved equivalent. ITEM 34 - EXHAUST HOOD - ONE REQUIRED A. Island exhaust hood of size, shape and content, having following features: 1. All exposed surfaces of 18 gauge #304 stainless steel construction. 2. N.F.P.A. 96 construction, including all joints and seams welded externally, continuous and liquid tight. 3. 5/8" diameter hanger rods to structural ceiling, approximatelY,48" on center. 4. Stainless steel baffle typ~ U.l. listed grease extracting filters. 20" x 20". 5. Integral grease gutter sloped to drain to removable grease receptacle. 6. Vapor-proof U.l. listed recessed fluorescent light fixtures, number and location as shown on detail drawings. light tubes included. Furnish hood fan & light switches, to be part of Raceway, Item 33. 7. Coordinated installation of fire control system as specified for Item 19 and Raceway, Item 39. 8. Integral make-up air plenum along front as shown. 9. Non-removable stainless steel perimeter trim and/or closure panels from top of hood to ceiling. 10. Seal hood to wall with clear silicone sealant. 11. The use of fillers, silicon or other non metallic materials is not allowed in the exhaust area. 12. Custom fabri cated ,hoods are not acceptable. B. Acceptable manufacturers of exhaust hood: 1. MECHANICAL SERVICES, (INDIAN TRAIL, NC), MODEL GIC-4 2. AEROlATOR, (MONROE, NC) '3. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-30 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 35 - CONVECTION STEAMER - FOUR REQUIRED A. Two-compartment pressureless steamer with self-contained electric steam boiler, having following features: 1. Electrical characteristics as scheduled, cord and plug. 2. Suitable for use with propane gas, rated at 170,000 BTU, furnish gas pressure regulator. 3. Automatic boiler blow down and cold water condenser. 4. Anchor to floor by F.S.E.C. 5. Provide HAKO water conditioner as incoming water line. 6. All steam cooking equipment under Hood, Item 34, by same manufacturer. B. Steamer to be as manufactured by VULCAN HART, (LOUISVILLE, KY), MODEL SQ-24-2G, GROEN, (ELK GROVE VILLAGE, Il), GARLAND, (FREELAND, PA), or approved equal. ITEM 36 - KETTLE - ONE REQUIRED A. Gas-fired kettle having following features: 1. Manufacturers standard finish, stainless steel construction. 2. Capacity of 40 gallons, flanged feet, anchored to floor, by F.S.E.C. 3. Suitable for use with propane gas, rated at 105,000 BTU, furnish gas pressure regulator. 4. 3" dairy draw-off, with strainer. 5. Double pantry fill faucet, size as scheduled. 6. Fully jacketed. 7. Hinged cover, with condensate ring. 8. All brackets, handles, hinges, etc., to be welded, for correctional use. 9. Provide HAKO water conditioner as incoming water line. 10. All steam cooking equipment under Hood, Item 34, by same manufacturer. B. Acceptable manufacturers of Kettle: 1. VULCAN HART, (lOUISVIllE, KY), MODEL Gl-40 2. GARLAND, (FREELAND, PA) 3. GROEN, (ELK GROVE VIllAGE, Il) 4. Approved approved equivalent. ITEM 37 - TROUGH GRATE - THREE REQUIRED A. Trough grate having following features: 1. All stainless steel welded construction, of size and shape as indicated. 2. 3/16" x 1" flat bars set on edge, with 13/16" clearance between bars. 3. Two 1/2" diameter rods wedged through bars full length, and weld to eac~ bar. Furnish stainless steel frame, coordinate installation with other trades. 4. Size to suit trough. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-31 SECTION 11400 FOOD SERVICE EQUIPMENT B. Acceptable manufacturers of grate: 1. SERV-O-lIFT, (BOSTON, MA), MODEL SFB-18 2. IMC/TEDDY, (COPIAGUE, NY), MODEL SG-18 3. Architect approved equivalent. ITEM 38 - KETTLE - TWO REQUIRED A. Gas-fired kettle having following features: 1. Manufacturers standard finish, stainless steel construction. 2. Capacity of 60 gallons, flanged feet, anchored to floor. 3. Suitable for use with propane gas, rated at 120,000 BTU, furnish gas pressure regulator. 4. 3" dairy draw-off, with strainer. 5. Double pantry fill faucet, size as scheduled. 6. Fully jacketed. 7. Hinged cover, with condensate ring. 8. All brackets, handles, hinges, etc., to be welded, for correctional use. 9. Provide HAKO water conditioner as incoming water line. 10. All steam cooking equipment under Hood, Item 34, by same manufacturer. B. Acceptable manufacturers of kettle: 1. VULCAN HART, (lOUISVILLE, KY), MODEL Gl-60 2. GARLAND, (FREELAND, PAl 3. GROEN, (ELK GROVE VIllAGE, Il) 4. Architect approved equivalent. ITEM 39 - UTILITY RACEWAY - ONE REQUIRED A. Island utility distribution system to serve Items 35, 36, 38, 40, 41, 42 and 43, having following features: 1. Designed to include electrical, water, and gas services. 2. Stainless steel construction. Columns to be placed on heavy duty platforms with 6" stainless steel adjustable legs. 3. Receptacles with point of use circuit breakers. 4. Pre-wired in accord with National Electrical Code, using U.l. listed components. 5. Quick disconnects and appropriate cord and plug sets as required by equipment. 6. Fire shut-off feature for interconnections with fire control system. 7. Raceway shall be ~'~'roximately 24' -0" long, with util ities coming from above. 8. Furnish hood fan & light switches. B. Acceptable manufacturers of Utility Distribution System: 1. AVTEC, (DOWNERS GROVE, Il), MODEL IUD 2. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-32 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 40 - CONVECTION OVEN - ONE REQUIRED A. Gas-fired convection oven having following features: 1. Electrical characteristics as scheduled, cord and plug. 2. Double sections stacked. 3. Manufacturers standard finish, rear closure panel. 4. Set of adjustable stainless steel legs. 5. Suitable for use with propane gas, rated at 60,000 BTU, per section, maximum, furnish gas pressure regulator. 6. Non-chain operated door section. 7. 3/4 HP blower motors. 8. Stainless steel drip pan. B. Acceptable manufacturers of convection oven: 1. VULCAN HART, (lOUISVIllE, KY), MODEL SG-22 2. FRANKLIN, (PEACHTREE CITY, GA) 3. GARLAND, (FREELAND, PAl 4. Architect approved equivalent. ITEM 41 - FRYER W. FILTER SYSTEM - ONE REQUIRED A. Gas-fired deep-fat fryer with filter system having following features: 1. 35 pound fat capacity per tank. 2. Cabinet base with hinged door. 3. Stainless steel tanks, stainless steel exterior. 4. Thermostatic controls. 5. 17" high stainless steel back guard. 6. Suitable for use with propane gas, rated at 540,000 BTU, furnish gas pressure regulator. 7. 6" high adjustable legs. 8. Stainless steel fat well cover. 9. Built-in filter system, (furnish with filters & filtering media). 10. Three fry tanks. B. Acceptable manufacturer of fryer: 1. VULCAN HART, (lOUISVIllE, KY), MODEL CCFD-IIFI 2. GARLAND, (FREELAND, PA) 3. PITCO, (CONCORD, NH) 4. Architect approved equivalent. ITEM 42 - OPEN BURNER RANGE - ONE REQUIRED A. Gas-fired range with oven base, having following features: 1. Four open burners. 2. 6" high stainless steel adjustable legs. 3. Manufacturer's standard finish, stainless steel exterior sides where exposed. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-33 SECTION 11400 FOOD SERVICE EQUIPMENT 4. 17" high stainless steel back guard. 5. Insulatedt thermostatically controlled oven base. 6. Suitable for propane gas,rated at 170,000 BTU, furnish gas pressure regulator, rear connect. B. Acceptable manufacturers of range: 1. VULCAN HART, (lOUISVIllE, KY), MODEL H-45 2. GARLAND, (FREELAND, PAl 3. Architect approved equivalent. ITEM 43 - GRIDDLE ON STAND - TWO REQUIRED A. Gas-fired griddle on stand having following features: 1. Electrical characteristics as scheduled. 2. Suitable for use with propane gas, rated at 150,000 BTU, furnish gas pressure regulator. Attach tether to Raceway with stainless steel fasteners. 3. Manufacturer's standard finish, 1" thick stainless steel griddle plate, thermostatic controls. 4. Equipment mounted on extra heavy duty welded stainless steel tubular griddle stand, with four 5" diameter heavy duty ball bearing swivel casters affixed to stand. Griddle mounted on stand, and attached with heavy duty vandal proof bolts. Submit shop drawings for stand. B. Acceptable manufacturers of griddle: 1. VULCAN HART, (lOUISVIllE, KY), MODEL 960-A 2. WOLF, (COMPTON, CA) 3. GARlANDt (FREElANDt PAl 4. lANG, (REDMOND, WA) 5. Architect approved equivalent. ITEM 44 - REFRIGERATOR - ONE REQUIRED A. Two-section reach-in refrigerator with top mounted air-cooled condensing un it t exteri or d i a 1 thermometer, cyl i nder door locks and top mounted condensate evaporator, R-22 refrigerant, having following features: 1. Electrical characteristics as scheduled. 2. Full-height doorst hinged as shown. 3. Stainless steel interior and stainless steel exterior, stainless steel interior door liner. Stainless steel rear closure. 4. Adjustable stainless steel legs. 5. Standard compliment stainless stepl wire shelves. B. Acceptable manufacturers of refrigeravor: 1. TRAUlSEN, (COllEGE POINT, NY), MODEL RHT-2-32-WUT 2. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-34 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 45 - WORKTABLE - ONE REQUIRED' A. Acceptable manufacturer: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 46 - EQUIPMENT STAND - ONE REQUIRED A. Stand with 14 gauge stainless steel top, having following features: 1. 1-5/8" outside diameter stainless steel legs with welded crossrails and set of 5" diameter casters. 2. Stand shall have four sets stainless steel channel slides, welded in place, sized to suit IS" x 26" pans. B. Acceptable manufacturers of equipment stand: 1. SERV-O-lIFT, (BOSTON, MA), MODEL 705 2. CADDY, (BRIDGEPORT, NJ) 3. PRECISION, (MIAMI, Fl) 4. Architect approved equivalent. ITEM 47 - SLICER - ONE REQUIRED A. Slicer having following features: 1. Electrical characteristics as scheduled, cord and plug set. 2. Adjustable gauge plate up to 1-1/4" thickness. 3. Stainless steel knife, 12" diameter. 4. Automatic carriage drive. B. Acceptable manufacturers of slicer: 1. BLAKESLEE, (CHICAGO, Il), MODEL GSG-12A 2. GENERAL SLICING, (MURFREESBORO, TN) 3. Architect approved equivalent. ITEM 48 - FREEZER - ONE REQUIRED A. Two-section reach-in freezer with top mounted air-cooled condensing unit, exterior dial thermometer, cylinder door locks and top mounted condensate evaporator, R-502 refrigerant, having following features: 1. Electrical characteristics as scheduled. 2. Full-height doors. 3. Stainless steel interior and stainless steel exterior, stainless steel interior door liner, stainless steel rear closure. 4. Adjustable stainless steel legs. 5. Standard compliment stainless steel wire shelves. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-35 SECTION 11400 FOOD SERVICE EQUIPMENT B. Acceptable manufacturer of freezer: 1. TRAUlSEN, (COllEGE POINT, NY), MODEL RLT-2-32-WUT 2. Architect approved equivalent. ITEM 49 - PAN RACK - SEVEN REQUIRED A. All-welded aluminum pan rack having following features: 1. Solid side walls with extruded aluminum guide supports for 18" x 26" pans. 2. Capacity: 40 @ 1-1/2" on center. 3. Set of 5" diameter swivel casters. 4. Vertical corner bumpers. B. Acceptable manufacturers of pan rack: 1. EASTERN STEEL, (BOSTON, MA), MODEL C-70-40 2. CRES-COR, (CLEVELAND, OH), PRECISION, (MIAMI, Fl) 3. Architect approved equivalent. ITEM 50 - NOT USED ITEM 51 - VEGETABLE PREP. SINK - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 52 - DISPOSER - ONE REQUIRED A. Disposer with 3 HP motor, having following features: 1. Electrical characteristics as scheduled. 2. S" diameter rotor, cast steel housing. 3. 15" diameter cone, with stainless steel lid. 4. Manual starter, water-proof start-stop switch with thermal overload, solenoid and vacuum breaker. B. Acceptable manufacturers of disposer: 1. SAlVAJOR, (KANSAS CITY, KS), MODEL 300 2. RED '.<AT, (MURFREESBORO, TN) 3. MAS: :R, (CINCINNATI, OH) 4. INSINKERATOR, (RACINE, WI) 5. Architect approved equivalent. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-36 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 53 - SLICER - ONE REQUIRED A. Slicer having following features: 1. Electrical characteristics as scheduled, cord and plug set. 2. Adjustable gauge plate up to 1-1/4" thickness. 3. Stainless steel knife, 12" diameter. 4. Automatic carriage drive. B. Acceptable manufacturers of slicer: 1. BLAKESLEE, (CHICAGO, Il), MODEL GSG-12A 2. GENERAL SLICING, (MURFREESBORO, TN) 3. Architect approved equivalent. ITEM 54 - EQUIPMENT STAND - ONE REQUIRED A. Stand with 14 gauge stainless steel top, having following features: 1. 1-5/8" outside diameter stainless steel legs with welded crossrails and set of 5" diameter casters. 2. Stand shall have four sets stainless steel channel slides, welded in place, sized to suit 18" x 26" pans. B. Acceptable manufacturers of equipment stand: 1. SERV-O-lIFT, (BOSTON, MA), MODEL 705 2. CADDY, (BRIDGEPORT, NJ) 3. PRECISION, (MIAMI, Fl) 4. Architect approved equivalent. ITEM 55 - WORKTABLE - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 56 - RINSE HOSE - ONE REQUIRED A. Wall-mounted spray hose, having following features: 1. Flexible stainless steel hose. 2. Self-closing spray hose. 3. Mixing valve with integral check valves, and vacuum breaker. B. Acceptable manufacturers of rinse hose: 1. T&S BRASS, (TRAVELERS REST, SC), MODEL B-167 2. CHICAGO FAUCET, (DES PlAINES, Il) 3. FISHER, (lOS ANGELES, CA) 4. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-37 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 57 - FOOD CUTTER - ONE REQUIRED A. Electric food cutter having following features: 1. Electrical characteristics as scheduled, cord and plug. 2. Removable stainless steel bowl. 3. Complete with all standard accessories. B. Acceptable manufacturers of cutter: 1. ROBOT-COUPE, (JACKSON, MS), MODEL R-40-T 2. Architect approved equivalent. ITEM 58 - TROUGH GRATE - ONE REQUIRED A. Trough grate having following features: 1. All stainless steel welded construction, of size and shape as indicated. 2. 3/16" x I" flat bars set on edge, with 13/16" clearance between bars. 3. Two 1/2" diameter rods wedged through bars full length, and weld to each bar. Furnish stainless steel frame. 4. Size to suit trough. B. Acceptable manufacturers of grate: 1. SERV-O-lIFT, (BOSTON, MA), MODEL SFB-18 2. IMC/TEDDY, (COPIAGUE, NY), MODEL SG-18 3. Architect approved equivalent. ITEM 59 - COFFEE URN - ONE REQUIRED A. Electric coffee urn having following features: 1. Electrical characteristics as scheduled. 2. Automatic urn. 3. Triple urn, 10 gallon capacity, each side. 4. Positive low-water shut-off feature. 5. Bottom-mounted controls. 6. Double-wall insulated construction. 7. Dual service Prison control package. 8. Furnish with HAKO water conditioner. B. Acceptable manufacturers of coffee urn: 1. AMERICAN, (NORTHBROOK, Il), MODEL 83010 2. Architect approved equivalent. ITEM 60 - NOT USED Hlt.1 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-38 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 61 ~ BEVERAGE COUNTER - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 62 - BEVERAGE CONTAINER - 15 REQUIRED A. Beverage container having following features: 1. Manufacturer's standard finish. 2. Color selection by Architect. 3. 10 gallons capacity. B. Acceptable manufacturers of container: 1. CAMBRO, (HUNTINGTON BEACH, CA), MODEL lCD-1000 2. S IlITE, (CHICAGO, I l) 3. CONTINENTAL PLASTICS, (ST. lOUIS, Il) 4. Architect approved equivalent ITEM 63 - ICE MACHINE - TWO REQUIRED A. Cube icemaker and bin having following features: B. Ice Maker - 2 units stacked. 1. Electrical characteristics as scheduled. 2. Capacity based on 700F incoming water and 900F ambient, of approximately 2000 lbs. Each unit consists of 2 makers. 3. Remote, water cooled refri gerat ion, e 1 ectri ca 1 characteri st i cs as scheduled. 4. Stainless steel finish. 5. Arranged to make half diced ice. 6. Furnish with HAKO, MODEL PP, water conditioner. 7. Remote condenser as part of Refrigeration System, Item 85. C. Bi n 1. Bin to have rated capacity of approximately 1800 lbs. 2. Stainless steel bin and bin liner. 3. 6" adjustable stainless steel legs. D. Acceptable manufacturers of icemaker: 1. HO~HIZAKI, (PEACHTREE CITY, GA), MODEL (2)KM-1201-DSU 2. MAN I TOWOC, (MAN I TOWOC, WI) 3. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-39 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 64 - HOT FOOD CART - THREE REQUIRED A. Electric, mobile hot food cart having following features: 1. Electrical characteristics as scheduled, cord and plug. Plug into Item 65. 2. All stainless steel construction. 3. Base to have heated compartments. 4. Unit to have four 5" diameter heavy duty ball-bearing swivel casters, two with brakes. 5. Unit to have perimeter bumpers. 6. Prison control package, covered controls, torx with peg fasteners. B. Acceptable manufactures of hot food cart: 1. USECO, (MURFREESBORO, TN), MODEL 10-103A 2. CADDY, (PITMAN, NJ) 3. CARTER HOFFMAN, (MUNDELEIN, Il) 4. Architect approved equivalent. ITEM 65 - CONVEYOR - ONE REQUIRED A. Self-contained, mechanical band conveyor having following features: 1. All stainless steel construction, stainless steel adjustable legs. 2. Mechanical band conveyor driven by a single motor, 4 bands. 3. All electrical services combined into a single control panel, NEMA approved. Provide DCO's on both sides, suitable for 120/60/1, 20 amps. Unit to have suitable receptacles for the listed equipments. 4. Unit to have overall length of 16'-0". 5. At receiving end of conveyor incorporate automatic shut-off device, being activated when a tray slides over the device. 6. Band repair kit. B. Acceptable manufacturers of conveyor: 1. USECO, (MURFREESBORO, TN), MODEL 35-16A 2. Architect approved equivalent. ITEM 66 - SOILED DISHTABlE WITH RACKSHElF - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 67 - PRE-RINSE UNIT - ONE REQUIRED A. Deck-mounted pre-rinse unit complete with riser support wall bracket, having following features: HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-40 SECTION 11400 FOOD SERVICE EQUIPMENT 1. Flexible stainless steel hose. 2. Self-closing spray nozzle. 3. Mixing valve with integral check valves. B. Acceptable manufacturer of pre-rinse unit: 1. T&S BRASS, (TRAVELERS REST, SC), MODEL B-113/109 2. CHICAGO FAUCET, (DES PlAINES, Il) 3. FISHER, (lOS ANGELES, CA) 4. Architect approved equivalent. ITEM 68 - DISPOSER - ONE REQUIRED A. Disposer with 3 HP motor, having following features: 1. Electrical characteristics as scheduled. 2. 8" diameter rotor, cast steel housing. 3. Sink adaptor. 4. Manual starter, water-proof start-stop switch with thermal overload, solenoid and vacuum breaker. B. Acceptable manufacturers of disposer: 1. SAlVAJOR, (KANSAS CITY, KS), MODEL 300 2. RED GOAT, (MURFREESBORO, TN) 3. MASTER, (CINCINNATI, OH) 4. INSfNKERATOR, (RACINE, WI) 5. Architect approved equivalent. ITEM 69 - VAPOR HOOD - ONE REQUIRED A. Vapor hood having following features: 1. All surfaces to be of 18 gauge #304 stainless steel construction. 2. All jOints to be welded, continuous and liquid tight. 3. 5/8" diameter hanger rods to structural ceiling. 4. Stainless steel perimeter trim and/or closure panels from top ot hood to ceiling. 5. Seal to wall with clear silicon sealant. 6. Unit to be sized to extend 2'-0" over outer perimeter of dish machine on all sides. B. Acceptable manufacturers of vapor hood: 1. MECHANICAL SERVICES, (INDIAN TRAIL, NC), MODEL GC-5 2. AEROlATOR, (MONROE, NC) 3. Architect approved equivalent. ITEM 70 - NOT USED HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-41 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 71 - DISHMACHINE - ONE REQUIRED A. Door type dishmachine with recirculating pre-wash having following features: 1. Electrical characteristics as scheduled. 2. Stainless steel hood and tanks. 3. Manufacturer's standard finish, stainless steel base, frame and stainless steel adjustable legs, stainless steel closure panels. 4. Electric tank heat. 5. Connect to 1800F water source. 6. Automatic tank fill with manual by-pass. 7. Electrical outlet for soap dispenser. 8. Correctional covers over the entire control housing. 9. Items 71 & 75 to be of the same manufacturer. B. Acceptable manufacturers of dishmachine: 1. INSINGER, (PHILADELPHIA, PAl, MODEL 18-3 2. Architect approved equivalent. ITEM 72 - CLEAN DISHTABlE - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 73 - TROUGHVEYOR - ONE REQUIRED A. This Item is part of Item 75, Tray Washer with Blower Dryer. ITEM 74 - SCRAPPING TABLE - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 75 - TRAY WASHER - ONE REQUIRED A. Tray washer and blower dryer havitd following features: 1. Electrical characteristics as scheduled. 2. Stainless steel hood and tanks. 3. Manufacturer's standard finish, stainless steel base, frame and stainless steel adjustable legs, stainless steel closure panels. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-42 SECTION 11400 FOOD SERVICE EQUIPMENT 4. Electric tank heat. 5. All components pre-wired to stainless steel control panel. 6. Upper and lower spray arms. 7. Electrical outlet for soap dispenser. 8. All pumps, impellers and piping to be non-corrosive. 9. Equipment to be of same manufacturer as Item 71, Dishmachine. 10. In-line integral blower dryer, electrically heated & interwired to tray washer. B. Acceptable manufacturers of tray washer: 1. INSINGER, (PHILADELPHIA, PAl, MODEL 321-2-RPW/TD-321 2. Architect approved equivalent. ITEM 76 - VAPOR HOOD - ONE REQUIRED A. Vapor hood having following features: 1. All surfaces to be of 18 gauge #304 stainless steel construction. 2. All joints to be welded, continuous and liquid tight. 3. 5/8" diameter hanger rods to structural ceiling. 4. Stainless steel perimeter trim and/or closure panels from top ot hood to ceiling. 5. Seal to wall with clear silicon sealant. 6. Unit to be sized to extend 2'-0" over outer perimeter of dish machine on all sides. B. Acceptable manufacturer of vapor hood: 1. MECHANICAL SERVICES, (INDIAN TRAIL, NC), MODEL GC-5 2. AEROlATOR, (MONROE, NC) 3. Architect approved equivalent. ITEM 77 - CLEAN DISHTABlE - ONE REQUIRED A. Acceptable manufacturers: 1. lOW-TEMP, (JONESBORO, GA) 2. ACE FABRICATION, (MOBILE, Al) 3. STAFAB, (DENVER, CO) 4. Architect approved equivalent. ITEM 78 - HOSE BIBB - ONE REQUIRED A. Chrome-plated brass hose bibb. B. Acceptable manufacturers: 1. T&S BRASS, (TRAVELERS REST, SC), MODEL B-699 2. CHICAGO FAUCET, (DES PlAINES, Il) 3. FISHER, (lOS ANGELES, CA) 4. Architect approved equivalent. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-43 SECTION 11400 FOOD SERVICE EQUIPMENT ITEM 79 - EXHAUST HOOD - ONE REQUIRED A. Wa 11 mounted exhaust hood of size, shape and content as shown, havi ng following features: 1. All exposed surfaces of 18 gauge #304 stainless steel construction. 2. N.F.P.A. 96 construction, including all joints and seams welded externally, continuous and liquid tight. 3. S/S" diameter hanger rods to structural ceil ing, approximately 48" on center. 4. Stainless steel baffle type U.l. listed grease extracting filters. 20" x 20". 5. Integral grease gutter sloped to drain to removable grease receptor. 6. Vapor proof U.l. 1 i sted recessed fl uorescent fi xtures, number and location as shown on detail drawings. light tubes included. Furnish hood fan & light switches. 7. Integral make-up air plenum along front as shown on plan drawings. 8. Non-removabl e stainl ess steel perimeter trim and/or closure panel s from top of hood to ceiling. 9. Seal hood to wall with clear silicone sealant. 10. The use of fillers, silicon or other non metallic materials is not allowed in the exhaust hood. 11. Custom fabricated hoods are not acceptable. B. Acceptable manufacturers of exhaust hood: 1. MECHANICAL SERVICES, (INDIAN TRAIL, NC), MODEL GWC-4 2. AEROlATOR, (MONROE, NC) 3. Architect approved equivalent. ITEM 80 - RETHERMAlIZATION OVEN - FOUR REQUIRED A. Electric rethermalization unit having following features: 1. Electrical characteristics as scheduled. Bring all wiring to single connection point. 2. Two units stacked, suitable for use with 2-1/2" x 12" x 20" steamtable pans, with shelf cassette. 3. All stainless steel construction, stainless steel adjustable legs. 4. Correctional control panel protection feature. 5. Computerized control board. 6. Stainless steel adjustable legs. B. Retherm oven to be as manufactured by USECO, (MURFREESBORO, TN), MODEL RTH-2. or approved equal. ITEM 81 - CHIll CART - 89 REQUIRED A. Stainless steel chill cart having following features: 1. All stainless steel construction, welded, suitable for 12" x 20" pans. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-44 SECTION 11400 FOOD SERVICE EQUIPMENT 2. Four 5" heavy duty ball-bearing casters, for specific use in blast chiller, Item 84. 3. Top mounted prison application locking device to suit blast chiller. B. Acceptable manufacturers of cart: 1. USECO, (MURFREESBORO, TN), MODEL 34-016 2. Architect approved equivalent. ITEM 82 - TRAY DELIVERY CART - 18 REQUIRED A. Heated stainless steel tray delivery cart having following features: 1. Electrical characteristics as scheduled, cord and plug, 10 foot long. 2. Exterior to be 20 gauge stainless steel, interior 24 gauge stainless steel. Insulated walls with I" thick fiberglass. Extra thickness in top. 3. Full perimeter bumpers, in stainless steel channel. 4. Unit to have 8" diameter, heavy duty ball-bearing casters, whell ahead pattern. 5. 16 gauge stainless steel tray sl ides. Center rack assembly, dual service and attached to cart by mounting studs. 6. Top mounted, removable heating unit. Self-lubricating, internally cooled fan motor. 7. Water splash insert, in the heating unit. B. Acceptable manufacturers of cart: 1. CARTER HOFFMAN, (MUNDElIEN, IL), MODEL PH-1835-U 2. USECO, (MURFREESBORO, TN) 3. Architect approved equivalent. ITEM 83 - UTILITY CART - 15 REQUIRED A. Stainless steel welded cart having following features: 1. Push handle. 2. Two shelves. 3. Two 5" diameter swivel casters and top 10" diameter fixed casters. 4. Non-markiflg vinyl wrap-around bumper. B. Acceptable manufacturers of cart: 1. SERV-O-lIFT, (BOSTON, MA), MODEL 979 2. PRECISION, (MIAMI, Fl) 3. USECO, (MURFREESBORO, TN) 4. Architect approved equivalent. ITEM 84 - COLD STORAGE ASSEMBLY W. BLAST CHIllER - ONE REQUIRED A. Provide pre-fabricated blast cooler assembly with holding coolers of size and shape shown on plan drawings. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-45 SECTION 11400 FOOD SERVICE EQUIPMENT 1. Insulation: Closed-cell foamed-in-place polyurethane, nominal thickness of 4" throughout, U.l. rated, self-extinguishing, fire retardant type. Fl ame spread rat i ng of 25 or better. The U- factor shall not exceed 0.25, the R-factor shall be a minimum 34.48 with insulation of 0.116 BTU per inch thickness per degree Fahrenheit. 2. Coved Corners: Blast Chill Assembly: constructed so that all interior wall, stainless steel floor and ceiling intersections shall have integral coved corners. Add-on coved strip will not be acceptable. Remainder of assembly to have floor screeds. 3. Cam lock Fasteners: All panel intersections and wall, floor and ceiling intersections shall be secured by cam lock fasteners. 4. Finishes & Dimensions: Exterior and interior finishes shall be as schedul ed. Dimens ions to suit buil di ng space and not exceed the designed space. Storage capacity of cold storage assembly not to be impeded by the size and shape of the cold storage assembly. 5. Doors: Door size and finish as scheduled and be furnished complete with sill wiper gasket, lift type hinges, and inside safety release. a. Hinges, latches and Hardware: Chrome plated. All doors furnished with three hinges. Exterior doors to be equipped with automatic door closer. b. Unit to be provided with motorized turn mechanism to suit chill racks as specifi~d under Item 82. Mechanism to be installed at , factory. 6. Thermometers: Each compartment to be provided with 4" exterior dial thermometer mounted at eye level to door. Digital read-out thermometers are acceptable. Thermostatic probe to be placed in pyrex vial, with glycerine solution. Blast chiller to have computerized timer. 7. lights: Each compartment to be furnished complete with manufacturer's standard 1 ight fixture mounted and pre-wired to switch with pilot light to door section. Extra lights and 3-way switches as shown on details. Size light fixtures to provide 10 foot candles of light 30" above the floor. 8. Refrigeration System: As part of cold storage room assembly, provide compartment wi th complete refri gerat i on system sized to ma i nta in appropriate temperature. Blast cooler to be furnished with factory furnished coils by the panel manufacturer, with design accomplishments as required for the work. a. Refrigeration system to be as specified under Item 86. b. Condensing units to be air-cooled and remote. Units to have performance and wiring characteristics as scheduled. 9. Miscellaneous: a. Assembly to be set on floor as shown on drawings. Building floor to be insulated below assembly by G.C. b. Trim strips, closure panels, etc., as necessary to trim assembly to adjacent building surfaces. Plastic strip curtains at door locations where shown. c. Sleeves properly located for utility entrance, drain lines, and refrigeration lines, and after lines are installed, fill sleeves with liquid urethane compound, suitable for use in refrigerated spaces. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-46 SECTION 11400 FOOD SERVICE EQUIPMENT d. All penetration of wall and ceilings panels must be with conduit. Drilled penetrations without sleeves are not acceptable. e. All cold storage assemblies for this project by the same manufacturer. B. Acceptable manufacturers of cold storage assembly: 1. THERMO-KOOl, (lAUREL, MS) 2. HARFORD, (ABERDEEN, MD) 3. NOR-lAKE, (HUDSON, WI) 4. USECO, (MURFREESBORO, TN) 5. MASTERBILT, (NEW ALBANY, MI) 6. Architect approved equivalent. ITEM 85 - REMOTE REFRIGERATION SYSTEM - ONE REQUIRED A. Package refrigeration system for walk-in coolers, freezers and ice machines specified as Items 1, 8, 63 & 84 (Holding Cooler). B. Each compartment to be furnished with complete refrigeration system sized to maintain appropriate temperature. The system to be provided with all required refrigerant piping, insulation, sight glass, vibration eliminator, solenoids, thermostats, defrost timers, as necessary. The refrigeration system shall be a pre-engineered and factory assembled unit. 1. Refrigeration Unit: a. Compressors shall be rack mounted, single stage semi-hermetic Copeland (or equivalent) compressors. b. The unit shall be provided with multi-circuited air-cooled condenser, operating within the recommended range of suction and discharge pressures for cold storage assemblies. Each circuit of the multi-circuit condenser shall be sized for minimum of 150F T.D. c. Unit to have pre-wired surface mounted breaker panel requiring only one electrical connection to housing, complete with panel mounted disconnect. d. Each compartment shall be equipped with Copeland (or equivalent) compressor, large pump down capacity receiver with two shut-off valves, liquid line drier, sight glass, suction and discharge vibration el iminator, high-low pressure control, crankcase heater and flood back head pressure control for low ambient-all factory assembled, and all such other devices as may be necessary to make a complete system. line runs may require upsizing of 1 ines & condensers. e. All compressors units shall be new and facto"ry assembled to operate with the refrigerant specified. R-22" shall be used on all commercial temprature units and R-502 shall be used on all low temperature units, R-22 only, may be used on 1/2 HP & 3/4 HP units only. Compressor to be coated for corrosion protection. Compressor to be water cooled, with the return water line to be suited for connection to the building utilities. Compressor fins' to be coated with polyester. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-47 SECTION 11400 FOOD SERVICE EQUIPMENT 2. Evaporator Coils: a. For each compartment, mounted at approximate location shown. b. Evaporators to be 1 ow-sil houette type with performance characteristics to match condensing units. Freezer unit to have automatic electric defrost. c. Provide evaporator drain 1 ines and extend to floor receptors outside walk-in assembly, with freezer drains to be wrapped with heater cable. d. Heater cable to be tightly wrapped without space between the wrap-arounds. Insulate drain lines with 3/4" Armaflex or equivalent. 3. Refrigeration lines: a. To be run in neat, orderly manner so as to avoid interference with structural features and work of other trades. All refrigeration lines inside the unit to be extended to one side of the unit. b. All copper tubing to be refrigerant grade hard copper or type "l". c. Silver solder and/or sil-fors shall be used for all refrigerant piping. 4. The frame shall be made of structural steel. Entire frame shall be pre-assembled, welded, cleaned and painted with a prime coat of zinc chromate and shall be finished with a coat of epoxy based enamel, protected against corrosion by coating the entire unit with a coat of polyurethane finish. 5. Control Panel: The entire unit shall have factory mounted and pre-wired control panel, complete with main fused disconnect, compressor circuit breakers, contractors, and time clocks wire for single point power connection. 6. Installation: Installation equipment to be installed by the manufacturer of the equipment, or approved agent. C. Acceptable manufacturers of system: 1. CZ/FIlCO, (BREA, CA) 2. MODEl MIDG 3. Architect approved equivalent. ITEM 86 - REMOTE REFRIGERATION SYSTEM - ONE REQUIRED A. Provide package refrigeration system for Blast Chiller, Item 84. B. Each compartment to be furnished with complete refrigeration system sized to maintain appropriate temperature. The system to be provided with all required refrigerant piping, insulation, sight glass, vibrati~n eliminator, solenoids, thermostats, defrost timers, as necessary. The :efrigeration system shall be a pre-engineered and factory assembled unit. 1. Refrigeration Unit: a. Compressors shall be rack, mounted. Compressors shall be single stage semi-hermetic Copeland (or equivalent) compressors. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-48 ' SECTION 11400 FOOD SERVICE EQUIPMENT b. Provide the unit shall be provided with multi-circuited air-cooled condenser, operating within the recommended range of suction and discharge pressures for cold storage assemblies. Each circuit of the multi-circuit condenser shall be sized for minimum of 150 temperature difference. c. Unit to have pre-wired surface mounted breaker panel requiring only one electrical connection to housing, complete with panel mounted disconnect. d. Each compartment shall be equipped with Copeland (or equivalent) compressor, large pump down capacity receiver with two shut-off valves, liquid line drier, sight glass, suction and discharge vibration el iminator, high-low pressure control, crankcase heater and flood back head pressure control for low ambient-all factory assembled, and all such other devices as may be necessary to make a complete operable system. e. All compressors units shall be new and factory assembled to operate with the refrigerant specified. R-22 shall be used on all commercial temprature units and R-502 shall be used on all low temperature units, R-22 only, may be used on 1/2 HP & 3/4 HP units only. Compressor to be coated for corrosion protection. Compressor to be water cooled, with the return water line to be suited for connection to the building utilities. Compressor fins to be coasted with polyester. 2. Evaporator Coils: a. For- each compartment, mounted at approximate location shown. b. Evaporators for the blast chiller only are part of Item 84, and are furni shed by Useco. Bl ast Chill er unit to have automatic electric defrost. c. Provide evaporator drain lines and extend to floor receptors outside Chiller assembly, with Chiller drains to be wrapped with heater cable. d. Heater cable to be tightly wrapped without space between the wrap-arounds. Insulate drain lines with 3/4" Armaflex or better. 3. Refrigeration Lines: a. To be run in neat, orderly manner so as to avoid interference with structural features and work of other trades. All refrigeration lines inside the unit to be extended to one side of the unit. b. All copper tubing to be refrigerant grade hard copper or type "l". c. Silver solder and/or sil-fors shall be used for all refrigerant piping. 4. The frame shall be made of structural steel. Entire frame shall be pre-assembled, welded, cleaned and painted with a prime coat of zinc chromate and shall tl! fi nished wi th a coat of epoxy based enamel, protected against corrosion by coating the entire unit with a coat of polyurethane finish. 5. Control Panel: The entire unit shall have factory mounted and pre-wired control panel, complete with main fused disconnect, compressor circuit breakers, contractors, and time clocks wire for single point power connection. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-49 SECTION 11400 FOOD SERVICE EQUIPMENT 6. Installation: Installation equipment to be installed by the manufacturer of the equipment, or approved agent. C. Acceptable manufacturers of system: a. CZ/FllCO, (BREA, CA), MODEL MIDG b. Architect approved equivalent. ******************** END OF SECTION 11400 HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11400-50 SECTION 11480 ATHLETIC EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Athletic Equipment a. Basketball backstop/board/goal; fixed; wall-mounted. 1. 2 SUBMITTALS A. Manufacturer's Data: 1. Submit manufacturer's technical data and installation instructions for each type of athletic equipment. B. Shop Drawings: 1. Submit shop drawings for each type of athletic equipment showing layout, elevations, anchorage and sizes. C. Submit maintenance data to requirements of Division One. 1.3 QUALITY ASSURANCE A. Provide basketball backstop/board/goal s and support from the same supplier. B. Use of catalog numbers and specific requirements indicated on drawings and in specifications are not intended to preclude use of equivalent products by other acceptable manufacturers, but are given for purpose of establishing a standard of design and quality for materials, construction and workmanship. C. Be responsible for coordination of painting of basketball lines - Section 09900 - PAINTING. 1.4 PRODUCT HANDLING A. Protect units and finishes from damage during shipping, storage, handling, installation and construction of other work in same areas. B. Wrap and crate item for protection from damage. PART 2 - PRODUCTS 2.1 BASKETBALL BACKSTOP/BOARD/GOALS A. Schedule: Equip. No. 11121 Extended outdoor backstop (#400-S Medart) with fan-shaped fiberglass backboard (#1100FG Medart) and goal (#1150-C Medart). B. Provide accessories, anchorage devices and fasteners for a complete assembly. C. Finish: 1. Mounting Assembly: Manufacturer's non-asphalt base, black enamel, one prime and two finish coats. 2. Backboard: Manufacturer's standard bonded finish. Fan-shaped, fiberglass backboard. 3. Goal: Standard net. D. Acceptable Manufacturers: 1. MEDART (Basis of Design) HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11480-1 SECTION 11480 ATHLETIC EQUIPMENT 2. PORTER 3. NISSEN 4. Substitutions: To requirements of the General Requirements - SUBSTITUTIONS. E. Provide minimum face of backstop to face of wall distance possible. F. Exposed Security Fasteners: 1. Provide "Torx with peg" head tamperproof security fasteners for anchoring work in exposed security areas. 2. locked mechanical rooms do not require tamperproof fasteners. 3. Finish shall match that specified of the item anchored. 4. Provide tools for fastening devices. PART 3 - EXECUTION 3.1 INSTALLATION A. Comply with manufacturer's instructions for installation and anchorage. B. Comply with regulation mounting heights. 3.2 PAINT lINES A. Refer to 09900 - PAINTING. ******************** END OF SECTION 11480 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11480-2 SECTION 11704 ICE MACHINES PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Ice Machines 1. 2 SUBMITTALS A. Provide fully dimensioned shop draWings defining size, shape, layout and all related equipment and accessories, complete with full descriptive literature and product data. 1.3 WARRANTY A. Complete refrigeration system shall be fully warranted for a period of five years from date of Substantial Completion. PART 2 - PRODUCTS 2.1 MATERIALS A. Ice Machine (Equipment Number 11704) 1. FOLLETT Model 50F4A floor model, flake ice, air cooled, 390 pounds per day/50 pound storage, UL and NSF listed, glass filler faucet and sloping top. 2. SCOTSMAN 3. Architect approved equivalent. PART 3 - EXECUTION 3.1 INSTALLATION A. Units: i nsta 11 ed by authori zed factory representatives in spaces provided to requirements of manufacturer's printed literature. Unit shall be made operable, complying with National Sanitation Foundation requirements. ******************** END OF SECTION 11704 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 11704-1 Special Construction DIVISION 13 SECTION 13090 RADIATION PROTECTION PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Radiation shielding: Lead-lined wall systems: 1. lead laminated gypsum wallboard and anchorage fasteners. 2. X-ray view windows / Lead-lined frames. 3. Lead lined cassette cabinets. 4. Designating plaque. 5. Accessories and items required for installation of above, including shielding for all mechanical, telephone, security/ communications systems and electrical penetrations. 1. 2 TESTING A. After radiology equipment has been installed and placed in operating condition, radiation protection work shall be tested by a registered radiation physicist, certified by American Board of Radiology. B. Testing shall be made in accordance with NATIONAL BUREAU OF STANDARDS HANDBOOK 76, "X-ray Protection Up to Three Million Volts". A written record of tests shall be submitted to Architect. Operation of radiology equipment shall not be permitted until protection is fully approved. C. The responsibility for testing and the payment for the testing service shall be by this Section. 1.3 SUBMITTALS A. Shop Drawings: 1. Shop Drawings are required for control windows showing size, shape construction, and relation to adjacent materials and glass thickness. B. Materials List: 1. Submit, before delivery of materials of this section, a complete list of all materials proposed to be furnished and installed under this portion of work, stating manufacturer's name and catalog number for each item. C. Installation Methods: 1. Accompanying materials list, submit two copies of manufacturer's current recommended method of installation for each item. These recommendations snall be basis for acceptance or rejection of actual installation methods used in this work. D. Warranty: 1. Warrant radiation protective materials to retain the specified shielding effectiveness for a period of five years from date of substantial completion. E. Submit copies of tests conducted after installation of materials and equipment are complete. PART 2 - PRODUCTS 2.1 MATERIALS HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 13090-1 SECTION 13090 RADIATION PROTECTION A. General 1. Sheet lead shall comply with Fed. Spec. QQ-l-201 of thickness shown on drawings. 2. Sheet lead shall be 99.9% virgin lead free from dross, oxide inclusions, laminations, scale, blisters or cracks. 3. Lead thickness in specialty and accessory items shall be equal lead in partitions in which specialty or accessory item occurs. 4. Manufacturers: a. RAY PROOF CORPORATION b. ALLIED lEAD CONSTRUCTION COMPANY c. AMERAY d. A&l LEAD CO., INC. e. NEW ENGLAND LEAD BURNING COMPANY, INC. (NElCO). B. Lead laminated Gypsum Wallboard 1. lead laminated gypsum wallboard shall consist of single, unpierced lead sheet, factory laminated to 5/8" thick gypsum wa 11 board. 2. lead laminated gypsum wallboard shall be installed using appropriate fasteners and using a lead strip behind each joint recommended by manufacturer. 3. lead nails shall be of an approved design to accomplish shielding not less than provided by the barrier in which they are used, and of the type and size recommended by the manufacturet of the material to be installed. 4. Thickness of lead lining shall be as indicated on the Drawings. C. X-ray View Windows 1. View windows shall be installed in locations indicated on drawi ngs and shall provi de rad iat i on protect ion equal to that provided by the partition in which the window occurs. ' 2. Viewing Windows shall be constructed of 18 gage cold rolled steel lined with same lead thickness as the partition in which is installed. Baffled slots shall be provided at bottom for voice passage. Frames shall form minimum overlap of 3/8" at all points of perimeter of lead glass. Stops to be removable. Factory prime painted. 3. lead glass (plan designation Pb) shall be of size indicated and thickness adequate to provide protection equal to adjacent lead thickness of partitions. Lead glass shall be held in place with removable lead lined stops. lead glass shall conform to Fed. Spec. DD-G-451, type I, class 1, quality q3. 4. Approved manufacturers: a. BAR-RAY b. A&l lEAD CO. c. Architect app~~ved equivalent D. lead lined Film Cassett~ Cabinets: 1. Cassette cabinets shall be constructed of 18 gage cold rolled steel with baked enamel finish. Color to be selected by Architect from manufacturer's standard color range. 2. Cabinet shall be two compartment, four door type. The doors of one compartment plainly marked for exposed cassettes and doors HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 13090-2 SECTION 13090 RADIATION PROTECTION other compartment marked for unexposed cassettes. An interlocking device shall prevent doors on opposite ends of the compartment from being opened at the same time. 3. Where cabinets occur in lead lined partitions, the entire cabinet, doors and integral wall flange shall be lined with sheet lead of thickness to provide radiation protection equal to that provided by adjacent partitions in which the cabinets occur. E. Designating Plaque: 1. Rooms with lead lining shall have a plaque designating lead thickness and lead equivalent of floor, ceiling and each partition including control booth walls, mounted at location directed by Architect. Locations where thickness of lead changes or is not continuous shall be indicated on the plaque. 2. Plaques shall be of aluminum, Bakelite or other Architect approved material and shall be sufficient size to contain information required. G. Lead Lining for Metal Door and Frames shall be thickness to provide radiation shielding equal to the lead lining in adjacent partitions. Refer to Section 08100 - METAL DOORS AND FRAMES. PART 3 - EXECUTION 3.1 INSTAllATION A. Install products of this section in accordance with reviewed shop drawings and manufacturer's installation directions and National) Bureau of Standards Handbook No. 76. B. lead laminated gypsum wallboard 1. Secure to metal studs with self tapping screws set in wallboard with lead buttons. Install a 2" wide strip of lead behind vertical joints to provide a 1" lap with each edge of butting wallboard. C. lead-Lined Doors Clearances: 1. Top and Lock Stile:....1/8" 2. Hinge Stile:.......... 1/16" 3. Bottom:............... 1/4" D. Penetration Shielding: Apply strips or "patches" of 1/16" thick or 3/32" thick as indicated sheet lead behind all electrical boxes, telephone boxes and other penetrations to shielding. Lead shielding "patches" shall be secured to studs, formed around boxes and tapped inside shielding so as to maintain shielding protection. Secure lead with panel adhesive and copper wire. E. Apply continuous strips of sheet lead, same thickness as indicated for partitions, inside hollow metal door frames as indicated. Lap splices not less than 2". Secure lead in frames with panel adhesive daubs and by means of metal tabs welded in frames at 8". F. Piping Shielding: In common partition between rooms, in addition to lead shielding indicated in partition, provide additional strip of HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 13090-3 SECTION 13090 RADIATION PROTECTION sheet lead of some thickness on opposite side of partition covering oxygen and vacuum piping. Additional lead strip to extend a minimum 4" horizontally beyond pipes and vertically from floor to ceiling. Secure lead to top of metal stud partition with sheet metal screws. Secure lead to piping with copper wire minimum 12" on center. G. Install lead lined viewing windows in partitions as required to suit job requirements. 3.3 PLAQUES A. Install in location designated by the Architect in all room where lead lined partitions occur. B. Secure each plaque to partition 5'-0" above floor in such a manner as not to impair protective characteristics of partition. ********************* END OF SECTION 13090 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 13090-4 Conveying Systems DIVISION 14 SECTION 14700 PNEUMATIC TUBE SYSTEM PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Computer controlled automatic point to point pneumatic tube system. a. Provide system complete with all required sleeves, inserts, tubing, bends, fittings, carriers, hangers, applicable electrical work, testing, and adjusting. 1.2 QUALITY ASSURANCE A. Work performed by qual i fi ed i nsta 11 ers, as approved by the manufacturer of the pneumatic tube system, who have had a minimum of three years of previous experience in work similar to the system required on this project. B. The system shall be the standard product of a manufacturer regularly engaged in the manufacture and installation of a fully automatic pneumatic tube system for at least five years. The installation will be performed by trained installers who are directly employed by the manufacturer. 1.3 SUBMITTALS A. Shop Drawings: 1. Submit shop drawings showing layout of tube runs and details of stations, diverter packages and other equipment. 2. Submit detailed location drawings indicating the routing of all tubes; the locations of all stations; sleeve locations, the space required for all tubing, switches, valves and selection equipment between stations; the location, capacity, horsepower and space requirements of all exhausters; description and space requirements of the main electrical control center; and total electrical circuitry including any or all remote electrical connections required for a complete installation. B. Operating and Instruction Manual: 1. Upon completion of the installation of the system, furnish copies of an Instruction Manual and Maintenance Manual which shall include the following: a. Description of system and components b. Starting and stopping procedures c. Special operating instructions d. Routine maintenance procedures e. Schedule for periodic servicing and lubrication f. Parts list, illustrations, and diagrams g. One approved copy of each shop drawing h. One copy of each wiring diagram 2. Manual must be in Architect's hands at least 30 days prior to date it is expected system will be turned over to the Owner. 3. After Manual is reviewed by the Architect, furnish three copies to the Owner and one to the Architect. C. Submit manufacturer written certification of approval of installer of pneumatic tube system. HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 14700-1 SECTION 14700 PNEUMATIC TUBE SYSTEM 1.4 WARRANTY A. Warranty system by the manufacturer and installer free from defects in workmanship and materials under normal use and service for a period of twelve (12) months from date of substantial completion. Material found to be defective shall be repaired or replaced at no additional cost to the Owner. PART 2 - PRODUCTS 2.1 DESCRIPTION AND COMPONENTS A. Acceptable Manufacturers for Pneumatic Tube Systems: 1. HALE/QUANTUM Divisions 1-800-258-4253 2. Architect approved equivalent. B. Each substation within a given zone shall be connected to its storage unit via a single tube line and in-line transfer units. The storage, spacing, direction, and path of the carriers shall be controlled by the computer. C. Each tube zone shall be capable of serving stations even though a lesser number may be indicated for a given zone at this time. D. The system shall be so designed that failure of one station will not interfere wi th the normal funct ion i ng of any other stat ion in the system. E. No reject station will be allowed to be incorporated in the system. carrier rejections will be indicated at the dispatching station non-existing, signed-off, or malfunctioning station destinations. F. The system shall provide for an ultimate capacity of 15 stations without the need for any modification to the central control. G. Air exhausters shall provide the motivating power for the carriers all times. Carriers shall travel at an average speed of 25 feet second. H. Carriers shall be routed in the tubing lines by means of in-line transfer units. I. No carrier impact valves shall be used in the system. All carrier transfer from negative pressure to positive pressure or vice versa sha 11 be done by valve revers a 1 in the exhauster modul e. Proper operation shall not be dependent upon carrier mass or velocity. No electro-mechanical gates shall be required. J. Destination selection shall be by means of a station name matrix on station control panel. This selection shall be used to direct carrier to its destination. No destination coding devices shall required on the carriers. K. After the receipt of the "Station Selector" signal, the dispatching sequence shall be totally automatic, requiring no additional attent; 'n from the operator. L. The system shall be so designed that failure of any in-line transfer unit sensor shall not shut down that section of the system. M. The system shall be so designed that carriers always take shortest route to their destinations. No central exchanger shall be required. Carrier processing between zones shall be done through central storage area as described later in this specification. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 14700-2 SECTION 14700 PNEUMATIC TUBE SYSTEM N. Each zone and the central storage area shall act independently of each other, with separate exhausters for each zone and the central storage area. 2.2 SYSTEM OPERATION A. The System shall be computer controlled through the use of a Digital Computer. The computer control center shall supervise all system operations by accumulating and storing all system data and displaying this data constantly on a cathode ray tube (CRT). B. All system transactions and alarms shall be automatically displayed the CRT. All stored data shall be displayed on the CRT on demand from the keyboard. The CRT shall automatically display each transaction and indicate carrier backlog on a continuous basis and displam alarms for any malfunction until the condition causing the alarm has been corrected. C. The computer control center shall check all equipment on the carrier route to assure deli very before the system accepts the carri er. Control center shall also determine the shortest carrier route to its destination and prevent carrier from being released into the system if it is destined for a non-existing station or a station that has been signed off. D. If a malfunction should occur after the carrier has been released into the system, but before it can be delivered to its selected destination the carrier will be returned to its originating station or the most available station if the originating station has been "Signed-Off". E. The control center shall record all carriers dispatched and all carriers received by every station on the system. If excess carriers are received by any station on the system, the carrier may be placed the dispatcher and the "Empty Carrier Return Button" depressed. The control center will then direct the empty carrier to the station stations that are short of empty carriers. F. It shall be possible to sign-off any station on the system either at the individual station or at the control center. A carrier will not leave a dispatching station until all carriers are removed from the receiving unit. 2.3 TRANSMISSION AND AIR LINE TUBING A. Furnish and install tubing for air and carrier transmission lines. Tubing shall be 16 gauge, cold rolled, galvanized electric welded stee 1, f1 ash removed. Each standard 1 ength shall have one end expanded to form a slip joint. B. Bends shall be of the same material as straight tubing, formed on the centerl ine to a radius of 50", free from wrinkles or distortions. Bends shall be joined to other bends or straight tubing with solid steel sleeves. When bends are cut in the field for offsets and small angle turns, the ends shall be squarely cut, filed, and straightened out by mandrelling to make a good connection to adjoining pieces. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 14700-3 SECTION 14700 PNEUMATIC TUBE SYSTEM C. All joints shall be sealed with suitable compound to provide an air- tight joint. Provide a sufficient number of sleeves in all tubing runs to facilitate removal of stuck carriers. D. No expanded bends shall be allowed in this system. E. Provide hangers and supports on ten foot centers for horizontal runs tubing. Vertical runs shall be supported at every floor. Each horizontal bend and in-line component shall be supported. 1. Use self drilling expansion shields. Explosive force hammer or booster assist anchors will not be allowed. 2.4 EXHAUSTERS A. Provide an exhauster for each zone and the central storage area. The exhausters shall be capable of operating all lines simultaneously and produce an approximate carrier speed of 25 feet per second. Exhausters shall be of the regenerative design with direct drive of the impellers by the motor. Exhausters shall be designed for floor or ceiling mounting. B. Exhausters shall be suppl ied in factory assembled modules complete with vibration isolators, intake and exhaust mufflers, intake and exhaust piping, screen box, air valves, and insulation. Side panel shall be readily removable for access. C. Each exhauster shall be connected by flexible sleeves to appropriate connections. 2.5 SENDING AND RECEIVING STATIONS: EQUIPMENT #14700 A. Furnish and install a total of 2 recessed type stations in the fo 11 owi ng areas: STATION FLOOR A-2000 C-1035 Central Control Room Booking B. The stations' operating panel shall consist of a matrix panel with station names for easy selection, a send button and a station on/off button. If a selected station is inoperative, the words "Off-Line" shall appear on the panel. If the selected station is not able to receive a carrier, the words "Not Available" shall appear on the operating panel. 2.6 CARRIERS A. Furnish four side opening carriers having a clear inside length of nine inches. Carriers shall be large enough to handle normal correspondence. B. Size: 4-inch. 2.7 SPECIALTIES A. An Air Compressor and dryer shall be supplied with system to supply air to station dispatching chamber and in-line transfer units. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 14700-4 SECTION 14700 PNEUMATIC TUBE SYSTEM B. Auxiliary Power Supply: Provide wire inside of each transfer unit and exhauster package a two plug, 115 volt receptacle which will be used to provide 1 ight and for service power tool s during preventative maintenance work. 2.8 SOUND CONTROL A. All wall type stations shall have the concealed portion sound deadened by applying 1/2" Celotex cemented securely and then sprayed with a layer of "Flintkote" body deadener. B. Exhauster shall be mounted on double rubber-in-shear type vibration isolators similar to Vibration Eliminator Co. Type "D" or Architect approved equivalent. C. Furnish and install a muffler on the intake and discharge side of the exhauster(s). D. Transmission lines, except in mechanical equipment rooms, mechanical shafts and basement non-public service areas shall be insulated with 1" thick 3/4 lb. density PF-335 flexible fiberglass with 0.0025 foil facing with joints taped. PART 3 - EXECUTION 3.1 PERFORMANCE TEST, TURNOVER AND ACCEPTANCE A. Test Procedure: Phase I - To determine that the system is functional and operational, and installed in accordance with the specifications. 1. Physical inspection of components. 2. Computer simulation and interrogation. Phase II - To determine usable capacity of system. 1. Consecutive dispatching B. Upon completion, Contractor shall demonstrate the system performance to representatives of the Owner and Architect at a specified date-and time. Owner's personnel shall be instructed in the necessary operational and maintenance requirements. The warranty shall begin at time of substantial completion. 3.2 TRAINING A. During the final days of installation, give maintenance personnel assigned by the Owner, complete instruction in the use, operation and maintenance of the system and instructions to attendants in the proper use of the system. At the Owner's option, provide two (2) days formal training in the factory in the theory and practice of maintenance operation. 3.3 MAINTENANCE SERVICE A. Before expiration of the warranty period, manufacturer shall make available to the Owner, for Owner's consideration, a complete HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 14700-5 SECTION 14700 PNEUMATIC TUBE SYSTEM , Preventive Maintenance Agreement, to take effect on the last day of the warranty, which will provide for the following: Inspections and checkout of a 11 components four AII1:S times per year. Repa i r or replacement of all worn parts-1rrom the manufacturer's stock. Unlimited emergency service. Manufacturer will respond to any service request within 24 hours of receiving such a request. ******************** END OF SECTION 14700 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER 1ID GROUP THREE 14700-6 Mechanical DIVISION 15 SECTION 15000 GENERAL PROVISIONS PART 1 - GENERAL 1.1 SCOPE OF WORK A. The Work shall i nc 1 ude the furn ish i ngs of systems, equ i pment and materials specified in this Division and as called for on the Mechanical Drawings, to include; supervision, operation, methods and labor for the fabrication, installation, start-up and tests for the complete mechanical installation. B. Drawings for the Work are diagrammatic, intended to convey the scope of the Work and to indicate the general arrangement and locations of the Work. Because of the scale of the Drawings, certain basic items such as pipe fittings, access panels, and sleeves may not be shown. This Section shall be responsible for selecting the equipment to fit the space provided. The location and sizes for pipe fittings, sleeves, inserts, fire and/or smoke dampers, and other basic items required by code and other sections shall be coordinated and included for the proper installation of the Work. C. Equipment Specification may not deal individually with minute items required such as components, parts, controls and devices which may be required to produce the equipment performance specified or as required to meet the equipment warranties. Where such items are required, they shall be included by the supplier of the equipment, whether or not specifically called for in the Contract Documents. D. Where the words "provide", "furnish", "include" or "install" are used in the Specification or on the Drawings, it shall mean to furnish, install and test complete and ready for operation, the items mentioned. If an item is either called for in the Specification or called for on the Drawings, it shall be considered sufficient for including same in the work. E. Where noted on the Drawings or where called for in other Sections of the Specification, the Contractor for this Division shall install equipment furnished by Others, and shall make required service connect ions. Cont ractor shall veri fy wi th the supp 1 i er of the equipment the requirements for the installation. F. Coordi nate wi th all trades i n submittal of shop drawi ngs. Shop drawings shall be prepared at scale of 1/4" = 1'-0", clearly indicating all applicable components. Space conditions shall be detailed to the -satisfaction of all concerned trades. In the event that Contractor installs his work before coordinating with other trades so as to cause any interference with work of other trades, the necessary changes shall be made in the work to correct the condition, at no additional cost to the Owner. 1.2 CODES AND STANDARDS A. All work shall be performed in compliance with all applicable laws, Codes and Regulations of the Governmental Bodies having jurisdiction over the site. B. Work not regulated by Governmental Bodies shall be performed in accordance with current issues of the following Codes and Standards. HlM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-1 SECTION 15000 GENERAL PROVISIONS 1. Standard Building Code, SBCCI 1985 with 1986 and 1987 Ammendments. 2. Standard Mechanical Code, SBCCI 1985 with 1986 and 1987 Amendments. 3. Standard Plumbing Code, SBCCI 1985 with 1986 and 1987 Amendments. 4. Standard Gas Code 1985 with 1986 and 1987 Amendments. 5. NFPA 101, 1988. 6. National Electrical Code 1990. 7. Fundamental Volume, ASHRAE 1989. 8. HVAC Systems and Applications Volume, ASHRAE 1987. 9. HVAC Duct Construction Standards, Metal and Flexible, SMACNA, 1985. 10. Fire, Smoke and Radiation Damper Installation Guide for HVAC Systems, SMACNA, 1986. 11. HVAC Air Duct leakage Test Manual, SMACNA, 1985. 12. Energy Efficiency Code for Building Construction Energy Code Program, Department of Community Affairs, State of Florida, 1989. 13. Air Moving and Conditioning Association - AMCA. 14. American National Standards Institute - ANSI 15. American Society of Mechanical Engineers - ASME. 16. American Society for Testing and Materials - ASTM. 17. American Water Works Association - AWWA. 18. Industrial Risk Insurers - IRI 19. Manufacturers Standardization Society of the Valve and Fittings Industry - MSS. 20. National Electrical Manufacturers Association - NEMA. 21. National Fire Protection Association - NFPA. 22. Underwriters' laboratories - Ul 23. Utility Company Regulations as pertains to services provided. 24. Other Codes and Standards as i nd i vi dua 11 y referred to in the Technical Sections of the Specification. 1.3 FEES, PERMITS AND INSPECTIONS A. Secure all permits and pay all fees required in connection with the Work. B. Coordinate and provide such inspections as are required by the Authorities with jurisdiction over the site. C. Where applications are required for procuring of services to the building, prepare and file such application with the Utility Company. Furnish all information required in connection with the application in the form required by the Utility Company. 1.4 ACTIVE SERVICES A. Existing acti: services; water, gas, sewer, electric, when encountered, s..a 11 be protecte"d against damage. Do not prevent or disturb operation of active services which are to remain. If active services are encountered which require relocation, make request to authorities with jurisdiction for determination of procedures. Where existing services are to be abandoned, they shall be terminated in HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-2 SECTION 15000 GENERAL PROVISIONS conformance with requirements of the Utility or Municipality having jurisdiction. 1.5 SITE INSPECTION A. Inspect the site to be familiar with conditions of the site which will affect the work. Verify points of connection with util ities and routing of outside piping to include required clearances from existing structures, trees or other obstacles. B. Extra payment will not be allowed for changes in the Work required because of failure to make this inspection. 1.6 OPENINGS, CUTTING AND PATCHING A. Coordinate the placing of openings in the new structure as required for the installation of the Mechanical Work. B. When additional patching is required due to failure to inspect work; then provide the patching required to properly close the openings, to include patch painting. C. When cutting and patching of the structure is made necessary due to failure to install piping, ducts, sleeves or equipment on schedule, or due to failure to furnish, on schedule, the information required fir the leaving of openings, then provide the cutting and patching as required. D. Provide cutting and patching and patch painting in the existing structure, as required for the installation of work, and furnish lintels and supports as required for openings. Cutting of structural support members will not be permitted without prior approval of the Architect. Extent of cutting shall be minimized, use core drills, power saws or other machines which will provide neat, minimum openings. Patching shall match adjacent materials and surfaces and sha 11 be performed by craftsmen skill ed in the respect i ve craft required. 1.7 WIRING FOR MECHANICAL EQUIPMENT A. Division 16 shall provide power services for motors and equipment furnished by this Section to include safety disconnect switches and final connections. Division 16 shall also provide motor starters and contactors which are located in any motor control centers when motor control center is indicated on drawings and all fire protection/ and/or security alarm wiring. B. Division 15 shall provide all motors, motor starters and contactors for equipment furnished under this Division, except where they are an integral part of a motor control center which is provided under Division 16. Motors shall be high efficiency type. Motor starters shall be combination starter/disconnects in accordance with the requirements. C. Provide internal wiring, control wiring and interlock wiring for equipment furnished, to include temperature control wiring and alarm wiring except for fire protection, medical gas alarm, and/or security alarm. HlM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-3 SECTION 15000 GENERAL PROVISIONS D. Coordinate with Division 16 and other Sections of the Project Manual, all motors and other mechanical equipment which require electrical services. Provide schedule which shall include the exact location for rough-in, electrical load, size and electrical characteristics for all services required. E. Where motors or equipment furnished require larger services or services of different electrical characteristics than those called for on the Electrical Drawings, provide material as required to fit the substitute equipment. F. Motors for Variable Frequency Drives: Coordinate to provide motors compatible with variable frequency drive supplied. 1. 8 PROTECTION A. Take special care for the protection of equipment furnished. Equipment and material shall be completely protected from weather elements, painting, and plaster, until the project is completed. Damage from rust, paint, and scratches, shall be repaired to restore equipment to original condition. B. Where the installation or connection of equipment requires work in areas previously finished by other Trades, the area shall be protected and not marred, soiled or otherwise damaged during the course of such work. Arrange with the other Trades for repairing and refinishing of such areas which may be damaged. C. Provide for temporary construction filters and operation of heating, ventilation, and cooling units as required to provide 24 hour control of heat and humidity at the start of finish installation. 1.9 SUBMITTALS A. Method or procedure for submitting shop drawings and submittal data shall be in compliance with Division One - SHOP DRAWINGS, PRODUCT DATA AND SAMPLES. B. Submittal data for mechanical equipment shall consist of shop drawings and/or catalog cuts showing technical data necessary to evaluate the material or equipment, to include dimensions, wiring diagrams, performance curves, ratings, control sequence and other descriptive data necessary to describe fully the item proposed and its operating characteristics. 1.10 FINISHING A. General: 1. Prior to acceptance of the installation and final payment of the Contract, perform the work outlined herein. B. Closeout Submittals: 1. Make applicable closeout submittals in compliance with Division One. C. Cleaning: 1. Perform cl eani ng requi red by Di vi sion One appl icabl e to thi s Division of the work. 2. At the conclusion of the construction, clean the site and structure thoroughly of debris and unused materials remaining from the mechanical construction. Tunnels and closed off spaces shall be cleaned of all packing boxes, wood frame members and other waste materials used in the mechanical construction. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-4 SECTION 15000 GENERAL PROVISIONS 3. The entire system of piping and equipment shall be cleaned internally. Open all dirt pockets and strainers, completely blowing down as required and clean strainer screens of accumulated debris. 4. Tanks, fixtures and pumps shall be drained and proven free of sludge and accumulated matter. 5. Remove temporary labels, stickers, from fixtures and equipment. (Do not remove permanent name plates, equipment model numbers, and ratings. 6. Heating and air conditioning equipment, tanks, pumps, and traps, shall be thoroughly cleaned and new filters or filter media i nsta 11 ed. D. Project Record Document: 1. Prepare and submit project record documents in compliance with Section 01720. E. Operation and Service Manuals: 1. Prepare and submit operation and service manuals in compliance with Section 01730. 1.11 TEST AND DEMONSTRATIONS A. Test systems and place in proper working order prior to demonstrating systems to Owner. B. Prior to acceptance of the mechanical installation, demonstrate to the Owner or his designated representatives all essential features and functions of all systems installed, and instruct the Owner in the proper operation and maintenance of such systems. The contract shall allow for fifteen (15) working days to perform the demonstrations. C. Provide necessary trained personnel to perform the demonstrations and instructions. Provide manufacturer's representatives for systems as required to assist with the demonstrations. D. Dates and times for performing the demonstrations shall be coordinated with the Owner. E. System demonstrations shall be in accordance with Division One - OPERATING AND MAINTENANCE DATA. F. Upon completion of demonstrations, provide a certificate testifying that demonstrations have been completed. Certificate shall list each system demonstrated, dates demonstrations were performed, names of parties in attendance, and shall bear Signatures of contractor and Owner. 1.12 PAINTING AND IDENTIFICATION A. Provide painting as scheduled below: 1. Touch-up paint where damaged on equipment furnished with factory applied finished, to match original finish. B. Identification of mechanical systems shall be as specified in Se~tion 15085 - PIPING IDENTIFICATION. 1.13 EXCAVATING, TRENCHING AND BACKFIllING A. Provide excavation necessary for sanitary sewers, manholes, water supply piping, gas piping, underground chilled water piping, etc., and HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-5 SECTION 15000 GENERAL PROVISIONS backfill such trenches and excavations after work has been installed and tested. Care shall be taken in excavating, that walls and footings and adjacent load bearing soils are not disturbed, except where lines must cross under a wall footing. Where a line must pass under footing, the crossing shall be made by the smallest possible trench to accommodate the pipe. Excavation shall be kept free from water by pumping if necessary. No greater length of trench shall be left open, in advance of pipe and utility laying, than that which is authorized B. Trenches for piping and utilities located inside foundation walls and to a point five feet outside of the wall shall be not less than sixteen inches nor more than twenty-four inches wider than the outside diameter of the pipe to be laid. The widths of trenches for piping and utilities located more than five feet outside of bUilding foundation walls, other than for sewers, shall be governed by conditions found at the site. C. Trenches for sewers shall be excavated so that the pipe may be laid to the alignment and depth required and the maximum trench widths up to the 1 eve 1 of the outs i de top of the pi pe shall be not more than twenty-four inches for pipe sizes up to and including twelve inch pipe. Other trench widths shall be governed by the conditions found at the site. D. Bottoms of trenches shall be so shaped that when pipe is in place the lower fourth of the circumference for the full length of the barrel will be supported on compacted fill. Bell holes shall be dug so that no part of the weight of the pipe is supported by the bell but shall be no larger than necessary for proper jointing. All sewers and piping requiring excavation below the compacted fill required for the structure shall be excavated to at least six inches below pipe invert. E. Sewer and drain trenches shall be made true to grade by means of substantial and accurately set batter-boards not more than 50 feet apart with a taut cord or wire stretched between them. F. Immediately after testing and/or inspection, the trench shall be carefully backfilled with earth free from clods, brick, and foreign material, to a depth one-half the pipe diameter and then firmly puddled and tamped in such a manner as not to disturb the alignment or joints of the pipe. Thereafter, the backfill shall be puddled and tamped every vertical foot. G. Coordinate all requirements with Section 02720 - EXCAVATION AND BACKFILL UTILITIES. 1.14 CONCRETE WORK A. Provide concrete bases and housekeeping pads for mechanical equipment unless indicated otherwise. Concrete work shall be as specified in Section 03300; CAST-IN-PLACE CONCRETE. B. Provide equipment anchor bolts and coordinate their installation and location with reviewed and approved shop drawings. HlM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-6 SECTION 15000 GENERAL PROVISIONS 1.15 ACCESS PANELS A. Access panels: Refer to Section 08305. Coordinate locations of access panels with work of this Division and other trades, as reviewed and approved by the Architect. 1.16 SLEEVES A. Sleeves passing through non-load bearing or non-fire rated walls and partitions shall be galvanized sheet steel with lock seam joints of minimum gauges as follows: for pipes 2-1/2" size and smaller - 24 gauge; 3" to 6" -22 gauge; over 6" - 20 gauge. B. Sleeves passing through load bearing walls, concrete beams, fire rated walls, foundations, footings and waterproof floors shall be Schedule 40 galvanized steel pipe or cast iron pipe. C. Sleeves for insulated piping shall be of sufficient internal diameter to take pipe and insulation and to allow for free movement of pipe. Waterproof sleeves shall be of sufficient internal diameter to take pipe and waterproofing material. D. In finished areas where pipes are exposed, sleeves shall be terminated flush with wall, partitions and ceilings, and shall extend 1/2" above finished floors. Extend sleeves 1" above finished floors in areas likely to entrap water. E. Sleeves passing through membrane waterproofing.or lead safing shall be flashed as required to maintain the integrity of the wall system. F. Sleeves passing through floors, smoke walls, fire walls and all other fire and/or smoke rated partitions: provide sleeves and firestop and penetrat i on seal i ng system in accordance wi th the requ i rements of Section 07272 - Firestop and Penetration Sealing System. G. Non-rigid insulation for piping passing through smoke and/or fire rated assemblies shall be interrupted and replaced with same equal thickness framed glass or hydrous calcium silicate for the length of the sleeve only. H. Pipe to wall penetration closures for underground pipe penetrations of wall s shall be "li nk-Sea 1" as manufactured by THUNDERLINE CORPORATION or Architect approved equivalent. 1.17 ESCUTCHEONS A. Provide chrome plated escutcheons at each sleeved opening into finished spaces. Escutcheons shall fit around insulation or around pipe when not insulated; outside diameter shall cover sleeve. Where sleeve extends above finished floor, escutcheon shall be high cap type and shall clear sleeve extension. Secure escutcheons or plates to sleeve but not to i nsul at i on wi th set screws or other approved devices. 1.18 INSULATION PROTECTION A. Where exposed insulated piping extends to floor, provide sheet metal guard around insulation, as specified in Section 15252 - PIPE AND EQUIPMENT INSULATION. HlM 90001.00-4 THE NEW M9NR9i '9~NTY 9ETiNTI9N 'iNTER BID GROUP THREE 15000-7 SECTION 15000 GENERAL PROVISIONS 1.19 ANCHORING OF EQUIPMENT A. All equipment located on floor slab, that is not mounted on wheels and is capable of being moved shall be secured to the floor with anchor bolts. A minimum of two bolts are required per each piece of equipment and bolts shall be of sufficient size to prevent equipment of overturning. 1.20 PROTECTION OF ELECTRICAL EQUIPMENT A. Water and steam piping shall not be installed in electrical rooms or directly above electrical equipment. When piping is required to be installed in electrical rooms or directly above electrical equipment, a drain pan shall be provided to protect the electrical equipment. 1.21 ROUGH-IN AND CONNECTIONS FOR FIXTURES AND EQUIPMENT UNDER OTHER SECTIONS OF THE PROJECT MANUAL AND BY OWNER A. Provide all rough-in for all equipment requiring connection to systems provided under this Division and other sections of this Project Manual. Verify requirements and current locations with approved shop drawings before proceeding with work. B. Make all connections to equipment furnished under other Sections of this Project Manual and by Owner as required to obtain complete and working systems. C. Hosp ita 1 med i ca 1 fi xtures and equ i pment, steri 1 i zing fi xtures and equipment, laboratory fixtures and equipment, laundry equipment, and kitchen fixtures and equipment will be provided complete with trim and controls but without necessary appurtenances for connection to rough-in. Provide all necessary stops and isolating valves, continuous wastes and P-traps, piping, steam trap assemblies as detailed on approved drawings and all other necessary supplemental equipment. 1.22 SYSTEM WARRANTY A. Work required under this Division shall include one-year warranty. Warranty to replace for Owner, defective workmanship and material which has been furnished under contract at no cost to the Owner for period of one year from date of Substantial Completion. Warranty shall include all reasonable adjustments of system reqUired for proper operation during warranty period. Warranty shall not include normal preventative maintenance services o~ filters. B. At "Demonstration", one-year Warranty provision by Contractor shall be explained to Owner. C. Provide all sealed hermetic refrigeration systems with a five-year factory warranty. ******************** END OF SECTION 15000 HlM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15000-8 SECTION 15050 WATER TREATMENT PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Water Treatment Systems a. Installation and start-up supervised and approved by a factory representative. b. Chemical supplies and service for one year operation. 1.2 QUALITY ASSURANCE A. The water treatment chemical and service supplier shall be a recognized specialist, active in the field of industrial water treatment for at least ten years, whose major business is in the field of water treatment, and shall have regional water analysis laboratories, development facilities and service department, plus full-time personnel located within the trading area of the job site. B. Provide Water Treatment Program similar and equivalent to the following as manufactured by the MOGUL CORPORATION; Chagrin Falls, Ohio, consisting of a fully integrated system with all measurement and control functions of single source distribution to assure compatibility. Similar and equivalent systems and equipment by BETZ- ENTEC, NALCO CHEMICAL, NATIONAL CHEMICAL, GARRATT-CALLAHAN CO., or MITCO WATER LABORATORIES, INC. 1. 3 SUBMITTALS A. Incl ude manufacturer's drawings or product data and cut sheets as necessary to fully describe the system. B. Submit operation and maintenance manual in accordance with Division 1. PART 2 - PRODUCTS 2.1 CHILLER CONDENSER WATER (GREY WATER) A. Feeding and Control Equipment 1. Provide for each condenser water system an inde~endent chemical treatment system (including all external piping and wiring) to control conductivity, pH, and chemical treatment. Control system sha 11 incorporate mi croprocessor technology. Provide control system equivalent to MOGUL Microchem MC44A6. Housed instrumentation in a primed and painted NEMA 12 enclosure with a key-lock door with window. 2. Key Pad Control - Access measurements, set points, calibration adjustments, program data and real clock time chemical resistant membrane key pad. Cal ibration will not require any mechanical adjustments. 3. Display - Indicate digital measurements, setpoint and program data accessed through the key pad on a display. Display information for the following functions with commands prompting the operator to change set points and access the program operating data: Normal operation, conductivity set points, pH set HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15050-1 SECTION 15050 WATER TREATMENT points, alarm status, feed limit timers, calibration, temperature set points, drum levels, real clock time and auxiliary analog/digital inputs as required. 4. Conductivity Monitor - Provide linear, temperature compensated measurements over the full range of 0-10,000 micromhos. Accuracy will be 1% of reading, with a hysterisis of ! 30 micromhos over a temperature compensated range of 5-60 degrees centigrade. Control bleed-off in the following manner: a. Standard Operation - Conductivity controller actuates solenoid bleed-off valve when cooling water system dissolved solids level reaches or exceeds the setpoint. b. Biocide Operation - A secondary bleed-off setpoint lowers system conductivity levels prior to biocide feed. Insure increased bl eed-off pri or to bi ocide feed so that the dissolved solids levels will not rise above standard operation set point during biocide feed, when bleed-off lock-out timer is activated. In both operating modes, an independent bleed limit timer with alarm shall safeguard against excessive bleed-off. 5. pH Control - Control the pH of the recirculating water by a voltage regulated, fully integrated controller with linear measurements over its full range of 0-14 pH. Provide two independent control set points for feed of acid and/or caustic chemicals. Provide an adjustable feed limit timer with alarm for each pH control chemical used. 6. Chemical Feed Controls - Each of the (4) chemical feeds will be capable of operating in one of the three following independently field programmable modes: a. Percentage Timer - Chemical is fed on an adjustabla time- proportioning basis initiated by bleed-off. b. Counter/Timer - Chemical is fed proportional to make-up water rate. A water meter with an electric contactor shall pulse a solid state reset counter with an adjustable range of 0-99 counts. Completion or counter-cycle will initiate solid-state reset timer for chemical feed with an adjustable range of 0-10 minutes. c. Clock Timer - Chemical feed is programmed by a 24 hour timer with 1, 7, or 28 day repeating cycle. Each chemical feed interval programmed for start time and duration with up to 16 intervals per function. 7. Auxiliary Analog/Digital Inputs - Provide auxiliary channels for other analog input signals as required (ORP, corrosivity, flow rate, etc.). Provide digital input channels for water flow interlor~, make-up water meter, bleed-off water meter and printer out of Jclper. 8. Securitj Code - Controller programming changes accessible only by entering an authorized security code. 9. Pri nter - Capabl e of pri nt i ng ope rat i ng data at rate of 20 characters per second on standard adding machine roll paper (2 3/4" wide). Printer manually activated to print each display HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15050-2 SECTION "15050 WATER TREATMENT screen. Automatically print all analog operating data for the previ ous 30 mi nutes (i n 5-mi nute increments) pri or to alarm occurrence. 10. Operating Data History - Record and retain in memory operating data for the following parameters: a. The minimum, maximum and average of all analog input data recorded each hour for the previous 24 hours and for each day for the previous seven days. b. The fi rst and 1 ast occurrence of each alarm cond it ion i nc 1 ud i ng the day and time of each occurrence for the previous seven days. c. The da il y total runn i ng time in hours and mi I)utes for bleed-off and all chemical feeds, including acid and/or caustic, if applicable. The water flow volume in gallons of water through the make-up and bleed-off.water meters on both a daily and accumulative basis. 11. Drum Level Monitoring - Monitor each chemical drum used by a drum level sensor which will continuously sense the amount of chemical rema in i ng and alarm when the 1 eve 1 has dropped to a predetermined, adjustable level (set point). Display the level remaining in each drum and the drum level alarm set point. This set point to be adjustable from 0-100% in the field. Low drum level alarms shall display low drum level, lockout chemical pump and activate alarm buzzer. 12. Power Outage Protection: a. Provide a lithium cell battery able to power real time clock/calendar up to one year. b. Maintain setpoints, calibrations, feed schedules and all other user options inputs and software and shall ba for a minimum of one year without battery backup. 13. Preprogrammed Set points - Factory pretest and calibrate. Preprogram "default" setpoints to prevent overfeeds prior to user programming. 14. Enclosure: Isolate and protect the chemical feed pumps by a dividing panel. Mount the chemical pumps and sample stream piping assembly in a key-lock, NEMA 12 enclosure, fabricated from 14 gauge, cold-rolled steel, primed and painted with polyurethane enamel paint for corrosion protection. Pre-plumb and pre-wire components in the enclosure to form an operational and ready to use system. 15. Sample Stream Piping Assembly: Include the following: a. Solenoid valve b. Water pressure reducing and regulating valve. c. Pressure Gauge d. Pressure switcn limit manual reset button and adjustable set point range of 5-110 PSI. Pressure switch shall have proof pressure rating of 1000 PSI and burst pressure rating of 3000 PSI. e. Flow Monitor f. Flow Control Valve HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15050-3 SECTION 15050 WATER TREATMENT g. Conductivity Probe h. pH Probe i. pH Temperature Compensation Electrode j. Sample Valve 16. Chemical Feed Assembly: Include the following: a. Shut-Off Valves b. Chemical Injection Tees c. Flow Switch 17. Chemical Pumps: Feed rate adjustable while running. 18. Water meters complete with electric contacting register sized to meter twice the volume of the maximum makeup and bleed-off water rate of the system. 19. Prepiped bleed-off piping assembly consisting of shut-off valve, wye strainer, strainer flush valve, throttling valve and solenoid valve. Size bleed-off piping assembly to bleed twice the maximum bleed-off rate of the system. 20. Sample stream injection quill including diffuser tube and back check valve for injecting sample stream flow into the recirculating line. 21. Provide piping equipment and components fabricated from materials suitable for the chemicals use and operating conditions encountered. B. Water Treatment Chemicals: 1. Furnish one year's supply of the recommended formulas for control of scale and corrosion in the open recirculating system. Provide two separate formulas for prevention of microbiological growth in the same system. Register biocide products recommended with the Environmental Protection Agency. Show EPA registration numbers clearly on all product literature and drum labels. Sulfuric acid to be provided by Owner. To insure operator safety, provide all chemical products in liquid form for direct feed from shipping container to the cooling system. 2.2 CHILLED WATER, AND EMERGENCY GENERATOR ENGINE COOLING WATER (GREY WATER) A. Feeding and Control Equipment: 1. Provide for each separate closed system apparatus equivalent to the following (including all external piping and wiring): a. One-shot feeder, minimum two gallon capacity, with funnel, drain connection and valves, designed for the pressure requirements of the specific system piped across the circulating pumps common suction and discharge. B. Water Treatment Chemicals: 1. Furnish one year's supply of the recommended formula for scale and corrosion protection of closed recirculating system. Formulation shall not contain any ingredients which are harmful to system materials of construction. 2.3 SERVICE A. Supply sufficient pre-start up cleaner for flushing and cleaning the systems to remove all oil and foreign matter from the piping and HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15050-4 SECTION 15050 WATER TREATMENT equipment prior to final filling of the system with fresh water. Supply instructions explaining the quantities of cleaner to use and the method and duration of the operation. Immediately upon completion of the cleaning, operating and refilling of the systems with fresh water. Add the initial dosage of protective chemical treatment. B. Instruct the Owner's personnel in the proper testing procedures and the proper operation of the chemical feeding and control equipment. Supply written instructions to the Owner as specified in Division 1. 2.5 TESTING EQUIPMENT A. Furnish basic water test equipment, spare reagents for maintaining control of program standards in the condenser and chilled water systems. Include the following: 1. Reagents and apparatus for determination of corrosion inhibitor level in the condenser and chilled water system. 2. Reagents and apparatus for determination of pH, P&M alkalinity and chlorides. 3. Apparatus for determination of microbiological colony population and biocide effectiveness. B. Provide test Cabinet suitable for wall mounting for storage of testing glassware and reagents including one shelf, keylock door and fluorescent light. Construct cabinet of 18 gauge, cold-rolled steel, primed and painted with white, polyurethane enamel paint for corrosion protection. C. Furnish prefabricated stainless steel Corrosion Coupon By-Pass Assembly to monitor program effectiveness including: 1. 1" Inlet and outlet shut-off valves. 2. 1" line strainer with 20 mesh stainless steel screen. 3. Corrosion probe connection fitting. 4. Two (2) corrosion coupon with holders. 5. Two (2) corrosion coupon tees. 6. Flow control valve (8 GPM). 7. Corrosion coupons will be analyzed by suppliers regional laboratory and test reports provided at recommended intervals. PART 3 - EXECUTION 3.1 INSTALLATION A. Install systems as recommended by manufacturer and per contract Documents. 3.2 WATER MANAGEMENT PROGRAM A. The treatment system supplier shall provide all consulting services for a period of one year from start-up of the system including~ 1. Installation and system start-up procedure recommendations. 2. Pre-operation system cleanout procedure supervision. 3. Initial water analysis and recommendations. 4. Training of operating per~onnel on proper feeding and control techniques. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15050-5 SECTION 15050 WATER TREATMENT 5. Periodic field service and consultation meetings. 6. Any necessary log sheets and record forms. 7. Any required laboratory and technical assistance. B. All services will be provided by a qualified, full-time representative of the supplier. ******************** END OF SECTION 15050 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15050-6 SECTION 15060 PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Piping Systems PIPE AND PIPE FITTINGS 1. 2 SUBM ITT ALS A. Submit shop drawings and/or catalog cuts showing materials, pressure and temperature ratings, physical dimensions, and procedure to be used for installation of piping. PART 2 - PRODUCTS 2.1 MATERIAL Materi a 1 A. Cast iron soil pipe, service weight, bell and spigot, asphalt coated, ASTM A74. B. Cast iron soil pipe, service weight, no hub, asphalt coated CISPI 301. C. Ductile iron, cement lined water pipe, asphalt coated, ANSI A21.1, Class 150. D. Copper water tube, hard temper, Type K, Land M. ASTM B88. Type K Service Sanitary and storm sewers under building. Above ground soil, waste and vent and downspouts 2" diameter and over. Above ground only soil, waste vent and downspouts 2" diameter and over, as permitted by Code. Underground water service main, 4" diameter and larger. . Underground domestic water lines and underground air conditioning condensate drain lines. Above ground domestic water lines, above ground grey water,above ground waste, downspouts. Type L Type M Above ground, vents. Above ground air cond it ion i ng condensate drain lines. E. Copper drainage tube, hard temper, Type DWV. ASTM B306. F. Brass pipe, Schedule 40, chromium plated. ASTM B43. Above ground soil, waste, vent and downspouts. Exposed piping connections for plumbing fixtures, showers and chromium plated tanks. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15060-1 SECTION 15060 PIPE AND PIPE FITTINGS Materi a 1 Service G. Galvanized steel pipe Schedule 40, ASTM A120. Above ground waste and down- spouts up to and including 3" diameter. H. Black steel pipe, Schedule 40, ASTM A120. Chilled water, liquified petroleum gas, fuel oil, cooling water,emergency generator and/or fire pump diesel engine exhaust, and radiator piping. 1. Black steel pipe in accordance with requirements of Paragraph 3-.1.1.1, -.2, and -.3 of NFPA 13 and/or Paragraph 7-3.1, -.2, and -.3 of NFPA 14. Fire protection sprinkler and/or wet standpipe. J. Copper refrigeration tube, hard temper. Type L-ACR, ASTM B88. K. PVC Schedule 40 Type SDR-21 Type I, Grade I, ASTM D-2241-76 2.2 FITTINGS A. Cast iron soil pipe fittings and ASTM A74. B. Ductile iron cement lined water pipe - Class 150 ANSI A21.20, AWWA ClIO, standard mechanical joint fitting with lugs for connecting to pipe. C. Copper water tube cast bronze or wrought copper, solder joint type ANSI B16.18 and BI6.22. D. Copper drainage tube (DWV) - Cast bronze fittings, solder joint fittings. ANSI B.16 23-69. E. Brass pipe - cast bronze screwed, 125 pound, flat band water pattern, chromium plated, for chromium plated pipe. F. Threaded pipe - malleable iron fittings, 150 pound standard for Schedule 40 pipe and 300 pound for Schedule 80 pipe. G. Welded pipe - same material and strength as pipe. H. All fittings shall be a manufactured item, field fabricated fittings are not acceptable. 1. PVC pipe fittings Type I Grade I ASTM~1\466-76a. Refrigerant lines. Condenser Water 2.3 JOINTS A. Cast iron bell and spigot soil pipe -pack joints with oakum, fill with molten lead at one pouring, calk solid flush with hub rim. If HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15060-2 SECTION 15060 PIPE AND PIPE FITTINGS approved by Code pre-set plastic or rubber joint, ASTM C564, may be used. B. Cast iron no-hub pipe cast iron MG coupling or Alpha-coupling by Universal Cast Iron Manufacturing Co. or 24 gauge Type 304 stainless steel Clamp-All coupling by CLAMP-ALL CORP. Coupling assembly tightened by torque wrench. C. Threaded pipe - make joints using approved pipe joint compound, applied to male threads only. Cut pipe square, cut threads clean, remove burrs and ream ends to full size of bore. Threads shall not be exposed on chromium plated pipe. D. Threadless brass pipe - use brazing alloy which will flow freely at 1300. F, use flux and brazing method as recommended by manufacturer of brazing alloy. E. Copper water tube - use 95-5 solder, cut pipe square, clean and polish tube ends and inner surface of fittings, apply flux and solder joint as recommended by manufacturer of solder type fittings. Use same method for copper drainage tube, except use 50-SO-solder. Use same method for copper refrigerant pipe, except use silver solder with 15% silver content, equal to Sil-Fos 15. F. Welded pipe - welding shall conform to welding section of ANSI B31.1 "Code for Power Piping." Pipe up to 2" diameter shall be screwed. Pipe 2-1/2" diameter and over shall be welded. G. PVC Pipe - Solvent weld joints. 2.4 NIPPLES AND UNIONS A. Nipples shall conform to size, weight and strength of adjoining pipe. When length of unthreaded portion of nipple is less than 1-1/2" use extra strong nipple; do not use close nipples. B. For pipe 3" and smaller, use screwed unions; over 3" use flanged unions. For steel and wrought iron pipe use malleable iron 'unions black or galvanized, to conform to pipe with ground joint. Cast iron flanged unions gasket type. For threaded brass pipe, use bronze ground joint unions with octagon ends. Install unions on equipment intended to be disassembled. C. Dielectric unions shall be installed between connections of copper pipe and ferrous piping in gas piping systems and dielectric waterway connectors in water piping systems. 2.5 OPTIONAL GROOVED PIPING SYSTEM A. Grooved pi pi ng system will only be acceptabl e for chi 11 ed water sprinkler piping, wet standpipe. B. At Contractors option, Mechanical grooved pipe, couplings and fittings shall be as follows, if approved by local code. 1. Pipe: Schedule 40, black steel, conforming to ASTM A120, standard square cut, grooved to coupling manufacturer's specifications. Pipe ends shall be clean and free from indentations, projections and roll marks in the area from pipe end to groove for proper gasket sealing. 2. Couplings: Ductile iron, ASTM A536, or malleable iron, ASTM A47, with EPDM gaskets suitable for 230.F. operating temperature ASTM D200, and heat treated carbon steel bolts and nuts, ASTM A183: HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15060-3 SECTION 15060 PIPE AND PIPE FITTINGS Victaulic Style 77 1 Line and Fitting Couplings and Style 72 Outlet Couplings, Victaulic. 3. Fittings: Malleable iron, ASTM A47, or ductile iron, ASTM A536, with grooved or shouldered ends: Victaulic Full Flow Fittings, or approved equal. 4. Flanges: Malleable iron, ASTM A47, or ductile iron, ASTM A536, hinged, two-piece design, suitable for opening and engaging the grooves, and shall be secured in position with a tight-fitting lock bolt. Flanges shall conform to 125# (0.9 MPa) cast iron, ANSI BI6.I, and 150# (lMPa) steel, ANSI BI6.5, bolt hole alignment: Victaulic Styler 741 Vic-Flanges. PART 3 - EXECUTION 3.1 INSTALLATION A. Install pipe for plumbing and mechanical systems. B. Pipe shall be prepared for installation as follows: 1. Ream pipe and tube ends and remove burrs. 2. Remove scale and dirt, inside and outside, before assembly. 3. Remove welding slag and foreign material from pipe and fitting material. C. Piping on the drawings is shown in a schematic form; install piping approximately as indicated: straight, plumb, and as direct as possible, form right angles on parallel lines with building walls. Keep pipes close to walls, partitions, ceilings, offsetting only where necessary to follow walls and avoid interference with other mechanical items. Locate groups of pi pes para 11 e 1 to each other; space at a distance to permit applying full insulation and to permit acc~ss for servicing valves. Most piping to be runin concealed locations unless indicated exposed, or in equipment rooms. Coordinate work with other trades as defined in this Project Manual. D. Install horizontal piping as high as possible without sags or humps so that proper grades can be maintained for drainage. E. Locate valves for easy access and operation. Do not locate valves with stems below horizontal. F. Check piping for interference with other trades, avoid placing water pipes over electrical equipment. G. Where rough-ins are required for equipment furnished by others verify exact rough-in dimensions with Owner or equipment supplier before roughing-in. H. Branch pipes shall use factory cast or forged pipe fittings to match the material of the piping system. Saddle branch connections shall not be used. I. Install . utomatic temperature control valves, separable wells, pressurf taps and other items as required and furnished by Temperature Control subcontractor. J. PVC piping exposed shall be coated with U-V selective coating. ******************** END OF SECTION 15060 HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15060-4 SECTION 15085 PIPING IDENTIFICATION PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes 1. Piping Identification a. Label and identify piping systems. 1.2 REFERENCES A. ANSI A13.1 - Identification of piping systems B. ANSI Z53.1 - Safety color coding standards. 1. 3 SUBMITTALS A. Submit manufacturer's catalog cuts showi ng complete descri pt i ve data. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of piping identification materials: 1. BRADY 2. SETON 2.2 MATERIALS A. All non-insulated indoor piping shall be identified with Vinyl cloth identification markers or equal, BRADY B-500. B. For insulated indoor piping and all outdoor piping provide thin film marker BRADY, B-350. - C. For pipes under 3/4" O.D. (too small for color bands and legends), provide stamped metal tags at locations of pipe markers. 2.3 LABEL AND COLOR A. Labeling and color coding shall be in accordance with "Scheme for the Identification of Piping Systems" (ANSI AI3.1-1981). B. Each marker must show: (1) approved color-coded background (2) proper color of legend in relation to background color (3) approved legend letter size (4) approved marker length (5) directional flow arrow. C. Provide legend indicating color and service in the operating and maintenance manuals. 2.4 LOCATION OF PIPE MARKERS A. Locations for pipe markers in equipment rooms, tunnels and shafts shall be as follows: 1. Adjacent to each valve and fitting (except on plumbing fixtures and equipment). 2. At each branch and riser take-off. 3. At each pi pe passage through wa 11, floor and cei 1 i ng construction. 4. At each pipe passage to underground. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15085-1 SECTION 15085 PIPING IDENTIFICATION 5. On all horizontal pipe runs-marked every 25 feet. B. Locations for pipe markers above ceilings in finished areas. 1. Adjacent to each valve. 2. On all horizontal pipe runs-marked every 25 feet. 3. At each pipe passage through wall, floor, or ceiling construction. 2.5 VALVES AND DAMPERS A. Identify each valve and damper with stamped metal tag. B. Provide schedule listing valve and damper number and their location. Schedule shall be provided in the operating and maintenance manuals. C. All main and branch line valves are to be tagged in accordance with the following numerical schedule: Cold Water Hot Water Liquified Petroleum Condenser Water Chilled Water Supply Chilled Water Return 1000 - 1999 2000 - 2899 3000 - 3999 4000 - 4999 8000 - 8499 8500 - 8989 The fo 11 owi ng val ves , shall havesequent ia 1 numberi ng starting with number one (1) with the following prefix. Non-Potable Grey Water Condensing (Cooling Tower) Fi re Li nes NPGW-l CT -1 F-l PART 3 - EXECUTION 3.1 Flow arrows and labels shall be positioned to be visible from room floor. 3.2 Attach metal tags with metal chains. ******************** END OF SECTION 15085 HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15085-2 SECTION 15100 VALVES PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Valves 1.2 SUBMITTALS A. Submittal data shall materials, and pressure B. Submit product data. include physical dimensions, and temperature ratings. construction PART 2 - PRODUCTS 2.1 MANUFACTURERS A. POWELL, NIBCO, HAMMOND, GRINNELL STOCKHAM, CRANE. B. All valves shall be of the same manufacturer unless otherwise specified. C. Figure numbers in valve schedule based on POWELL. 2.2 VALVE SIZES A. Valve sizes 2" and smaller, all bronze with screwed ends; sizes 2-1/2" and larger, iron bodies, bronze trim, flanged ends. Valves for copper pipe shall have solder joint ends. 2.3 GATE VALVES A. Gate valves shall have solid tapered wedge, except where otherwise specified. 2.4 GLOBE VALVES A. Globe valves shall have renewable composition discs as recommended by manufacturer for intended service, or renewable bevel seats and metal discs. 2.5 CHECK VALVES A. Check valves - horizontal swing type with bronze seat and composition of bronze disc as approved; bOdy of same material, pressure rating, screwed or flanged and finish as adjoining Globe or Gate Valves. 2.6 BALL VALVES A. Ball valves, 2" and smaller, shall be 400 WOG cast bronze design with teflon seats and seals and full ports complying with B16.34 or MSS-SP-72. End connections shall be screwed. Valves shall be GRINNELL 3810 and 3810SJ or equal by NIBCO, POWELL, WATTS or APOLLO. 2.6 BUTTERFLY VALVES A. Butterfly valves, 2-1/2" and larger, shall be 150 WOG (tested and certified to operate at 175 WOG) cast iron lug type body with extended neck, wafer type with bronze disc on stainless steel stem, ethylene- HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15100-1 SECTION 15100 VALVES propylene (EPDM) seats and seals, and full ports conforming to MSS-SP- 67. Valves thru 6" shall have not less than 10 position level lock hand1 e with memory stop. Va 1 ves 8" and 1 arger have gear operators with memory stop. Valves shall be GRINNELL-LC-8211-1 and LC-8211-2 or equal by KEYSTONE, NIBCO, POWELL or CENTERLINE. 2.8 VALVE SCHEDULE A. Furnish valves as per following schedule: Valve Tyoe 1. Gate - 2" and smaller Fig. 2712 2-1/2" and larger Fig. 1893 2. Plug - 2" and smaller Fig. 2202 2-1/2" to 4" Fig. 2203 6" and larger Fig. 2201-G. Furnish operating wrench with each cock, not required for geared cocks. 3. Gate - 2" and smaller Fig. 2714 2-1/2" and larger Fig. 1793 Service Domestic hot and cold water pressures rating 200 psi. Chilled water, condenser water, . pressures up to 200 psi, temperatures from 40. to 250. F. 4. Globe - 2" and smaller Fig. 150 2-1/2" and larger Fig. 241 5. Angle - 2" and smaller Fig. 151 2-1/2" and larger Fig. 243. 6. Check - 2" and smaller Fig. 596 2-1/2" and larger Fig. 559 Except in pump discharge: 7. Silent Check - 1" to 1-1/2" MUESSCO, Fig. IOIM-BP; 2" and larger MUESSCO, Fig. 105M-DT. 8. Balancing Cock - 2" and smaller Fig. 2202; 2-1/2" to 4" Fig. 2203; 6" and larger Fig. 2201-G. Furnish operating wrench with each cock; not required for geared cocks. 9. Silent Check - 1" to 1-1/2" MUESSCO, Fig. IOIM-BP; 2" and larger MUESSCO, Fig. I05M-DT. Pump Discharge HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15100-2 SECTION 15100 VALVES Valve Tyoe 10. Balancing Cock - 2" and smaller Fig. 2202; 2-1/2" to 4" Fig. 2203; 6" and larger Fig. 2201-G. Furnish operating wrench with each cock; not required for geared cocks. Service 11. Plug - 2" and smaller Fig. 2202; 2-1/2" to 4" Fig. 2203; 6" and larger Fig. 2201-G. Furnish operating wrench with each cock; not required for geared cocks. 12. Ball Valves: May be used in lieu of gate valves 2" and smaller for domestic cold and hot water, grey water, chilled water and condenser water. 13. Butterfly Valves: May be used in lieu of gate/valves 2-1/2" and larger for domestic cold and hot water, grey water, chilled water and condenser water. 2.9 GROOVED PIPING SYSTEM A. At Contractors option, if mechanical grooved piping system is utilized as specified in Section 15060 - PIPE AND PIPE FITTINGS, the butterfly valves may be Victaulic Series 700 for up to 6" and larger than 6" may be Victau1ic Series 701. Valves shall meet the same requirements as required for all butterfly valves. PART 3 - EXECUTION 3.1 INSTALLATION A. Install valves. B. All valves: easily accessible. When it becomes necessary to install valves above plaster ceilings, provide access doors. Installation of the access doors: by another Section of this project manual. C. Install valves in equipment rooms to provide easy access to valve. For valves installed 10'-0" above the floor: provide valves with a chain operator. D. Triple duty valve are not acceptable. ******************** END OF SECTION 15100 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15100-3 SECTION 15110 HEAT TRACE SYSTEM 'PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Electric Heat Trace System B. Provide a complete U.L. listed system of heaters and components for maintaining domestic, kitchen and laundry hot water temperatures. 1. 2 PERFORMANCE A. The system supp 1 i er shall furn ish cert ifi ed performance rat i ng for each specific system requirement. The certified rating shall equal or exceed the specified ratings. 1.3 SUBMITTALS A. Submit operating and maintenance manual for components. B. Submit manufacturers installation instructions. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. RAYCHEM CORPORATION 2. THERMON CORPORATION 3. CHEMLEX 2.2 EQUIPMENT A. The self-regulating heater shall consist of: 1. Two 16 AWG nickel-coated copper bus wires embedded in: 2. A radiation cross-linked self-regulating polymer core covered by: (Non-crosslinked cores will not be accepted). 3. A radiation cross-linked modified po1yolefin dielectric jacket which is covered by: (Non-crosslinked jackets will not be accepted) 4. A tinned copper braid incorporating a colored strand for easy product identification. (Stainless steel braids will not be accepted) B. The self-regulating heat trace element shall respond to varying localized temperature conditions along the pipe by self-regulating its heat out-put at each point along its length without rel iance on thermostat controls. A constant wattage heater is not acceptable. C. The heat trace element shall operate on 208 volts, 1 phase. Power for each heater circuit shall be routed through a circuit breaker. Electrical work shall conform to the requirements of Division 16. 'D. Components used for all power connection points, tees and end seal terminations by the heat trace element manufacturer. E. Self-regulating heat trace element and interconnecting components. Shall be listed by an approved testing laboratory. F. The Heater Trace Elements: Comparable to RAYCHEM HWAT-B, for maintaining domestic hot water temperature, 100.F and HWAT-F for maintaining kitchen and laundry hot water temperature, 140.F. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15110-1 SECTION 15110 HEAT TRACE SYSTEM PART 3 - EXECUTION 3.1 INSTALLATION A. Apply heat trace element linearly along plplng. B. Secure heat trace element to piping as recommended by manufacturer. C. Affix signage to exterior of thermal insulation, indicating piping is heat traced. 3.2 TESTING A. After installation of heat trace element(s) and prior to installation of thermal insulation, test for insulation resistance in accordance with manufacturers installation instructions. ******************** END OF SECTION 15110 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15110-2 SECTION 15130 THERMOMETERS AND GAUGES PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Thermometers and Gauges 1. 2 SUBMITTALS A. Submit manufacturers product data and catalog cuts showing complete descriptive data. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Thermometers: 1. WEKSLER 2. ASHCROFT 3. WEISS 4. U.S. GAUGE B. Pressure Gauges: 1. WEKSLER 2. ASHCROFT 3. U.S. GAUGE C. Differential Air Pressure Gauges: 1. DWYER INSTRUMENTS, INC. 2.2 THERMOMETERS A. WEISS, Model 12VS5, 5" stem 12" scale, adjust angle type, Industrial thermometer, complete with double thick glass front, gas actuated, separable socket and arranged so the unit can be set any required angle front to back or left to right during or after installation. Range 30-240. F. for hot water and 0-120. F. for chilled water, with 2. F. divisions. 2.3 PRESSURE GAUGES A. WEKSLER, Type BFI for water, 6" compound pressure vacuum gauge, aluminum case, white dial, 1/4" male NPT. Range 30" vacuum to 100 pound pressure (with 1 inch divisions below 0 psi, 1 psi divisions to 50 psi, and 5 psi divisions to 100 psi) for water. 2.4 LEVER HANDLE COCKS A. WEKSLER, Type Al1, suitable for 200 psi. 2.5 DIFFERENTIAL AIR PRESSURE GAUGES A. DWYER INSTRUMENTS INC., magnehelic air resistance gauge Model 2003 havi ng a range from 0 to 3.0 inches water column, with 0.10 inch divisions. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15130-1 SECTION 15130 THERMOMETERS AND GAUGES PART 3 - EXECUTION 3.1 INSTALLATION A. Install thermometers in discharge and return plplng at chiller, at each supply and return connection for the air handling unit cooling coils and at other points as indicated. B. Provide separable well for each thermometer in the piping systems. C. Install gauge for each pump, mounted on 1/4" steel pipe manifold connected to the suction and discharge of the pump, with lever handle union cocks in the manifold on each side of the gauge, so that the gauge may be opened to either the suction or discharge pressure. D. Install gauges on chiller and headers, at pressure reducing valves and at other points as indicated on Drawings. E. Differential air pressure gauges shall be installed across all air filter sections, both low efficiency and high efficiency. F. Provide lever handle cock for each pressure gauge installed in the water system. ********************* END OF SECTION 15130 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15130-2 SECTION 15140 PIPE HANGERS AND SUPPORTS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Pipe Hangers and Supports. a. Pipe support systems shall secure pipes in place, prevent pipe vibration, provide vertical adjustment for maintaining required grades, provide for expansion and contraction. b. Where supports are attached to concrete or other structural members, care shall be taken to prevent damage or weakening of the structural members. c. Where concrete inserts are to be used, it shall be this Contractor's responsibility to accurately locate and attach inserts to concrete forms. 1.2 SUBMITTALS A. Submit shop drawings and/or catalog cuts showing materials, weight carrying capacities, physical dimensions, and procedures to be used for installation of pipe hangers and supports. PART 2 - PRODUCTS 2.1 MANUFACTURERS/HANGERS AND SUPPORTS A. Hangers and support devices shall be equal to: 1. GRINNELL 2. FEE & MASON 3. ELCEN 4. Figure numbers based on GRINNELL. PART 3 - EXECUTION 3.1 INSTALLATION - HORIZONTAL PIPE SUPPORTS A. Hanger rods for steel, wrought iron and brass pipe shall be installed in accordance with the following schedule: Pioe Size Rod Diameter Maximum SoacinQ Up to 1-1/4" 3/8" 8'-0" 1-1/2" and 2" 3/8" 10'-0" 2-1/2" and 3" 1/2" 10'-0" 4" and 5" 5/8" 12'-0" 6" 3/4" 12'-0" 8" 7/8" 14'-0" 10" and 12" 7/8" 16'-0" 14" and 16" 1" 16'-0" HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15140-1 SECTION 15140 PIPE HANGERS AND SUPPORTS B. Hanger rods for copper pipe and tube shall be installed in accordance with the following schedule: Pioe Size Rod Diameter Maximum Soacino Up to 1" 1-1/4" and 1-1/2" 2" 2-1/2" and 4" 3/8" 3/8" 3/8" 1/2" 1/2" 6'-0" 8' -0" 9'-0" 9'-0" 10'-0" C. Support horizontal cast iron soil pipe with one hanger for each pipe length. Locate hangers close to hubs. D. In addition to the above specified spacings, install additional hangers at change in pipe direction and at concentrated loads, large valves, strainers, etc. E. Where more than one pipe is to be run parallel together, they may be supported on trapeze type hangers. Trapeze bar angles and hanger rods shall be of sufficient size with required spacing to support the particular group of pipes. F. For suspending hanger rods from brackets attached to walls; use welded steel brackets, Fig. 194 for loads up to 750 lbs.; Fig. 195 for loads up to 1500 lbs.; Fig. 199 for loads up to 3000 lbs. G. Where pipes are to be racked along walls, use "Unistrut" pipe racks. H. Copper plated hangers shall be provided where hangers are in direct contact with copper piping. On insulated copper piping, copper plated hangers may be omitted, provided hanger is isolated from copper pipe. 3.2 INSTALLATION - VERTICAL PIPE SUPPORTS A. Support vertical steel, wrought iron, copper and brass pipe at every other floor line. B. Support vertical cast iron soil pipe at every floor line. C. In addition to the above, support vertical pipes at base of riser with base fitting set on concrete or brick pier, or by hanger located on horizontal connection close to riser. D. Where pipe sleeves extend above floor, place pipe clamps at ceiling be low and support clamp extens ions from inserts or other approved attachment. 3.3 PIPE ATTACHMENTS A. For horizontal steel and wrought iron pipe, use malleable iron split pipe ring with turnbuckle adjuster, Fig. 108 and 114 combined for pipes up to 8"; carbon steel double bolt pipe clamp with weldless eye nut, Fig. 295 for pipes over 8". Clevis hangers, Fig. 260 may be used fer all pipe sizes. B. For horizontal copper pipe and tube; use copper-plated malleable iro~ split pipe ring with turn buckle adjuster Fig. CT-I09 and 114 combined. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15140-2 SECTION 15140 PIPE HANGERS AND SUPPORTS C. When thermal expansion for horizontal pipe is in excess of 1/2" axially, use adjustable swivel pipe roll Fig. 174 or pipe roll stand Fig. 177. D. For horizontal cast iron soil pipe, use clevis hanger, Fig. 260. E. For vertical, steel, wrought iron and cast iron pipe, use extension pipe clamps, Fig. 261. F. For vertical copper pipe and tube, use copper-plated extension pipe clamp, Fig. CT-121. 3.4 INTERMEDIATE ATTACHMENTS A. Hanger rods, use carbon steel single or double end threaded, Figs. 140, 141, 253, 254 as required. Continuous threaded rod, Fig. 146 may be used wherever possible. B. Chain wire or perforated strap hangers will not be permitted. One pipe shall not be suspended from another pipe. 3.5 STRUCTURAL ATTACHMENTS A. For attachi ng steel or carbon pl ated hanger rods to rei nforced concrete; use galvanized malleable iron concrete inserts, Fig. 279 for loads up to 770 lbs.; Fig. 282 for loads up to 1,430 lbs. B. For attaching steel hanger rods to structural steel beams, use malleable iron C-clamps, Fig. 87 with retaining clip for loads up to 630 lbs.; Fig. 229 with extension piece for loads up to 1,365 1bs. For copper plated hanger rods, use copper plated malleable iron C- clamps, Fig. CT-88 with hardened point cup set screw, for loads up to 510lbs. C. For attach i ng steel hanger rods to wood structural members, use malleable iron adjustable swinging hanger flange, Fig. 154 with extension piece for loads up to 1,350 lbs. For copper plated ,hanger rods, use copper plated malleable iron ceiling flange, Fig. CT-128R for loads up to 180 lbs. D. Vertical expansion shields or toggles shall not be used for suspending hanger rods, except with permission in cases where inserts have been omitted or cannot be used. If permitted, use two expansion shields or toggles per hanger rod. 3.6 PIPE COVERING PROTECTION A. Hangers and supports for insulated plplng shall not injure or pierce insulation. Provide insulation protection shields, Fig. 160, 161 or 167 in conjunction with hanger or roll device. ******************** END OF SECTION 15140 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15140-3 SECTION 15160 PUMPS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Pumps 1.2 PERFORMANCE AND TEST A. Pump capacities, ratings and electrical characteristics shall be as scheduled. B. Pump performance and motor characteristics shall be such that motor wi 11 not be loaded beyond its servi ce factor if ope rat i ng head is reduced to 80% of specified head. C. Pumps shall be factory tested at specified conditions. 1. 3 SUBMITTALS A. Submittal data shall consist of drawings and/or catalog cuts glvlng dimensions, arrangement, construction materials, performance curves, and electrical characteristics. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. BELL AND GOSSETT B. AURORA PUMP CO. C. ARMSTRONG D. ALLIS-CHALMERS E. TACO F. PEERLESS 2.2 BASE MOUNTED END SUCTION CIRCULATING PUMPS A. Base mounted end suction circulating pumps shall be of the centrifugal single stage type. Vertical split case design, to facilitate servicing of internal components without disturbing motor, piping connections or alignment. Components and construction shall be as specified herein. 1. Casing: Close grained cast iron, 175 psi working pressure. Companion flanges and plugged tappings for vent, drain ~nd gauge connections. 2. Impeller: All bronze enclosed type keyed to shaft and secured with lock nut. Dynamically and hydraulically balanced for quiet operation. 3. Shaft: Heat treated carbon steel. 4. Bearings: Bronze sleeve bearings, oil lubricated. 5. Shaft Seals: Mechanical seal, with carbon seal ring and removeable seat. Seals shall be suitable for fluid temperatures up to 240. F and for treated water up to 500 ppm concentration of poly- phosphates. 6. Drive: Pump and motor to be connected through a flexible long hub drive coupling, with safety guard. Coupling shall be capable HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15160-1 SECTION 15160 PUMPS of absorbing combination of shock, torsional vibration and misalignment. 7. Motor: NEMA Standard, normal torque, 40. C rise, open-drip proof prelubricated. 8. Base Plate: Pump and motor shall be properly mounted and aligned on a common rigid structural steel or cast iron base. Base to have open area for grouting. 2.3 BASE MOUNTED DOUBLE SUCTION CIRCULATING PUMPS A. Base mounted double suction circulating pumps shall be of the centrifugal single stage type. Vertical or horizontal split case design, to facilitate servicing of internal components without disturbing motor, piping connections, or alignment. Components and construction shall be as specified herein. 1. Casing: Close grained cast iron, 175 psi working pressure. Companion flanges and plugged tappings for vent, drain, and gauge connections. 2. Impeller: All-bronze enclosed type keyed to shaft and secured with lock nut. Dynamically and hydraulically balanced for quiet operation. Impeller shall be single or double suction type as required for type of pumps scheduled. 3. Shaft: No. 18-8 stainless steel. 4. Bearings: Ball bearings, grease lubricated. 5. Shaft Seals: Mechanical seal, with carbon seal ring and removable seat. Seals shall be suitable for fluid temperatures up to 240. F and for treated water up to 500 rpm concentration of poly- phosphates. 6. Drive: Pump and motor to be connected through a flexible drive coupling, with safety guard. Coupling shall be capable of absorbing combination of shock, torsional vibration, and mis- alignment. 7. Motor: NEMA Standard, normal torque, 40. C rise, open-drip proof prelubricated. 8. Base Plate: Pump and motor shall be properly mounted and aligned on a common rigid structural steel or cast iron base. Base to have open area for grouting. B. Horizontal split case design shall be acceptable for "or equal", provided sufficient clearance is available around pump and piping for ma i ntenance access. Subst itut i on of hori zonta 1 sp 1 it case des i gn where vertical split case design is indicated shall be approved by Architect. 2.5 FINISH A. Pumps: thoroughly cleaned and painted with factory-applied machine enamel pri.l' to sh i pment. B. Touch-up fInish marred during installation. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15160-2 SECTION 15160 PUMPS PART 3 - EXECUTION 3.1 INSTALLATION A. Install circulating pumps for all fluid circulating systems. B. Provide the following for each pump: 1. Flexible connector in suction and discharge line. 2. Valving as indicated. 3. Flowmeter fitting and strainer as specified in Section 15517 Hydraulic Specialties. 4. Compound gauge with turn cocks connected between pump suction and discharge. 5. Reduct ion in pi pe size necessary to fit pump connect ion size shall be made at pump connection inside all other fittings and accessories. C. Suction inlet pipe for single suction pumps shall be a straight section of pipe of not less than five pipe diameters in length between pump suct i on flange and any change in direct i on of suct i on 1 i ne. Where space conditions will not permit suction inlet pipe of required length, provide suction diffuser. D. Base mounted end suction pumps without suction diffusers and horizontal split case pumps shall have overhung piping elbows supported from the floor with 3" diameter pipe leg with end cap welded to the elbow. Where piping is less than 3", use pipe size. ******************** END OF SECTION 15160 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15160-3 SECTION 15175 VARIABLE SPEED MOTOR CONTROL FOR FANS AND PUMPS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Variable Speed Drives 1. 2 SUBMITTALS A. Submittal data shall consist of drawings and/or catalog cuts glvlng dimensions, arrangement, construction materials, available speed range drive horsepower rating, electrical characteristics of controller, reference signal characteristics and installation instructions. PART 2 - EOUIPMENT 2.1 ACCEPTABLE MANUFACTURERS A. Variable speed drives by: 1. SQUARE D 2. ROBICON 3. SYSTECON 4. ALLEN BRADLEY 5. TOSHIBA 6. Arrangement and capacities as scheduled. 2.2 VARIABLE FREQUENCY DRIVE MOTOR CONTROL A. Provide and install a complete variable speed drive system for the variable water volume pumps and variable air volume fans as scheduled. The system shall consist of variable speed drives, a control system and application engineering to insure a satisfactory and efficient system for the motors driving this equipment. Only standard NEMA B squirrel-cage induction motors shall be used. B. The Variable Frequency Drive (VFD) shall be of sufficient capacity and provide a qual ity of output waveform so as to achieve full rated output of the pump motors. I n add it ion, the VFD will i nc 1 ude the following ratings and parameters. 1. Minimum VFD efficiency - 94 percent at 100 percent speed. 2. ~Rated input voltage - 460 volts +10 percent, -5 percent. 3. Ambient temperature range - 10.C to 40.C. 4. Elevation - less than 3,000 feet above MSL. 5. Power factor - 0.95 minimum. 6. Power unit rating basis - 100 percent rated current continuous. 7. Speed control range - 0 to 100%. C. The VFD shall incorporate an input molded case circuit breaker. It shall be sized to provide short circuit interrupting capacity of not less than the panel from which it is fed and shall be mechanicall~ interlocked with the power unit enclosure door. D. The rectifier section will be a full wave, 3-phase diode bridge type to change the input AC power to DC power. The output of the rectifier shall form a current or voltage source whose output is regulated and 1 i mi ted . HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15175-1 SECTION 15175 VARIABLE SPEED MOTOR CONTROL FOR FANS AND PUMPS E. The inverter sect i on wi 11 convert the DC output of the current or voltage source to adjustable frequency power to the motor. The VFD shall not induce excessive power losses in the motors. Inverter shall be pulse width modulating type. F. The power circuit design shall be such that the following fault conditions can occur without damage to the power circuit components: 1) Single phase fault or 3-phase short circuit on VFD output terminals, and 2) Failure to communicate inverter SCR due to severe overload or other conditions. G. To insure safety of the equipment, the VFD shall include these protection features: 1) Static instantaneous overcurrent and over- voltage trip, 2) Static over speed (overfrequency) protection, 3) phase sequence detector, line or fuse loss and undervoltage protection, 4) Power unit overtemperature protection,S) Motor inverse time overload protection, and 6) Responsive action to motor winding temperature detectors or thermostatic switches. H. A timed linear acceleration and deceleration function will be provided, adjustable from 4 to 20 seconds. 1. All SCR's in the converter and inverter sections will be standard rectifier grade devices containing SCR manufacturers standard catalog numbers such that they can be readily cross referenced and interchanged with other SCR manufacturer devices. SCR catalog numbers must be submitted as part of the submittal ~ackage. No fast switching SCR's will be allowed. J. The dri ve output will conta in an input AC reactor to allow safe operation of the VFD regardless of source KVA rating. The AC reactor will prevent VFD from generating intervals of zero voltage (notches) which could interfere with other solid state controls. K. The following conditions will cause an orderly drive shutdown and restart after time delay: 1. Loss of input power. 2. Under voltage. 3. Sustained gradual overload. 4. Instantaneous severe overload. 5. SCR over temperature. 6. Over voltage. 7. Blown fuse. 8. Logic power supply failure. For each occurrence condition 1 thru 6, the VFD will automatically attempt to restart. Two unsuccessful restarts will result in permanent shutdown and alarm. L. After factory operational testing, the VFD will be heat tested with power on in a heat room at 50.C for a minimum of 50 hours. M. The VfD control system shall receive a 4 to 20mA signal from the control equipment furnished under Section 15950 Automatic Temperature Control Systems. Operation of the VFD system shall conform to the sequence of operat ion descri bed in the Automat i c Temperature Controls. The control system shall also incorporate HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15175-2 SECTION 15175 VARIABLE SPEED MOTOR CONTROL FOR FANS AND PUMPS proVlslons for a remote start-stop control signal and contacts to signal a trouble alarm to a remote location for any alarm or shutdown of the VFD system. N. The VFD system shall provide diagnostic operating and fault indication by means of indicating lights. O. Single Pump System or Fan System 1. Operator Control s: Hand-off-automat ic switch, motor runni ng 1 ight, manual-automatic switch, manual speed control potentiometer, and percent speed indicating meter. P. Parallel Pump System: Controls as called for in Automatic Temperature Control System. Operator Controls: Hand-off-automatic switch, running light, manual-automatic switch, manual speed control, percent speed indicating meter for each pump motor, and a manual switch to select the lead pump. Q. Provide manual bypass to transfer the motor, while at rest, to the A-C line for operation at constant speed rather than with the variable speed controller. R. House the variable speed drive system in a multiple compartment enclosure with a gasketed door and backpanel for each compartment. Equip all compartments with electrical operating equipment and voltages above 115 volts with door disconnect switches and handles that de-power each compartment before a door is opened. Floor or wall mount enclosure with enamel paint. S. Manufacturer shall provide application engineering required for the variable speed installation. The manufacturer or his representatives sha 11 provi de start-up and adjustment servi ce and subsequent fi e 1 d service for two days. T. Multiple drives may be located within a motor control center, if UL listed for this location. PART 3 - EXECUTION 3.1 INSTALLATION A. Install variable frequency drive motor controls on pumps and fans as scheduled. Make all connections between drive unit and controller. Reference signal connection to controller shall be coordinated with temperature controls contractor. B. Test variable frequency drive motor control system to verify performance as scheduled. C. Instruct Owner's personnel on operation of variable frequency drive motor control system. ******************** END OF SECTION 15175 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15175-3 SECTION 15242 VIBRATION ISOLATION PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Vibration isolation devices for rotating or reciprocating mechanical equipment. 2. Include all components required for installation of the resilient mounting and suspension systems and adjusting each system. 1.2 SYSTEM REQUIREMENTS A. Coordinate resil ient mounting systems with the exact equipment to be furnished in regard to physical size, isolator locations, weight, rotating speed, etc. Direct contact and cooperation between the vibration isolation device fabricator and the equipment manufacturer is required. B. Select piping systems isolators for proper coordination with the physical arrangement of pi pe 1 i nes and wi th the phys i ca 1 characteri st i cs of the bu il ding. C. Provide on-the-job supervision as required during installation of resiliently mounted equipment and piping to assure that vibration isolators are installed in strict accordance with normally accepted practices for critical environments. D. Replace isolators which do not produce the required deflection, are improperly loaded above or below their correct operating height, or which do not produce the required isolation. E. General: Comply with the minimum static deflectors indicated or as recommended by the American Society of Heating, Refrigerating and Air Conditioning Engineers, including the definitions of critical and non- critical locations, for the selection and application of vibration isolation materials and units as indicated. F. Manufacturer's Recommendations: Except as otherwise indicated, comply with manufacturer's recommendations for selection and application of'vibration isolation materials and units. G. Be alert for possible "short-circuiting" of vibration isolation systems by piping supports, electrical connections, temperature control connections, drain lines, building construction, etc. Where such situations cannot be easily resolved, notify the Architect so that preventive or remedial action can take place on a timely basis. Remedial measures required shall be undertaken by the Contractor responsible at no additional cost to the Owner. 1.3 SUBMITTALS A. Shop Drawings - Include the following: 1. Manufacturer's model number for each isolator, the machine or pipeline to which it is to be applied, and the number of isolators to be furnished for each machine or pipeline. 2. Stee 1 spri ng mounts or hangers: Ident i fy free he i ght, defl ected height~ solid height, isolator loading and diameter of spring coil. 3. Elastomer or glass fiber isolators: Identify free height, deflected height, and isolator loading. 4. Dimensional and weight data for concrete inertia bases, steel and rail bases, and details of isolator attachment. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15242-1 SECTION 15242 VIBRATION ISOLATION PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of vibration isolators: 1. CONSOLIDATED KINETICS 2. MASON INDUSTRIES, INC. 3. PEABODY NOISE CONTROL 4. VIBRATION MOUNTINGS & CONTROLS, INC. 5. KORFUND COMPANY 2.2 ISOLATION MATERIAL A. Fiberglass Pads and Shapes: Glass fibers of not more than 0.18 mil diameter which are bonded annealed and stabilized during the manufacturing process to achieve a natural frequency of not more than 12 Hertz. The natural frequency shall be constant over a wi de operat i ng load range and the stiffness shall increase proportionately with the load applied. Furnished in the thickness and shapes required for use in vibration isolation units. B. Neoprene Elastomer Pads and Shapes: Neoprene elastomers which are resistant to oils, acids and alkalis, and have temperature range of 00 to 2000F. Pads and shapes shall be furnished of the manufacturer's standard hardness and shall be so designed as to provide features of shear and compression for isolation efficiency and protection against shock overload. Furnish in the thickness and shapes required for use in vibration isolation units. C. Steel Springs: Wound-steel compression springs of high strength, heat- treated, spring alloy steel with an outside diameter not less than 0.8 times the operating height; with lateral spring stiffness not less than the vertical stiffness; and designed to reach the solid height before exceeding the rated fatigue point of the steel. . 2.3 ISOLATION SUPPORT UNITS A. Type 1 - Pads: Manufacturer's standard molded inorganic fiberglass coded to indicated load capacity. B. Type 2 - Isolator: Double deflection neoprene mounting. All metal surfaces shall be neoprene covered to avoid corrosion. Top and bottom shall have non-skid friction ribs. Bolts holes shall be provided for those areas where bolting is required. C. Type 2A - Hanger: Steel housing with one-piece neoprene-in-shear isolation unit having all metallic surfaces covered to resist corrosion. Hanger shall be designed to carry a 500% overload without failure. D. Type - 3 Isolator: Free-standing spring type isolator, laterally stable without hous i ng. The spri ng shall be mounted between top and bottom loading plates and a 1/4" thick isolation pad shall be located between the bottom loading p' te and the support. Isolator shall have leveling bolt that must be rig dly bolted to the equipment. E. Type 3A - Hanger: Steel hous i ng with 1 atera 11 y stable spri ng and load transfer plate. Hanger shall be designed to carry a 500% overload without failure. HLM 90007.00-4 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15242-2 SECTION 15242 VIBRATION ISOLATION F. Type 3B - Hanger: Combination hanger incorporating a precompressed fiberglass or neoprene elastomer isolation pad in series with a steel spring, all be large enough to permit the hanger rod to swing through a 300 arc before contacting the hole and short circuiting the spring. Hanger shall be designed to carry a 500% overload without failure. G. Type 4 - Isolator: Restrained free-standing spring type isolator with laterally stable springs and incorporating vertical limits stops to assure a constant operating height if the supported weight is removed, and to reduce movement due to wind loads. Limit stops shall be out of contact during normal operations and shall be isolated form the housing to prevent short-circuiting. 2.4 VIBRATION ISOLATION BASE TYPES A. Type A: Base: Defined as the condition when a separate base is not used and the isolators are attached directly to the supported equipment. B. Type B - Base: Structural steel base or rails constructed of wide flange structural steel with depth equal to 10% of the longest span of the equipment but not less than 6". Bases shall have adjustable motor slide rails built-in where required by equipment. C. Type C - Base: Reinforced concrete inertia base. The structural steel frame shall be designed and supplied by the isolator manufacturer. Concrete shall be poured into the frame at the job site. The welded steel frame shall be fabricated using ASTM A36 shapes, plates and bars. The base shall incorporate prelocated equipment anchor bolts, 1/2" diameter (Number 4) reinforcing bars on nominal 8" centers each way with both ends of each bar butt welded to the base framing. Provide height saving isolator support brackets anchor and anchor base frame to spri ng i sol ator uni ts. The thickness of the base shall be minimum of 8% of the longest span between isolators but not less than 6 inches deep. D. Type D - Base: Roof mounting curb, vibrating control base consisting of extruded aluminum upper and lower members with cadmium plated steel spring isolator selected for I" static deflection. Provide neoprene weather seal continuous between upper and lower base. 2.5 PIPING ISOLATION UNITS A. Type K - Flexible Neoprene Connectors: 1. Flexible neoprene connectors shall be used on equipment as indicated on the drawings or on the equipment schedule. They shall be twin sphere design manufactured of multiple plies of nylon tire cord fabric and neoprene both molded and cured in hydraulic rubber presses. No steel wire or rings shall be used as pressure reinforcement. Straight connectors shall have two spheres. Connectors up to and including 2" diameter may have threaded ends. Connectors 2-1/2" and larger shall be manufactured with floating galvanized flanges recessed to lock the connector's raised face neo~rene flanges. Connectors shall be rated a minimum of 150 psi at 220 F. B. Type M - Acoustical SEal: 1. Where piping passes through equipment room walls, floor or ceilings, the vibration isolator manufacturer shall provided a split seal consisting of two bolted pipe halves with 3/4" of thicker neoprene sponge bonded to the inner faces. The seal shall be tightened around the pipe to eliminate clearance between the inner sponge face and the HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15242-3 SECTION 15242 VIBRATION ISOLATION plplng face and the piping. Seals shall project a minimum of I" past either face of the wall. Where temperatures exceed 2400F, 10# density fiberglass may be used in lieu of the sponge. 2.6 ISOLATION OF FRACTIONAL HORSEPOWER EQUIPMENT A. Isolate all fractional horsepower (under 1/2 horsepower) fans, pumps, etc., which are mounted on or suspended from floors that are not on-grade with neoprene-in-shear isolators furnished by the vibration isolation supplier except where such isolators are furnished as an integral part of the machine. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine prior construction and conditions under which work will be performed. 3.2 FIELD QUALITY CONTROL A. Manufacturer's representative: Instruct installer in installation procedures. Be available on project site during installation of vibration isolators. 3.3 INSTALLATION A. General: Except as otherwise indicated, comply with manufacturer's instructions for the installation and load application to all vibration isolation materials and units. Adjust to ensure that units do not exceed rated operation deflections or bottom out under loading, and are not short- circuited by other contacts or bearing points. Remove space blocks and similar devices (if any) intended for temporary protection against overloading during installation. B. Anchor and attach units to substrate and equipment as required for secure operation and to prevent displacement by normal forces, and as indicated. C. Adjusting leveling devices as required to distribute loading uniformly onto isolators. Shim units required where leveling devices cannot be used to distribute loading properly. D. Install inertia base frames on isolator units as indicated, so that a minimum of 2" clearance below base will result when frame is filled with concrete and supported equipment has been installed and loaded for operation. E. Locate isolation hangers as near the overhead support structure as possible. F. Acoustical wall seals: If the piping goes in before the walls, clamp seal in place and pour the walls around the outside of the seal. If the walls are up first, drill or break the wall in the piping location; then clamp the seal on and ~ack pack the concrete around the seal. 3.4 SCHEDULE A. General: Except as otherwise noted, apply the following types of vibration isolators at the indicated locations or for the indicated items of HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15242-4 SECTION 15242 VIBRATION ISOLATION equipment. Selection is Contractor's option where more than one type is indicated. 1. Air handling units: Use Type 3. Isolator with 0.75 inch .minimum deflection, except when unit is internally isolated. 2. Suspended centrifugal fans: Use Type 3B - Hangers with 1.5 inches minimum deflection. 3. Air compressors, tank mounted: Use Type 3 - Isolator with 0.75 inch minimum deflection, and Type C Base. 4. Pumps: Use Type 3 - Isolator with 1.5 inches minimum deflector, and Type C Base. S. Centrifugal chillers: Use Type 4 - Spring isolator with 1.5 inches minimum deflection. 6. Cooling towers: Use Type 4 - Spring isolator with 2.5 inches minimum deflection. 7. Piping passing through mechanical room walls: Use Type M 8. Piping in equipment rooms 50 ft. from vibrating equipment whichever is greater: Use Type 3B - Hanger with 1.5 inches minimum deflection. ******************** END OF SECTION 15242 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15242-5 SECTION 15252 PIPE AND EQUIPMENT INSULATION PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Insulation of piping, tanks, fittings and other surfaces. a. Insulation shall include insulating materials, jackets, adhesive, mastic coatings, tie wire and other materials to complete the insulating work. 1.2 CODES AND STANDARDS A. Insulating materials, jackets, mastics, etc., shall meet flame spread, fuel contribution and smoke developed ratings in accordance with NFPA-90A. Flame spread rating of not more than 25, smoke developed rating of not more than 50. 1. 3 SUBMITTALS A. Submit manufacturer's catalog cuts showing complete descriptive data. B. Submit manufacturer installation instructions. . PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Insulating materials by: 1. OWENS CORNING 2. CERTAINTEED 3. KNAUF 4. MANVILLE 5. PITTSBURGH CORNING B. Mastics and adhesives as recommended by insulation manufacturer. 2.2 PIPE INSULATION - TYPE 'A' A. Pipe Covering: 1. Preformed sectional heavy density fiberglass insulation and factory applied vapor barrier, all service jacket with pressure sensitive self sealing longitudinal laps and butt strips. Suitable for operating temperatures from -SO.F to +450.F. Water vapor permeance of .02 perms. B. Fittings: 1. Fitting coverings for all ells, tees, valves, flanges and other fittings shall be of same thickness as adjacent pipe covering. Shall be ZESTON 25/50 pre-molded one piece PVC insulated fitting covers. Installation and vapor barriers shall be in accordance with manufacturer's recommendations. 2.3 EQUIPMENT INSULATION - TYPE 'B' A. Rigid fiberglass insulation board with factory applied all service jacket. Suitable for operating temperature of -60.F to +450.F. Water vapor permeance of .02 perms. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15252-1 SECTION 15252 PIPE AND EQUIPMENT INSULATION B. Cut or miter insulation where necessary to fit the shape and contour of the equipment. On round surfaces band insulation in place with 3/4" x 0.015" thick galvanized steel bands 18" on centers. On flat or irregular surfaces impale insulation over welded pins on 12" centers and secure with speed washers. Point up joints with insulating cement. C. Cover insulation with I" hexagonal galvanized wire mesh secured to bands or welded pins, lace edges of wire mesh. Apply 1/2" thickness of insulating cement, in two coats. 2.4 EQUIPMENT JACKET - TYPE 'C' A. Vapor barrier jacket shall consist of one layer of Ludlow Foil Barrier paper smoothly adhered to insulation or cement surface with Vapor Barrier Lap Adhesive. 2.5 ALUMINUM JACKET - TYPE 'E' A. 0.016" thick corrugated aluminum jacket, secured with 1/2" aluminum bands. B. Fittings shall be covered with pre-formed aluminum jacket, as manu- factured by PREFORMED METAL PRODUCTS. 2.S PIPE INSULATION - TYPE 'K' A. Rigid Foamed Glass. Preformed split sectional pipe insulation of rigid foamed cellular glass for piping and flat block formed to fit for equipment. Apply with butt joints staggered and all joints tightly butted and buttered with joint sealer. All joints fitted to eliminate voids, not filled with vapor seal coating. Wire in place with rust-proof wire, 12 inches on center, but not less than 2 wires per section. Provide expansion joint of 1/2 inch expanded elastomeric plastic blend or 1/2" of 1 lb. density fibrous glass insulat'ion in each 50 foot 1 ength or increment thereof. Expans i on joi nt covered with layer of insulation of equal thickness to insulation and overlapping joint one and one-half times thickness each way. Indoor insulation covered with 1/8" layer of white, fire retardant, vapor-barrier mastic; apply layer of white open weave glass fabric (10 x 20 mesh) with all joints overlapped 2 inches, and cover with second 1/8" 1 ayer of same mast i c. Indoor i nsul at i on may be covered with factory-applied white, fire retardant, foil-scrim-kraft all purpose jacket. Underground direct buri ed pip i ng covered wi th Pol yguard waterproof laminated protecting pipeline coating in accordance with manufacturer's instructions. Insulation located on roof or exposed, above ground, outdoors shall be finished with 01S" thick aluminum manufactured by CHILDERS. Aluminum shall be applied with longitudinal joints lapped to shed water. Circumferen-tial joints shall be lapped wi th a brush coat of CHILDERS CP-30 . etween laps to weatherproof joints. Aluminum shall be banded in place with 3/8" wide aluminum bands. Fittings, valves, etc., shall be insulated with mitered sections of same material as adjacent pipe, wire in place and finished with two coats of CHILDERS CP-30, with one layer of an open weave glass fabric embedded between coats. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15252-2 SECTION 15252 PIPE AND EQUIPMENT INSULATION 2.7 EQUIPMENT INSULATION - TYPE 'L' A. Hydrous Calcium Silicate: Preformed split sectional pipe insulation of asbestos free rigid hydrous calcium silicate for piping and flat block formed to fit for equipment. Breechings covered with high rib, 3/8" metal lath to provide air space. Insulation cut and mitered to fit shape and contour of equipment and banded in place with 3/4" by 0.015" galvanized steel band on 18" centers. For equipment and breechings only cover insulation with 1/2" galvanized hexagonal wire mesh secured to bands and apply two 1/4" coats of insulating cement plaster, second coat 25% Portland trowelled smooth. Finish insulation with pre-sized glass cloth adhered with lagging adhesive. PART 3 - EXECUTION 3.1 INSTALLATION A. Use only experienced applicators regularly engaged in the trade. Rough work will be rejected. Application details shall be in accord with the insulating materials suppliers' recommendations except where a higher standard is specified. B. Inspect piping and equipment before applying insulation to insure the installing Contractor has completed leak tests and surfaces are clean, dry and ready for application of insulation. C. Covering for "cold" pipes shall pass unbroken through hanger clevises, and sleeves. All details of covering for cold surfaces shall be such that continuous covering with unbroken vapor barrier is provided. The same covering and hanging detail shall be used for pipes connecting to vibrating equipment or carrying pulsating pressures to avoid metal to metal contact between pipes and hangers. D. Insulation at removable heads, manhole covers, strainer plugs and other access points shall be fabricated in such a manner that it can be readily removed without damage to the insulation. Removable insulation shall have a vapor proof cover fabricated so as to a1lowt to be resealed to the equipment vapor barrier. 3.2 INSULATION SCHEDULE SERVICE TYPE INSULATION & THICKNESS A. Domestic Hot Water B. Chilled Water Lines Supply and Return Type A, I" thick, up to 2" pipe size 1-1/2" thick 2-1/2" and larger. Type K, 1-1/2" thick up to and - including 2" pipe size, 2" thic~ 2-1/2" pipe size and over. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15252-3 SECTION 15252 PIPE AND EQUIPMENT INSULATION SERVICE TYPE INSULATION & THICKNESS C. Air Handling Unit Type A, 1" thick all pipe sizes. and Fan Coil Unit Condensate Drain Lines and horizontal portions of Downspout lines. D. Underside of Roof Drain Type Band C, 1" thick. E. Chilled water pumps, Type K, 2" thick. expansion tank, air separator, chillers (as recommended by manufacturer) F. All insulated piping Type E exposed to weather G. All insulated piping in Type E fan rooms, mechanical rooms, and energy center from floor up to 6'-0" above floor and where insulation may be exposed to excessive abuse chillers. H. Standby generator engine exhaust system, including muffler, inside building to underside of roof penetration. 1. Refrigerant Suction Piping Type K, 2" thick for pipe size I" and less; 2-1/2" thick for pipe size 1-1/4" and over. Type L, 3" thick. as breeching Insulate J. Refrigerant Liquid Piping Underground and/or outside of building only, Type K, 1-1/2" thick all pipe sizes. K. Domestic water heater stack Type L, 2" thick 3.3 GUARDS A. Where exposed insulated piping extends to floor, provide sheet metal gua~l around insulation to extend up from floor 24". Guard: galvanize. sheet steel not less than 26 gauge. ******************** END OF SECTION 15252 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15252-4 SECTION 15290 DUCTWORK INSULATION PART 1 - GENERAL 1.1 SUMMARY A. Section includes: 1. Duct insulation materials. 2. Covering schedule. 3. Fire rated duct insulation and accessories. B. Related Sections: 1. Section 15890 - DUCTWORK. 1. 2 STANDARDS A. Provide covering materials with maximum UL Flame Spread Index of 25, and maximum Smoke Developed Index of 50, and conform to all requirements of NFPA-90A and 90B, ASTM-C518, E96, C553, E84 and Cll7. 1. 3 SUBMITTALS A. Test Assembly 1. Submit U.L. Test Report certifying system meets or exceeds fire rating requirements. B. Manufacturer's installation instructions. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. CERTAIN-TEED 2. OWENS CORNING FIBERGLASS 3. MANVILLE 4. PPG 5. ARMSTRONG 6. KNAUF 7. THERMAL CERAMICS [Thermaltek, Inc. 630 Zion Church Road Concord, NC 28025 (704) 784-3001] 2.2 MATERIALS A. Type 'A' Duct Lining: CSG Coated Ultralite Type 300, three pound per cubic foot density. B. Type 'B' Duct Covering: CSG Ultral ite Standard Duct Wrap Type 100 with Foil Scrim Kraft vapor barrier facing, one pound per cubic foot density. C. Type 'C' Duct Covering: CSG Type IB-600 industrial Board with factory applied Foil Scrim Kraft vapor barrier facing, six pounds per cubic foot density. D. Type 'D' Duct Jacket: Presized reinforced 10 x 20 mesh white glass cloth smoothly adhered to insulation or ductwork with white fire' retardant vapor barrier lagging adhesive. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15290-1 SECTION 15290 DUCTWORK INSULATION E. Type 'E' Fire Rated Duct Protection System: 1. Physical Properties a. Services Range: b. Melting Point: c. Color: d. Density: e. Thickness: f. Flammability: Assembly: II Kaowool Fi re Master Fi re -280. to 2300.F 3200.F White !- 8 lbs./cu. ft. 1-1/2" Flame Spread 0; Smoke Developed 0; Re1 Contributed O. 2. Accessories: a. Stainless Steel Straps b. Impaling Clips and Pins c. Access Door Attachments 3. Comply with requirements of: 1. UL Listed R8418 2. NFPA 96 2.3 COVERING AND LINING SCHEDULE A. Cover ducts as scheduled: 1. Li ne apparatus cas i ngs with Type 'A' duct 1 i ner, 1" th i ck. 2. Line return air ducts and plenums in mechanical equipment rooms and for 10' beyond equipment connections, lined with Type 'A' duct liner, 1" thick. Except Infirmary Air Handling Unit AHU-Bl and associated ductwork shall not to be internally lined. 3. Cover supply air ducts with Type 'B' duct covering, 2" thick. In mechanical equipment or air handling equipment rooms where i nsta 11 Type 'C' duct coveri ng, 1" th i ck or 1 i ne with Type 'A' duct 1 i ner 1" thi ck but NOT downstream from 90% or 99.97% effi c i ency fil ters . Treat fil ter hous i ngs part of ductwork. Double insulation thickness on supply air ducts exposed outdoors. 4. Cover ductwork in mechanical equipment and air handling equipment rooms covered with Type 'D' duct jacket unless internally lined. 5. Cover all kitchen heads exhaust ducts with Type 'E' duct covering. PART 3 - EXECUTION 3.1 DUCT LINER APPLICATION A. Cut covering slightly longer than circumference of duct to insure full thickness at corners. 1. Install with edges tightly banded, and adhered to duct with fire resistant adhesive. 2. Apply adhesive so that insulation conforms to duct surfaces uniformly and firmly. B. In addition to the adhesive, secure insulation to the bottom of ducts 18" or wider by means of welded pins and speed clips located 12" on centers. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15290-2 SECTION 15290 DUCTWORK INSULATION 1. Cut the protruding ends of the pins off flush after the speed clips have been applied. 2. Thoroughly seal the vapor-retarder facing with a vapor-retarder mastic and tape where the pins have pierced through. C. Seal joints with 2" wide vapor-retarder tape or strips using a fire resistive adhesive. Seal cuts or tears with strips of vapor-retarder jacket applied with adhesive or pressure sensitive tape. D. Insulate full thickness through hangers. 3.2 FIRE RATED DUCT INSULATION A. Comply with manufacturer's recommendation and instructions. B. Coordinate duct hanger support for proper design. 3.3 DUCT LINER APPLICATION A. Apply duct liner with coated or.surface designed to be exposed facing the air stream and adhered with 100% coverage of fi re retardant adhesive. When width exceeds 12" or height exceeds 24" additionally secure liner with mechanical fasteners spaced on 12" maximum centers. Coat exposed joints and edges of transverse joint with a fire retardant adhesive. B. Duct sizes shown on drawings are net inside dimensions. Sheet metal size shall be increased to allow for duct lining. 3.4 DUCT JACKET APPLICATION A. Apply heavy brush coat of laggi ng adhesi ve to compl etely cover insulation or ductwork. Embed glass cloth into wet mastic to insure complete and uniform contact. Overlap all joints 2" and smooth out all wrinkles. Apply second complete coat of adhesive and brush out smooth. ******************** END OF SECTION 15290 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15290-3 SECTION 15330 WET-PIPE SPRINKLER SYSTEMS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Wet-Pipe Sprinkler System and standpipes. B. Related Sections: 1. Section 09900 - Painting 1.2 REFERENCES A. NFPA-13 - Standard for Installation of Sprinkler Systems. B. NFPA-14 - Standard for Installation of Standpipe and Hose Systems. 1.3 SYSTEM DESCRIPTION A. Performance requirements: 1. Provide a combined wet-pipe sprinkler system/standpipe fire ext i ngui shi ng spri nkl er system for hazard occupancy to afford complete fire protection coverage throughout the Building. 2. Each system shall include materials, accessories, and equipment necessary to provide each system complete and ready for use. 3. Provide each system to give full consideration to blind spaces, piping, electrical equipment, ductwork, other .construction and equipment and to afford complete coverage. B. Maximum velocity in the piping shall not exceed 20 fps. C. Sprinkler discharge in the design area will not be permitted to vary more than 120%. 1. 4 SUBMITTALS A. Submit a complete set of detailed working drawings showing equipment, underground fire service lines, risers, piping and heads. 1. After approval by Architect, these drawings shall be reviewed and approved in writing or stamped approved by the Fire Insurance Rating Bureau, and the Authorities having Jurisdiction. B. Submit Documentation of the following: 1. Before commencing work, submit reports documenting: a. Approval of submittals. 2. Duri ng progress of work, submi t reports on an "as occurred" basis: a. Installation conforms to NFPA 13 and NFPA 14. b. Results of hydrostatic tests. 3. During the warranty period, submit results of quarterly inspection for Owner, fire inspector, and insurance carrier. 4. Certifications. C. Prior to Owner acceptance of completed work: 1. Submit operation and maintenance manuals. 2. Provide project record drawings on mylar. 1.5 QUALITY ASSURANCE A. Installer Qualifications: Company specializing in work of this section, with a minimum of ten years of documented successful experience witH projects of similar scope. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15330-1 SECTION 15330 WET-PIPE SPRINKLER SYSTEMS B. Regulatory Requirements: 1. Sprinkler system design, equipment, materials, devices and installation shall conform to NFPA Codes, and Requirements of Governmental Bodies and Bureaus. 2. Current issue Building Code, City/County of Key West, Florida. 3. Local Fire Department 4. State Fire Marshal 5. City Building Department 6. Fire Insurance Rating Bureau 1.6 INSTRUCTION A. Furnish typed instructions relative to sprinkler controls, alarm device operations and emergency procedures. B. Instructions shall be encased in a metal frame with glass or Lucite cover and shall be permanently installed next to sprinkler riser main. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of sprinkler heads: 1. STAR 2. Architect approved equivalent. 2.2 PIPE MATERIAL A. Above Ground Piping: 1. Piping shall be new, designed for 175 PSI working pressure and approved for fire sprinkler installation. 2. 2" or Smaller Pipe: Black steel, Schedule 40, A53 or A120. 3. 2-1/2" or Larger Pipe: Black steel, Schedule 40, A53 or A120 and/or Schedule 10, A135. 4. Drain lines and piping exposed to weather shall be: Schedule 40, A120 galvanized. 5. Threadab1e thinwall (XL) pipe will not be permitted. 6. Factory-prime paint all piping. B. Fittings: 1. Screwed Fittings: Standard approved, Class 125, cast iron or Class 150 malleable iron. 2. Flanged Fittings: Approved, short body, Class 125, black cast iron. Gaskets shall be full face, 1/8" minimum thickness red rubber. 3. Welded Fittings: Of the approved type. a. Welding: comply with NFPA requirements. b. Field welding will not be permitted. 4. Flexible Couplings: Approved for groove<.'. end connections equivalent to Victaulic Styles 75 or 77. Unif rm couplings to be used throughout the project. Roll grooving only on Schedule 10 pipe. 5. "Slip on" fittings will not be permitted. 6. Only approved segmented fittings will be permitted. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15330-2 SECTION 15330 WET-PIPE SPRINKLER SYSTEMS C. Underground Pipe and Fittings: 1. Underground Pipe: UL and/or FM approved, cement lined, cast iron and/or ductile iron, Class 52 and/or PVC, C900, Class 150 or Class 200. Fittings shall be Class 250 and installed in strict accordance with NFPA-24. All bends shall be rodded and thrust blocked. 2. Underground piping shall be installed in accordance with NFPA-24. 3. Underground piping shall be flushed in accordance with NFPA-24. D. Valves: UL and/or FM approved, type for their respective service. E. Supervisory Switches: UL and/or FM approved type for their respective service and uniform throughout the project. F. Hangers and Supports: In accordance with NFPA-13, except ~xplosive driven fasteners will not be permitted. 2.3 EQUIPMENT A. Fire Department Connection 1. Threads for Hose Connections: Comply with standards of City of Key West. B. Roof Manifold: 1. Threads for Hose Connections: Comply with standards of City of Key West. C. Fire Hose Cabinets: City of Key West. D. Fire Department Valve Cabinets: City of Key West. E. Fire Department Valves: Equal to POTTER ROEMER with 2-1/2" x 1-1/2" reducer with cap and chain. 2.4 SPRINKLER HEADS A. Provide complete equipped sprinkler head cabinet with 3 of each type heads used. B. Sprinkler Heads: 1. 1/2", 165.: a. Central Model "A", upright or pendent with brass finish. b. Architect approved equivalent. 2. 1/2",1650: a. Central Model "A", upright or pendent with carr-proof coating. b. Architect approved equivalent. 3. 1/2", 165.: a. Central recessed Model "H" with chrome finish. b. Architect approved equivalent. 4. 1/2", 165.: a. Star Institutional Pendant Styles A and B, also sidewall PHS. b. Architect approved equivalent. 5. 1/211, 2860: a. Central Model "H", sidewall with brass finish. b. Architect approved equivalent. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15330-3 SECTION 15330 WET-PIPE SPRINKLER SYSTEMS 2.5 IDENTIFICATION AND LABELING A. Tag all control, drain and test valves, indicating their function. 1. Signs shall be laminated plastic and secured by chain. 2.6 SOURCE QUALITY CONTROL A. Tests and Certification: 1. Test system in accordance with NFPA-13. Tests shall be conducted in the presence of the Authority Having Jurisdiction and the Owners' representative. Have available at the site, a copy of the prescribed test. Contractor shall give ample notice as to time for conducting tests. 2. Shaul d any component of the system fail the prescri bed test, replace such component with component of increased strength as required to withstand test. B. Upon completion of installation and test, prepare "Contractor's Material and Test Certificate", as prescribed in NFPA-13. Certificate shall be signed by Contractor's and Owners' representative. Furnish copies of the signed Certificate to Authorities Having Jurisdiction, Owner, Insurance Rating Bureau and Architect. PART 3 - EXECUTION 3.1 GENERAL A. Install new fire service line and sprinkler system generally as indicated; exact requirements and installation shall be in accordance with shop drawings as approved by Architect, Fire Insurance Rating Bureau and Authority having Jurisdiction. B. Coordinate sprinkler drawings with the mechanical and electrical drawings, and the reflected ceiling plans. 1. Sprinklers shall be required for maximum coverage of the areas. 2. Drops for sprinkler heads may be installed before the lighting, air ducts and air outlets are installed. Locate the heads so as to avoid interference with such items. 3. Locations for mechanical and electrical items shall have priority over sprinkler piping and head locations. 4. Where sprinkler heads are to be installed in ceiling tiles, heads shall be located in the center of the ceiling panel, or located in other symmetrical pattern acceptable to the Architect; 5. Additional piping may be required in congested ceiling areas. Provide piping to accommodate coordination requirements at no additional cost to Owner. 3.2 INSTALLATION A. Pendant type sprinkl~ head drops shall be short as possible. No piping including redu~ing coupling shall be exposed below finished ce il i ng . B. Wiring: For wiring of signal and alarm devices, coordinate require- ments with Division 11 and 16. C. Painting: Refer to Section 09900 - Painting. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15330-4 SECTION 15330 WET-PIPE SPRINKLER SYSTEMS 3.3 FIELD TESTING A. Perform all field tests; provide labor, equipment and incidentals required for the tests. 1. Notify the Authority Having Jurisdiction, Owner representative and Architect, 10 days prior to the dates scheduled for tests. 2. All deficiencies found shall be corrected and work affected by such deficiencies shall be completely retested at no additional cost to the Owner. B. Prel iminary Tests: Test all systems at 50 psi above the maximum pressure but not less than 200 psi for a period of two hours. Piping above suspended ceil i ngs shall be tested, inspected, and approved before installation of ceilings. Test the alarms and other devices. Test the water flow alarms by flowing water through the Inspector's test connection. When tests have been completed and corrections made, submit a signed and dated certificate, similar to that specified in NFPA 13, with a request for a formal inspection and tests." C. Formal Inspection and Tests: The Authority Having Jurisdiction, Owner's representative and Architect will witness formal tests. An experienced technician regularly employed by the sprinkler installer shall be present during the inspection. At this inspection, repeat any or all of the required tests as directed. Correct defects in the work provided, and make additional tests until it has been demonstrated that the systems comply with contract requirements. D. During the one-year warranty period following Substantial Completion, provide a total of four inspections on the system, with reports filed with the Owner, Owner's insurance carrier, and fire inspector. ******************** END OF SECTION 15330 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15330-5 SECTION 15403 WATER BOOSTER PUMPS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes 1. Water Booster Pumps 1.2 PERFORMANCE A. Pump capacities, ratings, and electrical characteristics as scheduled. B. Provide pump with performance and motor characteristics that will not load the motor beyond its service factor if operating head is reduced to 80% of specified head. 1.3 FACTORY TEST AND CERTIFICATION A. The factory shall certify in writing that the water pressure booster system and its component parts have undergone a complete electric and hydraulic test prior to shipment. Test shall include a system operat i n9 flow from zero to 100% des ign flow rate under speci fi ed suction and net delivery pressure conditions. Certification shall include copies of the test data. Send to Architect prior to shipment. System test may be wi tnessed by Owner or Architect, by report i ng intent to do so to the factory. 1.4 WARRANTY A. Provide written warranty that the internal multi-stage pumping assemblies and pressure regulating valves shall be free from against defective material and workmanship for five years from date of shipment. Warrant motors for five years from date of shipment against burn-out from any cause when equipped with standard over-temperature protection system and maintained according to factory instructions. Warrant the water pressure booster system in writing by the manufacturer for a peri ad of one year from date of substant i a 1 completion against defects in design, materials or construction. 1. 5 SUBMITTALS A. Provide drawings and catalog cuts giving dimensions, arrangement, foundation requirements, construction materials, performance curves, electrical characteristics and installation instructions. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturers: 1. TACO 2. BELL & GOSSETT 3. PEERLESS 4. WE I L 2.2 EQUIPMENT A. Furnish a prefabricated water pressure booster system. System shall be capable of automatically providing constant system pressure. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15403-1 SECTION 15403 WATER BOOSTER PUMPS B. Provide constant speed single stage end suction pumps of cast iron, bronze . fitted construction. Equipped with mechanical shaft seal. Each pump shall have vibration-isolating mounts and be fitted with a separate prewi red temperature probe and approved el ectri ca 1 purge valve installed immediately upstream of each PRV. C. Motors: Each pump motor shall meet NEMA standards and operate within the available service factor at any points on the pump capacity-head curve. D. System Controls: Maintain system pressure by pilot operated diaphragm type, combination pressure regulating, non slam check valve on each pump discharge line. Valve Body: Cast iron with epoxy coated cover and brass or epoxy coated disc guide, disc retained and diaphragm washer. . E. Power and Control Panel: Furnish a single steel enclosure power and control panel, NEMA 1, with an oven-baked enamel. The panel shall include for each pump a fused disconnect switch with external operating handle, starter with three-leg overload protection, running light and hand-off-auto control switch. It shall also house all control components and include 115V control transformer with control power switch, indicating lights, relays, audio-visual alarm system and other necessary controls. Factory pre-wire internally and test in accordance with the provisions of the National Electrical Code. Panel shall have UL listing mark for industrial control panels. F. Instrumentation and Emergency Controls: Provide individual 4-1/2 inch ASA Grade A pressure gauges for pumps and for indicating system and suction pressures, flush mounted in a gauge panel. Provide n~cessary pressure and flow switches to properly control pump sequencing. Include pressure switches for abnormally low suction and low and high system pressure to protect pumps and activate audio-visual. alarm system, all with manual reset. Provide controls to manually alternate equal capacity pumps. G. Accessories: 1. Individual pressure gauges for pumps and for indicating system and suction pressures. 2. High system pressure switch and auxiliaries to automatically shut down the lead pump and its pressure regulating valve and put the lag pump and its PRV on the line. 3. Low suction pressure cut-off switch and auxiliaries to shut down total system if incoming water pressure is lost. 4. Alarm horn and silence button installed in panel to provide audible alarm. S. High suction pressure switch and 4 minute time delay relay to shut down the pumps and automatically restart them as required if water supply pressure exceeds system pressure; supply water automatically by-passes booster system. 6. Flexib~e pipe connector on each pump discharge in place of compression coupling. 7. Central gauge panel - mounted on top of power and control panel to accommodate pump, system and suction pressures gauges. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15403-2 SECTION 15403 WATER BOOSTER PUMPS H. Factory Prefabrication: Factory fabricate system on a common structural steel stand with all interconnecting piping and wiring completed and operationally tested prior to shipment. Include isolation valves on the suction and discharge of each pump, cast iron suction and discharge pipe manifolds, as well as copper tubing with shut-off cocks for gauges and pressure switches. Limit field connections to suction and discharge piping and power connection at the control panel. PART 3 - EXECUTION 3.1 START UP SERVICE A. Provide the service of a factory trained representative on the job site to check installation and start-up and instruct operating personnel. 3.2 INSTALLATION OF EQUIPMENT A. Interferences: Avoid interference with structure and with the work spec ifi ed in other sect ions. Preserve adequate headroom and clear doors and passage ways. B. Inspection: Check equipment for defects, verify that parts are properly furnished and installed, and that adjustments have been made. ******************** END OF SECTION 15403 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15403-3 SECTION 15404 DOMESTIC WATER SOFTENER PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Duplex Domestic Water Softener 1.2 STANDARDS AND CODES A. Installation shall comply with applicable requirements of Standard Plumbing Code. 1. 3 SUBMITTALS A. Submit shop drawings and/or catalog cuts showing technical data necessary to evaluate the equipment to include dimensions, wiring diagrams, performance data, and other descriptive data necessary to describe fully the water softener. 1.4 MAINTENANCE A. Extra Material: Provide a'one year supply of expendible items. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Units shall be by: 1. CULLIGAN 2. MITCO BARNSTEAD 3. RAINSOFT 2.2 GENERAL A. The purpose of the water softening equipment specified will be to remove hardness (expressed as CaC03), to the extent that the effluent from the water softener will contain not more than three grains per gallon of hardness, as determined by an accepted soap hardness test method when operated at rated capacity and in accordance with the operating instructions. 2.3 SOFTENER TANKS A. Tanks will be designed for a working pressure of 100 psi and tested at 50% in excess of the working pressure. Sideshell height will be designed to allow a minimum freeboard space of 50% of the mineral bed depth for adequate expansion during backwashing. Tanks will be equipped with one II" x IS" manhole located in the tophead of the tank, and one 4" x 6" handhole located in the side sheet near the bottom of the tank. Softener tanks will be supported by screw-type jack legs and will be painted with a rust inhibiting primer. 2.4 DISTRIBUTOR SYSTEM A. The soft water collector and backwash distributor will consist of a header-lateral pipe system fitted with fine slot plastic distributors which disperse water laterally. The distributors will be covered with HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15404-1 SECTION 15404 DOMESTIC WATER SOFTENER a minimum of 4" of fine gravel to aid in proper distribution of water and support the mi nera 1 bed. A separate header- 1 at era 1 wi 11 be provided for brine distribution. It will have a minimum of eight individual laterals which disperse brine laterally approximately 6" above the mineral bed. 2.5 BRINE TANK A. A combination salt storage and brine measuring tank will be furnished. It will have a 60" sidesheet reinforced at the tope with a steel band. The tank will be painted with a rust-inhibiting primer on the exterior and coated on the inside with Bitumastic (or equal) lining. The tank will be equipped with a drain port at the bottom. The brine tank will be equipped with a distributor properly designed for the collection of brine and automatic models will be equipped with a suitable chamber for housing an automatic air el iminator. Three step legs will be provided for support and leveling of the brine tank. Where specified, a two tank system for brine measuring and salt storage will be provided. 2.6 MINERAL A. The mineral furnished will be of the type designated as non-phenolic polystyrene resin having a minimum exchange capacity of 30,000 grains per cubi c foot when regenerated wi th 0.5 pounds of sa 1t per 1,000 grains of exchange capacity. It will be solid, of the proper particle size (not more than 4% through 40 mesh U.S. Standard screens, and not more than 1% through 50 mesh U.S. Standard screens, wet screening), and will contain no agglomerates, shells, plates, or other shapes which might interfere with the normal function of water softener. 2.7 PIPE, VALVES, AND FITTINGS A. Pipe will be galvanized standard weight Schedule 40 mild steel. Fittings will be 125 pound class galvanized malleable iron. All piping shipped assembled will be hydrostatically tested for leaks at the factory. 2.8 AUTOMATIC CONTROLS A. The main control valve will be of the hydraulically activated four- position type to accomplish the regeneration steps of backwash, brine-slow rinse, rapid rinse, and service. Direction of flow will be controlled by a hydraulic rotary pilot which opens and closes eight diaphragm valves slowly to avoid noise and shock. The valve will include self-adjusting flow regulators to properly control the rate of flow during the backwash, brine-rinse, and rapid rinse positions regardless of pressure fluctuations between 30 and 120 psi. 1. Automat i c Water Meter Regenerat ion: An automat i c reset water meter will be utiliz -A for initiating the lock-out devices to prevent simultaneous ;egeneration. 2.9 WATER TESTING EQUIPMENT A. Produce sample lock to obtain sample of effluent water. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15404-2 SECTION 15404 DOMESTIC WATER SOFTENER B. Furnish complete test kit to perform soap test. PART 3 - EXECUTION 3.1 Install water softening equipment in accordance with manufacturers recommendations. ******************** END OF SECTION 15404 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15404-3 SECTION 15408 SOIL, WASTE AND VENT SYSTEM PART 1 - GENERAL 1.1 SUMMARY A. Section includes: 1. Soil, Waste and Vent System 2. Floor drains 3. C1eanouts 1.2 CODES AND STANDARDS A. Current issue Standard Plumbing Code, Southern Building Code Congress International, Inc. B. Current issue Plumbing Code, City of Key West. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of floor drains and cleanouts: 1. ZURN 2. JOSAM 3. WADE 4 J . R. SM ITH 2.2 SOIL AND WASTE LINES A. Piping shall be of material specified in Section 15060 - PIPE AND PIPE FITTINGS. B. Use appropriate drainage pattern fittings. Dual-Tite fittings may be used for underground lines. 2.2 VENTS A. Vent lines shall be of materials specified in Section 15060 - PIPE AND PIPE FITTINGS. B. Use appropriate drainage pattern fittings. C. Vents through the roof shall extend at 1 east above the highest possible water level on the roof but in no case less than 12". D. Coordinate flashing for each vent with roofing Contractor. 2.4 FLOOR DRAINS A. Provide seepage pans of four pound sheet lead at least 3'-0" square for all floor drains over open space. Lead, sha 11 be thoroughly coated with asphaltum before it is placed in contact with concrete or concrete fill is placed over the lead. B. Provide seepage pans of four pound sheet lead to cover total area of showers over open spaces that are not provided with pre-manufactured bases. Pan shall turn up at ends at 1 east 9" and corners shall be folded and properly sealed. C. Flashing clamps and auxiliary drainage rims shall be provided for all drains that are to receive seepage pans. D. Refer to drawings for floor drain schedule. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER . BID GROUP THREE 15408-1 SECTION 15408 SOIL, WASTE AND VENT SYSTEM 2.5 CLEANOUTS A. In floors of finished areas; cast iron caulking ferrule for soil pipe hub with brass countersunk plug and nickel bronze alloy round flush access cover with scoriated top. B. In carpeted areas provide carpet cleanout markers. C. In floors of unfinished areas; cast iron with tapered body for caulking into soil pipe hub, with brass countersunk plug. D. In walls of finished areas; cast brass raised head plug and stainless steel round cover plate with polished top and countersunk stainless or cadmium plated cover screw. Provide with caulking ferrule where installed in cast iron soil pipe. E. In walls of unfinished areas; cast brass raised head, iron pipe size male threads. Provide with caulking ferrule where installed in iron soil pipe. PART 3 - EXECUTION 3.1 INSTALLATION A. Follow indicated lines generally, but make exact layout on the job to work actual fitting dimensions, align piping and avoid interferences. Provide proper support to maintain uniform fall of 1/4" per foot for lines 2" and smaller and 1/8" per foot for lines larger than 2". Protect openings against the entrance of dirt. B. No soil or waste pipe shall be covered by earth or construction without first being proved free of leaks by a hydrostatic test of at least 15 feet head, and witnessed by Owner's Representative. C. Provide a cleanout at the base of each stack, near the end of each branch 10'-0" or more in length, where the sewer leaves the building and at other points where required by Code and good practice. Cleanout spacing shall not exceed 50'-0" on long runs. C1eanouts shall be same size as pipe up to and including 4" and 4" for larger pipes. Cleanouts for concealed pipes shall be set flush with floor and wall surfaces. D. Install vents in practical alignment and supported with constant pitch back to the drainage system, concealed from finished spaces, unless shown or directed otherwise. E. Soil, waste and vent connect ions to fi xtures shall be accurately located and concealed from finished spaces, unless indicated otherwise. F. Verify exact fi n ish floor 1 eve 1 s and set floor drain top ri ms accurately to proper level. Allow for proper slope toward drains. ******************** END OF SECTION 15408 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15408-2 SECTION 15410 STORM DRAINAGE SYSTEM PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Storm Drainage System 1.2 CODES AND STANDARDS A. Current issue Standard Plumbing Code, Southern Building Code Congress International, Inc. (SBCCI). B. Current issue Plumbing Code, City of Key West. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of roof drains: 1. JOSAM 2. SMITH 3. WADE 4. ZURN 2.2 ROOF DRAINS A. Roof Drains: 1. Refer to drawings for roof drain schedule. B. Provide 4 lb. lead flashing with minimum 12" skirt for all roof penetrations. Federal Specification QQ-L-201F (2), Grade A. 2.3 DOWNSPOUTS A. Roof Drain Downspouts: 1. Comply with requirements of Section 15060 - PIPE AND PIPE FITTINGS. 2.4 STORM SEWERS A. Storm Sewers: 1. Comply with requirements of Section 15060 - PIPE AND - PIPE F ITTI NGS . 2.5 CLEANOUTS A. Cl eanouts: 1. Comply with requirements of Section 15408 - SOIL, WASTE AND VENT SYSTEM. PART 3 - EXECUTION 3.1 INSTALLATION A. Install roof drains in cooperation with other trades. ******************** END OF SECTION 15410 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15410-1 SECTION 15430 PLUMBING SPECIALTIES PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Plumbing Specialties 1.2 CODES AND STANDARDS A. Water hammer arrestors shall be in accordance with Standard Plumbing Code and Plumbing and Drainage Institute Standard PDI-WH 201. B. Gas piping and connections to equipment shall be in accordance with Standard Gas Code, NFPA 54 and the City of Key West. 1. 3 SUBMITTALS A. Submit manufacturers catalog cuts providing a complete description of the equipment. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Water hammer arrestors shall be: 1. JOSAM 2 . J . R. SM ITH 3. WADE 4. ZURN 2.2 WATER HAMMER ARRESTORS A. Water hammer arrestors shall consist of non-ferrous elastic chambers conta i ned in heavy steel cas i ngs wi th approved recoil damp.eners, certified to function in accordance with PDI Standard PDI- WH 201 to limit surge pressure to 150 pound from a flow velocity of 10 fps at 60 psig through 50 feet of pipe same size as the shock absorber. 2.3 LIQUIFIED PETROLEUM GAS SYSTEM A. Swing joints and universal joints shall be made with Barco flexible ball joints by AEROQUIP CORPORATION. B. Regulators shall be vented to a point outside the building. C. Provide flexible metallic hose for vibrating equipment connection. D. Provide means of isolation in main, in each branch line and at all items of equipment with gate valve or cock. E. Provide piping disconnecting means at all items of equipment by ground joint unions up to 2-1/2" and flanges for 3" and larger. F. All gas-fired appliance, fixtures, and equipment shall be provided with a gas s~fety shut-off valve with inlet strainer installed in the supply piping between the manual shut-off valve and any branch or connection. Valve shall be automatic opening, electric opening and holding, and shall be self-closing by spring or gravity within five seconds after electricity is cut off. Valve shall be closed by any signal from the fire alarm system. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15430-1 SECTION 15430 PLUMBING SPECIALTIES 2.4 TRAP PRIMERS A. Corrosion resistant brass, NSF listed 2.5 PRESSURE AND TEMPERATURE RELIEF VALVE A. Confirm to ANSI 221.22 1979 relief valves and automatic gas shut-off devices as tested and certified by AGA. B. Acceptable manufacturers shall be Watts, A.W. Cash Valve Mgf. Corporation or Muesco Inc. 2.6 WATER PRESSURE REDUCING VALVES A. Spring diaphragm type with bronze or semi -steel bodies and spring chambers, bronze trim and rubber diaphram. Valves single sealed tight closing with (screwed) (185 pound flange) (250 pound flange) connections, suitable for dead-end service. B. Acceptable Manufacturers: a. Watts b. Spirax Sarco, Inc. c. Mueller Company 2.7 VACUUM BREAKERS A. Anti-syphon vacuum breakers to prevent back-siphonage of polluted water into potable water supply. Rating 212 degrees F temperatures. 125 PSI working pressure. B. Unfinished areas rough brass finish, finishes areas chrome plated finish. C. Acceptable Manufacturer: a. Watts PARTS 3 - EXECUTION 3.1 INSTALLATION A. Install water hamper arrestors in strict accordance with manufacturers written instructions at locations indicated on Drawings. *~****************** END OF SECTION 15430 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15430-2 SECTION 15440 PLUMBING FIXTURES AND ACCESSORIES PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Plumbing Fixture Installation. a. Trim and accessories. 1.2 FIXTURE SCHEDULE A. Fixtures, trim and accessories shall be of type and model numbers as scheduled. 1. 3 SUBMITTALS A. Submit catalog cuts glvlng manufacturers model numbers, fixture and rough-in dimensions and construction material for each type of fixture, trim and accessory scheduled. . B. Provide maintenance instructions with parts list for all materials provided under this section. C. Provide templates for fixture cut-outs. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of Vitreous China and Cast Iron Enameled Fixtures: 1. AMERICAN STANDARD 2. CRANE 3. ELJER 4. KOHLER. B. Acceptable manufacturers of Stainless Steel Sinks: 1. JUST 2. ELKAY. C. Acceptable manufacturers of stainless steel Security Fixtures: 1 . ACORN 2. BRADLEY 3. Architect approved equivalent. D. All fixtures complete with fittings, trim and mounting methods. E. Trim: 1. Brass trim by: a. CHICAGO FAUCET b. SPEAKMAN. F. Acceptable manufacturers of Drinking Fountains and Water Coolers: 1. HALSEY TAYLOR 2. ELKAY 3 . HAWS 4. OASIS 5. Architect approved equivalent. F. Acceptable manufacturers of Flush Valves: 1. SLOAN 2. DELANEY. G. Acceptable manufacturers of Service Sinks (Terrazzo construction) 1. Stern Williams 2. Fi at HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15440-1 SECTION 15440 PLUMBING FIXTURES AND ACCESSORIES 2.2 VITREOUS AND CAST IRON FIXTURES A. Vitreous ware: non-absorbent, even color, unwarped, two fired vitreous china, grade "A" as rated by the Bureau of Standards. B. Enameled cast iron fixtures shall have the enamel fused with the iron to provide a hard acid-resisting enameled finish. C. Vitreous and enamel fixtures: white, except where other color are indicated in schedule. 2.3 STAINLESS STEEL SINKS A. Fabricated from 18 gauge nickel-bearing type 302, 18-8 stainless steel, except in laboratories where they shall be type 316, with satin finish, and sound deadening treatment. B. Where non-self rimming sinks are specified, furnish sinks with Hudee mounting rim. 2.4 SECURITY FIXTURES A. Security fixtures: Type 304, 14 gauge stainless steel construction. No visible seams permitted. 2.5 TRIM A. Trim shall include: supply pipes, stop valves, faucets, tail pieces, strainers, wastes, traps, floor and wall escutcheon plates which shall be brass. Exposed trim: chrome plated. B. Stop valves: compression type with loose key or screw driver control. C. P-traps: adjustable cast brass with cleanout plug. D. Faucets shall contain standardized interchangeable operating units for both hand closing and self closing types, closing with the pressure of the water and containing a stamped monel metal seat. E. Security fixture valves: air operated solenoid type. PART 3 - EXECUTION 3.1 INSTALLATION A. Install fixtures and make water supply, waste and vent connections. B. Set fixtures in center of stalls, between partitions where required. Verify dimensions for spacing. C. Setting shall be absolutely tight and rigid on proper ground. Use MIRACLE ADHESIVE CORPORATION Tub-Caul k or approved equal poi nt i ng materials under all setting surfaces. D. Fixtures shall be covered with paper glued in place after they are set to prevent damage during the balance of construction. At the conclusion of work, the paper shall be removed and the fixtures properly cleaned. E. This Section shall be responsible for the protection of the fixtures until acceptance by Owner. Damaged fixtures shall be replaced at no additional cost to the Owner. F. Provide water hammer arrestor for each plumbing fixture or group of fixtures as recommended by Plumbing and Drainage Institute Standard PDI -WH 201. G. Coordinate fixture cut-out templates with Section 06200 countertops. ******************** END OF SECTION 15440 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15440-2 SECTION 15460 SUMP PUMPS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Packaged Sump Pump 1.2 SUBMITTALS A. Submit shop drawings and/or catalog cuts showing technical data necessary to evaluate the equipment, to include dimensions, wiring diagrams, performance data and other descriptive data necessary to describe fully the Sump Pump. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of pump units: 1. WElL PUMP 2. ENPO-CORNELL 3. AURORA 4. HYDROMATIC 2.2 SUBMERSIBLE SUMP PUMP A. Centrifugal, semi-open impeller type pump. Pump shall include a cast iron impeller, stainless steel shaft, sealed ball bearings, cast iron base, suction plate, and casing, and galvanized steel strainer. B. Provide Schedule 40 galvanized steel piping with malleable iron sanitary fittings. C. Control: Automatic mercury float switch level control and automatic motor starter with overload protection (wall mounted). 2.8 CHECK VALVE/GATE VALVE A. Provide piping from pump units to include check valve and gate valve in accordance with plumbing code and local ordinances. PART 3 - EXECUTION 3.1 INSTALLATION AND TESTING A. Test system and place in proper working order prior to demonstrating systems to Owner. ******************** END OF SECTION 15460 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15460-1 SECTION 15470 HOT WATER STORAGE HEATER PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Hot Water Storage Heaters 1.2 STANDARDS AND CODES A. Tanks designed, constructed and stamped in accordance with ASME Code, Section IV Pressure Vessels for 150 psig working pressure and shall have National Board Registration. Provide form U-1; Manufacturer's Data Report for Low-pressure, Fired, Potable Hot Water Heater. B. Include ASME Relief Valve, Thermometer and Pressure Gauges, all in accordance with State and local codes. C. Insulation of storage tank shall conform ANSI/ASHRAE/IES 90A-1980 Energy Conservation in New Building Design, Section 7, Paragraph 7.3.3 and Florida Model Energy Efficiency Code for Building Construction, April, 1984, Section 5, Paragraph 504.2,(a). 1.3 SUBMITTALS A. Submit shop drawings and/or catalog cuts showing technical data necessary to evaluate the equipment, to include dimensions, wiring diagrams, performance data and other descriptive data necessary to describe fully' the Hot Water Storage Heater. PART 2 - PRODUCTS 2.1 GAS FIRED WATER HEATER (POWER GAS) A. Capacity: The water heater shall have a minimum gas input with storage and recovery capacity as indicated on the drawings. B. Tank: Constructed in accordance with ASME Code Section IV, stamped with the appropriate symbol, and hydrostatically tested at 190 psi minimum. The tank shall be equipped with a removable modular energy package mounted on a flange with a minimum diameter of 23". Tank access may be gained by the removal of this energy package with ordinary hand tools. Tank may be of modular design where more than one tank module will be required to meet the total gallon capacity. All fittings of Type K heavy copper. No tank connections of other than nonferrous alloys will be accepted. C. Provide a minimum of two operating thermostats. There shall also be an ASME temperature and pressure relief valve set at not more than 125 psi and 2100F. There shall be installed, in the cold section of the tank as factory standard equipment, a thermal expansion control valve set to rel ieve pressures exceeding 100 psi. Equipment submitted without these redundant controls, temperature limiting device and thermal expansion control valve, will not be accepted. D. Unit shall be insulated with a heavy density fiberglass insulation and jacketed with segmented panels of 22 gauge steel with a factory baked enamel finish. Each panel shall be interlocked and easily removable HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15470-1 SECTION 15470 HOT WATER STORAGE HEATER for field replacement should damage occur. The heat loss of the insul ated tank shall not exceed 14 BTU/HR per square foot of tank surface area with not less than an ambient temperature of 650F. The minimum jacket heat loss acceptable must not exceed those of ASH RAE 90 standards. The entire water heater shall rest on heavy duty skids. E. After all welding is completed protect the interior tank surfaces with a continuous coating of polyshield, an elastomeric, polymerized, hydrophobic cross-linked plastic for protection against rust and corrosion. Magnesium rods will not be installed. Cement lining or glass lining (porcelain enamel) with magnesium rods will not be accepted as an equal. F. Burner shall be a forced draft power type for operation with liquified petroleum gas.with high fan curves that enable the burner to create an overfire pressure in the turbopower module and all heating surfaces. The burner shall have a cast a 1 umi num hous i ng and be cert i fi ed by Underwriters Laboratories. Burner and controls shall have a one year cost free service policy where all material, labor and freight is paid for by the manufacturer on defect i ve parts. Prov i de gas t ra in, valves, cocks and regulator UL approved. G. The entire water heater shall meet UL requirements, shall fit properly in the space provi ded and shall conform to drawi ngs and specifications. The complete installation shall be in accordance with applicable federal, state, and local codes and installation drawings. H. Burner Control I. Listing: The complete water heater shall be listed by Underwriters Laboratories and have the Underwriters' Laboratories label attached. J. Acceptable Manufacturers: 1~ PRESSURE VESSEL INDUSTRIES 2 . A. 0 . SM ITH 3. BOCK 2.2 HOT WATER HEATER VENT STACK A. Metalbestos Model PS or equivalent UL listed "Medium Heat" prefabricated sectional type with sections up to 3'-0" length terminating three (3) feet above any roof within ten (10) feet. B. Joints shall be sealed with high temperature cement and aluminized steel draw bands. Cement and drawbands shall be supplied by the stack manufacturer. C. Provide roof support assembly. D. Accessories required are: 1. Insulated roof penetration fitting. 2. Top section protective cap. 3. Ra in cap. 2.3 HOT WATER CIRCULATING PUMP A. Circulating pump for bUilding hot water and all 1ronze or stainless steel construction. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15470-2 SECTION 15470 HOT WATER STORAGE HEATER PART 3 - EXECUTION 3.1 INSTALLATION A. Coordinate exact location and size concrete base. B. Install heater and make hot and cold water connections and circulating line connection. ******************** END OF SECTION 15470 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15470-3 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS PART 1 - GENERAL 1.1 SUMMARY A. SECTION INCLUDES 1. Fuel Storage and Dispensing Systems a. Work under this Section shall include the gasoline supply system; the diesel supply system; fuel oil supply system, bulk oil system and the waste oil system. 1.2 QUALITY ASSURANCE A. Codes and Standards 1. Install fuel handling systems in accordance with NFPA Standard 31, "Standard for the Installation of Oil Burning Equipment", and NFPA 30 "Flammable and Combustible Liquids Code". 2. Construct storage tanks in accordance with UL 1316 "Glass Fiber Reinforced Plastic Underground Storage Tanks for Petroleum Products", ASTM D4021, "Glass Fiber Reinforced Polyester Underground Petroleum Storage Tanks", and MIL Spec. MIL-T- 522777A, "Tanks, Storage, Underground, Glass Fiber Reinforced Plastic". B. Equipment Qualification: The manufacturer shall furnish proof that he has been engaged in the production of fuel dispensing equipment for a period of not less than two years and that the equipment is the latest current model equipment. 1.3 SUBMITTALS A. Product Data 1. Submit manufacturer's techni cal product data and install at ion instructions for fuel storage and dispensing systems, materials and products. B. Shop Drawings 1. Submit scaled layout drawings of fuel handling systems pipe and fittings including, but not necessarily limited to, pipe and tube sizes, locations, elevations and slopes of horizontal runs, wall and floor penetrations, and connections. Indicate interface and spatial relationship between piping and approximate equipment. a. Storage Tanks: Submit manufacturer's shop drawings indicating critical dimensions, and locations of fittings and accessories, including manways, hold down straps and pipe sumps. 2. Provide dimensioned shop drawings of the site showing the exact location of all tanks and piping and related systems. PART 2 - PRODUCTS 2.1 MATERIALS A. General 1. Provide piping materials and factory fabricated plplng products and accessories of sizes, types, materials, pressure ratings, HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-1 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS temperature ratings, and capaci ties as i ndi cated. Where not indicated, provide proper selection as required by product being handled and equipment manufacturers installation requirements. 2.2 PIPING IDENTIFICATION A. Provide identification complying with piping identification. 2.3 ABOVE GROUND PIPE AND FITTINGS A. Provide pipe and pipe fittings complying with pipe and pipe fittings. 2.4 UNDERGROUND PIPING A. Pipe: FRP pipe, complying with pipe and pipe fitting. B. Where metallic pipe and fittings are required for connection to tanks or equipment provide Schedule 40 pipe with steel Class 150 fittings and Class 250 unions. Coat and wrapped black iron fittings for fuel oil and diesel. 2.5 SECONDARY CONTAINMENT PIPING A. Install underground product supply and tank fill plplng or other piping normally handling liquid product in secondary containment piping. B. Secondary containment piping shall be as specified for underground piping, sized one pipe size larger than the pipe it contains. C. Fittings: FRP with two piece, bolted construction. D. Secondary containment system shall provide a continuous leak tight enclosure arranged to drain to pipe sump and sump sensor. Where pjping connects to equipment or rises above grade terminate the containment system with a termination fitting to provide leak tight seal. 2.6 BASIC SUPPORTS AND ANCHORS A. Provide supports and anchors complying with pipe hangers and supports. 2.7 FILL BOX A. F ill Box: Conta i nment manhole type with heavy duty cover, product adaptor and a lockable vapor tight fill cap. B. Containment manhole shall have an integral valve to permit spillage to be drained back into fill tube, with valve serviceable from inside the manhole. C. Provide vapor recovery connection consisting of a heavy duty manhole, adaptor fitting and lockable vapor tight cap provided adjacent to the fill box. 2.8 STICK GAGE A. Provide gage box consisting of a lockable cap and drop tube on the fill connection to the storage tank. Gage waste oil tank through the pump out connection. B. Stick gage shall indicate fluid depth in feet and inches. Provide gage materials compatible with all petroleum products. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-2 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS 2.9 VENT CAPS A. Provide vent cap on top of each tank vent line consisting of aluminum or bronze housing, 40-mesh screen, and rain-shedding top. B. Provide vent caps full size of vent pipe. 2.10 FOOT VALVE EXTRACTOR ASSEMBLY A. Extractor Assembly: Foot valve, suction pipe, foot valve extractor, extension pipe and cap. Size foot valve and suction pipe to match pump flow requirements. Size extension pipe and cap as required for removal of foot valve. B. Foot Valve: Bronze body, double poppet with metal-to-metal seat, and monel screen. 2.11 UNDERGROUND STORAGE TANK A. Genera 1 1. Provide 360. double wall type factory-fabricated underground storage tanks. B. Loading Conditions 1. External Hydrostatic Pressure a. Equivalent to 7'-0" depth of bury from top of tank and hole fully flooded; withstand general buckling with safety factory of 2:1. 2. Surface Loads a. H- 20 axl e loads when i nsta 11 ed in accordance wi th manufacturer's installation instructions. 3. Internal Load a. Withstand 5 psi air pressure test. 4. Tank shall support accessory equipment including drop tubes, monitoring equipment, level gage and piping. C. Storage Requirements 1. Pressure: Vent primary tank shell s operated at atmospheric pressure. Tanks with provisions for vapor recovery systems shall operate at a pressure or vacuum of approximately 1 psi. 2. Specific Gravity: Store liquids with specific gravities up to 1.1. 3. Temperature: Store liquids with maintained temperatures of up to 1500F. 4. Chemical Resistance: Chemically inert to petroleum products being stored. D. Construction 1. Tank shall have a space between the primary and secondary shell walls to allow for the free flow and containment of all leaked product from the primary tank. 2. Tank shall provide monitoring capability as follows: a. Accessibility to the tank bottom between the primary and secondary walls. Tanks 1,000 gallon capacity and larger: one 4" NPT fitting located at each end of the tank. Tanks 550 gallon capacity shall have one 4" NPT on one end of the tank. Include one 4" NPT fitting in the monitoring reservoir. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-3 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS b. Where optional hydrostatic monitoring is used, provide the tank capable of continuous monitoring of conditions between the inner and outer shell walls produced by hydrostatic pressure at 7 foot maximum head pressure over tank top. Provide a reservoi r connected to the space between the primary and secondary shells at the top of the tank. 3. Certification Plate - Underwriters' Laboratory label and Factory Mutual label, permanently affixed to each tank. 4. Flanged Manways a. Size: 22" ID. Provide two manways on each tank of 4,000 gallons or more capacity. Provide one manway on each tank of 2,500 gallons or less capacity. b. Furnish manways complete with UL listed gaskets, bolts and covers. c. Each steel manway cover shall have 4" NPT steel fittings we 1 ded in place. The number or 1 ocat i on of fit t i ngs as required by piping or per manufacturers standard configuration. Plug unused connections. 5. Provide strike plates under all primary tank fittings to protect the bottom of the tank. E. Accessori es 1. Anchor Straps - Provide glass fiber-reinforced plastic anchor straps for each tank. Number and location of straps specified by manufacturer. 2. Tank Lifting Lugs - Provide lifting lugs on all tanks, capable of withstanding weight of tank with a safety factory of 3 to 1. 3. Fill Tubes: Fiberglass-reinforced plastic, factory installed, 4" diameter, and shall include a 6" steel fitting with a double tapped reducer bushing to 4" diameter. 4. Fittings: a. Locate all threaded fittings on U.L. labeled tanks for storage of petroleum products in the manway lid or fitting pods and construct consistent with the requirements of the U.L. label. Supply fittings with threaded cast iron plugs. b. All Standard Threaded Fittings: 4" in diameter and shall be ha 1 f coup 1 i ngs. Use reducers for small er sizes where required. c. Machine tolerances for threaded fittings in accordance with the ANSI standard for each fitting size. d. Strength - NPT fittings shall withstand a minimum of 150 foot-pounds of torque and 1,000 foot-pounds of bending, both with 2:1 factor of safety. 5. Terminate all rigid internal piping 4" from the bottoms of the tanks. 2.12 PIPING SUMPS A. General 1. Install piping sumps to provide spill containment for underground piping connecting pumps or other tank mounted accessories. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-4 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS B. Sump 1. Fabricate sump from glass fiber reinforced polyester resin. 2. Pipe Fittings: FRP couplings sized and located as required by piping. 3. Electrical Fittings: 1" steel NPT full couplings. 4. Sump Lid: 22-inch diameter FRP friction fit cover. 5. Attached sump to manway with 1/4-inch epoxy coated steel plate, bolted and gasketed to manway and sump bottom. C. Piping Sump Sensor 2.13 TANK MONITORING AND LEVEL INDICATING SYSTEMS A. Tank Monitoring System 1. Tank monitoring system shall be capable of detecting and identifying leakage into or out of the space between the tank shells. Provide one of the following optional systems: a. A hydrostatic type with the space between the shells filled with an antifreeze solution. Solution shall be as recommended by the tank manufacturer. Monitor the solution level in a reservoir at the type of the tank. Provide alarms for both high and low level in the reservoir. b. A capacitance type detector with electronic sensor, flexible cab 1 e and mount i ng head. Sensor shall be mounted at the bottom of the tank, between the shells at the low end. 2. Provide PVC riser, access pit with heavy duty cover, junction box and other accessories required to install and provide service access.to the tank monitoring equipment. B. Piping Sump Sensor 1. Provide liquid sensor in each piping sump to detect leakage and activate an alarm signal. Sensor shall be one of the following types: a. Float type with normally closed contacts to detect an accumulation of 2" or more water or product. b. A capacitance type electronic sensor. 2. Provide required mounting brackets junction boxes and accessories required to instal the sensor and connect sensor to the control panel. C. Overfill Alarm 1. Provide an overfill alarm consisting of a single point vertical float type level switch. All wetted parts of the level switch shall be constructed of brass and stainless steel or all stainless. Level switch shall be factory set to actuate when liquid level is above 90% of tank capacity. Level switch shall be suitable for field modification for different mounting heights as required for each installation. 2. Activation of the overfill alarm shall activate an audible alarm and signal 1 ight on the system control panel and at a remote location near the system fill point. 3. At the contractors option, the overfill alarm detection may be accomplished through the level indicating system. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-5 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS D. Level Indicating System 1. Level indicating system shall be microprocessor based within accuracy of 1/10 of an inch. Systems shall provide tank level, gross gallonage and net gallonage. System shall have a keypad for input instructions, a digital display and a tape printer. 2. Level probe shall extend to bottom of tank and shall include support flange, sensor unit and terminal connector. Unit shall be ultrasonic tape or magnetic float type with stainless steel sensor tube. E. System Power and Wiring 1. Wiring for all portions of the tank monitoring and level indicating systems installed in the tank, piping sump, tank access manholes or pits, or similar hazardous locations shall have one of the following classifications: a. Intrinsically safe so that the circuit is incapable of releasing sufficient electrical or thermal energy to cause ignition of the stored products under "normal" or "fault" operating conditions. b. NEMA Class 1, Division 1, Group C or D. 2. Operating Power shall be 110 volt, 60 Hz single phase. Provide required transformers, isolation devices and safety devices required by the systems. F. Control Panels 1. Control panels for the tank monitoring and level indicating systems maybe combined into a single panel or separated into two or more panels. Where multiple tanks are installed, the control pane 1 s may also be combi ned if funct ions for each tank are clearly identified. Where separate panels are used, they shall be mounted adjacent to each other and each shall comply with the requirements of this section. 2. Control panels shall include: a. Panel lights for each circuit. b. Audible alarm. c. Alarm silence switch. d. Alarm test switch. e. Auxiliary contacts for each alarm. f. Digital read out where required. g. Selector switches where required. 3. Control panels shall be UL listed with a steel cabinet suitable for wall mounting. Provide required mounting brackets. Each alarm and operating function shall be identified on the face of the panel. 2.14 LEVEL INDICATING SYSTEM A. Level indicating system shall consist of a cen~dl console and level probe in each product tank. B. Level probe shall extend to the bottom of the tank and shall include support flange, sensor unit and terminal connector. Level shall be determined ultrasonically with accuracy to 1/10 of an inch. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-6 SECTION 15490 FUEL STORAG[ AND DISPENSING SYSTEMS C. The central console shall have keypad, digital display and tape printer. Unit shall be microprocessor based and shall be capable of providing tank level, gross gallonage and net gallonage. Unit shall also provide high and low level of alarms. 2.15 SPECIAL PURPOSE TOOLS A. Provide all special purpose tools required for normal operation and maintenance. Special purpose tools shall include but shall not be limited to those required to remove adaptor fitting, extract valves from extractor assemblies, open manholes or remove covers or cups. B. Provide two complete sets of special purpose tools. 2.16 FUEL OIL PUMP SET A. The fuel oil pump set shall consist of two OBERDORF Fuel Oil Pumps. Direct connected and internal relief valves on the discharge of each pump. B. Mount the pumps on a 10 ga. drip pan. Furnish with all necessary inner connecting valves and piping to permit operation of either one, or both pumps simultaneously without the need for closing or opening valves. Furnish necessary valves and unions to permit removal of one pump without disrupting the remaining pumping system. C. Mount a duplex fuel oil suction strainer, equal to a KRAISAL Series 72, on the drip pan base. The strainer shall consist of two strainer baskets interconnected together by a 3-way valve. This valve shall permit removal and cleaning of one basket without interrupting the flow of oil to the other basket. Furnish two vacuum gauges, installed on the entering and leaving sides of the strainer. D. Furnish pump motor magnetic starters mounted on the drip pan base. Provide NEMA 1 enclosure and "off-on" selector switches. Factory wired the motors to the starters. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine areas and conditions under which fuel dispensing systems materials and products are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in accordance with equipment manufacturers installation requirements. 3.2 INSTALLATION OF PIPING A. Genera 1 1. Install fuel oil piping in accordance with pipe and pipe fittings and in accordance with manufacturers recommendations, NFPA 30 and NFPA 31. 2. Sealants: Use sealants on metal piping treads which are chemically resistant to the product contained. Use sealants sparingly and apply only to male threads of metal joints. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-7 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS 3. Grounding: Electrically ground piping system within project, and bond tightly to grounding electrodes. 4. Pipe Wrap: Protect steel piping in contact with earth, or other corrosive materials, against corrosion. Seal wrap piping with coal-tar saturated wrapping tape over coal-tar epoxy coating 20 mils thick. 5. Containment piping shall slope to piping sumps. 3.3 INSTALLATION OF OIL STORAGE TANKS A. General 1. Comply with manufacturer's installation instructions and applicable provisions of NFPA 30 and 31. 2. Rigidly adhere, step-by-step to manufacturer's installation instructions for excavation, bedding, tank setting, anchoring, and backfi 11 . 3. Pitch bottom of tank 3" for entire length, and fill opening at low end for gasoline, diesel and fuel oil tanks, pump out connection at low end for waste oil tanks. 3.4 SYSTEM INSTALLATION A. Installation of underground systems shall comply with API Publication 1615, November 1979, "Installation of Underground Storage Systems." 3.5 FIELD QUALITY CONTROL A. Piping Tests 1. Test fuel oil plplng in accordance with requirements of NFPA 31. 2. Repair or replace fuel oil piping as required to eliminate leaks, and retest as specified to demonstrate compliance. B. Storage Tanks Tests . 1. Before tanks are backfill ed, but after they have been bedded, provide air pressure test in accordance with NFPA 31. 2. Repair or replace tanks as required to eliminate leaks, and retest as specified to demonstrate compliance. 3. Test piping (except for fill piping) at 150 percent of maximum operating pressure, or 50 psig air pressure, whichever is greater for a period of one hour while all joints are soaped. 4. Test tank with 5 psig on inner tank (minimum 30 minutes) after verifying integrity of inner tank. Maintain the inner tank and test outer tank with minimum 5 psig pressure while soaping the skin of the tank. Use of an air gauge with quarter pound increments must be used. 3.6 NOTIFICATIONS A. At 1 east three days pri or to performi ng any of the fa 11 owi ng, the contractor must . _Jmi t to the Owner a schedul e for the Owncar's approval of whe. the following installation procedures can be observed. 1. Lifting and placing of tank in hole. (Tank must not be rolled or dropped into the hole). 2. Field pressure testing of tank. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-8 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS 3. Verification that the UL label is located on each tank. 4. Anchoring of tank as per manufacturer's recommendation. 5. Compacting of backfill (minimum of every 12 inches). Ensure filter fabric (polyethylene unacceptable) is used in areas which have one or more of the following: 1) Ground water levels that rise and fall frequently. 2) Unstable soils (muck and landfills). 3) Water conditions with silty soils. 6. Pressure testing of piping. ******************** END OF SECTION 15490 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15490-9 SECTION 15517 HYDRONIC SPECIALTIES PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Hydronic Specialties 1. 2 SUBMITTALS A. Submit manufacturers product data, catalog cuts and drawings for each type of device specified. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. BELL AND GOSSETT 2. THRUSH/AMTROL 3 . ARMSTRONG 4. TACO 5. TOUR AND ANDERSON B. Model numbers based on BELL AND GOSSETT, unless otherwise noted. 2.2 COMPRESSION/EXPANSION TANKS A. Provide pre-pressurized captive air bladder type expansion tanks as scheduled. Tanks to be constructed for 125 psig working pressure, and tested certified, and stamped with the ASME label in accordance with ASME Section VII!. Bladder: replaceable nylon reinforced butyl or elastomeric suitable for 2400F maximum operating temperature. Provide integral base ring for vertical mounting. . B. Provide ASME safety relief for expansion/compression tank with setting at 125 psi in accordance with ASME Section VIII. 2.2 AIR SEPARATORS A. Air Separator - Provide a tangential type air separator with strainer, sized to system flows shown on drawings. Unit to be constructed for 125 psig working pressure and stamped with the ASME label. 2.3 SYSTEM FILL PRESSURE AND RELIEF VALVES A. System fill and pressure and valve: iron body, brass trim with field adjustable pressure setting. B. System relief valve: iron body, brass trim with field adjustable pressure setting, ASME safety relief valve set for 75 psig. 2.4 AIR VENTS A. Manual air vents" B&G No. 4V, or 1/4" brass lever handle drain cock with 1/4" O.D copper overflow connection. B. Automatic air vents, with 1/4" O.D. copper overflow connection. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15517-1 SECTION 15517 HYDRONIC SPECIALTIES 2.5 FLOW METER FITTINGS A. Flow meter fittings 1/2" through 2" pipe size: ARMSTRONG CBV1. B. Flow meter fittings 2-1/2" pipe size and over: ARMSTRONG CBVII. 2.6 FLOW METER A. Furn ish and turn over to the Owner one new and unused portable differential flowmeter with Carrying case; ARMSTRONG CBM-60 meter for use with ARMSTRONG flow meter fittings. 2.7 STRAINERS A. "Y" type having heavy cast iron bodies with blow-off tappings in screen covers. Sizes 1/2" through 1-1/2 shall have screen of 20 mesh Monel. Sizes 2" and over shall be perforated stainless steel, 233 holes per square inch, with .045 diameter, .016" thick. Screen shall be removable without disturbing piping. PART 3 - EXECUTION 3.1 INSTALLATION A. Install compression/expansion tanks as high as conditions permit. Tanks shall be suspended from ceiling construction with trapeze hangers. B. Install air separator as indicated. Separator shall not be supported by piping. Install pipe hanger at inlet and outlet. C. Install pressure reducing and fill valves and make cold water connection. Install fast fill by-pass line with globe valve. D. Install automatic air vents at high points inside equipment rooms, where air pockets would collect on the air separators. Extend 1/4" copper overflow line to floor drain. . E. Install flowmeter fittings. F . Install flow i ndi cators in return 1 i nes for condenser water and chilled water pumps. G. Provide upstream and downstream unrestricted lengths of straight pipe for flow meters as required by the manufacturer. ******************** END OF SECTION 15517 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15517 -2 SECTION 15540 EMERGENCY GENERATOR AUXILIARIES PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Emergency Generator Auxiliaries. 2. Equipment and material furnished and installed other sections of this Project Manual: a. Diesel engine driven electrical generating set complete with operating and safety controls. b. Automatic transfer switch. c. Electrical switchgear 3. Equipment and material furnished under other sections of this Project Manual and installed by this section: a. Fuel oil day tank with electrically driven fuel oil transfer pumps. b. Hand-operated fuel oil pump. c. Flexible exhaust pipe connector d. Residential class engine muffler e. Fuel oil cooler 4. Equipment and material furnished and installed by this section: a. Fuel oil piping b. Radiator sheet metal shroud with flexible connector and connection to wall louver which is provided under another section. c. Engine exhaust system piping d. Fuel oil transfer pump and control. e. All necessary control wiring. PART 2 - MATERIAL 2.1 Exhaust piping: as specified in Section 15060 - PIPE AND PIPE FITTINGS. 2.2 Insulation of exhaust piping: as specified in Section 15252 - PIPE AND EQUIPMENT INSULATION. Piping exterior to the building shall not be insulated. 2.3 Provide adequate steel support legs for fuel oil day tank, at height recommended by emergency generator manufacturer to achieve gravity fuel flow to emergency generator. 2.4 Provide support for silencer and exhaust piping, so that the weight of silencer and exhaust piping is not supported by the emergency generator. 2.5 Fuel oil transfer pump shall be red jacket 1/3 HP 208V, 1 phase submerged pump with check valve, air eliminator, expansion relief valve siphon nozzle and venturi, siphon check valve and pressure test screw. 2.6 Provide control to automatically start and stop pump from day tank float valve. Control shall include all necessary wiring, wiring devices and HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15540-1 SECTION 15540 EMERGENCY GENERATOR AUXILIARIES conduit. Wiring devices and conduit in accordance with the requirements of Division 16. PART 3 - EXECUTION 3.1 Provide fill for engine skid mounted radiator and piping system. 3.2 Install expansion joint directly to emergency generator exhaust flange. Do not insulate expansion joint. 3.3 Install fuel oil transfer pump and controls. 3.4 Install fuel oil piping and auxiliaries. ******************** END OF SECTION 15540 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15540-2 SECTION 15552 FUEL OIL PIPING SYSTEMS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Diesel Fuel Oil Supply System 1.2 QUALITY ASSURANCE A. Codes and Standards: 1. Install fuel oil systems in accordance with NFPA 30-87 "Flammable and Combustible Liquids Code" and NFPA 37-90 "Stationary Combustion Engines and Gas Turbines". 2. Construct storage tanks in accordance with UL 1316 "Glass Fiber Reinforced Plastic Underground Storage Tanks for Petroleum Products" and ASTM D4021, "Gl ass Fi ber Rei nforced Polyester Underground Petroleum Storage Tanks". 1.3 SUBMITTALS A. Product Data 1. Submit manufacturer's technical product data and install at ion instructions for fuel oil systems, materials and products. B. Shop Drawings 1. Submit scaled layout drawings of fuel oil systems pipe and fittings including, but not necessarily limited to, pipe and tube sizes, locations, elevations and slopes of horizontal runs, wall and floor penetrations, and connections. indicate interface and spatial relationship between piping and proximate equipment. a. Storage Tanks: Submit manufacturer's shop drawings indicating critical dimensions, and locations of fittings and accessories, including manways, hold down straps and pipe sumps. 2. Provide a copy of all local and state regulations for underground storage tanks. 3. Submit dimensioned shop drawings of the site showing the exact location of all tanks and piping and related systems. C. Provide sealant manufacturer written certification that sealants selected for use in piping are chemically resistant to products contained, and are correct and proper for use intended. PART 2 - PRODUCTS 2.1 MATERIALS A. General 1. Provide piping materials and factory fabricated plplng products and accessories of sizes, types, materials, pressure ratings, temperature ratings, and capacities indicated. Where n(1t indicated, provide proper selection required by product being handled and equipment manufacturers installation requirements. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-1 SECTION 15552 FUEL OIL PIPING SYSTEMS 2.2 PIPING IDENTIFICATION A. Provide identification complying with Section 15085 PIPING IDENTIFICATION, in accordance with the following listing: 1. Above Ground Piping: Plastic pipe markers. 2. Underground Piping: Underground type plastic line markers. 2.3 ABOVE GROUND PIPE AND FITTINGS - A. Provide pipes and pipe fittings complying with Section 15060 - PIPE AND PIPE FITTINGS, in accordance with the following listing: 1. Black Steel Pipe: Schedule 40; malleable iron threaded, plain, Class 150 fittings shall be used for diesel fuel. 2. Copper Tube: Type K, soft annealed temper, cast copper, flared tube fitt i ngs. 2.4 UNDERGROUND PIPING A. Pipe shall be FRP pipe, aromatic amine cured, epoxy resin, reinforced with continuous wound glass fiber filament under controlled tension, ASTM D2996. Pi pe shall be UL 1 i sted for underground petroleum products. B. FRP fittings shall be similar construction as pipe or compression molded using epoxy compound reinforced with minimum 60% chopped glass fiber. C. FRP joints shall be made with epoxy adhesive using matching tapered bell and spigots. Installation shall be in strict conformance with manufacturer's published instructions. D. Where metallic pipe and fittings are required for connection to tanks or equipment they shall be Schedule 40 pipe with steel Class 150 fittings and Class 250 unions. Fittings for diesel service shall be coated and wrapped black iron. 2.5 SECONDARY CONTAINMENT PIPING A. Underground product supply and tank fill piping shall be installed in secondary containment piping. B. Secondary containment pi pi ng shall be as speci fi ed for underground piping, sized one pipe size larger than the pipe it contains. C. Fittings shall be FRP with two piece, bolted construction. D. Secondary containment system shall provide a continuous leak tight enc 1 osure arranged to dra into pi pe sump and sump sensor. Where pi p.i ng connects to equ i pment or ri ses above grade the containment system shall be terminated with a termination fitting to provide leak tight seal. 2.6 BASIC SUPPORTS AND ANCHORS A. Provide supports and anchors ~omplying with Section 15140 - PIPE HANGERS AND S' . 'ORTS. 2.7 FILL BOX A. Fill box shall be a containment manhole type with heavy duty cover, product adaptor and a lockable vapor tight fill cap. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-2 SECTION 15552 FUEL OIL PIPING SYSTEMS B. Containment manhole shall have an integral valve to permit spillage to be drained back into fill tube. Valve shall be serviceable from inside the manhole. 2.8 STICK GAGE A. Gage box consisting of a lockable cap and drop tube shall be provided on the fill connection to the storage tank. B. Stick gage shall indicate fluid depth in feet and inches. Gage materials shall be compatable with all petroleum products. 2.9 VENT CAPS A. Provide flame arresting vent cap on top of each tank vent line consisting of aluminum or bronze housing, 40-mesh screen, and rain- shedding top. B. Vent caps shall be full size of vent pipe. 2.10 FOOT VALVE EXTRACTOR ASSEMBLY A. Extractor assembly shall include foot valve, suction pipe, foot valve extractor, extension pipe and cap. Foot valve and suction pipe shall be sized to match pump flow requirements. Extension pipe and cap shall be sized as required for removal of foot valve. B. Foot valve shall be bronze body, double poppet with metal-to-metal seat, and monel screen. 2.11 UNDERGROUND STORAGE TANK A. General 1. Provide as indicated, factory-fabricated underground storage tanks, of capacities and dimensions as scheduled. Tanks shall be 360 degree double wall type. B. Loading Conditions: 1. External Hydrostatic Pressure a. Equivalent to 7'-0" depth of bury from top of tank and hole fully flooded; withstand general buckling with safety factory of 2:1. 2. Surface Loads: a. H-20 axle loads when installed in accordance with manufacturer's installation instructions. 3. I nterna 1 Load: a. Withstand 5 psi air pressure test. 4. Tank shall be designed to support accessory equipment including drop tubes, monitoring equipment, level gage and piping equipment. C. Storage Requirements 1. Pressure: Primary tank shells operated at atmospheric pressure shall be vented. 2. Specific Gravity: Tanks must store liquids with specific gravities up to 1.1. 3. Temperature: Tanks must store liquids with maintained temperatures of up to 1500F. 4. Chemical Resistance: Tanks must be chemically inert to petroleum products being stored. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-3 SECTION 15552 FUEL OIL PIPING SYSTEMS D. Construction 1. Tank shall have a space between the primary and secondary shell walls to allow for the free flow and containment of all leaked product from the primary tank. 2. Tank shall be designed to provide monitoring capability as noted: a. Accessibility to the tank bottom between the primary and secondary walls. Tanks 1,000 gallon capacity and larger shall have one 4" NPT fittings located at each end of the tank. Tanks 550 gallon capacity shall have one 4" NPT on one end of the tank. All tanks will also include one 4" NPF fitting in the monitoring reservoir. b. The tank shall be capable of continuous monitoring of conditions between the inner and outer shell walls produced by hydrostatic pressure at 7 foot maximum head pressure over tank top. . c. A reservoir connected to the space between the primary and secondary shells shall be provided at the top of the tank. 3~ Certification Plate - Underwriters' Laboratory label and Factory Mutual label shall be permanently affixed to each tank. 4. Flanged Manways a. The manways to be 22" ID. Two manways shall be provided with each tank of 4, 000 gallons or more capac ity. One manway shall be provided with each tank of 2,500 gallons or 1 ess capacity. b. All manways will be furnished complete with UL listed gaskets, bolts and covers. c. Each steel manway cover shall have 4" NPT steel fittings welded in place. The number or location of fitting shall be as required by piping or per manufacturers s~andard configuration unused connections shall be plugged. 5. Strike plates shall be provided under all primary tank fittings to protect the bottom of the tank. E. Accessori es 1. Anchor Straps - Provide gl ass fi ber-rei nforced pl ast i c anchor straps for each tank. Number and location of straps shall be as specified by manufacturer. 2. Tank Lifting Lugs - Provide lifting lugs on all tanks. Lugs shall be capable of withstanding weight of tank with a safety factory of 3 to 1. 3. Fill Tubes a. Tubes shall be fiberglass-reinforced plastic. b. Tubes shall be factory installed, 4" diameter, and shall include a 6" steel fitting with a double tapped reducer bushing to 4" diameter. 4. Fittings a. Threaded fittings on U.L. labeled tanks for storage of petroleum products shall be located in the manway lid or fitting pods and shall be constructed consistent with the requirements of the U.L. label. Fittings shall be supplied with threaded cast iron plugs. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-4 SECTION 15552 FUEL OIL PIPING SYSTEMS b. Standard threaded fittings shall be 4" in diameter and shall be half couplings. Reducers shall be used for smaller sizes where required. c. Threaded fittings shall have machine tolerances in accordance with the ANSI standard for each fitting size. d. Strength - NPT fittings shall withstand a minimum of 150 foot-pounds of torque and 1,000 foot-pounds of bending, both with 2:1 factor of safety. 5. Rigid internal piping shall be terminated 4" from the bottoms of the tanks. 2.12 TANK MONITORING SYSTEM A. General 1. The tank monitoring system shall space between the primary and antifreeze solution and solution located at the top of the tank. Level Sensor 1. Level sensor shall provide both high level and low level alarm signals to the monitor control panel. 2. Level sensor shall be U.L. listed and have a NEMA 4X rating. 3. Level sensor shall be installed in the reservoir through a 4-inch PVC riser pipe to permit inspection and servicing from above. C. Control Panels 1. Constructed of U.L. listed, electronic components. The control panel power source shall be 120 volts A.C. The sensor monitoring circuit shall be intrinsically safe circuit so that the circuit is incapable of releasing sufficient electrical or thermal energy to cause ignition of specific hazardous material under "normal" or "fault" operating conditions. 2. Control panels include: a. Panel lights for each circuit. b. Alarm test button for each circuit. c. Warning bell d. Transmission contacts (normally closed) for remote alarm signal. e. Fiberglass panel housing. f. Two spare light bulbs. g. Wall mounting hardware. h. Alarm bell silence switch. i. Hasp for padlock. D. Antifreeze Solution 1. Solution shall be composed of approximately 30 percent calcium ch 1 ori de, 1 to 3 percent potass i um ch 1 ori de, 1 to 2 percent sodium chloride with the balance being water. Sollltion shall be colorless to pale yellow. Solution shall be odorless. The specific gravity at 600F shall be 1.272 to 1.317. be a hydrostatic type with the secondary shells filled with level monitored in a reservoir B. 2. 3. 4. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-5 SECTION 15552 FUEL OIL PIPING SYSTEMS 2.13 PIPING SUMPS A. General 1. Install piping sumps to provide spill containment for underground piping connecting pumps and other tank mounted accessories. B. Sump 1. Fabricated from glass fiber reinforced polyester resin. 2. Pipe fittings shall be FRP couplings sized and located as required by piping. 3. Electrical fittings shall be 1" steel NPT full couplings. 4. Sump lid shall be 22-inch diameter FRP friction fit cover. 5. Sump shall be attached to manway with 1/4-inch epoxy coated steel plate, bolted and gasketed to manway and sump bottom. . C. Pi pi ng Sump Sensor 1. Sensor shall be pre-assembled and ready to wire. All electrical components shall be U. L. 1 i sted NEMA 4X. The sensor shall be float switch type capable of detecting a 2" or more accumulation of liquid (water or product) in the piping sump. Contacts shall be normally closed. The float switch shall be stainless steel and shall be housed in plastic casing with mounting clamp. 2. The switch panel shall be pre-assembled and ready to wire. All electrical components shall be U.L. listed NEMA 4X. The electrical box shall be nonmetallic. 2.16 SPECIAL PURPOSE TOOLS A. Provide special purpose tools required for normal operation and ma-intenance. Special purpose tools shall include but shall not be limited to those required to remove adaptor fitting, extract valves from extractor assemblies, open manholes or remove covers or cups. B. Provide two complete sets of special purpose tools. PART 3 - EXECUTION 3.1 PREPARATION A. Examine areas and conditions under which fuel dispensing systems materials and products are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in accordance with equipment manufacturers installation requirements. 3.2 INSTALLATION OF PIPING A. General 1. Install fuel oil plplng in accordance with Section 15060 - PIPE AND PIPE FITTINGS and in accordance with manufacturers recommendations, NFPA 30 and NFPA 37. 2. Sealants: Use sealants on metal piping treads which are chemi ca 11 y res i stant to the product contained. Use sealants sparingly and apply only to male threads of metal joints. 3. Grounding: Electrically ground piping system within project, and bond tightly to grounding electrodes where metallic piping is used. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-6 _.. SECTION 15552 FUEL OIL PIPING SYSTEMS 4. Pipe Wrap: Protect steel plplng in contact with earth, or other corrosive materials, against corrosion. Seal wrap piping with coal-tar saturated wrapping tape over coal-tar epoxy coating 20 mils thick. 3.3 INSTALLATION OF OIL STORAGE TANKS A. General 1. Comply with manufacturer's published installation instructions and applicable provisions of NFPA 30 and 31. 2. Rigidly adhere, step-by-step to manufacturer's installation instructions for excavation, bedding, tank setting, anchoring, and backfill. 3. Pitch bottom of tank 3" for entire length and fill opening at low end. 3.4 SYSTEM INSTALLATION A. Installation of underground systems shall comply with API Publication 1615, November 1979, "Installation of Underground Storage Systems." 3.5 EXCAVATION AND TRENCHING A. Excavation and trenching: Comply with Section 02220. 3.6 FIELD QUALITY CONTROL A. Piping Tests 1. Test fuel oil piping in accordance with requirements of NFPA 30 and 31. 2. Repair or replace fuel oil piping to eliminate leaks, and retest as specified to demonstrate compliance. B. Storage Tanks Tests 1. Before tanks are backfilled, and after they have been bedded, provide air pressure test in accordance with NFPA 30. 2. Repair or replace tanks to eliminate leaks, and retest as specified to demonstrate compliance. 3. Piping must be tested (except for fill piping) at 150 percent of maximum operating pressure, or 50 psig air pressure, whichever is greater for a period of one hour while all joints are soaped. 4. Tank must be tested with 5 psig on inner tank (minimum 30 minutes) after verifying integrity of inner tank. Maintain the inner tank and test outer tank with minimum 5 psig pressure while soaping the skin of the tank. Use of an air gauge with quarter pound increments must be used. ~t." 3.7 NOTIFICATIONS A. At least three days prior to performing any of the following, submit to the Construction Manager a schedule for the Construction Manager's approval of when the following installation procedures can be observed. 1. Lifting and placing of tank in hole. (Tank must not be rolled or dropped into the hole). 2. Field pressure testing of tank. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-7 SECTION 15552 FUEL OIL PIPING SYSTEMS 3. Verification that the UL label is located on each tank. 4. Anchoring of tank as per manufacturer's recommendation. 5. Compacting of backfill (minimum of every 12 inches). Ensure filter fabric (polyethylene unacceptable) is used in areas which have one or more of the following: 1) Ground water levels that rise and fall frequently. 2) Unstable soils (muck and landfills). 3) Water conditions with silty soils. 6. Pressure testing of piping. 3.8 FUEL A. Upon completion of testing of generators fill fuel oil storage tank with fuel oil. ******************** END OF SECTION 15552 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15552-8 SECTION 15684 CENTRIFUGAL CHILLERS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Chilled Water System 1.2 STANDARDS AND CODES A. Performance shall be in accordance with ARI Standard 550. B. Compressor motors, starters and control wiring shall conform to NEMA, UL and NEC and local Utility Requirements. 1.3 DESCRIPTION A. Centrifugal chillers described in this Section shall be water cooled direct drive or gear driven, one to three stage refrigerant compression with inlet vane control. B. The chiller manufacturer shall provide and install Refrigerant Management System (RMS) when us i ng a CFC with an Ozone Dep 1 et ion Potential of greater than 0.05. C. Refri gerant Management System is des i gned for use wi th any low- pressure centrifugal chiller. The RMS shall provide conservation of low pressure CFC's and prevent the release ofCFC;'s into the atmosphere during routine servicing. In addition to safety holding the refrigerant during servicing, the RMS will recharge centrifugal chillers with recycled refrigerant. By means of a distillation/separation system, excess oil and water will be removed from the refrigerant to provide optimum chiller efficiency. 1. 4 SUBMITTALS A. Submit shop drawings and/or catalog cuts showing technical data necessary to evaluate the equipment, to include dimensions, wiring di agrams, performance curves, ratings, control sequence and other descriptive data necessary to describe fully the centrifugal water chillers. B. Submit shop drawings showing equipment layout for chillers, towers, chilled water pumps and condenser water pumps with interconnecting pipe and accessories. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers for chillers: 1. TRANE 2. CARRIER 3. YORK 4. McqUAY. 2.2 CHILLERS A. Evaporator and Condenser HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-1 SECTION 15684 CENTRIFUGAL CHILLERS 1. Evaporator and condenser shall be of shell and tube and designed in accordance with requi rements of the ASME code for unfi red pressure vessels. Refrigerant side shall be proof tested at 1.5 times maximum design working pressure but not less than 60 PSIG. Working pressure shall be equivalent to saturated pressure temperature at 1150F. A safety relief valve shall be provided for the refrigerant circuit. Relief valve shall be piped to exterior of the building. 2. Each tube shall be integral finned type, with smooth lands at tube supports. Tubes shall be individually replaceable with tube ends roll ed into annul ar grooves in the tube sheets. Each evaporator tube shall be rolled into the intermediate support sheets. Condenser tubes shall be .035 thickness cupro-nickel (90%Cu,102Ni). 3. Water boxes shall be designed for 150 PSIG maximum working pressure. Water side shall be hydrostatically tested at 1.5 times working pressure. Taps and valves for vents and drains shall be provided. Condenser water box shall be epoxy coated. 4. Evaporator shall have eliminators installed along its complete length above the tubes to prevent liquid refrigerant from entering the compressor. 5. Minimum allowable refrigerant temperature shall be 320F at design conditions shown in the schedule. B. Compressor 1. Compressor shall be of the centrifugal type. 2. Impellers shall be cast from high strength aluminum alloy, balanced both statically and dynamically. Impeller shall be proof tested at least 15% above design operating speed. 3. Compressor assembly shall be run tested at the factory. Vibration shall not exceed 0.1 mil at the bearings. . 4. Capacity control shall be by variable inlet guide vanes, capable of modulating performance from 10% to 100% rated unit capacity. Single-stage units, or two-stage units with inlet vanes in front of only one stage of compression, shall also require automatic hot gas bypass to allow operation at 10% load. 5. A positive displacement submerged oil pump shall provide lubrication to parts requiring oil. Sump heater shall be provided to separate refrigerant from oil. The oil pump shall be suitable for operation on low voltage (600 volts or less) 3 phase power. 6. Provide integral oil cooling system or separate oil cooler. 7. Compressor shall be direct drive or gear driven, one to three stage design with impellers keyed directly to motor or gear shaft extension. 8. Compressor motors shall be name plated in accordance with NEMA stand,. s showing manufacturer, operating motor d~ta, model number, and serial number. C. Chiller shall be charged with refrigerant. D. Control Panel 1. The chiller shall be equipped with an electronic control panel including the following: HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-2 SECTION 15684 CENTRIFUGAL CHILLERS a. Three-phase electronic current limiting with individual current transformers. 1) Electronic current limiter shall limit the maximum amperage drawn by the compressor motor by monitoring all three phases of supply power. The inlet guide vanes shall modulate in response to the maximum amperage drawn by anyone of the three phases. 2) Continuous variable position demand limiter shall permit manual control of power demand at all operating points from 40 to 100 percent full load power. b. Electronic capacity control 1) Pneumatic Temperature Control System, i ncl uding temperature sensor, vane actuator and integrated circuit microprocessor. 2) Precise control of deadband range shall be field adjustable from il/4 F to il-1/2 F. 3) Precise control of rate at which the chiller is allowed to load (ramp function) shall be field adjustable from two to 45 minutes. 4) Unit microprocessor shall include a manual four- position (hold, load, unload or automatic) diagnostic switch for ease of maintenance. 5) Individual lights shall indicate when machine is loading, unloading, or if automatic current limiting is occurring. c. Low refri gerant temperature overri de shall automat i ca 11 y close the guide vanes and unload the compressor if low refrigerant temperature is detected. d. A method to maintain capacity inlet guide vanes in closed position during compressor start-up shall be provided. e. Antirecycle timer to ensure 30 minute interval between successive compressor motor starts. f. Individual,. front adjustment gauges shall be provided to indicate condenser, evaporator, oil and purge drum pressures. Gauges shall be scaled in Engl ish and metri c units. Gauges shall be orificed to prevent excessive sensitivity and movement of gauge indicators. g. Cam timer shall provide operation of oil pump during prelube and postlube cycles. h. Switch to permit manual or automatic operation of the purge system. i. Safety controls shall be wired in the main control power circuit to the starter. Low evaporator temperature, high condenser pressure, high motor temperature and low oil pressure controls shall be wired to independently stop the compressor motor. Additionally, eacH of these controls shall be wired through ~ fault trip indicator to provide a double break of all safety lockout systems. Method to provide first-out indication of fault shall be provided. Manual reset of each fault trip indication shall be required. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-3 SECTION 15684 CENTRIFUGAL CHILLERS j. Starter panels faults shall be detected and fault trip indicator wired to stop the compressor motor. Manual reset shall be required. k. One additional set of normally closed contacts (convertible to normally open contacts on each fault trip indicator) shall be provided to allow remote annunciation of each of the following conditions: Low evaporator temperature, high condenser pressure, high motor temperature, low oil pressure and starter fault. 1. 120 volt power supplies shall be individually fused and shall include: control circuit, oil pump system circuit, oil heater circuit and purge circuit. m. Provide interlock between the two chillers to prevent simultaneous start of the compressors. n. Provide audible and vi.sual alarm. with silence/reset pushbutton for the following conditions: 1. Low chilled water temperature 2. Low lube oil pressure 3. Low condenser water flow Visual alarms shall not be de-energized until problem situation is corrected. E. Purge System 1. Unit operating with refrigerant under vacuum at 750F (R-ll) shall have a high efficiency purge system connected to main refri gerat i on system. When in ope rat i on, purge system shall function to automatically remove air, water vapor, and non- condensabl e gases from refrigeration system and to condense, separate, and return to system any refrigerant present therein. CFC emissions, during normal purse, shall not be greater than 0.1 1 b. of refri gerant per pound of air. Purge system shall be manually or automatically started and stopped, and shall be assembled as a compact unit. Purge system shall be complete with all necessary operating and safety devices and with an oil separator if required by manufacturer. F. "Pre Vac" System 1. Provide "Pre Vac" temperature maintenance system for low pressure chillers to operate when chillers is off for extended periods. 2.3 STARTER A. Compressor motor starter shall be supplied by the centrifugal chiller manufacturer. Starter shall be Wye-delta closed transition. B. Starters shall be enclosed in free standing or unit mounted NEMA-l enclosure designed for top or bottom cable entry. Enclosure shall have front access with adequate working clearance for line and load wiring. There shall be no wiring in spaces above resistors. Starters shall have metal nameplate showing manufacturer, serial number, voltage, maximum locked rotor amps, and maximum overload trip setting. C. Contactor shall be air break design to carry specified current (OLT) on continual basis without damage (normal condition). It shall be HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-4 SECTION 15684 CENTRIFUGAL CHILLERS designed to break specified (LRA) current repeatedly without damage (abnormal condition). D. Control circuit shall have hand reset, inverse time magnetic over-load relays set to hold motor in during acceleration which may last as long as 45 seconds at 57.7% voltage at motor terminals, or 12 seconds at full voltage, and ultimately trip at 105% motor FLA rating. Trip setting and time setting shall be independent on one another. E. Starter shall be equipped with pilot relay bridging main centrifugal starter and centrifugal control panel control circuitry to initiate start sequence of compressor. Pilot relay with 115 volt coils shall be designed to carry control current without damage and disengage upon release without fail. Pilot relay to perform no other function. F. Centrifugal starter shall have two extra N.O. interlocks on the run contactor, overload protect i on on each of the three phases, fused control circuits, and adjustable time limit acceleration to maximum of 90 seconds. G. Starter shall be provided with solderless cable connectors for line' and load sides. Connectors shall be copper cable sizes in accordance with applicable electric code wire sizing procedures. H. Starter shall have control power transformer mounted within starter enclosure to power centrifugal control panel. Secondary voltage at 115/60/1 shall be brought to terminals through a fuse block. I. Provide ammeters and voltmeters, one for each phase, mounted on starter door. Ammeters shall be des i gned to read inrush current. Indicators shall read in middle of meter under normal operation. J. Size 1 full voltage oil pump starter with 115 volt separate control shall be furnished and mounted within starter enclosure. K. Permanent wiring diagram shall be affixed to inside of starter panel door. 2.4 REFRIGERANT MANAGEMENT SYSTEM A. Genera 1 1. The RMS shall consist of a condenser, vacuum pump, storage tank and heater unit. Additional components shall include a filter drier, safety devices and all required instrumentation and interconnecting hoses. 2. All connections shall be by 1/2 inch charging hoses unless otherwise specified. B. Storage Tank . 1. The storage tank shall be of sufficient capacity to contain the entire refrigerant charge of one chiller when 90% full at 90F in accordance with ANSI/ASHRAE 15-1989. 2. The storage tank shall be rated for a design pressure of 15 psig and equipped with a rupture disc. 3. MeaDs shall be provided for rigging and for use with a forklift. C. Condenser 1. The condenser shall be a copper tube-in-tube rated for a minimum 450 psig refrigerant side and 300 psig water side design pressure. D. Heater HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-5 SECTION 15684 CENTRIFUGAL CHILLERS 1. The heater shall be a permanent strap-on type with a minimum 500-' watt rating at 115 v, one phase, 60 Hz, and shall be operated by means of a toggle switch. E. Vacuum Pump 1. The pump shall be a diaphragm type with 1/2-hp, 115-v, one-phase, 60 Hz motor and shall be capable of pulling a vacuum of 25.5 in. Hg (ref. 30 in barometric pressure). The pump shall be capable of maintaining a pressure differential of 9 to 10 psig between the storage tank and the interconnected chiller. 2. The pump shall be equipped with a permanent split capacitor motor which shall be controlled by a toggle switch. F. Safety Devices: 1. Pressure relief valve sized in accordance with ANSI/ASHRAE 15- 1989. 2. Two high-pressure switches to protect the storage tank against over-pressurization. One switch shall limit the tank pressure to 10 psig by shutting off the tank heater. The second switch shall limit the vacuum pump discharge pressure to 10 psig by shutting off the vacuum pump. G. Contaminant Removal - The system shall be capable of removing contaminants from the refrigerant charge in accordance with the following requirements. 1. Oil separation shall occur through a distillation process and shall provide recycled refrigerant with less than 1000 ppm oil. 2. Water separation and removal shall provide recycled refrigerant with less than 50 ppm water. H. Additional Chillers - The RMS shall be able to accommodate multiple chillers with the proper crossover connectiDns and the storage tank is to be capable of containing the entire refrigerant charge of the larger of the two units, when 90% full at 90F. I. Special Features 1. Casters - Accessory package for use with 20-cu. ft. storage tank shall include four 6-inch diameter swivel casters with wheel locks, mounting brackets and hardware. 2.5 ALARM SYSTEM A. Provide monitoring system for refrigerant or oxygen depletion sensor. As appropriate for refrigerant used. B. Alarm system shall signal the BAS of alarm condition. PART 3 - EXECUTION 3.1 INSTALLATION A. Provide flow switches in condenser water and chilled water pipinq before water enters unit to prevent compressor from starting unl( '- flow has been established. B. Install auxiliary water piping for chiller oil cooler and purge condenser. Water service shall be from chilled water return to the individual chiller with auxiliary water return to the chilled water pump suction header. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-6 SECTION 15684 CENTRIFUGAL CHILLERS C. Install thermometers and pressure gauges in water plplng adjacent to inlet and outlet connections of both evaporator and condenser. D. Install balancing valves in external water circuits to balance and trim system. E. Insulate evaporator and other portions of machine required to prevent sweating under normal operating conditions. Insulation shall be encased in a sheet metal jacket finish painted to match the entire ch iller. F. Extend refrigerant pressure relief line, as required by manufacturer, to safe discharge point outside building. G. Furnish refrigerant for testing and charging, and dry nitrogen for testing. H. Install units on vibration insolation. I. Chill er manufacturer shall provide to Construct i on Manager a cert ifi ed factory run capacity test. J. Extend refrigerant purge exhaust to a safe discharge point outside the building. K. Coordinate with the building automation system. 3.2 START-UP SERVICE A. Manufacturer shall furnish a factory-trained representative without charge for a minimum of five working days. Representative shall supervise leak testing, evacuation and dehydration using a vacuum pump furnished by the manufacturer, charging the unit, start up, and instruction of Owner's personnel on operation and maintenance. ******************** END OF SECTION 15684 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15684-7 SECTION 15714 BLOW THRU COOLING TOWER PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Cooling tower 2. Controls 3. Ladder and handrails 1.2 REFERENCES A. ANSI/AFBMA 9 - Load Ratings and Fatigue Life for Ball Bearings. B. ANSI/AFBMA 11 - Load Ratings and Fatigue Life for Roller Bearings. C. ASME PTC-23 - Atmospheric Water-Cooling Equipment. D. ASTM E-84 - Test Method for Surface Burning Characteristics of Building Materials. E. Cool ing Tower Institute (Cll) ATC-I05 - Acceptance Test Code for Water Cooling Towers. F. Cooling Tower Institute (CTI) STD-201 Certification Standard. 1. 4 SUBMITTALS A. Submit shop drawings indicating suggested structural steel supports including dimensions, sizes, and locations for mounting bolt holes. B. Submit product data indicating rated capacities, dimensions, weights and point loadings, accessories, required clearances, electrical requirements and wiring diagrams, and location and size of field connections. Submit schematic indicating capacity controls. C. Certify performance, based on CTI ATC-I05 and CTI STD-201 and submit performance curve plotting leaving water temperature against wet bulb temperature. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Marley B. Evapco C. Baltimore Air Coil 1.1 Substitutions: Based on Architect/Engineer approval. 2.2 MANUFACTURED UNITS A. Provide units for outdoor use, factory assembled, sectional, counterflow, vertical discharge, blow thru design, with fan assemblies built into pan and casing. 2.3 COMPONENTS A. Pan and Casing: All stainless steel, type 304 with access doors at both ends of tower to air plenum. B. Fans: Multi blade, cast aluminum axial type with belt drive, Qearings with ANSI/AFBMA 9 or ANSI/AFBMA 11 L-I0 life at 30,000 hours, with extended grease fittings. C. Motor: Single speed mounted on adjustable steel base. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15714-1 SECTION 15714 BLOW THRU COOLING TOWER D. Belt Drive: Designed for minimum 150 percent motor nameplate power. E. Fan Guard: Stainless steel rod and wire guard. F. Distribution Section: Polyvinyl chloride piping header and branches with plastic spray nozzles. G. Fill: Wave formed sheets of polyvinyl chloride plastic, self extinguishing with ASTM E-84 flame spread rating of 5. H. Drift Eliminators: Two or three polyvinyl chloride drift loss limited to 0.0002 percent of total water circulated. I. Float Valves: Brass or bronze make-up valve with plastic or copper float. J. Hardware: Stainless steel nuts, bolts, and washers, 2.4 ACCESSORIES A. Time Delay Relay: Limits fan motor starts to not more than six per hour. PART 3 - EXECUTION 3.1 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Install tower on structural steel beams as instructed by manufacturer. C. Elevate tower to maintain maximum positive suction head on condenser water pump. D. Install tower on vibration isolators. E. Connect condenser water pi pi ng with fl anged connect ions to tower. Pitch condenser water supply to tower and condenser water suction away from tower. F. Connect make-up water piping with flanged or union connections to tower. Pitch to tower. G. Connect overflow, bleed, and drain, to floor drain. ********************* END OF SECTION 15714 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15714-2 SECTION 15770 MAKE-UP AIR UNITS PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Make-Up Air Units. 1.2 QUALITY ASSURANCE A. Unit: constructed, stamped, labeled, listed and/or approved in accordance with applicable codes and standards of the following: 1. ANSI, ASTM, AMCA and ASHRAE 2. NFPA and Underwriters Laboratory. 1.3 SUBMITTALS A. Submit product data and shop drawings in accordance with Section 01301. B. Submit manufacturer's technical product data, including rated capacities of selected models clearly indicated, weights, furnished specialties and accessories; and installation and start-up instructions. C. Submit manufacture's assembly-type shop drawings indicating dimensions, weight loadings, and required clearances. D. Submit maintenance data and parts list for each unit, control and accessory; including "trouble-shooting" maintenance guide. Include this data and product data in maintenance manual. 1.4 PRODUCT DELIVERY: STORAGE AND HANDLING A. Handle rooftop units and components carefully to prevent damage, breaking, denting and scoring. Do not install damaged rooftop units or components; replace with new. B. Store units and components in clean dry place. Protect form weather, dirt, fumes, water, construction debris and physical damage. C. Comply with Manufacturer's rigging and installation instructions for unloading units and moving them to final location. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. Captive-Aire 2 Greenheck 2.2 GENERAL A. Provide unit completely factory assembled, wired with factory installed magnetic motor starters. B. Mount on metal rials with lifting and anchor holes suitable for slab or curb mounting. 2.3 SUPPLY FAN SECTION A. Provide supply fan, fan motor, and one inch washable permanent type filters. Supply fan utilizes 100 percent Outside Air. Provide and outside rain hood with a wire mesh inlet screen. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15770-1 SECTION 15770 MAKE-UP AIR UNITS B. Fans: Dynamically balanced for quiet operation with belt-driven centrifugal fans with adjustable pitch motor sheaves. C~ Supply fan motors: Open drip proof with integral thermal overload protection. D. The supply air side of the package shall utilize a heavy duty squirrel cage, blower with ball bearings. The fan shall be driven by an open, drip- proof motor sized for required CFM delivery and shall have adjustable motor pulleys and heavy duty belts. The supply air section of the unit shall be covered by an 18 gage removable lid with latches. 2.4 EXHAUST FAN A. The exhaust air side of the package shall utilize a fat trap design, centrifugal, upblast exhaust fan. The fan shall be specifically designed to work with the reset of the package both physically and functionally. An open, drip-proof motor, adjustable motor pulleys and heavy duty belt shall be standard on all units. 2.5 TRUNK LINE A. The supply air trunk1ine shall be constructed of the same material as the main package and shall include 1" washable, removable mesh filter angled downward to prevent water entry into the unit. Upon final assembly of the package, the supply air inlet and exhaust air outlet shall be separated to meet the code requirements. 2.6 MOTOR STARTERS A. Unit shall come equipped with factory installed and wired magnetic motor starters for the supply and exhaust fans, selected to function properly with the factory unit and all external controls and accessories. Starters shall have 3 overload relays, control circuit transformer" auxiliary contacts, 1 ow vol tage protect ion, H-O-A selector swi tch and all other features required for safe operation. Standardize starters with Electrical Contractor and Section 16 - El ectri ca 1. Primary di sconnect switch (es) provided under Section 16 - Electrical. 2.7 CURB A. A completely insulated curb shall be provided with the package along with an equipment rail sized properly to support the supply air truckline. 2.8 WIRING A. The entire Roof Top Package: factory prewired with input power connections dropping through the unit. Pitch pockets will not be required. Wiring to the motors is accomplished with a length of flexible conduit, no more than 6 feet in length, which will enter through the bottom of the unit into the supply fan area. Wiring for the supply fan motor shall run through an internal service disconnect switch and connect to the motor through flexible conduit. Wiring for the exhaust fan shall run through weatherproof conduit to an external service disconnect switch mounted on the fan. Motor starters shall be i nsta 11 ed in the un its custom wi ri ng package. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15770-2 SECTION 15770 MAKE-UP AIR UNITS 2.9 ENCLOSURE A. The unit: constructed of 18 gage aluminized metal, welded on. all seams to assure watertightness and durabil ity. Only one roof opening shall be required per package. B. Other jacketing: die-formed, 20 gage galvanized steel and finished in air- dry enamel. C. Service access panel: provided through easily removable side access panels with captive fasteners. D. Fan sections and supply plenums when provided: insulated with fire resistant, odorless, mat faced one-inch glass fiber material. 2.10 DAMPERS A. Equip with outside air damper and two position spring return damper motor and controls. Motor shall power the outside air damper full open when unit is on, and to full closed when unit is shut down. 2 .11 FILTERS A. Furnished and install one inch thick permanent washable air filters in holding rack. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine areas and conditions under which units are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in manner acceptable to installer. 3.2 INSTALLATION OF UNITS A. Install units in accordance with manufacturer's installation instructions. Install units plumb and level, firmly anchored in locations indicated, and maintain manufacturer's recommended clearances. B . Install units on roof curb, in accordance wi th Nat i anal Roofi ng Contractor's Association (NRCA) installation recommendations. C. Start-up units, fn accordance with manufacture's start-up instructions. Test controls and demonstrate compliance with requirements. Replace damaged or malfunction controls and equipment. 3.3 GROUNDING A. Provide positive equipment ground for unit components. 3.3 SPARE PARTS A. Furnish to Owner, with receipt, the following spare parts for each unit: 1. One set of matched fan belts for each belt-driven fan. ******************** END OF SECTION 15770 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15770-3 SECTION 15785 FAN COIL UNITS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Fan Coil Units 1.2 STANDARDS A. Units shall have certified ratings complying with ARI Standard 441-1966. 1. 3 SUBMITTALS A. Submittal data shall consist of drawings and/or catalog cuts glvlng dimensions, arrangement, construction materials, fan performance curves, coil capacity, horsepower, electrical characteristics and installation instructions. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Fan coil units by: 1. TRANE 2. CARRIER 3. MCQUAY 4. YORK 5. Arrangement, capac it i es and e 1 ectri ca 1 characteri st i cs as scheduled. 2.2 GENERAL A. Units shall be factory buil t and assembl ed with arrangements as indicated. B. Units shall have capacities, ratings and performance as scheduled. 2.3 UNIT CONSTRUCTION A. Horizontal models shall be manufactured from heavy-gauge galvanized steel with a continuous one-piece combination primary and auxiliary drain pan. Fan deck shall be positively secured and easily removed for servicing. B. All conditioned air passages shall be insulated with 1/2" 2 lb. density erosion proof insulation. C. Concealed ceiling hideaway models with inlet plenum shall consist of a basic unit chassis. Motor board assembly shall be fastened with four wing nuts for easy removal for full access to the coil. Unit shall have an integral inlet plenum with back inlet duct collar and be lined as required above. 2.4 COILS A. Coils with 1/2" O.D. tubes mechanically bonded to aluminum fins (10 per inch), shall be supplied as standard. All water coils shall be HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15785-1 SECTION 15785 FAN COIL UNITS furnished with 5/8" O.D. supply and return connections with manual air vents mounted. Rows of coils as indicated on drawings. 2.5 FANS A. Centrifugal fan wheels shall be of the forward curved, double width, double inlet type. The wheel housing shall be constructed of galvanized steel. 2.6 MOTORS A. Permanent spl it capacitor motors with built in thermal overload protection shall be provided and resiliently mounted as an integral part of the fan deck. All motors shall start and operate at 90 percent of the nameplate voltage at all fan-speed settings. 2.7 DRAIN PANS A. All models shall have a double drain pan fabricated of 18 gage galvanized steel lined with 1/2" fiberglass insulation. A 7/8" O.D. sweat fitting shall be provided for the primary drain connections. When specified, a 1/2" O.D. overflow secondary drain connection shall be provided. All units are to have auxiliary drip lip provided under piping area. 2.8 FILTERS A. All models: supplied with 1" throwaway type filters. 2.10 CONTROLS A. . Provide as a standard, a manual three-speed controller with integral rotary on-off switch. On ceiling models the controller shall be shipped separately with a flush plate for field installation. . PART 3 -EXECUTION 3.1 INSTALLATION A. Install units and make piping and duct connections as indicated on drawings. B. Extend condensate drain line from drain pan, through a trap, to the nearest floor drain and elbow into drain as indicated on drawings. D. Install flexible connectors in ducts at connections to units. E. For all ceiling units, exposed or concealed, install blower switch and speed controller adjacent to or as an integral part of the thermostat installation. F. Provide auxiliary drain pans for units concealed in ceiling cavities constructed of not less than 24 gauge galvanized sheet steel, not less than 1-1/2" inches deep and 3" 1ar~~' than unit. Auxiliary drain pan construction similar to that req~ red for Water Heater Drain Pans, South Florida Building Code, 1984, Paragraph 4614.17(b). ******************** HLM 90007.00-2 END OF SECTION 15785 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15785-2 SECTION 15855 AIR HANDLING UNITS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Air Handling Units 1.2 STANDARDS A. Units shall have certified ratings complying with ARI Standard 430. 1.3 SUBMITTALS A. Submittal data shall consist of drawings and/or catalog cuts giving dimensions, arrangement, construction materials, fan performance curves, coil capacity, horsepower, electrical characteristics and installation instructions. . B. Fan manufacturers shall furnish for approval for each fan, certified sound power ratings with an octave band analysis and also the volume-pressure-horsepower characteristic curves from shut-off to free delivery. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Air handling units by: 1. YORK 2. MCQUAY 3. BOHN 4. CARRIER 5. AIRTHERM 2.2 GENERAL A. Units shall be factory built and assembled with arrangements as indicated. B. Units shall have capacities, ratings and performance as scheduled. C. Internally isolated units must comply with Section 15242. 2.3 CASINGS ~A. Casings shall be constructed of the best quality steel reinforced for maximum rigidity with steel angle framework as required. Each shall consist of a fan section, coil section, drain pan (if unit is to be used for air conditioning), and a filter section. B. Metal gauges shall not be less than the following: drain pan - 14 gauge and fan sections ends - 16 gauge. C. Casings and all accessories, with the exception of the coils, shall be given a protective enamel paint finish. If galvanizing ~c used in lieu of a baked enamel finish, the unit must be constructed of mill galvanized steel. Units with enamel finish shall receive at least one coat of air dried enamel after final assembly. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15855-1 SECTION 15855 AIR HANDLING UNITS K D. Belt guards shall have four sides, totally enclosing all moving parts. Belt guards shall be fabricated from expanded metal to allow for ventilation of the belts. E. The casing shall be designed for the design pressure equal to the negative of the maximum static pressure differential between the highest peak on the selected fan characteristic curve and ambient pressure. The casing shall be furnished with lifting lugs or other attachments to facilitate handling. F. Fan and coil sections for high pressure units shall be connected by flexible neoprene coated, fire resistant glass fiber duct. G. Casing shall have removable panels to provide access to internal components. Coils shall be removable without disassembly o~ unit. H. Drain pan shall be double drain pan construction and provided under the complete fan and coil section for horizontal units and under the complete coil section for vertical units, with drain connections on each end. Drain pans shall be insulated with 1" insulation between the two pans and the inner pan shall have stainless steel liner. 2.4 FANS A. All fans and shafts shall be manufactured by the unit manufacturer. B. All units having 35 or more square feet of coil area shall have non-overloading fans with air foil blades. Draw-through units with 1 ess than 35 square feet of coil area shall have forward curved blades. C. All units shall have externally mounted bearings and motors. Internal bearings, with extended grease lines, will be permitted on units that have more than 41 square feet of coil area. D. Fan housings shall be die-formed with streamlined inlets and side sheets. Bearings shall be grease lubricated ball bearings se)ected for an L-I0 rating 1 ife of not less than 130,000 hours for direct connected service and not less than 42,500 for belt connected service. E. Fans shall be statically and dynamically balanced and factory run tested, in the unit. 2.5 COILS A. Coils shall be furnished for cooling media as scheduled. B. Coils shall be copper fin copper tube type with brass header. Fins shall have drawn, belled, collars bonded to the tubes by means of mechanical expansion of the tubes. Coil casings shall be stainless steel. C. Chilled water cooling coils shall be completely drainable, and shall be pitched in the unit casing for proper drainage. On multi-rowed coils, each row of tubes shall be separately headered and drained. Drain connections shall be extended to outside of the casing by the uni t .'~ ,1ufacturer. 2.6 MOTORS AND DRIVES A. Motors shall be NEMA Standard, normal torque, 40. C rise, splash proof of horsepower rating and electrical characteristics as scheduled on drawi ngs. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15855-2 SECTION 15855 AIR HANDLING UNITS B. Drives shall be rated at 1.25 x the motor horsepower rating. Drives shall be adjustable speed drives for adjustment within plus or minus 10 percent of specified RPM. C. Motor shall be mounted on an adjustable mount, suitable for adjusting belt tension and drive alignment. D. Furnish and install belt guards in accordance with OSHA requirements for all sheaves, exposed shafts and belts. 2.7 INSULATION A. Unit casing shall be lined with 1" thick, 2 pound mat faced glass fiber insulation, adhered to fan and coil section with full coat of approved adhesive. Insulation and adhesives in dry state shall have a flame spread rating of not more than 25 and smoke developed rating of not more than 50. PART 3 - EXECUTION 3.1 INSTALLATION A. Layout exact location for concrete bases and furnish to Contractor a dimensional drawing showing base sizes and locations. Upon receiving his approval, place concrete base. B. Install units and make piping and duct connections. C. Install balancing cock, flow meter fitting and shut off valve and automatic control valve. D. Extend condensate drain line from drain pan, through a trap, to the nearest floor drain and elbow into drain. Provide sufficient height between drain pan and condensate drain trap to allow drainage against negative fan pressure. . E. Install fire resistant flexible connectors in ducts at connections to units. Flexible connectors shall be in accordance with NFPA 90A. F. Install vibration isolation. G. Install flexible connectors in all piping at connection to the units. ******************** END OF SECTION 15855 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15855-3 SECTION 15858 FANS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Fans 1. Inline centrifugal fans. 2. Propel 1 er fans. 3. Roof exhaust fans. 4. . Tubeaxial jams. 1.2 STANDARDS AND CODES A. All fans shall be tested and rated in accordance with AMCA Standard and the Certified Rating Program and shall bear the AMCA Certified Rating Seal. 1. 3 SUBMITTALS A. Shop Drawings shall include the following information: 1. Fabrication details, material specifications. 2. Factory certified performance data. 3. Guaranteed sound power output. Tests of sound power shall be performed in accordance with AMCA 300. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. In-line centrifugal fans shall be by GREENHECK, COOK, ACME or Architect approved equivalent. . B. Propeller fans shall be by AMERICAN COOLAIR, ACME, COOK, GREENHECK, or Architect approved equivalent. , C. Roof exhaust fans shall be by GREENHECK, COOK, ACME or Architect approved equivalent. D. Multiple fans of the same type described above shall be furnished by the same manufacturer. 2.2 IN-LINE CENTRIFUGAL FANS A. Fans as indicated in the schedule shall be tubular centrifugal with non-overloading horsepower characteristics, wheel diameters, outlet velocities, speeds, and horsepowers not greater than as listed in the tabulation. Selections are to be made from published catalog ratings based on laboratory tests made in accordance with AMCA approved test codes and procedures. Fan horsepowers indicated shall not be exceeded. B. Fans are to be of tubular design with air entering and leaving axially. Rotors are to be centrifugal type with backwardly inclined or air foil type blades, balanced both statically and dynamically. Conversion guide vanes are to be provided inside the fan casing to eliminate turbulence and insure smooth flow from the fan outlet. C. Fan casings are to be of welded steel or aluminum construction with flanged inlet and outlet. Bearings and drive to be enclosed and HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15858-1 SECTION 15858 FANS isolated from the air stream. Bearings are to be anti-friction type with provisions for relubrication. Bearings shall have an L- 10 rating life of 130,000 hours for direct connected service and 42,500 hours for belt driven service. D. Fans are to be arranged as indicated on the drawings with motors on adjustable mounts attached to the fan casing or with fan and motor mounted on an integral steel base. Support legs, hanger rods, inlet screens, variable inlet vanes and belt guards are to be provided where indicated. 2.3 PROPELLER FANS A. Propeller fans shall be capacity and size as indicated on the drawings. Capacities shall be in accordance with AMCA Standards. B. Fans shall be belt driven or direct drive as indicated on the drawings. Belt guards totally enclosing the drives on four sides shall be provided for belt driven fans. C. Fans shall be factory assembled unit with steel structural frame and fan return and adjustable pitch cast aluminum blades in cast aluminum hub. D. Fan safety guards shall be provided on inlet and outlet of fan as necessary to provide protection of personnel. 2.4 ROOF EXHAUST FAN A. Fans shall be complete factory assembled units and shall include housings, non-overloading centrifugal fan wheels, adjustable speed V-belt drives, air stream cooled explosion proof motors, and vibration isolators. B. Housings shall be of aluminum. Louver blades shall be a minimum of .081 aluminum and extruded of 6063 T alloy. Blades shall incor.porate an integral stormproofing lip. All corners shall be open, mitered and welded on the blade underside. Louver blades shall be arranged vertically in an extended stacking design beyond the shoulder of the roof curb. Shall incorporate a hinging arrangement for accessibility to interior parts. C. Fan wheel shall be of aluminum construction, spark resistant suitable for use with flammable gases. D. Each unit shall be equipped with the following accessories. 1. Expanded aluminum bird screen. 2. Disconnect device. 3. Automatic belt tightener. 4. Self acting back draft damper. 5. Prefabricated sound attenuating curb. 2.5 TUBEAXIAL FANS: A. Poof mounted upblast exhaust fans shall be of the belt driven tut~ axial type capable of operating at an air temperature of 500oF. Far; shall be equipped with a fusible link damper lifter to provide heat and smoke relief in the event of an electrical power failure. B. Propeller construction shall be fabricated steel. A standard square key or tapered bushing shall lock the propeller to the shaft. Propellers shall be statically and dynamically balanced. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15858-2 SECTION 15858 FANS C. Housings shall be constructed of welded heavy gauge steel. D. Bearing supports shall be constructed of structural steel members to prevent vibration and rigidly support the shaft and bearings. All structural steel parts shall coated with PermaTector to provide a lasting finish. E. Belt and bearing tubes shall be constructed of welded heavy gauge steel and provided with ventilation for proper cool ing of belts, bearing and drives. F. Turned, precision ground and polished steel shafts shall be sized so the first critical speed is at least 25% over the maximum operating speed. Close tolerances shall be maintained where the shaft makes contact with the beari ng. Beari ng shall be heavy duty., grease lubricated, self aligning wall type in pillow block mounts. Extends lubrication lines shall provided with external grease fittings. Bearing shall be selected for a minimum average (L50) life in excess of 200,000 hours at maximum operating speed. G. Windbands shall be constructed of heavy gauge steel with reinforced edges. H. Curb caps shall be constructed of heavy gauge steel with heavy gauge steel reinforcing gussets and integral flanged and prepunched venture in 1 et. 2.6 FINISH A. All fans shall have an air dried phenolic coating applied to interior, exterior and to all moving parts. PART 3 - EXECUTION 3.1 INSTALLATION A. Install fans. B. Install flexible connectors at duct connections to. fans. Flexible connectors shall meet requirements of NFPA 90A. C. Install vibration isolation for fans. D. Coordinate prefabricated curb installation with work of this Section and Division 3 and 7. ******************** END OF SECTION 15858 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15858-3 SECTION 15880 FIRE DAMPERS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Fire Dampers in Ductwork 1.2 CODES AND STANDARDS A. Installation in accordance with NFPA-90A. B. Constructed and tested in accordance with UL Safety Standard 555, for 1-1/2 hour or 3 hour fire protection rating, with 165 OF., fusible link, and shall bear UL label. Provide fire dampers with high fusible link (2860F)associated with following air handling units:-AHU-AI, AHU- A4, AHU-BI, AHU-DI, & 02, AHU-EI & E2 and AHU-FI & F2. 1. 3 SUBMITTALS A. Submittal data shall include construction materials and performance data developed from testing in accordance wi th AMCA Standard 500, illustrating pressure drops for all size dampers required. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. RUSKIN MANUFACTURING COMPANY B. NATIONAL CONTROLLED AIR C. PREFCO, AIR BALANCE D. Design, specification and model numbers based on RUSKIN MANUFACTURING COMPANY. 2.2 MATERIALS A. Fire dampers shall be of the curtain type, suitable for either vert i ca 1 or hori zonta 1 i nsta 11 at ion, with 20 gauge steel channel frames, 24 gauge steel blades, and 18 gauge steel enclosure with duct collars. All parts galvanized mill finish. B. Fire dampers shall be Type lBD2 of the following style enclosures: I. Style C: for square and rectangular ducts. C. For Construction with less than 3 hour Rating: 1. Ruskin Type IBD2-Style C, CR or CO, as applicable. Mill galvanized finish; 20 gage steel frame, 24 gage blades, 20 gage enclosure, 24 gage collar, 100% free area design, 1-1/2 hour UL label per UL 555. D. For Construction with 3 hour or greater Rating: 1. Ruskin Type IBD23-Style C, CR, or CO, as applicable, Mill galvanized finish; 18 gage enclosure, 4-7/8" maximum steel channel frame, interlocking steel blades, 100% free area design, 3 hour UL label per UL 555. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15880-1 SECTION 15880 FIRE DAMPERS PART 3 - EXECUTION 3.1 INSTALLATION A. Install fire dampers in all locations where ducts penetrate fire walls and floors. B. Install dampers in accordance with manufacturer's instructions, utilizing steel sleeves, angles, and practices as required to provide an installation equivalent to that utilized by the manufacturer when the dampers were UL tested. C. At each damper, install access panel arranged for servicing fusible link. D. Demonstrate, in presence of Owner's Representative, the operation of each fire damper. Fusible link shall be disconnected and damper shall be allowed to close. If no binding or sticking is evident, damper shall be set in the open position and fusible link reinstalled. ******************** END OF SECTION 15880 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15880-2 SECTION 15884 COMBINATION SMOKE AND FIRE DAMPERS PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Combination Smoke and Fire Dampers in Ductwork. 1.2 CODES AND STANDARDS A. Installation in accordance with NFPA-90A. B. Damper and damper operator, constructed and tested as a unit in accordance with UL Safety Standard 555 S -85 for 1-1/2 hour fi re protection rating, with 1650F fusible link, and shall bear UL label. Provide fire dampers with high fusible link (2860F)associated with following air handling units:-AHU-Al, AHU-Bl, AHU-Dl, & 02, AHU-El & E2 and AHU-Fl & F2. 1. 3 SUBMITTALS A. Submittal data shall include construction materials and performance data developed from testing in accordance wi th AMCA Standard 500, illustrating drops for all size dampers required. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. RUSKIN MANUFACTURING COMPANY 2. NATIONAL CONTROLLED AIR 3. PREFCO 4. AIR BALANCE. B. Design, specification and model numbers based on RUSKIN MANUFAC- TURING COMPANY. 2.2 MATERIALS A. Combination smoke and fire dampers: of the multi-blade pivot type, suitable for either vertical or horizontal installation with 16 gauge steel channel frames, 16 gauge steel ~lades, stainless steel bearings, 1/2" steel shafts, 18 gauge steel enclosure with duct collars, operator mounting bracket, operator linkage and pneumatic operator. B. Combi nat i on smoke and fi re dampers: Type FSD-60 wi th the fo 11 owi ng style enclosures: 1. Style C; for square and rectangular ducts. C. Damper operators shall be compat i b 1 e with and integrated into the system provided under Section 15950 - AUTOMATIC TEMPERATURE CONTROL SYSTEMS. D. Increase duct size at each smoke damper as required to maintain approximately same duct cross-sectional free area thru the smoke damper. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15884-1 SECTION 15884 COMBINATION SMOKE AND FIRE DAMPERS PART 3 - EXECUTION 3.1 INSTALLATION A. Install combination smoke and fire dampers in locations where ducts penetrate smoke walls. Install duct mounted smoke detector upstream from each damper. Detectors: Refer to Section 16721 - Fire Alarm and Detection System. B. Install dampers in accordance with manufacturers recommendations, utilizing steel sleeves, angles, and practices as required to provide an installation equivalent to that utilized by the manufacturer when the dampers were UL tested. C. At each damper, install access panel arranged for servicing fusible link and duct mounted smoke detector. D. Contractor shall demonstrate, in presence of Owner's Representative, the operation of each combination smoke and fire damper. Fusible link shall be disconnected and damper shall be allowed to close. If no binding or sticking is evident, damper shall be set in the open position and fusible link reinstalled. ******************** END OF SECTION 15884 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15884-2 SECTION 15885 AIR FILTERS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Prefi 1 ter 2. Final filter 3. Filter frame 4. Filter bank housing 5. Fil ter gages 1.2 STANDARDS AND CODES A. Filter efficiencies and design shall be in accordance with ARI 850 68. Minimum efficiencies and maximum clean pressure drops shall be as scheduled on the Drawings. B. High Efficiency Filters shall be UL listed as Class I filters, Low Efficiency Filters as Class II and shall bear UL label and shall meet NFPA-90A Standards. 1.3 SUBMITTALS A. Shop drawings shall include fabrication details, material specification, physical dimensions, efficiencies and pressure drops. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of Air Filters. 1. American Air Filter. 2. Continental. 3. Farr. 4. PuraFil B. Filter systems design, space requirements, specifications and schedules based on fil ter units as manufactured by Ameri can Ai r Fi lter Company. Comparable products of other specified manufacturers are acceptable. C. All filters shall be furnished by the same manufacturer. 2.2 PREFILTER A. Replaceable Type AAF AM-AIR glass fiber filtering media, not less than 2" thick. B. Initial pressure drop at a 500 FPM face velocity: Not to exceed .30" W.g. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15885-1 SECTION 15885 AIR FILTERS C. Average atmospheric dust efficiency: A minimum of 25% based on the ASHRAE Standard 52.68. 2.3 ODOR FILTER (PF-Dl,D2,El,E2, Fl & F2) A. Housing: Housing shall be constructed of 16 gage galvanized steel. Extruded aluminum filter side tracks shall be bolted to vertical formed channel supports at 24" intervals across the width of the housing. Filler tracks shall include nylon pile seal to mate with the sealing face of all filters. Doors on both sides shall be hinged with stainless steel or galvanized steel hinges and pins, and shall include permanently attached positive locking door latch. Gaskets shall provided to prevent air leakage around doors and between the doors and the filters. B. Modules: Modules shall be constructed of ABS grade DFA-R thermoplastic. Modules shall have V-shaped cross shaped sections, containing filter media. Perforated plastic portion shall have 53% open area. Modules shall carry UL class II listing when filled with filter media. C. Med ia: Med i a shall be PuraF il : 1 II/Purako 1 33/67 as manufactured bu Purafil, Inc. 2.4 MEDIUM AND HIGH EFFICIENCY EXTENDED SURFACE AIR FILTERS (SUPPORTED PLEAT TYPE) A. Filters shall consist of water resistant media made from ultra-fine glass fibers. The media shall be pleated and have crimped aluminum separators to maintain uniform spacing between pleats. The pleated media pack shall be inserted into galvan.ized steel cell sides with a 3/4" galvanized steel header on the air entering side. The filters shall have wire cross-bracing on the air leaving side. B. Initial pressured drop at a 500 FPM face velocity shall not exceed .60" W.g. C. The filters shall have an average atmospheric dust spot efficiency of 90% based on the ARI 850. E. Housing shall be designed to operate at the same pressures as specified for the air handling unit. F. Housing shall be constructed of 4" wide flanges, heavy duty corner posts and vertical supports spaced a maximum of every two feet of filter width. It is constructed of heavy gauge galvanized steel. Duct connections shall be flanged type. G. Housings shall be provided with an access door on each end. All doors shall have neoprene rubber gaskets to ensure proper seal. Large quick acting, spring loaded cast aluminum latches shall be provided for the access door along with plated hinges to resist corrosion. Access door hinges, and latches shall be rated for operating pressure of fan. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15885-2 SECTION 15885 AIR FILTERS H. Neoprene gasketing shall be used to provide a tight seal between filters and filter housing to ensure that no air bypasses the filter media. 2.5 FILTER GAGES A. Direct Reading Dial: 3-1/2 in. diameter diaphragm actuated dial in metal case, vent valves, black figures on white background, front recalibration adjustment range 0.1 in. wg. for prefilter and 0.2 in. wg. for each final filter, 2 percent of full scale accuracy. B. Accessories: Static pressure tips with integral compression fittings, 1/4" aluminum tubing, 2-way or 3-way vent valves. PART 3 - EXECUTION 3.1 INSTALLATION A. Factory assemble and ship as one unit which meets the requirements indicated on the Drawings and in the Specifications. B. Duct connections: Flanged type, field fabricated, as indicated on the Drawings. C. Install filter equipment as indicated on drawings in accordance with manufacturer's recommendations. D. Suspended filter equipment: Mounted on structural steel platforms suspended from the building structure by steel rod hangers with vibration isolators. Do not transmit eight of the units to the connecting ducts. E. Install differential air pressure gauges across the air fi1ters as indicated on the drawings and as specified in this section. ******************** END OF SECTION 15885 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15885-3 SECTION 15890 DUCTWORK PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Ductwork 1.2 STANDARDS A. Ducts, plenums, apparatus casings, metal gauges, reinforcing, methods of supporting and hanging, and other sheet metal work as called for shall be in accordance with "HVAC Duct Construction Standards Metal and Flexible" First Edition, 1985, of Sheet Metal and Air Conditioning Contractors National Association (SMACNA). B. Air conditioning, heating and ventilating system ductwork con'struction and installation shall conform to requirements of NFPA Bulletin No. 90-A, "Air Conditioning and Ventilating Systems". C. Kitchen exhaust system ductwork construction and installation shall conform to requirements of NFPA Bulletin No. 96 "Removal of Smoke and Grease-laden Vapors From Commercial Cooking Equipment". 1.3 DESCRIPTION A. Construct ductwork in accordance with requirements for the specified SMACNA duct pressure classification and the following: 1. Variable Air Volume Supply Air Systems upstream of Variable Air Volume Terminals: + 4" W.G., Seal Class A. 2. Variable Air Volume Supply Air Systems downstream of Variable Air Volume Terminals: + 2" W.G., Seal Class B. 3. Constant Volume Supply Air Systems: + 3" W.G. Seal Class B. 4. Variable Air Volume Return/Constant Air Volume Return: -1" W.G. Seal Cl ass B. , 5. Smoke Exhaust/Combination Return and Smoke Exhaust Ductwork: -6" W.G. Seal Class A. 6. Building Exhaust Systems (other than smoke exhaust), -1" W.G. Seal Class B. 7. Kitchen Hood and Dishwasher Exhaust - Pressure available from fan. 8. Other duct system/not listed: Pressure available from fan. 1.4 LEAKAGE TEST A. Test all ducts of pressure classification 3" W.G. or greater for leakage in accordance with the procedure described in "HVAC Air Duct Leakage Test Manual", Sheet Metal and Air Conditioning Contractors National Association (SMACNA) First Edition, 1985. B. Installed duct systems pressurized to test pressure 50% over design operating pressure. C. Air leakage at test pressure measured by calibrated orifice type Df flow meter. Total allowable leakage of system shall not exceed the following percentage of the air handling capacity of the system, depending on the system pressure: 1. Duct pressure up to 2": 5% 2. Duct pressure up to 6": 1% HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15890-1 SECTION 15890 DUCTWORK D. If system is tested in sections, add leakage rates to give performance of whole system. E. Leakage concentrated at one point may result in objectionable noise even if system passes leakage rate criteria. Correct noise source to satisfaction of Architect. F. Orifice flow measurement device must have been individually calibrated against a primary standard, and this calibrated curve permanently attached to orifice tube assembly. G. Submit test results to the Architect's and the Owner's representative. 1. 5 SUBM ITT ALS A. Submit shop drawings for duct systems drawn to not less than 1/4" - l' -0" . B. Shop drawings shall show the duct routing, actual duct dimensions, elevations of ducts above finished floor line, and shall include the location and size of balancing dampers, control dampers, fire and smoke dampers, terminal units, access panels, registers and diffusers. Shop drawings shall indicate what pressure classes of ductwork are to be installed for each section. C. Shop drawings shall include plan view and elevation view for air handling units, exhaust and return fans, filters, sound attenuators, humidifiers, apparatus and apparatus casings. D. Shop drawings shall include standard duct and sheet metal fabrication deta il s . E. Submit leakage test results for Architects review. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Flexible ducts shall be UL 181 Class I by CLEVAFLEX, FLEXMASTER, THERMAFLEX or WIREMOLD. B. Shop fabricated sheet metal work shall be constructed of prime quality resquared tight coat galvanized steel, except where other type materi al is specifi ed. Manufacturer's name and U. S. gauge number shall appear on each sheet. C. Duct sealant shall be Hardcast Duct Sealant 601, Precision Adhesives PA-2084 Duct Sealant or United Sheet Metal United Duct Sealer. 2.2 LOW PRESSURE DUCTS A. Rectangular Duct Fittings 1. Elbows shall be constructed with centerline radius of not less than duct width; where space conditions will not permit this radius or where indicated, square elbows with air turns shall be used. 2. Slopes f<... transitions or other changes in dimension ~hall be minimum. to 3. 3 Used for supply air ductwork downstream of terminal volume boxes, return air ductwork, exhaust air ductwork and outside air intake ductwork. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15890-2 SECTION 15890 DUCTWORK 2.3 MEDIUM AND HIGH PRESSURE DUCTS A. Fabri cate and support in accordance with SMACNA High Pressure Duct Construction Standards and ASHRAE handbooks, except as indicated. Provide duct materials, gages, reinforced, and sealing for operating pressures indicated. B. Construct T's, bends, and elbows with radius of not less than 1-1/2 times width of duct on centerline. Where not possible and where rectangular elbows are used, provide air foil turning vanes. Where acoustical lining is required, provide turning vanes of Perforated metal with glass fiber insulation. Weld in place. C. Transform duct sizes gradually, not exceeding 15 degrees divergence and 30 degrees convergence. D. Fabricate continuously welded medium and high pressure round and oval duct fittings two gages heavier that duct gages indicated in SMACNA Standard. Joints shall be minimum 4 inch cemented slip joint, brazed or electric welded. Prime coat welded joints. E. Provide standard 45 degree lateral wye takeoffs unless otherwise indicated where 90 degree conical tee connections may be used. F. Used for supply air ductwork from air handling unit discharge to inlet of terminal volume boxes. 2.4 PLENUMS AND APPARATUS CASINGS A. Plenums shall be fabricated of same material as duct connecting to plenum and shall be two metal gauges heavier than gauge of largest duct connecting to plenum. B. Apparatus Cas i ngs shall be fabri cated of not 1 ess than 18 gauge galvanized steel and shall be braced for rigidity. Bracing shall consist of not less than 2" x 2" x 1/4" galvanized structural steel angles, spaced not more than 3'-0" on center. Main entry doors shall be provided for access to all apparatus and shall be fabricated of two thicknesses of not less 22 gauge galvanized steel with 1" thic~ rigid glass fiber filler. Provide 2" x 2" x 1/4" galvanized welded, angle frames, hinges, air tight gaskets and two YOUNG REGULATOR CO., No. 1335 or 1340 latches. 2.5 DUCT ACCESSORIES A. Manua 1 Volume Dampers: Fabri cated of same materi alas ducts, two metal gauges heavier than duct and hammered 1" all around, mounted on 3/8" square rod with saw slot position indicated. Pivot bearings, locking position regulator, YOUNG REGULATOR CO., Series 443. Where positioning regulator is not accessible, provide coupling and extension rod with regulator for ceiling wall or floor installation, as required. YOUNG Series 301 and 315 for ceiling, Series 700 for wa 11 s . B. AirTurns: Single thickness vanes having runners 2" radius and 1- 1/2" on center with embossed side. DURO-DYNE or equivalent shop fabricated. C. Air Extractors for installation at branch duct take-offs shall be YOUNG REGULATOR CO., No. 890-B with positioning regulator for mounting on duct. Where positioning regulator is not accessible, air HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15890-3 SECTION 15890 DUCTWORK extractors shall be No. 890-A with coupling, extension rod and positioning regulator for installation on wall or ceiling. D. Flexible Duct Connections: 30 ounce woven glass fiber, double neoprene coated, fire retardant, waterproof and air tight, suitable for temperatures to 250oF, UL approved. VENTFABRIC, INC. "Vent- glass". E. Access Panels: Shall be of same material as ducts in which they are installed, fabricated of two thicknesses of not less than 22 gauge, with 1" thick rigid glass fiber filler. Provide sheet metal frame, airtight gasket and two YOUNG REGULATOR COMPANY No. 1330 latches. 2.6 FLEXIBLE DUCT A. Flexible duct shall be factory pre-insulated, consisting of vinyl coated spring steel wire helix bonded to vinyl coated fiberglass mesh screen, having one (1) inch nominal fiberglass insulation and vinyl impregnated closely woven fiberglass vapor barrier. B. Composite assembly shall meet requirements of NFPA-90A and UL 181 and shall be UL listed for flame spread rating of not more than 25 smoke developed rating of not more than 50. C. Flexible duct shall be connected to metal ducts and terminal units using VENTLOK 670 Series clamps. D. Maximum length of flexible duct connections from metal duct to terminal units shall be not greater than 48". 2.7 SPECIAL DUCTWORK A. Kitchen Exhaust Systems 1. Range hood exhaust duct and fitting constructed of and supported by stainless steel not less than 0.048 inch (No. 18 MSG) in thickness. a. All seams, joints and penetrations shall have a liquid tight continuous external weld. b. All sections constructed and installed without forming dips or traps and sloped not less than 1 inch per foot toward either hood or approved residue trap. c. Provide cleanout openings at each change in direction and at any other portion of system not accessible from duct inlet or discharge. Cleanout openings on side of duct and of sufficient size to permit thorough cleaning. Opening provided with door or cover equal to or heavier than duct and latching system operable without use of a tool sufficient to make it grease-tight. d. All exposed ductwork and connections in the occupied space shall have all joints ground and polished to a No.3 finish. e. Duct construction shall comply with NFPA 96. a. All seams, joints and penetrations shall have a liquid tight, continuour, external welded. b. All sections constructed and installed without forming dips or traps and sloped not less than 1/4 inch per foot toward either hood or approved trapped drain connection. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15890-4 SECTION 15890 DUCTWORK B. Dishwasher exhaust & laundry room dryer exhaust duct work. 1. Galvanized steel of soldered joints above ceiling and 304 stainless from ceiling to dishwasher or dryer connection. Slope ductwork toward dirty side of dishwasher as indicated. C. Ductwork indicated on drawings to be of stainless steel construction shall be fabricated from 304 stainless steel. PART 3 - EXECUTION 3.1 INSTALLATION A. Ducts shall be installed following essentially lines indicated; install offsets, angles, transitions as may be required to avoid interferences with other work, install streamlined easements around obstruct ions where necessary to pass obstructions through ducts. Maintain full capacity of ducts at offsets, angles, transitions and easements, except where drawings indicated use of reducing or increasing transitions. B. Install dampers and air extractors in all duct systems as required for controll ing air volumes to trunk ducts, branch ducts, outlets and inlets. Pivot type volume dampers shall be installed in ducts at the outlets and inlets of air handling equipment and plenums. Install splitter type dampers in duct wyes and at streamlined branch takeoffs. Where branch ducts tap off of trunk ducts, install air extractors. Contractor shall install a complete system of dampers as required for balancing air systems. C. Install access panels for inspection and servicing of duct mounted equipment; reheat coils, sound attenuators, control dampers, smoke and fire dampers. D. Install flexible connections in ducts at connections to plenums, apparatus casings, fan housings, air handling units, exhaust fans and other equipment which could transmit vibrations to the duct systems. E. Each duct section shall be rigidly supported from structure. Attach hangers to structure with expans i on plugs, concrete inserts, beam clamps or other approved means. Rubber-in-shear isolators shall be installed in hangers for ducts in equipment rooms, to prevent vibration transmission to the structure. F. Install duct mounted equipment as specified in other Sections. G. Duct sizes shown are net inside dimensions and sheet metal size shall be increased to allow for duct linings. H. Specified duct sealant pumped or painted into joints on all ductwork systems, as required, before assembly and painted over after assembly. Sealant shall be allowed to set 48 hours before any air pressure is put on system. All tie bars, bolts and rivets shall be sealed with the specified sealant. Corners on all take-offs, tap-ins, and joints shall be closed type. Low pressure ductwork over 30", shall be cross broken or beaded between joints and reinforcing angles. If beading is used, beads shall be on 12" centers. Pocket lock construction of any kind, will not be permitted in ductwork, plenums, and casings ; all galvanized mild steel. ******************** END OF SECTION 15890 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15890-5 SECTION 15894 AIR TERMINAL UNITS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Constant/variable volume and fan powered variable volume boxes. 1.2 STANDARDS A. All unit lining materials shall meet the requirements of NFPA 90A. B. Compliance with performance specified in Contract Documents, including sound power, shall be verified by certified data derived from tests conforming to ADC Test Code 1062-R4 and ANSI-S-1.21-72, except for specified requirements herein. 1. 3 SUBMITTALS A. Submittal data shall consist of drawings and/or catalogue cuts giving dimensions, arrangement, construction materials, performance data, discharge, and radiated sound power levels in octave bands for each size terminal scheduled at minimum, 1-1/2", 2", 3", and 4" static pressure across the terminal unit. B. Certified test data from an ACD certified test laboratory shall be submi t ted with shop drawi ngs . Un it sound power 1 eve 1 sand mi n i mum pressure drop ratings shall not exceed that indicated and/or scheduled on the drawings. PART 2 - EQUIPMENT 2.1 MANUFACTURERS A. Air Terminal Units by: 1. TITUS 2. TEMPMASTER 3. MAGNA FLOW 4. KRUEGER 5. Arrangement, capacity, performance, and type as scheduled and/or indicated. B. Design is based on TITUS 2.2 CONSTANT/VARIABLE VOLUME BOXES A. Provide single duct Terminals of sizes and capacities (CFM) indicated on the drawings. 1. Terminals shall be constructed of not less than 24 gauge zinc- coated steel, mechanically assembled and sealed to form an air- tight casing: Maximum air leakage of less than 1% at 5" W.g. Spot welded casings are not acceptable. 2. Interior walls of the TerminaJ casing shall be lined with 1/2" dual-density fiberglass with 4 pounds per cubic foot skin density, or Architect approved equivalent acoustical material, rated for a maximum air velocity of 4500 fpm. Insulation must meet all requirements of UL 181 and NFPA 90-A. Raw edges exposed to the airstream shall be coated and sealed. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15894-1 SECTION 15894 AIR TERMINAL UNITS 3. Sound power data shall be submitted with no corrections or noise reduction factors applied. B. Terminal air control valve shall be dual-wall construction, consisting of two metal thickness with 1/2" dual-density insulation sandwiched between, creating an effective radi ated sound barri er. Insul at ion shall be as specified for Terminal casing. The control blade of the air valve shall be 16 gauge, designed to operate through a 45 degree arc. Multi-blade dampers and single blade volume controllers (operating through 90 degree) are not acceptable, unless approved in writing by Architect. The control blade shall be bolted or welded to a continuous shaft which rotates in self-lubricating (nylon) bearings. Blade shall close against a closed-cell gasket seat; it shall be preloaded to insure a tight seal. Blade shall not deflect at inlet pressures up to 6" W.g. Ell iptical or oval dampers are not an acceptable substitution, unless approved in writing by Architect. C. Pressure differential reset controller shall maintain setpoint (CFM) within 5%, regardless of system pressure change. CFM limiting devices are not acceptabl e. The reset control 1 er shall constantly monitor thermostat input, air flow (CFM), and system static and total pressure in a manner as to minimize under or over-controlling in relation to the space temperature requi rements. The reset controller shall be capable of field adjustment of minimum and maximum CFM settings without the use of tools. 1. Flow curve for field balancing shall be affixed to terminal casing. 2. Differential flow taps and factory set maximum and minimum CFM values shall be provided. 3. Controller shall maintain pressure independence to as low as .03" w.g. Averaging sensor shall be mounted in the inlet' of the Terminal and shall provide a minimum of one air pickup point for each 2-1/2" of inlet diameter. Single-point differential sensors are not acceptable. D. Terminal shall be furnished with factory mounted control, as shown in the Sequence of Operation: 1. Unless otherwise indicated, damper shall be normally open. 2. Pneumatic wall thermostats shall be two-pipe, direct acting and provided by Section 15950. 2.3 FAN POWERED VARIABLE AIR VOLUME BOXES A. Casing shall be 24 gauge galvanized with rectangular discharge. A one piece aluminum backdraft damper shall be provided on the discharge of the fan. This damper shall be factory set and aligned for precise seal. Leak rate shall not exceed 2 percent of 0.5 inch W.g. B. The interior surface of the casing shall ....' acoustically and thermally lined with 1/2 inch thick, 1-2/2 lb. df nsity glass fiber insulation with density facing insulation shall be U.L. listed and shall meet NFPA 90A requirements. C. Modulation shall be cylindrical die cast aluminum airflow control device with integral actuator operating over a 5 10 10 psi spring range, tapered to fit standard round flexible duct diameters. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15894-2 SECTION 15894 AIR TERMINAL UNITS Integral flow taps calibration chart shall be provided on unit. Leak rate shall not exceed 4 percent at 3./0 inches W.g. D. Regulator shall be thermostatically reset velocity controller which provides constant delivery air control within +5 percent rated flow, down to 25 percent of unit rated cfm, independent of changes in system static pressure. Factory calibrated field adjustable set points shall be provided to set maximum and minimum cfm. E. Fan shall be forward curved style with galvanized steel wheel. Housing shall be 18 gauge steel and fan board 16 gauge steel. F. Motor shall be permanent split capacitor type, direct drive, three speed with low voltage starting and shall have an extended oil tube. Motor temperature rise shall be less than 50 degrees centigrade on all speeds. G. Fan controls shall include an on-off switch factory mounted on the unit. H. An expanded metal or hardware cloth cover shall be furnished and installed on the recirculated air inlet. 2.4 REHEAT COILS A. For those units in which reheat coil s are used, Terminal Units as noted on drawings shall be furnished with electric resistance duct heater. On reduction in cooling requirements, the air supply quantity shall be gradually reduced to a fixed minimum, specified on the drawi ngs. Then the reheat coi 1 shall be activated in sequence to maintain thermostat setting. In this case, field adjustable minimum CFM settings shall be incorporated into the volume regulatory system specified herein above and factory set to the minimum CFM shown. PART 3 - EXECUTION 3.1 INSTALLATION A. Install units and make duct and piping connections. ******************** END OF SECTION 15894 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15894-3 SECTION 15936 GRILLES, REGISTERS, DIFFUSERS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Grilles, Registers and Diffusers 1. 2 SUBMITTALS A. Provide product data on all materials of this section. B. Submit shop drawings showing location and types of each diffuser, register and grille. C. Provi de manufactured cert ifi cat i on and test reports that detent ion bars were manufactured and test in accordance with requirem~nts ASTM A627 - Homogenous tool-resisting steel flat bars and shapes for security applications." PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Products by: 1. TITUS 2. TUTTLE & BAILEY 3. KRUEGER 4. ANEMOSTAT 5. Design, specification and schedule based on TITUS. 2.2 WALL SUPPLY REGISTERS A. Wall mounted supply registers shall be as scheduled with key operated opposed multi-blade volume control dampers. 2.3 WALL RETURN AND EXHAUST REGISTERS A. Wall mounted return and exhaust registers shall be as scheduled, with key operated opposed multi-blade volume control dampers. 2.4 WALL GRILLES A. Wall mounted supply, return or exhaust grilles shall be of same design as registers except volume control dampers will not be required. 2.5 CEILING DIFFUSERS A. Ceiling diffusers shall be of type and style as scheduled, and shall be provided with volume control dampers, grids and field adjustable directional pattern device for I-way, 2-way, 3-way and 4-way throw. 2.6 CEILING RETURN AND EXHAUST REGISTERS A. Ceiling return and exhaust register~ shall match ceiling diffusers and shall be provided with opposed blade volume control. 2.7 BARRIER GRILLES (TOOL RESISTANT) CONSISTING OF: A. 3/4" diameter tool resistant steel vertical bars at 5" on center. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15936-1 SECTION 15936 GRILLES; REGISTERS, DIFFUSERS B. 2" x 1/4" tool resistant flat steel horizontal bars at 8" on center. C. 2" x 1/4" steel frame around perimeter of grille. D. Vertical bars shall pass through horizontal bars. E. All junction points and corners continuously welded. F. Conform to ASTM A627-68 (81) - "Homogenous Toll Resisting Steel Bars for Security Applications", and ASTM A-629-77 (81) "Tool Resisting Steel Flat Bars and Shapes for Security Applications". PART 3 - EXECUTION 3.1 INSTALLATION A. Install wall mounted grilles and registers plumb and level and flush to surface. Locations may be altered slightly, as acceptable to the Architect, so as to fit masonry portions of the structure. B. In grid panel type ceil ings, lay-in metal pan, acoustical, etc., grilles, registers and diffusers shall be located in the center of the panel. C. Coordinate location of ceiling diffusers and registers with reflected ceiling plan. ******************** END OF SECTION 15936 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15936-2 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS PART 1 - GENERAL 1.1 Section Includes: A. Automatic Temperature Control System: 1. Automatic temperature controls required to accomplish control actions described in the sequence of operation. 2. Control components required to interface with factory installed controls furnished with equipment. 3. Control components required to interface with the Building Automation System. 1.2 PRE-CONSTRUCTION COORDINATION MEETING A. Prior to the start of construction, meet with all involved trades to coordinate the incidental work items. The Contractor shall provide minutes of the meeting to all involved parties and to the Owner and the Architect. B. The minutes of the meeting shall include a definition of who furnishes and who installs the following: 1. Automatic Valves 2. Separable wells for thermometers 3. Valves and piping for steam, water, drain and our flow connections. 4. Piping connections for flow measuring devices. 5. Valve position indicators. 6. Automatic dampers 7. Blank off plates (safing) where dampers are smaller than ducts. 8. Assembly of multiple section dampers. 9. Access doors in ducts and ceiling walls or 10. Duct penetrations and mounting brackets for control devices. 11. Motor starters and interlock devices. 12. Electric devices power supplies to control equipment. 13. Smoke detectors 14. Combination smoke and pipe dampers C. The minutes of the meeting shall identify revisions required by equipment substitutions. 1.3 SUBMITTAL BROCHURE A. Submit the following for approval: 1. Control system drawing containing all pertinent data to provide a functional operating system. 2. Valve, and damper schedules showing size, configuration, capacity and location of all equipment. 3. Data sheets for all control system components. 4. Manufacturer's authorization of installer. ~ 1.4 INSTRUCTIONS AND ADJUSTMENT A. Adjust and validate all thermostats, controllers, valves, damper operators, relays provided under this Section. B. Furnish operating and maintenance manuals covering the function and operation of the control systems on the project for use by the Owner's HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-} SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS operating personnel. These manuals shall include the control cycle narrative for the control equipment, complete control diagrams with labeling of control wiring and instruments to match diagram. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. JOHNSON CONTROLS 2. HONEYWELL 3. BARBER COLEMAN 4. LANDIS & GYR POWERS 5. Architect approved equivalent. B. Installation by manufacturer or representative with 5 years minimum of manufacturer's authorized authorized representation. 2.2 ELECTRIC WIRING A. Provide electric wiring, conduit, and wiring connections required for the installation of the temperature control system, unless specifically shown on the electrical drawings or called for in Division 11 and 16. B. Comply with the requirements of Division 16. 2.3 ROOM TYPE INSTRUMENTS A. Room Thermostats: Manufacturer's standard type, adjustabl e sensitivity and calibrated dial. Metal cover with tamper-proof screws. Provide concealed adjustment on thermostats. Range, 500 to 900F. 2.4 LOW TEMPERATURE DETECTION A. Electric Low Temperature Warning Thermostats: Provide 20 ft. low point sensitive elements (not averaging type) installed to serpentine the entire coil face area. Suspend elements upstream of the coil. Provide two-position manual reset. Where coils are two banks, provide two low limit thermostats, wired in to activate the control sequences. 2.5 HIGH TEMPERATURE DETECTION A. Electric High Temperature Thermostats: Bimetal type sensing element with at least 10" insertion length. Two position manual reset type. 2.6 AIR PIPING A. Provide tubing type as follows: 1. Exposed: Hard copper tubing, or multi tube polyethylene with a vinyl jacket. Terminate multi-tube bundles in panels or junction boxes only. Install hard copper tubing for final termination from junction box to equipment device. 2. Concealed: Hard or soft copper tubing, single or multi-tube polyethylene. 3. Concrete Buried: Hard or soft copper tubing or polyethylene tubing enclosed in a metal conduit. 4. Inside panels and unit enclosures: Polyethylene Tubing. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-2 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS B. Provide copper or brass hangers. for copper tubing or acceptable dielectric isolation. C. Polyethylene Tubing: Black Type FR. 2.7 PNEUMATIC TRANSMISSION A. Pneumatic Duct and Immersion Temperature Transmission: Liquid filled capillary type incorporating a pneumatic feedback signal to insure exact and proportional relationship between the measured temperature and the transmitted signal. Where the transmitter is used for sensing mixed air temperatures or coil discharge temperature, or the duct area is in excess of 14 sq. ft., the instrument shall incorporate an averaging element with a minimum length of 96 inches. B. The transmitters shall transmit a 15 PSI signal over a 50, 100 or 200 degrees F range as required to suit each variable. Use 2000 transmitters only where the variable changes more than 750F. Furnish wells where transmitters are used for sensing liquid temperatures. C. Temperature, Pressure and Humidity Recei ver Controll ers: Provide adjustable proportional band and authority adjustment range, and dials for set point, ratio and reset range. mount inside local panels. D. Pneumatic Thermometers, Humidity and Pressure Indicators: Dial type, a minimum of 2-1/2" in diameter. Thermometers shall be furnished in 50, 100 or 2000F ranges to match the range of the transmitter with which it is being used. Furnish pneumatic thermometers and indicators for transmitters and other points specified. 2.8 AUTOMATIC CONTROL VALVES A. Fully proportioning with modulating plug or V-port inner guides, unless otherwise specified. Provide quiet operating valves. ,Valves shall fail-safe in either normally open or normally closed position in the event of control air failure. Valves shall operate in sequence when requ i red by the sequence of ope rat ion. Sha 11 be the control manufacturer size control valves. Control valves shall meet the heating and cooling loads as specified, be suitable for the pressure conditions and shall close against the differential pressures involved. Provide molded diaphragm type valve operators. Body pressure rating and connection type (screwed or flanged) shall conform to pipe schedule elsewhere in this specification. B. Steam Control Valves: Single seated type with equal percentage flow characteristics. Preheater valves and direct radiation valves: normally open type. Valve discs shall be stainless steel for steam pressure above 35 PSIG. Whenever the steam flow rate requires a single valve greater than 2-1/2", install two valves in parallel (which shall operate sequentially) with one valve smaller than 2-1/2". C. Heating Water and Chilled Water Valves: Single seated type with equal percentage flow characteristics. 2.9 DAMPERS A. Single or multiple blade as required. Provide blank-off plates and conversions necessary to install dampers smaller than duct size. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-3 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS B. Damper Frames: #13 gauge galvanized sheet metal with flanges for duct mounting. C. Damper Blades: A maximum of 6" wide corrugated type construction, fabricated from two sheets of #22 gauge galvanized sheet steel, spot welded together, suitable for high velocity performance. D. Replaceable Rubber Seals: Install along the top, bottom and sides of the frame and along each blade edge. Seals shall provide a tight closing, low leakage damper. Submit leakage and flow characteristics charts to the Architect. 2.10 DAMPER OPERATORS A. Damper Operators: Molded rubber diaphragm piston type, fully proportioning unless otherwise specified. They shall have ample power to overcome friction of damper linkage and air pressure acting on the louvers. Install the damper operator outside the airstream wherever possible. B. The operators shall operate at varying rates of speed to correspond to the dictates of the controllers and variable load requirements. The operators shall operate in sequence when required by the sequence of the operation. The operator linkage arrangement shall provide normally open or normally closed positions of the dampers as required. Provide pilot positioners on damper operators on modulating dampers that are to be sequenced. C. Pilot Positioner: Full relay type with an interconnecting linkage to provide mechanical feedback for accurate positioning and control. D. Combination Smoke and Fire Damper Operations 1. Prov i de ope rat i ng interface wi th damper operators for combi nat ion smoke and fire dampers are provided. 2. Whenever an air moving device has been de-energized through a signal from the fire alarm system, the temperature control system or manually the smoke dampers in the duct system associated with the device shall close. 2.11 ENTHALPY COMPARATOR A. The Enthalpy Comparator: Shall provide the economizer cycle control. The enthalpy controller shall compare the enthalpy of the outdoor air and the enthalpy of the return air. The contro 11 er shall accept standard signals from temperature and humidity transmitters. The controller shall output the necessary control signals required to provide the economizer cycle operation. 2.12 DUCT HYGROSTAT - HIGH LIMIT A. The Duct Hygrostat: Highly sensitive hygroscopic membrane mounted on a sliding base to permit easy adjustment. 2.13 FLOW METER A. Primary Sensing Device: 1. Flow Elements: Averaging pitot differential pressure type with sensor constructed of 316 stainless steel. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-4 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS 2. Each flow element shall consist of four basic parts: a. High pressure sensor with four impact ports facing upstream. b. Interpolating tube to average pressures sensed by impact ports. c. Single low pressure sensor facing downstream. d. Instrument head with isolating valves to transmit both pressures to a secondary device. 3. Each flow element shall have a cross-sectional shape such that flow separation occurs at a fixed point resulting in stable flow coefficient over wide range of Reynolds Numbers independent of pipeline pressures and temperatures. 4. Flow element mounting hardware shall comply with the latest edition of ANSI B31.1 Power Piping Code. a. Provide flanged mount. 5. Accuracy of Flow Element: i 1% of actual flow rate over flow range. Repeatability of Flow Element: i 0.1% of actual value over flow range. Provide certified data from independent flow laboratories as verification. B. Differential Pressure Transmitter: 1. Differential pressure transmitter shall provide a 4 to 20 mA DC output signal using all solid state electronics in dual compartment housing. Transmitter shall: a. Utilize same leads for power and signal; b. Have external span zero adjustment. c. Have zero elevation and suppression adjustment. 2. Standard Material of Construction: 316 stainless steel diaphragm, drain/vent valves; cadmium plated carbon steel for process flanges and adapters, bolts; cast aluminum for electronic housing. 3. Connect Wiring through 1/2" conduit to integral junction box with screw terminals. Provide test jacks compatible with miniature banana plugs. 4. Performance: a. Accuracy i 0.2% of calibrated span. b. Linearity i 0.1% of calibrated span. c. Hysteresis not exceed 0.05% of calibrated span. d. Repeatability within 0.05% of calibrated span. e. Rated to 2000 psi maximum pressure and 2000F maximum temperature. f. Range compatible with requirements of primary sensing device. 5. Provide local indicating meters of transmitter output as an integral part of the transmitter and housing. 2 14 ELECTRIC DEVICES A. Select UL listed electric switch devices for the applied load and application. Provided a separable copper, monel or stainless steel well for all water thermostats. B. Electric Thermostats: Line voltage or low voltage type suitable for the application. Provide heat anticipation for low voltage type. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-5 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS C. Unit Heater Aquastats: Strap on type. 2.15 ELECTRONIC DATA INPUTS AND OUTPUTS A. Closely match input/output sensors and devices to the requirements of the Field Control Panel for accurate, responsive, noise free signal input/output. Do not use computer inputs deri ved from pneumatic sensors. Do not use thermocouples or thermistors. B. Temperature Sensors: Resistance Temperature Detector (RTD) type of 500 ohm balco, 100 or 3000 ohm platinum, or solid-state I.C. type. 1. Space Temperature Sensors: Provide blank commercial type locking satin chrome covers. 2. Duct Temperature Sensors: Rigid stem or averagi ng type as required by the sequence of operation. Provided a separable copper, monel or stainless steel well for water sensors. Provide outside air wall mounted sensors with a sun shield. 3. The Dewpoint Sensor: Non-reactive organic bobbin material to give precise dewpoint readings with accuracy of not more than i l.soF; with integral draft shield as part of the instrument for air velocities in excess of 50 feet per minute. The dewpoint sensor shall operate over a minimum dewpoint temperature range suitable to application. C. Relative Humidity Sensors: Capacitance type with 10% to 90% range. Provide duct mounted humidity sensors with a sampling chamber. Provide wall mounted sensors shall be provided with covers identical to temperature sensors. D. Differential and Static Pressure Sensors and Switches 1. Fan proof-of-flow switches: U.L. listed adjustable set point and differential pressure type. Piped to fan discharge except where fans operate at less than one inch WG, then pipe across the fan. For fractional horsepower and non-ducted fans, relays or auxiliary contacts may be used. Maximum pressure rating not less than 10 inches WG. 2. Pump proof-of-flow switches: U.L. 1 isted adjustable differential pressure or flow type as required by the sequence of operation. Provide chilled water flow switches with a totally sealed vapor tight switch enclosure on 300 psi body other devices shall be rated at 150 PSI. Provide differential pressure switches with a valved manifold for servicing. E. Kilowatt Transducers: Integrated electronic type with accuracy of .2% of scale. Provide two current transformers (CT's) for balanced three phase loads (such as motors). Provi de three CT' s for unbalanced loads. Provide two or three potential transformers (PT's) as recommended by the manufacturer for the application. Output shall be 4 to 20 ma. Provide suitable CT's and PT's unl?$3 specifically specified with other equipment. F. Outputs: Provide control relays and analog output transducers computable with the Field Control Panel output signals. Provide relays suitable for the loads encountered. Design analog output transducers for precision closed loop control with pneumatic repeatability no greater than 1-1/2 percent. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-6 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS 2.13 CONTROL AIR COMPRESSOR AND ACCESSORIES A. Furnish and install a duplex air compressor with both or the compressors mounted on a single A.S.M.E. tank. Provide belt guards, automatic starters or starting switches, operating pressure switches, pressure reducing valves, oil and dirt removal filter, refrigerated air dryer, automatic traps, pressure relief valves, gauges and all other accessories for complete and automatic operation. B. Furnish an automatic alternator which shall: 1. Switch the lead compressor after each running cycle. 2. Bring on both compressors if one cannot handle the load. 3. Continue to operate either compressor on a failure of the other. C. Provide a continuous operating refrigerated air dryer, with refrigerant evaporator and mechanical condensate separator and facilities for mounting a condensate discharge valve. The dryer shall be designed for 175 psig maximum operating pressure and shall be capable of reducing the atmospheric dewpoint to -10oF when drying at 100 psig, with no more than 3.0 psig pressure drop at rated capacity. D. Provide a filter to remove oil and particulates from compressed air source, capable of more removing both 0.08 micron diameter sol id particles and 0.01 micron diameter oil aerosol. Mount the replaceable coalescing type filter element within a transparent bowl, with a protect i ve perforated metal sh i e 1 d. Rep 1 acement of fil ter element shall not require disassembly of any connected piping or discontinuance of central air service. Provide a bowl drain to facilitate removal of accumulated water and oil. 2.14 SMOKE CONTROL SYSTEM A. Incorporate the smoke control system into the Building Automation System. B. Run wiring to and from the system controller and from fire fighters smoke control station to smoke control equipment in EMT-conduit. C. Provide copper tubing for pneumatic tubing required for the operation of the smoke control equipment under fire conditions, including main air supplies. D. Install smoke control system controller and accessories in a cabinet as described for temperature control panels. 2.15 FIRE FIGHTERS SMOKE CONTROL STATION A. Provide start/stop switches and pilot 1 ights in the Fire Fighters Smoke Control Station (FSCS) as described in the sequence of operation and shown on the drawings: B. Install the FSCS in a cabinet as described for temperature control pane 1$. C. The FSCS may be interfaced to the communications bus of the (BAS) provided one of the following conditions is provided. a. All global communication and instructions or commands issued by the FSCS are not dependent upon operation of BAS Central Processing Unit (CPU) or communication controller. b. Provide hot standby central CPU with auto data base file update for global event initiated programs. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-7 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS c. Central system CPU and peripherals are U.L. 864, UOJ2 control units, systems listed. d. Wiring from panel FSCS to AHU/EF systems is enclosed in home run Conduit and not dependent on BAS system operation. e. Demonstrate one of the above during owner training and confirm in submittal selected method. 2.16 TEMPERATURE CONTROL PANELS A. Provide a wall or floor mounted control panel for each air handling unit and for each other central pl ant system. Locate panel s to provide convenient service and adjustment of the equipment served. Provide NEMA 1 enclosures with gasketed hinged doors with keyed lock. Panels wider than 4'-0" shall have double doors closing in the panel center. Key all locks alike. Panels shall be identical in appearance. B. Mount controllers, relays, switches, solenoid, etc in enclosed control panel. Make temperature settings, adjustments, and calibrations at the system control panel or via software calibration. C. Provide each panel with an identifying nameplate. Provide each device mounted on the face of the control panel with a nameplate. Nameplates: Engraved phenolic material with white engraving stock and black fill. Attach nameplates to panel with screws. D. Factory connect devices within the panels. E. Locate the fo 11 owi ng on the face of each 1 oca 1 cont ro 1 panel as applicable for its particular control system: 1. Outside air temperature 2. Return air temperature 3. Unit leaving air temperature 4. Fan control switches 5. Outside air minimum position control switches (return air systems only). 6. Pump control switches (as applicable). 7. Running lights for fans, pumps, boiler and condensing unit. 8. Alarm light indications for low temperature, smoke indication and loss of air flow. F. Submit details indicating how the devices will be mounted on the panel face. 2.17 DUCT MOUNTED SMOKE DETECTORS A. Detectors and accessories shall be provided under Division 16. B. Detectors and accessories shall be installed under this Section. 2.18 MISCELLANEOUS DEVICES A. Provide the necessary relays, flow controllers, pressure controllers, meters, cumulators, val .~s, positioners, electric switches, three-way solenoid valves, two-waJ and three-way switches, clocks, transformers, etc., to make a complete and operable system as descri bed in the sequence of operation. B. Locate these devices at the local panel unless indicated otherwise. C. Air Flow Switches: Differential pressure sensing type. Where there is no element across which to sense a pressure change, the pressure HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-8 SECTION 15950 AUTOMATIC TEMPERATURE CONTROL SYSTEMS switch shall compare the difference between the total pressure and the static pressure in the ductwork. 2.19 SEQUENCE OF OPERATION A. Sequence of operation indicated on the drawings. PART 3 - EXECUTION 3.1 INSTALLATION A. Air Piping: 1. Air lines adjacent to insulated ducts or casings shall be properly supported on brackets to prevent burying of lines in insulation. 2. Size air lines to prevent control lag due to abnormal airflow. 3. Test entire system by placing under 30 pound pressure for 24 hours. During this time, pressure drop to not exceed 5%. 3.2 ADJUSTMENT A. Upon completion of the Work, adjust and validate thermostats, controllers, valves, damper operators, relays, etc., provided under this Section. 3.3 QUALITY CONTROL A. Control system to be set up and checked out by factory trained technicians skilled in the setting and adjustment of temperature controls used in this project. This mechanic to be experienced in the type of systems associated with this control system. B. At time of fi na 1 inspect ion, demonstrate the ent ire sequence of ope rat i on for all systems to the Architect and/or Owner's Representative. At this time, Architect to observe function of entire control system, observe temperature control operations, damper pos it ions, necessary to assure that temperature control system is operating as intended by mechanical design. C. Final acceptance of system not to occur until sequence of operation check has taken place and cert i fi ed by Arch i tect and/or Owner's Representative. D. Return to project site during the opposite season to verify operation of control systems. Architect and/or Owner's Representative to be given notice of this return and to accompany Control technician to observe the sequence of operation. ******************** END OF SECTION 15950 HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15950-9 SECTION 15965 BUILDING AUTOMATION SYSTEM PART 1 - GENERAL 1 . 1 SUMMARY A. Provide the BAS, (Building Automation System) fully integrated and installed as a complete Distributed Digital Control (DOC) System. The BAS includes all computer software and hardware, operator input/output devices, field control panels, automation sensors and controls, wiring and piping. Sensors, controls, wiring, piping and related components shall be as specified in AUTOMATIC TEMPERATURE CONTROL SYSTEMS. B. Provide the engineering, installation supervision and labor, calibration, software programming, and checkout necessary for a complete and fully operational BAS. C. Initial system programming shall be provided to provide the full operation of the controlled equipment as described in the Sequence of Operations in the AUTOMATIC TEMPERATURE CONTROL SYSTEMS. 1. 2 QUALITY ASSURANCE A. The system shall be installed by competent mechanics, regularly employed by the BAS manufacturer with full responsibility for proper operation of the BAS including debugging and proper calibration of each component in the entire system. Supplier shall have an in-place support facility within 100 miles of the site with technical staff, spare parts inventory and all necessary test and diagnostic equipment. 1.3 SUBMITTALS A. Submittals, start up, test and validation of BAS, instruction of Owner's representative on maintenance and operation of BAS, and as built composite pneumatic electric diagrams showing interlocks between equipment furnished under this and other sections and controls. B. Submittal shall consist of: 1. Data sheets of all products 2. Valve, damper, and well and tap schedules showing size, configuration, capacity and location of all equipment. 3. Graphic sketches showing graphic presentation of all systems with points specified in the Control Systems Requirements summary. 4. Menu tree showing English penetration path including all points. 5. Data entry forms for initial parameters. Contractor shall provide English listing of all analog points with columnar blanks for high and low warning limits and high and low alarm limits, and a listing of all fan systems with columnar blanks for beginning and end of occupancy periods. 6. Wiring and piping interconnection diagrams including panel and device power and sources. 7. Equipment lists of all proposed devices and equipment. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-1 SECTION 15965 BUILDING AUTOMATION SYSTEM 8. Software documentation including sequence of operation and all control programs. 9. Licensing agreement for each licensed software module (one copy to be executed by the Owner prior to software delivery). 10. Manufacturers authorization of installer. 1.4 SYSTEM STRUCTURE A. Provide a network of independent field control panels. Each field control panel shall perform all specified control functions in a completely independent manner. Additionally, field control panels shall networked for single point programming and for the sharing of point information and control instructions between panels. A central processing unit (CPU) shall function as the normal operators interface and shall provide archival and report generating functions. B. Build the basic elements of the BAS structure from standard components kept in inventory. The components shall not require customizing other than setting jumpers and switches, adding firmware modules or software programming to perform the entire system's required functions. C. Field control panels shall have sensor outputs, set points, alarm functions and control adjustments available at the panel through a portable plug in interface device. Provide (2) interface device units. D. Fully modular and distributed processing architecture and not rely on a central processor or any other correlating device for sharing of point data amoung field conttrol panels. E. Expandable by the addition of field control panels. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturers 1. Johnson Controls 2 . Honeywell 3. Barber Coleman 4. Landis & Gyr Powers 2.2 GENERAL REQU I REMENTS A. All electronic equipment shall conform to the requirements of F.C.C. regulation Part 15, Section 15 governing radio frequency electromagnetic interference and be so labeled. The BAS shall comply with U.L. 916 and be so listed at the time of bid. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-2 SECTION 15965 BUILDING AUTOMATION SYSTEM B. Design and build all system components to be fault tolerant. 1. Satisfactory operation without damage at 110% above and 85% below rated voltage and at i 3 hertz variation in line frequency. 2. Provide static, transient, and short circuit protection on all inputs and outputs. Communication lines shall be protected against incorrect wiring, static transients and induced magnetic interference. Bus connected devices shall be a.c. coupled or equivalent so that any single failure will not disrupt or halt bus communication. 3. All real time clocks and data file RAM to be battery backed for a minimum of 72 hours. 4. Receive and printout (and display) native language alarms at the central location even when the host computer is non-operational or taken out of service for periodic maintenance. 2.3 BAS CENTRAL HARDWARE A. A computer based central with full 32 bit processor, 20.0 megahertz minimum operating speed, a minimum of 4 megabytes RAM, 1.2 megabyte diskette, 80 megabyte hard disk, video graphics array (VGA) driver, a 72 hour battery backed real time clock and peripheral interface boards as specified herein. B. A primary operators station, CRT based, complete with keyboard, mouse and color monitor. The operator station shall provide for total keyboard-less operation as the primary operator interface. The mouse shall not require the use of more than one button for operation. Keyboard shall include full upper/lower case ASCII keyset, a numeric keypad, cursor control key and programmable function keys. Twelve inch color monitor shall support 16 colors, have a low reflectance screen, 1 25 line by 80 character display, front access contrast control and a minimum of (640 x 480) pixel resolution. C. A printer shall be provided for recording alarms, operator transactions, and system reports. Printer shall meet minimum requirements as follows: 1. 132 column, 160 character per second print speed. 2. 9 x 9 dot matrix character structure switchable to 9 x 18 dot matrix for letter quality output with 96 ASCII upper/lower case character set. 3. Software selectable under, emphasized, double strike, and expanded (double width) characters capability. 4. Adjustable line spacing of six or eight lines per inch with compressed mode option for 220 characters/l ine and bidirectional printing and logic seeking. 5. Provide 1000 sheets of fan-fold paper per printer. 2.4 FIELD CONTROL PANELS A. Each field Control Panel shall include its own microprocessor, real time clock, memory (including ROM, RAM, EPROM as required), power supply, input/output modules, termination modules, and battery. The battery: HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-3 SECTION 15965 BUILDING AUTOMATION SYSTEM Self-charging and capable of supporting the clock and all panel program memory with i n the cont ro 1 un it if the commerc ia 1 power to the un it is interrupted or lost for a minimum of 72 hours. B. Each field control panel shall interface directly to industry standard sensors and input devices, including the following types of inputs: 1. Analog Inputs: a. 4-20 mA b . 0 - 10 VDC c. Thermistors d. 3-15 psi air pressure 2. Digital Inputs: a. Dry contract closures b. pulse accumulators C. The field control panel shall directly control pneumatic and electronic actuators and control devices by providing the following control outputs: 1. Digital outputs (contact closures) a. Motor starters, sizes 1 to 4. 2. Analog outputs a. 3-15 psi b. 4-20 mA c. 0-135 ohms d . 0 -1 0 VDC D. Each Field Control Panel shall work in conjunction with the central computer, other field control panels or as a stand-alone to perform HVAC and energy management control applications. The field control panel shall operate on a stand alone basis upon loss of communication with the network. Implement this capability through a dedicated programmable module without rewiring and/or reconfiguring any portion of the Field Control Panel. In the stand-alone mode, the Field Control Panel shall continue to execute programmed commands, 1 oca 1 contact event in it i ated programs and energy management programs. E. The Field Control panel shall store operating and alarm data for retrieval when communications are restored. Where operation requires input data from other portions of the system, the Field Control Panel shall utilize the values last available before the communications failure. F. Store the control programs both in the individual Field Control Panel and in the mass storage disk unit associated with the central computer. Any program or set point modifications made at either location shall be stored at both locations. G. If a Field Control Panel should ever lose its programming, the central computer shall automatically download the appropriate programs to the respective Field Control Panel. Automatic initialization and operation shall subsequently occur. Changes in programming or set point made at a HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-4 SECTION 15965 BUILDING AUTOMATION SYSTEM Field Control Panel shall automatically be uploaded to the central computer. H. Mount the Field Control Panel in a 16 gauge cold rolled steel enclosure with a hinged door and a key locking mechanism. Key all enclosures on the project alike. Factory mount all components of the BAS system on steel subpanels for ease of installation and maintenance. 2.5 DATA COMMUNICATIONS A. Provide communications between individual Field Control Panels and the central computer via a single pair of twisted wires with a minimum transmission speed of 9600 baud. FCP's are to be a.c. coupled to the bus to assure that FCP failures will not cause loss of communications with other bus connected devices. Provide all necessary drivers and modems required for FCP interconnection. B. The FCP communications network shall allow sensor sharing, inter FCP event programs, and global application programs. Each FCP shall have equal rights for data transfer and shall report in its predetermined time slot. 1. All messages transmitted must be positively acknowledged as received or negatively acknowledged as not received. Negative acknowledgements shall immediately force a retransmission of the message. 2. Bus connected devices with no messages to transmit must send an "I'm OK" message each bus cycl e. Lack of an "I'm OK" message after successive retries shall constitute a communications or device failure and be recognized as such by the bus and shall be recorded as not responding on the system printer. ' 3. Full communications shall be sustained as long as there are at least two operational devices on any segment of the bus. 4. Global data (all station messages) is to be available for use by any device on the bus as inputs or outputs to its resident control programs. 5. Each FCP is to be provided with a communications watchdog to assure that an individual FCP cannot permanently occupy the bus. If a FCP is determined to be "babbling" it shall be automatically shutdown and a flag set to annunciate this fact. 6. Error recovery and communication initialization routines are to be resident in each bus connected device. 7. Software counters shall be provided for cold starts, warm starts, privilege violation, illegal instructions, address errors, bus errors and zero divide as a diagnostic tool. Error types and counter are to be operator accessible. C. Provide communications between the central system and fire and security panels via a UL listed supervised redundant transmission network. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-5 SECTION 15965 BUILDING AUTOMATION SYSTEM 2.6 PORTABLE OPERATORS TERMINAL A. General: Provide two (2) hand held Portable Operators Terminal (POT) for operator readout of system variables, override control and adjustment of control parameters. The POT shall plug directly into individual FCP's for power and data. B. The POT shall: 1. Automatically display a sequential all point summary. 2. Display a sequential alarm summary. 3. Allow display and/or changing of digital point state, analog point value, time and data, application and DOC parameters, analog limits, time schedules, runtime counts and limits, daylight savings time changeover, time/event initiation, and programmable offset values. 4. Allow access into. FCP initialization routines and diagnostics. 5. Enable/disable points, initiators and programs. C. The POT shall include command keys, data entry keys, cursor control keys, and a 24 character liquid crystal alpha-numeric display. Provide access via self prompting menu selection with arrow key control of next menu/previous menu and step forward/step backward within a given menu. Connection of a POT to a FCP shall not interrupt nor interfere with normal network operation in any way, prevent alarms from being transmitted, or preclude central initiated commands and system modification. D. As an alternative to the POT, a fixed liquid crystal or LED display and entry keyboard may be provided per Field Control Panel. Provide functional capability equal to that described for the POT as a minimum. Provide lock and key control to prevent tampering with the fixed display and 'keyboard. 2.7 SOFTWARE A. Minimum Software: Operating System (OS), Data Base Manager, Communications Control, Operator Interface (01), Scheduler, Time and Event Programs and Global Energy Management. 1. Real time operating system: Multi-tasking/multi-user allowing multi- terminal operatioo and concurrent execution of multiple real time programs and custom program development. 2. Data Base Manager: Manage all data on an integrated and non- redundant basis and allow additions and deletions to the data base without any detriment to the existing data. Provide cross linkages such that no data required by a software program may be deleted by the operator until that data has been deleted from its respective programs. 3. Communications Control: ~ee "Data Communications". 4. Operator interface soft~dre: See below. 5. Scheduler: Schedule centrally based time and event, temporary, and exception day programs. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-6 SECTION 15965 BUILDING AUTOMATION SYSTEM B. Operator Interface Software Provide a full English interactive menu selection means of accessing and displaying system data to the operator. Provide a minimum of five menu levels with the penetration path operator assignable (for example, area, building, wing, floor, air handler or point group). English descriptors assigned to menu items are to be operator defined and modifiable through the operators keyboard under password control. 1. Provide operator access to the system under password and personal 10 control. Assign an eight character alphanumeric password plus three character ID in field to each operator via the operators keyboard. Operators access data from any terminal in the system by entry of proper password and 10. Provide sign off from a terminal manually using a Sign Off Key or if no keyboard activity takes place, an automatic Sign Off shall occur. Provide field programmable automatic sign off period from one minute to sixty minutes in one (1) minute increments on a per operator bas is. Record all sign on/ sign off activity on the system printer. 2. Assign each system operator an access level, or levels, for controlling the data which is accessible to a specific operator. Provide three access levels minimum. Assign each menu item in the system an access level so that a one for one correspondence between operator assigned access level(s) and menu item access level(s) is required to gain access to the menu item. Display all menu items to the operator with those to which he has access highl ighted via distinctive color text, unique background color, or full brilliance versus half intensity display. All menu and operator access level assignments shall be online programmable and under password control. Access levels shall be applied to all menu items for data access, report selection, and data modification. ' 3. Display data in logical group format. That is, any set of randomly selected points regardless of physical hardware address, communication channel, or point type (temperature, humidity, fire, etc.) may be assigned as a logical group for display or printout. Logical groups are to be onl ine programmable and under password control. Points may be assignable to multiple logical groups. Logical groups shall also contain calculated or pseudo points. 4. Provide data segregation for control of specific data routed to a terminal, to an operator assigned to a terminal, or to a given output device such as a printer. Provide thirty-two (32) definable segregation groups minimum. "Segregation groups" shall be randomly selectable such as, all fire points, fire points second floor, all space temperature points, HVAC points, command points, etc. Points shall be assignable to multiple segregation groups. Display and/or output of data to printer or CRT shall occur where there is a match of operator or peripheral segregation group assiqnment and the point segregations. Display and print alarms at each peripheral to which segregation allows but only those operators having proper authorization level will be allowed to acknowledge alarms. Op~rators and peripherals HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-7 SECTION 15965 5. HLM 90007.00-2 BUILDING AUTOMATION SYSTEM 6. shall be assignable to multiple segregation groups and all assignments are to be online programmable and under password control. Display operator accessed data in logical group format in a 16 line by 80 character window on the color CRT monitor. The first line of the display shall be a text message of the group identity made up of a backtrace of the selection path menu item descriptors. In addition, this line shall display the logical group number and address of this group. Display points within the logical group, one point per line with full text descriptors, the status or value, engineering unit, and whether the point is normal or in alarm condition. Flag points in a locked out condition, disabled, or overriden by operator command and the specific condition identified in the display. Uniquely identify convnandable points within the group having their point numbers displayed in reverse video or with a di fferent background color. For convnandabl e poi nts the di splay shall also indicate which program last commanded the point or whether it was an operator action. A "page down" notation shall appear on the last line of the display if the group contains more points than can be displayed in the window. A IIpage downll key shall provide access to subsequent pages of the group data via single keystrokes. In addition, a IIpage up" key shall provide single keystroke access of the previous page of data. Provide "next group" and "previous group" keys to allow moving to the next consecutive logical group of points or to move to the numerical group preceding the one currently in the display window. Provide a dedicated "command line" at the bottom of the CRT display for the issuing of commands. Access points identified in the logical group display as commandable by entering the numeric point address of the point or by using the cursor control up/down arrow keys to position the cursor at the point to be commanded. Pressing the "data entry" key shall cause the address of the point, its current status, and available commands applicable to the specific point to be displayed on the command line. For example, if the point were a motor point it would display current condition ON with available commands of ON, OFF, AUTO. Execute desired command by positioning the cursor to it and pressing the "Data Entry" key. Di spl ay the current condition along with the valid set point range for analog convnand points. Provide the prompt "enter new value". Provide short form addressing as a rapid means of accessing data without going through menus. Three methods are to be provided: a. Entry of menu item number. b. Entry of the logical group identification number. c. English language entry. Provide a temporary identifier or "bookmarkll feature to allow an operator to assign the "bookmarkll to a screen he is currently working on, move to a new screen to take action, then return to the "bookmarked" screen by entering the IIbookmarkll identity. Bookmark identify is to be field programmable. Provide electronic messaging faCility for any operator to enter a message to any other operator by selecting the MESSAGE menu item, 7. 8 9. THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-8 SECTION 15965 BUILDING AUTOMATION SYSTEM entering the receiving operators initials, and entering the messages (such as REPLACE FILTERS ON AHU-2). When an operator with a queued message signs onto any terminal (or if he is signed on at the time of message entry), a "message waiting" prompt shall be issued. Messages shall also include the sender's initials. C. Site Specific Customizing Software 1. Provide software which will allow the user to modify and tailor the BAS to the specific and unique requirements of the equipment installed, the programs implemented, and to staffing and operational practices. Onl ine modification of system configuration, program parameters, and data base shall be provided via menu selection and keyboard entry of data into preformatted self-prompting templates. Provide the following modification capability as a minimum. a. Operator assignment capability: Designation of operator passwords, access levels, point segregation and auto sign off. b. 'Peripheral assignment capability: Assignment of segregation groups to consoles and printers, designation of backup consoles and printer, designation of console header points and enabling/disabling of printout of operator changes. c. System configuration/diagnostic capability: Communications and peripheral port assignments, FCP assignments to the communications network, FCP enable/disable, assignment of command trace to pints and application programs, and initiation of diagnostics. d. System text add/change capabil i ty: Engl ish descri ptors for menu path items, points, segregation groups and access levels, action messages for alarms, runtime and trouble condition and extended messages. ' e. Time/schedule change capabil ity: Time/data set, time/occupancy schedules, exception/holiday schedules and daylight savings time schedules. f. Point related change capability: System/point enable/disable; run time enable/disable; assignment of points to segregation groups, analog value offset, lockout, run time, and setting a fixed input or output value; and assignment of alarm/warning limits. g. Application program change capability: Enable/disable of EMS programs, EMS program parameter changes, assignment of comfort limits, global points, time and event initiators, time and event schedules and enable/disable time and event programs. 2. Provide software which will allow the user to add points, or groups of points, to the system and to 1 ink them to control and energy management programs. All additions and modifications are to be online programmable via operators keyboard, downline loaded to distributed processing units, and entered into their data bases. After verification of point additions and associated program operation the data base shall be upline loaded and recorded on hard disk and floppy disk (as an archived record) for subsequent reinitialization download. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-9 SECTION 15965 BUILDING AUTOMATION SYSTEM Provide a Pascal or other high level language programming capability for implemention of custom DOC programs. Software shall include a compiler, a linker and upline/downline load capability. In addition, a library of DOC algorithms, intrinsic control operators, logic operators, and relational operators for implementation of control sequences shall be provided and shall include as a minimum: a. Proportional Control, Proportional plus Integral (PI), Proportional plus Integral plu~ Derivative (PID), and Adaptive Control (self learning). Use the Adaptive Control algorithm on control loops, as indicated in the Control System Requirements summary, where the controlled medium flow rate is variable (such as VAV units and variable flow pumping loops). The adaptive control algorithm shall monitor the loop response to output correct ions and adjust the loop response characteristics in accordance with the time constant changes imposed by variable flow rates. The algorithm shall operate in a continuous self learning manner and shall retain in memory a stored record of the system dynami cs so that on system shutdown and restart, the learning process starts where it left off. Standard PI of PID algorithms are not acceptable subst i tutes for vari ab 1 e flow app 1 i cat ions since they wi 11 provide optimal control at only one flow rate and will require continued manual fine tuning. b. Fully implemented intrinsic control operators including sequence, reversing, ratio, time delay, time of day, highest select, lowest select, analog controlled digital output, analog control analog output, digitally controlled analog output. c. Logic, and relational operators (AND, OR, NOT; EQUAL TO, NOT EQUAL TO, LESS THAN ...; etc.) which are a standard set available with Pascal or other similar high level language. D. Provide alarm handler software to respond to alarm conditions sensed and transmitted from FCP's. First in, first out handling of alarms in accordance with alarm priority ranking (fire alarm first, security second, etc.) is required with buffer storage for a minimum of 20 alarms in case of simultaneous multiple alarms. Alarm handler shall be active in both the Signed On and Signed Off modes to assure that alarms will be processed even though an operator is not currently signed on. 1. Alarms shall be displayed in a dedicated window of the CRT terminal. Display shall include as a minimum: a. Indication of alarm condition; i.e., ABNORMAL OFF, HI ALARM/LO ALARM, analog value or status, and English group and point identification such as SPACE TEMPERATURE TECH CENTER 2ND FLOOR ROOM 2u2. b. A discrete per point alarm action taking message; i.e., CALL MAINTENANCE DEPT. Ext 5561. c. Provide a multi-line extended message capability to allow assignment of, and printout of, extended action taking messages on a p~r alarm point basis. HLM 90007.00-2 3. THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-10 SECTION 15965 BUILDING AUTOMATION SYSTEM Categorize and process alarms in accordance with the alarm class. Alarm silencing shall be by pressing the "silence" key or by (authorized operators) acknowledgement. In all cases, alarm acknowl edgement shall only be allowed by operators authorized to access the point in alarm. a. Class 1 alarms (those associated with fire, security and other extremely critical equipment monitoring functions): alarm, trouble, return to normal, and acknowledge conditions printed and displayed. All conditions shall cause an audible to sound and shall require individual acknowledgement. b. Class 2 alarms (critical, but not life safety related): processed the same as Class 1 alarms. These alarms, however, will not require individual acknowledgement but may be acknowledged via the Multiple Alarm Acknowledgement key. c. Class 3 (general system monitoring alarms): printed, and displayed on the CRT screen. Every new alarm received shall cause the audible to sound. It shall be possible to "Acknowledge" queued alarms either on an individual basis or via a Multiple Alarm Acknowledge key. Alarms returning to norma 1 cond it i on shall be pri nted, and shall not cause an audible or require an acknowledgement. d. Class 4 (routine maintenance warning alarms): printed only with no display, no audible, and no acknowledgment required. Provide an unacknowledged alarm indicator on the CRT display to alert the operator that there are unacknowledged alarms in the system. E. Provide standard reports, field selectable to appear on the CRT terminal, any selected printer, or both. Schedule all facility wide standard reports to run at a specific time and/or interval via an operator' function supported by necessary data entry templates and interactive prompts. Standard preformatted reports shall include: 1. Point summary reports may be requested at any menu level (facility, building, area, system) and shall include only points to which the request i ng operator is authori zed. Poi nt summary reports shall include the current value/status and condition, system and point English descriptors, and shall be selectable for all points, points in alarm, points in an alarm lockout state, analog points (including alarm limits assigned), commandable points (including set point values), digital points, disabled points, fixed points, lockout points-in-alarm, and run time points (including currently accumulated run time and limits). 2. Data file text summary reports shall provide listings of current software including point descriptors, run time action messages, engineering units, alarm messages, trouble messages, freeform names. 3. Data file point information reports shall summarize point parameters as programmed such as assigned descriptors, messages, engineering units, alarm class and priority, scan and lockout status, minimum/maximum off times, etc. 4. Diagnostic reports shall include a summary report of the status of each system device (PC, FCP, Communications Controller), and a HLM 90007.00-2 2. 4. THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-11 SECTION 15965 BUILDING AUTOMATION SYSTEM diagnostic report of each FCP. FCP diagnostic reports shall list "passed" FCP's and shall summarize complete diagnostic results of all "not passed" FCP's (i.e.; failed chip 10). Trend report shall allow the operator to randomly select logical arrays of points to be recorded and the time interval at which samples are to be taken. Time interval shall be assignable from 1 to 60 minutes. It shall be possible to assign up to 10 variables to a trend report. A numeric listing of the points to be trended along with a complete English group and point descriptor shall be printed out as a trend header at the start of the report. Foll owi ng the header the trend report number shall be listed followed by the column headers 1 through 10 with appropriate engineering unit abbreviations; i . e., DEG or PS I, pri nted under the column head number. At each specified interval, the time shall be recorded and the assigned variable values shall be printed under the column headers. Trend repor.ts may be output in real time 1 ine-at-a-time to each system printer. If, on an alarm printer, a trend is interrupted by a higher priority activity. F. A graphics mode of operation shall be provided allowing full color displays of campus layouts; building floor plans; HVAC, chiller and boiler system configurations. 1. Dynamic data such as temperature and humidity values, fan and motor status, alarm point condition, etc. is to be embedded in the graphics at the sensing location. Points in an alarm condition shall annunciate via color change and blinking. 2. Dynami c data shall automat i ca lly update at a pre-preprogrammed i nterva 1 not to exceed .!Q seconds . Manual update shall also be provided via a screen update key. ' 3. Commandable, points, both digital and analog, shall be uniquely identified by color and/or discrete symbol and shall be directly addressable and commandable from the graphic display. Direct entry of commandable point address or positioning of 'the cursor to the point shall cause a display of associated command states for digitals, the set point value and valid range for analogs. 4. All graphic displays shall be online programmable via keyboard, trackball, or mouse selection of graphic library stored symbols and system profiles. Provide, in addition, the capabil ity to create custom symbols, system profiles, floor plans, etc. and to store them in the graphics library. 5. It shall be possible to associate a graphic with any level of the manu penetration path; i.e., an area, a building, a floor, or group of points. 6. Fully implemented graphic displays are to be I),'ovided for all systems. 5. G. Provide a history file to allow automatic storage of certain records plus allow the operator to selectively direct critical real time system data and activity to a mass storage device for later recall and analysis via spread sheets or trend log formats. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-12 All alarm and return to normal activity shall automatically be routed to history files. .Alarms and return-to-normals shall include warning and alarm threshold violations plus no-response, trouble, run time count exceeded, FCP alarms, power demand alarms, and command failures. Provide a templatized sorting/extraction routing to allow a user to request a report of subsets of this historically stored data by specifying the points of interest, the time window of interest (beginning and ending time and date), and the type of alarms of interest (all of above types or specific types). Locking out or disabling of points shall also be historically stored and output in the all type reports. Operator shall be able to select, via the CRT terminal keyboard, those analog and digital inputs and outputs to be stored and the interval at which samples are taken. History trend file data base shall be available for access by standard off the shel f software packages such as Lotus 1, 2, 3, Framework, or simi 1 ar so that the operator may format di spl ay or printouts in the form of: a. Spread Sheets b. Bar Charts c. Curve Plots History files shall be the source data for stored trend reports to be used for records and system analysis. Operator shall be able to select specific points to be output, the time period of the report and time at which the report is to be printed. Provide capacity for a minimum of eight 12.point trend logs. Trend output format shall be as specified for trend logs. H. The system provided must be capable of running standard off the'shelf IBM PC compatible software packages concurrently with the real time system. A fully tested and qual ified integrated third party software package including spread sheet, data base manager, and word processing and capable of running under Concurrent PC DOS is to be identified as system compatible and listed in the submittal. 1. The base system s6ftware shall include a CRT "windowing" feature to allow the operator to monitor the real time system and use third party software Simultaneously. 2. All third party software packages identified shall have access to the system historical data base previously specified. 3. For computer based systems not IBM software compatible, an IBM compatible PC subsystem shall be provided complete with necessary terminals, hard disk, letter quality printer and interface to the BAS data base. SECTION 15965 BUILDING AUTOMATION SYSTEM 1. 2. 3. 4. I. Input/Output Point processing software shall include: 1. Continuous update of input and output values and conditions. All connected points are to be updated at a minimum of one second intervals. 2. Analog to digital conversion, scaling and offset, correction of sensor non-linearity, sensing no response or failed sensors, and HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-13 SECTION 15965 BUILDING AUTOMATION SYSTEM 3. conversion of values to 32 bit floating point format. It shall be possible to input subsets of standard sensor ranges to the A/D converter and assign gains to match the full scale 32 bit conversion to achieve high accuracy readout. A reasonability check on all analog inputs against the previously read value. Discard those values fall ing outside preprogrammed reasonabil ity 1 i mi ts. Un 1 ess fi ve success i ve unreasonable scan values agree, in which case consider the new value reasonable. Assignment of proper engineering units and status condition identifiers to all analog and dtgital input and outputs. Analog input alarm comparison with the ability to assign two individual sets of high and low limits (warning and act~al alarm) to an input or to assign a set of floating limits (alarm follows a reset schedule or DOC control point) to the input. Assign each alarm a unique differential to prevent a point from oscillating into and out of alarm. Make alarm comparisons each scan cycle. Debounce of digital inputs to prevent nuisance alarms. Provide adjustable debounce timing from two seconds to two minutes in one second increments. 4. 5. 6. J. Command control software shall manage the recei pt of cOnvllands from the central operators console, portable operators terminal, and from control programs. 1. Command relay, programmable from 0 to 30 seconds, shall be provided to prevent simultaneous energizing of loads. 2. Ass i gn each command a command and res i dua 1 pri ori ty to manage contentions created by multiple programs having access to the same command point. Execute only outputs with a higher command priority than the existing residual priority. Whenever a command is allowed to execute, its assigned residual priority shall replace the existing residual priority. 3. Support a "fixed mode" option to allow inputs to, and outputs from, DOC control programs to be set to a fixed state or value. When in the "fixed mode" assign a high residual cOnvlland priority to inputs and outputs to prevent override by application programs. 4. Maintain a last user record to positively identify which program or manual cOnvlland is in control of a given point. Display the last user information along with other point data on the CRT display of logical groups. K. Provide alarm lockout software to prevent nuisance alarms. On initial startup of air handler and other mechanical equipment assign a "timed" lockout" period to analog points to ~llow them to reach a stable condition before activating alarm r"parison logic. Lockout period is to be programmable on a per poi It basis from 0 to 90 minutes in one minute increments. A "hard lockout" shall also be provided to positively lock out alarms when equipment is turned off or when a true alarm is dependent on the condition of an associated point. Hard lockout points and lockout initiators are to be operator programmable. . HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-14 SECTION 15965 BUILDING AUTOMATION SYSTEM L. Accumulate run time based on the status of a digital input point~ It shall be possible to totalize either on time or off time up to 10,000 hours with one minute resolution. Run time counts shall reside in non-volatile memory and have FCP resident run time limits assignable through the operators terminal. M. Provide a transition counter to accumulate the number of times a device has been cycled on or off. Counter is to be non-volatile and be capable of accumulating 600,000 switching cycles. limits shall be assignable to counts to provide maintenance alarm printouts. N. Provide custom DOC programs to meet the control strategies as called for in the sequence of operation sections of these specifications. Each FCP shall have resident in its memory and available to the programs a full library of DOC algorithms, intrinsic control operators, arithmetic, logic, and relational operators for implementation of control sequences. O. Occupancy/Time Programs shall include up to two independent start and stop times per day for each system identified in the Control System Requirements summary. 1. Provide unique time programs for each day of the week, plus a unique holiday schedule. Each motor may be provided with unique time programs, or motors may be grouped and assigned to a common time program as directed by the Owner. 2. For each time program, provide a template to allow simple time modifications for each day up to six days in advance. The template shall allow the time modifications to be permanent changes or to execute only once, then return to the previous (permanent) schedule. 3. Calendar days which are intended to execute under the '''hol iday" schedule shall be template defined up to one year in advance. Up to 32 "holiday" days shall be assignable. P. Provide a time and event programming (TEP) capability which will initiate a sequence of commands for execut i on at a spec ifi c time or upon the occurrence of an event. Program features required as a minimum are: 1. Analog points to be commandable to a specific value. 2. Digital points commandable to a specific state, i.e. on or off; fast, slow or off. 3. Initiator to be a specific day and time or a specific event; i.e., either analog or digital alarm occurrence. 4. Commands must honor command delays and residual priority structures. 5. Multiple commands assigned to a single initiator and the ability to' chain TEP's. 6. Ability to enable and disable TEP's and initiators individually and manual initiation. Q. Maintenance Management Software 1. The control system shall have integrated maintenance management software (MMS) which can be accessed on-line without the need to exit HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-15 SECTION 15965 BUILDING AUTOMATION SYSTEM the control system software. The MMS shall provide the following functions as a minimum: a. Preventive maintenance scheduling. b. Work order generation based on actual equipment runtime, event (alarms), calendar scheduling or interval schedule. Equipment runtime and event data shall be actual values automatically reported by the control system. Systems which require the manual entry of runtime are not acceptable. c. Parts and supplies inventory. d. Labor and material expenditures tracking. R. Provide memory for non-volatile or 72 hour battery backed RAM energy management application programs and associated data files. Individual programs shall be capable of being accessed from the central operators terminal or portable operators terminal for enabling/disabling and program parameter modification. 1. Base distributed power demand program on a sliding window instantaneous demand algorithm. The FCP interfaced to the demand meter shall calculate the demand, forecast the demand tread, compare it to established demand limits, and initiate load shedding action or reestabl ishment of loads as required. Shedding shall be on a sequential basis with least important loads shed first and restored last. Restoration cycle shall add the most important loads first. DCP's on the bus shall each have a four-tier shed table for assignment of schedulable loads. When a request is issued to the bus to shed a specific number of kilowatts each controller will shed Tier 2 loads, etc. until the shed requirement is met. 2. Integrate Optimum Start and Night Cycling into a single coordinated 'software package addressing the unique requirement of each systems Unoccupied Period, which may include one or more of the following: a. Delay equipment startup based on outdoor temperature, space temperature, and system response to assure that comfort conditions are reached exactly at scheduled occupancy time (occupancy schedules are defined under "Occupancy/Time Programming"), and operate in both heating and cooling cycles. Employ an adaptive algorithm which automatically adjusts according to the previous day's program performance and shall automatically assign longer lead times for weekend and holiday shutdowns. b. Night Cycle program shall apply to heating cycle only with the outdoor air dampers closed. The space temperature shall be used to determine the "fan on" and/or "supply heat" command to maintain a low limit of 50-550F for the heating cycle. 3. Provide an Optimum Stop program for util izing stored energy (flywheel effect) to carry the heating or cooling load on a short term basis. Employ an adaptive algorithm to automatically accelerate the stop time as much as one hour based on external load conditions and the rate of temperature change of the occupied space with the energy source off (Drift Rate). 4. Provide an enthalpy program which will automatically select the air source; outdoor air or mixed air, that presents the least total heat HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-16 SECTION 15965 BUILDING AUTOMATION SYSTEM 5. load to the cooling coil based upon an anthalpy comparison of outdoor air and return air. Provide a load reset program assure that only the minimum amount of heating and cooling energy is supplied to satisfy zone temperature requirements. The program shall be applicable to hot decks, cold decks and chi 11 ed water supply. Provide indi vidual programs each sensing the worst case zone requirements and providing only the minimum energy source media to satisfy the need. 2.8 DATA AND CONTROL SUMMARY A. Provide the following hardware devices as required to connect the remote electronic panels and the standard control software modules. Provide additional software required to accomplish the detailed sequence of operations specified in Automatic Temperature Controls. B. Provide each analog point with a unique FCP resident dual high and dual low limit alarm thresholds as specified elsewhere set in engineering units. Where specified, floating (a band above and below a set point) alarm limits shall be provided. C. Each digital output shall have a software-associated monitored input. Any time the monitored input does not track it's associated command output within a programmable time interval, a "command failed" alarm shall be reported. D. Where calculated points (such as CFM) are shown, they shall appear in their respective logical groups. .The respective unconditioned raw data (such as the logarithmic differential pressure) points shall also be gro~ped in a special group for display and observation independent of the logical groups. E. Where data or control points are required to accompl ish the digital control or energy management sequences specified but not listed on this summary, the contractor shall notify the Architect in writing at least fourteen days prior to bid openings. If this timely notification is not received by the Architect, all points required by the sequences shall be provided. F. Unless otherwise specified or approved prior to bidding, the primary analog input and the analog output of each DDC loop shall be resident in the same FCP containing the DOC algorithm, and shall function independent of any peer or mux communication links. Secondary (reset type) analog inputs may be received from the peer network, but approved default values and/or procedures shall be substituted in the ODC algorithm for this secondary input if network communications fail or if the secondary input becomes erroneous or invalid. PART 3 - EXECUTION 3.1 PROTECTION OF SOFTWARE RIGHTS HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-17 SECTION 15965 BUILDING AUTOMATION SYSTEM A. Prior to delivery of software, the Building Automation System (BAS manufacturer and the Owner will enter into a software license agreement with provisions such as 1 imiting use of the software to the equipment provided under these specifications, 1 imiting copying, preserving confidentiality and prohibiting transfer to a third party. 3.2 INSTALLATION A. Properly support all wiring and tubing. Run all wiring and tubing exposed and in equipment rooms parallel to or at right angles to the building structure. Neatly bundle and anchor all piping and wiring within enclosures to prevent obstruction to devices and terminals. B. Provide all electrical installation required for a fully functional system unless specifically shown on the electrical plans. Provide wiring in accordance with applicable local and national codes. Install line voltage wiring, wiring exposed, and wiring in equipment rooms in conduit in accordance with Division 16. Electronic wiring: #18 AWG minimum THHN and shielded if required. Conceal wiring in the central control room in an approved manner. C. Enter all computer programs and data fil es into the related computers including control programs, initial approved parameters and settings, English descriptors, and colorgraphics complete with dynamic dispersed data. Install samples of the following for training and validation: 1. Trend Log 2. Alarm Message (action taking message) 3. Run time maintenance message 4. Trouble action message D. Maintain diskette copies of all data file and application software for reload use in the event of a system crash or memory failure, including FCP programs. One copy shall be deli vered to the Owner duri ng tra i ni ng session, and one copy shall be archived in the BAS manufacturer's local software vault. 3.3 VALIDATION A. The BAS contractor shall completely check out, cali brate and test all connected hardware and software to insure that the system performs in accordance with the approved spec ifi cat ions and sequences of operation submitted. B. Witnessed validation demonstration shall consist of: 1. Running edch specified report 2. Display and demonstrate each data entry template to slow site specific customizing capability. Demonstrate parameter changes. 3. Execute menu tree 4. Display graphics, demo update. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-18 SECTION 15965 BUILDING AUTOMATION SYSTEM 5. Execute digital and analog commands in English and graphic mode. 6. Demonstrate freeform address assignments and commands. 7. Demonstrate all specified diagnostics. 8. Demonstrate DOC loop precision and stability via trend logs of inputs and outputs (6 loops minimum). 9. Demonstrate EMS performance via trend logs and command printouts. 10. Demonstrate scan, update, and alarm responsiveness. 3.4 MANUALS A. Provide six (6) operators manuals with graphic explanations of keyboard use for all operator functions specified under Operator Training, including graphic mode. Although operator functions are to be self-instryctional and menu-interactive from the keyboard terminal, this manual shall be for off- lien study and refresher use. B. Provide a Programmer's manual with graphic descriptions of all keyboard functions required for software modifications and development specified under Programmer Training. Although high level languages such as PASCAL are required to be usable on the system, full PASCAL type manuals and training are not required. The use and installation of PASCAL type programs shall be included in this manual. This programmer's manual shall include computer generated listings. C. Provide revised As Built documents of all materials required under the paragraph "SUBMITTALS" on this specification. D. Provide three operators manuals, two programmers, and two As Built manuals provided to the Owner. 3.5 TRAINING A. Provide training by the BAS manufacturer and utilize specified manuals and as-built documentation. B. Operator training shall include two initial four-hour sessions encompassing: 1. Sequence of Operation review 2. Sign on-Sign off 3. Selection of all displays and reports 4. Commanding of points, English and graphic mode 5. Modifying English test 6. Modifying warning limits, alarm limits and start-stop times. 7. System initialization 8. Download and initialization of DCP's 9. Purge and/or dump of historical data 10. Use of Portable Operators Terminal 11. Troubleshooting of sensors (determining bad sensors) 12. Creating and modifying color graphiCS HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-19 SECTION 15965 BUILDING AUTOMATION SYSTEM C. Supervisor training shall include an additional two hour session encompassing: 1. Password assignment/modification 2. Operator assignment/modification 3. Operator authority assignment/modification 4. Point disable/enable S. Terminal and data segregation/modification D. Programmer training shall include two additional three hour sessions encompassing: 1. Software review of Sequence of Operation programs 2. Modification of control programs 3. Add/Delete/Modify data points 4. Use of diagnostics 5. System maintenance procedures 6. Review of initialization 7. Upload/download and off-line archiving of all system software. 8. Use of Portable Programmers Terminal 3.6 WARRANTY A. Guarantee all components, system software, parts and assemblies supplied by the BAS manufacturer against defects in materials and workmanship for one year from acceptance data. B. Furnish labor to troubleshoot, repair, reprogram, or replace system components at no charge to the Owner during the warranty period. C. All corrective software modifications made during warranty service periods shall be updated on all user documentation and on use and manufacturer archived software disks. ******************** END OF SECTION 15965 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15965-20 SECTION 15992 TESTS - PIPING SYSTEMS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Piping tests for all systems: a. Chilled Water and Condenser Water Systems b. Domestic and Grey Water Systems c. Sanitary and Storm Waste and Vent Systems d. Liquified Petroleum Gas System e. Fire Protection Systems f. Refrigerant Piping Systems 2. Additional tests may be specified in other sections. These shall be performed in addition to those specified in this section. 3. Should governing bodies require tests over and above those specified in this Section, they shall be performed by this Section and certified for approval by such governing bodies or agencies. 4. Perform additional tests as may be required by utility companies or agencies supplying the particular service such as city water, or LP gas. S. Provide certified test reports for all systems. 1.2 EQUIPMENT A. Provide all devices, equipment, and gases, necessary to make tests required. Devices installed in the work shall not be used for test purposes. B. Materials shall be subjected to standard test by manufacturer before sh i pment. 1.3 GENERAL REQUIREMENTS A. Make test during installation and after completion. Tests shall be made at expense of this Section. B. Piping concealed in building construction, chases, and other areas, shall be proved before being concealed. Contractor failing to make such tests must assume all costs of removing and replacing defective piping and must pay all costs of cutting and repairing building construct i on made necessary by thi s negl ect to end of guarantee period. C. Make tests prior to insulating piping or backfilling of underground work. D. Make hydrostatic tests with cold water. The minimum duration shall be four hours. E. Test in presence of Owner's representative, who may direct Contractor to perform tests in presence of some other appointed witness. In all cases, perform tests in presence of Owner-approved representatives. This Section will be responsible for correct testing, observation of results, and corrections necessary. F. Provisions shall be made so that every item may be thoroughly inspected, and in no case shall any part of construction be obscured. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15992-1 SECTION 15992 TESTS - PIPING SYSTEMS G. . Do not apply test pressures to a hot valve. In event such testing is necessary, install temporary block ahead of valve. Final test of connection against hot valve shall be by examination of work under service pressure. H. Any device connected into system which cannot assume test pressure shall be disconnected and protected from damage. I. All parts of system under test must be under constant supervision with authority to bleed off excess pressure that may develop. No test shall remain on work unless continuously attended. Use care so that excess pressure does not develop because of temperature changes. J. Work shall be completely leak free at any joint, fittings, accessory, or attachment. If repairs are necessary, re-test work after correct ion. Correct defects made manifest by these tests before proceeding with other work. K. Fluids shall circulate and flow freely without noise, vibration, or hammer on either hand or automatic control, with no evidence of leaks, trapping, or binding. L. Mechanical and Electrical equipment shall operate satisfactorily at specified capacity without noise, vibration, overheating, or evidence of misalignment or insecure mounting. 1.4 CERTIFIED TEST REPORTS A. For each system tested, provide a certificate testifying that the system was tested as specified and provide the following data: 1. Identification of system tested referencing specific equipment connected to system. 2. Date tested. 3. Test pressure and duration of test. 4. Recorded test pressure at end of test. 5. Media used for testing. 6. li st necessary repairs made before the system passed the 1 eak test. 7. Signature of Contractor. 8. Signature of witness. 9. Other data as required by the system specification. 1.5 CHILLED WATER AND CONDENSER WATER SYSTEMS A. Hydrostatic test at 150% of design pressure but in no case less than 180 psig. Maintain for not less than four hours. B. After test blow all piping clean with water. Leave lines clean of all debris and sediment. C. Special piping materials shall be tested as recommended by manufacturer. 1.6 DOMESTIC AND GREY WATER SY' fEMS A. Hydrostatic test at 125 psig minimum, four hour duration. B. After test blow clean with potable water, leave lines clean of all sediment and debris. C. Sterilize all lines with .chlorine as specified. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15992-2 SECTION 15992 TESTS - PIPING SYSTEMS 1.7 SANITARY AND STORM WASTE AND VENT SYSTEMS A. Inspect lines over entire length for obstructions with illumination and by rodding entire length. B. Hydrostatically test building work to maximum head of water possible by plugging outlet and filling system to maximum height. C. Keep infiltration into gravity sewers to minimum. Proof may be requi red by tests on compl eted project immedi ately after rain of sufficient intensity to saturate soil, or by other means. 1.8 LIQUIFIED PETROLEUM GAS A. Preliminary test piping system with air at 25 psig for four hours duration. B. Piping system shall be finally tested with air at 125 psig, for four hour duration. Soap test all joints and connections. C. After test, blow all lines with compressed air to clean of all sediment and debris. 1.9 FIRE PROTECTION SYSTEMS A. All types shall be tested in accordance with applicable NFPA requirements for particular system installed. B. Provide certification of tests as may be required by NFPA such as flow tests for sprinkler systems, main pressure tests, etc. 1.10 REFRIGERANT PIPING SYSTEMS A. Lines shall be cleaned of scale, dirt, and foreign matter before making connections, and shall be purged with dry nitrogen to prevent oxidation during brazing. B. After completion, the high and low pressure sides of the piping system shall be pressurized at the test pressures specified in ASHRAE 15-80 for the refrigerant type to be used in the system, with a mixture of Freon 12 and dry nitrogen, and leak tested with a soap bubble solution followed with an a electronic leak detector having a sensitivity of 1/2 ounce of R-12 refrigerant per year. Any leaks shall be repaired, and tests shall be repeated until no further leaks are found and the system passes a static leak test pressure for a duration of 24 hours. C. After the pressure tests are completed, the system, including the coils, shall be exhausted by a suitable vacuum pump connected to the liquid line. After 2.5 millimeters of mercury absolute pressure is obtained, break the vacuum with oil pumped dry nitrogen. Re- evacuate the system to 2.5 millimeters of mercury absolute pressure and stop vacuum pump. As an alternative to multiple evacuation, system may be evacuated to not more than 500 mi crons of mercury absolute pressure and stop vacuum pump. Allow systems to stand under vacuum 12 hours minimum with no noticeable pressure rise. The vacuum shall be checked by a suitable mercury column gage. D. After the dehydration of the system is thus completed, the system shall be charged with refrigerant and put into operation. E. The tests of the refrigerant piping systems shall follow the general test guidelines of ASHRAE 15-80, except as modified herein. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15992-3 SECTION 15992 TESTS - PIPING SYSTEMS .F. A dated declaration of the test of the refrigerant plplng shall be provided in accordance with the requirements of Division 1. The dated declaration shall include the information outlined in Article 12.3 of ASHRAE 15-80. G. Submit test reports of the refrigerant piping leak tests for all refrigerant piping systems installed. The test reports shall contain the following information: 1. System refrigerant and high and low side test pressure used. 2. List i ng of the necessary repairs made before the refri gerant piping system passed the leak test. 3. Identification of specific system by referencing specific equipment identification numbers. 4. Leak testing media used. 5. Suction and discharge refrigerant gas pressures and temperatures taken after the refrigerant system has been charged. H. The completed refri gerant system shall be guaranteed to be sufficiently free from leaks so that the loss of refrigerant for 18 months from the date of final payment shall not exceed 5 per cent. 1.11 OTHER PIPING SYSTEMS A. Test all piping systems not listed in strict accordance with the system manufacturer's requirements. B. In all cases blow or flush all piping clear of all sediment and debris. PART 2 - PRODUCTS N/A PART 3 - EXECUTION N/A ******************** END OF SECTION 15992 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15992-4 SECTION 15995 SYSTEM BALANCING AND TESTING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Construction Manager shall obtain services of an independent test and balance agency that specializes in and whose business is limited to testing and balancing of air conditioning systems. 2. Provide materials, equipment, labor and supervision necessary to accomplish total systems air balancing, water balancing smoke control and testing as outlined in this Section. 3. Heating and Air Conditioning Contractor shall cooperate with Balancing Agency by: a. Including balancing dampers as required by Drawings and Specifi cat ion. b. Putting complete system into operation during duration of balancing period. c. Providing up-to-date set of Drawings and advising immediately of changes made to system during construction. d. Providing labor and equipment and cost of performing corrections such as dampers, belts and pulley changes, etc. as required without undue delay. e. Providing complete submittal information for mechanical equipment complete with pertinent engineering information. 4. Balancing Contract shall incorporate the following: a. Adjust and balance complete mechanical system as hereinafter specified. b. At completion of balancing contract, assist in instruction of Owner's personnel in proper operation and maintenance of each piece of equipment. ' 1.2 SMOKE CONTROL TESTING A. Provide field of smoke control system and comply with the procedures and requirements of NFPA 92A-1988 Edition Recommended Practice for Smoke Control Systems", Chapter 4 Testing: 1. Section 4-3 Acceptable Testing 2. Section 4-3.2 Testing Equipment 3. Section 4-3.3 Testing Procedures 4. Section 4-3.4 Stair Tower Pressurization Systems 5. Section 4-3.5 Zoned Smoke Control System 6. Section 4-3.7 Testing Documentation 7. Section 4-3.8 Owner's Manual and Instruction B. Provide drawings, equipment and labor for testing and documentation. C. System Balancing and Testing Agency must be approved by Project Manager, Project Officer and Architect before performing test. D. Adjust, correct and balance complete mechanical system. E. Certify the smoke control system and its constituent parts operate as specified and to the satisfaction of the authority having jurisdiction. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15995-1 SECTION 15995 SYSTEM BALANCING AND TESTING 1.3 QUALITY ASSURANCE A. Test and Balance Agency selected shall be fully certified by Associated Air Balance Council or National Environmental Balancing Bureau and shall have at least one member qualified as Certified Test and Balance Engineer that has been issued this certification by National Examining Board - United States and Canada. All final reports shall be signed by this Certified Test and Balance Engineer and shall include his official stamp. B. Testing and Balancing Agency as part of its contract shall act as authorized inspection agency, responsible through Construction Manager to Architect and Owner, and shall report any discrepancies or items not installed in accordance with contract drawings and/or specification pertaining to air distribution, cooling and heating and exhaust systems. C. Se 1 ected agency shall submit AABC Nat i ona 1 Warranty Cert i fi cate or copy of current NEBB Certification which includes preconstruction plan check and field inspection program immediately upon receipt of test and balance contract. PART 2 - PRODUCTS 2.1 EQUIPMENT A. Test equipment shall be furnished by the Balancing Contractor and will remain his property. B. Instruments used for testing and balancing of systems must have been calibrated within a period of six months and been checked for accuracy prior to start of work. Verification of calibration provided with submittal data. ' PART 3 - EXECUTION 3.1 PREPARATION A. Construction Manager shall coordinate work done by testing and balancing agency with work of other trades in following manner: 1. Notify selected agency within 30 days after award of their contract so that preliminary plan check and field inspection phase may be initiated. 2. Provide two sets of final prints of air conditioning plans for plan check purposes to test and balance agency prior to construction. 3. Direct installing contractor to make all necessary changes or additions to air conditioning system on items reported by test and balance agency to be not in accordance with Contract Drawings and/or Specificatio~. 3.2 AIR AND/OR HYDRONIC SYSTEM TESTING-BALANCING-ADJUSTING A. Testing and balancing shall be performed in complete accordance with AABC National Standards of Field Measurements and Instrumentation, HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15995-2 SECTION 15995 SYSTEM BALANCING AND TESTING Form No. 81266, Volume One, or NEBB Test-Balance-Adjust Report, Form TBA-l through 21-71. Testing and balancing shall be performed on air and hydronic systems. B. Three copies of complete test report shall be submitted prior to final acceptance of project, one copy to Construction Manager, one copy to Architect, one copy to Owner. 3.3 AIR TEST AND BALANCING PROCEDURE A. Measure supply air volumes by means of duct traverse method, taking minimum of sixteen (16) readings. Seal duct access holes with metal snap- i n plugs. Use of duct tape to seal access holes will not be permitted. B. Adjust balancing dampers for required branch duct air quantities. C. Adjust grilles and diffusers to within 5% of individual requirements specified, and also adjust so as to minimize draft in all areas. D. Total air delivery in any particular fan system shall be obtained by adjustment of particular fan speed. Drive motor of each fan shall not be loaded over corrected full load amperage rating of motor involved. E. Changes that are required for final balancing results as determined by Balancing Contractor will be provided for by respective contractors who supply and install such equipment under their contractual obl igat ions. Such changes may encompass, but are not necessarily restricted to changing the pulleys, belts, dampers or adding dampers and/or access panels. 3.4 WATER TEST AND BALANCING PROCEDURE A. Before setting pump capacities, check following items: 1. Automatic fill valve setting and strainer 2. Expansion tank level 3. Cleanliness of system water 4. Make certain pump strainers are clean 5. Check pump rotation. 6. Check air vents at coils and high points of system B. Measure circulating pump capacities by differential pressure measurements, amperage and brake horsepower method using pump manufac turer's capacity curve. Position automatic valves, hand valves and balancing cocks for full flow through coils, convertors, etc. during pump adjustment. Use only calibrated test gauges for pump adjustment; use of pressure gauges installed with system will not be allowed. C. Coordinate setting of controls to maintain coil water inlet design temperatures, with coil valves positioned for full flow through coil during adjustment. Balance individual water coils at full flow to maintain temperature differential speCified. D. Mark settings of balancing cocks at required positions. 3.5 BALANCING DATA A. System report shall include but not necessarily be limited to the following information at Design Conditions, at Initial setting, and final setting. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15995-3 SECTION 15995 SYSTEM BALANCING AND TESTING 1. Fans and Pumos Manufacturer, size and H.P. Amperage (Nameplate and corrected full load) Motor current characteristics, starter size, heater size RPM Brake Horsepower Fan CFM Fan Suction and discharge static pressure Pump GPM Pump Discharge and Suction Pressures Fan or Pump Reference number, name or letter 2. Systems External to Fan or Pumo - Test Data Grill or Diffuser reference number and manufacturer Location (room number and name) Design velocity and CFM or GPM Flow Factor Final condition of balance 3. Coolino Coils Coil type, manufacturer and reference number Air flow CFM Cooling coil entering and leaving air temperature (D.B.) Cooling coil entering and leaving air temperature (W.B.) Water Flow GPM Entering and leaving water temperature 4. Chiller and Coolino Tower Entering and leaving water temperature. Entering and leaving water pressure. Motor current characteristics, starter size, heater size. ******************** END OF SECTION 15995 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 15995-4 Electrical DIVISION 16 SECTION 16010 ELECTRICAL GENERAL PROVISIONS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Provide all material and labor for the fabrication, installation, start-up, and testing for the complete electrical installation. B. Drawings for the work are diagrammatic, intended to convey the extent, general arrangement, and locations of the work. Because of the scale of the drawings, certain basic items such as conduit fittings, access panels, sleeves, pull and junction boxes may not be shown. Include such items where requ i red by code, other sect ions, or for proper installation of the work. C. Equipment specifications may not deal individually with every part, control, or device which may be required to produce the equipment performance specified or as required to meet the equipment warranties. Include such items as required, whether or not speCifically indicated. D. Coordinate with all trades in submittal of shop drawings. Shop drawings shall detail space conditions to the satisfaction of all concerned trades, subject to final review by the Architect. If electrical work is installed before coordinating with other trades, which interferes with work of other trades, make all necessary changes to correct the condition at no additional cost to the Owner. 1.2 CODES AND STANDARDS A. Install all work in accordance with the applicable requirements of foll owi ng: 1. National Electric Code - NEC 1990 2. Regul at ions of the: a. Federal Government b. State of Florida c. County of Monroe. d. City of Key West. 3. NFPA Codes: a. NFPA 13 - Standard for the Installation of Sprinkler Systems. b. NFPA 13A - Inspection, Testing and Maintenance of Sprinkler Systems. c. NFPA 72A - Standard for the Installation, Maintenance and Use of Local Protective Signalling Systems. d. NFPA 72B - Standard for the Installation, Maintenance and Use of Auxiliary protective Signalling Systems. e. NFPA 72C - Standard for the Installation, Maintenance and Use of Remote Station protective Signalling Systems. f. NFPA 72D - Standard for the Installation, Maintenance and Use of Proprietary protective Signalling Systems. g. NFPA 72E - Standard on Automatic Fire Detectors. h. NFPA 72G - Guide for the Installation, Maintenance and Use of Notification Appliances for Protective Signalling Systems. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16010-1 SECTION 16010 ELECTRICAL GENERAL PROVISIONS i. NFPA 72H - Testing Procedures for Local, Auxiliary, Remote Station and Propriety Protective Signalling Systems. j. NFPA 75 - Standard for the Protection of Electronic Computer/Data Processing Equipment. k. NFPA 78 - Lightning Protection Code 1. NFPA 90A - Standard for the Installation of Air Conditioning and Ventilating Systems. m. NFPA 90B - Standard for the Installation of Warm Air Heating and Air Conditioning Systems. n. NFPA 91 - Standard for the Installation of Blower and Exhaust Systems. o. NFPA 96-1987 - Standard for the Installation of Equipment for the Removal of Smoke and Grease- Laden Vapors from Commercial Cooking Equipment. p. NFPA 101 - Code for Safety to Life from Fire in Building and Structures. . q. NFPA 110 - Standard for Emergency and Standby Power Systems. B. It is the intent of the Contract Documents to comply with the applicable codes, ordinances, regulations, and standards. Where discrepancies occur, notify the Architect, in writing, and ask for interpretation. Correct any installation that fails to comply with the applicable codes and standards at no additional cost to the Owner. 1.3 PERMITS AND INSPECTIONS A. Obtain and make all payments for permits and inspections required. At the comp 1 et i on of the project and before fi na 1 acceptance of the electrical work, provide evidence of final inspection and approval by the authorities having jurisdiction. 1.5 ELECTRICAL REFERENCE SYMBOLS A. Symbols used on the floor plans are defined in the Electrical Symbols Schedule on the Drawings. Some of the symbols scheduled may not be required for the project. B. The symbols used for schematic or one line power and control wiring diagrams are American Standard Graphical Electrical Symbols as published in American Standard Chart Z32.3. 1.6 ACTIVE SERVICES A. Protect existing active services, water, gas, sewer, electric, when encountered, against damage. Do not prevent or disturb operation of active services which are to remain. If active services are encountered which require relocation, make request to authorities with jurisdiction for determination of procedures. Where existing services are to be abandoned, terminate them in conformance with requirements of the utility or municipality having jurisdiction. 1.7 TESTS A. Test all systems and place in proper working order prior to demon- strating systems to the Owner. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16010-2 SECTION 16010 ELECTRICAL GENERAL PROVISIONS B. After work is completed, make a load balance test to demonstrate that with full lighting and mechanical load the balance between phases is within 5%. Correct any unbalance beyond this limit. C. Test system ground to demonstrate that the ground resistance does not exceed the requirements of NEC. D. Perform such tests as required by authorities having jurisdiction over the site. 1.8 DEMONSTRATIONS A. Prior to acceptance of the work, demonstrate to the Owner or his designated representative all features and functions of all systems, and instruct the Owner in the proper operation of the systems. Demonstrate each system once. B. Minimum requirements are as follows: 1. Poi nt out the actua' 1 ocat i on of each system component and demonstrate its function and relationship to other components within the system. . 2. Demonstrate the electrical systems by actual "start-stop" operation showing how to work controls, reset protective devices, replace fuses, and what to do in an emergency. 3. Demonstrate communication, signal, alarm, and detection systems by actual operation of the systems and show how to reset signal alarm and detection devices. C. Systems to be demonstrated shall include, but not be limited to, following: 1. Service and power distribution systems 2. Lighting and lighting controls systems 3. Emergency lighting systems 4. Motor and equipment control 5. Alarm detection and signal systems 6. Communication systems 7. Standby power system 8. Uninterruptible Power Supply System D. Provide the necessary trained personnel to perform the demonstra- tions and instructions, and arrange to have the manufacturer's representatives present to assist with the demonstrations. Allow ten days for performing prescribed demonstrations. E. Arrange with the Owner the dates and times for each demonstration. 1.9 IDENTIFICATION A. Provide identification for wiring systems and equipment. B. Color code, (spot painted), all boxes, enclosures, including conduits for emergency circuits, per 1990 NEC-NFPA 70, paragraph 700-9. Colors for emergency circuits: Life safrty yellow Emergency orange Elevators green Fire alarm red Normal blue HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16010-3 SECTION 16010 ELECTRICAL GENERAL PROVISIONS C. Identify the foll owi ng equi pment with 1/2" high 1 etters on engraved laminated plastic tags mechanically affixed. Tags shall be black with white 1 etters. 1. Panel boards - Affixed to covers. 2. Switchboards - Affixed to cabinet and next to each distribution breaker. 3. Motor Control Centers - Affixed to cabinet and next to each starter. 4. Motor and Equipment Controls - Affixed to cabinet. 5. Disconnect Switches - Affixed to cabinet. D. Identify the following non-concealed junction boxes and backboxes with 1/2" high letters on engraved laminated plastic tags mechanically affixed. Tags shall be black with white letters. 1. Telephone Distribution System 2. Fire Alarm System 3. Electrical Distribution System 4. Uninterruptible Power Supply System E. Letter concealed junction boxes above ceil ings and in chases with stencil lettering, using fast drying sign enamel identifying feeder, branch circuits and systems, i.e. fire alarm "FA", telephone "TELE", normal power "N2A-1", Life Safety "LIA-l", etc. F. Identify panelboards, equipment, and boxes in connection with emergency wiring system as in C. and D. above, except use red lettering. G. Iden~ify systems with conductors exceeding 240 volts to ground using 1/2" high, stenciled black letters on all panels, switches, pull boxes, junction boxes, and every 30' on exposed conduits. Example: "480 VOLTS". H. Provide typewritten circuit directories installed inside pane1board doors under transparent plastic covers. I. On power panels and switchgear without doors, identify circuit breakers and switches with engraved plastic tags affixed to cabinet adjacent to device. 1.10 SUBMITTALS A. Submit Shop Drawings and product data in accordance with Division One. B. Submit data consisting of Shop Drawings and catalogue cuts complete with technical data necessary to evaluate the material or equipment. Include dimensions, wiring diagrams, performance curves, ratings, control sequence, and other descriptive data necessary to describe fully the item proposed and its operating characteristics. C. Do not purchase or install equipment requiring submittal until the review process is complete. 1.11 ACCEPTABLE PRODUCTS A. Use only new products made by companies regularly engaged in the manufacture of the type equipment specified. Use the products of a single manufacturer for similar type equipment, i.e., panel boards. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16010-4 SECTION 16010 ELECTRICAL GENERAL PROVISIONS B. Use only products that are in strict conformance with the specifications. Where manufacturers have been named, use one of those named. 1.12 CONCRETE WORK A. Concrete bases and pads for electrical equipment identified on the drawi ngs will be furni shed by Section 03300. All bases not shown shall be the responsibility of this section. B. Furnish and install all equipment anchor bolts in their proper location. 1.13 EXCAVATING, TRENCHING, AND BACKFILLING A. Provide excavating necessary for light pole bases, underground wiring, conduit and ductbanks, and backfill trenches and excavations after work has been inspected. Excavate so that walls, footings, and adjacent load bearing soils are not disturbed in any way, except where lines must cross under a wall footing. Where a line must pass under a footing, make the crossing by the smallest possible trench to accommodate the conduit. Keep excavation free from water by pumping if necessary. Open no greater length of trench in advance of conduit laying than that which is required. B. Remove roots to a minimum level of 18" below finished grade and deeper as required for duct runs, manholes, and light pole bases. no roots shall be allowed to remain under any installed electrical work. C. Place backfill about the structure, when practicable, as the work construction progresses. "Backfill on or against concrete work only when directed. Backfill duct lines as rapidly as the testing and acceptance of the fi ni shed sect ions of the work will permit, and backfill to a crown approximately 6" above the existing grad~s. In backfilling around duct lines, compact selected material firmly around and to a depth of not less than 6" over the top of the duct. Compact fill and backfill and rough grading thoroughly in layers and bring up to within 6" of finished grades. Use fill and backfill that is clean and free from vegetable matter and refuse. D. Coordinate all requirements with Section 02226 EXCAVATING, BACKFILLING, COMPACTING FOR UTILITIES. 1.14 PROTECTION OF EQUIPMENT A. During construction, protect all equipment from insulation moisture absorpt i on and meta 11 i c component corros i on by appropri ate use of strip heaters, lamps, coverings, or other suitable means. Apply protection immediately upon receiving the products and maintain cont i nua 11 y . B. Keep products clean by elevating above ground or floor and by using suitabl e coveri ngs. Take such precautions as are necessary to protect apparatus and materi a 1 s from damage. Fail ure to protect materi a 1 s is suffi c i ent cause for reject i on of the apparatus or material in question. C. Protect factory finish from damage during construction operations and until acceptance of the project. Satisfactorily restore any finishes that become stained or damaged. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16010-5 SECTION 16010 PART 2 - PRODUCTS N/A PART 3 - EXECUTION N/A HLM 90007.00-2 ******************** END OF SECTION 16010 ELECTRICAL GENERAL PROVISIONS THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16010-6 SECTION 16111 CONDUIT SYSTEMS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Electrical Conduit Systems a. Install all wiring in conduit unless otherwise indicated. 1.2 STANDARDS AND CODES A. Fabricate and install conduit systems complying with the provisions of applicable Section NEC, Chapter 3. B. Provide materials UL and NEe approved for the application intended. 1.3 DESCRIPTION A. This Section describes the basic materials and methods of installa- tion for circular cross section conduit systems. Other types of raceways required are specified in other sections. PART 2 - PRODUCTS 2.1 CONDU IT A. Electrical Metallic Tubing (EMT/Thinwall): conforming to ASA C80.3, FS WW-C563 and UL-797. B. Rigid Metallic Conduit (RMC): Hot dipped galvanized steel conforming to ASA C80.1, FS WW-C581e and UL-6. C. Rigid Non-Metallic Conduit: Type 40 or 80 heavy wall polyvinyl- chloride (PVC) conforming to NEMA TC-2, FS WC-I094 and UL-651. D. Flexible Metal Conduit (Greenfield): Spiral wound, square-locke,d, hot dipped galvanized steel conforming to UL-1. E. Liquid-tight Flexible Metal Conduit (Sealtite): Spiral wound, square-locked, hot dipped galvanized steel with a bounded outer jacket of PVC conforming to UL-360. steel Galvanized . 2.2 FITTINGS AND BODIES A. EMT: Concrete tight steel set screw, galvanized iron, or steel compression type. Use insulated throat type at cabinets, boxes, and gutters. B. RMC: Threaded, galvanized iron, heavy steel, concrete tight. Use insulated grounding bushings at cabinets, boxes, and gutters. C. Non-Metallic: Schedule 40, PVC, solvent weld socket type. D. Flexible Metal: Two-screw, double clamp malleable iron, hot dipped galvanized or cadmium plated. E. Liquid-Tite, Flexible Metal: Compression type with insulated throat, malleable iron, hot dipped galvanized or cadmium plated. F. Conduit Bodies: Cast metal condulets having threaded entrances, removable covers and corrosion resistant screws. Use for sharp turns, tees, etc. 2.3 OUTLET BOXES A. General Use Boxes: Galvanized, pressed steel units of proper depth and gauge required by the outlet location. Equip with plaster ring or HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER . BID GROUP THREE 16111-1 SECTION 16111 CONDU IT SYSTEMS cover as necessary. Acceptabl e manufacturers: RACO, STEEL CITY, APPLETON, or Architect approved equivalent. B. Floor Boxes: 1. Fl ush Type: a. Above Grade Slabs: Concrete tight galvanized steel with adjustable top. Standards: HUBBELL B-2529 2"-3" slabs HUBBELL B-2527 over 3" slabs b. On Grade Slabs: Watertight cast unit with adjustable top. Standards: HUBBELL B-2537 2"-3" slabs HUBBELL B-2536 over 3" slabs c. Provide the following accessories as required for each floor outlet location: HUBBELL S-2525 Cover SC-3091 Power Outlet SC-3190 Phone/Communications Outlet S-3082 Carpet Flange 2. Poke-Through Type: Complete unit made up of a junction box, floor sleeve, and pedestal outlet for installing on an existing above ground floor. Unit must be approved for use with and maintain the integrity of a three-hour fire rated floor. Standards: SQUARE 0 Fire Gard MAC-FAB FR-2 NELSON 210 MCT C. Special Boxes: Galvanized sheet metal construction and sized in accordance with the NEC based on the number of conductors and splices to be housed. For special systems, use boxes as recommended by the equipment manufacturer. D. Free Standing Boxes on Conduit Stubs: In kitchens, laundries,' shops and other areas as indicated, use CROUSE-HINDS Type FS or FD malleable irqn cadmium finish boxes with appropriate gasketed cover plate to suit device. E. Outlets Installed Outdoors or in Wet Locations: Use CROUSE-HINDS Type FS or FD box with No. WLRS-1 or No. WLRD-1 cover plate for receptacles, and No. DS185 cover plates for switches. 2.4 PULL AND JUNCTION BOXES A. Construction, sizes and installation of pull and junction boxes shall comply with NEC, Chapter 3. B. Fabricate pull and junction boxes not specifically described in NEC, Chapter 3, of heavy gauge galvanized steel with screw covers, brass screws and hardware with enamel finish. C. Install pull and junction boxes in poured concrete floors that are flush type, cas+ iron, with watertight gasketed covers. Provide recessed type cc fers in areas having tile or carpeted floors. D. Provide rain tignt units for outdoor installations. 2.5 AUXILIARY GUTTERS A. Construction, sizes and installation of auxillary gutters shall comply with NEC, Chapter 3. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16111-2 SECTION 16111 CONDUIT SYSTEMS 2.6 HANGERS AND SUPPORTS A. Provide conduit hanger and support devices, approved type for the use required, to include structural steel members, suspension rods, conduit clamps, concrete inserts, expansion shields, beam clamps and welding pins. Provide devices with galvanized finish or other approved corrosion resistance finish. Provide hangers and supports as follows: 1. Where single or multiple run of conduit are routed on surface of structure, use conduit clamps mounted on Unistrut channel so as to maintain not less than 1" clearance between conduit and structure. 2. Where a single run of conduit is suspended from overhead, use split ring conduit clamp suspended by steel drop rod. 3. Where multiple parallel runs of conduit are suspended from overhead, use split ring conduit clamps uniformly spaced and supported on trapeze hangers fabricated of Unistrut channels, suspended by not less than 1/2" steel drop rod. 4. Where conduit is buried in concrete floor slabs, anchor conduit to structural floor with hold jiffy clamps, at 10'-0" intervals. 5. Where circuit voltage is above 550 volts, provide conduit clamp with insulating bushings of required di~lectric strength. 6. Strap iron or wire hangers are not acceptable. 7. Provide hanger and support spacing in accordance with NEC, Sections 345-12, 346-12 and 348-12. Regardless of listed spacing provide additional hangers or supports at not more than 2'-0" from each change of direct i on and at each side of any box or fitting. B. Anchor hangers and supports to structure as follows: 1. Hangers and supports anchored to poured concrete; use malleable iron or steel concrete inserts attached to concrete forms. 2. Hangers or supports anchored to precast concrete; use se 1 f- drilling expansion shields. Expansion shields may also be used where concrete inserts have been missed or additional support is required in poured concrete. 3. Hangers or supports anchored to steel; use beam cl amp and/or steel channels as required by system. 4. The use of explosive force hammer actuated, booster assist or similar anchoring device will not be permitted without prior approval of the Architect. PART 3 - EXECUTION 3.1 CONDUIT INSTALLATION A. Unless otherwise indicated, provide conduit in accordance with the following: 1. Rigid Metal Conduit (RMC): Anywhere except corrosive environ- ments. 2. Thinwall Metal (EMT): Anywhere except as follows: a. Underground. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16111-3 SECTION 16111 CONDUIT SYSTEMS . b. Ins 1 abs on grade. c. Corrosive environments. 3. Schedule 40 PVC: only where indicated: a. In floor slabs. b. Below grade with rigid 90.. 4. Schedule 80 PVC: only where indicated. a. In floor slabs. b. Below grade with rigid 90.. B. In general, install horizontal runs of conduit in ceiling plenum. Route conduit for wall mounted fixtures and outlets overhead and down through the wall. Install conduit in floor slabs only where conditions will not permit the conduit to be routed overhead. C. In general, conceal conduit, except in crawl spaces, tunnels, shafts, mechanical equipment rooms, at connections to surface panels and free standing equipment, or as otherwise noted. D. Route conduit in 1 ines parallel to or at right angles with the building construction. E. Install conduit a minimum of 6" from piping installed by other trades. F. Certain conduits are permitted to be embedded in structural concrete work. Coord i nate work with the respect i ve trades to effect the fo 11 owi ng : 1. Install conduit after the reinforcing steel is securely anchored in place. 2. Do not displace steel reinforcing from plan dimensions without approval of Architect. 3. Do not place conduit over top of reinforcing or under bottom of reinforcing. 4. Conduit and fittings shall not displace concrete in columns in excess of 4% of total cross - sect i on area of column wi thout approval of Architect. 5. Install conduit a minimum of 3 diameters on center. 6. Maximum Size of Embedded Conduit: 1/3 thickness of structural slab; 2/3 thickness of topping slab. G. Minimum Size Conduit: 3/4" trade size, except 1/2" may be used for indicated switch legs, dead ends and for signal, control and communications systems, where adequate. Where speCific size is not indicated, select size required in accordance with Chapter 9 of NEC. H. Install the conduit system mechanically and electrically, continuous from outlet to outlet and to cabinets, junction or pull boxes. Secure conduit to cabinets and boxes in such a manner that all parts of the system will have electrical continuity. I. Protect metal conduit buried in earth fill with an approved corrosion resistant material. 3.2 OUTLET BOX INSTALLATION A. Install outlet boxes for fixtures, switches, receptacles and other devices. B. Approximate location of outlets are shown on the plans, verify each outlet location as shown before installing the outlet box. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16111-4 SECTION 16111 CONDUIT SYSTEMS C. Do not install wall boxes .flush in common wall that are back-to-back or through-wall type. Where it is necessary to install boxes back-to-back, install sound absorption material between boxes and plug nipple connection with duct seal. D. Where boxes are located on opposite sides of a common wall and are close 1 y connected by condu it, plug the condu it open i ngs wi th duct sea 1 . E. Install outlet boxes plumb and square with wall face and with front of box or cover located within 1/8" of face of finish wall. Set boxes in masonry with bottom of the box tight to the masonry unit. F. Outlet boxes installed in fire/smoke and smoke partitions exceeding 16 square inches, shall be five sided with gypsum board. All joints between outlet boxes and wall assemblies shall be filled with approved joint compound. 3.3 PULL AND JUNCTION BOX AND GUTTER INSTALLATION A. Install pull boxes, junction boxes and auxiliary wiring gutters where indicated on Drawings and where required to facilitate installation of the wiring. B. For concealed conduit, install boxes flush with ceiling or wall with covers accessible and easily removable. Where flush boxes are installed in finished ceilings or walls, provide an oversize cover which exceeds the box face dimensions by a sufficient amount to cover the gap between box and finished material. C. Do not locate boxes in finished, occupied rooms, without prior approval of Architect. 3.4 HANGER AND SUPPORT INSTALLATION A. Install hangers and supports for all conduit and boxes. B. Conduit and boxes shall not be attached to or supported from mechanical pipes, plumbing pipes or sheet metal ducts. 3.5 SLEEVES A. Where electrical conduits pass through walls, roofs, ceilings or floors, set sleeves for them when the floors, walls, ceilings, or roofs are constructed. If any holes are cut in finished work where sleeves have been omitted, use a concrete coring machining or other approved method and only with the written consent of the Architect. Cut all such holes carefully, no larger than necessary. Cover these holes entirely by escutcheon plates when work is completed. Provide sleeves made of steel no lighter than 18 gauge. B. Where conduits pass through sleeves in exterior walls, caulk the annular space with oakum and fill inside and out with a non-hardening, waterproof sealant finished off flush with both faces of the wall. C. Where conduits pass through sleeves in the roof, flash the penetration similar to Plates 65 and 66, of the "Architectural Sheet Metal Manual" of the Sheet Metal and Air Conditioning Contractors National Association, Inc., (4th edition, 1987) and the recommended materials and procedures of the roofing manufacturer. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16111-5 SECTION 16111 CONDUIT SYSTEMS D. Seal conduits or cables passing through sleeves in rated floors or walls inside the building to prevent passage of smoke or spread of fire. Maintain integrity of the rated floor or wall system. Refer to Section 07272 - FIRESTOP AND PENETRATION SEALING SYSTEM 3.6 CUTTING AND PATCHING A. Cut walls, floors, etc., as required for the electrical installation. Unless otherwise indicated, patch and refinish to match adjacent surfaces. ******************** END OF SECTION 16111 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16111-6 SECTION 16111 CONDUIT SYSTEMS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Electrical and security conduit system. 1. Install conduit in precast concrete modular cells. 1.2 STANDARDS AND CODES A. Fabricate and install conduit systems complying with the provisions of applicable Section NEC, Chapter 3. B. Provide materials UL and NEC approved for the application intended. 1.3 DESCRIPTION A. This Section describes the basic materials and methods of installa- tion for circular cross section conduit systems. PART 2 - PRODUCTS 2.1 CONDUIT A. Rigid Non-Metallic Conduit: Type 40 or 80 heavy wall polyvinyl- chloride (PVC) conforming to NEMA TC-2, FS WC-I094 and UL-651. 2.2 FITTINGS AND BODIES A. Non-Metallic: Schedule 40, PVC, solvent weld socket type. B. Condui t Bodi es: Cast metal condul ets having threaded entrances, removable covers and corrosion resistant screws. Use for sharp turns, tees, etc. PART 3 - EXECUTION 3.1 CONDUIT INSTALLATION A. Unless otherwise indicated, provide conduit in accordance with the following: 1. Schedule 40 PVC: only where indicated: a. In floor slabs. 2. Schedule 80 PVC: only where indicated. a. In floor slabs. B. Route conduit in 1 ines parallel to or at right angles with the building construction. C. Install the conduit system continuous from outlet to outlet and to cabinets, junction or pull boxes. Secure conduit to cabinets and boxes in such a manner that all parts of the system will have electrical continuity. D. Use plastic spacers for conduit separation and support. ******************** END OF SECTION 16111 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP TWO 16111-1 SECTION 16120 WIRE AND CABLE PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Wiring Systems 1.2 STANDARDS AND CODES A. Install wiring in compliance with the applicable provisions of NEC, Chapter 3. B. Use materials that are in accordance with NEC, Article 310 and UL listed for application intended. 1.3 DESCRIPTION A. This Section describes the basic materials and methods of installation for general wiring systems of 600 volts and less. Higher voltage wiring, if required, is specified elsewhere. B. Minimum Size Conductors: No. 12 AWG for power and lighting and 14 AWG for signal and control. PART 2 - PRODUCTS 2.1 WIRE AND CABLE A. Conductors: 98% conductivity, soft drawn copper. B. Insulation: 600 volt, heat and moisture resistant with a mlnlmum temperature rating of 75.C (RHW, THW, THWN, XHHW), except as follows: 1. Use 90.C rated wire for conductors routed through light fixture channels. 2. 60.C rated wire may be used in signal or control circuits operating at a maximum of 25 volts. 3. Use 150.C rated wire for equipment connections where the operating temperature exceeds 90.C, i.e., incandescent 1 ight socket tap-offs. 4. Use Type UF for underground direct burial circuits, where permitted. C. Use stranded conductor for all wiring #6 AWG and larger. All other wiring may be solid. 2.2 CONDUCTOR COLOR CODING A. Color code all power and lighting cable. In general, use wire colored by integral pigmentation making the wire 100% colored. Where not practicable, color code the wire by using colored plastic tape at all junctions and terminations. Use the following chart wherever pOSSible: 1. Phase' A' conductor 2. Phase' B' conductor 3. Phase 'c' conductor 4. Neutral conductor 5. Grounding conductor 120/208 Volt Black Red Blue White Green 277 /480 Volt Brown Orange Yell ow Grey Green HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16120-1 SECTION 16120 WIRE AND CABLE 2.3 CONNECTORS A. #8 AWG and Smaller Conductors, In-Line Splices and Taps: Vinyl insulated spring connectors; "Scotchlok" or equivalent. B. #6 AWG and Larger: 1. In-Line Connectors: Pressure type, o-z "XW" with "XWC" cover or equivalent. 2. Taps: Parallel type, O-Z "PMX" with "PNXC" cover or equivalent. C. Terminations to Bus Bars, Switch Studs, and Terminal Blocks: Use solderless type, O-Z "Shurelug" or equivalent. D. Insulate splices and taps to thickness of conductor insulation with half-lapped layers of 3M "Scotch" brand No. 33 vinyl electrical tape. Connectors having irregular surfaces; fill voids and smooth, contours with 3M "Scotchfil" electrical putty prior to tapping. PART 3 - EXECUTION 3.1 PREPARATION A. Do not install wire in the conduit system until the building is enclosed and masonry work is completed. B. Swab conduit free of moisture and debris prior to pulling in wire. 3.2 INSTALLATION A. Install major feeder cable continuous from origin to termination. B. Make splices in branch circuit wires only in accessible junction boxes. C. Pull power feeder cable using an approved pulling compound or powder. ******************** END OF SECTION 16120 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16120-2 SECTION 16155 COMBINATION MOTOR STARTERS PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Combination Motor Starters a. Combination starters shall be installed for motors with ratings of one-half horsepower or larger, and rated 200 volts or higher. b. Starters shall be NEMA sizes as selected by the Contractor as required for the motor horsepower ratings. No starter shall be smaller than NEMA Size O. 1.2 CODES AND STANDARDS A. Combination starters shall be in accordance with NEMA Standards, sizes and horsepower ratings. 1.3 SUBMITTALS A. Submit manufacturers catalog cuts and product data on combi nat ion starters proposed for installation. Include fabrication details, ampere and voltage ratings. PART 2 - PRODUCTS 2.1 GENERAL A. Combination starters shall be of the fusible type except where Drawings indicate non-fusible type. B. Enclosures shall be of the general purpose type except where Drawings indicate other type enclosures. 2.2 MANUFACTURERS A. Acceptable manufacturers of combination motor starters: 1. SQUARE 0 2. WESTINGHOUSE 3. ALLEN BRADLEY 4. GENERAL ELECTRIC 2.3 DISCONNECT A. Disconnect shall be visible blade disconnect switch. B. The disconnect handle shall always be in control of the disconnect device with the door open or closed. The disconnect handle shall clearly marked as to whether the disconnect device is nON" or "OFF", and shall include a two-color handle grip, the black side visible in the 1I0FFII position indicating a safe condition, and the red side visible in the "ON" position indicating or danger condition. 2.4 STARTERS A. Non-fusible and/or fusible combination starters shall be equivalent Square 0 Class 8538 or Class 8738, 3 pole, 3 phase furnished with following devices: HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16155-1 SECTION 16155 CO~BINATION MOTOR STARTERS 1. "HAND-OFF-AUTO" selector switch in cover. 2. 120 volt control transformer. 3. Three (3) bi -meta 1 type thermal un its. The starter shall be inoperative if any thermal unit is removed. 4. Minimum of two N.O. and two N.C. electrical interlocks. PART 3 - EXECUTION 3.1 INSTALLATION A. Install combination motor starters for motors. B. Pri or to purchas i ng starters, obtain from Owner and other Contractors/subcontractors, a schedule of motors furnished by them that will require starters. ******************** END OF SECTION 16155 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16155-2 SECTION 16161 MOTOR CONTROL CENTERS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Motor Control Centers. 1.2 CODES AND STANDARDS A. Motor control centers shall be in accordance with NEMA Standards, sizes and horsepower ratings. 1.3 EQUIPMENT DESCRIPTION A. Consists of one or more enclosed vertical sections jOined together to form a rigid, free standing assembly. Meet the requirements of Underwriters Laboratories Publication UL-845 and NEMA Publication ICS- 2-322. 1. 4 SUBMITTALS A. Shop Drawi ngs: Include fabri cat ion details, maintenance access and clearances, lugs and bus arrangement, ampere and voltage rating, breaker frame sizes and interrupting ratings and combination starters. PART 2 - EQUIPMENT 2.1 MANUFACTURERS A. Motor control centers shall be as manufactured by SQUARE 0, WESTING- HOUSE, ALLEN BRADLEY or GENERAL ELECTRIC. Enclosures shall be NEMA 1. Each motor control center shall consist of one or more vertical sections bolted together to form a rigid, free standing assembly and shall meet NEMA standards and the complete assembly shall be U.L. listed. 2.2 GENERAL A. Motor control centers shall operate on 480 volts, 3 wire, 60 hertz service. The control voltage shall be 120 volts, 60 hertz. .Copper bus bars shall be braced for available short circuit current. 2.3 CUBICLE A. Vertical sections shall be formed of heavy gauge mild cold rolled steel. Provided on top shall be means for lifting and in bottom means for bolting to floor. Each section shall be approximately 90 inches high, 21 inches deep and 20 inches wide. B. Each section shall have a vertical wire trough, 35 square inch area, that extends from top to bottom. Horizontal wire troughs shall extend full length of center. C. Each section shall have vertical bus bars. Continuous horizontal bus bars shall interconnect sect ions. Bus bars shall be copper. Bus connections shall be made with bolts and Bellville washers. High strength glass reinforced alkyd insulators shall be used as bus supports and as unit plug-in insulators. Insulated horizontal and HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16161-1 SECTION 16161 MOTOR CONTROL CENTERS vert i ca' 1 abyri nth bus barri ers shall be furni shed to reduce the hazard of accidental contact. D. Each unit door shall have an engraved white core black phenol ic nameplate. Units shall have master nameplates. E. The control center shall be wired in accordance with NEMA Class I, Type B. F. All painted parts shall have metal treated and finished with baked enamel. Exterior surfaces shall be finished medium light gray. G. Each motor control center shall include a full length ground bus. 2.4 OVER CURRENT PROTECTIVE DEVICES A. Each motor control center shall have a fusible main switch. B. Manufacturers molded case circuit breakers shall be furnished for combination starters and branch circuit breaker units. C. Molded case circuit breakers furnished for combination starters shall be equipped with instantaneous magnetic trip only with field adjustable magnetic trip level. 2.5 COMBINATION STARTERS A. Branch circuit breakers and full voltage starters Size 3 and small- to be mounted on plug-in units. The plug-in connection shall be a two point with spring loaded plated fingers. Each unit shall have door mounted on piano hinges and hold closed with captive screws. Unit door shall have provision for mounting push buttons and pilot lights. The unit door shall have a lockable disconnect operator to control the branch ci rcuit breaker. The operator handl e shall have up-down mot i on wi th down pos it i on as "off". The operator hand' e shall be interlocked with position of door, defeatable by an electrician. B. Manufacturers magnetic motor starters shall be furnished.' Each starter shall have three melting alloy overload relay thermal units and auxiliary contacts, two N.O., two N.C. C. In general, all magnetic motor starters are rated for full voltage, non-reversing, however, selected starters shall be multi-speed starting type as noted on the drawings. In all cases, minimum size starter furnished shall be Size O. D. Pilot devices and control transformers shall be furnished as scheduled on the Drawings. 2.6 PANELBOARD AND DRY TYPE TRANSFORMER A. In each motor control center, furnish a 3 phase, 4 wire, 100 amp 120/208 VAC panel board with main breaker as scheduled. B. In each motor control center, furnish a 480 VAC, 3 phase primary: 208/120 VAC, 3 phase, 4 wire, secondary dry type distribution ~ransformer. Include primary side main circuit breaker for Lransformer. 2.7 METERING EQUIPMENT A. Provide in each motor control center a 3 phase ammeter with switch indicating total connected load at the main overcurrent protective device. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16161-2 SECTION 16161 MOTOR CONTROL CENTERS B. Motor shall be switchboard instrument type. PART 3 - EXECUTION 3.1 INSTALLATION A. Provide concrete housekeeping pad for each motor control center; Section 03300 - CAST-IN-PLACE CONCRETE. ******************** END OF SECTION 16161 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16161-3 SECTION 16170 DISCONNECT SWITCHES PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. In general, disconnect switches are indicated on the Drawings, and shall be this Section's responsibility to furnish and install all disconnect switches, whether i nd i cated or not, for equ i pment and motors furnished, and for equipment and motors furnished by other trades and Owner. 1.2 STANDARDS AND CODES A. Except where otherwise required by this Section, the following Standards and Codes shall govern: 1. NEC Chapter 3 2. UL listed 3. NEMA KSI-1969 1. 3 SUBMITTALS A. Submit manufacturers catalug cuts and product data. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Disconnect switches by SQUARE D, GENERAL ELECTRIC or WESTINGHOUSE. 2.2 EQUIPMENT A. Di sconnects for fract i ona 1 horsepower motors, 1/2 horsepower. and smaller, and less than 125 volts, and for equipment of similar capacity and voltage shall be Buss types as follows: 1. Type SRY mounted on 4" square box cover, for plug-in equipment in unfinished areas. 2. Type SRW mounted on stainless steel plates, for plug-in equipment in finished areas, installed in flush switch box. 3. Type SSY mounted on 4" square box cover, for direct connected equipment in unfinished areas. 4. Type SSW mounted on stainless steel plate, for direct connect equipment in unfinished areas, installed in flush switch box. B. Disconnects for fractional horsepower motors larger than 1/2 horse- power and for integral horsepower motors, and for equipment of similar capacity shall be heavy duty industrial type, with solid neutrals where required. C. Provide all disconnect switches with auxilliary contacts, two N.O. and two N.C. 2.2 FUSES A. Fuses shall be equivalent to BUSSMAN, types and ratings as follows: 1. UL Class L, Hi-Cap Time Delay Current Limiting, Type KRP-C, 200,000 ampere interrupting rating; use for main service and circuits over 600 ampere. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16170-1 SECTION 16170 DISCONNECT SWITCHES 2. UL Class R, Low-Peak Dual Element Current Limiting, Type LPN-R and LPS-R, 200,000 ampere interrupting rating; use for circuits 600 ampere or less, and motors above one-half horsepower. 3. UL Class S, Fustat Dual Element, 10,000 ampere interrupting rating; use for general purpose circuits up to 30 ampere, and fractional horsepower motors, 125 volt or less. B. Fuses for feeders, branch circuits, motors and other equipment shall be selected in types and ratings in accordance with NEC to provide a coordinated system of overcurrent protection, thus in case of a fault or harmful overload, only the fuses nearest the fault or overload wi 11 open. C. Provide one spare set of three (3) of each size and type of fuses. PART 3 - EXECUTION N/A ******************** END OF SECTION 16170 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16170-2 SECTION 16199 WIRING DEVICES AND PLATES PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Wiring Devices and Plates. 1.2 STANDARDS AND CODES A. Provide devices in accordance with the following: 1. Receptacles; NEC Chapter 4 2. Wall Switches; NEC Chapter 3 3. UL listed 4. NEMA Standards PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. HARVEY HUBBELL, or Architect approved equivalent by GENERAL ELECTRIC, ARROW HART or PASS & SEYMOUR. 1. Catalog numbers are based on HARVEY HUBBELL. 2.2 GENERAL A. Provide Ivory color devices except as follows: 1. Special devices not available in that color. 2. Emergency circuit devices which shall have red handles and bodies. B. Provide satin stainless steel covers with torx-with-peg security screws at inmate accessible areas. 2.3 SWITCHES A. 20 amp, 120/277 volt, heavy duty, specification grade, quiet type meeting the requirements of Fed. Spec. WS-896 and NEMA WD-l. Standards are as follows: TOQQle 1. Single Pole 1221 2. 3-Way 1223 2.4 DUPLEX RECEPTACLES A. 20 amp, 120 volt, heavy duty, specification grade, grounding type meeting the requirements of Fed. Spec. WC-596, NEMA WD-l, and UL 498. Standards are as follows: Specification Grade 1. Dup 1 ex 2. G.F.C.I. 3. ISO-Ground 4. Safety Type 5362 GF-5362 IG-5362 SG-62H HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16199-1 SECTION 16199 WIRING DEVICES AND PLATES 2.5 SPECIAL PURPOSE OUTLETS A. Provide receptacle having characteristics and NEMA configuration required by the equipment being served, or as indicated on the Electrical Symbol List. 2.6 PLATES A. Provide plates for all switches, receptacles, TV, telephone's and special outlets, and blank plates for all unused and junction boxes. B. Use smooth style, 0.10" thick, phenolic or urea plastic. Match color of plate with color of device in non-inmate areas. C. Use one piece die formed prime ten gauge cold rolled steel construction with continuous welded and ground smooth edges. Color to be baked white enamel. Based on "Fail/Safe" Series SSB. and SPC. Inmate accessible areas: 1. First Floor: Zone A Zone B - Medical/Infirmary, Laundry Zone C Zone D Zone E Zone F 2. Second Floor: Zone A - Inmate Waiting Zone C - Kitchen, Maintenance, Institutional Storage Zone D Zone E Zone F PART 3 - EXECUTION 3.1 INSTALLATION A. Install wiring devices. Mounting heights are as follows: 1. Switches: 48" above finished floors (top of switches). 2. Receptacles: 18" above finished floors generally; 36" above finished floors or 8" above counters and work benches in kitchens, shops, mechanical equipment rooms and similar areas. B. In masonry walls, adjust switch and receptacle heights as required so the bottom of the outlet box is at the nearest mortar joint to the required height. C. Install light switches, located adjacent to doors, on "knob" side of door unless indicated otherwise. D. Where walls have wainscot finish, adjust switch height as required so switch is either all in wainscot or all in wall above wainscot. E. Prior to roughing-in outlet boxes, verify from general construction drawings; door swings, Jpe of wall finishes and locations for counters and work benche~. F. The Architect and Owner reserve the right to change any device location without added cost, if change is made prior to rough-in. ******************** END OF SECTION 16199 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16199-2 SECTION 16300 STANDBY POWER GENERATION PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Standby Power Generation System shall be Type 10, Class 48. 2. General: the system shall consist of the following: a. Diesel engine driven emergency generator, skid mounted, complete with all accessories as required for complete automatic operation. b. A free standing engine control assembly complete with circuit breaker and control device for operation, and control of the engine generator set. c. A free standi ng switchboard type assembly with automatic transfer switches, controls and accessories as required for automatic transfer of the emergency systems. 1.2 QUALIFICATIONS A. The Bidder of the diesel electric generator sets shall have two or more diesel electric installations engineered by the Bidder or a supplier of the Bidder, using major components of the same or similar type proposed to be furnished for this application. 1.3 MATERIALS AND WORKMANSHIP A. All materials and parts comprising the units shall be new and unused, of current manufacture, and of the highest grade, free from defects and imperfections affecting performance. Engine and generator shall be by same manufacturer. Workmanship shall be of the highest grade. The engine, generator and all major items of auxiliary equipment shall be manufactured in the United States by manufacturers currently engaged in the production of such equipment. 1.4 WARRANTY A. The unit shall be covered by the manufacturer's warranty for a period of two (2) years from the date of substantial completion. Seller or dealer extended warranty will not be accepted. 1.5 PARTS AND SERVICE A. Engine Generator Set: 1. Only bids on current units which can be properly maintained without the necessity of the purchaser carrying parts stocks, or being subjected to long periods of interrupted service due to lack of parts will be secured. Bidder shall maintain a permanent parts and service facility within 50 miles of the job site from which parts and service may be obtained in necessary quantities at any time during the day or night. 2. In addition, the bidding generator set supplier must have not less than ninety-five (95%) percent of all engine replacement parts in his stock at all times. Bidder shall have established means of parts procurement from an accessible depot which shall result in 98% or greater, parts availability within 24 hours from HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-1 SECTION 16300 STANDBY POWER GENERATION order. The generator set supplier shall provide service on an emergency basis 24 hours a day, seven days a week and on a normal basis 18 hours a day, five days a week and six hours on Saturday. 1. 6 SUBMITTALS A. Shop drawings and submittal data shall include the following: 1. Drawings on engine generator set and foundation requirements. 2. Complete literature describing engine generator set. 3. Drawings and complete literature describing auxiliary equipment to be furnished. 4. The switchgear supplier shall be responsible for providing the coordinating wiring diagrams showing the electrical connections between the switchgear and the engine generators for use by the Division 16 and engine generator service personnel during installation and checkout of the equipment. B. Bidder shall furnish in duplicate with his bid, the engine-generator offered with the following data in tabulated form: 1. Make of engine. 2. Number of cylinders. 3. Bore, inches. 4. Stroke, inches. 5. Piston displacement, cubic inches. 6. Piston speed, feet per minute at rated RPM. 7. Make and type of generator. 8. Generator electrical rating, 1250 KVA. 9. Number and type of bearings. 10. Exciter type and drive. 11. Current prices for the following engine parts: a. Fuel injection unit (capsule valve, injection 'valve, combination pump and valve, etc. as applicable). b. Fuel injection pump plunger and body if separate from item a. c. Cylinder liner. d. Piston with pin and rings. e. Valves for one cylinder. f. One set of replaceable bearings. g. Connecting rod. h. Crankshaft i. One set of fuel filter elements. j. One set of lubricating oil filter elements. C. Provide certification that the manufacturer of the automatic transfer switches are listed by Underwriters Laboratory Standard UL-I008 with withstand and close-in values equal to the interrupting rating of the circuit breakers and/or fuse that is specified to protect the circuit. 1.7 .ESTING, START-UP AND INSTRUCTIONS A. Provide an eight hour factory testing of generator and job site testing as indicated below. Correct any defects which become evident during testing. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-2 SECTION 16300 STANDBY POWER GENERATION B. Provide job site testing using a portable load bank and the expected building load as follows: 1. Load Bank . a. 1/4 load - 60 mi nutes b. 1/2 load - 60 mi nutes c. 3/4 load - 60 minutes d. Full load - 180 minutes e. No load with full load switched "on" instantaneously, 60 minutes. f. Cool down period. 2. Buil di ng Load a. Simulate an actual power failure condition with all of the expected building emergency system load turned on. b. If an in-phase monitor is used in the system, use an oscilloscope to demonstrate in-phase transfer of load. C. Record the following in fifteen minute intervals during the test: 1. Kil owatts 2. Amps 3. Volts 4. Coolant temperature 5. Room temperature 6. Frequency 7. Oil pressure D. On completion of the installation, the initial start-up and instruction shall be performed by a factory-trained representative of the engine supplier. At the time of start-up, thoroughly explain the operating instructions and maintenance procedures to the operating personnel. provide two copies of operating and maintenance instruction books for the electric set and all auxiliary equipment at that time. Include all test readings in the instruction book. E. Arrange dates for tests, start-up and instruction so that Architect and Owner can witness tests. 1.8 SEQUENCE OF OPERATION A. A drop in voltage-on any phase of the normal power service to 70% or less with a duration of 1-3 seconds (adjustable) shall close a contact which will initiate cranking of engine. 1. Arrange the starting control circuits so that cranking will commence immediately after closing of the contact. Provide four cranking cycles of ten seconds "on" and ten seconds "off". If the engine fails to start after the four cranking cycles, lockout the starting controls and require manual resetting. B. After the engine starts and reaches 90% of rated voltage and frequency, transfer switches shall immediately transfer to the emergency power source. C. Upon restoration of the normal power service to 90% rated voltage and frequency on all phases, retransfer all emergency system transfer switches to the normal source after a time delay of 5-25 minutes (adjustable). HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-3 SECTION 16300 STANDBY POWER GENERATION D. After retransfer to the normal source, the engine shall run for five minutes unloaded, then automatically shut down and be ready for the next power failure. If the normal service should fail during this five minute overrun period, transfer the loads back to the emergency power source in the same manner as in "B". E. If the emergency power source should fail while carrying the load, retransfer the loads to the normal source immediately upon restoration of the normal source to 90% rated voltage and frequency on all phases. F. Operating the system test button shall simulate a normal source power failure and shall cause a normal sequence of operations and transfer of load. PART 2 - EQUIPMENT 2.1 ENGINE GENERATOR AND TRANSFER SWITCH MANUFACTURERS A. The diesel electric generator set shall be CATERPILLAR or approved equivalent by CUMMINS or WAUKESHAW. 1. Specification based on CATERPILLAR. B. The transfer switches shall be ASCO or Architect approved equivalent by RUSSEL ELECTRIC or ZENITH. 1. Specification based on ASCO. 2.2 DETAILED SPECIFICATION - ENGINE GENERATOR A. Generator Sets: 1. The diesel electric generator set shall be Caterpillar No. 3512. B. Rating 1. Electric set rating shall be based on operation at 1800 RPM when equipped with all necessary operating accessories. Electric set shall be capable of producing 1000 KW, 1250 KVA minimum 0.8 PF for continuous electric set applications for duration any normal power failure under the conditions specified. C. Engine: 1. Type: The engine shall be full Compression ignition, four-cycle, single-acting, solid-injection turbo charged and after-cooled unit. It shall be V-type, with trunk-type pistons and not less than eight cylinders. 2. Size: Output capacity with all required auxiliaries shall not be less than 1997 BHP at 1800 RPM. 3. Speed: Engine speed shall not exceed 1800 RPM at normal full load operation. 4. Governor: Governor shall be WOODWARD. 5. Fuel: Satisfactory performance on No.2 domestic burner oil is requirement. Diesel engine requiring premium fuel will not considereJ. 6. Fuel System: Injection pumps and injection valves shall not require adjustment in service. The engine shall have an individual mechanical injection pump and injection valve for each cylinder, anyone of which may be removed and replaced from parts stock. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-4 SECTION 16300 STANDBY POWER GENERATION a. Fuel systems shall be equipped with replaceable. fuel filter elements which may be easily removed without breaking any fuel line connectors or disturbing the fuel pumps or any other part of the engine. All fuel filters shall be conveniently located in one accessible housing, ahead of the injection pumps so fuel will have been thoroughly filtered before it reaches the pumps. No screens or filters requiring cleaning or replacement shall be used in injection pumps or injection valves. Engine shall be equipped with a built-in gear-type engine driven fuel transfer pump, capable of lifting fuel against a head of twelve (12) feet. b. An independent fuel oil day tank having a minimu~ capacity of 300 gallons shall be provided. Fuel shall be supplied by means of an independent fuel transfer pump controlled by a float switch in the day tank. Furnish with solenoid and manual fuel cut-off valves and fuel strainer. Coordinate equipment and devices with other divisions and drawings. c. A heat exchanger needs to be provided between the day tank and the engine. Installation of this device shall be by Division 15. d. Hand operated fuel pump: One rotary type hand pump having a capacity of not less than 5 gallons per minute shall be furnished and install in filling tanks. Pumps shall be capable of above del ivery when operating with 14 foot suction lift. Hand pump shall be installed in a convenient operating position near the fuel day tanks. 7. Lubrication: A gear-type lubricating oil pump with lube oil cooler will supply oil under pressure to main bearings, crank pin bearings, camshaft bearings, and valve mechanism. Piston~ shall be spray cooled. Effective full flow lubricating oil filters of the replaceable resin impregnated cellulose type shall be provided and so located that lubricating oil is continuously filtered. Filter system shall be equipped with a spring-loaded bypass valve as an insurance against stoppage of lubricating oil circulation in event the filters become clogged. All lubricating oil piping and lube oil temperature controls shall be factory fabricated. 8. Air Cleaners: One or more engine mounted dry-type air cleaners of sufficient capacity to protect engine working parts from dust and grit shall be provided. 9. Starting System a. DC Motor Starting 1) Furnish a 24 volt DC electric starting system with positive engagement. The motor voltage shall be as recommended by the engine manufacturer. 2) Provide fully automatic generator set start-stop controls in the control panel. Controls shall provide shutdown for low oil pressure, high water temperature, overs peed and overcrank. Controls shall include a 30 second single cranking cycle unit with lockout. A four HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-5 SECTION 16300 'STANDBY POWER GENERATION position function switch marked "auto", "manual", off/reset and stop, two auxil iary contacts normally closed and two auxiliary contacts normally open. 3) Provide Batteries: 24 volt lead acid storage battery sets of the heavy duty diesel starting type. Battery voltage shall be compatible with the starting system. The battery sets shall be rated at no less than 244 ampere hours. 4) Battery Tray: Provide battery tray that conforms to NEC 480-7(b). Shall be constructed of fiberglass to be resistant to deterioration by battery electrolyte. Further, construction shall be such that any spillage or boil over battery electrolyte shall be contained within the tray to prevent a direct path to ground. 5) Battery Charger: Furnish a current limiting battery charger to automatically recharge batteries. Charger shall float at 2.17 volts per cell and equalize at 2.33 volts per cell. It shall include overload protection, silicon diode full wave rectifiers, voltage surge suppressor DC ammeter, DC voltmeter and fused AC output. AC input voltage shall be 120 volts single phase. Amperage output shall be no less than 5 amperes. Charger shall be wall mounted type in NEMA 1 enclosure. 6) Battery Monitor: Furnish a remote battery monitor to be located in an area of 24 hour a day operation. 10. Cooling System a. Each engine cooling system shall consist of a unit mounted radiator, a centrifugal pump for circulation of the coolant through the water jackets of the cylinder block, cylinder head, exhaust manifold and lube oil cooler. The water pump shall be engine mounted and driven. Water temperature shall be Thermostatically controlled. Radiator shall be equipped with a capped filler opening, overflow line and drain cock. The radiator fan shall blow cooling air through the radiator. Fan shall not operate so long as jacket water is below 100.F (adjustable). b. Jacket Water Heaters: Each engine shall be equipped with steel sheathed immersion type electric jacket water heater for maintaining the engine jacket water at approximately 100.F when the ambient temperature is 20.F. The heat shall be equipped with an adjustable thermostat and mounted on the engine, circulating the water by means of natural convection. The heaters shall be sized by the engine generator unit manufacturer and shall be ;,stalled on the engine generator unit at the factory oy the engine manufacturer. Heaters shall be rated 6 KW and shall operate from the 480 volt, 3 phase electric system. 11. Exhaust System: A suitable MAXIM silencer No. MT-41, 8 inch to provide critical residential silencing shall be furnished for each engine. A flexible exhaust adapter at least 24 inches long HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-6 SECTION 16300 STANDBY POWER GENERATION sha 11 be furn i shed for each exhaust outlet. Hangers sha 11 adjustable wrought iron or malleable iron. Support shall be an approved manner. Hangers shall permit expansion. Exhaust pipe shall be wrought iron, black, conforming to Federal specification WW-P-441, Class A. Joints shall be welded with welded fittings. Companion flanges shall be provided as required. 12. Engine-Mounted Panels and Controls: a. Provide suitable engine-mounted instrument panel including the following instruments: 1) Lubricating oil temperature gauge. 2) Lubricating oil pressure gauge. 3) Water temperature gauge. 4) Engine Hour meter. b. Controls: The engine shall be provided with a terminal block for connection to the remote automatic engine starting panel. The following controls, alarms and shutdowns shall be furnished: (Both main annunciator and remote) 1) Line circuit breaker with cable terminations. 2) Low oil pressure. 3) High water temperature. 4) Over crank 5) Over speed. 6) High water temperature pre-alarm. 7) Low oil pressure pre-alarm. 8) Low water temperature. 9) Voltmeter and Ampmeter. 10) Ampmeter/Voltmeter phase selector switch. 11) Frequency meter. 12) Panel illumination lights and switch (lamp test). 13) Four position fUnction switch; "auto", "mahual", "off/reset" and "stop". 14) Motor starter for remote radiator. 15) Fuse block, terminal strip and 460/120 volt transformer for remote fuel oil transfer pump. 16) Battery malfunction. 17) Low Fuel Main Tank 18) EPS Supplying Load 19) Low Voltage Batteries 20) Audible Alarm Silencing Switch. 13. Mounting: a. Equip the engines and generator with a base for mounting the engine-generator unit. Refer to Section 03300 for concrete foundation requirements. b. Provide suitable spring-type vibration isolators between the engine-generator and its concrete foundation. F. Generator: 1. Generator shall be 277/480 volts, 3 phase, 4 wire, 60 cycle, 1800 RPM, rated 1000 KW minimum at 0.8 PF. It shall be of heavy-duty ball bearing construction connected to engine fly wheel through a suitable flexible coupling. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-7 SECTION 16300 STANDBY POWER GENERATION 2. Exciter shall have sufficient capacity to produce ample excitation under all normal load conditions. Exciter may be direct connected or static controlled rectifier type. G. Fuel Lines: 1. Fuel 1 ines shall be Type "K" copper tubing with wrought brass copper sweat pattern fittings. All joints shall be made with silver solder. Complete shop drawings shall be prepared for the fuel system and approved by an authorized representative of the engine manufacturer prior to submittal. Flexible fuel 1 ines shall be furnished at the engine. H. Remote Monitoring Panel: 1. Provide and install a Remote Monitoring Panel as detailed by 12.9 for controls. 2. The cabinet shall be flush mounted. 2.3 AUTOMATIC TRANSFER SWITCHES A. Rating: The automatic transfer switch rating shall be as indicated. On three phase, 4 wire systems, utilizing ground fault protection, a true four pole transfer switch shall be supplied with all four poles mounted in a common shaft. The short circuit rating of the fourth pole shall be identical to the rating of the main poles. The complete switch assembly shall be listed under UL-I008 for use on emergency systems. B. Construction and Performance: The critical and life safety transfer switches shall be double throw, actuated by a single electrical operator, momentarily energized; and connected to the transfer mechanism by a single over center type linkage with a total transfer time not to exceed one half second. The transfer switch shall be capable of transferring successfully in either direction with, 90% of rated voltage applied to the switch terminals. C. The equipment transfer switches shall be double throw, actuated by two electrical operators momentarily energized and connected to the transfer mechanism by a single over center linkage with a minimum transfer time of 25 hertz, or longer. The time delay between the opening of the closed contacts and the closing of the open contacts is to allow the motor loads to be demagnetized before transfer. The RMTD type transfer switch allows the motor loads to be re-energized after transfer with normal in-rush current. Transfer switches util izing in-phase monitors are not acceptable. D. The normal and emergency contacts shall be positively interlocked mechanically and electrically to prevent simultaneous closing. Main contacts shall be mechanically locked in position in both the normal and emergency positions without the use of hooks, latches, magnets, or springs; and shall he silver-tungsten alloy protected by arcing contacts; wi th magnet.... blowouts on each pol e. Interlocked mol ded case circuit breakers or contractors are not acceptable. E. The transfer switch shall be equipped with a manual operator that is designed to prevent injury to the operation personnel if the electrical operator should suddenly become energized during manual transfer. The manual operator shall provide the same contact transfer HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-8 SECTION 16300 STANDBY POWER GENERATION speed as the electrical operator to prevent a flash over from switching the main contacts slowly. F. Each transfer switch to include the folloWing features: 1. A three second maximum non-adjustable time delay to over- ride momentary outages. 2. An adjustable motor driven type time delay (0-2 minutes) on transfer to emergency. 3. An adjustable motor driven type time delay (0-30 minutes) on retransfer to normal with (0-30 minutes) unloading running timer for cool-down of standby generators. 4. Key operated type test switch mounted on cabinet providing test operation of the transfer switch and the standby generators. 5. Two auxiliary contacts to close when normal fails to initiate starting controls on engines. 6. Two auxiliary contacts on main shaft, one to close on normal, the other to close on emergency. 7. Interlocking control circuitry for three-source priority load selection power system. 8. Two front pilot lights to indicate switch in normal or emergency position. Provide fusing and control transformer. 9. On the automatic equipment transfer switch provide contacts to signal elevator controller that emergency power is available. The transmitting signal will be delayed at the transfer switch with an adjustable delay timer (0-2 minutes). 10. On the manual equipment transfer switch, provide contacts so swi tch may be operated by remote stat ion in as selected by Architect. Remote control station and wiring by Temperature Control Contractor. Provide duplicate set of momentary contact push buttons on front cover of switch for transfer to emergency and retransfer to normal. 11. One 20 amp fused circuit, energized from the emergency source. G. Provide in each switch enclosure a ground bus mounted at the rear to match ground bus in adjacent switchboard cubicles. Verify with switchboard supp 1 i er. Ground bus shall be fabri cated from high strength, best grade 98% conductivity pure copper. Bars to be rectangular type with full round edges, electrically silver plated over their entire length. At both ends of the ground bus provide six cable lugs suitable for cable up to 750 MCM copper conductor. Bond ground bus to metal enclosure. H. Enclosure: The four transfer switches are to be enclosed in two free standing, floor mounted, rigid frame construction, NEMA 1 type indoor cabinet as shown on the Drawings. The enclosure depth shall match depth of adjoining switchboard cubicles. Verify depth with switchboard supplier. The exterior and interior steel surfaces shall be properly cleaned and finished with an ANSI #49 medium gray enamel over rust inhibiting phosphatized coating. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-9 SECTION 16300 STANDBY POWER GENERATION PART 3 - EXECUTION 3.1 INSTALLATION A. Layout exact location for concrete bases and furnish a dimensional drawing showing base sizes and location. B. Install diesel generators and engine control cabinets. C. Install emergency feeders and make all terminations. ******************** END OF SECTION 16300 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16300-10 SECTION 16351 UNINTERRUPTIBLE POWER SUPPLY PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Uninterruptible Power Supply (UPS) System. 1.2 CODES AND STANDARDS A. Refer to Section 16010. 1.3 WARRANTY A. U.P.S. shall have a warranty period of one year from the date of substantial completion. B. The batteries shall have a ten year warranty, replace defective batteries free of charge during first full year of operation. Provide maintenance free type batteries. C. Battery Compartment: Warranted for a minimum period of one year. D. Batteries shall be trickle charged and maintained until final acceptance. E. Services include parts, labor and travel for one year. 1. 4 SUBMITTALS A. Shop Drawi ngs: Submit with shop drawi ngs, 1 i terature descri bi ng batteries, system operation, inverter, charger, enclosure, maximum input current, maximum battery output current, installed weights, panel board information, transient protection and warranties. 1.5 SYSTEM DESCRIPTION A. 50 KVA System: Continuously on line (12) twelve step, step wave, dual bridge, SCR type and shall supply precise, conditioned, no break, no dip power to the loads, independent of disturbances and interruptions from the commercially available AC power supply. 1. Disturbances are defined as being brown-outs, line noise, and transients. B. The UPS System shall include, but not be limited to, the following components 1 . Inverter 2. Storage Battery Bank 3. Charger System 4. Disconnect Switches 5. Feeders 6. Branch Circuit Panel C. Upon fa il ure of normal, commerc i ally deri ved power, the UPS shall automatically provide AC power to designated loads for a duty cycle of not less than 15 minutes. D. The installed UPS System shall operate in conjunction with the installed power distribution system. E. Provide complete surge and transient voltage protection. 1.7 FACTORY TEST A. Manufacturer shall test the complete UPS System prior to shipment to the job site. Provide a copy of the test report to the Owner and Program Manager. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16351-1 SECTION 16351 UNINTERRUPTIBLE POWER SUPPLY .B. Resulting damages incurred due to improper start-up of UPS System or system failure not detected during the factory test is the responsibility of this Section. Include all costs incurred in normalizing the equipment or damage as a result of improper physical and electrical protection. PART 2 - PRODUCTS Z.l MANUFACTURERS A. The following manufacturers are acceptable, based on the manufacturers compliance with all performance requirements and dimensional requirements indicated on drawings and specifications. 1. EXIDE 2. LI EBERT 3. EMERSON B. Materials, equipment, and parts compnslng the system: new and unused, of recent manufacture, and of the highest grade material, free from defects and imperfections. 1. Equipment: Product of manufacturer currently engaged in the production of such systems and shipped, assembled, and tested at the job site with load banks. 2.2 SYSTEM COMPONENTS A. The UPS System shall consist of the following major pieces of equipment, one 50 KVA System. 1. Power Conversion Module 2. UPS Battery Bank Complete for 15 minute support (nominal). 3. Battery Cell Connectors with stainless steel bolts, washers and hex nuts; 1 ug connectors for battery rack to cabi net cabl e connections. Flame arrestor for each cell; cell spreader board. 4. Integral Battery Disconnect Switch in a maintenance free battery cabinet. 5. Remote Monitor Panel, Wiring and interfacing to security system. 6. Complete Owner's, Operation, and Maintenance Manuals with schematic wiring diagrams. 7. Maintenance Bypass Isolation switch with feeders. 8. Main output overcurrent protective device. 9. Transient Voltage and Surge Protection 10. Branch Circuit Panel - 225 amp mains, with 175A/3P breaker, (2) 42 pole tubs, with 84-20A/IP breakers. 2.3 OPERATION A. Design the UPS System to operate as an on-l ine, reverse transfer system, with the following modes of non-transient voltage transfer. 1. Normal: a. The critical load is continuously supplied by the inverter. b. The rectifier/battery charger derives power from the commercial AC source and supplies DC power to the inverter while simultaneously float charging the battery bank. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16351-2 SECTION 16351 UNINTERRUPTIBLE POWER SUPPLY 2. Emergency: a. Upon failure of the commercial AC power, the critical load is supplied by the inverter automatically, and obtains its power from the storage battery bank. b. There shall be no power interruption or mechanical transfer, to the cri t i ca 1 load upon fa i 1 ure or restorat i on of the commercial AC source. 3. Recharge: a. Upon restorat i on of the commerc ia 1 AC source, the rectifier/charger powers the inverter and simultaneously recharges the battery rack to rated capacity. b. Th is shall be an automat i c funct i on and shall cause no interruptions to the critical load. 4. System Overload (Bypass): a. I f the UPS System is overloaded or a mal funct ion shoul d occur in the UPS System while commercial or standby AC power is available, an automatic transfer shall be made which will bypass the UPS and connect the critical load directly to the commercial or standby AC power supply, without power interruption. b. When overload/malfunction conditions are corrected to normal operation, the critical load shall be automatically re- transferred back to the UPS System, without power interruption. c. Annunciate bypass feature at the Security Console as an event alarm. Provide interfacing for connection by the security subcontractors, of all status conditions and changes of the UPS to the security system. 5. Maintenance: a. When UPS System maintenance is required, the critical load can be transferred to the commercial AC power by the use of a manua 11 y operated, norma 11 y open, ma i ntenance bypass/ disconnect switch. b. This switch shall work in conjunction with the normally closed, automatically operated, system isolation switch. c. Switch i ng from normal opera t i on to ma i ntenance ope rat i on and back again shall not interrupt the AC power to the critical load. 2.4 CHARACTERISTICS A. The UPS System shall operate with the following characteristics: 1 . Rect ifi er /Cha rger: a. Input Voltage: 277/480V, 3-phase, 4 wire, with ground; within +10-15%, with i5% full-rated taps. b. Frequency: 60 hertz, i~%. c. Power Factor: 0.80 lag minimum at nominal conditions. 2. Inverter Output: a. Output Voltage: 120j208V, 3-phase, 4 wire, i 1% steady state and 3% for 50% unbalanced load. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16351-3 SECTION 16351 UNINTERRUPTIBLE POWER SUPPLY b. Frequency: 60 hertz, i5%. c. Capacity: as specified above. 3. Battery Bank: a. Type: Sealed, maintenance free. b. Float Voltage: 2.25 volts per cell. c. Specific Gravity: 1.215 at full charge (77.F). d. Duty Cycle: 15 minutes at full rated load. e. Final Discharge Volts, Minimum: 1.67 volts per cell. 2.5 CONTROL PANEL A. Locate each control panel on the front of the converter cabinet and have, as a minimum, the following metering capabilities: 1. Input voltage and amperage with phase selection. 2. Input frequency 3. Battery voltage and amperage 4. Load volts and amperage with phase selection. 7. Load frequency 8. Bypass volts and amperage with phase selection. 9. Bypass frequency 10. Inverter on 11. Battery run time, low battery alarm 12. High temp and over temp 13. Battery overvoltage 14. High AC out 15. Temperature alarm B. Control panel shall have emergency shutdown system switch with protective cover. C. Schematic diagram panel with indication lights/alarm and alpha-numeric digital display for metering capabilities. D. Provide remote monitoring interfacing to incorporate the above functions. E. Provide a remote panel for the UPS Unit as follows: 1. Locate remote panel in the Security Control Room. 2.6 GROUNDING A. The UPS System output AC neutral bus shall be electrically isolated from the UPS chassis. 1. The UPS chassis and signal ground system: connected together and to a common ground point. 2. The UPS output AC neutral bus: connected to the ground reference riser for the facility. 2.7 SURGE PROTECTION A. Provide Category "C" level T.V.S.S. by U.L. '449 standards and ANSI/IEEE 62.41. B. Refer to Section 16605 for transient voltage anti surge protection. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16351-4 SECTION 16351 UNINTERRUPTIBLE POWER SUPPLY PART 3 - EXECUTION 3.1 INSTALLATION A. Install UPS system equipment and components as required, in accordance with equipment manufacturer's written instructions, and with recognized industry practices, to ensure that UPS system equipment comp 1 i es with requ i rements. Comp 1 y with requ i rements of NEC, and applicable portions of NECA's "Standard of Installation" pertaining to general electrical installation practices. B. Coordinate with other electrical work, including raceways, boxes, and fittings, etc., to interface installation of UPS systems work with other work. 3.2 GROUNDING A. Provide equipment grounding connections for UPS system as indicated. Tighten connections to fulfill manufacturer's torquing requirements. If not manufacturer-provided, tighten connections to comply with tightening torques specified in UL Std 486A to assure permanent and effective grounds. 3.3 TESTING AND START-UP A. Upon completion of installation of UPS system equipment, and after building circuitry has been energized with normal power source, test UPS system, with manufacturer's representative present, to demonstrate capability and compliance with requirements. Where possible, correct malfunctioning units at site, then retest to demonstrate compliance; otherwise, remove and replace with new units and proceed with retesting. 3.3 CLEANING AND PROTECTION A. Clean equipment to requirements of manufacturer recommendations. ******************** END OF SECTION 16351 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16351-5 SECTION 16400 SERVICE AND POWER DISTRIBUTION SYSTEMS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Service and Power Distribution Systems. 1.2 SERVICE DESCRIPTION A. The primary electrical service will be available from City Electric. This service is rated at 13,800 nominal voltage. B. The secondary service will be available from City Electric. This service shall be rated at 277/480 volt, 3 phase, 4 wire, solid neutral with ground bus. The solid neutral will be grounded at the secondary of the ma in transformers and not grounded at any other down 1 i ne poi nt. C. Service for large motors and primaries of distribution transformers shall be 480 volt, 3 phase, 3 wire, with ground. D. Service for primary lighting shall be 277/480 volt, 3 phase, 4 wire, with ground. E. Serv ice for certain 1 i ght i ng, receptacles, fract i ona 1 horsepower motors and small equipment loads shall be 120/208 volt, 3 phase, 4 wire, with ground. 1.3 CONNECTION TO CITY ELECTRIC POWER COMPANY SYSTEM A. City Electric will furnish and install the following: 1. High Voltage Transformers 2. Overhead high voltage cables and poles. 3. Necessary high-voltage cable splices, terminations, pot heads, etc., for both overhead and underground lines. 4. Ground system in vault. 5. Secondary metering equipment. B. The Contractor shall furnish and install the following: 1. Underground raceway duct bank. (Bid Group One) 2. High voltage underground feeders, through duct bank as per City Electric. a. 15 KV Cable - Number 2 XLPE, 220 mils, 133% insulation with tape shield, Number 2 600 volt insulated neutral and number 6 bare ground. 1) Primary cables shall have phase markings at all risers, manholes, vaults and enclosure. A - Phase - Red Tape (1) Wrap B - Phase - Orange Tape (2) Wraps C - Phase - Blue Tape (3) Wraps 2) Primary cable shall have one loop in handholes/manholes no cable splices will be allowed in duct bank and in handholes/manholes. 3) Obtain from City Electric which side of main DIP pole to bring up risers. Provlde all rigid conduit and weatherhead and install first length up pole. City electric to install remaining conduit and weatherhead. 4) Certified independent HI - potential testing of primary cable is required for unground system. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16400-1 SECTION 16400 SERVICE AND POWER DISTRIBUTION SYSTEMS 5) Provide two pulling tension calculations. First must be the maximum allowable tension for the particular cable installed. The second calculation is estimated pulling tension that can occur during installation. 3. Secondary wiring from transformer secondaries. 4. Conduit and backboards for secondary metering. PART 2 - PRODUCTS 2.1 RELATED EQUIPMENT AND MATERIAL A. The equipment and material related to the service and distribution system shall be as indicated and as specified in the following Sections: 1. Conduit System - Section 16111 PART 3 - EXECUTION 3.1 INSTALLATION A. Install service and distribution system as indicated. ******************** END OF SECTION 16400 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16400-2 SECTION 16425 MAIN SERVICE SWITCHBOARD PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Main Service Switchboard 1.2 CODES AND STANDARDS A. Switchboard shall be completely factory assembled, wired and tested before delivery and shall bear Ul labels. Designs shall meet NEe and NEMA standards requirements. B. The main circuits will be given a dielectric test of 2200 volts for one minute between live parts and ground and between opposite polarities. The wiring and control circuits will be given a dielectric test of 2200 volts for one minute between live parts and ground. 1. 3 SUBMITTALS A. Submittal data for the switchboard shall consist of shop drawings showing technical data necessary to evaluate the equipment, to include dimensions of switchboard cubicles, fabrication materials, bus arrangement, ratings and other descriptive data necessary to describe fully the equipment proposed. B. Submittal data to include detail wiring diagram of interlocking control and ground fault systems. 1. The manufacturer shall submit diagrams required by Paragraph: "Short Circuit Analysis and Over current Device Coordination" of this Section. 2. I nc 1 ude deta il i nformat i on on the performance, characteri st i cs and ratings of the circuit breakers. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Main service switchboard shall be SQUARE 0, or approved equivalent by GENERAL ELECTRIC or WESTINGHOUSE. 1. Specification based on SQUARE D. 2.2 GENERAL A. These sped fi cat ions and assoc iated drawi ngs descri be indoor low Voltage Metal-Enclosed Switchboard Assembly. The assembly shall be designed for use on a 480 volt, 3 phase, 4 wire with ground, 60 Hz system and shall be complete from the i ncomi ng 1 i ne connect ions. Items not specifically mentioned but necessary for proper operation are implied in this description. Equipment shall be 600 volt class. B. Furnish and install where indicated a dead front type, completely metal enclosed, self-supporting structure independent of wall supports. It shall cons i st of the requi red number of vert i ca 1 sections bolted together to form one rigid switchboard 90" high. Switchboard construction shall be of the universal frame type using HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16425-1 SECTION 16425 MAIN SERVICE SWITCHBOARD die-formed members bolted and braced to produce a rigid frame work that will maintain its strength and rigidity during shipment. The sides and rear shall be covered with removable screw-on plates. Front doors over breakers shall be removable. Covers shall be fabricated from code gauge steel and shall be provided with the necessary ventilated openings to maintain minimum temperature. Necessary interconnections, instrumentation and control wiring where specified shall be included. C. Small wiring, necessary fuse blocks and terminal blocks within the switchboard shall be furnished when required. Groups of control wires leaving the switchboard shall be provided with terminal blocks with suitabl e numberi ng stri ps. Hardware used on conductors shall have high tensile strength and an anti-corrosive plating. D. Switchboard and switchgear shall be provi ded with adequate 1 ift i ng means and shall be capable of being rolled or moved into installation position and bolted directly to the floor without the use of floor sills. E. Individual shipping sections shall be designed for bolting together installation site. Necessary bolting hardware as well as main splices shall be supplied between adjacent shipping sections. F. Adequate conduit space shall be provided to meet NEC requirements. G. Exterior and interior steel surfaces of the switchboard and switchgear shall be properly cleaned and finished with an ANSI #49 medium gray enamel over a rust inhibiting phosphatized coating. H. Engraved nameplates shall be furnished for main and feeder circuits. 1. Namepl ate material to be embossed phenol ic core. Bl ack face with white lettering. 2.3 CUBICLE CONSTRUCTION A. Each vertical steel unit forming part of the switchgear line-up shall be a self-contained housing having one or more individual breaker or instrument compartments, a centralized bus compartment and rear cabling compartment. 2.4 BUS CONSTRUCTION A. Bus shall be bolted copper. When the cross bus is split for shipping purposes, all contact surfaces at the joint shall be plated; the joint bolts are to be of high strength grade 5 steel equipped with spring washers. B. An isolated neutral bus with cable lugs is to be supplied, rated at 100 percent of the phase current. Neutral bus shall extend entire length of switchgear. Provide additional cable lugs. C. A ground bus with cable lugs shall be furnished firmly secured to each vertical section structure and shall extend the entire length of the switchg~ar. Provide additional cable lugs. D. Bus bar: sized so as to maintain a maximum temperature rise of 650C., in accordance with Ul requirements for plated bus bars. E. The bus assembly shall be constructed so as to maintain the minimum electrical clearances. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16425-2 SECTION 16425 MAIN SERVICE SWITCHBOARD F. The bus work shall be adequately braced to withstand mechanical forces exerted during short circuit conditions when directly connected to a power source having the available short circuit current indicated. Minimum short circuit bracing: 100,000 RMS SYM amperes. G. A-B-C type bus arrangement, left to right, top to bottom and front rear, as viewed from the front, shall be used throughout. Main horizontal bus bars: mounted with all three phases arranged in the same vertical plane. 2.5 MAIN SERVICE DISCONNECT A. The main service disconnect device shall be molded case circuit breaker totally front accessible and front connectable. Circuit breaker to be provided with ground fault protection, shunt trip, auxiliary switches, undervoltage trip and phase failure protection. 2.5 CIRCUIT BREAKERS A. Group mounted molded case circuit breakers shall be totally front accessible. Mount the circuit breakers in the switchboard to permit installation, maintenance and testing without reaching over any line side bussing. The circuit breakers are to be removable by the disconnection of only the load side cable terminations and all line and load side connections to be individual to each circuit breaker. Common mounting brackets and electrical bus connectors will not be acceptable. B. Furnish each circuit breaker with an externally operable mechanical means to trip the circuit breaker, enabling maintenance personnel to verify the ability of the circuit breaker trip mechanism to operate, as well as exercise the circuit breaker operating mechanisms. 2.7 SHORT CIRCUIT ANALYSIS AND OVER eURRENT DEVICE COORDINATION A. The supplier for the over current protective devices shall make short circuit analysis and over current device coordination study, shall submit with the equipment shop drawings, a one-line diagram indicating the calculated available short circuit current at each over current device and the required interrupting rating for each device. The actual interrupting rating for each device shall not be less than the rat i ngs schedul ed on the drawi ngs, without pri or approval of the Architect. Where scheduled interrupting ratings are not adequate to safely interrupt the calculated short circuit current at each over current device and the required interrupting rating for each device. The actual interrupting rating for each device shall not be less than the ratings scheduled on the drawings, without prior approval of the Architect. Where scheduled interrupting ratings are not adequate to safely interrupt the calculated short circuit current the supplier shall provide over current devices with interrupting"ratings equal to or larger than calculated short circuit currents. B. Interrupting ratings for over current protective devices shall be based on unl imited primary, 1500 KVA transformer, 5.75% impedance motor load contribution of not less than four (4) times the transformer full load current. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16425-3 SECTION 16425 MAIN SERVICE SWITeHBOARD C. The switchboard manufacturer shall coordinate the reverse power re- settings with the City Electric and shall recommend selective trip settings between main and feeder breakers and ground fault settings. 2.7 GROUND FAULT EQUIPMENT TEST AND ADJUSTMENT A. After the power distribution system and electrical equipment are completely installed, this Section and the equipment supplier shall test ground fault systems, and shall adjust over current device trip setting, adjust ground fault sensor pickup amps time cycle settings. B. Prior to final acceptance of the electrical installation submit to the Architect a written report and chart indicating the over current device trip settings and device hold pickup amps, and the ground fault sensor pickup amps and time cycle settings. PART 3 - EXECUTION 3.1 INSTALLATION A. Provide and install main service switchboard. Provide bus way openings and termination. Conduct and submit to Architect a short circuit analysis and over current device coordination study. Test upon completion of installation ground fault systems. Provide adjustments to trip settings, pickup amps, and time cycle settings. layout exact location for concrete bases and furnish a dimensional drawing showing base sizes and locations. ******************** END OF SECTION 16425 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16425-4 SECTION 16450 ELECTRICAL SYSTEMS GROUNDING PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Electrical Systems Grounding. B. Related Work Specified Elsewhere: 1. Section 16010 - General Provisions 2. Section 16300 - Standby Power Generation 3. Section 16351 - Uninterruptible Power Supply 4. Section 16400 - Service and Power Distribution Systems 5. Section 16425 - Main Service Switchboard 6. Section 16461 - Dry Type Distribution Transformers 7. Section 16470 - Distribution Panelboard - Circuit Breaker Type 8. Section 16472 - Branch Circuit Panel boards - Circuit Breaker Type 9. Section 16601 - lightning Protection System 1.3 QUALITY ASSURANCE A. Provide equipment meeting the applicable standards of the following agencies and associations: 1. Underwriters laboratories, Ul 2. National Fire Protection Association, NFPA 3. NEC ehapter 2. PART 2 - PRODUCTS 2.1 BASIC MATERIALS A. Ground Electrodes: Minimum 3/4" diameter copper plated steel rods twenty (20) feet long. B. Grounding Conductors: Copper, bare or insulated in accordance with the National Electric Code. C. Ground Connectors: High strength copper alloy, U-bolt type which allow wire to be connected parallel to or at right angles to the ground rod or pipe. 1. Standards: ABG Series by O-Z CO. - Rods and Pipes to 1-1/2" diameter. CG Series by O-Z CO. - Pipes 2" and larger. D. Ground Bushings: Insulated type with lay-in grounding connector and adjustable aligner ring. 1. Standards: BlG Series by O-Z CO. - Threaded. SBlG Series by U-Z co. - Threadless. PART 3 - EXECUTION 3.1 GROUNDING ELECTRODE SYSTEM A. Bond the following together to form the grounding electrode system: 1. The main water or spri nkl er servi ce pi pi ng. Connect ahead of meter. 2. The metal frame of the building. 3. The rei nforci ng steel at or near the bottom of afoot i ng or foundation. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16450-1 SECTION 16450 ElECTRIeAl SYSTEMS GROUNDING 4. The lightning Protection System encircl ing the building, if available. 5. The ground rod installation: a. Provide - 3 rods spaced to form a 6' equilateral triangle connected together wi th a bare 3/0 copper conductor and driven to such a depth so as to have a maximum resistance of 25 ohms. Drive more rods as required to meet the maximum resistance. 3.2 MAIN SYSTEM GROUNDING REQUIREMENTS A. Provide a ground resistance of 3 ohms or less for the complete system and conforming to the minimum requirements of the National Electrical Code. Provide additional rods as required to meet resistance requirements. B. Size the main grounding conductor in accordance with the National Electric Code, install from the main distribution panel or switchboard to the grounding electrode system and connect complete. C. Provide ground rod installation and make connections at pad mounted transformer as required by the Utility Company. 3.3 MAIN BONDING REQUIREMENTS A. Bond the following to the grounding electrode system: 1. Domestic hot and cold water piping. Provide bonding jumper around meter and any non-metallic sections. 2. Sprinkler piping. 3. Fuel oil piping. 4. Chilled water piping. 5. Heating system water piping. B. Size bonding jumpers in accordance with the National Electric tode. 3.4 EQUIPMENT GROUNDING METHODS A. Provide an equipment grounding conductor in all conduits and race- ways. Sized in accordance with N.E.C. All equipment grounding shall be accomplished using this conductor unless otherwise indicated. B. At all electric panels, install grounding bushings on all conduits and a lug on the panel back box and bond conduits and back box together using a bare #4 AWG copper conductor. Bond junction boxes in feeder conduit runs in a similar manner. 3.5 SPECIAL SYSTEM GROUNDING A. For telephone, alarm, and security/communication systems, provide a #6 AWG copper conductor from the ground i ng electrode system to each terminal cabinet or equipment location unless indicated otherwise. 3.6 DRY TYPE TRANSFORMER ';.\OUNDING A. Ground the neut.al of each dry type transformer to a building steel. Tie the grounding electrode system using a separate conductor sized in accordance with the National Electric Code. ********************* END OF SECTION 16450 HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16450-2 SECTION 16461 DRY TYPE DISTRIBUTION TRANSFORMERS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Dry Type Distribution Transformers. 1.2 CODES AND STANDARDS A. Transformers: UL listed for specified temperature rise. 1. 3 SUBMITTALS A. Submittal data: include dimensions, electrical characteristics, KVA and sound ratings, and other descriptive data necessary to describe fully the transformers. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Transformers: WESTINGHOUSE. 2.2 MATERIALS A. Transformers: furnished with KVA ratings, electrical characteristics and tap arrangement: 1. Single phase transformers: 480 volt primary and 120/ 240 volt secondary. Three phase transformers: 480 volt delta primary and 208Y/120 or 240 volt delta secondary. Transformers 2S KVA and larger shall have a minimum of 4-2 1/2" full .capacity primary taps. Exact voltages and taps to be as designated in transformer schedule. 2. Transformers 9 KVA and above: 11S.C temperature rise above 40.C ambient; 11S.C rise transformers: capable of carrying IS% continuous overload without exceeding a IS0.C rise in a 40.C ambient. Insulating materials: in accordance with NEMA ST20 standards for a 220.C Ul component recognized insulation system. 3. Transformer coil s: of continuous wound construct i on and impregnated with non-hygroscopic, thermosetting varnish. Materials used must have a minimum of one year of proven field usage. Accelerated laboratory tests not acceptable in lieu of actual field experience. 4. Cores: constructed of high grade, non-aging silicon steel with high magnetic permeability, and low hysteresis and eddy current losses. Magnetic flux densities are to be kept well below the saturation point. The core laminations shall be clamped together with steel angles. The completed core and coil shall then be bolted to the base of the enclosure but isolated from the base by means of rubber, vibration-absorbing mounts. There shall be no metal-to-metal transformers SOO KVA and smaller, the vibration isolating system shall be designed to provide a permanent fastening of the core and coil to the enclosure. Sound isolating SQUARE 0 or equivalent by GENERAL ELECTRIC or HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16461-1 SECTION 16461 DRY TYPE DISTRIBUTION TRANSFORMERS systems requlrlng the complete removal of all fastening devices will not be acceptable. S. Transformers 2S KVA and larger: in heavy gauge, sheet steel ventilated enclosure. The ventilating openings designed to prevent accidental access to live parts in accordance with UL, NEMA, and ANSI Standards for ventilated enclosures. Transformers through 100 KVA single phase, and 7S KVA three phase: designed so they can be either floor or wall mounted. Above these ratings they shall be floor mounted design. 6. The entire transformer enclosures degreased, cl eaned, phosphatized, primed, and finished with a grey, baked enamel. 7. The maximum temperature of the top of the enclosure shall not exceed 3S.C rise above a 40.C ambient. 8. The core of the transformer: grounded to the enclosure by means of a flexible grounding conductor sized in accordance with applicable NEMA and NEC Standards. 9. Sound levels: certified by the manufacturer not to exceed the following when tested per NEMA and ANSI Standards: a. 2S to SO KVA - 45DB b. Sl to ISO KVA - SODB c. lSl to 300 KVA - SSDB d. 301 to SOO KVA - 60DB PART 3 - EXECUTION 3.1 INSTALLATION A. layout exact locations for concrete bases for floor mounted transformers and provide a dimensional drawing showing base sizes and locations. B. Make conduit connections with not less than 24" length of flexible condu it. C. Mount floor mounted transformers on rubber-in-shear vibration i sol ators. Suspend cei 1 i ng suspended transformers from structure with 1/2" steel rods with rubber-in-shear vibration isolators. Install 1" thick neoprene and cork vibration isolation pad between transformer and walls, for wall mounted transformers. D. Set floor mounted transformers on 3" high concrete pads in all locations; Section 03300 - CAST-IN-PLACE CONCRETE. ******************** END OF SECTION 16461 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16461-2 SECTION 16470 DISTRIBUTION PANELBOARDS - CIRCUIT BREAKER TYPE PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Distribution Panel boards. 1.2 STANDARDS AND CODES A. Fabrication and installation shall comply with applicable Sections of NEC, Chapter 3, and shall bear Ul label. 1.3 SYSTEM DESCRIPTION A. Dead-front, safety type panel boards furnished with thermal magnetic molded case circuit breakers and copper bussings; suitable for power distribution application and when required, shall be suitable for service equipment. Circuit breakers shall have frame and trip ratings as scheduled. 1. 4 SUBMITTALS A. Shop drawings: include fabrication details, lug and bus arrangement, ampere and voltage rating, breaker frame sizes and interrupting ratings. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Panel boards by SQUARE 0, GENERAL ELECTRIC or WESTINGHOUSE. 2.2 PANElBOARDS A. Bussing Assembly and Temperature Rise: Panel board bus structure and main lugs or main breaker shall have current ratings as shown on the panelboard schedule. Such ratings shall be established by heat rise test with maximum hot spot temperature on any connector or bus bar not to exceed SO.C rise above ambient. Heat rise tests shall be conducted in accordance with Underwriters' Laboratories Standard UL67. The use of conductor dimensions will not be accepted in lieu of actual heat tests. Equipment ground bus shall be provided for all panels. All bus: copper. B. Safety Barriers: The panelboards interior assembly shall be dead front with panel board front removed. C. Cabinet: Panel board assembly shall be enclosed in a steel cabinet. The rigidity and gauge of steel to be as specified in UL Standard SO for cabinets. The size of wiring gutters shall be in accordance with UL Standard 67. Cabi nets to be equ i pped with spri ng 1 atch and tumbler-lock on door of trim. Doors over 48" long shall be equipped with three-point latch and vault lock. All locks shall be keyed alike Endwalls ~hall be removable. Fronts shall be of code gauge, full-finished steel with rust-inhibiting primer and baked enamel finish. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16470-1 SECTION 16470 DISTRIBUTION PANELBOARDS - CIRCUIT BREAKER TYPE D. Circuit Breakers: Circuit breakers shall be equipped with individually insulated, braced and protected connectors. The front faces of all circuit breakers shall be flush with each other. Large, permanent, individual circuit numbers shall be affixed to each breaker in a uniform position (or equip each breaker with a circuit card holder and neatly printed card identifying the circuit). Tripped indication shall be clearly shown by the breaker handle taking a position between ON and OFF. Provisions for additional breakers shall be such that no additional connectors will be required to add breakers. E. Integrated Equipment Rating: Each panel board, as a complete unit, shall have a rating equal to or greater than the integrated equipment rating shown on the panel board schedule. Such rating shall be established by test with the circuit breakers mounted on the panel board. The short-circuit tests on the circuit breaker and on the panel board structure shall be made simultaneously by connecting the fault to each panel board breaker with the panel board connected to its rated voltage source. Method of testing shall be per proposed UL standards pertaining to listing of molded case circuit breakers for high-interrupting capacity ratings. The source shall be capable of supplying the specified panel board short-circuit current or greater. Test data showing the completion of such tests upon the entire range of distribution and power panelboards to be furnished shall be submitted to the Architect, if requested, with or before the submittal of approval drawings. Testing of panelboard circuit breakers for short-circuit rating only with the breaker individually mounted is not acceptable. Also, testing of the bus structure by applying a fixed fault to the bus structure alone is not acceptable. PART 3 - EXECUTION 3.1 INSTALLATION A. Securely anchor panel boards to structure and make feeder connections. ******************** END OF SECTION 16470 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16470-2 SECTION 16471 FEEDER AND BRANCH CIRCUITS AND EMERGENCY WIRING PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Feeder and Branch Circuits: 1. Conductors 2. Conduit fittings and boxes 3. Overcurrent protection 4. Panel boards 5. Conduit hangers and supports 6. Wiring devices 7. Motor and equipment connections 1.2 STANDARDS AND CODES A. Except where otherwi se requi red Standards and Codes shall govern: 1. Branch Circuits 2. Feeders 3. Motor Circuits 4. Ground i ng by this Section, the following NEC Chapter 2. PART 2 - PRODUCTS 2.1 FEEDER CIRCUITS A. A riser diagram and/or general layout of feeder circuits are indicated on the drawings. Layout the feeders generally as indicated, and determine the location and routing of feeders to best fit the layout of the work. B. In general, conductor sizes for feeder circuits are not noted ,on the drawings. Where conductor sizes for feeder circuit are noted, provide feeder circuits with conductors sized as follows: 1. Feeders, serv;.ng an individual branch circuit panel, or an individual power distribution panel, shall have conductors with an ampere capacity of not less than the capacity of the panel mains. 2. Feeders, serving more than one branch circuit panel, or more than one power distribution panel, shall have conductors with an ampere capacity of not less than the combined ampere capacity of all panel mains, served by the feeder. 2.2 BRANCH CIRCUITS A. A general layout of branch circuit wiring is indicated on the drawings. Generally, receptacles and appliances shall be on separate circuits from lighting. B. Branch panel circuits are numbered to match NEMA pole numbering system; poles 1 and 2 - Phase A, poles 3 and 4 - Phase B, poles 5 and 6 - Phase C, etc. Actual field numbering of circuit directories may vary from pole numbers, but sha 11 be phased and pole connected as shown on the plans. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16471-1 SECTION 16471 FEEDER AND BRANCH CIRCUITS AND EMERGENCY WIRING C. No. 14 wire will be permitted only on control circuits of relays, contactors, starters, etc. No. 12 wire will be minimum size for any lighting, motor, or general branch circuits unless specifically noted otherwise. D. In general, conductor sizes for major branch circuits, such as large motor and equi pment branch ci rcuits are noted on drawi ngs. Where conductor sizes for such circuits are not noted, Contractor shall provide branch circuits with conductors sized as follows: 1. Conductors for individual motor branch circuits shall have ampere capacity of not less than 125% of the running current of the motors (Article 430-22, NEC). 2. Conductors for multiple motor branch circuits shall have ampere capacity of not less than 125% of the running current of the largest motor plus 100% of the running current for each additional motor connected ~o the circuit. (Article 430-24 NEC). 3. Conductors for individual or multiple equipment branch circuits shall have an ampere capacity of not less than 125% of the total connected ampere load served by the branch circuit. E. Conductor sizes for 1 i ght i ng, receptacles and small motor branch circuits, with less than 20 ampere connected load are not shown on drawings. Conductors for such circuits shall be sized as follows: 1. Conductor size for branch circuits 75 feet in length from branch circuit panel to center of load shall not be smaller than No. 12; up to 125 feet not smaller than No. 10, up to 175 feet not smaller than No.8. 2. Conductor size for exit light circuits shall be not smaller than No. 10. F. Where specific conductor sizes required by the drawings are ,larger than Code requires, the larger sizes shall be installed. G. Circuits may be arranged in 4-wire feeds, 3 circuits and common neutral, in color code previously described, more than 3 circuits in conduit by specific approval only. 2.3 EMERGENCY SYSTEM WIRING A. Install wiring for emergency system circuits in conduit system separate from normal lighting and power circuits. B. Exposed conduit and conduit above removable ceilings: marked at every junction and pull box, with 1" wide "RED" plastic marking tape, affixed to conduit at each box. C. Outlets, switches and receptacles, regardless of type, size or location, that are connected to emergency system circuits shall be furnished with visible parts molded of "bright red" material to provide immediate identification of such outlets. Outlets: equal to HUBBELL catalog numbers as specified under A~ring Devices Section with the letter "R" added to the catalog numbe' . HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16471-2 SECTION 16471 . PART 3 - EXECUTION N/A HLM 90007.00-1 FEEDER AND BRANCH CIRCUITS AND EMERGENCY WIRING ******************** END OF SECTION 16471 THE NEW MONROE COUNTY DETENTION CENTER SID GROUP THREE 16471-3 SECTION 16472 BRANCH CIRCUIT PANELBOARDS - CIRCUIT BREAKER TYPE PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Branch Circuit Panel boards 1.2 STANDARDS AND CODES A. Fabrication and installation shall comply with applicable Sections of NEC, Chapter 3, and shall bear UL label. 1.3 SYSTEM DESCRIPTION A. Dead-front, safety type panelboards furnished with thermal-magnetic molded case circuit breakers and copper bussing; for lighting, receptacle and applicable branch circuit application. Circuit breakers shall have frame and trip ratings. 1.4 SUBMITTALS A. Shop drawings to include fabrication details, lug and bus arrangement, ampere and voltage rating, breaker frame sizes and interrupting ratings. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Panel boards by SQUARE 0, GENERAL ELECTRIC or WESTINGHOUSE. 2.2 PANELBOARDS . A. Bussing Assembly and Temperature Rise: . Panel board bus structure and main lugs or main breaker shall have current ratings as shown,on the panelboard schedule. Such ratings shall be established by heat rise tests with maximum hot spot temperature on any connector to bus bar not to exceed SO.C ri se above ambi ent. Heat ri se test sha 11 be conducted in accordance with Underwriters' Laboratories Standard UL67. The use of conductor dimensions will not be accepted in lieu of actual heat tests. Bus bar connections to the branch circuit breakers shall be the "distributed phase" or "phase sequence" type. Single-phase three-wire panelboard bussing shall be such that any two adjacent single-pole breakers are connected to opposite polarities in such a manner that two-pole breakers can be installed in any location. Three-phase, four-wire bussing shall be such that any three adjacent single-pole breakers are individually connected to each of the three different phases in such a manner that two or three-pole breakers can be installed at any location. Current-carrying parts of the bus assembly shall be plated. Mains ratings: as shown in the panel board schedules. Provide equipment ground bus for panels. All bus: copper. B. Safety Barriers: The panel board interior assembly shall be dead front with panel board front removed. C. Cabinet and Fronts: Panel board assembly shall be enclosed in a steel cabinet. The rigidity and gauge of steel to be as specified in UL Standard 50 for cabinets. Wiring gutters shall be in accordance with HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16472-1 SECTION 16472 BRANCH CIRCUIT PANELBOARDS - CIRCUIT BREAKER TYPE Ul Standard 67 for panel boards. Minimum gutter 6" each side, 5" top and bottom. Fronts shall include doors and have flush, brushed stainless steel, cylinder tumbler-type locks with catches and spring- loaded door pulls. The flush lock shall not protrude beyond the front of the door. All panelboard locks shall be keyed alike. Front shall have adjustable indicating trim clamps which shall be completely concealed when the doors are closed. Doors shall be mounted by completely concealed steel hinges. Fronts shall not be removable with door in the locked position. A circuit directory frame and card with a clear plastic covering shall be provided on the inside of the door. The directory card shall provide a space at least 1/4" high x 3" long or equivalent for each circuit. The directory shall be typed to identify the load fed by each circuit. Fronts shall be of code gauge, full finished steel with rust-inhibiting primer and baked enamel finish. D. Wiring Terminals: Terminals for feeder conductors to the panel board mains and neutral shall be UL listed as suitable for the type of conductor specified. Terminals for branch circuit wiring, both breaker and neutral, shall be UL listed as suitable for the type of conductor specified. E. Circuit Breakers: quick-make, quick-break thermal-magnetic, trip indicating, and have common trip on all multiple breakers. Circuit breakers shall be bolt-on type equipped with individually insulated, braced and protected connectors. The front faces of circuit breakers shall be flush with each other. Large permanent individual circuit numbers shall be affixed to each breaker in a uniform position (or equip each breaker with a circuit card holder and neatly printed card identifying the circuit). Tripped indication shall be clearly shown by the breaker handle taking a position between ON and OFF. Provisions for additional breakers shall be such that no additional connectors will be required to add breakers. F. Integrated Equipment Rating: Each panelboard, as a complete unit, shall have a rating equal to or greater than the integrated equipment rating shown on the panelboard schedule. Such rating shall be established by test with the circuit breakers mounted on the panel board. The short-circuit tests on the circuit breaker shall be made Simultaneously by connecting the fault to each panel board breaker with the panel board connected to its rated voltage source. Method of testing shall be per proposed UL standards pertaining to listing of molded case circuit breakers for high-interrupting capacity ratings. The source shall be capable of supplying the specified panelboard short-circuit current or greater. Test data showing the completion of such tests upon the entire range of distribution and power panel boards to be furnished shall be submitted to the Architect, if requested by him, with or before the submittal of approval drawings. Testing of panelboard circuit breakers for short-circuit rating only with the breaker individually mounted is not acceptable. Testing of the bus structure by applying a fixed fault to the bus structure alone is not acceptable. HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16472-2 SECTION 16472 BRANCH CIRCUIT PANElBOARDS - CIRCUIT BREAKER TYPE PART 3 - EXECUTION 3.1 INSTALLATION A. Securely anchor panel boards to structure and make feeder and branch circuit connections. ******************** END OF SECTION 16472 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16472-3 SECTION 16500 LI GHTI NG PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Product and installation requirements for lighting equipment. a. Provide all light fixtures in accordance with the light fixture schedule unless otherwise indicated. b. Provide light fixtures for built-in millwork items. 1. 2 SUBMITTALS A. Submit complete shop drawings and product data for the following items: 1. Each light fixture type with complete description. 2. Photometric curves. 3. Method of installation. 1.3 STANDARDS AND CODES A. Except where otherwise required by this Section, the following standards and codes shall govern: 1. NEC Chapter 4 2. UL 1 i sted PART 2 - PRODUCTS 2.1 MANUFACTURERS A. The manufacturers listed below are acceptable provided they meet all conditions of the specifications. 1. Incandescent Fixtures: a. LITHONIA b. PRESCOL ITE c. OMEGA d . MARCO 2. Fluorescent Fixtures: a. LITHONIA b. DAYBRITE c. MILLER d. KEENE e. KEYSTONE f. NULITE g. W.F. HARRIS h. HUBBELL i. AlKCO j. FAILSAFE 3. High Intensity Discharge Ballasts a. LITHONIA b. PRESCOLITE c. OMEGA d. MARCO HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16500-1 SECTION 16500 LIGHTING e. W.F. HARRIS f NORTHERN g. ESCO h. DEVINE i. HUBBELL 4. Security Fixtures a. MARK b. FAIL SAFE c. VERSATECH d. NORTHERN 5. Site lighting Fixtures a. KIM b. MOlDCAST c. HUBBELL d. SPAULDING 2.2 INCANDESCENT FIXTURES A. Glassware for fixtures: high quality with not less than 65% efficiency in light transmission. B. Recessed fixtures: furnished with gaskets, so designed and installed that they will completely eliminate light leakage between flanges and ceil i ngs. 2.3 FLUORESCENT FIXTURES: A. Fluorescent fixture housings: die formed of cold rolled steel of not less than 22 gauge. Construction shall provide an approved method of locking lens or shielding in place. Enamel finish for light reflectance shall have a hardness between Hand 3H. Before enamel is applied, the metal shall be cleaned and prepared by "Bonderizing" or an equivalent process. B. Plastic lenses for fluorescent fixtures: 100% virgin acrylic, not less than 1/8" nominal thickness. C. Provide fastening devices for fluorescent fixtures in lay-in tee-bar ceilings to securely anchor the fixture to the tee-bar. - D. Equ i p exposed 1 amp fl uorescent fi xtures with c 1 ips to prevent the lamps from falling out of their sockets. 1. Standard: ARM-A-LITE "Safety Guards". E. Equip exposed lamp fluorescent fixtures with clear plastic lamp protectors to prevent lamp breakage. 1. Standard: ARM-A-LITE "Safety Sleeves". 2.4 FLUORESCENT BALLASTS A. Ballasts: High-power factor, ETL, CBM certified, with Class Prating and a sound rating of "A" or the quiet^st made for the type lamps used. B. Provide ballasts having a built-in automatic resetting thermal protector. C. Provide energy savings type units having reduced input and providing approximately 95% rated light output of the lamp. 1. Standards: HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16500-2 SECTION 16500 LI GHTI NG a. UNIVERSAL "Watt Reducer" b. ADVANeE "Mark III" c. GENERAL ELECTRIC "Watt Miser" D. Dimming Ballasts: 1 or 2-lamp, high-power factor units. Provide model requi red by the voltage and dimmi ng system. See LIGHTING CONTROL EQUIPMENT - Section 16930 for acceptable models. E. Acceptable Manufacturers: ADVANCE, JEFFERSON, GENERAL ELECTRIC or UNIVERSAL. 2.5 HIGH INTENSITY DISCHARGE BALLASTS A. Ballasts: High power factor having a mlnlmum power factor of 90%. B. Provide constant wattage, conventional or auto-transformer, regulator type that will maintain lamp wattage within 6% for an input voltage variation of 10%. C. Fuse each ballast individually to provide short circuit isolation in case of ballast failure. Size fuse according to the ballast manufacturer's recommendations. D. Acceptable Manufacturer's: 1. SYlVANIA 2. UNIVERSAL 3. JEFFERSON 4. GENERAL ELECTRIC 5. WESTINGHOUSE. 2.6 lAMPS A. Provide new lamps in accordance with the following: 1. Fluorescent: Rapid start, standard cool white, unless indicated otherwise. 2. Fluorescent: Rapid start lite white, energy saving type.' a. Standards: 1) SYLVANIA "Super Saver" 2) GENERAL ELECTRIC "Watt-Miser" 3) WESTINGHOUSE "Econowatt" 3. Incandescent: Inside frosted with a minimum rating of 125 volts unless otherwise indicated. 4. Tungsten Halogen: Inside frosted with a minimum rating of 125 volts unless otherwise indicated. 5. H.I.D.: Provide as follows unless otherwise indicated. a. Mercury vapor - deluxe white. b. Metal halide - phosphor coated. 1) Mercury and metal-halide lamps shall have automatic extinguishing mechanism which will turn off the lamp in the event of a breakage of the outer globe. c. High pressure sodium - clear. B. Furnish to the Owner a chart listing the size and type of lamps required by each type of 1 ight fixture. Use the full lamp ordering code, i.e.: 1. Type A - F40CW 2. Type B - 150 PAR/FL HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16500-3 SECTION 16500 LI GHTI NG C. Acceptable Manufacturers: 1. SYLVANIA 2. GENERAL ELECTRIC 3. WESTINGHOUSE 4 . ITT. 2.7 R.F. SUPPRESSORS A. Where suppressors are required, provide one in each fixture. 1. Standards: a. CORNELl-DUBIlIER IF-24 - 120 volts only. b. GENERAL ELECTRIC 89G635 - 120 or 277 volts. PART 3 - EXECUTION 3.1 INSTAllATION A. Install lighting fixtures surface, recessed or pendant as indicated. lighting fixtures are shown in their approximate location. The Architect and Owner reserve the right to change light fixture locations within the same room, without added cost, if the change is made before rough-in. B. Coordinate the installation of light fixtures with the ceiling and mechanical installations. C. Support fixtures installed in lay-in ceiling with four sheet metal screws attached to support tee's and fixture ends. D. Support fixtures, installed on or recessed in plaster ceilings, from the building structure above and independent of the ceiling support system. E. In large mechanical equipment rooms having exposed ceilings, hang the light fixtures from chain. Feed chain hung fixtures through a rubber covered cord, taped to one chain and use a twist-lock plug connection. F. Wire pendant hung fixtures through one of the supporting stems. When row mounting or other condition requires stabilization, provide UNISTRUT or KINDORF type reinforcement as directed. G. On fixtures that are not directly supported from the building structure, provide safety support chains installed from the fixture housing to the structure. Use two chains for each fluorescent fixture and one for each incandescent. H. Fixtures to be recessed in fire-rated ceilings shall have fire-rated construction or have fire-rated protective housings installed as part of the ceiling construction. I. Install fixtures with hinged door frames so that they hinge from the same side within the same room. 3.2 lAMPING OF FIXTUDES A. At the com~etion of the work, furnisp and install the proper number, type and .> i ze of new 1 amps in each new fi xture and each exi st i ng fixture to be reused. B. Provide the Owner with a complement of spare lamps equal to 5% of each type of lamp used on the project, except that the minimum number of spare lamps shall be two. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16500-4 SECTION 16500 LI GHTI NG C. As each portion of the building receives final inspection and is turned over to the Owner, the Owner will become respons i b 1 e for replacement of burned-out lamps. However, if any new fixture becomes defective during the warranty period and causes premature lamp turnouts, repair and relamp the fixture and give to the Owner additional spare lamps to replace those that were ruined due to the defective fixture. ******************** END OF SECTION 16500 HlM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16500-5 SECTION 16601 lIGHTNING PROTECTION SYSTEM PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Lightning Protection System 1.2 CODES AND STANDARDS A. The 1 ightning protection system shall conform to NFPA-78 and the Underwriters' laboratories Code for lightning Protection. The Master label Plate of approval of the Ul shall be affixed to the building upon completion of the lightning protection system. B. Provide L.P.I. certified system. 1. 3 SUBMITTALS A. Shop drawi ngs shall be submitted on the system 1 ayout and system components. These shop drawings shall be prepared by the lightning protection equipment manufacturer. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. The system shall be installed by, or under the direct supervision of a firm actively engaged in the installation of UL approved Master Labeled lightning Protection systems and this firm shall be listed by UL. B. All materi al s used shall be that of THOMPSON LIGHTNING PROTECTION INC., Saint Paul, -Minnesota, or approved equivalent by ROBBIN HAGGER and HEAVY. 2.2 AIR TERMINALS A. Shall be No. 56, 1/2" x 18" solid round copper points to extend to at least 10" above roof or parapet with heavy duty bronze bases. 2.2 FITTINGS A. Fittings and attachments shall be of copper and copper bronze and of bolted pressure type construction. 2.3 GROUND TERMINALS A. Shall be No. 225 copper clad steel bars 5/8" in diameter driven vertically into the earth to a depth of at least 10 feet. The ground rod shall be connected to the conductor by No. 231 heavy duty 2-bolt bronze clamp. 2.4 CONDUCTORS A. Roof and down conductors shall be No. 28R stranded copper cable with 28 strands of 14 gauge wire. The conductor shall weigh at least 375 pounds per 1000 feet. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16601-1 SECTION 16601 lIGHTNING PROTECTION SYSTEM PART 3 - EXECUTION 3.1 INSTALLATION A. Where any part of the protection system is exposed to mechanical injury it shall be protected by a nonconductive material. If metal pipe or tubing is used for protecting conductors, the conductor shall be electrically connected to the pipe or tubing at both ends. B. Down conductors shall be completely concealed. Where conductors are installed in poured concrete they shall be run in pve conduit. One down lead shall be interconnected to the water pipe system. C. Interconnect conductors to provide at least two electric paths to ground. Avo i d an upward direct i on for 1 atera 1 conductors i nter- connecting air terminals. Turn conductors with a radius of at least 8" at an included angle not more acute than a right angle. Space down conductors around buildi ng' s peri phery as evenly as permitted by architectural features and locations of terminals and grounds. D. Place fasteners amply strong for rigid, permanent support no more than 3' on center of vertical or down conductors and horizontal conductors. Use self-drilling expansion shield fasteners. E. Bond into protection system metal caps, breechings, or other metal masses that are a permanent part of the construction, as required by Underwriters' Laboratories Code. F. Interconnect and ground to the conductor system metal ventilators, vent stacks, pipes, roofing ridge roofs, valleys, crickets, eaves, troughs, downspouts, ducts, cold water supply piping, and any other metallic object or surface of a size presenting a capacitance hazard. Protect telephone lines, electric service, radio, television security/ communication or other masts or wires entering the building by establishing a common ground and use of a proper lightning arrester. ******************** END OF SECTION 16601 HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16601-2 SECTION 16605 TRANSIENT VOLTAGE/SURGE PROTECTION PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes 1. Transient Voltage Surge Suppressors (TVSS) a. Surge protection of AC electrical circuits and systems from the effects of 1 i ghtn i ng induced currents/voltages, substation switching transients and internally generated transients resulting from inductive and/or capacitive load switching and radio frequency/electromagnetic interference. b. Suppression protection for each building service. entrance and each subpanel location. c. Surge protection for all circuits sensing, powering and controlling devices located or mounted external to the bu il ding. 1.2 REFERENCES A. ANSI/IEEE C62.41-1980 (Formerly, IEEE STD 587-1980), Guide for Surge Voltages in Low Voltage AC Power Circuits. B. ANSI/IEEE C62.1 - 1984, Standard for Surge Arrestors for AC Power Circuits. C. ANSI/IEEE Standard C62.33-1982, Standard for Test Specification for Varistor Surge Protection Devices. D. ANSI/IEEE Standard 81-1983, Guide for Measuring Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Ground System. 1. 3 SUBM ITT AlS A. Submit product description data for each suppressor category type. B. Submit dimensions for each suppressor type and indicate mounting arrangement with required hardware and conductors. C. Submit manufacturer's U. L. cert ifi ed test data deri ved from test results conducted on a completed unit indicating the ability of the product to meet or exceed the requirements of this work. D. Submit electrical one-line diagram layout showing location of each unit installation point. E. Submit calculated system voltage suppression ratio. F. Submi t manufacturers cert i fi ed test data confi rmi ng a fail short failure mode. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16605-1 SECTION 16605 TRANSIENT VOLTAGE/SURGE PROTECTION, G. Provide U.l. Letter or Card Certifying U.l. 1449 listing. 1.4 QUALITY ASSURANCE A. Manufacturer Qualifications: 1. Surge suppression devices manufactured by a company engaged in the design, development, and manufacture of surge suppression devices for the protection of electrical circuits and electronic equipment. B. Regulatory Requirements: 1. For purposes of this specification, Category C and B locations, shall assume a maximum voltage amplitude of twenty kilovolts and a maximum current amplitude to ten kiloamperes. 2. Underwriters Laboratories, Ul 1449, Standard for Safety, Transient Voltage Surge Suppressors, Revised Edition, effective date July 2, 1987. 1.5 WARRANTY A. Warrant surge suppression devices and supporting components for performance and to be free of defective materials and workmanship for a peri od of no 1 ess than fi ve years from the date of Substantial Completion. B. Should suppressor be destroyed by surge(s) or transients, free replacement shall apply during the warranty period. 1. 6 MAINTENANCE A. Surge suppressor manufacturer shall offer factory repair serv{ce for all non-encapsulated assemblies and replacement of encapsulated unit. PART 2 - PRODUCTS 2.1 MANUFAeTURER A. Acceptable Manufacturers: 1. l.E.A. Dynatech 2. Liebert Corp. 3. Atlantic Scientific Corp. B. System protection and design is based on L.E.A. Dynatech. 2.2 SUPPRESSOR PERFORMANCE CRITERIA, MAIN DISTRIBUTION (UNIT SUBSTATION SWITCHBOARDS) A. Main distribution panel location is defined as designated Unit Sub- Station Switchboards ANSI/IEEE C62.41-1980, location Category C. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 1660S-2 SECTION 16605 TRANSIENT VOLTAGE/SURGE PROTECTION B. Three Phase, 4 Wire Configurations: Provide independent (MOV) suppression elements between each phase and common point earth ground. Each phase conductor shall have independent system/elements for each phase and neutral, and for neutral to ground, with a minimum of seven independent (MOV) systems/elements for each complete unit. C. Provide visible indication of proper suppressor connection and operation without having to disconnect or disassemble the unit. D. The mounting position of the suppressor shall permit a straight and short lead length connection between the suppressor and the point of connection to the panel board. E. Suppressors shall meet the following criteria:* 1. Maximum single impulse current rating of 125,000 amperes (8 x 20 micro sec waveform). 2. Pulse life Rating: 10,000 amperes ( 8 x 20 micro sec waveform) with 1,000 occurrences. 3. Maximum clamping voltage and current rating: 208/120 480/277 CATEGORY C TABLE CLAMPING VOLTAGE RANGES l-N l-G N-G 300-380 400-570 300-380 800-940 IIS0-1300 800-940 SYSTEM VOLTAGE "Y" CONNECTED F. Suppressors shall have turn-on and turn-off times of less than one nanosecond for each element, 1 ess than fi ve nanoseconds for each system. G. Suppressors shall be Metal Oxide Vari stors with sol id-state componentry that operate bi-directionally. H. Provide integral disconnecting means with current limiting fuses. 2.3 SUPPRESSOR CRITERIA: SUBPANEL A. Subpanel location: Defined as designated Distribution and Branch Circuit Panel locations, Category B. B. For 3 phase, 4 Wire Configuration: Provide (MOV) suppression elements between each phase, each phase conductor and the system neutral and between the system neutral and the electrical grounding cnnductor; providing a total of seven suppression elements. C. Visible indication of proper suppressor connections and operation must be provided without having to disconnect or disassemble the unit. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16605-3 SECTION 16605 TRANSIENT VOLTAGE/SURGE PROTECTION D. The mounting position of the suppressor shall permit a straight and short lead length connection between the suppressor and the point of connection to the panel board and as short as possible. E. Suppressors are to meet or exceed the following criteria: 1. Maximum Single Impulse Current Rating: 50,000 amperes (8 x 20 ~s - waveform). 2. Pulse life Rating - 10,000 amp - 1,000 occurrences. 3. Maximum Clamping Voltage: SYSTEM VOLTAGE "Y" CONNECTED CATEGORY B TABLE CLAMPING VOLTAGE RANGES L-L L-N N-G L-G 208/120 480/277 300-330 750-880 300-330 300-330 400-480 750-880 800-850 800-1100 F. Suppressors shall have a turn-on and turn-off times of less than 1 nanosecond, less than S nanoseconds for system, I-nanosecond for each element. G. Suppressors shall use Metal Oxide Varistors with sol id-state componentry and operate bi-directionally. H. Provide integral fused disconnecting means with current 1 imiting fuses. 2.4 Provide transient voltage counter that displays the number of voltage transients that occurred on the unit input. Counter to be battery backed and retains the count through a system power outage. 2.5 FILTERING A. Provide Electromagnetic Interference and Radio Frequency filters per U.L. 1283 and U.l. 1449, paragraph 1.4. B. Provide filtering enclosure/assembly. integra 1 with the surge suppression 2.6 ANNUNCIATION (COVER MOUNTED) A. Redundant Status Indicators 1. On~ for each suppression module. 2. C.c for each level of protection. B. Status Alarm Monitor 1. Provide two normally open and two normally closed dry contacts interlocked with the status alarm monitoring. HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 1660S-4 SECTION 16605 TRANSIENT VOLTAGE/SURGE PROTECTION C. Surge Counter Digital Display D. Audible Alarm with Silencing Switch PART 3 - EXECUTION 3.1 INSTAllATION A. Install transient voltage and surge suppression system. B. Coordinate installation of Transient Voltage Surge Suppressors System with manufacturers and suppliers of equipment to be protected. C. Demonstrate and train Owner's authorized personnel for service and operation of the systems. ******************** END OF SECTION 16605 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16605-5 SECTION 16660 WIRING FOR EQUIPMENT FURNISHED BY OTHERS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Provide materials, labor and supervision necessary to install electric services for equipment furnished by other Sections of this Project Manual, Owner, and other equipment required by Contract Documents. B. In general the equipment to be wired shall include but not be limit- ed to the following: 1. Mechanical Equipment 2. Equipment furnished by Owner. 3. Other equipment as required by Contract Documents. PART 2 - PRODUCTS N/A PART 3 - EXECUTION 3.1 INSPECTION A. Prior to commencement of work of this section, examine all areas and conditions which affect work of this section. Provide timely written notice to Architect and Construction Manager of conditions detrimental to proper completion of the work and of effects on work schedules. 3.2 INSTALLATION A. Provide services and make final connections for motors and equipment. Make final connections except where notes on drawings state "r0ugh-in only" or "final connections by others". Where final connections are to be made by others install outlet box, pull in conductors and leave 8" pigtail for each conductor. Conductors shall be taped and appropriate cover plate installed over box. B. Furnish safety disconnects for motors and equipment, so as to make service complete to each item of equipment. C. This section will not be responsible for internal wiring, alarm wiring, control wiring or interlock wiring for equipment furnished by others or for temperature control wiring, unless such wiring is specifically indicated in contract documents, on approved shop drawings or called for in other sections of the Project Manual. D. Prior to roughing-in conduit, consult with all trades and Owner- approved shop drawings, and verify the exact locations for rough-ins, and the exact size and characteristics of the services required, and obta in from the other trade Contractors, approved equi pment manufacturers, and Owner a schedule of electrical loads for the equipment furnished by them. These schedules shall be used for verifying services, motor starters, disconnects, fuses, and overload protection. HlM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16660-1 SECTION 16660 WIRING FOR EQUIPMENT FURNISHED BY OTHERS E. Changes required in the work, due to failure to comply with these requirements, shall be made at no additional cost to the Owner. ******************** END OF SECTION 16660 HLM 90007.00-1 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16660-2 SECTION 16721 FIRE ALARM SYSTEM PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Electrically operated, closed loop, microprocessor based fire alarm and detection system. B. Coordinate with the installation of work of the ESM (Divison 11), Division 15 and 16 and other trades. 1.2 STANDARDS AND CODES A. The installation and wiring shall comply with applicable provisions of the current issue of the National Fire Protection Association (NFPA). 1. 3 SERVICE A. The equipment manufacturer shall be represented by a local service organization, and the name of the organization shall be furnished to the Owner. The local service organization shall furnish, a one-year maintenance and inspection contract, effective from the date of final acceptance. This organization shall also have the ability to respond within twenty hours of service need contact. 1.4 WARRANTY A. The fire alarm system shall be free from defects in workmanship, materials and installation, under normal use and service, for a period of one year from the date of final acceptance. Equipment shown to be defective in workmanship or material shall be repaired, replaced, corrected or adjusted free of charge at no additional cost to Owner. 1. 5 SUBMITTALS A. Submittal data for the Fire Alarm System shall include the following: 1. Shop drawings showing the placement of devices and wire counts and type of wire. 2. Catalog sheets showing technical data. 3. Dimensions of all cabinets. 4. Description of operation. 5. Battery calculations. 6. Riser diagram. 7. U.L. listing numbers of each component. 1.6 DESCRIPTION A. The system shall be microprocessor based, with Class B initiating and indicating circuits. The control circuits, 1.E. fan shut down. Elevator recall, etc. shall be supervised. The fire alarm system sha 11 be zoned as shown on the drawi ngs and ri ser diagram . All components including the digital alarm communicator shall be U.l. listed, under U.l. category UOJZ. 1. 7 OPERATION A. A general fire alarm shall be initiated by actuation of any manual alarm station, verified area smoke detector or duct detection system or sprinkler water flow switch. HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16721-1 SECTION 16721 FIRE ALARM SYSTEM B. A supervisory indicator shall sound with the activation of any sprinkler water flow switch or fire pump power loss, phase reversal, or pump running indicator. C. When an area smoke detector is initially activated, the system shall start the alarm verification mode. After the detector has processed through the reset portion of the verification mode and is activated a second time will the general alarm sequence occur. If a second alarm is activated at any time during the alarm verification period the general alarm sequence shall occur. Activation of any contact device, i.e. pull station, water flow indicators shall bypass the alarm verification mode the general alarm sequence shall occur. D. The fire alarm system shall have the following responses once an alarm has been initiated: 1. Display location and type of alarm at the fire alarm control panel. 2. Sound an audible device at the fire alarm control panel. 3. Illuminate the proper indicator at all remote annunciators. 4. Activate all alarm indicating appliances, after a programmed time delay. 5. Display the alarm information on the remote CRT. 6. Print the alarm information on the remote printer. 7. Shut down all air handlers, exhaust fans, and associated dampers. 8. Start HVAC Smoke Control System (indicated on Sheet 10.36 of eon tract Documents. Coordinate operation to interface with fire alarm.) 9. Release all magnetic door holders. 10. Recall the elevators if an associated smoke detector is activated. 11. Cause a signal to be transmitted to the local fire department. All abnormal conditions, alarms, troubles and supervisory shall be through a digital alarm communicator to a central station to the local fire department. . 12. Provide dry contact closure to electronic security system, graphic system annunciator and control panel. (Coordinated with Division 11 ESM). E. Proceeding items shall occur simultaneously and shall be continuous unt il the act i vated devi ce is returned to normal, except that the alarm indicating appliance may be silenced. However the entire alarm sequence shall occur in the event of a second alarm condition. When the actuated devi ce has been restored to its normal cond it i on the system may be reset. The control ci rcui ts will be programmed to stagger start the air handling units and exhaust fans. F. Equ i pment shall be superv i sed for opens and grounds in in it i at i ng circuits, signal circuits and commlJ.,ication lines. If a disarrangement occurs in any of these circuits .11 audible signal and display shall occur at the fire alarm control pdnel, be printed along with time and date at the remote printer, and be displayed at the remote CRT and illuminate the proper indicator at the remote annunciators. G. All changes of status shall be retained in the fire alarm control panel's historical log feature. In addition to the change of status HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16721-2 SECTION 16721 FIRE ALARM SYSTEM and time. Date and response shall also be retained in the historical log feature. 1.8 INTERFACING WITH OTHER EQUIPMENT A. The fire protection installer will provide install flow switches and tamper switches. The sprinkler flow switches will each have one (1) set of dry contacts for interconnection. Each sprinkler flow switch is to be a separate alarm zone to itself. The tamper switch valve alarm will have one (1) set of dry contacts for interconnection. Each tamperproof valve to be a separate trouble zone to itself. This Contractor will interconnect these alarm devices as described above to the general fire alarm system. . B. Interconnection to the air handling units and exhaust fans shall be done by this Contractor. The associated dampers shall be interconnected by the Mechanical Contractor. C. This Section will extend from the general fire alarm control panel wiring necessary to the elevator controller to signal the elevator control system that the building is in a fire alarm condition. Inter- connection to recall shall be made by the elevator supplier. D. This Section will extend from the general fire alarm control panel wiring and circuit necessary to signal the security graphic annunciator and control panel that the bUilding is in a fire alarm condition. This circuit is to be supervised and zoned accordingly. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Fire alarm and detection systems: manufacturer). 1. SIMPLEX TIME RECORDER CO. 2. JOHNSON CONTROLS 3. A.D.T. 4. HONEYWELL 5. FAST B. Basis of Design - SIMPLEX 2.2 FIRE ALARM CONTROL PANEL A. Main Fire Alarm Panel: equivalent to SIMPLEX Model 4100 containing the following features: 1. 80 character l.C.D. display. 2. 300 event historical alarm log. 3. 300 event trouble log. 4. U.l. listed for power-limited application. 5. RS 232 ports or RS-422 for connection to remote pri It.er and CRT and connection for future connection. 6. Microprocessor based. 7. Programmable time control functions for stagger starting air handling units. 8. Serial port outputs for the remote annunciators. (all parts to be of same HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16721-3 SECTION 16721 FIRE ALARM SYSTEM 9. Programmable control switches. 10. 24 hour battery stand-by with 5 minutes of alarm. 11. Minimum 4 levels of access: a. Level 1 alarm acknowledge and alarm silence. b. level 2 reset and historical log review. c. level 3 historical log clear. d. level 4 programming functions. 2.3 REMOTE ANNUNCIATORS A. The remote annunciators shall contain an alarm and trouble indicator for each zone. SIMPLEX Model 4100 or equal. B. Prov i de fi re alarm remote annunc i ator panel for Fire Department on arrival at main gate. 2.4 REMOTE PRINTER'S A. The remote printer shall print all changes of status. Alarms shall be printed in red. Any change of status shall be printed along with the time and date fo the change of status. Will operate on 24VDC stand- by. 2.5 REMOTE CRT A. The remote CRT shall display all changes of status along with the time and date the changes of status occurred. 2.6 PERIPHERAL DEVICES A. Manual Stations: SIMPLEX Model 2099-9201, keyed the same as the FACP. B. Area Smoke Detectors: SIMPLEX Model 2098-9201 photo-electric. Each smoke detector shall have a protective wire guard SIMPLEX 2098-9715 installed. ' e. Duct Type Smoke Detectors: SIMPLEX Model 2098-9649 photo-el ectri c type with a remote indicator and test switch. Duct installation by Division 15. D. Alarm Signals: SIMPLEX Model 4903-9101 Horn/Strobe Unit. E. Heat Detectors: 2098 Series. PART 3 - EXECUTION 3.1 INSTALLATION A. Equipment installation and wlrlng shall be as described in Contract Documents, and in accordance with detailed instructions furnished by the equipment manufacturer. The manufacturer shall maintain a full time service organization and shall supervise final connection of the terJTI~'lation at the control .panel remote annunciators, printers and CRT The manufacturer service organization shall perform a quality i ns~ect i on of the fi na 1 i nsta 11 at i on and in the presence of the Contractor, Owner's representative, local code and fire authorities, shall perform a complete finished test of all aspects of the system. A system certification verifying the proper system operation shall be required prior to acceptance. HLM 90007.00-3 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16721-4 SECTION 16721 FIRE ALARM SYSTEM B. This section shall furnish and install wlrlng, conduit, junction boxes and outlet boxes required for the installation of a complete system. Wiring shall be color coded throughout and shall test free and clear of opens, grounds and crosses between conductors. Wi ri ng shall be stranded type THHN with sizes shown on the fire alarm riser diagram. This section shall furnish and install T&B "Sta-Kon" spade type lugs on wi re ends connected to screw type termi na 1 s on all fi re alarm equipment. line power supply shown on fire alarm riser diagram. ******************** END OF SECTION 16721 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16721-5 SECTION 16781 TELEPHONE CONDUIT SYSTEMS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Telephone Conduit Systems PART 2 - PRODUCTS 2.1 TELEPHONE SERVICE A. Provide conduits, boxes, other materials for the installation of telephone service. Conduit system shall meet same basic requirements of Section 16111 - CONDUIT SYSTEMS. B. Wall telephone outlets shall be 4" square outlet boxes with single gang raised plaster ring cover, and telephone style device plate. C. Floor telephone outlets shall be as per Section 16111. D. Telephone terminal boards shall be 3/4" thick fire retardant plywood. E. Where indicated, provide 3-hour fire rated conduit seals as manufactured by O.Z. Gedney Type CFSF. F. After telephone cables have been placed, fill voids in conduit risers with fire resistant silicon foam as manufactured by CHASE TECHNOLOGY Type CTC PR-865. PART 3 - EXECUTION 3.1 INSTAllATION A. Install nylon pull wire in each telephone conduit over 2" trade size for telephone company's use. B. Consult with telephone company prior to installing service and conduit system, and verify the exact requirements before proceeding with the work. ******************** END OF SECTION 16781 HLM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16781-1 SECTION 16930 LIGHTING CONTROL EQUIPMENT PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Lighting Control Equipment. 1. 2 SUBM ITT AlS A. Submit catalog cuts for all lighting control equipment. PART 2 - EOUIPMENT 2.1 ACCEPTABLE MANUFACTURERS A. Time controls and photo control: 1 . PARAGON 2 . TORK 3. INTERMATIC. B. Dimmers: 1. lUTRON 2. HUNT. C. Lighting contactors: 1. SQUARE 0 2. ALLEN BRADLEY 3. WESTINGHOUSE 4. GENERAL ELECTRIC. D. lighting relays shall be "General Electric's" TlC low Voltage Switching System. . 2.2 PHOTO-INITIATED TIME CONTROL A. PARAGON Series 72010-Z, 120 V 60 HZ, 2 NO, 1 NC isolated contacts. B. eontrol shall have: 40. amp tungsten rating per pole up to 277 volts A.C.; an adjustable OFF from 9:00 P.M. to 1:00 A.M.; indicator light for visual checking of photo control circuit; manual ON-OFF skip- trip. Lighting load shall be carried by time switch. Shall be able to reset in event of power failure. Initiated by Photocontrol PS121-0 or approved equivalent. Control to be low temperature, in NEMA Type 3 Indoor/Outdoor gasketed enclosure. 2.3 LIGHTING CONTACTORS A. SQUARE 0, Class 8903 Type ll. B. Mechanically held with coil clearing contacts, continuously rated 20 amperes per pole, shall not require derating for use on high inrush loads. Interrupting capacity of 300% of rated current at 0.5 power factor. C. Number of poles and voltage rating as required. 2.4 LOCAL WALL BOX DIMMERS A. Incandescent dimmers for 120 volt lighting circuits shall be Models listed below for loads indicated: HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16930-1 SECTION 16930 LIGHTING CONTROL EQUIPMENT MODEL NO. (LUTRONl N-600 N-I000 N-1500 N-2000 MAXIMUM WATTS 600 1000 1500 2000 B. When two or more dimmers are ganged adjacent to each other, they shall be derated as recommended by the manufacturer. 2.5 LOW VOLTAGE SWITCHING A. Inmate housing units shall be controlled through the security touch screen system. Coordinate with specification sections 11202, 11204 and 11206. B. General Electric's TlC Low Voltage System shall provide relays for control as indicated on the Contract Documents. PART 3 - EXECUTION 3.1 Install lighting control system as recommended by the manufacturer. ******************** END OF SECTION 16930 HlM 90007.00-2 THE NEW MONROE COUNTY DETENTION CENTER BID GROUP THREE 16930-2 ADDENDUM NO. 1A NEW MONROE COUNTY DETENTION FACILITY Bid Group 3A November 26, 1991 Modification No.1: Replace section 00030 Notice of Calling for Bids, dated 11/19/91, with attached revised section 00030, dated 11/26/91. The pre-bid conference has been changed from December 6, 1991 to Friday, December 13, 1991. The location of the meeting has been changed from Morrison-Knudsen/Gerrits office to the Lion's Club building, located at 2405 North Roosevelt Boulevard, Key West, Florida. The meeting time remains the same, 10:00 am. The pre-bid meeting is mandatory for bidders of the following bid packages, in order for bidders to submit a bid: Bid Package No. 13, Security Systems Bid Package No. 14, Prime Electrical Contract Zones A,B,C,D,E Bid Package No. 15, Mechanical Process and HVAC Bid Package No. 16, Prime Plumbing Contract Zones A,B,C,D,E Bid Package No. 17, Fire Protection System Bid Package No. 25, Plumbing Contract Zones D and E Bid Package No. 26, Electrical Contract Zones D and E Bidders on the remaining bid packages in Bid Group 3A are invited to attend; however, bidders do not have to attend in order to submit a bid. These bid packages are: Bid Package No. 18, Food Service Equipment Bid Package No. 19, Laundry Equipment Bid Package No. 20, Loading Dock Equipment Bid Package No. 21, Pneumatic Tube System Bid Package No. 22, Metals Bid Package No. 23, Security Glass and Glazing Bid Package No. 24, Aluminum Window Walls, Glass and Glazing All bidders are encouraged to review the bidding documents as soon as possible, and to submit questions prior to the pre-bid meeting. Questions are to be submitted to the Office of the Construction Manager, Morrison-Knudsen/Gerrits, P.O. Box 5283, Key West, FL 33045, or by fax, to (305) 292-9697. END OF ADDENDUM 1A TO BID GROUP 3A. 11/26/91 ADDENDUM NO. 1A SECTION 00030 NOTICE OF CALLING FOR BIDS NOTICE IS HEREBY GIVEN TO WHOM IT MAY CONCERN that on Friday, January 3, 1992 at 10:00 a.m., a Committee consisting of the County Purchasing Director, the County Attorney, and the County's Construction Manager, will meet and open sealed bids at the Monroe County Purchasing Department, 5100 College Road, Public service Building, Cross wing, Room 002, stock Island, Key West, Florida, for the following Bid Packages for the New Detention Facility on stock Island, Key West, Florida: Bid package No. 13 . security systems Bid package No. 14 . Prime Electrical contract Zones A,B,C,D,E Bid Package No. 15 . . . Mechanical Process , HVAC Bid Package No. 16 . . . Prime Plumbing Contract Zones A,B,C,D,E Bid Package No. 17 . Fire protection system Bid Package No. 18 . . . Food service Equipment Bid package No. 19 . . . Laundry Equipment Bid Package No. 20 . Loading Dock Equipment Bid package No. 21 . . . Pneumatic Tube system Bid package No. 22 . Metals Bid Package No. 23 . . . security Glass and Glazing Bid Package No. 24 . . . Aluminum window Walls, Glass , Glazing Bid Package No. 25 . . . Plumbing Contract Zones D and E Bid Package No. 26 . . . Electrical Contract Zones D and E All bids must be in the hands of the Monroe County Purchasing Director, on or before 10:00 a.m. on January 3, 1992. No Bids will be received after the deadline. All bids, together with the recommendation of the County Administrator, will be presented to the Board of County commissioners of Monroe County, Florida, for final awarding or otherwise. Drawings and specifications can be examined and picked-up at the office of Morrison-Knudsen/Gerrits, 5090 Junior College Road, stock Island, Key West, Florida 33040, (305) 292-7845, in accordance with the Instructions to Bidders. Drawings and specifications can be obtained for the refundable deposit sum of $ 250.00. 11/26/91 NOTICE OF CALLING FOR BIDS (ADD. 1A) 00030 - 1 Drawings and specifications can also be examined at the following locations: Construction Consultants 1020 Bee Pond Road Palm Harbor, FL 34683 (813) 784-3301 Edward J. Gerrits, Inc. 3465 NW Second Avenue Miami, FL 33127 (305) 573-2465 A mandatory pre-Bid Conference for Bid Packages 13, 14, 15, 16, 17, 25, and 26, will be held at the Lion's Club, located at 2405 North Roosevelt Boulevard, Key West, Florida at 10:00 a.m. on December 13, 1991. Any questions concerning the Bid Documents shall be directed to the Construction Manager, Morrison- Knudsen/Gerrits. Bid Security payable to Monroe County Board of County Commissioners in the amount of five percent (5%) of the Bid must accompany each Bid in accordance with the Instructions to Bidders. The Bidder awarded a contract in accordance with this notice shall post a public construction bond guaranteeing completion and quality of the work under the drawings and specifications. DATED at Key West, Florida, this 22nd day of November, 1991. R.M. COFER Director of Purchasing, for Monroe County, Florida 11/26/91 NOTICE OF CALLING FOR BIDS (ADD. 1A) 00030 - 2 ADDENDUM NO. 1B NEW MONROE COUNTY DETENTION FACILITY Bid Group 3A December 11, 1991 Modification No.1: This addendum modifies the mandatory condition of the pre-bid meeting. The pre-bid meeting is not mandatory; however, it is strongly suggested that bidders attend. The time, date and location of the pre-bid meeting stays the same as per Addendum No. 1A. December 13, 1991, 10:00 am, Lions Club building, 2405 North Roosevelt Boulevard, Key West, FL. Bidders are encouraged to bring questions in writing with them to the pre-bid meeting. Bidders are also encouraged to fax questions to the office of the Construction Manager, Morrison- Knudsen/Gerrits, at (305) 292-9697. Note: This is Addendum No. lB. Addendum No. 1A was issued on 11/26/91. Addendum No. 1 has not yet been issued. 12/11/91 ADDENDUM NO. 1B ADDENDUM NO. 1 NEW MONROE COUNTY DETENTXON FACILITY Bid Group 3A December 20, 1991 Modification No.1: Bid Due Date and Time Replace section 00030 Notice of Calling for Bids, dated 11/26/91, with attached revised section 00030, dated 12/19/91. The due date and time for receipt of bids has been changed to 2:00 p.m, January 8, 1992. Modification No.2: Table of Contents Replace section 00001 Table of Contents, dated 11/20/91, with attached revised section 00001, dated 12/18/91. Modification No.3: Proposal Forms Replace section 00113 security Systems Proposal Form, dated 11/19/91, with attached revised section 00113, dated 12/18/91. Replace sections 00114, 00115, 00116, 00117, 00118, 00119, 00121, 00122, 00123, 00124, 00125, and 00126, dated 11/20/91, with attached revised sections, Proposal Forms, dated 12/18/91. Replace section 00120 Loading Dock Equipment Proposal Form, dated 11/18/91, with-attached revised section 00120, dated 12/18/91. Short Bid Forms have been added to some, not all, of the Bid Package Proposal Forms. Bidders must review the last page, (signature page) for the pages and sections that must be submitted prior to the bid deadline. If the bid package being bid has a Short Bid Form, not all of the Proposal Form pages are required to be submitted by the bid deadline. However, if a Short Bid Form is not included in the Bid Package Proposal Form section, bidder is reauired to submit the complete Proposal Form prior to the bid deadline. Note that in this case, the bidder is also reauired to submit the Unit Price Schedule. In the case of Short Bid Form Bid Package proposals, note that the Detailed Bid Form is required to be submitted, along with Unit Price Schedules as applicable, within (24) hours after the bid deadline. 12/20/91 ADDENDUM NO. 1 PAGE - 1 Modification No.4: Scopes of Work Replace sections 00313, 00314, 00315, 00316, 00317, 00318, 00319, 00320, 00321, 00322, 00323, 00324, 00325, and 00326 Scopes of Work, dated 11/19/91, with revised sections, Scopes of Work, dated 12/18/91. Modification No.5: Milestone Schedule Replace section 00353 Milestone Schedule, dated 11/20/91, and plot dated 11/20/91, with attached revised section 00353, dated 12/18/91, and plot dated 12/19/91. Also included is Primavera detail activity data and schedule, pages 1 thru 13, dated 12/18/91. Modification No.6: Drawing Schedule Replace section 00993 BG-3 Schedule of Drawings, dated 11/19/91, with attached revised section 00993, dated 12/19/91. Modification No.7: Florida Kevs Contractor Association (FKCA) List Attached to this addendum is a listing of contractors as furnished by the Florida Keys Contractor Association, for distribution to all plan holders. Modification No.8: Technical SDecifications and Drawinqs Incorporate Document 00901, Addendum No.1, dated December 20, 1991, to Bid Group 3, into the bidding documents. This document was prepared by Hansen Lind Meyer, and is shown on pink colored sheets. This document contains revised specifications, revision notes to drawings, and revised drawings. Modification No.9: Pre-bid Meetinq Minutes Incorporate the attached Pre-Bid Meeting Agenda and Minutes, from the December 13, 1991 Pre-Bid Meeting, into the bidding documents. 12/20/91 ADDENDUM NO. 1 PAGE - 2 Clarification No.1: utilitv Routina Coordination utility Routing Coordination, as described in the scopes of work for: B.P. 13 Security Systems B.P. 14 Prime Electrical Contract Zones A,B,C,D,E B.P. 15 Mechanical Process and HVAC B.P. 16 Prime Plumbing Contract Zones A,B,C,D,E B.P. 17 Fire Protection System B.P. 18 Food Service Equipment B.P. 19 Laundry Equipment B.P. 21 Pneumatic Tube System B.P. 25 Plumbing Contract Zones D and E B.P. 26 Electrical Contract Zones D and E, remain as presented. However, we wish to bring to the attention of the bidders that the precast concrete has not yet been designed, but is in the process of being designed, and will continue to progress concurrently with the awards of the Bid Group 3A contracts, and continue thru mid-February, 1992. Reference Phase I of the utility Routing Coordination plan in the scope of work of the applicable bid packages as noted above. In order to facilitate timely information to the precast contractor, the Construction Manager is in the process of early review and development of suggested routing of all major utility installations,' for Zone A and Zone D cell horizontal and vertical chases for the purpose of precast coordination only. The CM will conduct an analysis of structural and utility interface information presented in the contract documents and in accordance with industry standards, and provide the precast contractor with sufficient information to proceed with precast piece detailing and production. This contractor shall be notified by addendum and/or shall be provided current status information upon contract award. Any required precast penetrations above and beyond what is identified by the CM in these specific areas shall be the responsibility of the contractor. It is anticipated that Bid Group 3A utility contractors will be under contract to support precast coordination efforts in other zones and areas, and to correlate the CM's coordination conclusions in Zones A and D with his installations. 8/20/91 ADDENDUM NO. 1 Page 3 SECTION 00030 NOTICE OF CALLING FOR BIDS NOTICE IS HEREBY GIVEN TO WHOM IT MAY CONCERN that on Wednesday, January 8, 1992 at 2:00 p.m., a Committee consisting of the County Purchasing Director, the County Attorney, and the County's Construction Manager, will meet and open sealed bids at the Monroe County Purchasing Department, 5100 College Road, Public Service Building, Cross Wing, Room 002, stock Island, Key West, Florida, for the following Bid Packages for the New Detention Facility on Stock Island, Key West, Florida: Bid Package No. 13 . . . security systems Bid Package No. 14 . . . Prime Electrical Contract Zones A,B,C,D,E Bid Package No. 15 . . . Mechanical Process , BVAC Bid Package No. 16 . . . Prime Plumbing Contract Zones A,B,C,D,E Bid Package No. 17 . . . Fire Protection system Bid Package No. 18 . . . Food Service Equipment Bid Package No. 19 . . . ~aundry Equipment Bid Package No. 20 . . . Loading Dock Equipment Bid Package No. 21 . . . Pneumatic Tube System Bid Package No. 22 . . . Metals Bid Package No. 23 . . . Security Glass and Glazing Bid Package No. 24 . . . Aluminum Window Walls, Glass , Glazing Bid Package No. 25 . . . Plumbing Contract Zones D and E Bid Package No. 26 . . . Electrical Contract Zones D and E All bids must be in the hands of the Monroe County Purchasing Director, on or before 2:00 p.m. on January 8, 1992. No Bids will be received after the deadline. All bids, together with the recommendation of the County Administrator, will be presented to the Board of County Commissioners of Monroe County, Florida, for final awarding or otherwise. . Drawings and specifications can be examined and picked-up at the office of Morrison-Knudsen/Gerrits, 5090 Junior College Road, stock Island, Key West, Florida 33040, (305) 292-7845, in accordance with the Instructions to Bidders. Drawings and specifications can be obtained for the refundable deposit sum of $ 250.00. 12/19/91 NOTICE OF CALLING FOR BIDS (ADD. 1) 00030 - 1 Drawings and specifications can also be examined at the following locations: Construction Consultants 1020 Bee Pond Road Palm Harbor, FL 34683 (813) 784-3301 Edward J. Gerrits, Inc. 3465 NW Second Avenue Miami, FL 33127 (305) 573-2465 A Pre-Bid Conference was held at the Lion's Club, located at 2405 North Roosevelt Boulevard, Key West, Florida at 10:00 a.m. on December 13, 1991. Any questions concerning the Bid Documents shall be directed to the Construction Manager, Morrison-Knudsen/Gerrits. Bid Security payable to Monroe County Board of County Commissioners in the amount of five percent (5%) of the Bid must accompany each Bid in accordance with the Instructions to Bidders. The Bidder awarded a contract in accordance with this notice shall post a public construction bond guaranteeing completion and quality of the work under the drawings and specifications. 12/19/91 NOTICE OF CALLING FOR BIDS (ADD. 1) 00030 - 2 TABLE OF CONTENTS BID GROUP 3A (Volume I) 1. Bidding Documents (Volume I) Section 00030 Section 00050 Section 00100 Section 00113 Section 00114 Section 00115 Section 00116 Section 00117 Section 00118 Section 00119 Section 00120 Section 00121 Section 00122 Section 00123 Section 00124 Section 00125 Section 00126 Section 00143 Section 00144 Section 00145 Section 00146 Section 00147 Section 00155 Section 00156 Section 00163 Section 00220 Section 00230 Notice of Calling for Bids Project Summary Instructions to Bidders ProDosal Forms: Security Systems Prime Electrical Contract Zones A,B,C,D,E Mechanical Process and HVAC Prime Plumbing Contract Zones A,B,C,D,E Fire Protection System Food Service Equipment Laundry Equipment Loading Dock Equipment Pneumatic Tube System Metals Security Glass and Glazing Aluminum Window Walls, Glass & Glazing Plumbing Contract Zones D and E Electrical Contract Zones D and E Schedule of Unit Prices: Security Systems Prime Electrical Contract Zones A,B,C,D,E Mechanical Process and HVAC Prime Plumbing Contract Zones A,B,C,D,E Fire Protection System Plumbing Contract Zones D and E Electrical Contract Zones D and E Pre-Bid Substitutions Geotechnical Data site Survey 12/18/91 00001 - 1 TABLE OF CONTENTS (ADD. 1) section 00303 section 00305 Section 00307 section 00309 section 00310 section 00311 section 00312 section 00313 section 00314 section 00315 section 00316 section 00317 section 00318 section 00319 section 00320 section 00321 section 00322 Section 00323 section 00324 section 00325 section 00326 Section 00353 section 00410 section 00420 section 00425 Section 00430 section 00440 section 00450 Scopes of Work for Reference (BG-1 and BG-2): site Electrical & Temporary Power site Grading & Caissons Concrete Foundations site Plumbing Precast Concrete Hydraulic Elevators Precast Embeds ScoDes of Work (BG-3A): Security Systems Prime Electrical Contract Zones A,B,C,D,E Mechanical Process and HVAC Prime Plumbing Contract Zones A,B,C,D,E Fire Protection System Food Service Equipment Laundry Equipment Loading Dock Equipment Pneumatic Tube System Metals Security Glass and Glazing Aluminum Window Walls, Glass & Glazing Plumbing Contract Zones 0 and E Electrical Contract Zones 0 and E Milestone Schedule Bid Bond - AlA Document A310, February 1970 edition Sworn Statement on Public Entity Crimes Lobbying and Conflict of Interest Clause Non-Collusion Affidavit Proposed Subcontractor Listing Contractor's Qualification Statement - AlA Document A305 12/18/91 00001 - 2 TABLE OF CONTENTS (ADD. 1) 2. COD~rac~ DocumeD~s (Volume I) Section 00500 Standard Form of Agreement Between Owner and Contractor - AlA Document A101/CM, June 1980 edition Section 00610 Public Construction Bond 3. CODdi~ioDS (Volume I) section 00750 General Conditions, AlA Document A201/CM, June 1980 edition section 00800 Substantial Completion and Owner Acceptance Section 00805 Supplementary General Conditions Section 00900 Application & certificate for Payment - AlA Document G702/G703 Section 00905 Contractor's Affidavit of Payment of Debts and Claims section 00908 Contractor's Affidavit of Release of Liens section 00910 Consent of Surety to Final Payment - AlA Document G707, April 1970 edition Section 00915 Affidavit and Partial Release of Lien section 00970 Project Safety and Health Plan Section 00980 Contractor Quality Control Plan 4. DrawiDqs Section 00993 Schedule of Drawings, Bid Group 3 12/18/91 TABLE OF CONTENTS (ADD. 1) 00001 - 3 5. General Requirements (Volume I) section 01027 Section 01028 section 01130 section 01200 section 01301 section 01310 Section 01370 section 01385 section 01395 section 01410 Section 01510 section 01520 section 01550 section 01560 Section 01580 section 01590 section 01595 section 01600 section 01630 Section 01650 section 01670 section 01700 Section 01710 Section 01720 Section 01730. Application for Payment Change Order Procedures Security Project Procedures Project Meetings Submittals Progress Schedules Schedule of Values Daily Construction Reports Document Clarification Requests Testing Laboratory Services Temporary utilities Construction Aids Access Roads and Parking Areas Temporary Controls Project Identification and Signs Field Offices and Sheds Construction Cleaning Material and Equipment Post-Bid Substitutions Starting of Systems Systems Demonstrations Contract Closeout Final Cleaning Project Record Documents Operation and Maintenance Data 12/18/91 00001 - 4 TABLE OF CONTENTS (ADD. 1) 6. Technical specifications, Bid Group Three, (Volume II, dated November 11, 1991) DIVISION 2 - SITEWORK Section 02211 Section 02215 Section 02222 Section 02226 Section 02510 Section 02518 Section 02520 Section 02580 Section 02644 Section 02721 Section 02730 Section 02732 Section 02733 Section 02800 Section 02810 Section 02830 Section 02835 Section 02930 Section 02950 Rough Grading Finish Grading Excavating, Backfilling And Compacting For Structures Excavating, Backfilling and Compacting For utilities Asphaltic Concrete Paving Concrete unit Pavers Portland Cement Concrete Paving Pavement Marking Water Mains Sewer Structures Sanitary Sewerage Sewage Force Mains Sewage Pump station Site Improvements Irrigation System Fence And Gates Barbed Tape Lawns Trees, Shrubs And Ground Cover DIVISION 3 - CONCRETE Section 03100 Section 03200 Section 03300 Section 03520 Section 03600 Concrete Formwork Concrete Reinforcement cast-in-Place Concrete InSUlating Concrete Decks Grout DIVISION 4 - MASONRY Section 04200 unit Masonry DIVISION 5 - METALS Section 05180 Section 05500 Section 05510 Section 05810 Miscellaneous Structural Steel Metal Fabrications Metal stairs Expansion Joint Covers Assemblies DIVISION 6 - WOOD AND PLASTIC Section 06100 Section 06200 Rough Carpentry Finish Carpentry 12/18/91 00001 - 5 TABLE OF CONTENTS (ADD. 1) DIVISION 7 - THERMAL AND MOISTURE PROTECTION section 07115 section 07210 section 07215 section 07272 section 07530 section 07730 Section 07900 Sheet Waterproofing Building Insulation Sprayed Insulation Firestop And Penetration Sealing System Single Ply Roofing Roof Accessories Joint Sealers DIVISION 8 - DOORS AND WINDOWS section 08100 section 08211 section 08300 Section 08305 section 08320 section 08410 section 08660 section 08710 section 08800 Section 08842 section 08902 Metal Doors And Frames Flush Wood Doors Special Doors Access Panels And Doors Security Metal Doors And Frames Aluminum Entrances Security Windows Door Hardware Glazing Security Glazing Aluminum Window Walls DIVISION 9 - FINISHES Section 09110 section 09200 Section 09250 section 09300 section 09510 Section 09650 Section 09680 section 09700 section 09800 Section 09830 section 09900 Section 09950 Non-Load Bearing Wall Framing Systems Lath and Plaster Gypsum Board Tile Acoustical Ceilings Resilient Flooring Carpet Special Flooring Special Coatings Elastomeric Coating Painting Wallcovering DIVISION 10 - SPECIALTIES section 10100 section 10160 section 10200 section 10270 section 10350 DIVISION 10 - section 10500 section 10520 Section 10550 Chalkboards And Tackboards Solid Plastic Toilet Partitions Louvers and Vents Access Flooring Flagpole SPECIALITIES continued Steel Lockers Fire Extinguisher Cabinets Postal specialties 12/18/91 00001 - 6 TABLE OF CONTENTS (ADD. 1) section 10606 section 10800 Section 10900 Security Fencing Assembly Toilet Accessories Miscellaneous Specialties DIVISION 11 - EOUIPMENT section 11110 section 11160 section 11197 section 11200 S,ection 11202 Section 11203 section 11204 Section 11205 section 11206 section 11208 section 11211 section 11212 section 11217 Section 11218 section 11222 section 11224 section 11400 section 11480 section 11704 Laundry Equipment Loading Dock Equipment Security/Detention Equipment Basic Electronic Security Requirements System Central Processing unit Fire Alarm Interface Programmable Logic Controller Address Panels Relay Cabinets Card Access Control situation Man-Down Equipment Closed Circuit Video Equipment Vehicle Loop Detection Operational Intercom System Inmate/Attorney Telephones Metal Detection Equipment Food Service Equipment Athletic Equipment Ice Machines DIVISION 13 - RADIATION PROTECTION section 13090 Radiation Protection DIVISION 14 - CONVEYING SYSTEMS Section 14700 Pneumatic Tube System section 14240 Hydraulic Elevators DIVISION 15 - MECHANICAL section 15000 Section 15050 section 15060 section 15085 section 15100 Section 15110 Section 15130 section 15140 Section 15160 section 15175 section 15242 section 15252 General provisions Water Treatment Pipe and Pipe Fittings Piping Identification Valves Heat Trace System Thermometers and Gages Pipe Hangers And Supports Pumps Variable Speed Motor Control for Fans and Pumps Vibration Isolation Pipe And Equipment Insulation 12/18/91 00001 - 7 TABLE OF CONTENTS (ADD. 1) DIVISION 15 - MECHANICAL continued section 15290 Section 15330 Section 15403 section 15404 Section 15408 Section 15410 section 15430 Section 15440 Se.ction 15460 section 15470 section 15490 section 15517 Section 15540 Section 15684 section 15714 section 15770 section 15785 section 15855 Section 15858 section 15880 section 15884 section 15885 section 15890 section 15894 section 15936 section 15950 section 15965 section 15992 section 15995 Ductwork Insulation Wet-Sprinkler System Water Booster Pumps Domestic Water Softener Soil, Waste and Vent System Storm Drainage System Plumbing Specialties Plumbing Fixtures and Accessories Sump Pumps Hot Water Storage Heater Fuel Storage And Dispensing Systems Hydronic Specialties Emergency Generator Auxiliaries Centrifugal Chillers Blow Thru Cooling Tower Make-Up Air units Fan Coil units Air Handling Units Fans Fire Dampers Combination Smoke And Fire Dampers Air Filters Ductwork Air Terminal units Grilles, Registers, Diffusers Automatic Temperature Control Systems Building Automation System Tests - Piping Systems System Balancing and Testing DIVISION 16 - BLBCTRICAL Section 16010 section 16111 Section 16111 Section 16120 section 16155 section 16161 section 16170 section 16199 section 16300 Section 16351 section 16400 section 16425 section 16450 section 16461 Section 16470 Electrical General provisions Conduit systems - Bid Group 3 Conduit Systems - Bid Group 2 Wire and Cable Combination Motor Starters Motor Control Centers Disconnect switches Wiring Devices and Plates Standby Power Generation Uninterruptible Power supply Service and Power Distribution Systems Main Service Switchboard Electrical Systems Grounding Dry Type Distribution Transformers Distribution panelboards - circuit Breaker Type 12/18/91 00001 - 8 TABLE OF CONTENTS (ADD. 1) Section 16471 DIVISION 16 - ELECTRICAL continued Section 16472 section 16500 section 16601 Section 16605 Section 16660 section 16721 Section 16781 Section 16930 Feeder and Branch Circuits and Emergency Wiring Branch Circuit Panelboards - Circuit Breaker Type Lighting Lightning Protection System Transient Voltage/Surge Protection Wiring for Equipment Furnished by Others . Fire ~larm System Telephone Conduit Systems Lighting Control Equipment 12/18/91 00001 - 9 TABLE OF CONTENTS (ADD. 1) SECTION 00113 PROPOSAL FORM Bid Package No. 13 security systems BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, Specifications, Bid Package, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 13, security systems and having carefully examined the site where the Work is to be performed, having become tamiliar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 1 SHORT BID FORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Deta~led Bid Form to Morrison-Knudsen/Gerrits, 5090 College Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. ~ copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert LumD Sum Bids as follows: A. Base Bid General Bid and Zones, items 1-20 Access Panels and Doors, items 21-56 Total Base Bid, items 1-56, (figures) Total Base Bid, (words) $ $ $ ---------- ---------- DOLLARS B. Alternate 13-01: Bid on Bid Package No. 22 Metals Alternate 13-01, items 57-62, (figures) $ ---------- ---------- Alternate 13-01, (words) DOLLARS C. Alternate 13-02: Bid on Bid Packaqe No. 23 Security Glass and Glazinq Alternate 13-02, item 63, (figures) $ ---------- ---------- Alternate 13-02, (words) DOLLARS 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 2 D. Combined Bid for Alternate 13-01 and 13-02 Combined Alternate, items 57-63, (figures) Combined Alternate, (words) $ ---------- ---------- DOLLARS E. Alternate 13-03: Security Systems Raceways Alternate 13-03, items 64-94, (figures) $ ---------- ---------- Alternate 13-03, (words) DOLLARS 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 3 BACK PAGE 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 4 DETAILED BID FORK BASE BID FORK 1. GENERAL BID ITEMS Mobilization 3. Permits $ $ $ $ $ $ 2. General Conditions 4. Bond 5. Submittals GENERAL BID, Items 1 through 5 ---------- ---------- 6. ZONE A Security Hollow Metal $ $ $ $ 7. Security Hardware 8. Security Systems Subtotal Zone A, Items 6 through 8 ---------- ---------- ZONE B 9. Security Hollow Metal 10. Security Hardware $ $ $ $ 11. Security Systems Subtotal Zone B, Items 9 through 11 ---------- ---------- ZONE C 12. Security Hollow Metal Subtotal Zone C, Items 12 through 14 $ $ $ $ 13. Security Hardware 14. Security Systems ---------- ---------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 5 ZONE 0 15. Security Hollow Metal 16. Security Hardware 17. Security systems Subtotal Zone 0, Items 15 through 17 ZONE E 18. Security Hollow Metal 19. Security Hardware 20. Security Systems Subtotal Zone E, Items 18 through 20 SECURITY SYSTEMS BID, Items 6 through 20 $ $ $ $ ---------- ---------- $ $ $ $ ---------- ---------- $ ---------- ---------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 6 ACCESS PANELS AND DOORS GVDsum w/Standard Lock a X b = Size Ouantity U.P. 21. 12" x 12" $30 22. 18" x 18" $45 23. 18" x 24" $80 24. 24" x 24'" $55 25. 24" x 36" $75 Subtotal c Bid Allowance $ ------------- ------------- GYDsum w/Standard Lock. Fire-Rated Panels a X b = c Size Ouantitv U.P. Bid Allowance 26. 12" x 12" $105 27. 18" x 18" $130 28. 18" x 24" $195 29. 24" x 24'" $170 30. 24" x 36" $210 Subtotal $ ------------- ------------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 7 Plaster w/Standard Lock size 31. 12" x 12" 32. 18" x 18" 33. 18" x 24" 34. 24" x 24'" 35. 24" x 36" Subtotal a X b = c Quantitv U.P. Bid Allowance $75 $110 $165 $130 $200 $ ------------- ------------- Plaster w/Standard Lock. Fire-Rated Panels a X b = c. Size Quantitv U.P. Bid Allowance 36. 12" x 12" $105 37. 18" x 18" $130 38. 18" x 24" $195 39. 24" x 24'" $170 40. 24" x 36" $210 Subtotal $ ------------- ------------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 8 Security Plaster w/Security Lock a X b = c ~ Quantity U.P. Bid Allowance 41. 12" x 12" $260 42. 18" x 18" $325 43. 18" x 24" $400 44. 24" x 24'" $355 45. 24" x 36" $480 Subtotal $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c Size Quantity U.P. Bid Allowance 46. 12 " x 12 " $230 47. 18" x 18" $250 48. 18" x 24" $355 49. 24" x 24'" $280 50. 24" x 36" $330 Subtotal $ ------------- ------------- Security Masonry w/Security Lock a X b = c Size Quantity U. P. Bid Allowance 5l. 24" x 24'" $485 52. 24" x 36" $530 Subtotal $ ------------- ------------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 9 ** For any access doors reauired. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock tyee totals. accordingly. and erovide detail and accounting of aeelicable access doors below. 53. 54. 55. 56. TOTAL ACCESS PANELS AND DOORS BID, items 21 through 56 (figures) $ ---------- ---------- SUMMARY OF BASE BID Zones A through E Security Systems $ $ $ General Bid Items Access Panels and Doors TOTAL BASE BID, items 1 through 56 above, (in figures) $ ---------- ---------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 10 ALTERNATES BID FORM Alternate 13-01: Bid on Bid Packaqe No. 22. Metals Provide a complete bid on Bid Package No. 22, Metals. This bidder shall comply with all applicable sections of the bid package, drawings and specifications as it pertains to Bid Package No. 22 Metals, in order to do so. 57. Section 05500 Metal Fabrications, furnish and install items under paragraph 2.2 D and E, and include prime painting. This also includes security bars as shown on drawing 4.42, detail 1. Angle embeds on detail 1 are already provided. $ 58. Drawing 10.32, Air Devices Schedule, Furnish and install security air devices, which includes security bars. On schedule, this includes, but is not limited to devic~s S-9, S-22, R-3, R-5, R-13, and E-3. $ 59. Section 11197 Security/Detention Equipment $ 60. section 15936 Barrier Grilles $ 61. section 10200, Louvers and Vents, furnish and install item 1.1 A. h., steel security grille, grating and framework. $ 62. Section 10900 Miscellaneous Specialties $ TOTAL ALTERNATE 13-01 BID, items 57 through 62 (figures) $ ---------- ---------- 12/18/91 'SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 11 Alternate 13-02: Bid on Bid Packaae No. 23. Security Glass and Glazina Provide a complete bid on Bid Package No. 23, Security Glass and Glazing. This bidder shall comply with all applicable sections of the bid package, drawings and specifications as it pertains to Bid Package No. 23 Security Glass and Glazing, in order to do so. 63. Security glass and glazing $ TOTAL ALTERNATE 13-02 BID, item 63 (figures) $ ---------- ---------- COMBINED BID for ALTERNATE 13-01 and ALTERNATE 13-02, if both of these alternates are awarded: TOTAL ALTERNATES 13-01 and 13-02 BID, (figures) $ ---------- ---------- Alternate 13-03: Security Systems Raceways Provide a complete price to remove from the scope of work of the Security systems contractor, the furnishing and installing of security systems conduit, raceways, cable trays, junction boxes and fittings. This includes removing items pertaining to radiation protection; such as the furnish and installation of shielding security/communication systems, including penetration shielding. Also, the provision of warranty on these radiation protective materials. Note: This alternate does not include removing from the scope of work the requirement of security systems shop drawings and coordination drawings. Below is a schedule showing types and sizes of conduit. The Security Systems bidder shall state the quantities of each type and size of raceway, the unit price, and make the bid extension. 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 12 Conduit Schedule Conduits shall be considered a complete raceway system, inclusive of all fittings, supports, pUll-points, etc., required for a complete raceway system. EMT/Thinwall Conduit a X b = c Size Unit Unit Price Ouantitv Bid Extension 64. 3/4 " If 65. 1 " If 66. 1 1/4 " If 67. 1 1/2" If 68. 2 " If 69. 2 1/2 " If 70. 3 " If 71. 4 " If Subtotal, Items 64 through 71 $ ------------- ------------- Riaid Metallic Conduit a X b = c Size Unit Unit Price Ouantity Bid Extension 72. 3/4 " If 73. 1 " If 74. 1 1/4" If 75. 1 1/2" If 76. 2 " If 77. 2 1/2" If 78. 3 " If 79. 4 " If Subtotal, Items 72 through 79 $ ------------- ------------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 13 Riaid PVC Conduit a X b = c ~ Yn.i:t unit Price Ouantity Bid Extension 80. 3/4 " If 81. 1 " If 82. 1 1/4" If 83. 1 1/2" If 84. 2 " If 85. 2 1/2 " If 86. 3 " If 87. 4 " If Subtotal, Items 80 through 87 $ ------------- ------------- other Raceway Systems. if not listed above. a X b = c DescriDtion unit Unit Price Ouantity Bid Extension 88. 89. 90. 9"1. 92. 93. 94. If If If If If If If Subtotal, Items 88 through 94 $ ------------- ------------- TOTAL ALTERNATE 13-03 BID, items 64 through 94 (figures), ADD / DEDUCT (circle one) $ ------------- ------------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 14 OWNER OPTION BID FORM Owner option 13-01: Zone F Security Systems At the option of the Owner, furnish and install Zone F Work, similar to zones 0 and E. 95. Mobilization $ $ $ $ $ $ $ $ $ 96. General Conditions 97. Permits 98. Bond 99. Submittals 100. ZONE F Security Hollow Metal 101. . ZONE. F Security Hardware 102. ZONE F Security Systems 103. ZONE F Access Panels and Doors TOTAL OWNER OPTION 13-01 BID, items 95 through 103 (figures) $ ---------- ---------- 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1) 00113 - 15 I acknowledge receipt of Addenda No.(s) I have included pages 1 - 4 and page 16 of the Proposal Form____, and attached the required aid security____, Contractor's Qualification statement____, Lobbying and Conflict of Interest Clause , Sworn Statement of Public Entity Crimes , Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that thev are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 SECURITY SYSTEMS PROPOSAL FORM (ADD. 1)' 00113 - 16 SECTION 00114 PROPOSAL FORK Bid Package No. 14 Prime Electrical Contract Zones A,B,C,D,E BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 14, Prime Electrical Contract Zones A,B,C,D,E and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 1 SHORT BID FORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt 'of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-Knudsen/Gerrits, 5090 college Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. ~ copies of the unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert LumD Sum Bids as follows: A. Base Bid General Bid and Zones, items 1-40 Access Panels and Doors, items 41-76 Total Base Bid, items 1-76, (figures) Total Base Bid, (words) $ $ $ ---------- ---------- DOLLARS B. Alternate 14-01: Zone 0 and E Electrical ADD / DEDUCT (circle one) Alternate 14-01, items 77-78, (figures) $ ---------- ---------- Alternate 14-01, (words) DOLLARS C. Owner Option 14-01: Zone F Electrical Owner option 14-01, items 79-91, (figures) $ ---------- ---------- Owner Option 14-01, (words) DOLLARS 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 2 DETAILED BID FORK BASE BID FORK GENERAL BID ITEMS 1. Mobilization $ $ $ $ $ $ $ $ $ $ 2. General Conditions 3. Permits 4 . Bond 5. Submittals 5a. switchgear 5b. Uninterruptible Power Supply 5c. Emergency Generator 5d. Kitchen Equipment Hook-up 5e. Radiation Protection GENERAL BID, Items 1 through 5 and 5a through 5e $ ---------- ---------- ZONE A 6. Conduit Systems $ 6a. Wire and Devices $ 7. Panel Boards $ 8. Service Distribution $ 9. Lighting $ 10. Lightning Protection $ II. Fire Alarm System $ 12. Temporary Power and Lighting $ . 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 3 ZONE A BID, items 6 through 12 $ ---------- ---------- ZONE B 13. Conduit Systems $ 13a. wire and Devices $ 14. Panel Boards $ 15. Service Distribution $ 16. Lighting $ 17. Lightning Protection $ 18. Fire Alarm System $ 19. Temporary Power and Lighting $ ZONE B BID, items 13 through 19 $ ====~===== ZONE C 20. Conduit systems $ 20a. Wire and Devices $ 21. Panel Boards $ 22. Service Distribution $ 23. Lighting $ 24. Lightning Protection $ 25. Fire Alarm System $ 26. Temporary Power and Lighting $ ZONE C BID, items 20 through 26 $ ---------- ---------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 4 ZONE 0 27. Conduit Systems $ 27a. Wire and Devices $ 28. Panel Boards $ 29. Service Distribution $ 30. Lighting $ 31. Lightning Protection $ 32. Fire Alarm System $ 33. Temporary Power and Lighting $ ZONE 0 BID, items 27 through 33 $ ---------- ---------- ZONE E 34. Conduit Systems $ 34a. Wire and Devices $ 35. Panel Boards $ 36. Service Distribution $ 37. Lighting $ 38. Lightning Protection $ 39. Fire Alarm System $ 40. Temporary Power and Lighting $ ZONE E BID, items 34 through 40 $ ---------- ---------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 5 ACCESS PANELS AND DOORS GYDsum w/Standard Lock a X b = c Size Ouantity U.P. Bid Allowance 41. 12" x 12" $30 42. 18" x 18" $45 43. 18" x 24" $80 44. 24" x 24'" $55 45. 24" x 36" $75 Subtotal, Items 41 through 45 $ ------------- ------------- GVDsum w/Standard Lock. Fire-Rated Panels a X b = c ~ ouantity U.P. Bid Allowance 46. 12" x 12" $105 47. 18" x 18" $130 48. 18" x 24" $195 49. 24" x 24'" $170 50. 24" x 36" $210 Subtotal, Items 46 through 50 $ ------------- ------------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 6 Plaster w/Standard Lock a X b = c ~ Quantitv U.P. Bid Allowance 51. 12" x 12" $75 52. 18" x 18" $110 53. 18" x 24" $165 54. 24" x 24 '" $130 55. 24" x 36" $200 Subtotal, Items 51 through 55 $ ------------- ------------- Plaster w/Standard Lock. Fire-Rated Panels a X b = c Size Quantitv U.P. Bid Allowance 56. 12" x 12 " $105 57. 18" x.18" $130 58. 18" x 24" $195 59. 24" x 24'" $170 60. 24" x 36" $210 Subtotal, Items 56 through 60 $ ------------- ------------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 7 Security Plaster w/Security Lock a X b = c .sin Quantity U.P. Bid Allowance 6l. 12" x 12" $260 62. 18" x 18" $325 63. 18" x 24" $400 64. 24" x 24'" $355 65. 24" x 36" $480 Subtotal, Items 61 through 65 $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c Size Ouantity U.P. Bid Allowance 66. 12" x 12" $230 67. 18" x 18" $250 68. 18" x 24" $355 69. 24" x 24"1 $280 70. 24" x 36" $330 Subtotal, Items 66 through 70 $ ------------- ------------- Security Masonry w/Security Lock a X b = c Size Quantitv U.P. Bid Allowance 7l. 24" x 24"1 $485 72. 24" x 36" $530 subtotal, Items 71 through 72 $ ------------- ------------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 8 ** For any access doors reauired. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock tyoe totals. accordinaly. and orovide detail and accountina of aoolicable access doors below. 73. 74. 75. 76. TOTAL ACCESS PANELS AND DOORS BID, items 41 through 76 (figures) $ ---------- ---------- SUMMARY OF BASE BID General Bid Items Zone A through E Electrical $ $ $ Access Panels and Doors TOTAL BASE BID, items 1 through 76 above, (in figures) $ ---------- ---------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 9 ALTERNATES BID FORM Alternate 14-01: Zone D and E Electrical 77. The Prime Electrical Contractor shall provide a complete bid to remove from his scope of work, the furnishinq of all Zone D and E permanent materials to be incorporated into the work, exceDt for fixtures, heat trace equipment, timeclock, lighting relay cabinets, and all safety disconnects. This shall consist of, but not be limited to conduit raceways and wiring for: lighting, receptacles, power, telephone raceway only, and heat trace conduit and wiring. ADD / DEDUCT (circle one) $ 78. The Prime Electrical Contractor shall also provide a bid to remove from his scope of work the installation of Zone D and E work, which includes lighting rough-in and finish, from the last distribution panel to end device. This shall also include inst~lation of receptacles and power runs, terminations, telephone raceway, and heat trace system installation. ADD / DEDUCT (circle one) $ TOTAL ALTERNATE 14-01 BID, items 77 through 78 (figures) $ ---------- ---------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 10 OWNER OPTION BID FORK Owner Option 14-01: Zone F Electrical At the option of the Owner, furnish and install Zone F Electrical, similar to zones 0 and E. 79. Mobilization $ $ $ $ $ $ $ $ $ $ $ $ $ 80. General Conditions 81. Permit 82. Bond 83. Submittals 84. Conduit Systems 85. Panel Boards 86. Service Distribution 87. Lighting 88. Lightning Protection 89. Fire Alarm System 90. Temporary Power and Lighting 91. Access Panels and Doors TOTAL OWNER OPTION 14-01 BID, items 79 through 91 (figures) $ ---------- ---------- 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 11 Owner Option 14-02: Direct Purchase of EauiDment At the option of the Owner, either contractor or Owner shall purchase the following equipment. This is in accordance with section 00100 Instructions to Bidders, paragraph 1.8. Contractor shall calculate quantity. Contractor shall state supplier/vendor purchase price only, including shipping, and state amount of tax. a. Standby Power Generation, section 16300. Complete Emergency Generator assembly. Quantity: Cost: Tax: b. Uninterruptible Power Supply, section 16351. Complete UPS assembly. Quantity: Cost: Tax: c. Motor Control Centers, section 16161. Complete MCC assembly. Quantity: Cost: Tax: d. Main Service Switchboard, section 16425. Complete Swithgear assembly. Quantity: Cost: Tax: 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 12 I acknowledge receipt of Addenda No.(s) I have included pages 1,2, 12 and 13 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification Statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity Crimes____, Non- Collusion Affidavit , and proposed Subcontractor listing . ---- ---- (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) Witness: (Seal) 12/18/91 PRIME ELECTRICAL PROPOSAL FORM (ADD. 1) 00114 - 13 SECTION 00115 PROPOSAL FORK Bid Package No. 15 Mechanical Process and BVAC -BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICB BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 15, Mechanical Process and HVAC and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 1 SBORT BID PORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-Knudsen/Gerrits, 5090 College Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. ~ copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert Lump Sum Bids as follows: A. Base Bid General Bid and Zones, items 1-31 Access Panels and Doors, items 32-67 Total Base Bid, items 1-67, (figures) Total Base Bid, (words) $ $ $ ---------- ---------- DOLLARS B. Owner oDtion 15-01: Zone F Mechanical Owner Option 15-01, items 68-79, (figures) $ ---------- ---------- Owner option 15-01, (words) DOLLARS C. Owner ODtion 15-02: MultiDle Bid oDtion. Bid Packaqes No. 15 and No. 16. Owner Option 15-02, items 80-81, deduct (figures) $ ---------- ---------- Owner option 15-02, (words) DOLLARS 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 2 D. Owner oDtion 15-03: MultiDle Bid oDtion. Bid Packaqes No. 15. 16 and 17. Owner Option 15-03, items 82-84, deduct (figures) $ ---------- ---------- Owner Option 15-03, (words) DOLLARS 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 3 BACK PAGE 12/18/91 00115 - 4 MECHANICAL PROPOSAL FORM (ADD. 1) DETAILED BID PORM BASE BID PORM GENERAL BID ITEMS 1. Mobilization $ $ $ $ $ $ $ $ $ $ $ $ 2. General Conditions 3. Permits 4 . Bond 5. Submittals 6. System Balancing and Testing 6a. Chillers 6b. Fuel Tank and Piping 6c. Radiation Protection 6d. Kitchen Equipment Hook-up 6e. Water Treatment 6f. Cooling Tower GENERAL BID, Items 1 through 6 and 6a through 6f $ ---------- ---------- ZONE A 7. Mechanical Pipe $ $ $ $ $ 8 . Ductwork 9. Mechanical Equipment 10. Automatic Temp. Control/Bldg. Automation 11. Insulation ZONE A BID, items 7 through 11 $ ---------- ---------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 5 ZONE B 12. Mechanical Pipe ZONE B BID, items 12 through 16 $ $ $ $ $ $ 13. Ductwork 14. Mechanical Equipment 15. Automatic Temp. Control/Bldg. Automation 16. Insulation ---------- ---------- ZONE C 17. Mechanical Pipe ZONE C BID, items 17 through 21 $ $ $ $ $ $ 18. Ductwork 19. Mechanical Equipment 20. Automatic Temp. Control/Bldg. Automation 21. Insulation ---------- ---------- ZONE 0 22. Mechanical Pipe 24. Mechanical Equipment 25. Automatic Temp. Control/Bldg. Automation $ $ $ $ $ 23. Ductwork 26. Insulation ZONE 0 BID, items 22 through 26 $ ---------- ---------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 6 ZONE E 27. Mechanical Pipe 28. Ductwork 29. Mechanical Equipment 30. Automatic Temp. Control/Bldg. Automation 31. Insulation ZONE E BID, items 27 through 31 $ $ $ $ $ $ ---------- ---------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 7 ACCESS PANELS AND DOORS GVDsum w/Standard Lock a X b = c Size Quantitv U.P. Bid Allowance 32. 12" x 12" $30 33. 18" x 18" $45 34. 18" x 24" $80 35. 24" x 24"1 $55 36. 24" x 36" $75 Subtotal, Items 32 through 36 $ ------------- ------------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 8 Plaster w/Standard Lock a X b = c Size Ouantity U.P. Bid Allowance 42. 12" x 12" $75 43. 18" x 18" $110 44. 18" x 24" $165 45. 24" x 24"1 $130 46. 24" x 36" $200 Subtotal, Items 42 through 46 $ ------------- ------------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 9 Security Plaster w/Security Lock a X b = c ~ Ouantity U.P. Bid Allowance 52. 12" x 12" $260 53. 18" x 18" $325 54. 18" x 24" $400 55. 24" x 24'" $355 56. 24" x 36" $480 Subtotal, Items 52 through 56 $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c size Quantity U.P. Bid Allowance 57. '12" x 12" $230 58. 18" x 18" $250 59. 18" x 24" $355 60. 24" x 24'" $280 61- 24" x 36" $330 Subtotal, Items 57 through 61 $ ------------- ------------- Security Masonry w/Security Lock a X b = c Size Quantity U.P. Bid Allowance 62. 24" x 24'" $485 63. 24" x 36" $530 Subtotal, Items 62 through 63 $ ------------- ------------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 10 ** For any access doors required. and not shown in the allowance items above. increase the count of Security Plaster w/Securitv Lock type totals. accordinaly. and provide detail and accounting of applicable access doors below. 64. 65. 66. 67. TOTAL ACCESS PANELS AND DOORS BID, items 32 through 67(figures) $ ------------- ------------- SUMMARY OF BASE BID General Bid Items Zone A through Zone E Mechanical $ $ $ Access Panels and Doors TOTAL BASE BID, items 1 through. 67 above, (in' figures) $ ---------- ---------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 11 OWNER OPTION BID PORK Owner Option 15-01: Zone F Mechanical At the option of the Owner, furnish and install Zone F Work, similar to zones 0 and E. 68. Mechanical Pipe $ 69. Ductwork $ 70. Mechanical Equipment $ 71- Automatic Temp. Control/Bldg. Automation $ 72. Insulation $ 73. Mobilization $ 74. General Conditions $ 75. Permits $ 76. Bond $ 77. Submittals $ 78. System Balancing and Testing $ 79. Access Panels and Doors $ TOTAL OWNER OPTION 15-01 BID, items 68 through 79 (figures) $ ---------- ---------- 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 12 Owner Option 15-02: Multiole- Bid Option. Bid Packages No. 15 and No. 16. Provide Net Deduct from Base Bid for Bid Package No. 15 Mechanical Process and HVAC, and Bid Package No. 16 Prime Plumbing Contract Zones A,B,C,D,E, IF the Owner were to award both contracts to the same contractor. 80. Mechanical Process and HVAC 81. Prime Plumbing Contract Zones A,B,C,D,E DEDUCT $ $ DEDUCT Note: This Owner option 15-02 does not have to be bid by Mechanical Process and HVAC. In order to bid this Owner Option 15-02, Bidder must submit a bona fide bid for Bid Package No. 15 and a bona fide bid for Bid Package No. 16~ Owner Option 15-03: Multiole Bid ootion. Bid Packaqes No. 15. 16 and 17. Provide Net Deduct from Base Bid for Bid Package No. 15 Mechanical Process and HVAC, Bid Package No. 16 Prime Plumbing Contract Zones A,B,C,D,E, and Bid Package No. 17 Fire Protection System, IF the Owner were to award all three contracts to the same contractor. 82. Mechanical Process and HVAC DEDUCT $ 83. Prime Plumbing Contract Zones DEDUCT $ A,B,C,D,E 84. Fire Protection System DEDUCT $ Note: This Owner Option 15-03 does not have to be bid by Mechanical Process and HVAC. In order to bid this Owner Option 15-03, Bidder must submit a bona fide bid for Bid Package No. 15, a bonafide bid for Bid Package No. 16, and a bonafide bid for Bid Package No. 17. 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 13 Owner Option No. 15-04: Direct Purchase of Eauioment At the option of the Owner, either contractor or Owner shall purchase the following equipment. This is in accordance with section 00100 Instructions to Bidders, paragraph 1.8. Contractor shall calculate quantity. Contractor shall state supplier/vendor purchase price only, including shipping, and state amount of tax. a. Blow Thru Cooling Tower, section 15714. Complete cooling Tower assembly. Quantity: Cost: Tax: b. Centrifugal Chillers, section 15684. Complete Chiller assembly. Quantity: Cost: Tax: c. Air Handling Units, section 15855. Complete AHU assembly. Quantity: Cost: Tax: 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 14 I acknowledge receipt of Addenda No.{s) I have included pages 1-4 and pages 14-15 of the Proposal Form____, and attached the required Bid Security____,contractor's Qualification Statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity Crimes____, Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) Witness: (Seal) 12/18/91 MECHANICAL PROPOSAL FORM (ADD. 1) 00115 - 15 SECTION 00116 PROPOSAL FORK Bid Package No. 16 Prime plumbing Contract Zones A,B,C,D,E BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 16, Prime Pl~ing Contract Zones A,B,C,D,E and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 1 SHORT BID FORM This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-Knudsen/Gerrits, 5090 College Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. ~ copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert LumD Sum Bids as follows: A. Base Bid General Bid and Zones, items 1-10 Access Panels and Doors, items 11-46 Total Base Bid, items 1-46, (figures) Total Base Bid, (words) $ $ $ ---------- ---------- DOLLARS B. Alternate l6-01: Zone 0 and E Plumbinq ADD / DEDUCT (circle one) Alternate 16-01, items 47-48, (figures) $ ---------- ---------- Alternate 16-0l, (words) DOLLARS C. Owner oDtion 16-01: Zone F Plumbinq Owner Option 16-01, item 49-55, (figures) $ ---------- ---------- Owner Option 16-01, (words) DOLLARS 12/l8/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 2 DETAILED BID FORK BASE BID FORK GENERAL BID ITEMS 1. Mobilization 2. General Conditions 3. Permits 4 . Bond 5. Submittals Sa. Kitchen Equipment Hook-Up 5b. Radiation Protection GENERAL BID, Items 1 through 5b. 6. ZONE A Plumbing 7. ZONE B Plumbing 8. ZONE C Plumbing 9. ZONE 0 Plumbing 10. ZONE E Plumbing TOTAL PLUMBING BID, items 6 thru 10 above, (in figures) $ $ $ $ $ $ $ $ ---------- ---------- $ $ $ $ $ $ ---------- ---------- 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 3 ACCESS PANELS AND DOORS Gvosum w/Standard Lock a X b = c Size Ouantity U.P. Bid Allowance 11. 12" x 12" $30 12. l8" x 18" $45 13. 18" x 24" $80 l4. 24" x 24'" $55 15. 24" x 36" $75 Subtotal, Items 11 thru 15 $ ------------- ------------- 12/l8/9l PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 4 Plaster w/Standard Lock a X b = c Size Ouantitv U. P. Bid Allowance 21. 12" x 12" $75 22. 18" x 18" $ll0 23. 18" x 24" $165 24. 24" x 24'" $l30 25. 24" x 36" $200 Subtotal, Items 21 thru 25 $ ------------- ------------- Plaster w/Standard Lock. Fire-Rated Panels a X b = c Size Quantity U.P. Bid Allowance 26. 12 " x l2" $105 27. 18" x 18" $130 28. 18" x 24" $195 29. 24" x 24'" $170 30. 24" x 36" $210 Subtotal, Items 26 thru 30 $ ------------- ------------- 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 5 Security Plaster w/Security Lock a X b = c Size Quantity U.P. Bid Allowance 31. 12" x l2" $260 32. 18" x 18" $325 33. 18" x 24" $400 34. 24" x 24'" $355 35. 24" x 36" $480 Subtotal, Items 3l thru 35 $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c ~ Quantity U.P. Bid Allowance 36. 12" x 12" $230 37. l8" x 18" $250 38. l8" x 24" $355 39. 24" x 24'" $280 40. 24" x 36" $330 Subtotal, Items 36 thru 40 $ ------------- ------------- security Masonrv w/Security Lock a X b = c Size Quantity U.P. Bid Allowance 41. 24" x 24'" $485 42. 24" x 36" $530 Subtotal, Items 41 thru 42 $ ------------- ------------- 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 6 ** For any access doors reauired. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock tvoe totals. accordinqlY. and orovide detail and accounting of aoolicable access doors below. 43. 44. 45. 46. TOTAL ACCESS PANELS AND DOORS BID, items 11 thru 46 (figures) $ ------------- ------------- SUMMARY OF BASE BID General Bid Items Zones A thru E Plumbing Bid $ $ $ Access. Panels and Doors TOTAL BASE BID, Items 1 thru 46 above, (in figures) $ ------------ ------------ 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 7 Alternate No. 16-0l: Zone 0 and E Plumbinq 47. The Prime Plumbing Contractor shall provide a complete bid to remove from his scope of work the furnishinq of all Zone 0 and E permanent materials to be incorporated into the work, exceot for special valves and fixtures which are listed on Attachment "A". Everything Else, (other than access panels and doors) $ $ Access Panels and Doors ADD / DEDUCT (circle one) Total, item 47. $ --------- --------- 48. The Prime Plumbing Contractor shall provide a bid to remove from his scope of work the installation of all plumbing systems in Zones 0 and E. ADD/DEDUCT (circle one) $ TOTAL ALTERNATE l6-01 BID, items 47 and 48 (figures) $ ---------- ---------- TOTAL ALTERNATE 16-01 BID, (words) DOLLARS 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 8 OWNER OPTION BID FORK Owner Option 16-01: Zone F Plumbinq At the option of the Owner, furnish and install Zone F Work, similar to zones 0 and E. 49. Mobilization 50. General Conditions 51- Permits 52. Bond 53. Submittals 54. Zone F Plumbing 55. Access Panels and Doors $ $ $ $ $ $ $ TOTAL OWNER OPTION 16-01 BID, item 49 thru 55 (figures) $ ---------- ---------- 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 9 I acknowledge receipt of Addenda No.{s) I have included pages 1,2 and 10 of the Proposal Form , and attached the required Bid Security____, Contractor's ---- Qualification Statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity crimes____, Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 PRIME PLUMBING PROPOSAL FORM (ADD. 1) 00116 - 10 SECTION 00117 PROPOSAL FORK Bid Package No. 17 Fire Protection System BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 17, Fire Protection System and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual .location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 1 SHORT BID FORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-Knudsen/Gerrits, 5090 College Road, Stock Island, Key West, FL 33040. Two copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. ~ copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert Lumo Sum Bids as follows: A. Base Bid General Bid and Zones, items 1-10 Access Panels and Doors, items 11-46 Total Base Bid, items 1-46, (figures) $ $ $ ---------- ---------- Total Base Bid, (words) DOLLARS 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 2 DETAILED BID FORK BASE BID FORK GENERAL BID ITEMS 4. Bond $ $ $ $ $ $ 1. Mobilization 2. General Conditions 3. Permits 5. Shop Drawings/Engineering GENERAL BID, Items 1 through 5 ---------- ---------- 6. Zone A Fire Protection $ 7. Zone B Fire Protection $ 8. Zone C Fire PrQtection $ 9. Zone 0 Fire Protection $ 10. Zone E Fire Protection $ FIRE PROTECTION SYSTEMS BID, Items 6 through 10 $ ---------- ---------- 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 3 ACCESS PANELS AND DOORS Gyosum w/Standard Lock a X b = c Size Ouantity U. P. Bid Allowance ll. 12" x l2" $30 l2. l8" x 18" $45 13. 18" x 24" $80 14. 24" x 24'" $55 15. 24" x 36" $75 Subtotal, Items 1l through 15 $ ------------- ------------- Gyosum w/Standard Lock . Fire-Rated Panels a X b = c ~ Quantity U.P. Bid Allowance 16. 12" x 12" $105 l7. 18" x l8" $130 18. l8" x 24" $195 19. 24" x 24'" $170 20. 24" x 36" $210 Subtotal, Items 16 through 20 $ ------------- ------------- 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 4 Plaster w/Standard Lock a X b = c Size Quantity U.P. Bid Allowance 21. 12" x 12" $75 22. l8" x 18" $110 23. 18" x 24" $165 24. 24" x 24'" $130 25. 24" x 36" $200 Subtotal, Items 21 through 25 $ ------------- ------------- Plaster w/Standard Lock. Fire-Rated Panels a X b = c Size Ouantity U.P. Bid Allowance 26. 12" x 12" $105 27. 18" x 18" $130 28. 18" x 24" $195 29. 24" x 24'" $170 30. 24" x 36" $210 Subtotal, Items 26 through 30 $ ------------- ------------- 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 5 Security Plaster w/Security Lock a X b = c ~ Quantity u. P. Bid Allowance 31. 12" x 12 " $260 32. 18" x 18" $325 33. 18" x 24" $400 34. 24" x 24'" $355 35. 24" x 36" $480 Subtotal, Items 31 through 35 $ ------------- ------------- ** Security Plaster w/Security Lock. . Fire-Rated Panels a X b = c Size Quantity U.P. Bid Allowance . 36. 12" x 12 " $230 37. 18" x 18" $250 38. 18" x 24" $355 39. 24" x 24'" $280 40. 24" x 36" $330 Subtotal, Items 36 through 40 $ ------------- ------------- Security Masonry w/Security Lock a X b = c Size Quantity U.P. Bid Allowance 41. 24" x 24'" $485 42. 24" x 36" $530 Subtotal, Items 41 through 42 $ ------------- ------------- 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 6 ** For any access doors required. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock type totals. accordinqlY. and orovide detail and accountinq of aoolicable access doors below. 43. 44. 45. 46. TOTAL ACCESS PANELS AND DOORS BID, items 11 through 46 (figures) $ ------------- ------------- TOTAL BID, items 1 through 46 (figures) $ ---------- ---------- 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 7 OWNER OPTION BID FORK Owner Option 17-01: Zone F Fire Protection At the option of the Owner, provide fire protection system for Zone F, complete, similar to zones 0 and E. 47. Zone F Fire Protection $ $ $ $ $ $ $ 48. Mobilization 49. General Conditions 50. Permit 5l. Bond 52. Shop Drawings/Engineering 53. Access Panels and Doors TOTAL OWNER OPTION 17-01 BID, items 47 through 53 (figures) $ ---------- ---------- 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 8 I acknowledge receipt of Addenda No.{s) I have included pages 1, 2 and 9 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification Statement____, Lobbying and Conflict of Interest Clause , Sworn statement of Public Entity Crimes ,Non- Collusion Affidavit~, and. proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 FIRE PROTECTION PROPOSAL FORM (ADD. 1) 00117 - 9 SECTION 00118 PROPOSAL FORK Bid Package No. 18 Food Service Equipment BID TO : MONROE COUNTY - OLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 18, Food Service Equipment and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 FOOD SERVICE PROPOSAL FORM (ADD. 1) 00118 - 1 BASE BID FORK Insert the following Lump Sum Bids. 1. Mobilization $ $ $ $ $ $ 2. General Conditions ---------- ---------- TOTAL BID, (words) DOLLARS 12/18/91 FOOD SERVICE PROPOSAL FORM (ADD. 1) 3. Permits 4. Bond 5. Submittals 6. Kitchen Equipment (from Unit Price Bid Form below) TOTAL BID, items 1 through 6 (figures) $ 00118 - 2 UNIT PRICE BID FORK The foregoing base bid is based on the unit prices listed hereinafter. Sum total of these unit prices are to be inserted as item no. 6 above. The unit prices listed include the cost of equipment, freight, overhead and profit. In the event that quantities required by the contract documents change, these unit prices shall prevail for equipment added to, or deleted from the contract. ITEM NO. DESCRIPTION ----------------------------------------------------------------- QTY 1. Cold Storage Assembly 2. Storage Platform 3. Mobile Platform 4. storage Pallet (By Others) 5. Storage Shelving 6. Storage Shelving 7. Can Storage Rack 8. Cold Storage Assembly 9. Dunnage Rack 10. Raceway 1l. Storage Shelving 12. Pot Storage Rack 13. Pot Sink w/Wallshelf 14. Sink Heater 15. Pre-Rinse Unit 16. Disposer MAKE & MODEL UNIT COST TOTAL NOT IN CONTRACT 12/18/91 00118 - 3 FOOD SERVICE PROPOSAL FORM (ADD. 1) ITEM NO. DESCRIPTION ----------------------------------------------------------------- 17. Not Used 18. Exhaust Hood 19. Fire Control System 20. Raceway 21. Braising Pan 22. Sink Unit 23. Trough Grate 24. Roll-In Proof Cabinet 25. Oven Rack 26. Roll-In Oven 27. Worktable 28. Mixer 29. Equipment Stand 30. Not Used 3l. Worktable 32. Pan Rack 33. Fire Control System 34. Exhaust Hood 35. Convection Steamer 36. Kettle 37. Trough Grate 38. Kettle MAKE & MODEL UNIT COST QTY TOTAL NOT USED NOT USED 12/18/9l 00118 - 4 FOOD SERVICE PROPOSAL FORM (ADD. 1) ITEM NO. DESCRIPTION MAKE & MODEL QTY UNIT COST TOTAL ----------------------------------------------------------------- 39. Utility Raceway 40. Convection Oven 41. Fryer w/Filter system 42. Open Burner Range 43. Griddle on Stand 44. Refrigerator 45. Worktable 46. Equipment Stand 47. Slicer 48. Freezer 49. Pan Rack 50. Not Used NOT USED 51. Vegetable Prep. Sink 52. Disposer 53. Slicer 54. Equipment Stand 55. Worktable 56. Rinse Hose 57. Food Cutter 58. Trough Grate 59. Coffee Urn 60. Not Used NOT USED 12/18/91 FOOD SERVICE PROPOSAL FORM (ADD. 1) 00118 - 5 ITEM NO. DESCRIPTION MAKE & MODEL QTY UNIT COST TOTAL ----------------------------------------------------------------- 61. Beverage Counter 62. Beverage Container 63. Ice Machine 64. Hot Food Cart 65. Conveyor 66. Soiled Dishtable w/Rackshelf 67. Pre-Rinse unit 68. Disposer 69. Vapor Hood 70. Not Used NOT.USED 71. Dishmachine 72. Clean Dishtable 73. Troughveyor 74. Scrapping Table 75. Tray Washer 76. Vapor Hood 77. Clean Dishtable 78. Hose Bibb 79. Exhaust Hood 80. Re-thermalization Oven 81. Chill Cart 82. Tray Delivery Cart 12/18/91 FOOD SERVICE PROPOSAL FORM (ADD. 1) 00118 - 6 ITEM NO. DESCRIPTION MAKE & MODEL QTY UNIT COST TOTAL ----------------------------------------------------------------- 83. Utility Cart 84. Cold Storage Assembly w/Blast Chiller 85. Remote Refrigeration System 86. Remote Refrigeration system 87. section 11704 Ice Machines Equipment Total Price, to be entered as item no. 6 on Base Bid Form above. Items 1 through 87, (figures) $ ------------------ ------------------ Equipment Total Price, (words) DOLLARS I acknowledge receipt of Addenda No.{s) 12/1B/91 FOOD SERVICE PROPOSAL FORM (ADD. 1) 00118 - 7 I have included pages 1 through 8 of the Proposal Form ,and attached the required Bid Security ,Contractor's---- Qualification statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity Crimes____, Non- Collusion Affidavit ,and proposed Subcontractor listing . ---- ---- (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/9l FOOD SERVICE PROPOSAL FORM (ADD. 1) 00118 - 8 SECTION 00119 PROPOSAL FORK Bid Package No. 19 Laundry Equipment BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 19, Laundry Equi~ment and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions inCluding labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 LAUNDRY EQUIPMENT PROPOSAL FORM (ADD. 1) 00119 - 1 BASE BID FORK Insert the following Lum~ Sum Bids. 1. Mobilization $ $ $ $ $ 2. General Conditions $ 3. Permits ---------- ---------- TOTAL BID, (words) DOLLARS 12/l8/91 LAUNDRY EQUIPMENT PROPOSAL FORM (ADD. 1) 4. Bond 5. Submittals 6. Laundry Equipment (from Unit Price Bid Form below) TOTAL BID, items 1 through 6 (figures) $ 00119 - 2 UNIT PRICE BID FORK The foregoing base bid is based on the unit prices listed hereinafter. Sum total of these unit prices are to be inserted as item no. 6 above. The unit prices listed include the cost of equipment, freight, overhead and profit. In the event that quantities required by the contract documents change, these unit prices shall prevail for equipment added to, or deleted from the contract. ITEM NO. DESCRIPTION MAKE & MODEL QTY UNIT COST TOTAL ----------------------------------------------------------------- L-1 Laundry Cart L-2 Hose Bibb L-3 Sewing Machine L-4 Chair L-5. Laundry Cart L-6 Shelving L-7 FOlding Table L-8 Dryer L-9 Dryer L-9 Dryer (Future) NOT IN CONTRACT NOT IN CONTRACT L-10 Not Used NOT USED L-11 Washer/Extractor L-12 Washer/Extractor L-12 Washer/Extractor (Future) L-13 Trough Grate L-14 Shelving L-15 Laundry Sink 12/18/91 LAUNDRY EQUIPMENT PROPOSAL FORM .(ADD. 1) 00119 - 3 Equipment Total Price, to be entered as item no. 6 on Base Bid Form above. Items L-l through L-15, (figures) $ ------------------ ------------------ Equipment Total Price, (words) DOLLARS TOTAL BID, items 1 through 6 (figures) $ ---------- ---------- TOTAL BID, (words) DOLLARS 12/18/91 LAUNDRY EQUIPMENT PROPOSAL FORM (ADD. 1) 00119 - 4 I acknowledge receipt of Addenda No.{s) I have included pages 1 through 5 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification statement , Lobbying and Conflict of Interest Clause , Sworn Statement of Public Entity Crimes , Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 LAUNDRY EQUIPMENT PROPOSAL FORM (ADD. 1) 00119 - 5 SECTION 00120 PROPOSAL FORK Bid Package No. 20 Loading Dock Equipment BID TO : MONROE COUNTY - CLERK.OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 20, Loading Dock Equipment and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided ~nd made available, and from inspection and examination of the site. 12/18/91 LOADING DOCK EQUIP. PROPOSAL FORM (ADD. 1) 00120 - 1 BASE BID FORK Insert the following Lumo Sum Bids. 1. Labor 2. Equipment 3. Shipping 4. Permits 5. Bond 6. Submittals $ $ $ $ $ $ TOTAL BID, items 1 through 6 (figures) $ ---------- ---------- TOTAL BID, (words) DOLLARS 12/18/91 LOADING DOCK EQUIP. PROPOSAL FORM (ADD. 1) 00120 - 2 I acknowledge receipt of Addenda No.{s) I have included pages 1 through 3 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification Statement____, Lobbying and Conflict of Interest Clause , Sworn Statement of Public Entity Crimes ,Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) Witness: (Seal) 12/18/91 LOADING DOCK EQUIP. PROPOSAL FORM (ADD. 1) 00120 - 3 SECTION 00121 PROPOSAL FORK Bid Package No. 21 Pneumatic Tube System BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 21, Pneumatic Tube System and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, state, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 1 SHORT BID FORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-KnUdsen/Gerrits, 5090 college Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. Two copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert Lumo Sum Bids as follows: A. Base Bid General Bid.and system, items 1-6 Access Panels and Doors, items 7-42 Total Base Bid, items 1-42, (figures) Total Base Bid, (words) $ $ $ ---------- ---------- DOLLARS 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 2 DETAILED BID FORK BASE BID FORK l. Mobilization 2. General Conditions 3. Permits 4. Bond 5. Submittals 6. Pneumatic Tube System Subtotal Items 1 through 6 $ $ $ $ $ $ $ ---------- ---------- 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 3 ACCESS PANELS AND DOORS Gyosum w/Standard Lock a X b = ~ Quantity U.P. 7. 12" X l2" $30 8. 18" x l8" $45 9. 18" x 24" $80 10. 24" X 24'" $55 11. 24" x 36" $75 Subtotal c Bid Allowance $ ------------- ------------- Gyosum,w/Standard Lock. Fire-Rated Panels a X b = c liB Quantity U.P. Bid Allowance 12. 12" x 12" $105 l3. 18" x 18" $130 l4. l8" x 24" $195 15. 24" x 24'" $170 16. 24" x 36" $210 Subtotal $ ------------- ------------- 12/18/91 00121 - 4 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) Plaster w/Standard Lock Size 17. 12 " x 12" l8. l8" x l8" 19. 18" x 24" 20. 24" x 24'" 21. 24" x 36" Subtotal a X b = c Quantity U. P. Bid Allowance $75 $l10 $165 $130 $200 $ ------------- ------------- Plaster w/Standard Lock. Fire-Rated Panels .a X b = c Size Quantity U.P. Bid Allowance 22. 12" x 12" $105 23. 18" x 18" $13Q 24. 18" x 24" $195 25. 24" x 24'" $170 26. 24" x 36" $210 Subtotal $ ------------- ------------- 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 5 Security Plaster w/Security Lock a X b = c ~ Quantity U.P. Bid Allowance 27. 12" x 12" $260 28. 18" x 18" $325 29. l8" x 24" $400 30. 24" x 24'" $355 31. 24" x 36" $480 Subtotal $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c Size Quantity U.P. Bid Allowance 32. 12" x 12" $230 33. 18" x 18" $250 34. 18" x 24" $355. 35. 24" x 24'" $280 36. 24" x 36" $330 Subtotal $ ------------- ------------- Security Masonrv w/Security Lock 37. 24" x 24'" b U.P. $485 $530 Size a X Ouantity = c , Bid Allowance 38. 24" x 36" Subtotal $ ------------- ------------- 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 6 ** For any access doors reauired. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock tvoe totals. accordinqlY. and orovide detail and accounting of aoolicable access doors below. 39. 40. 41. 42. TOTAL ACCESS PANELS AND DOORS BID, items 7 through 42 (figures) $ ---------- ---------- TOTAL BID, items 1 through 42 (figures) $ ---------- ---------- 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 7 I acknowledge receipt of Addenda No.{s) I have included pages 1, 2 and 8 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity crimes____, Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 PNEUMATIC TUBE PROPOSAL FORM (ADD. 1) 00121 - 8 SECTION 00122 PROPOSAL FORK Bid Package No. 22 Metals BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, specifications, Bid Package, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 22, Metals and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, state, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 METALS PROPOSAL FORM (ADD. 1) 00122 - 1 BASE BID FORK Insert the following Lumo Sum Bids. 2. General Conditions $ $ 1. Mobilization 3. Permits Owner Paid 4. Bond $ $ 5. Submittals 6. section 05500 Metal Fabrications, furnish and install items under paragraph 2.2 0 and E, and include prime painting. This also includes security bars as shown on drawing 4.42, detail 1. Angle embeds on detail 1 are already provided. 7. Drawing 10.32, Air Devices Schedule, Furnish and install security air devices, which includes security bars. On schedule, this includes, but is not limited to devices S-9, S-22, R-3, R-5, R-13, and E-3. $ 8. Section 11197 Security/Detention Equipment $ 9. section 15936 Barrier Grilles $ $ 10. Section 10200, Louvers and Vents, furnish and install item 1.1 A. h., steel security grille, grating and framework. $ 11. section 10900 Miscellaneous Specialties $ TOTAL BASE BID, items 1 through 11 above, (in figures) $ ---------- ---------- TOTAL BASE BID, (words) DOLLARS 12/18/91 METALS PROPOSAL FORM (ADD. 1) 00122 - 2 OWNER OPTION BID FORK Owner Option 22-01: Zone F Metals At the option of the Owner, furnish and install Zone F Work, similar to zones 0 and.E. 12. Mobilization $ 13. General Conditions $ 14. Permits Owner Paid 15. Bond $ 16. Submittals $ 17. Section 05500 Metal Fabrications $ 18. Drawing lO.32 Air Devices Schedule $ 19. Section 11197 Security/Detention Equipment $ 20. section 15936 Barrier Grilles $ 2l. section 10200, Louvers and Vents, grilles, grating and framework. $ 22. Section 10900 Miscellaneous Specialties $ TOTAL OWNER OPTION 22-01 BID, items 12 through 22 (figures) $ ---------- ---------- TOTAL OWNER OPTION 22-01 BID, (words) DOLLARS 12/18/91 METALS PROPOSAL FORM (ADD. 1) 00122 - 3 I acknowledge receipt of Addenda No.{s) I have included pages 1 through 4 of the Proposal Form____, and attached the required Bid Security ,Unit Price Schedule , Contractor's Qualification Statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity Crimes____, Non-Collusion Affidavit____, and proposed Subcontractor listing . (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 METALS PROPOSAL FORM (ADD. 1) 00122 - 4 SECTION 00123 PROPOSAL FORK Bid Package No. 23 Security Glass and Glazing BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, specifications, Bid Package, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 23, security Glass and Glazing and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions inclUding labor affecting the cost thereof, and having familiarized himself with material availability, Federal, state, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 SECURITY GLASS PROPOSAL FORM (ADD. 1) 00123 - 1 BASE BID FORK Insert the following Lumo Sum Bids. GENERAL BID ITEMS 2. General Conditions $ $ 1. Mobilization 3. Permits Owner Paid 4. Bond $ $ $ 5. Submittals GENERAL BID, Items 1 through 5 ---------- ---------- 6. ZONE A Glass and Glazing $ 7. ZONE B Glass and Glazing $ 8. ZONE C Glass and Glazing $ 9. ZONE 0 Glass and Glazing $ 10. ZONE E Glass and Glazing $ SECURITY GLASS AND GLAZING BID, Items 6 through 10 (figures) $ ---------- ---------- TOTAL BASE BID, items 1 through 10 above, (in figures) $ ---------- ---------- TOTAL BASE BID, (words) DOLLARS 12/18/91 SECURITY GLASS PROPOSAL FORM (ADD. 1) 00123 - 2 OWNER OPTION BID FORK Owner Option 23-0l: Zone F Security Glass and Glazinq At the option of the Owner, furnish and install Zone F Work, similar to zones 0 and E. 12. General Conditions $ $ 11. Mobilization l3. Permits Owner Paid 15. Submittals $ $ $ 14. Bond 16. ZONE F Security Glass and Glazing TOTAL OWNER OPTION 23-01 BID, items 11 through 16 (figures) $ ---------- ---------- TOTAL OWNER OPTION 23-01 BID, (words) DOLLARS 12/18/91 SECURITY GLASS PROPOSAL FORM (ADD. 1) 00123 - 3 I acknowledge receipt of Addenda No.{s) I have included pages 1 through 4 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification statement , Lobbying and Conflict of Interest Clause____, Sworn statement of Public Entity Crimes____, Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 SECURITY GLASS PROPOSAL FORM (ADD. 1) 00123 - 4 SECTION 00124 PROPOSAL FORK Bid Package No. 24 Aluminum window Walls, Glass and Glazing BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, Specifications, Bid Package, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 24,.Aluminum Window Walls, Glass and Glazing and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 ALUMINUM WW, G&G PROPOSAL FORM (ADD. 1) 00124 - 1 BASE BID FORK Insert the following Lumo Sum Bids. GENERAL BID ITEMS 1. Mobilization 2. General Conditions $ $ 3. Permits Owner Paid 4. Bond $ $ $ 5. Submittals GENERAL BID, Items 1 through 5 ---------- ---------- ZONE SPECIFIC BID ITEMS 6. . Zone A Aluminum Entrances 7. Zone A Glass and Glazing 8. Zone A Aluminum Window Walls 9. Zone B Glass and Glazing 10. Zone B Lead Glass 11. Zone C Glass and Glazing 12. Zone 0 Glass and Glazing 13. Zone E Glass and Glazing SPECIFIC BID, Items 6 through 13 $ $ $ $ $ $ $ $ $ ---------- ---------- TOTAL BID, items 1 through 13 (figures) $ ---------- ---------- TOTAL BASE BID, (words) DOLLARS 12/18/91 ALUMINUM WW, G&G PROPOSAL FORM (ADD. 1) 00124 - 2 ALTERNATES BID FORK Alternate 24-01: Bid on Bid Packaqe No. 23. Security Glass and Glazinq Provide a complete bid on Bid Package No. 23, Security Glass and Glazing. This bidder shall comply with all applicable sections of the bid package, drawings and specifications as it pertains to Bid Package No. 23 Security Glass and Glazing, in order to do so. 14. Mobilization $ $ 15. General Conditions l6. Permits Owner Paid GENERAL BID,. Items 14 through 18 $ $ $ 17. Bond 18. Submittals ---------- ---------- 19. ZONE A Glass and Glazing 20. ZONE B Glass and Glazing 2l. ZONE C Glass and Glazing 22. ZONE 0 Glass and Glazing 23. ZONE E Glass and Glazing SECURITY GLASS AND GLAZING BID, Items 19 through 23 (figures) TOTAL ALTERNATE BID, items 14 through 23 above, (in figures) $ $ $ $ $ $ ---------- ---------- $ ---------- ---------- TOTAL ALTERNATE BID, (words) DOLLARS 12/18/91 ALUMINUM WW, G&G PROPOSAL FORM (ADD. 1) 00124 - 3 OWNER OPTION BID FORK Owner Option 24-01: Zone F Glass and Glazing At the option of the Owner, furnish and install Zone F Work, similar to zones 0 and E. 24. Mobilization $ 25. General Conditions $ 26. Permits Owner Paid 27. Bond $ 28. Submittals $ 29. Glass and Glazing $ TOTAL OWNER OPTION 24-01 BID, items 24 through 29 (figures) $ ---------- ---------- TOTAL OWNER OPTION 24-01 BID, (words) DOLLARS 12/18/91 ALUMINUM WW, G&G PROPOSAL FORM (ADD. 1) 00124 - 4 I acknowledge receipt of Addenda No.{s) I have included pages 1 through 5 of the Proposal Form____, and attached the required Bid security____, Contractor's Qualification statement , Lobbying and Conflict of Interest Clause , Sworn Statement of Public Entity Crimes , Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) 'Witness: (Seal) 12/18/91 ALUMINUM WW, G&G PROPOSAL FORM (ADD. 1) 00124 - 5 SECTION 00125 PROPOSAL FORK Bid Package No. 25 Plumbing Contract Zones D and E BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: . Bid P~ckage No. 25, Plumbing Contract Zones D and.E and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, State, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support, and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 1 SHORT BID FORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-KnUdsen/Gerrits, 5090 College Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. Two copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert Lumo Sum Bids as follows: A. Base Bid Base Bid, items 1-7 Access Panels and Doors, items 8-43 Total Base Bid, items 1-43, (figures) $ $ $ ---------- ---------- Total Base Bid, (words) DOLLARS 12/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 2 DETAILED BID FORK BASE BID FORK GENERAL BID ITEMS 1. Mobilization 3. Permits $ $ $ $ $ $ 2. General Conditions 4. Bond 5. Submittals GENERAL BID, Items 1 through 5 ---------- ---------- 6. Furnish all ZONE 0 and E Permanent Materials, to be incorporated into the work, except for special valves and fixtures which are listed on Attachment "A": Access Panels and Doors $ $ Everything Else, (other than access panels and doors) Total, item 6. $ --------- --------- 7. Install all ZONE 0 and E Plumbing Systems, including special valves and fixtures which are listed on Attachment "A". $ TOTAL PLUMBING BID, items 6 through 7 above, (in figures) $ ---------- ---------- 12/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 3 ACCESS PANELS AND DOORS Gyosum w/Standard Lock a X b = c ~ Quantity U.P. Bid Allowance 8. 12" x 12" $30 9. 18" x l8" $45 10. 18" x 24" $80 11. 24" x 24'" $55 12. 24" x 36" $75 Subtotal, Items 8 through 12 $ ------------- ------------- l2/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 4 Plaster w/Standard Lock a X b = c Size Ouantity U.P. Bid Allowance l8. 12" x 12" $75 19. l8" x 18" $110 20. 18" x 24" $165 21. 24" x 24'" $130 22. 24" x 36" $200 Subtotal, Items 18 through 22 $ ------------- ------------- 12/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 5 Securitv Plaster w/Security Lock a X b = c ~ Ouantity ~ Bid Allowance 28. 12" x 12" $260 29. 18" x l8" $325 30. 18" x 24" $400 31. 24" x 24'" $355 32. 24" x 36" $480 Subtotal, Items 28 through 32 $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c ~ Quantity U.P. Bid Allowance 33. l2" x 12" . $230. 34. 18" x 18" $250 35. l8" x 24" $355 36. 24" x 24'" $280 37. 24" x 36" $330 Subtotal, Items 33 through 37 $ ------------- ------------- Security Masonrv w/Security Lock a X b = c Size Quantity U.P. Bid Allowance 38. 24" x 24'" $485 39. 24" x 36" $530 Subtotal, Items 38 through 39 $ ------------- ------------- 12/18/91 0 & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 6 ** For any access doors reauired. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock type totals. accordinqlY. and provide detail and accountinq of aoolicable access doors below. 40. 4l. 42. 43. TOTAL ACCESS PANELS AND DOORS BID, items 8 through 43 (figures) $ ------------- ------------- SUMMARY OF BASE BID General Bid Items $ Plumbing Bid $ Access Panels and Doors $ TOTAL BASE BID, Items 1 through 43 above, (in figures) $ ------------ ------------ 12/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 7 I acknowledge receipt of Addenda No.{s) I have included pages 1, 2 and 8 of the Proposal Form ,and attached the required Bid Security ,Contractor's ---- Qualification Statement____, Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity Crimes____, Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: Signed: (Name) (Title) witness: (Seal) 12/18/91 o & E PLUMBING PROPOSAL FORM (ADD. 1) 00125 - 8 SECTION 00126 PROPOSAL FORK Bid Package No. 26 Electrical Contract Zones D and E BID TO : MONROE COUNTY - CLERK OF COURTS c/o PURCHASING DEPARTMENT PUBLIC SERVICE BUILDING, CROSS WING, ROOM 002, 5100 COLLEGE ROAD, STOCK ISLAND, KEY WEST, FLORIDA 33040 BID FROM: The undersigned, having carefully examined the Work and reference Drawings, Specifications, Proposal, and Addenda thereto and other Contract Documents for the construction of: Bid Package No. 26, Electrical Contract Zones D and E and having carefully examined the site where the Work is to be performed, having become familiar with all local conditions including labor affecting the cost thereof, and having familiarized himself with material availability, Federal, state, and Local laws, ordinances, rules and regulations affecting performance of the Work, does hereby propose to furnish all labor, mechanics, superintendents, tools, material, equipment, transportation services, engineering support and all incidentals necessary to perform and complete said Work and work incidental hereto, in a workman-like manner, in conformance with said Drawings, Specifications, and other Contract Documents including Addenda issued thereto. The undersigned further certifies that he has personally inspected the actual location of where the Work is to be performed, together with the local sources of supply and that he understands the conditions under which the Work is to be performed. The successful bidder shall assume the risk of any and all costs and delays arising from the existence of any subsurface or other latent physical condition which could be reasonably anticipated by reference to documentary information provided and made available, and from inspection and examination of the site. 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 1 SHORT BID FORK This Short Bid Form is only a summarization of the more detailed bid form that follows, Detailed Bid Form. Nothing exists in this Short Bid Form that does not exist on the Detailed Bid Form. This Short Bid Form shall be submitted by the specified bid due date. within (24) hours of the deadline for receipt of bids, bidders shall be required to submit the Detailed Bid Form to Morrison-Knudsen/Gerrits, 5090 College Road, Stock Island, Key West, FL 33040. ~ copies of the Detailed Bid Form are required to be sent to MK/G, and will be used for bid comparisons and bid clarification conferences, after opening of bids. ~ copies of the Unit Price Schedule are to be submitted along with the Detailed Bid Form. Failure of the bidder to submit the Detailed Bid Form and the Unit Price Schedule within (24) hours of the deadline for receipt of bids, may result in the bidder's bid being considered non- responsive. Item numbers correspond to item numbers on the Detailed Bid Form. Insert Lumo Sum Bids as follows: A. Base Bid Base Bid, items 1-7 Access Panels and Doors, items 8-43 Total Base Bid, items 1-43, (figures) Total Base Bid, (words) $ $ $ ---------- ---------- DOLLARS 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 2 DETAILED BID FORK BASE BID FORK GENERAL BID ITEMS 3. Permits $ $ $ $ $ $ 1. Mobilization 2. General Conditions 4. Bond 5. Submittals GENERAL BID, Items 1 through 5 ---------- ---------- 6. Furnish all Zone 0 and E permanent materials to be incorporated into the work, exceot for fixtures, heat trace equipment, timeclock, lighting relay cabinets, and all safety disconnects. This shall consist of, but not be limited to conduit raceways and wiring for: lighting, receptacles, power, telephone raceway only, and heat trace conduit and wiring. $ 7. Install all of Zone 0 and E work, which includes lighting rough-in and finish, from the last distribution panel to end device. This shall also include installation of receptacles and power runs, terminations, telephone raceway, and heat trace system installation. $ ELECTRICAL BID, Items 6 through 7 $ ---------- ---------- 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 3 ACCESS PANELS AND DOORS Gypsum w/Standard Lock a X b = c ~ Quantity U.P. Bid Allowance 8. 12" x 12" $30 9. l8" x 18" $45 10. 18" x 24" $80 11. 24" x 24'" $55 12. 24" x 36" $75 Subtotal, Items 8 through 12 $ ------------- ------------- Gypsum w/Standard Lock . Fire-Rated Panels a X b = c ~ Ouantity U.P. Bid Allowance 13. 12" x 12" $105 14. l8" x 18" $130 l5. l8" x 24" $195 16. 24" x 24'" $170 17. 24" x 36" $210 Subtotal, Items 13 through 17 $ ------------- ------------- 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 4 Plaster w/Standard Lock a X b = c Size Quantity U.P. Bid Allowance l8. 12" x 12 " $75 19. 18" x 18" $l10 20. 18" x 24" $165 21. 24" x 24'" $130 22. 24" x 36" $200 Subtotal, Items 18 through 22 $ ------------- ------------- 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 5 Security Plaster w/Security Lock a X b = c ~ Quantity U.P. Bid Allowance 28. l2" x 12" $260 29. l8" x l8" $325 30. l8" x 24" $400 31. 24" x 24'" $355 32. 24" x 36" $480 Subtotal, Items 28 through 32 $ ------------- ------------- ** Security Plaster w/Security Lock. Fire-Rated Panels a X b = c Size Quantity U.P. Bid Allowance 33. 12" x l2 " $230 34. 18" x 18" $250 35. 18" x 24" $355 36. 24" x 24'" $280 37. 24" x 36" $330 Subtotal, Items 33 through 37 $ ------------- ------------- Security Masonrv w/Security Lock a X b = c Size Quantity U.P. Bid Allowance 38. 24" x 24'" $485 39. 24" x 36" $530 Subtotal, Items 38 through 39 $ ------------- ------------- 12/18/91 0 & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 6 ** For any access doors required. and not shown in the allowance items above. increase the count of Security Plaster w/Security Lock tY~e totals. accordingly. and provide detail and accountinq of applicable access doors below. 40. 41. 42. 43. TOTAL ACCESS PANELS AND DOORS BID, items 40 through 43 (figures) $ ---------- ---------- SUMMARY OF BASE BID General Bid Items Zones 0 and E Electrical $ $ $ Access Panels and Doors TOTAL BASE BID, items i through 43 above, (in figures) $ ---------- ---------- 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 7 I acknowledge receipt of Addenda No.{s) I have included pages 1, 2 and 8 of the Proposal Form____, and attached the required Bid Security____, Contractor's Qualification statement ,Lobbying and Conflict of Interest Clause____, Sworn Statement of Public Entity Crimes____, Non- Collusion Affidavit____, and proposed Subcontractor listing____. (Check mark items above. as a reminder that they are included.) Mailing Address: Phone Number: Date: signed: (Name) (Title) witness: (Seal) 12/18/91 o & E ELECTRICAL PROPOSAL FORM (ADD. 1) 00126 - 8 SECTION 00313 SCOPE OF WORK Bid Package No. 13" Security systems 1.1 General Scooe Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specif ications, which include, but are not limi ted to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriotions of the Work 01130 07272 08305 08320 08710 11200 11202 11203 11204 11205 11206 11208 11211 11212 11217 11218 11222 11224 13090 15140 16010 16111 16120 16450 security Project Procedures Firestop and Penetration Sealing System Access Panels And Doors Security Metal Doors and Frames Door Hardware Basic Electronic Security Requirements System Central Processing unit Fire Alarm Interface Programmable Logic Controller Address Panels Relay Cabinets Card Access Control Situation Man-Down .Equipment Closed Circuit video Equipment Vehicle Loop Detection Operational Intercom System Inmate/Attorney Telephones Metal Detection Equipment Radiation Protection Pipe Hangers and Supports Electrical General provisions Conduit Systems - Bid Group 3 Wire and Cable Electrical Systems Grounding 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 1 Related sections and Descriotions 02222 02226 02830 02835 03100 03200 03300 Note: 03410 03412 03420 03490 03520 03600 04200 05180 05500 06200 07215 07530 07720 07900 08300 08410 08842 08842 10200 10270 11400 14240 15000 15175 15330 15470 15965 16111 16155 16161 16170 16351 16605 16660 16721 16930 Excavating, Backfilling and Compacting for structures Excavating, Backfilling and Compacting for utilities Fence And Gates Barbed Tape Concrete Formwork Concrete Reinforcement Cast-In-Place Concrete The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modular Cell (BG-2) Insulating Concrete Decks Grout unit Masonry Miscellaneous Structural Steel Metal Fabrications Finish Carpentry Sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Special Doors Aluminum Entrances Security Glazing Security Glazing Louvers and Vents Access Flooring Food Service Equipment Hydraulic Elevators . General provisions Variable Speed Motor Control for Fans and Pumps Wet-Sprinkler System Hot Water Storage Heater Building Automation System Conduit Systems - Bid Group 2 Combination Motor Starters Motor Control Centers Disconnect switches Uninterruptible Power Supply Transient Voltage/Surge Protection Wiring for Equipment Furnished by others Fire Alarm Systems Lighting Control Equipment 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 2 1.2 Soecial provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction oermits required by the City of Key West. .2 Contractor shall maintain As-Built drawinqs. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Any excavations required for the complete and proper installation of his work below grade, shall be in accordance with sections 02222 & 02226. .4 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .5 Contraqtor is to ~eview Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .6 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in" the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor (s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an allowance. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 3 This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. - After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .7 utility Routinq and Coordination of the Work This contractor shall be responsible to coordinate his work wi~h other m~ltiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, i. e., 3" Greywater (6"), 2 4" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 4 required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backqround Drawinq Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" '= l' . 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"=1' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and wri tten elevations and dimensions, and hanger/support details. The owner's representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 5 Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specifications or record drawing sections of the contract documents. .8 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work p~ogr-esses. . Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor wi thin (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B,C,D and E, with timeliness to facilitate the fabrication schedule of the precast contractor. .9 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 6 .10 This contractor is responsible to coordinate and/or provide all oenetrations shown or not shown on drawings which are necessary to facilitate the complete installation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coordinated per items .7 and .8 above. Other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subject to the advance approval of the precaster and A/E, and shall be in accordance with Article 4.14.3. All costs of field installed penetrations and finished closure of field and precast provided openings shall be borne by the contractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering installation, this contractor shall coordinate and pay for all related work necessary to provide the completed detail. .11 Materials and Eauioment Furnished bY Others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condition of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 7 Any material furnished by the Owner, at an off-site location, on other than a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment.. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .12 It will be the full responsibility of this trade contractor to orooerly seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .13 Contractor shall be responsible for coordinating all housekeeoinq Dads and equioment Dads that are required for this contractors work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not shown, but are required for the complete and proper installation of his work, shall be furnished and installed by this contractor. .14 All equipment installed installation to provide maintenance and service. shall be adeauate verified clearances for for .15 Not Used. .16 This contractor shall schedule and provide adequate overhead hangers and suooorts to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .17 Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .18 Any core drillinq or oenetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. .19 This contractor shall provide all equipment disconnects as specified throughout this bid package and specif ications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 8 .20 Contractor shall perform all required testinq and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .21 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staqinq and stockinq areas are developed, prior to release for shipping. Within the building, areas shall be restricted and stocking areas will be authorized in writing. .22 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinqent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .23 For all fusible devices, provide (1) spare set of fuses of (3) each, of each type and size of fuse. .24 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .25 This contractor shall provide and coordinate fully with the provisions of section 16010 Electrical General provisions, paragraph 1.1. This contractor shall submit for approval all 3-ohase equioment required in this section of the work to the A/E for review and approval within (10) calendar days of contract award. All 3-phase equipment circuitry and device requirements of this contract shall be provided to the Electrical Contractor within (20) calendar days of contract award. .26 Furnish and install Transient Voltage/Surge Protection, in accordance with section 16605, as required for the proper installation and operation of Security Systems. This contractor shall be bound by all provisions of section 16605 Transient Voltage/Surge Protection, as related to equipment provided under this scope of work. Provide section 16605 to vendors to ensure plant fabrication and submittal inclusion. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 9 .27 Provide applicable scope of work in mock-up cell and chase, in order to develop a complete and finished mock- up. .28 section 01130 Security project Procedures, this contractor shall furnish and install requirements complete as described, including systems components. .29 Prepare Security Control Systems shop drawings suitable for use by installer, (other than this contractor). Drawings should show conduit size, wire sizing and quantities, location line and grade, and installation method, i.e., concealed floor, wall, exposed, etc. .30 Furnish and install all control wiring and appurtenances required for Security Systems. Make final electrical connections and adjustments of all devices to obtain a fully functional system. As soon as possible after the initial installation, and prior to start-up, Security Systems contractor will institute a point-to-point verification program, to verify wiring, addresses, and device functions. After zone point-to-point verification, (3) weeks will be allowed for entire system start-up. .31 Furnish, install and protect ~raphic control consoles, racks, tables,. panels, cabinets ~ etc., required. Prepare and submit for approval, graphic panel, consoles, panels, etc., and coordinate with casework installer. .32 Section 08710 Door Hardware, and section 08320 security Metal Doors and Frames: This contractor shall be responsible for all security items described in these two specification sections, complete, with the exception of door hardware that is non-security, and non-security doors and frames. Security door/frame/hardware assemblies are shown on drawings 4.73,4.74 and 4.75, and are labelled 'Security'. Elevations are shown on drawing 4.76. This contractor shall layout and install door frames. Contractor shall coordinate with, and verify masonry or other contractors wall layout. Any errors in layout causing movement after installation, shall be corrected at the expense of the contractor and Security Systems Contractor. The security Systems Contractor shall be responsible for the preparation of frames, including bituminous coating, including providing grout holes, and providing any 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 10 conduit integral to frames or raceways for electric locks or door position switches as required. Assure conduits, lock pockets, strike pockets, and other holes and penetrations are plugged to prevent grout intrusion and to facilitate subsequent installations. Security Systems Contractor shall repair grout ports. The Masonry Contractor shall be responsible for grouting preparations, frame grouting, grouting of frame to wall or frame to floor joints, and cleanup. .33 section 11203 Fire Alarm Interface, contractor shall provide all requirements of section. Contractor shall also coordinate his installation and work with the Electrical Contractor, who will be providing Fire Alarm System in accordance with section 16721. .34 Contractor shall continue grounding as provided for in paragraph 3.5 A, section 16450 Electrical Systems Grounding. .35 section 08410 Aluminum Entrances, contractor shall coordinate with the Aluminum Entrance installer, for installation of all electronic security equipment, located at, or on the aluminum entrances. .36 Section 16351 Uninterruptible Power Supply, contractor shall verify quantity and size of .circuits and conductors and coordinate the same with the Electrical Contractor. .37 Lighting shall be controlled through the touch screen system. Contractor shall provide interface to the approved manufacturer's system as per section 16930 Lighting Control Equipment. Coordinate with Electrical Contractor as required for the proper installation and operation of the Lighting Control Equipment. .38 section 14240 Hydraulic Elevators, BG-2: Perform all security work as required for the proper installation and op~ration of the security systems, as relates to the Hydraulic Elevators, (i.e. security cameras, intercom, alternate control, etc.). .39 section 02830 Fence and Gates, furnish and install control wiring, control panel and make terminations at both ends, in order to complete controlling operation of gate operators. Fencing, operators, and hardware will be by fencing contractor. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 11 .40 section 13090 Radiation Protection - Furnish and install shielding of security/communications systems, including penetration shielding. Provide warranty on radiation protective materials. .4l Any temporary or permanent utility or service outages, which are necessary after being put into service or energized, shall require notice and approval prior to actual system shutdown. The Contractor requiring the outage shall gain approval of the CM no less than (7) days prior to anticipated date of outage. The written request for outage approval shall contain system or circuits of service, areas that will be affected, and time duration of outage. outages shall be coordinated so as not to affect the work of other contractors. .42 Alternate 13-01: Provide Bid on Bid Packaqe No. 22. Metals The Security Systems bidder shall provide a complete bid on Bid Package No. 22, Metals. This bidder is to comply with all applicable sections of the bidding documents in order to do so. . The. work of this alternate .includes, but is not limited to: a. Section 05500 Metal Fabrications, furnish and install items under paragraph 2. 2 0 and E, and include prime painting. This also includes security bars as shown on drawing 4.42, detail 1. Angle embeds on detail 1 are already provided. b. Drawing lO.32, Air Devices Schedule, Furnish security air devices to Mechanical Contractor for installation, and these include security bars. On schedule, this includes, but is not limited to devices S-9, S-22, R-3, R-5, R-13, and E-3. c. Section 11197 Security/Detention Equipment, furnish and install specification section complete. Embeds in precast concrete cells have been provided. Verify detention furnishings with the provided embeds for proper installation and attachments. d. section 15936 Grilles, Registers, Diffusers, paragraph 2.7, furnish only, to the appropriate installing contractor for installation, all Barrier Grilles required in the project. Deliver to the jobsite or offsite location if grilles are to be installed in any prefabricated product. Make 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 12 barrier grilles ready for installation, and welded. Provide all required fasteners, embeds, coordination drawings, and instructions to installer, in order to facilitate proper installation. Coordinate with the Mechanical contractor for interface with his work. e. section 10200, Louvers install item 1.1 A. h., grating and framework. f. section 10900 Miscellaneous Specialties, furnish and install wall mounted TV brackets. and Vents, furnish and steel security grille, .43 Alternate 13-02: Provide Bid on Bid Packaqe No. 23. Security Glass and Glazinq The Security Systems bidder shall provide a complete bid on Bid Package No. 23, Security Glass and Glazing. This bidder is to comply with all applicable sections of the bidding documents in order to do so. The work of this alternate includes, but is not limited to: a. Furnish and install all security glass and glazing for security windows, as described in specification section 08842 Security Glazing. b. section 07900 Joint Sealers, provide all sealants, and compounds required, to installation of windows, borrowed lights, lights. glazing, complete and door .44 Alternate 13-03: Security Systems Raceways. This bidder shall provide a price to remove from his scope of work, the furnishing and installing of security systems conduit, raceways, cable trays, junction boxes, and fittings. . This includes removing items pertaining to radiation protection; such as the furnish and installation of shielding security/communications systems, including penetration shielding. This also includes the provision of warranty on these radiation protective materials. This does not include the removing from the Security Systems scope of work, the requirement for security systems shop drawings, suitable for use by installer, showing conduit size, wire sizing and quantities, 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 13 location line and grade, and installation method, i.e., concealed floor, wall, exposed, etc. Included as a part of the Proposal Form, is a conduit schedule showing types and sizes. The security Systems bidder shall state the quantities of each type and size of raceway, the unit price, and make the bid extension. .45 Owner Option No. 13-01: Zone 'F' Security Systems: At the option of the Owner, furnish and install Zone 'F' Security Systems, similar to Zones '0' and 'E'. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .46 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Security Systems Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .47 The Prime Electrical Contractor Tempo~ary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. If the Security systems Contractor should require any additional temporary lighting, then it will be his responsibility to provide. will be providing with section 01510 until the permanent 1 . 3 BY Others .1 Furnishing of exterior security window frames, in section 08660, and installation of those in precast concrete only. This window is detailed on drawing 4.42 and 4.51. .2 Finish painting of all material and equipment, except where the specifications call for factory finish, then the Security Systems contractor shall provide. .3 Furnishing and installing embeds in precast concrete cells. .4 Furnishing and installing conduit systems as shown on sheet 4.51, which includes raceways and junction boxes, and that are embedded in the precast concrete cells. 12/18/91 SECURITY SYSTEMS SCOPE OF WORK (ADD. 1) 00313 - 14 SECTION 00314 SCOPE OF WORK Bid Package No. 14 Prime Electrical Contract Zones A,B,C,D,E 1.1 General Scooe Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriotions 01130 01510 07272 08305 15000 15110 16010 16111 16111 16120 16155 16161 16170 16199 16300 16351 16400 16425 16450 16461 16470 16471 16472 16500 16601 Security Project Procedures Temporary utilities (Temporary Lighting) Firestop and Penetration Sealing System Access Panels And Doo~s General provisions Heat Trace System Electrical General Provisions Conduit Systems - Bid Group 2 Conduit Systems - Bid Group 3 Wire and Cable Combination Motor Starters Motor Control Centers Disconnect Switches Wiring Devices and Plates Standby Power Generation Uninterruptible Power Supply Service and Power Distribution Systems Main Service Switchboard Electrical Systems Grounding Dry Type Distribution Transformers Distribution Panelboards - Circuit Breaker Type Feeder and Branch circuits and Emergency Wiring Branch Circuit panelboards - circuit Breaker Type Lighting Lightning Protection System 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 1 16605 16660 16721 16781 16930 Transient Voltage/Surge Protection Wiring for Equipment Furnished by Others Fire Alarm System Telephone Conduit Systems Lighting Control Equipment Related sections and Descriotions 02222 02226 02733 02810 02830 03100 03200 03300 Note: 03410 03412 03420 03490 03520 03600 04200 05180 05500 06100 06200 07115 07210 07215 07530 07720 07900 08300 08320 08710 08902 09110 09200 09250 09510 09650 09680 Excavating, Backfilling structures Excavating, Backfilling utilities Sewage Pump station Irrigation Systems Fence and Gates Concrete Formwork Concrete Reinforcing Cast-In-Place Concrete Compacting Compacting and for and for The following (4) Precast Concrete specifications can be viewed at the off ice of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modul~r Cell (BG-2) Insulating Concrete Decks Grout unit Masonry Miscellaneous Structural Steel Metal Fabrications Rough Carpentry Finish Carpentry Sheet Waterproofing Building Insulation Sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Special Doors Security Metal Doors and Frames Door Hardware Aluminum Window Walls Non-Load Bearing Wall Framing System Lath and Plaster Gypsum Board Acoustical Ceilings Resilient Flooring Carpet 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 2 09700 09800 09830 09900 09950 10270 11110 11160 11200 11202 11203 11204 11205 11206 11208 11211 11212 11217 11218 11222 11224 11400 11704 14240 14700 .15050 15100 15160 15175 15242 15330 15403 15404 15430 15440 15460 15470 15490 15540 15684 15714 15770 15785 15855 15858 15884 15894 15950 15965 15995 Special Flooring Special Coatings Elastomeric Coating Painting Wallcovering Access Flooring Laundry Equipment Loading Dock Equipment Basic Electronic Security Requirement~ System Central Processing unit Fire Alarm Interface Programmable Logic.Controller Address Panels Relay Cabinets Card Access Control situation Man-Down Equipment Closed Circuit video Equipment Vehicle Loop Detection Operational Intercom System Inmate/Attorney Telephones Metal Detection Equipment Food Service Equipment Ice Machines Hydraulic Elevators Pneumatic Tube System Water Treatment Valves Pumps Variable Speed Motor Control for Fans and Pumps Vibration Isolation Wet-Sprinkler System Water Booster Pumps Domestic Water Softener Plumbing Specialties Plumbing Fixtures and Accessories Sump Pumps Hot Water Storage Heater Fuel Storage and Dispensing Systems Emergency Generator Auxiliaries Centrifugal Chiller Blow Thru Cooling Tower Make-Up Air Units Fan Coil Units Air Handling Units Fans Combination Smoke and Fire Dampers Air Terminal Units Automatic Temperature Control Systems Building Automation System System Balancing and Testing 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 3 1.2 Soecial provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall .include construction oermits required by the City of Key West. .2 Contractor shall maintain As-Built drawinqs. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Any excavations required for the complete and proper installation of his work below grade, shall be in accordance with sections 02222 & 02226. .4 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .5 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .6 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor{s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an allowance. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 4 This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .7 utility Routinq and Coordination of the Work This contractor shall be responsi~le to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and 1n the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 5 required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backqround Drawinq Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', .cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"= l' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the Utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner' s representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 6 Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specifications or record drawing sections of the contract documents. .8 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor wi thin (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B,C,D and E, with timeliness to facilitate the fabrication schedule of the precast contractor. This includes, and this Prime Electrical Contractor shall provide all raceways and junction boxes shown on sheet 4.51, and which are embedded in the precast concrete. Specification section 16111 Conduit Systems - Bid Group 2 pertains to the conduit systems for the precast concrete cell. .9 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 7 CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. .10 This contractor is responsible to coordinate and/or provide all oenetrations shown or not shown on drawings which are necessary to facilitate the complete installation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coordinated per item .7 and .8 above. other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subject to the advance approval of the precaster and A/E, and shall be in accordance with Article 4.14.3. All costs of field installed penetrations and finished closure of field and precast provided openings shall be borne by the contractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering installation, this contractor shall coordinate and pay for all related work necessary to provide the completed detail. .11 Materials and Equi~ment Furnished bY Others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condition of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 8 Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. Any material furnished by the Owner, at an off-site location, on other than a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .12 It will be the full responsibility of this trade contractor to prooerly seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .13 Contractor shall be responsible for coordinating all housekeeoing Qads and eauioment Dads that are required for this contractors work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not shown, but are required for the complete and proper installation of his work, shall be furnished and installed by this contractor. .14 All equipment installed installation to provide maintenance and service. shall be adeauate verified clearances for for .15 Not Used. . 16 This contractor shall schedule and provide adequate overhead hanqers and suooorts to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .17 Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .18 Any core drillinq or oenetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. .19 This contractor shall provide all equioment disconnects as specified throughout this bid package and 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 9 specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. .20 Contractor shall perform all required testinq and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .21 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staqinq and stocking areas are developed, prior to release for shipping. Within the building, areas shall be restricted and stocking areas will be authorized in writing. .22 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinqent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .23 For all fusible devices, provide (1) soare set of fuses of (3) each, of each type and size of fuse. This contractor shall furnish and install a 'spare fuse' cabinet, for spares which are to be provided by all other contractors. .24 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .25 Furnish and install Transient Voltage/Surge Protection, in accordance with section 16605, as required for the proper installation and operation of Electrical Systems. This contractor shall be bound by all provisions of section 16605 Transient Vol tage/ Surge Protection, as related to equipment provided under this scope of work. Provide section 16605 to vendors to ensure plant fabrication and submittal inclusion. .26 Contractor shall furnish, install and terminate all raceways wiring and disconnects for all power associated wi th equipment furnished by others, unless o.therwise indicated. Equipment furnished by others is included in, 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 10 but not limited to those sections indicated as Related sections and Descriotions, and depicted on the contract drawings. .27 Contractor shall furnish, install and terminate all raceways, wiring and disconnects for all power associated with equipment furnished by the Owner. .28 This contractor shall provide all 120 volt power and above, as required to and from the securi ty systems equipment, which includes, but is not limited to, conduit, raceways, boxes, fittings, wire and terminations. .29 Contractor shall mandril all embedded conduits and duct banks at the earliest feasible time after installation, maintaining a mandril log as provided by the CM. At any failure of the mandril to pass, the CM shall be notified. This applies to conduits which the Electrical Contractor installs for wire pulling by others. For conduits which the Electrical Contractor installs, and will be pulling the wire, the Electrical Contractor shall mandril any that are encased or embedded. .30 Contractor shall install in every conduit described as a spare, or where wiring is a part of another contractor's scope of work, a nylon pull string with a pulling capacity of 200 pounds or greater. .31 Contractor shall identify each .wire at all devices, junction boxes or distribution panels. Identification shall include, but .not be limited to the panel identification and circuit numbers. .32 Contractor shall identify each wire at all devices, junction boxes or control panels. Identification shall include, but not be limited to the control panel identification and the terminal numbers. .33 Section 16111 Conduit Systems, paragraph 3.5 A, where conduits that pass through rated floors, walls or ceilings, use seal-off conduit bodies adjacent to one or both sides of the rated system, for total sealing of the conduit, and provide architecturally finished surfaces on both sides as required. .34 section 16120 Wire and Cable, paragraph 2.3 C, applies to stranded conductors smaller than #6 AWG, and includes not only the specified solderless connector, but all compression type ring terminals, split fork terminals, or ferrule not terminated under a mechanical type lug. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 11 .35 Temoorary utilities - This contractor shall receive in- place physical plant items provided by Bid Group 1 site Electrical and Temporary Power Contractor, (Benson Electric, Contract No. KJ-002). This includes, under section 01510 Temporary utilities, paragraphs 2.2, 2.3 and 2.4. This contractor shall include in his lump sum base bid the cost of maintaining, furnishing, relocation as required by schedule and job progress, and removal of all temporary power and lighting system. Contractor shall furnish, install, and maintain temporary lighting within the structure during construction, as described in section 01510, Temporary utilities, paragraph 2.6. Contractor shall remove temporary lighting at such time that permanent lighting is energized. .36 Perform all electrical work required for the proper installation of the Hydraulic Elevators, (i.e. alternate power, lighting, fire sensing, etc.). .37 Furnish and install conduit, wiring, disconnects and other materials necessary to complete electrical hook-up of Food Service Equipment. Notify food service supplier 72 hours in advance to verify rough-in prior to slab pour and wall cover up. .38 Furnish and install conduit, wiring, disconnects and other materials necessary to complete electrical hook-up of Laundry Equipment. .39 Coordinate with City Electric System the ordering, delivery and setting of the main transformer. .40 This contractor shall make major equipment submittals within (10) days of contract award. .41 section 16450 Electrical Systems Grounding, paragraph 3.6 A, Dry Type Transformers are to be grounded back to the closest point of grounding electrode system. .42 When scheduled by the CM, this contractor shall clean all fixtures, panels, devices, lenses, lamps, and equipment, prior to acceptance and turnover. .43 section 16601 Lightning Protection System, installation with all other interfacing contractors. coordinate work and 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 12 .44 section 16470 and 16472, all circuit breakers servicing security systems shall be identified at breaker throw lever with a durable and distinct marker. .45 Notify and coordinate with the local Fire Marshall all test and inspections required during building rough-ins and at final inspections. It will be the responsibility of the fire alarm system installer to notify the CM of these scheduled inspections and provide a typewritten report of all test and inspections. .46 Section 02830 Fence and Gates, furnish and install conduit and power wiring, provide 120 volt power as required, and make terminations at both ends, in order to complete circuit, and make operable the gate operators. .47 Coordinate installation and operation of section 16721 Fire Alarm System with Security Systems Contractor's section 11203 Fire Alarm Interface. .48 Temporary Heating, Cooling, and Ventilating: This contractor shall be responsible for power and hook-up of temporary equipment, in accordance with section 01510 Temporary utilities. The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Prime Electrical Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .49 section 15110 Heat Trace System, furnish and install complete, and make operable. Coordinate installation with plumbing contractor's installation of piping. .50 Any temporary or permanent utility or service outages, which are necessary after being put into service or energized, shall require notice and approval prior to actual system shutdown. The Contractor requiring the outage shall gain approval of the CM no less than (7) days prior to anticipated date of outage. The written request for outage approval shall contain system or circuits of service, areas that will be affected, and time duration of outage. outages shall be coordinated so as not to affect the work of other contractors. .51 Provide electrical systems scope of work in mock-up cell and chase, in order to develop a complete and finished mock-up. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 13 .52 Owner Option No. 14-01: Zone 'F' Electrical At the option of the Owner, furnish and install Zone 'F' Electrical systems, similar to Zones '0' and 'E', to include, but not be limited to conduit systems, panel boards, service distribution, lighting, lightning protection, fire alarm system and temporary power. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .53 Alternate 14-01: Zone 0 and E Electrical The Prime Electrical Contractor shall provide a complete bid to remove from his scope of work, the furnishina of all Zone 0 and E permanent materials to be incorporated into the work, except for fixtures, heat trace equipment, timeclock, lighting relay cabinets, and all safety disconnects. This shall consist of, but not be limited to conduit raceways and wiring for: lighting, receptacles, power, telephone raceway only, and heat trace conduit and wiring. The fixtures and equipment to be supplied by this Prime Electrical Contractor to others under this alternate, are listed on Attachment "A". The Prime Electrical Contractor'shall also provide a bid to remove from his scope of work the installation of Zone o and E work, which includes lighting rough-in and finish, from the last distribution panel to end device. This shall also include installation of receptacles and power runs, terminations, telephone raceway, and heat trace system installation. The intent of the above paragraphs is that the Prime Electrical Contractor shall furnish and install all distribution panels utilized in Zones 0 and Ei including, but not limited to all conduits, wire, panels and transformers for normal, emergency and equipment panels. Terminations to be made on the line side of all panel mains. All secondary panels and related transformers, lighting relay panels and other panels will be provided by this contractor. Should any secondary circuits exist from a panel in 0 & E distribution centers, the Prime Electrical Contractor shall be responsible for their complete installation. .54 Furnish and install a #6 solid wire and raceway from Main Entrance panel to primary building grounding system, for Southern Bell. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 14 .55 Owner Option No. 14-02: Direct Purchase of Equipment At the option of the Owner, either contractor or Owner shall purchase the following equipment. This is in accordance with section 00100 Instructions to Bidders, paragraph 1.8. Contractor shall calculate quantity. Contractor shall state supplier/vendor purchase price only, including shipping, and state amount of tax. If selected by the Owner, a deductive change order will be issued to the contractor for the cost of the equipment plus shipping and taxes. a. Standby Power Generation, section 16300. Complete Emergency Generator assembly. b. Uninterruptible Power Supply, Complete UPS assembly. section 16351. c. Motor Control Centers, section 16161. Complete MCC assembly. d. Main Service Switchboard, section 16425. Complete switchgear assembly. .56 Design, furnish and install shunt systems for the kitchen, HVAC and other equipment noted in the contract documents. .57 Furnishing and installing of conduit systems as shown on sheet 4.51, which include raceways and junction boxes, and that are embedded in the precast concrete modular cells. Contractor shall install this work at the precaster's plant in Port Manatee, FL. Note that this scope of work item is not included in any Owner Option, nor any Alternate. This work shall remain in the Prime Electrical Contractor's scope of work. 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 15 ATTACHMENT "A" FIXTURES AND EQUIPMENT SUPPLIED BY BID PACKAGE NO. 14 PRIME ELECTRICAL CONTRACTOR Contractor is to verify count of fixtures required for performance of his work prior to bid. In the event any fixture is not listed or an error is in the required number shown it will be the responsibility of this contractor to provide and install any fixtures shown on the plans. Fixtures and equipment listed shall include all required specialty attachment devices and cover rings or plates. FIXTURE : ZONE 0 ZONE E1 I C 7 7 D 3 3 FA 24 38 FB 4 4 FC 26 58 FE 12 16 FF 4 1 FG 96 96 FI 12 8 FK 8 8 FO 6 4 FP 24 25 FQ 2 2 FR 19 21 FS 5 4 FT 4 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 16 FIXTURE : ZONE 01 ZONE EI I I I I BATTERY/ 12 1 6 I INVERTER Pack for Channel Mounting in Floor Fixtures BB 12 HD 26 28 HDD 18 12 XA 12 10 XB 2 4 XC 2 4 HB 4 HC 4 . ------------------------- 12/18/91 PRIME ELECTRICAL SCOPE OF WORK (ADD. 1) 00314 - 17 SECTION 00315 SCOPE OF WORK Bid Package No. 15 Mechanical Process and BVAC 1.1 General Scope Provide all labor, superV1S10n, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Specifications sections and Descriptions 07272 0830'5 10200 15000 15050 15060 15085 15100 15130 15140 15160 15175 15242 15252 15290 15470 15490 15517 15535 15540 15684 15714 15770 15785 15855 15858 15880 15884 Firestop and Penetration Sealing System Access Panels And Doors Louvers and Vents General Provision~ Water Treatment Pipe and Pipe Fittings Pipe Identification Valves Thermometers and Gauges Pipe Hangers and Supports Pumps Variable Speed Motor Control for Fans and Pumps Vibration Isolation Pipe And Equipment Insulation Ductwork Insulation Hot Water Storage Heater Fuel Storage and Dispensing Systems Hydronic Specialties Refrigerant Specialties Emergency Generator Auxiliaries Centrifugal Chillers Blow Thru Cooling Tower Make-Up Air Units Fan Coil units Air Handling Units Fans Fire Dampers Combination Smoke and Fire Dampers 12/18/91 00315 - 1 MECHANICAL SCOPE OF WORK (ADD. 1) 15885 15890 15894 15936 15950 15965 15992 15995 Air Filters Ductwork Air Terminal units Grilles, Registers, Diffusers Automatic Temperature Control Systems Building Automation System Tests - Piping Systems system Balancing and Testing Reference for Related Work 02222 02226 02644 03100 03200 03300 Note: 03410 03412' 03420 03490 03520 03600 04200 05180 05500 06200 07115 07210 07215 07530 07720 07900 09110 09200 09250 09510 09900 11110 11200 11202 11203 11204 11205 Excavating, Backfilling Structures Excavating, Backfilling utilities Water Mains Concrete Formwork Concrete Reinforcement Cast-In-Place Concrete Compact'ing Compacting for and for and The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete Sections (BG-2) Precast Concrete Modular Cell (BG-2) Insulating Concrete Decks Grout Unit Masonry Miscellaneous Structural Steel Metal Fabrications Finish Carpentry Sheet Waterproofing Building Insulation sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Non-Load Bearing Wall Framing Systems Lath and Plaster Gypsum Board Acoustical Ceilings Painting Laundry Equipment Basic Electronic security Requirements System Central Processing Unit Fire Alarm Interface Programmable Logic Controller Address Panels 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 2 11400 13090 14240 15403 15408 15410 15430 15460 16010 16111 16111 16120 16155 16161 16170 16199 16300 16450 16471 16605 16660 16721 Food Service Equipment Radiation Protection Hydraulic Elevators Water Booster Pumps Soil, Waste and Vent System Storm Drainage System Plumbing Specialties Sump Pumps Electrical General provisions Conduit Systems - Bid Group 2 Conduit Systems - Bid Group 3 Wire and Cable Combination Motor Starters Motor Control Centers Disconnect Switches Wiring Devices and Plates Standby Power Generation Electrical Systems Grounding Feeder and Branch Circuits and Emergency Wiring Transient Voltage/Surge Protection Wiring for Equipment Furnished by others Fire Alarm System 1~2 Special Provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. .,2 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Any excavations required for the complete and proper installation of his work below grade, shall be in accordance with sections 02222 & 02226. .4 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. 12/18/91 00315 - 3 MECHANICAL SCOPE OF WORK (ADD. 1) .5 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .6 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor(s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an 'allowance. This contractor shall state the quantity of each size of access panel and door, and ,what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 4 .7 utility Routina and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing' over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. ,Additionally, each trade contractor shall have specified location, size, and type of precast embed or,block out required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areaf?, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backaround Drawing Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 5 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1 "= l' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner' s representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specif ications or record drawing sections of the contract documents. .8 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 6 installation as the work progresses. Verify prior to casting in form work, or during line and grade install- ation of major feature progress. Furnish and deliver to precast concrete contractor within (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B,C,D and E, with time- liness to facilitate the fabrication schedule of the precast contractor. .9 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. . .10 This contractor is, responsible to coordinate and/ or provide all penetrations shown or not shown on drawings which are necessary to facilitate the complete install- ation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coor- dinated per item .7 and .8 above. other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subject to the advance approval of the precaster and A/E, and shall be in accordance with Article 4.14.3. All costs of field installed penetrations and finished 'closure of field and precast provided openings shall be borne by the con- tractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering install- ation, this contractor shall coordinate. and pay for all related work necessary to provide the completed detail. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 7 .11 Materials and Equipment Furnished bY Others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condition of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. Any material furnished by the Owner, at an off-site location, on other ~han a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .12 It will be the full responsibility of this trade contractor to properlY seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Seali~g System. .13 Contractor shall be responsible for coordinating all housekeepinq pads and equipment pads that are required for this contractors work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not shown, but are required for the complete and proper installation of his work, shall be furnished and installed by this contractor. .14 All equipment installed installation to provide maintenance and service. shall be adequate verified clearances for for 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 8 .15 Not Used. .16 This contractor shall schedule and provide adequate overhead hangers and supports to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .17 ,Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .18 Any core drillinq or penetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. .19 This contractor shall provide all equipment disconnects as specified throughout this bid package and specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. .20 Contractor shall perform all required testing and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .21 All incoming materials and equipment sh,all be c::oordinated with other trades and the CM is to be notified, in order that proper laYdown. staqing and stockinq areas are developed, prior to release for shipping. Within the building, areas shall be restricted and stocking areas will be authorized in writing. .22 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specif ications, or drawings, the most strinqent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .23 For all fusible devices, provide (1) spare set of fuses of (3) each, of each type and size of fuse. .24 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 9 .25 This contractor shall provide and coordinate fully with the provisions of section 16010 Electrical General Provisions, paragraph 1.1. This contractor shall submit for approval all 3-phase equipment required in this section of the work to the A/E for review and approval within (10) calendar days of contract award. All 3-phase equipment circuitry and device requirements of this contract shall be provided to the Electrical Contractor within (20) calendar days of contract award. .26 Furnish and install Transient voltage/Surge Protection, in accordance with section 16605, as required for the proper installation and operation of Mechanical Systems. This contractor shall be bound by all provisions of section 16605 Transient Vol tage/ Surge Protection, as related to equipment provided under this scope of work. Provide section 16605 to vendors to ensure plant fabrication and submittal inclusion. .27 section 15470 Hot Water Storage Heater, this contractor shall furnish and install Hot Water Heater Vent Stack, under paragraph 2.2, page 2. Plumbing trade contractor shall provide other items under Part 2 - Products. .28 Temporary Heating, cooling, and ventilating: This contractor shall be responsible for proyiding (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. Temporary system to be in accordance with paragraph 2.8, section 01510 Temporary utilities. Note: At the completion of all painting, the permanent building control is to be brought on-line. Note: The responsible ventilation. Prime Electrical Contractor for power and hook-up of shall be temporary .29 Perform all mechanical work required for the proper installation of the Hydraulic Elevators, (i.e. heating, cooling, ventilating, temperature controls, etc.). .30 section 15490 Fuel Storage and Dispensing systems: a. Furnish and install systems complete. b. Contractor must be licensed and qualified with the understanding of all Laws and Codes governing the installation of tanks and equipment. c. Fill tank(s) when installed, and top-off after testing, and upon turnover to Owner. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 10 .31 Furnish and install all air devices, except for devices S-9, S-22, R-3, R-5, R-13, and E-3, shown on Drawing 10.32, Air Devices Schedule. These will be furnished by others to Mechanical Contractor for installation. .32 Section 15410 Storm Drainage System, this contractor shall furnish and install all process and condensate drains necessary for this section of work. .33 section 15050 Water Treatment: a. Provide (1) year service contract with chemical supplier, as per paragraph 2.1 B, and 2.2 B. b. Prior to acceptance by Owner, all requirements of paragraphs 2.1 Band 2.2 B shall be provided and maintained by Mechanical Contractor. c. Provide Owner's personnel sufficient training in the use of hazardous materials involved in and around the testing equipment as described in paragraph 2.5 C. .34 Section 15252 Pipe and Equipment Insulation, furnish and install insulation required for mechanical systems, which includes all piping, equipment and systems installed by this contractor. .35 Section 15890 Ductwork, Mechanical Contractor shall coordinate his duct access panels and peripheral installations with other trades. .36 section 11110 Laundry Equipment, furnish and install vent stacks. .37 Section 15858 Fans, paragraph 2.4 0.2, disconnect devices are to be externally mounted. Prior to start-up, check all fans for alignment, and lubricate all bearings prior to operation. Disregard lubrication if bearings are sealed. If bearings are not sealed, make sure grease fittings are included and installed. .38 Install all barrier grilles under section 15936 Grilles, Registers, Diffusers, which are provided by others, and which require installation in the work of the Mechanical Contractor. If installation is in substrate of another trade, (i.e., masonry, precast concrete, cast-in-place concrete) , Mechanical Contractor shall be responsible for coordinating the installation. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. '1) 00315 - 11 .39 Furnish to the Roofing Contractor for installation, all roof curbs required for the equipment of this contractor. .40 Provide applicable scope of work in mock-up cell and chase, in order to develop a complete and finished mock- up. .41 section 16450 Electrical systems Grounding, coordinate all mechanical equipment and systems with Electrical Contractor. .42 section 15995 system Balancing and Testing, this contractor shall select and subcontract with systems balancing and testing agency who shall be fully certified by AABC and NEBB, in accordance with paragraphs 1.3 A and C. .43 Any temporary or permanent utility or service outages, which are necessary after being put into service or energized, shall require notice and approval prior to actual system shutdown. The Contractor requiring the outage shall gain approval of the CM no less than (7) days prior to anticipated date of ou~age. The written request for outage approval shall contain system or circuits of service, areas that will be affected, and time duration of outage. outages shall be coordinated so as not to affect the work of other contractors. .44 Owner option No. 15-01: Zone 'F' Mechanical Process and HVAC At the option of the Owner, furnish and install Zone 'F' Mechanical Process and HVAC systems, similar to Zones '0' and 'E'. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .45 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. will be providing with section 01510 until the permanent If the Mechanical Process and HVAC Contractor should require any additional temporary lighting, then it will be his responsibility to provide. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. i) 00315 - 12 .46 Owner Option No. 15-04: Direct Purchase of Equipment At the option of the Owner, either contractor or Owner shall purchase the following equipment. This is in accordance with section 00100 Instructions to Bidders, paragraph 1.8. Contractor shall calculate' quantity. Contractor shall state supplier/vendor purchase price only, including shipping, and state amount of tax. If selected by the Owner, a deductive change order will be issued to the contractor for the cost of the equipment plus shipping and taxes. a. Blow Thru Cooling Tower, section 15714. Complete Cooling Tower assembly. b. Centrifugal Chillers, section 15684. Chiller assembly. Complete c. Air Handling Units, section 15855. assembly. Complete AHU 1 . 3 BY Others .1 Furnishing of kitchen hoods. 12/18/91 MECHANICAL SCOPE OF WORK (ADD. 1) 00315 - 13 SECTION 00316 SCOPE OF WORK Bid Package No. 16 Prime Plumbing Contract Zones A, B, C, D, E 1.1 General Scope Provide all labor, superv1s10n, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions of the Work 07272 08305 15000 15060 15085 15100 15130 15140 15242 15252 15403 15404 15408 15410 15430 15440 15460 15470 15992 Firestop and Penetration Sealing System Access Panels and Doors General Provisions Pipe and Pipe Fittings Piping Identification Valves Thermometers and Gauges Pipe Hangers and Supports Vibration Isolation Pipe and Equipment Insulation Water Booster Pumps Domestic Water Softener Soil, Waste and Vent system Storm Drainage System Plumbing Specialties Plumbing Fixtures and Accessories Sump Pumps Hot Water Storage Heater Tests - Piping Systems Related sections and Descriptions 02222 02226 02644 03100 Excavating, Backfilling Structures Excavating, Backfilling utilities Water Mains Concrete Formwork Compacting and for Compacting and for 12/18/91 00316 - 1 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 03200 03300 Note: 03410 03412 03420 03490 03520 03600 04200 05180 05500 06200 07115 07210 07215 07530 07720 07900 09110 09200 09250 09300 09510 09650 09680 09700 09800 09900 11110 11400 11704 13090 15110 15252 15517 15995 16010 16155 16161 16170 16450 16660 Concrete Reinforcement Cast-In-Place Concrete The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modular Cell (BG-2) Insulating Concrete Decks Grout Unit Masonry Miscellaneous structural Steel Metal Fabrications Finish Carpentry Sheet Waterproofing Building Insulation Sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Non-Load Bearing Wall Framing systems Lath and Plaster Gypsum Board Tile Acoustical Ceilings Resilient Flooring Carpet special Flooring Special Coatings Painting Laundry Equipment Food Service Equipment Ice Machines Radiation Protection Heat Trace System Pipe and Equipment Insulation Hydronic Specialties System Balancing and Testing Electrical General provisions Combination Motor Starters Motor Control Centers Disconnect Switches Electrical Systems Grounding Wiring For Equipment Furnished By Others 12/18/91 00316 - 2 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. .2 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Any excavations required for the complete and proper installation of below grade work, shall be in accordance with sections 02222 & 02226. .4 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .5 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .6 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor(s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to .other trade contractors for installation, as an allowance. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 3 This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .7 utility Routinq and Coordination of the Work This contractor shall be responsible to coordinate ,his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade~ontractor shall have specified location, size, and type of precast embed or block out 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 4 required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backaround Drawing Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"= l' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the Utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner's representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. 12/18/91 00316 - 5 PRIME PLUMBING SCOPE OF WORK (ADD. 1) Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specifications or record drawing sections of the contract documents. .8 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness. of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor wi thin , (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B, C, 0 and E, with timeliness to facilitate the fabrication schedule of the precast contractor. .9 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 6 . 10 This contractor is responsible to coordinate and/ or provide all penetrations shown or not shown on drawings which are necessary to facilitate the complete installation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coordinated per item .7 and .8 above. other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subj ect to the advance approval of the precaster and A/E, and shall be in accordance with Article 4.14.3. All costs of field installed penetrations and finished closure of field and precast provided openings shall be borne by the contractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering installation, this contractor shall coordinate and pay for all related work necessary to provide the completed deta i 1. .11 Materials and Equipment Furnished by others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condition of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 7 Any material furnished by the Owner, at an off-site location, on other than a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .12 It will be the full responsibility of this trade contractor to properlY seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .13 Contractor shall be responsible for coordinating all housekeepinq pads and equipment pads that are required for this contractors work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not shown, but are required for the complete and proper installation of his work, shall be furnished and installed by this contractor. .14 All equipment installed installation to provide maintenance and service. shall be adequate verified clearances for for .15 Not Used. .16 This contractor shall schedul:e and provide adequate overhead hangers and supports to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .17 Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .18 Any core drillinq or penetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. .19 This contractor shall provide all equipment disconnects as specified throughout this bid package and specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 8 .20 Contractor shall perform all required testinq and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .21 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laYdown. staqinq and stockinq areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .22 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinqent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .23 For all fusible devices, provide (1) spare set of fuses of (3) each, of each type and size of fuse. .24 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines s-et forth by the regulatory agencies governing jails. .25 This contractor shall provide and coordinate fully with the provisions of section 16010 Electrical General Provisions, paragraph 1.1. This contractor shall submit for approval all 3-phase equipment required in this section of the work to the A/E for review and approval within (10) calendar days of contract award. All 3-phase equipment circuitry and device requirements of this contract shall be provided to the Electrical Contractor within (20) calendar days of contract award. .26 Furnish and install all LP gas distribution, connections and specialties from outside service. Shut-offs shall be furnished and installed by this contractor. .27 Furnish and install hose bibb L-2, as noted in section 11110-12. .28 Furnish and install all plumbing work necessary to complete plumbing final connections of Food Service Equipment. Notify food service supplier 72 hours in advance to verify rough-in prior to slab pour and wall cover up. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 9 .29 Furnish and install plumbing work necessary to complete plumbing final connections of Laundry Equipment. .30 Section 15252 Pipe and Equipment Insulation, furnish and install insulation required for plumbing systems, which includes all piping, equipment and systems installed by this contractor. .31 section 15403 Water Booster Pumps, furnish and install pump systems complete. .32 section 13090 Radiation Protection: Furnish and install shielding including penetration shielding. radiation protective materials. of plumbing systems, Provide warranty on .33 Provide plumbing systems scope of work in mock-up cell and chase, in order to develop a complete and finished mock-up. .34 Provide housings and trim plates for terminal connection at service connection stations. .35 This contractor shall furnish and install the grey water system from exterior pipe provided under Bid Group 1, complete to all fixtures. ~his contractor shall also provide to the equipment rooms shown on drawings, a capped grey water supply for other trades connections. .36 Owner Option No. 16-01: Zone 'F' Plumbinq At the option of the Owner, furnish and install Zone 'F' Plumbing systems, similar to Zones '0' and 'E'. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .37 Alternate No. 16-01: Zone 0 and E Plumbinq The Prime Plumbing Contractor shall provide a complete bid to remove from his scope of work the furnishing of all Zone 0 and E permanent materials to be incorporated into the work, except for special valves and fixtures which are listed on Attachment "A". The Prime Plumbing Contractor shall also provide a bid to remove from his scope of work the installation of all plumbing systems in Zones 0 and E. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 10 .38 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Prime Plumbing Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .39 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. will be providing with section 01510 until the permanent If the Prime Plumbing Contractor should require any additional temporary lighting, then it will be his responsibility to provide. 1.3 BY Others .1 Setting in place all food service equipment. Furnishing and installing the Waste Pulper System, WP-1, as specified on sheet 8.00A. .2 Setting in place all laundry equipment. .3 Finish painting of all material and equipment, except where the specifications call for factory finish, then the Plumbing Contractor shall provide. 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 11 ATTACHMENT "A" EQUIPMENT SUPPLIED BY BID PACKAGE NO. 16 PRIME PLUMBING CONTRACTOR Contractor is to verify count of fixtures required for performance of his work prior to bid. In the event any fixture is not listed or an error is in the required number shown it will be the responsibility of this contractor to provide and install any fixtures shown on the plans. Fixtures and equipment listed shall include all required specialty attachment devices, wall sleeves and accessories. (Reference drawing 8. OOA and 8.22 for fixture designation definitions). STANDARD FIXTURES: FIXTURE ZONE AI ZONE Bl ZONE CI ZONE D: ZONE E , 1 WC-1 15 4 8 2 2 WC-2 2 1 1 UR-1 3 L-1 12 L-2 8 6 8 2 2 L-4 6 1 1 BT-1 1 S-l 8 13 3 7 6 CS-1 1 PS-1 1 PT-1 1 SS-l 1 SS-2 6 2 5 4 2 EWC-1 7 1 4 2 2 DF-1 0 2 0 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 12 FIXTURE I ZONE AI ZONE BI ZONE CI ZONE 01 ZONE EI I , 1 I I I BOOST PMP 1 SUMP PMP 2 2 WH-1 1 WH-2 1 WH-3 1 WTR SOFT 1 PENAL FIXTURES: FIXTURE lZONE A ZONE BI ZONE C ZONE D ZONE E! I I WC-3 24 3 4 WC-4 1 4 2 WC-5 - 4 92 94 WC-6 1 4 12 WC-7 4 UR-2 1 2 L-3 26 2 2 L-5 4 SH-1 24 18 22 SH-2 4 1 2 4 2 SH-3 2 2 2 SH-4 4 SH-5 2 FD-8 3 --------------------------------------------------- 12/18/91 PRIME PLUMBING SCOPE OF WORK (ADD. 1) 00316 - 13 . SECTION 00317 SCOPE OF WORK Bid Package No. 17 Fire Protection System 1.1 General Scope Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary Sections and Descriptions of the Work 07272 08305 15000 15060 15085 15100 15140 15330 15992 Firestop and Penetration Sealing System Access Panels and Doors General Provisions Pipe and.Pipe Fitt~ngs Pipe Identification Valves Pipe Hangers and Supports Wet-Sprinkler System Tests - Piping Systems Related Sections and Descriptions 02644 03100 03200 03300 Note: 03410 03412 03420 03490 03520 03600 04200 Water Mains Concrete Formwork Concrete Reinforcement Cast-In-Place Concrete The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete Sections (BG-2) Precast Concrete Modular Cell (BG-2) Insulating Concrete Decks Grout Unit Masonry 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 1 07215 07530 07720 07900 09110 09510 09900 11200 11203 15130 16010 16660 16721 Sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Non-Load Bearing Wall Framing Systems Acoustical ceilings Painting Basic Electronic Security Requirements Fire Alarm Interface Thermometers and Gages Electrical General provisions Wiring For Equipment Furnished By Others Fire Alarm System 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by th~ City of ~ey West. .2 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Any excavations required for the complete and proper installation of his work below grade, shall be in accordance with sections 02222 & 02226. .4 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work; or during deliveries of materials or equipment. .5 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 2 .6 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor (s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an allowance. This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from h{s contract', and at ,the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .7 utility Routing and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 3 Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal 'contractor shall 'be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backaround Drawina Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"= l' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 4 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner's representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specif ications or record drawing sections of the contract documents. .8 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor wi thin (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 5 Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B,C,D and E, with timeliness to facilitate the fabrication schedule of the precast contractor. .9 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. .10 This contractor is responsible to coordinate and/ or provide all penetrations shown or not shown on drawings which are necessary to facilitate the complete install- ation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coordinated per item .7 and .8 above. other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subject to the advance approval of the precaster and A/E, and shali be in accordance with Article 4.14.3. All costs of field installed penetrations and finished closure of field and precast provided openings shall be borne by the contractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering install- ation, this contractor shall coordinate and pay for all related work necessary to provide the completed detail. .11 Materials and Equipment Furnished bY Others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 6 The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condi tion of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. Any material furnished by the Owner, at an off-site location, on other than a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .12 It will be the full responsibility of this trade contractor to properlY seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .13 Contractor shall be responsible for coordinating all housekeeping pads and equipment pads that are required for this contract9rs work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not shown, but are required for the complete and proper installation of his work, shall be furnished and installed by this contractor. .14 All equipment installed installation to provide maintenance and service. shall be adequate verified clearances for for .15 Not Used. .16 This contractor shall schedule and provide adequate overhead hanqers and supports to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 7 .17 Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .18 Any core drillinq or penetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. .19 Contractor shall perform all required testinq and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .20 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staqinq and stockinq areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .21 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinqent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .22 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .23 Furnish and instail all necessary flow switches in a timely manner so electrical connections by other trades can be performed so as not to impede the construction schedule and to insure systems are in working order. .24 Coordinate with all trade contractors who work interfaces with the fire protection system. Assure all systems placed are compatible to one another to provide a complete wet and electronically operated alarm system. .25 Notify and coordinate with the local Fire Marshall all test and inspections required during building rough-ins and at final inspections. It will be the responsibility of this system installer to notify the CM of these scheduled inspections and provide a typewritten report of all test and inspections. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 8 .26 Tie into stub out provided under Bid Group 1. Final connection and any necessary fittings or valves required will be the responsibility of this contractor. Final connection is not to proceed until underground system has been sanitized and passed a pressure test by the preceding contractor. This contractor is not to proceed until they have been supplied a copy of all reports and so directed by the CM. .27 No modifications are to be made to the designed system with out prior approval by the A/E. .28 Coordinate testing and finish head installation with ceiling and wall contractors so as not to impede progress. .29 This contractor shall install typical Fire Protection System, in order to fully develop installation of mock-up cell and chase. .30 In accordance with section 01510 Temporary utilities, paragraph 2.10, supply temporary fire protection stations. This shall include plywood backing on suitable support, which will hold type ABC fire extinguisher. Provide suitable markings on plywood in order to make station visible. Per governing codes and regulations, supply number of stations required. At a minimum, supply two stations per floor; in each of Zones A,B,C,D, and E. Maintain stations until wet-sprinkler system is brought on-line, and then remove. .31 Maintain temporary hose bibbs, (2 each) that have been installed by others, on fire water loop, at locations of fire hydrants. As directed by CM at the proper time, remove and turn over to the Owner. .32 Any temporary or permanent utility or service outages, which are necessary after being put into service or energized, shall require notice and approval prior to actual system shutdown. The Contractor requiring the outage shall gain approval of the CM no less than (7) days prior to anticipated date of outage. The written request for outage approval shall contain system or circuits of service, areas that will be affected, and time duration of outage. Outages shall be coordinated so as not to affect the work of other contractors. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 9 .33 Owner option No. 17-01: Zone 'F' Fire Protection At the option of the Owner, furnish and install Fire Protection System for Zone ' F', complete, similar to Zones 'D' and 'E'. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .34 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Fire Protection System Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .35 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. If the Fire Protection System Contractor should require any additional temporary lighting, then it will be his responsibility to provide. will be providing with section 01510 until the permanent .36 Furnish and install; and comply with standards of City of Key West, Equipment as listed under paragraph 2.3, specification section 15330 wet-Pipe Sprinkler Systems. 1. 3 BY Others .1 Finish painting. .2 Wiring of signal and alarm devices. 12/18/91 FIRE PROTECTION SCOPE OF WORK (ADD. 1) 00317 - 10 SECTION 00318 SCOPE OF WORK Bid Package No. 18 Food service Equipment 1.1 General Scope Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary Specification sections and Descriptions 11400 11704 15890 Food Service Equipment Ice Machines Ductwork Related Specification sections and Descriptions Note: 03410 03412 03420 03490 15000 15060 15085 15100 15140 15242 15252 15858 15992 16010 16111 16120 16170 The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modular Cell (BG-2) General provisions Pipe and Pipe Fittings Pipe Identification Valves Pipe Hangers and Supports Vibration Isolation Pipe and Equipment Insulation Fans Tests - Piping Systems Electrical General provisions Conduit Systems - Bid Group 3 Wire and Cable Disconnect switches 12/18/91 00318 - 1 FOOD SERVICE SCOPE OF WORK (ADD. 1) 16450 16660 16721 Electrical Systems Grounding Wiring For Equipment Furnished By Others Fire Alarm System Primary Drawings FS-1 FS-2 FS-3 FS-4 FS-5 FS-6 FS-7 4.61 4.65 7.08 8.35 10.15 11.40 Food Service Equipment Schedule Food Service Equipment Plan Food Service Mechanical Plan Food Service Electrical Plan Food Service Plumbing Plan Food Service Equipment Details Food Service Equipment Details Interior Building Plan Second Floor, Zone C Building Sections Equipment Plan First Floor Zone B Plumbing Kitchen Plan HVAC Plan Second Floor Zone C Electrical Enlarged Kitchen Plan 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 Furnish and install all food service equipment, including setting and levelling per approved shop drawings. This contractor is to assure all equipment is in an acceptable operating condition. .2 Furnish only, to Mechanical Contractor, equipment hoods and fans that comply with NFPA No. 96, including appendix A. .3 Furnish and install kitchen hood fire suppression system complying with NFPA No. 12. .4 This contractor will be required to visit jobsite prior to slab and wall cover-up to review rough-in of Plumbing and Electrical Contractors. .5 Provide Mechanical and Electrical Trade Contractors with shop drawings, and catalog or cut sheets of equipment related to their scope of work. .6 Trough frame is to be ordered with (10) days of notice of award of this contract, in order to not delay the installation work by the cast-in-Place Concrete Contractor. 12/18/91 00318 - 2 FOOD SERVICE SCOPE OF WORK (ADD. 1) .7 Furnish and install remote verification units complete with controls, piping and insulation. .8 Provide on-site operating and maintenance instructions to Owner representatives as scheduled by the CM. .9 All equipment installed installation to provide maintenance and service. shall be adequate verified clearances for for .10 This contractor shall provide all equipment disconnects as specified throughout this bid package and specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. .11 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laYdown. staqinq and stockinq areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .12 For all fusible devices, provide (1) spare set of fuses of (3) each, of each type and size of fuse. .13 This contractor shall provide and coordinate fully with the prov1s10ns of section 16010 Electrical General provisions, paragraph 1.1. This contractor shall submit for approval all 3-phase equipment required in this section of the work to the A/E for review and approval within (10) calendar days of contract award. All 3-phase equipment circuitry and device requirements of this contract shall be provided to the Electrical Contractor within (20) calendar days of contract award. .14 Furnish and install waste pulping system, item WP-1, as specified on sheet 8.00A. .15 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. .16 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care 12/18/91 FOOD SERVICE SCOPE OF WORK (ADD. 1) 00318 - 3 and construction is performed in accordance with the standards and guidel ines set forth by the regulatory agencies governing jails. .17 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .18 utility Routinq and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. 12/18/91 FOOD SERVICE SCOPE OF WORK (ADD. 1) 00318 - 4 Backaround Drawing Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"=1' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be, routed and marked up by the utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic' and wri tten elevations and dimensions, and hanger/support details. The owner' s repres~ntative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specifications or record drawing sections of the contract documents. 12/18/91 FOOD SERVICE SCOPE OF WORK (ADD. 1) 00318 - 5 1. 3 By Others .1 Installation of equipment hoods will responsibility of the Mechanical Contractor. be the .2 Hook-ups for electrical and plumbing services and final tie-ins will be the responsibility of the appropriate Electrical, Mechanical and Plumbing Contractors. 12/18/91 FOOD SERVICE SCOPE OF WORK (ADD. 1) 00318 - 6 SECTION 00319 SCOPE OF WORK Bid Package No. 19 Laundry Equipment 1.1 General Scope Provide all labor, superV1S10n, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions 11110 Laundry Equipment Related sections and Descriptions 15000 15252 15992 16010 16450 16660 General provisions Pipe and Equipment Insulation Tests - Piping Systems Electrical General provisions Electrical Systems Grounding Wiring For Equipment Furnished By Others Primary Drawinas L-1 L-2 L-3 L-4 4.54 4.66 8.08 10.08 11.41 Laundry Equipment Plan and Schedule Laundry Mechanical Plan Laundry Electrical Plan Laundry Plumbing 'Plan Interior Building Plan First Floor Zone B Building Sections Plumbing First Floor Zone B HVAC Plan First Floor Zone B Electrical Enlarged Laundry Plan 12/18/91 LAUNDRY EQUIPMENT SCOPE OF WORK (ADD. 1) 00319 - 1 1.2 Special provisions The following special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 Laundry Equipment Contractor shall furnish, deliver, unload, set-in-place and make operational all laundry Equipment. .2 This contractor will be required to visit jobsite prior to slab and wall cover ups, to review Mechanical and Electrical rough-ins. .3 Delete hose bibb (item L-2) from equipment to be supplied. Equipment will be furnished by the Plumbing Contractor. .4 Deliver trough frame to cast-in-Place Concrete Contractor (10) working days after notice of award of contract. .5 Provide Mechanical and Electrical trade contractors with shop drawings, catalogs or cut sheets of equipment that is related to their scope of work. .6 Provide on-site operating and maintenance instructions to Owner representatives as scheduled by the CM. .7 All equipment installed installation to provide maintenance and service. shall be adeauate verified clearances for for .8 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. stagina and stockina areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .9 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. 12/18/91 LAUNDRY EQUIPMENT SCOPE OF WORK (ADD. 1) 00319 - 2 .10 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .11 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries, of materials or equipment. .12 utility Routing and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out required to accommodate the installation ,of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be 12/18/91 LAUNDRY EQUIPMENT SCOPE OF WORK (ADD. 1) 00319 - 3 notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backaround Drawina Prepared by the HVAC and Process Pipe contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= I' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"=1' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner's representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. 12/18/91 LAUNDRY EQUIPMENT SCOPE OF WORK (ADD. 1) 00319 - 4 The requirements of this section are separate from other drawings and submittals required in the technical specifications or record drawing sections of the contract documents. 1.3 BY Others .1 Hook-ups for electrical and plumbing services and final tie-ins will be the responsib~lity of the appropriate Electrical, Mechanical and Plumbing Contractors. 12/18/91 LAUNDRY EQUIPMENT SCOPE OF WORK (ADD. 1) 00319 - 5 SECTION 00320 SCOPE OF WORK Bid Package No. 20 Loading Dock Equipment 1.1 General Scope Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions 11160 Loading Dock Equipment Related'Sections and Descriptions 03100 03200 03300 16010 16111 16660 Concrete Formwork Concrete Reinforcement Cast-In-Place Concrete Electrical General provisions Conduit Systems - Bid Group 3 Wiring For Equipment Furnished By Others Primary Drawinas 7.00 7.03 11.03 Standard Mounting Heights Equipment Plan Ground Floor Zone C Power and Lighting Plan Ground Floor Zone C Reference Drawinas, available at the Construction Manager's Office. 3.03 3.31 Foundation Plan Ground Floor Zone C Foundations sections and Details 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, 12/18/91 00320 - 1 LOADING DOCK SCOPE OF WORK (ADD. 1) change, add to, or delete from the General Scope of this Bid Package. .1 Coordinate installation of embeds, angles, anchors, plates, blockouts, etc. wi th the structural concrete contractor. .2 Coordinate installation of conduit, boxes, and electrical connections with the Electrical Contractor. .3 Provide shop drawings/catalog cuts of equipment, to Electrical and structural Concrete contractors prior to rough-ins and concrete placement. .4 It is the responsibility of this contractor to verify rough-ins prior to the installation of loading dock equipment. .5 All equipment installed shall be verified for install- ation to provide adequate clearances for maintenance and service. .6 This contractor shall provide all eauipment disconnects as specified throughout this bid package and speci- fications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. .7 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staaing and stockina areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .8 For all fusible devices, provide (1) spare set of fuses of (3) each, of each type and size of fuse. .9 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .10 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. 12/18/91 LOADING DOCK SCOPE OF WORK (ADD. 1) 00320 - 2 SECTION 00321 SCOPE OF WORK Bid Package No. 21 Pneumatic Tube System 1.1 General Scope Provide all labor, supervision, materials, 'supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specif ications, which include, but are not limited to the listing that follows. The bidder shall review all drawings and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions 07272' 08305 14700 Firestop And Penetration Sealing System Access Panels And Doors Pneumatic Tube System Related Sections and Descriptions 07215 07900 15000 15012 15014 15140 15242 16010 16111 16120 16660 Sprayed Insulation Joint Sealers General Provisions Coordination Drawings-Preparation Coordination Drawings Pipe Hangers And Supports vibration Isolation Electrical General provisions Conduit Systems wire and Cable Wiring For Equipment Furnished By Others Primary Drawinas 3.07 3.08 3.09 4.53 4.54 4.55 Framing Plan First Floor Zone A Framing Plan First Floor Zone B Framing Plan First Floor Zone C Interior Building Plan First Floor Zone A Interior Building Plan First Floor Zone B Interior Building Plan First Floor Zone C 12/18/91 00321 - 1 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) 4.59 4.65 4.66 8.07 8.08 8.09 10.07 10.08 10.09 11.11 11.19 Interior Building Plan Second Floor Zone A Building sections Building Sections Plumbing First Floor Zone A Plumbing First Floor Zone B Plumbing First Floor Zone C HVAC Plan First Floor Zone A HVAC Plan First Floor Zone B HVAC Plan First Floor Zone C Power Plan First Floor Zone C Power Plan Second Floor Zone A 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .2 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .3 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor (s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an allowance. 12/18/91 00321 - 2 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .4 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and,coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor within (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B,C,D and E, with timeliness to facilitate the fabrication schedule of the precast contractor. 12/18/91 00321 - 3 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) .5 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. .6 Contractor shall furnish, install and terminate all raceways and wiring for all controls associated with the work of Pneumatic Tube System. .7 Furnish to the appropriate Trade Contractor, for installation in precast concrete, masonry, and cast-in- place concrete, all frames, sleeves, anchors, weld plates and other inserts and devices required as part of the work in this Bid Package. Coordinate and verify locations with the appropriate Trade Contractor. For precast, contractor will make the necessary trips to the precaster's fabrication plant, in order to ascertain that installations are being performed correctly. Furnish and deliver to precast concrete contractor within (10) working days after award of this contract, all required sleeves, inserts and coordination drawings necessary for incorporation in the precast components. .8 Replace any safety rails and barricades removed by this trade contractor during the process of work, or during deliveries of materials or equipment. .9 Contractor is to review Division 1 General Requirements for addi tional responsibili ties required in order to perform the work under this Bid Package. .10 It will be the full responsibility of this trade contractor to properlY seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .11 All equipment installed installation to provide maintenance and service. shall be adeauate verified clearances for for .12 Not Used. 12/18/91 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) 00321 - 4 .13 This contractor shall schedule and provide adequate overhead hanaers and supports to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .14 Any core drillina or penetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. .15 This contractor shall provide all eauipment disconnects as specified throughout this bid package and specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. .16 Contractor shall perform all reauired testina and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .17 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staaina and stockina areas are developed, prior to release for shipping. Within the building, areas shall be restricted and stocking areas will be authorized in writing. .18 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most stringent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .19 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .20 The Pneumatic Tube System Contractor shall coordinate with Electrical Contractor all final tie-ins to assure operation of equipment. 12/18/91 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) 00321 - 5 .21 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. .22 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Pneumatic Tube system Contractor should require any additional ventilation,' then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .23 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. will be providing with section 01510 until the permanent If the Pneumatic Tube System Contractor should require any additional temporary lighting, then it will be his responsibility to provide. .24 utility Routina and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually fu~nished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, i.e., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified 12/18/91 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) 00321 - 6 location, size, and type of precast embed or block out required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Background Drawina Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. ,Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = l'"cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"=1' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the Utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner's representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. 12/18/91 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) 00321 - 7 Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specifications or record drawing sections of the contract documents. 12/18/91 00321 - 8 PNEUMATIC TUBE SCOPE OF WORK (ADD. 1) SECTION 00322 SCOPE OF WORK Bid Package No. 22 Metals 1.1 General Scope Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions of the Work 05500 10200 10900 11197 15936 Metal Fabrications Louvers and Vents Miscellaneous Specialties Security/Detention Equipment Grilles, Registers, Diffusers Related sections and Descriptions 03100 03200 03300 03520 03600 04200 15000 15880 15884 15890 Concrete Formwork Concrete Reinforcement Cast-In-Place Concrete Insulating Concrete Decks Grout Unit Masonry General provisions Fire Dampers Combination Smoke and Fire Dampers Ductwork 1.2 Special provisions The following Special Provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. 12/18/91 00322 - 1 METALS SCOPE OF WORK (ADD. 1) .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. .2 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .4 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .5 Furnish to the appropriate trade contractor, for installation in non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. .6 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. .7 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staaina and stockina areas are developed, prior to release for shipping. Within the . building, areas shall be restricted and stocking areas will be authorized in writing. 12/18/91 METALS SCOPE OF WORK (ADD. 1) 00322 - 2 .8 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinaent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .9 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .10 Provide applicable scope of work in mock-up cell and chase, in order to develop a complete and finished mock- up. .11 Section 05500 Metal Fabrications, furnish and install items under paragraph 2.2 0 and E, and include prime painting. This also includes security bars as shown on Bid Group 2 drawing 4.42, detail 1. Angle embeds on detail 1 are already provided. .12 Drawing 10.32, Air Devices Schedule, Furnish security air devices to Mechanical Contractor for installation, and 'these include security bars. On schedule thi~ includes, but is not limited to devices S-9, S-22, R-3, R-5, R-13, and E-3. .13 section 11197 Security/Detention Equipment, furnish and install specification section complete. Embeds in precast concrete cells have been provided. Verify detention furnishings with the provided embeds for proper installation and attachments. .14 section 15936 Grilles, Registers, Diffusers, paragraph 2.7, furnish only, to the appropriate installing contractor for installation, all Barrier Grilles required in the project. Deliver to the jobsite or offsite location if grilles are to be installed in any prefabricated product. Make barrier grilles ready for installation, and welded. Provide all required fasteners, embeds, coordination drawings, and instructions to installer, in order to facilitate proper installation. Coordinate with the Mechanical contractor for interface with his work. .15 section 10200, Louvers and Vents, furnish and install item 1.1 A. h., ~teel security grille, grating and framework. 12/18/91 METALS SCOPE OF WORK (ADD. 1) 00322 - 3 .16 Section 10900 Miscellaneous Specialties, furnish and install wall mounted TV brackets. .17 Owner Option No. 22-01: Zone 'F' Metals: At the option of the Owner, furnish and install Zone 'F' Metals, similar to Zones '0' and 'E'. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .18 Contractor shall be responsible for applying for, and procuring the construction permit as required by the City of Key West; however, the Owner shall literally pay the fee for the permit. .19 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Metals Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .20 The Prime Electrical Contractor ,Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. If the Metals Contractor should require any additional temporary lighting, then it will be his responsibility to provide. will be providing with section 01510 until the, permanent 12/18/91 METALS SCOPE OF WORK (ADD. 1) 00322 - 4 SECTION 00323 SCOPE OF WORK Bid Package No. 23 Security Glass and Glazing 1.1 General Scope Provide all labor, supervision, mater ials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions of the Work 08842 Security Glazing Related Sections and Descriptions 07900 08320 08660 Joint Sealers Security Metal Doors and Frames Security Windows Primary Drawinas 0.01 Index of Drawings Rev 11/11/91 4.03A Building Plan Ground Floor Zone C BG3 10/15/91 4.07 Exterior Building Plan First Floor Zone A 4.08 Exterior Building Plan First Floor Zone B 4.10 Exterior Building Plan First Floor Zone 0 4.11 Exterior Building Plan First Floor Zone E 4.12 Exterior Building Plan First Floor Zone F 4.14 Exterior Building Plan Second Floor Zone B 4.16 Exterior Building Plan Mezzanine Level Zone 0 4.17 Exterior Building Plan Mezzanine Level Zone E 4.18 Exterior Building Plan Mezzanine Level Zone F 4.28 Exterior Elevations 4.29 Exterior Elevations 4.30 Exterior Elevations 4.32 Exterior Elevations 4.33 Exterior Elevations 4.33A Exterior Elevations 4.34 Wall Sections 12/18/91 SECURITY GLASS SCOPE OF WORK (ADD. 1) 00323 - 1 4.35 4.37 4.41B 4.42 4.51 4.53 4.54 4.55 4.56 4.57 4.58 4.59 4.60 4.61 4.62 4.63 4.64 4.65 4.66 4.67A 4.73 4.74 4.75 4.76 4.77 Wall sections Wall Sections Exterior Details Metal Door & Window Frame Elevations & Details, Door Schedule Enlarged Cell - Plans & Elevations Interior Building Plan First Floor Zone A Interior Building Plan First Floor Zone B Interior Building Plan First Floor Zone C Interior Building Plan First Floor Zone D Interior Building Plan First Floor Zone E Interior Building Plan First Floor Zone F Interior Building Plan Second Floor Zone A Interior Building Plan Second Floor Zone B Interior Building Plan Second Floor Zone C Interior Building Plan Mezzanine Level D Interior Building Plan Mezzanine Level Zone E Interior Building Plan Mezzanine Level Zone F Building sections Building sections Partition Types Door Schedule Door Schedule Door Schedule H.M. Elevations Door and Window Details and Buck Types 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. .2 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .3 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. 12/18/91 SECURITY GLASS SCOPE OF WORK (ADD. 1) 00323 - 2 Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .4 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. stagina and stockina areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .5 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinaent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .6 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .7 Provide applicable scope of work in' mock-up cell and chase, in order to develop a complete and finished mock- up. .8 Owner Option No. 23-01: Zone 'F' Security Glass and Glazina: At the option of the Owner, furnish and install Zone 'F' Security Glass and Glazing, similar to Zones '0' and 'E'. This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to,42 line. .9 Contractor shall be responsible for applying for, and procuring the construction permit as required by the City of Key West; however, the Owner shall literally pay the fee for the permit. . 12/18/91 SECURITY GLASS SCOPE OF WORK (ADD. 1) 00323 - 3 .10 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Security Glass and Glazing Contractor should require any additional ventilation, then it will be his responsibili ty to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .11 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. will be providing with section 01510 until the permanent If the Security Glass and Glazing Contractor should require any additional temporary lighting, then it will be his responsibility to provide. 12/18/91 SECURITY GLASS SCOPE OF WORK (ADD. 1) 00323 - 4 SECTION 00324 SCOPE OF WORK Bid Package No. 24 Aluminum window Walls, Glass and Glazing 1.1 General Scope Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems, and proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specif ications, which include, but are not limi ted to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. Primary sections and Descriptions of the Work 08410 08800 08902 13090 Aluminum Entrances Glazing Aluminum Window Walls Radiation Protection Related Sections and Descriptions Note: 03410 03412 03420 03490 07900 08100 The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modular Cell (BG-2) Joint Sealers Metal Doors and Frames Primary Drawinas 0.01 4.13 4.28 4.30 4.34 4.37 4.38 Index of Drawings Exterior Building Plan Second Floor Zone A Exterior Elevations Exterior Elevations Wall Sections Wall Sections Exterior Details 12/18/91 00324 - 1 ALUMINUM SCOPE OF WORK (ADD. 1) 4.41A 4.42 Exterior Details Metal Door & Window Frame Elevations & Details, Door Schedule Interior Building Plan Second Floor Zone A 4.59 1.2 Special Provisions The following Special Pr~visions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. .2 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .4 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .5 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. verify prior to casting in form work, or during line and grade installation of major feature progress. 12/18/91 ALUMINUM SCOPE OF WORK (ADD. I)' 00324 - 2 .6 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. stagina and stockina areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .7 If in the event of conflicting, ,or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinaent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .8 section 13090 Radiation Protection, furnish and install lead glass. section 07900 Joint Sealers, provide all sealants, and compounds required, to installation of windows and lights. .10 It is the responsibility of this contractor to coordinate his shop drawings so they coincide with the precast concrete supplier's shop drawings regarding opening sizes. glazing, complete .9 .11 Field verify opening dimensions and reflect any changes on shop drawings and forward copy to CM prior to assembly. .12 Alternate 24-01: Provide Bid on Bid Packaae No. 23. Security Glass and Glazing The Aluminum window Walls and Glass and Glazing bidder shall provide a complete bid on Bid Package No. 23, Security Glass and Glazing. This bidder is to comply with all applicable sections of the bidding documents in order to do so. The work of this alternate includes, but is not limited to: a. Furnish and install all security glass and glazing for security windows, as described in specification section 08842 Security Glazing. b. section 07900 Joint Sealers, provide all sealants, and compounds required, to installation of windows, borrowed lights, lights. glazing, complete and door 12/18/91 ALUMINUM SCOPE OF WORK (ADD. 1) 00324 - 3 ' .12 Owner Option No. 24-01: Zone 'F' Non-Security Glass and Glazina: At the option of the Owner, furnish and install Zone 'F' Non-Security Glass and Glazing, similar to Zones '0' and 'E' . This area is defined as the area bound by column lines G to La, and 17 line to 24 line, as well as column lines 37 to X, and U line to 42 line. .13 Contractor shall be responsible for applying for, and procuring the construction permit as required by the City of Key West; however, the Owner shall literally pay the fee for the permit. .14 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .15 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Aluminum Window Wall Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .16 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. will be providing with section 01510 until the permanent If the Aluminum Window Wall Contractor should require any additional temporary lighting, then it will be his responsibility to provide. 12/18/91 ALUMINUM SCOPE OF WORK (ADD. 1) 00324 - 4 SECTION 00325 SCOPE OF WORK Bid Package No. 25 Plumbing Contract Zones D and E 1.1 General Scope Provide all labor, supervision, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems in Zones 0 and E only. This shall include proper execution and completion of all work specified on the drawings, in the bid package and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings and specification sections that are not specifically listed for any additional requirements in order to complete the scope of work described herein. This contractor as part of his scope of work will furnish all Zone D and E permanent materials to be incorporated into the work, except for fixtures or equipment as listed in Attachment "A", Zones 0 and E. Attachment" A" Zones D and E items include all specialty attachment or ~ounting accessories, and will be furnished by Bid Package No. '16 Prime Plumbing Contractor, to the Bid Package No. 25 Plumbing Contractor for installation. It will be the full responsibility of this contractor to perform all rough-ins and make final terminations to assure a complete operating system. Primary sections and Descriptions 07272 08305 15000 15060 15085 15100 15130 15140 15242 15252 15403 15404 15408 15410 15430 15440 15460 Firestop and Penetration Sealing system Access Panels and Doors General provisions Pipe and Pipe Fittings Piping Identification Valves Thermometers and Gauges Pipe Hangers and Supports Vibration Isolation Pipe and Equipment Insulation Water Booster Pumps Domestic Water Softener Soil, Waste and Vent System Storm Drainage System Plumbing Specialties Plumbing Fixtures and Accessories Sump Pumps 12/18/91 00325 - 1 o & E PLUMBING SCOPE OF WORK (ADD. 1) 15470 15992 Hot Water storage Heater Tests - Piping Systems Related sections and Descriptions 02222 02226 02644 03100 03200 03300 Note: 03410 03412 03420 03490 03520 03600 04200 05180 05500 06200 07115 07210 07215 07530 07720 07900 09110 09200 09250 09300 09510 09650 09680 09700 09800 09900 11110 11400 11704 13090 15110 15252 15517 15995 Excavating, Backfilling structures Excavating, Backfilling utilities Water Mains Concrete Formwork Concrete Reinforcement Cast-In-Place Concrete Compacting for and compacting and for The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modular Cell (BG-2) Insulating Concrete Decks Grout unit Masonry Miscellaneous structural Steel Metal Fabrications Finish Carpentry Sheet Waterproofing Building Insulation Sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Non-Load Bearing Wall Framing Systems Lath and Plaster Gypsum Board Tile Acoustical Ceilings Resilient Flooring Carpet Special Flooring Special Coatings Painting Laundry Equipment Food Service Equipment Ice Machines Radiation Protection Heat Trace System Pipe and Equipment Insulation .Hydronic Specialties System Balancing and Testing 12/18/91 00325 - 2 o & E PLUMBING SCOPE OF WORK (ADD. 1) 16010 16155 16161 16170 16450 16660 Electrical General provisions Combination Motor starters Motor Control Centers Disconnect Switches Electrical Systems Grounding Wiring For Equipment Furnished By Others 1.2 Special provisions The following Special Provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits required by the City of Key West. .2 Contractor shall maintain As-Built drawinas. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Any excavations required for the complete and p~oper installation of his work below grade, shall be in accordance with sections 02222 & 02226. .4 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .5 Contractor is to review Division 1 General Requirements for addi tional responsibili ties required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .6 Access Panels and Doors - Those access panels and doors that are shown on the drawings will be furnished and installed by others. Those that are shown in the ceiling shall be dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor(s). All of the access panels and doors shall be excluded from the trades account allowance. 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 3 Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an allowance. This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that ,was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .7 utility Routina and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, utility Routing Drawings and Base Trade Installers Drawings. The utility Routing coordination shall consist of three phases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 4 shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and insulation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backaround Drawina Prepared by the HVAC and Process Pipe Contractor, ,and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross' sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan & Elevation 1/4" = 1', cross sections 1" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections 1"= l' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conventional scale with chases of enlarged scale. These drawings shall be routed and marked up by the utility Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner's representative may conduct job site meetings to resolve and finalize any conflicts which are 12/18/91 00325 - 5 o & E PLUMBING SCOPE OF WORK (ADD. 1) not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10) ten calendar days of Award of Contract. Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical specif ications or record drawing sections of the contract documents. .8 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor within (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones 0 and E with timeliness to facilitate the fabrication schedule of the precast contractor. .9 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractprs and the CM, prior to installation of follow-on work. This would 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 6 include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. .10 This contractor is responsible to coordinate and/or provide all penetrations shown or not shown on drawings which are necessary to facilitate the complete installation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coordinated per item .7 and .8 above. Other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subject to the advance approval of the precaster and A/E, and shall be in accordance with Article 4.14.3. All costs of field installed penetrations and finished closure of field and precast provided openings shall be borne by the contractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering installation, this contractor shall coordinate and pay for all related work necessary-to provide the completed deta i 1. .11 Materials and Eauipment Furnished bY Others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condition of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 7 Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. Any material furnished by the Owner, at an off-site location, on other than a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .12 It will be the full responsibility of this trade contractor to properlY seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .13 Contractor shall be responsible for coordinating all housekeepina pads and eauipment pads that are required for this contractors work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not sh~wn, but are required for the complete and proper installat~on of his work, shall be furnished and installed by this contractor. .14 All equipment installed installation to provide maintenance and service. shall be adeauate verified clearances for for .15 Contractor shall be responsible for installation of expansion fittinas where utilities and services cross any designated building expansion line. .16 This contractor shall schedule and provide adequate overhead hanaers and supports to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .17 Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .18 Any core drillina or penetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installation of the work. 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 8 .19 This contractor shall provide all eauipment disconnects as specified throughout this bid package specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. .20 Contractor shall perform all reauired testina and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .21 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper laydown. staaina and stocking areas are developed, prior to release for shipping. within the building, areas shall be restricted and stocking areas will be authorized in writing. .22 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most stringent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .23 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .24 Section 15252 Pipe and Equipment Insulation, furnish and install insulation required for plumbing systems, which includes all piping, equipment and systems installed by this contractor. .25 Provide plumbing systems scope of work in mock-up cell and chase, in order to develop a complete and finished mock-up. .26 This contractor shall furnish and install the grey water system from valves located in Zones A and B provided by Bid Package No. 16 Prime Plumbing Contractor, complete to all fixtures. .27 This contractor shall furnish and install the domestic water system from valves located in Zones A and 0 provided by Bid Package No. 16 Prime Plumbing Contractor, complete to all fixtures. 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 9 .28 Provide housings and trim plates for terminal connection at service connection stations. .29 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Zone 0 and E Plumbing Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .30 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. If the Zone 0 and E Plumbing Contractor should require any additional temporary lighting, then it will be his responsibility to provide. will be providing with section 01510 until the permanent 1.3 BY Others .1 Finish painting of all material and equipment, except where the specifications call for factory finish, then the Plumbing Contractor shall provide. .2 The furnishing of fixtures,per Attachment "A". 12/18/91 D & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 10 ATTACHMENT "A" EQUIPMENT SUPPLIED BY BID PACKAGE NO. 16 PRIME PLUMBING CONTRACTOR Contractor is to verify count of fixtures required for performance of his work prior to bid. In the event any fixture is not listed or an error is in the required number shown it will be the responsibility of this contractor to provide and install any fixtures shown on the plans. Fixtures and equipment listed shall include all required specialty attachment devices, wall sleeves and accessories. (Reference drawing 8.00A and 8.22 for fixture designation definitions). STANDARD FIXTURES: FIXTURE ZONE A ZONE B! ZONE CI ZONE 01 ZONE EI I I I I I WC-1 15 4 I 8 2 2 WC-2 2 1 1 UR-1 3 L-1 12 L-2 8 6 8 2 2 L-4 6 1 1 BT-1 1 S-l 8 13 3 7 6 CS-1 1 PS-1 1 PT-1 1 SS-l 1 SS-2 6 2 5 4 2 EWC-1 7 1 4 2 2 DF-1 0 2 0 12/18/91 o & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 11 FIXTURE I ZONE AI ZONE B' ZONE CI ZONE 0 ZONE E1 I I I I I I I BOOST PMP 1 I I SUMP PMP 2 2 WH-1 1 WH-2 1 WH-3 1 WTR SOFT 1 -------------------------------------------------- PENAL FIXTURES: FIXTURE ZONE A ZONE BI ZONE C ZONE 0 ZONE E1 , I WC-3 24 3 4 WC-4 1 4 2 WC-5 4 92 94 WC-6 1 4 12 WC-7 4 UR-2 1 2 L-3 26 2 2 L-5 4 SH-1 24 18 22 SH-2 4 1 2 4 2 SH-3 2 2 2 SH-4 4 SH-5 2 FD-8 3 --------------------------------------------------- 12/18/91 D & E PLUMBING SCOPE OF WORK (ADD. 1) 00325 - 12 SECTION 00326 SCOPE OF WORK Bid Package No. 26 Electrical Contract Zones D and E 1.1 General Scope Provide all labor, superv1s10n, materials, supplies, equipment, tools, transportation, surveying and layout, and protection, to install complete operating systems in Zones 0 and E. This shall include proper execution and completion of all Work specified on the drawings, in the bid package, and the sections of the Specifications, which include, but are not limited to the listing that follows. The bidder shall review all drawings, and specification sections that are not specifically listed, for any additional requirements in order to complete the scope of work described herein. This contractor as part of his scope of work will furnish all Zone D and E permanent materials to be incorporated into the work, except for fixtures, heat trace equipment, timeclock, lighting relay cabinets, and all safety disconnects. These fixtures and equipment will be furnished by Bid Package No. 14 Prime Electrical Contractor, to Bid Package No. 26,Electrical Contractor for installation. This Bid Package No. 26 Electrical Contractor shall make installations of systems, but not be limited to, conduit raceways, w1r1ng, and terminations for: lighting, receptacles, power, telephone raceway only, and heat trace wiring and conduit. Primary Sections and Descriptions 07272 08305 15000 15110 16010 16111 16120 16199 16400 16471 16500 16660 16781 16930 Firestop and Penetration Sealing System Access Panels And Doors General provisions Heat Trace System Electrical General provisions Conduit Systems - Bid Group 3 Wire and Cable Wiring Devices and Plates Service and Power Distribution Systems Feeder and Branch Circuits and Emergency Wiring Lighting Wiring for Equipment Furnished by Others Telephone Conduit Systems Lighting Control Equipment 12/18/91 D & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 1 Related Sections and Descriptions 01130 01510 03100 03200 03300 Note: 03410 03412 03420 03490 03520 03600 04200 05180 05500 06100 06200 07115 07210 07215 07530 07720 07900 08300 08320 08710 08902 09110 09200 09250 09510 09650 09680 09700 09800 09830 09900 09950 10270 11200 11202 11203 11204 11205 Security Project Procedures Temporary utilities (Temporary Lighting) Concrete Formwork Concrete Reinforcing Cast-In-Place Concrete The following (4) Precast Concrete specifications can be viewed at the office of the Construction Manager. Precast Concrete Hollow Cored Planks (BG-2) Precast Concrete Panels (BG-2) Precast Prestressed Concrete sections (BG-2) Precast Concrete Modular Cell (BG-2) Insulating Concrete Decks Grout unit Masonry Miscellaneous Structural Steel Metal Fabrications Rough Carpentry Finish Carpentry Sheet waterproofing Building Insulation Sprayed Insulation Single Ply Roofing Roof Accessories Joint Sealers Special Doors Security Metal Doors and Frames Door Hardware Aluminum Window Walls Non-Load Bearing Wall Framing System Lath and Plaster Gypsum Board Acoustical Ceilings Resilient Flooring carpet Special Flooring Special Coatings Elastomeric Coating Painting Wallcovering Access Flooring Basic Electronic Security Requirements System Central Processing Unit Fire Alarm Interface Programmable Logic Controller Address Panels 12/18/91 D & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 2 ll206 ll208 11211 11212 11218 11222 11224 15050 15100 15160 15175 l5242 ' l5330 l5403 15404 15430 15440 15470 15540 15770 l5785 l5855 15858 l5884 15894 15950 l5965 15995 16111 16155 16161 16170 16300 16351 16425 16450 16461 16470 16472 16601 16605 16721 Relay Cabinets Card Access Control situation Man-Down Equipment Closed Circuit Video Equipment Operational Intercom System Inmate/Attorney Telephones Metal Detection Equipment Water Treatment Valves Pumps Variable Speed Motor Control for Fans and Pumps Vibration Isolation Wet-Sprinkler System Water Booster Pumps Domestic Water Softener Plumbing Specialties Plumbing Fixtures and Accessories Hot Water Storage Heater Emergency Generator Auxiliaries Make-Up Air Units Fan Coil Units Air Handling units Fans Combination Smoke and Fire Dampers Air Terminal Units Automatic Temperature Control Systems Building Automation System System Balancing and Testing Conduit Systems - Bid Group 2 Combination Motor Starters Motor Control Centers Disconnect Switches Standby Power Generation Uninterruptible Power Supply Main Service Switchboard Electrical Systems Grounding Dry Type Distribution Transformers Distribution Panelboards - Circuit Breaker Type Branch Circuit Panelboards - Circuit Breaker Type Lightning Protection System Transient Voltage/Surge Protection Fire Alarm System 1.2 Special provisions The following Special provisions are intended to clarify the scope of work, or highlight features of the work, or modify, change, add to, or delete from the General Scope of this Bid Package. 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD~ 1) 00326 - 3 .1 All licenses required in order to perform the scope of work in the specified location, shall be procured and maintained by the contractor and his subcontractors. Contractor shall submit copies to the Construction Manager. This shall include construction permits as required by the City of Key West. .2 Contractor shall maintain As-Built drawings. (Record Drawings per section 01720), of his work progression. A 50% progress of field work submittal, will be required. .3 Provide, replace, and maintain any safety rails and barricades as necessary during the process of work, or during deliveries of materials or equipment. .4 Contractor is to review Division 1 General Requirements for additional responsibilities required in order to perform the work under this Bid Package. Contractor shall pay particular attention to section 01710 Final Cleaning, which shall be performed as scheduled by the CM, which will be at or near the completion of the project. .5 Access Panels and Doors - Those access panels and doors that are shown on the drawings' will be furnished and installed by others. Those that are shown in the ceiling shall be. dedicated to the exclusive use of Bid Package No. 15 Mechanical Process and HVAC. Those that are shown in the wall shall be dedicated to the exclusive use of the plumbing contractor(s). All of the access panels and doors shall be excluded from the trades account allowance. Access panels and doors that are not shown, but are necessary for installation, maintenance and replacement of this contractor's work, and those that are required by governing codes and regulations, shall be furnished by this contractor, to other trade contractors for installation, as an allowance. This contractor shall state the quantity of each size of access panel and door, and what material they are to be installed in, per the proposal form. The bid extension shall be made at the Owner given bid unit price, to produce the required bid item allowance. After contract award, supply of the contractor's stated quantity of access panels and doors shall be purchased by others. There will be a corresponding deductive change order issued to this contractor, removing the supply of 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 4 the access panels and doors from his contract, and at the Owner given bid unit price. If the actual quantity required exceeds the bid quantity, this contractor shall be responsible for furnishing access panels and doors, (manufacturer as approved by the Owner) to the appropriate installing contractor for installation, and the costs of the door assembly and installation will be borne by this contractor. Any access panels and doors not installed, from the allowance bid group that was purchased, shall remain in the Owner's possession, or turned back to the supplier for credit, to which credit will be due the Owner. .6 Not Used. .7 utility Routina and Coordination of the Work This contractor shall be responsible to coordinate his work with other multiple prime contractors both in the scheduling of field work activities and in the integration of individually furnished items into final composite installations. Coordination drawings procedures shall consist of, but are not limited to, Utility Routing Drawings and Base Trade Installers Drawings. The Utility Routing coordination shall consist of three p~ases. Phase I The first phase shall constitute the routing of the precasters erection mylar or sepia drawings for utility routing 'over-lay' of each trade contractor's work. This shall be done by routing first to the sheet metal contractor, second to the plumber, third to the fire protection contractor, fourth to mechanical piping, fifth to electrical and lastly to the security contractor, who shall return the composite overview to the CM. Each trade contractor shall have noted each service by name & size of carrier (pipe, duct, etc.) and inSUlation/hanger cross sectional dimensions, Le., 3" Greywater (6"), 24" x 12" Supply (26" x 14"), 2" ltg, 1" Comm, etc. Additionally, each trade contractor shall have specified location, size, and type of precast embed or block out required to accommodate the installation of his work. The intent at this level of coordination is to specify interface information from trade contractors to the precast concrete contractor which will allow the precaster to prepare piece casting drawings and begin precast production. 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 5 ' Phase II Upon review by the Owner's representative to identify congested areas, the sheetmetal contractor shall be notified of any additions to the following background drawings which the sheetmetal contractor shall prepare to appropriate scale as directed by the Owners representative. Backaround Drawina Prepared by the HVAC and Process Pipe Contractor, and consists of plan, elevation and cross section cuts. 1. Corridors and hallways-Plan & Elevation 1/4" = 1', cross sections 1" = l' 2. Kitchen-Plan & Elevation 1/4"= 1', cross sections 1"= l' 3. Housing chases and plenums-Plan & Elevation 1/4" = 1', cross sections 1" = l' 4. Mechanical rooms-Plan, & Elevation 1/4" = 1', cross sections I" = l' 5. Laundry-Plan & Elevation 1/4"= 1', cross sections1"= l' 6. Electrical rooms-Plan & Elevation 1/4"= 1', cross sections 1"= l' 7. All other areas-conven~ional scale with chases of enlarged scale. These drawings shall be routed and marked up by the util- ity Trade Contractors in the same manner as Phase One drawings, except 'over-lay' work shall show more detail depicting all items and features such as radius fittings, valves, specialties, space between pipes, graphic and written elevations and dimensions, and hanger/support details. The owner' s representative may conduct job site meetings to resolve and finalize any conflicts which are not answered during drawing 'over-lay' routing. Item number 3. above and zone 'A' shall be submitted within (10~ ten calendar days of Award of Contract. Phase III Shop or background drawings shall be prepared and submitted by the masonry, non-load bearing wall, ceiling, raised floor, and cast-in-place concrete contractors. These drawings shall be routed in the same manner as the previous phases and each trade contractor shall provide 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 6 all information necessary for installation of items furnished by their contract scope of work and which will require embedment or blockout in the walls, ceiling or floors. The requirements of this section are separate from other drawings and submittals required in the technical spec- ifications or record drawing sections of the contract documents. .7 Furnish to the appropriate trade contractor, for installation in precast concrete, non-load bearing walls, masonry, and cast-in-place concrete, all frames, sleeves, anchors, weld plates and other similar inserts or devices required to facilitate and coordinate the Work in this Bid Package. Submit routing shop drawings showing wall elevation, floor and ceiling plans with requirements for location and size suitable for field location and installation. Coordinate and verify correctness of installation as the work progresses. Verify prior to casting in form work, or during line and grade installation of major feature progress. Furnish and deliver to precast concrete contractor within (10) working days after award of this contract, all required sleeves, inserts and other embedded items with coordination drawings necessary'for incorporation in the precast components, for Zone A. Furnish and deliver to precast concrete contractor all required sleeves, inserts and other embedded items with coordination drawings necessary for incorporation in the precast components, for Zones B,C,D and E, with timeliness to facilitate the fabrication schedule of the precast contractor. .8 All unfinished surfaces of materials or equipment furnished or installed by this contractor, shall be inspected for readiness by follow-on contractors and the CM, prior to installation of follow-on work. This would include bringing back to original condition, surfaces disturbed by welding, burning, or other disfigurement, which will need to be made ready for finish painting, or other work. .9 This contractor is responsible to coordinate and/or provide all penetrations shown or not shown on drawings 12/18/91 D & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 7 which are necessary to facil i tate the complete installation of his work. Penetrations in horizontal precast members equivalent to 6" circular or larger, shall be provided by the Precast Contractor when adequately coordinated per item .7 and .8 above. other penetrations in horizontal members shall be field core drilled and shall be the responsibility of this trade contractor. Field penetrations shall be subject to the advance approval of the precaster and A/E, and shall be in accordance with Article 4.14.3. All costs of field installed penetrations and finished closure of field and precast provided openings shall be borne by the contractors using or requiring same. All finished closure details shall conform with firesafing, safety building codes and design intent (draft closure, material fall protection, etc.). All penetrations and openings should be completed prior to the finish covering installation. In the event that penetrations are necessary after finish covering installation, this contractor shall coordinate and pay for all related work necessary to provide the 'completed detail. .10 Materials and Equipment Furnished bY Others All materials furnished by the Owner, other contractors for the Owner, or by the CM for the Owner, for installation by this contractor shall upon delivery, be unloaded, transferred, stored and fully protected by the contractor until installed. Any demurrage or similar charge incurred due to failure of the contractor to promptly unload the materials and equipment shall be the responsibility of the contractor. The contractor shall carefully examine all materials and equipment furnished by the Owner, or any of his designees, (other contractors or the CM). The contractor shall complete receiving reports describing the quantity and condition of the materials or equipment. The contractor shall be responsible for subsequent damage or loss until installation is completed and accepted by the Owner. Should the contractor fail to report any visible signs of damage in the receiving report as indicated above, then all parties may assume that the damage occurred while the materials and equipment were in the care, custody and control of the receiving contractor. 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 8 Any material furnished by the Owner, at an offsi te location, on other than a charge basis in connection with the contract, shall be deemed as held by the contractor on consignment. All such materials not used in the fabrication of materials or equipment required under the contract shall be returned to the applicable party, as directed, at their expense; and, if not accounted for or so returned, shall be paid for by the contractor. .11 It will be the full responsibility of this trade contractor to properlY seal and maintain rated assemblies in accordance with manufacturer's recommendations, affected by his work, and in accordance with section 07272 Firestop and Penetration Sealing System. .12 Contractor shall be responsible for coordinating all housekeepina pads and equipment pads that are required for this contractors work, and are shown on the contract drawings, with the Concrete Contractor. Those that are not shown, but are required for the complete and proper installation of his work, shall be furnished and installed by this contractor. .13 All equipment installed installation to provide maintenance and service. shall be adequate verified clearances for for .14 Contractor shall be responsible for installation of expansion fittinas where utilities and services cross any designated building expansion line. .15 This contractor shall schedule and provide adequate overhead hanaers and SUPDorts to prevent spray on insulation damage or delay. And in the event of delayed installation, or damage, this contractor shall bear the costs of correction. .16 Provide any necessary capped stub-outs, sleeves, or tees as required for connections of work in future Zone 'F'. .17 Any core drillina or penetrations made by this contractor, or for this contractor in the performance of his work, shall be properly closed and sealed by this contractor after installat~on of the work. .18 This contractor shall provide all equipment disconnects as specified throughout this bid package and specifications. This contractor shall assist the Owner's need to standardize product sources wherever possible within this package and other divisions. 12/18/91 D & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 9 .19 Contractor shall perform all required testina and provide adequate personnel in order to complete all testing to the requirements of governing agencies. .20 All incoming materials and equipment shall be coordinated with other trades and the CM is to be notified, in order that proper lavdown. staaina and stockina areas are developed, prior to release for shipping. Within the building, areas shall be restricted and stocking areas will be authorized in writing. .21 If in the event of conflicting, or overlapping requirements in any area of the bidding documents, technical specifications, or drawings, the most strinaent condition shall be bid and constructed. Notify the CM in any event, in order to not compromise the Owner's right to make appropriate decisions. .22 For all fusible devices, provide (1) spare set of fuses of (3) each, of each type and size of fuse. .23 This contractor is reminded of inmate contact areas and perimeters, and of the requirement for security devices, fasteners, connectors, and any other work associated with this bid package scope of work, in order that proper care and construction is performed in accordance with the standards and guidelines set forth by the regulatory agencies governing jails. .24 Furnish and install Transient Voltage/Surge Protection, in accordance with section 16605, as required for the proper installation and operation of Electrical Systems. This contractor shall be bound by all provisions of section 16605 Transient voltage/surge Protection, as related to equipment provided under this scope of work. Provide section 16605 to vendors to ensure plant fabrication and submittal inclusion. .25 Contractor shall furnish, install and terminate all raceways wiring and disconnects for all power associated wi th equipment furnished by others, unless otherwise indicated. Equipment furnished by others is included in, but not limited to those sections indicated as Related Sections and Descriptions, and depicted on the contract drawings. .26 Contractor shall furnish, install and terminate all raceways, wiring and disconnects for all power associated with equipment furnished by the Owner. 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 10 .27 This contractor shall provide all 120 volt power as required to and from the security systems equipment, which includes, but is not limited to, conduit, raceways, boxes, fittings, wire and terminations. .28 Contractor shall mandril all embedded conduits and duct banks at the earliest feasible time after installation, maintaining a mandril log as provided by the CM. At any failure of the mandril to pass, the CM shall be notified. This applies to conduits which the Electrical Contractor installs for wire pulling by others. For conduits which the Electrical Contractor installs, and will be pulling the wire, the Electrical Contractor shall mandril any that are encased or embedded. .29 Contractor shall install in every conduit described as a spare, or where wiring is a part of another contractor's scope of work, a nylon pull string with a pulling capacity of 200 pounds or greater. .30 Contractor shall identify each wire at all devices, junction boxes or distribution panels. Identification shall include, but not be limited to the panel identification and circuit numbers. .31 Contractor shall identify each wire at all devices, junction boxes or control panels. Identification shall include, but not be limited to the control panel identification and the terminal numbers. .32 . Section 16111 Conduit Systems, paragraph 3.5 A, where conduits that pass through rated floors, walls or ceilings, use seal-off conduit bodies adjacent to one or both sides of the rated system, for total sealing of the conduit, and provide architecturally finished surfaces on both sides as required. .33 section 16120 Wire and Cable, paragraph 2.3 C, applies to stranded conductors smaller than #6 AWG, and includes not only the specified solderless connector, but all compression type ring terminals, split fork terminals, or ferrule not terminated under a mechanical type lug. .34 This contractor shall make major equipment submittals within (10) days of contract award. .35 When scheduled by the CM, this contractor shall clean all fixtures, panels, devices, lenses, lamps, and equipment, prior to acceptance and turnover. 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 11 .36 section 15110 Heat Trace System, furnish conduit, w1r1ng and terminations, and install complete, and make operable. Heat trace tape, controls and panels will be furnished by Bid Package No. 26 Prime Electrical Contractor to this contractor for installation. Coordinate installation with plumbing contractor's installation of piping. .37 Any temporary or permanent utility or service outages, which are necessary after being put into service or energized, shall require notice and approval prior to actual system shutdown. The Contractor requiring the outage shall gain approval of the CM no less than (7) days prior to anticipated date of outage. The written request for outage approval shall contain system or circuits of service, areas that will be affected, and time duration of outage. outages shall be coordinated so as not to affect the work of other contractors. .38 Provide electrical systems scope of work in mock-up cell and chase, in order to develop a complete and finished mock-up. .39 The intent of this contract is that the Zone 0 and E Electrical installing contractor shall be responsible for installation of all branch and secondary circuits from all power panels utilized by Zones 0 and E distribution centers. These panels include, but are not limited to panels: NIB N12 E12 E1B NlA NIl Ell E1A N2B N22 E2B EQ22 EQ2B N2A N21 N21 EQ2A EQ21 E2A E21 If there should be any secondary circuits existing from a panel listed above, to any remote location from Zones o and E, the Prime Electrical Contractor shall be responsible for their installation. The Prime Electrical Contractor shall install all transformers and lighting relay cabinets including primary feed circuit raceways, wiring and terminations. 12/18/91 D & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 12 .40 The Mechanical Process and HVAC contractor will be providing (2) air changes per hour in all work areas, until the permanent HVAC system is in operation. If the Zone 0 and E Electrical Contractor should require any additional ventilation, then it will be his responsibility to provide, and in accordance with section 01510 Temporary utilities, paragraph 2.8. .47 The Prime Electrical Contractor Temporary Lighting in accordance Temporary utilities, paragraph 2.6, lighting system is in operation. If the Zone D and E Electrical Contractor should require any additional temporary lighting, then it will be his responsibility to provide. will be providing with section 01510 until the permanent 1.3 By Others .1 Furnishing and installing conduit systems as shown on sheet 4.51, which include raceways and junction boxes, and that are embedded in the precast concrete cells. 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 13 ATTACHMENT "A" FIXTURES AND EQUIPMENT SUPPLIED BY BID PACKAGE NO. 14 PRIME ELECTRICAL CONTRACTOR Contractor is to verify count of fixtures required for performance of his work prior to bid. In the event any fixture is not listed or an error is in the required number shown it will be the responsibility of this contractor to provide and install any fixtures shown on the plans. Fixtures and equipment listed shall include all required specialty attachment devices and cover rings or plates. FIXTURE ZONE 0 ZONE E1 I C 7 7 0 3 3 FA 24 38 FB 4 4 FC 26 58 FE 12 16 FF 4 1 FG 96 96 FI 12 8 FK 8 8 FO 6 4 FP 24 25 FQ 2 2 FR 19 21 FS 5 4 FT 4 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 14 FIXTURE ,ZONE 0 ZONE E' BATTERY/ 6 I 12 I . INVERTER I Pack for Channel Mounting in Floor Fixtures BB 12 HD 26 28 HOD 18 12 XA 12 10 XB 2 4 XC 2 4 HB 4 HC 4 ------------------------- 12/18/91 0 & E ELECTRICAL SCOPE OF WORK (ADD. 1) 00326 - 15 SECTION 00353 MILESTONE SCHEDULE The bar chart and associated activity listing presented in this section depicts the approximate duration, sequence, and flow of work of major work groups. Not all activities are shown and groupings are subjective. Logic diagrams generating the presented document are available for bidder review in the office of the Construction Manager. Contractor will be required to submit construction schedules to meet the requirements of the presented milestones and in accordance with the Master Project Schedule. The Contractors are to note the following special milestone dates required for the Project. a. Bid Due Date . . . . . . . . . . 01/08/92 . . 01/29/92 b. Award Date (Anticipated) c. Notice to Proceed (Ant~cipated) ... .01/29/92 d. Supporting Documentation for Owner Option of Owner Supplied Equipment Purchases. . . . .. ..... .02/10/92 e. Building Temperature and Humidity Controlled for Finishes & Follow-on Work . . . . . . . .11/15/92 f. Start Contractor Completion Inspections.01/11/93 g. h. Start Prefinal Inspections . Project Completion . . . . .03/02/93 .07/01/93 12/18/91 BID GROUP 3 MILESTONE SCHEDULE 00353 - 1 ! ~~i :z: ~ :::J ~ i11 ! ~ ~ >- ~ ; j u ~ ~ Ii c .lI a c ~ ~ ~ ~ ~r<i r ~ I c ~ r a u ~ .. ~ ~ a ~ pi' 1 i t i I~ oM :z: I Ola; < ~ >'-' - ~~ I '0 ~~ ..J - """ .... ClCl '" "'.... '" ....0 Ii c7i .;go: > ~ ; i ~ ~ !=i Ii >- j ...... i ....., ..-. ~ ....., W <U U ---l I ~ ! '::l <U =:l ~ ! ..... l.L.. Cl '- w 5 I ~ ~ 0 c :r: I ..-. 0 U ;;;; ~ l.L.. ....., Cf) ...., C Cl >- <lJ ~ ..J f ...., ...., CO :::J C <lJ &, o!I ::l Cl (T) j 0 9J u >- Cl. z ...... =:l :::J <lJ C 0 1:1 i 0 ::l 0: ! '- 0 (,!) C LJ ! ~ 0 Cl >- ::::e: <lJ ........ ~ j ;; 0 CO '- C 0 CI: ::::e: a.. < ~ ~ * _(T') !;i ! 0101 CO--' k ::J::J X ~3 <:: ~ i I ~ ~'" c..._ ~ I I 2.S Ullo. ~~ ~ - ~ f uu z i b i It .~.~ ~ r 3 : 00 < o!I && i ~ .!i !i B ~ ~ ~ I ~ o!I li ~ i ~ >- ~ ~ ~ ~ :z! ~ 0 ~ ii ~ a ~ ~ ~ ~ c ~u w'" ~~~ u ~ oS ~ 8 ~ ~ ~ .,; ~ ~ <V .... c.. .. ~ ~ ~ I::: g ~ ~ ~n i ~ Ul ~ ~ ~ ~ ~ '" !f! > '-" ~ ~ ;5 ! ~ ~ & .._--------~----------------------------------------------------------------------------------------------------------------------- Monroe COU"lty, F lor i de PRIMAVERA PROJECT PLANNER Monroe County Detention Facility mT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code Monroe County Detention Facility START DATE 1 AUG91 FIN DATE 1 JUL93* DATA DATE 18NOV91 PAGE NO. ----- ----- ---- ---- .. --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- ACTIVITY ID ORIG REM DUR DUR ACTIVITY DESCRIPTION SCHEDULED START FINISH % ----- ----- --- ---------- ------------------------------------------------ -------- .....------ -------- -------- ----- Site Utilities 5 1 0 100 NTP . Site Utilities 9OCT91A 9OCT91 A 1325 5 5 0 SW - Zone C - Sub-Slab Sanitary a Loading Dock 4MAR92 10MAR92 1330 5 5 0 SW - Zone C - Storm Drain (JB 28-0 & Upstream) 4MAR92 10MAR92 1340 5 5 0 SW - Zone C - Storm Drain (Inlet 1-12 & Upstream 4MAR92 10MAR92 2000 30 5 83 SW - Utilities - Underground Submittals 13SEP91A 22NOV91 2005 10 10 0 SW - Utilities - A/E Apvl of U/G Submittals 25NOV91 9DEC91 2010 15 15 0 SW - Utilities - Install OUtfall Structures 10DEC91 31DEC91 2015 5 5 0 SW - Utilities - Instl U/G Temporary Pwr & Tele 10DEC91 16DEC91 2020 5 5 0 SW . Utilities - Sanitary Trunk Line a Ldg Dock 10DEC91 16DEC91 2025 10 10 0 SW - Utilities - Remeinder of Sanitary Trunk Lin 17DEC91 31DEC91 2030 10 10 0 SW - Utilities - Electrical Ductbank and Tele 17DEC91 31DEC91 2035 15 15 0 SW - Utilities - Instl Greywater Line 2JAN92 22JAN92 2040 15 15 0 SW - Utilities - Instl Domestic Water Line 2JAN92 22JAN92 2045 15 15 0 SW - Utilities - Instl Effluent Line 2JAN92 22JAN92 2050 15 15 0 SW - Utilities - Instl Gas Line 2JAN92 22JAN92 3005 10 10 0 SW - Entrance Road - Effluent Line 13JAN92 24JAN92 3010 10 10 0 SW - Entrance Road - Domestic/FW Main 13JAN92 24JAN92 3015 10 10 0 SW . Entrance Road - Test/Flush/Disinfect DW/FW 27JAN92 7FEB92 3020 5 5 0 SW - Entrance Road - Tie-in DW/FW Line to FKAA 10FEB92 14FEB92 3050 15 15 0 SW - Utilities - Overhead Power/Telephone Line 13JAN92 31JAN92 3055 5 5 0 SW - Utilities. Temporary Pwr/Tele Startup 3FEB92 7FEB92 5000 15 15 0 SW - Utilities - Storm Drain Trunk Lines 17JUN92 8JUL92 5005 15 15 0 SW - Utilities. SD Laterials & Trench Drain 17 JUN92 8JUL92 5010 15 15 0 SW - Utilities - Sanitary Laterals 17 JUN92 8JUL92 Caissons 1025 10 0 100 SW - Caisson Load Test 7OCT91A 17OCT91A 1030 10 0 100 SW - A/E Review of Caisson Load Test Data 18OCT91A 6HOV91A 1035 40 0 100 SW - Caisson Rebar Submittals - Start 13AUG91A 6OCT91A 1040 15 0 100 SW - Caisson Rebar Submittals - Complete 70CT91A 290CT91A 1045 5 0 100 SW - A/E Review of Caisson Rebar Submittals 300CT91A 6NOV91A 1050 10 9 10 SW - Fabricate & Deliver Caisson Rebar 13NOV91A 29NOV91 1055 25 0 100 SW - Windload Modification Pricing 6OCT91A 13NOV91A 1060 1 1 0 SW - BOCC Apvl of Windload Change 20N0V91* 20NOV91 1100 15 15 0 SW - Zone A - Caissons 2DEC91 2ODEC91 1150 15 15 0 SW - Zone D - Caissons 23DEC91 14JAN92 1200 10 10 0 SW - Zone B - Caissons 15JAN92 28JAN92 1250 15 15 0 SW - Zone E - Caissons 29JAN92 18FEB92 1300 10 10 0- SW - Zone C - Caissons 19FEB92 3MAR92 Colunns 1105 15 15 0 SW - Zone A - Colunns & Misc Concrete 23DEC91 14JAN92 1110 5 5 0 SW - Zone A - Verify Locations of Colunns 15JAN92 21JAN92 1115 20 20 0 SW - Zone A - Colunn Concrete Cure Period 15JAN92 11FEB92 1155 15 15 0 SW - Zone D - Colunns & Misc Concrete 15JAN92 4FEB92 Monroe COU"lty, Florida PRIMAVERA PROJECT PLANNER Monroe County'Detention Facility REPORT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code Monroe County Detention Facility START DATE 1 AUG91 FIN DATE 1, DATA DATE 1SNOV91 PAGE NO. 2 ----- ----- ---- ---- .. --- ....--..--..-- ------------------------..-----..----------------- -----..-- ..------- -------- -------- ----- ACTIVITY ORIG REM ACTIVITY DESCRIPTION SCHEDULED ID DUR DUR X START FINISH ----.. ----- ---------- --..-..------------------------------..-..-..-..------ -----..-.. -----..-.. -------- -------- ----- Colums 1160 5 5 0 sw - Zone D - Verify Locations of Columns 5FEB92 11FEB92 1165 20 20 0 sw- Zone D - Column Concrete Cure Period 5FEB92 3MAR92 1205 10 10 0 sw - Zone B - Colums & Misc Concrete 29JAN92 11FEB92 1210 5 5 0 sw- Zone B - Verify Locations of Columns 12FEB92 18FEB92 1215 20 20 0 sw - Zone B - Column Concrete Cure Period 12FEB92 10MAR92 1255 15 15 0 sw - Zone E . Columns & Misc Concrete 19FEB92 10MAR92 1260 5 5 0 sw - Zone E - Verify Locations of Columns 11 MAR92 17MAR92 1265 20 20 0 sw - Zone E . Column Concrete Cure Period 11 MAR92 7APR92 1305 10 10 0 sw - Zone C . Colums & Misc Concrete 4MAR92 17MAR92 1310 5 5 0 sw- Zone C - Verify Locations of Columns 18MAR92 24MAR92 1315 20 20 0 sw - Zone C - Column Concrete Cure Period 18MAR92 14APR92 1320 20 20 0 sw - Zone C - F/R/P/C Concrete Loading Dock 4MAR92 31MAR92 Erection Drawings 7020 15 15 0 Precast - Column Interface Details 21 NOV91 12DEC91 7030 15 15 0 Precast - Area A.- Framing Drawings 21N0V91 12DEC91 7040, 10 10 0 Precast - Area A - AlE Apvl of 'Framing Drawings 13DEC91 27DEC91 7100 15 15 0 Precast - Areas B & D - Framing Drawings 13DEC91 6JAN92 7110 10 10 0 Precast - Areas B & D - AlE Apvl of Framing Dwgs 7JAN92 20JAN92 noo 15 15 0 Precast - Areas C & E - Framing Drawings 7JAN92 27 JAN92 n10 10 10 0 Precast - Areas C & E - AlE Apvl of Framing Dwgs 28JAN92 10FEB92 Utilities/Precast Coordination Effort 7005 10 0 100 Coordination Method Decision 1N0V91A 15NOV91A 7050 20 20 0 Precast - Area A - UtllPcst Coordination 18NOV91 16DEC91 7120 20 20 0 Precast - Areas B & D - UtllPcst Coordination 17DEC91 15JAN92 n20 15 15 0 Precast - Areas C & E - UtllPcst Coordination 16JAN92 5FEB92 Detai l Drawings 7060 15 15 0 Precast - Area A - Detail Drawings 3ODEC91 20JAN92 7070 10 10 0 Precast - Area A - AlE Apvl of Detail Drawings 21JAN92 3FEB92 7130 15 15 0 Precast - Areas B & D - Detail Drawings 21JAN92 10FEB92 7140 10 10 0 Precast - Areas B & D - AlE Apvl of Detail Dwgs 11FEB92 24FEB92 7230 15 15 0 Precast - Areas C & E - Detail Drawings 11FEB92 2MAR92 n40 10 10 0 Precast - Areas C & E - AlE Apvl of Detail Dwgs 3MAR92 16MAR92 Fabrication 7080 20 20 0 Precast - Area A - Fabrication 4FEB92 2MAR92 7090 5 5 0 Precast - Area A - Begin Shipping to Site 3MAR92 9MAR92 7150 20 20 0 Precast - Area B - Fabrication 25FEB92 23MAR92 7160 10 10 0 Precast - Area B - Begin Shipping to Site 24MAR92 6APR92 7170 40 40 0 Precast - Area D - Fabrication 25FEB92 20APR92 71S0 10 10 0 Precast - Area D - Begin Shipping to Site 21APR92 4MAY92 n50 25 25 0 Precast - Area C - Fabrication 25MAR92 28APR92 n60 5 5 0 Precast - Area C - Begin Shipping to Site 29APR92 5MAY92 n70 40 40 0 Precast - Area E . Fabrication 18MAR92 12MAY92 nso 5 5 0 Precast - Area E - Begin Shipping to Site 13MAY92 19MAY92 ----------------------------------------------------------------------------------------------------------------------------------- Monroe County, F lor i cia PRIMAVERA PROJECT PLANNER Monroe County Detention Facility lRT DATE 19DEC91 RUN NO. 50 Monroe County Detention Facility START DATE 1AUG91 FIN DATE 1 JUL93* 16:28 SCHED REPORT - line skip by activity code DATA DATE 18NOV91 PAGE NO. 3 --..-- ----- ---- --.... .. --- ---------- -------------------..-..-..---------------..---....--- -------- -------- -------- -------- ----- ACT! V ITY ORIG REM ACTIVITY DESCRIPTION SCHEDULED ID DUR DUR X START FINISH -..--- ----- --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- Precast Erection 10000 40 40 0 Precast - Area A - Erection 10MAR92 4MAY92 20000 30 30 0 Precast - Area B - Erection 5MAY92 16JUN92 30000 30 30 0 Precast - Area C - Erection 17JUN92 29JUL92 40000 30 30 0 Precast - Area D - Erection 5MAY92 16JUN92 50000 30 30 0 Precast - Area E - Erection 17JUN92 29JUL92 Roof 10050 10 10 0 Area A - Roof - Roofing 3JUN92 16JUN92 20050 10 10 0 Area B - Roofing 9JUL92 22JUL92 30050 10 10 0 Area C - Roofing 20AUG92 2SEP92 40050 10 10 0 Area D - Roofing 9JUL92 22JUL92 50050 10 10 0 Area E - Roofing 20AUG92 2SEP92 Stairs 10010 5 5 0 Area A - Temporary Access Stairs 5MAY92 11MAY92 20120 10 10 0 Area B - Erect Stairs 16JUL92 29JUL92 30080 10 10 0 Area C - Erect Stairs 27AUG92 10SEP92 40120 10 10 0 Area D - Erect Stairs 16JUL92 29JUL92 43050 15 15 0 Area D - 2nd Fl - Mezz Handrails 6AUG92 26AUG92 43060 10 10 0 Area D - 1st Fl - Interior Stairs 6AUG92 19AUG92 50080 10 10 0 . Area E - Erect Stairs 27AUG92 10SEP92 53050 15 15 0 Area E - 2nd Fl - Mezz Handrails 18SEP92 SOCT92 53060 10 10 0 Area E - 1st Fl - Interior Stairs 18SEP92 10CT92 Elevators 10100 15 15 0 Area A - Elevators - Rough-in 9JUL92 29JUL92 10110 5 5 0 Area A - Elevators - Car & Platform 30JUL92 5AUG92 10120 5 5 0 Area A - Elevators - Doors & Frames 6AUG92 12AUG92 10130 20 20 0 Area A - Elevators - Construct Cabs & Trim-out 13AUG92 10SEP92 Slab Enblds 11000 15 15 0 Area A - 1st Fl - H/E/P/S Slab Embeds 12MAY92 2JUN92 12000 20 20 0 Area A - 2nd F l . M/E/P/S Slab Embeds 12MAY92 9JUN92 21000 10 10 0 Area B - 1st Fl - M/E/P/S Slab Embeds 17JUN92 30JUN92 22000 15 15 0 Area B - 2nd F l - M/E/P/S Slab Embeds 17 JUN92 8JUL92 31000 10 10 0 Area C - 1 st Fl - H/E/P/S Slab Embeds 30JUL92 12AUG92 32000 15 15 0 Area C - 2nd F l - H/E/P/S Slab Embeds 22JUL92 11 AUG92 41000 15 15 0 Area D - 1st Fl - M/E/P/S Slab Embeds 17JUN92 8JUL92 42000 20 20 0 Area D - 2nd F l - M/E/P/S Slab Embeds 17JUN92 15JUL92 51000 15 15 0 Area E - 1 st Fl - H/E/P/S Slab Embeds 30JUL92 19AUG92 52000 20 20 0 Area E - 2nd Fl - M/E/P/S Slab Embeds 30JUL92 26AUG92 Slabs 10030 5 5 0 Area A - Roof - Topping 19MAY92 26MAY92 11010 10 10 0 Area A - 1st Fl - F/R/P/C Slab 3JUN92 16JUN92 12010 10 10 0 Area A - 2nd Fl - F/R/P/C Slab 17 JUN92 30JUN92 20020 5 5 0 Area B - Roof Topping 24JUN92 30JUN92 21010 10 10 0 Area B - 1st Fl - F/R/P/C Slab 1JUL92 15JUL92 Monroe County, Florida PRIMAVERA PROJECT PLANNER Monroe COU"lty Detention Facil ity REPORT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code ACTIVITY ID Slabs 22010 22200 22300 30020 31010 32010 40020 41010 41020 42010 42020 42040 50020 51010 51020 52010 52020 52040 Masonry 11020 11040 11050 11070 12020 12050 12210 20100 20110 21020 21040 21050 21070 22020 22040 22050 22060 22280 30060 30070 31020 31040 32020 32040 ORIG REM OUR DUR 10 10 10 5 10 10 5 10 10 10 10 5 5 10 10 . 10 10 5 10 10 10 5 10 10 5 10 10 10 10 5 5 10 10 . 10 10 5 5 15 35 20 5 15 15 10 10 5 10 10 20 5 10 15 15 10 10 10 5 15 5 15 ACTIVITY DESCRIPTION % o o o o o o o o o o o o o o o o o o Area B - 2nd Fl - F/R/P/C Slab Area B - 2nd Fl - F/R/P/C Piers & Supports Area B - 2nd Fl - Insulation Board & Slab Q CWT Area C - Roof Topping Area C - 1st Fl - F/R/P/C Slab Area C - 2nd Fl - F/R/P/C Slab Area D - Roof Topping Area D . 1st Fl - Form & Rebar for Slab Area D - 1st Fl - Pour/Cure Slab Area D - 2nd Fl - Form & Rebar for Slab Area D - 2nd Fl - Pour/Cure Slab Area D - 2nd Fl - Pour Equip pads Area E - Roof Topping Area E - 1st Fl - Form & Rebar for Slab Area E . 1st Fl - Pour/Cure Slab Area E - 2nd Fl - Form & Rebar for Slab Area E - 2nd Fl - Pour/Cure Slab Area E - 2nd Fl - Pour Equip pads Monroe County Detention Facility START DATE 1AUG91 FIN DATE 1. DATA DATE 18N0V91 PAGE NO. 4 SCHEDULED START FINISH 16JUL92 30JUL92 16OCT92 6AUG92 13AUG92 3SEP92 24JUN92 17 JUN92 9JUL92 17 JUN92 23JUL92 13AUG92 6AUG92 30JUL92 2.()AUG92 30JUL92 3SEP92 25SEP92 5 15 35 20 5 15 15 10 10 5 10 10 20 5 10 15 15 10 10 10 5 15 5 15 o o o o o o o o o o o o o o o o o o o o o o o o Area A - 1st Fl . Layout Part/Set Frames/Wnd Wal 17JUN92 Area A - 1st Fl - Masonry Q Bathrooms 16JUL92 Area A - 1st Fl - Bathroom & Shower Tile 6AUG92 Area A - 1st Fl - Masonry Q Offices & Dorm Areas 24JUN92 Area A - 2nd Fl . Layout Partitions/Set Frames/W 1JUL92 Area A - 2nd Fl . Masonry 9JUL92 Area A . 2nd Fl - Ceramic Tile 9OCT92 Area B - Masonry Q Stairs 17JUN92 Area B - Cure Masonry Q Stairs 1 JUL92 Area B - 1st Fl - Layout Part/Set Frames/Wnd Wal 16JUL92 Area B - 1st Fl - Masonry Q BR 6AUG92 Area B - 1st Fl . Ceramic Tile Q BR 20AUG92 Area B - 1st Fl - Masonry 23JUL92 Area B . 2nd Fl - Lay.out Part/Set Door Frames/W 30JUL92 Area B - 2nd Fl . Masonry Q BR 20AUG92 Area B - 2nd Fl . Masonry Support Systems Rough- 6AUG92 Area B - 2nd Fl - Masonry 6AUG92 Area B - 2nd Fl . Complete Exterior Masonry 18SEP92 Area C - Masonry Q Stairs 30JUL92 Area C - Cure Masonry Q Stairs 13AUG92 Area C - 1st Fl - Lay-out Part/Set Dr Frames/WW 27AUG92 Area C - 1st Fl - Masonry 3SEP92 Area C - 2nd Fl - Layout Part/Set Frames/Wnd Wal 18SEP92 Area C - 2nd Fl - Masonry 25SEP92 29JUL92 12AUG92 29OCT92 12AUG92 26AUG92 17SEP92 30JUN92 30JUN92 22JUL92 30JUN92 5AUG92 19AUG92 12AUG92 12AUG92 2SEP92 12AUG92 17SEP92 1OCT92 23JUN92 5AUG92 24SEP92 22JUL92 8JUL92 29JUL92 290CT92 30JUN92 15JUL92 22JUL92 19AUG92 2SEP92 19AUG92 5AUG92 2SEP92 26AUG92 26AUG92 10CT92 12AUG92 26AUG92 2SEP92 24SEP92 24SEP92 150CT92 Monroe COU"lty, Florida ----------------------------------------------------------------------------------------------------------------------------------- Monroe County Detention Facility PRIMAVERA PROJECT PLANNER Monroe County Detention Facility .T DATE 19DEC91 RUN NO. 50 16:28 SCHED.REPORT - line skip by activity code START DATE 1 AUG91 FIN DATE 1 JUL93* DATA DATE 18NOV91 PAGE NO. 5 ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- ACTIVITY ID ORIG REM DUR DUR ACTIVITY DESCRIPTION x SCHEDULED START FINISH ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- Masonry 40100 10 10 40110 10 10 41030 5 5 41050 15 15 41070 10 10 42030 5 5 43010 10 10 43020 25 25 50060 10 10 50070 10 10 51030 5 5 51040 15 15 51050 15 15 51070 10 10 52030 5 5 53010 10 10 53020 25 25 Drywall 12030 25 25 12200 15 15 Spray-on Insulation 12070 10 10 12080 5 5 22080 10 10 22090 5 5 32060 5 5 32070 5 5 43070 10 10 53070 10 10 Utility Rough-in 10020 5 5 10040 5 5 10060 10 10 11030 15 15 11060 20 20 12040 25 25 12060 15 15 20010 5 5 20030 5 5 20040 10 10 21030 10 10 21060 20 20 22030 10 10 o o o o o o o o o o o o o o o o o Area D - Masonry a Stairs 17JUN92 30JUN92 Area D - Cure Masonry - Stairs 1 JUL92 15JUL92 Area D - 1st Fl - Layout Part/Set Frames/Wnd Wal 23JUL92 29JUL92 Area D - 1st Fl - Masonry - 1st level walls 30JUL92 19AUG92 Area D - 1st Fl - Masonry a BR 20AUG92 2SEP92 Area D - 2nd Fl - Layout Part/Set Frames/Wnd Wal 6AUG92 12AUG92 Area D - 2nd Fl - Masonry - 2nd level 3SEP92 17SEP92 Area D - 1st Fl - High Bay Masonry Walls 6AUG92 10SEP92 Area E - Masonry a Stairs 30JUL92 12AUG92 Area E - Cure Masonry - Stairs 13AUG92 26AUG92 Area E - 1st Fl - Layout Part/Set Frames/Wnd Wal 3SEP92 10SEP92 Area E - 1st Fl - Masonry Support Systems R/I 11SEP92 1OCT92 Area E - 1st Fl - Masonry - 1st level walls 11SEP92 10CT92 Area E - 1st Fl - Masonry a BR 25SEP92 SOCT92 Area E - 2nd Fl - Layout Part/Set Frames/Wnd Wal 18SEP92 24SEP92 Area E - 2nd Fl - Masonry - 2nd level 9OCT92 220CT92 Area E - 1st Fl - High Bay Masonry Walls 18SEP92 220CT92 o o Area A - 2nd Fl - Drywall Framing Area A - 2nd Fl - Drywall/Tape/Plaster Walls o o o o o o o o Area A - 2nd Fl - Spray-on Insulation - Prep Area A - 2nd Fl - Spray-on Insulation - Spray Area B - 2nd Fl - Spray-on Insulation - Prep Area B - 2nd Fl - Spray-on Insulation Area C - 2nd Fl - Spray-on Insulation Prep Area C - 2nd Fl - Spray-on Insulation - Spray Area D - 2nd Fl - Spray-on Insulation Area E - 2nd Fl - Spray-on Insulation o o o o o o o o o o o o o Area A - Roof - Penetrations & Roof Accessories Area A - Roof - Curbs Area A - Roof - Roof Drainage Area A - 1st Fl - Plumbing R/I ~ Bathrooms Area A - 1st Fl - Masonry R/I Support (M/E/P/S) Area A - 2nd Fl - Masonry R/I Support (M/E/P/S) Area A - 2nd Fl - Ceiling Anchors & Hangars Area B - Roof - Penetrations & Roof Accessories Area B - Roof Curbs Area B - Roof Drainage Area B - 1st Fl - Plumbing Rough-in ~ BR Area B - 1st Fl - Masonry Support, Systems R/I Area B - 2nd Fl - Plumbing Rough-in ~ BR 9JUL92 12AUG92 18SEP92 SOCT92 30JUL92 13AUG92 6AUG92 27AUG92 9OCT92 16OCT92 2OCT92 6N0V92 12MAY92 27MAY92 19MAY92 24JUN92 24JUN92 9JUL92 9JUL92 17 JUN92 1 JUL92 24JUN92 23JUL92 23JUL92 6AUG92 12AUG92 19AUG92 19AUG92 2SEP92 150CT92 220CT92 150CT92 19NOV92 18MAY92 2JUN92 2JUN92 15JUL92 22JUL92 12AUG92 29JUL92 23JUN92 8JUL92 8JUL92 5AUG92 19AUG92 19AUG92 Monroe COU"lty. F lor i da REPORT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code ACTIVITY ID ORIG REM DUR DUR l Utility Rough-in 30010 5 5 0 30030 5 5 0 30040 10 10 0 31030 15 15 0 31070 15 15 0 32030 15 15 0 32050 10 10 0 32100 10 10 0 40010 5 5 0 40030 5 5 0 40040 10 10 0 41040 15 15 0 41060 10 10 0 43000 10 10 0 43030 10 10 0 50010 5 5 0 50030 5 5 0 50040 10 10 0 51060 10 10 0 53000 10 10 0 53030 10 10 0 Bulk Installation of Utilities 11080 25 25 0 11100 25 25 0 11120 25 25 0 11140 25 25 0 11160 25 25 0 11180 25 25 0 12090 20 20 0 12100 15 15 0 12110 15 15 0 12120 15 15 0 12130 15 15 0 12140 15 15 0 21080 15 15 0 21090 5 5 0 21100 10 10 0 21110 15 15 0 21120 10 10 0 21130 10 10 0 22100 10 10 0 22110 15 15 0 22120 10 10 0 PRIMAVERA PROJECT PLANNER Monroe County Detention Facility ACTIVITY DESCRIPTION Monroe County Detention Facility START DATE 1 AUG91 FIN DATE DATA DATE 18N0V91 PAGE NO. 6 SCHEDULED START FINISH Area C - Roof - Penetration & Roof Accessories 30JUL92 Area C - Roof Curbs 13AUG92 Area C - Roof Drainage 6AUG92 Area C - 1st Fl - Masonry Support - Systems R/I 3SEP92 Area C - 1st Fl - Plumbing Rough-in Q BR 3SEP92 Area C - 2nd Fl - Masonry Support - Systems R/I 25SEP92 Area C - 2nd Fl - Ceiling Anchors & Hangers 25SEP92 Area C - 2nd Fl - Plumbing Rough-in Q BR 25SEP92 Area D - Roof - Penetrations & Roof Accessories 17JUN92 Area D - Roof Curbs 1 JUL92 Area D - Roof Drainage 24JUN92 Area D - 1st Fl - Masonry Support Systems R/I 30JUL92 Area D - 1st Fl - Plumbing Rough-in Q Br 30JUL92 Area D - 2nd Fl - Masonry Support Systems R/I 3SEP92 Area D - 2nd Fl - Ceiling/Plenum Hangers & Sprts 18SEP92 Area E.- RoOf - Penetrations & Roof Accessories 30JUL92 Area E - Roof Curbs 13AUG92 Area E - Roof Drainage 6AUG92 Area E - 1st Fl - Plumbing Rough-in Q Br 11SEP92 Area E - 2nd Fl - Masonry Support Systems R/I 9OCT92 Area E - 2nd Fl - Ceiling/Plenum Hangers & Sprts 230CT92 Area A - Area A - Area A - Area A - Area A - Area A - Area A - Area A - Area A - Area A - Area A - Area A - Area B - Area B - Area B - Area B - Area B - Area B - Area B - Area B - Area B - 1st Fl - HVAC Ductwork Bulk Instl 1st Fl - HVAC Piping Bulk Instl 1st Fl - Plumbing Bulk Instl 1st Fl - Pwr/Ltg Conduit Bulk Inst 1st Fl - Sec/Comm Conduit Bulk Install 1st Fl - Fire Protection Bulk Instl 2nd Fl - HVAC Ductwork Bulk Instl 2nd Fl - HVAC Piping Bulk Instl 2nd Fl - Plumbing Bulk Instl 2nd Fl - Pwr/Ltg Conduit Bulk Instl 2nd Fl - Security/Comm Conduit Bulk 2nd Fl - Fire Protection Bulk Instl 1st Fl - HVAC Ductwork - Bulk Install 1st Fl - HVAC Piping - Bulk Install 1st Fl - Plumbing - Bulk Install 1st Fl - Pwr/Ltg Conduit - Bulk Install 1st Fl - Sec/Comm Conduit - Bulk Instal 1st Fl - Fire Protection - Bulk Install 2nd Fl - HVAC Ductwork - Bulk Install 2nd Fl - HVAC Piping - Bulk Install 2nd Fl - Plumbing - Bulk Installation 23JUL92 23JUL92 23JUL92 23JUL92 23JUL92 23JUL92 20AUG92 20AUG92 20AUG92 20AUG92 Ins 20AUG92 20AUG92 20AUG92 20AUG92 20AUG92 20AUG92 20AUG92 20AUG92 3SEP92 3SEP92 3SEP92 5AUG92 19AUG92 19AUG92 24SEP92 24SEP92 15OCT92 8OCT92 SOCT92 23JUN92 8JUL92 8JUL92 19AUG92 12AUG92 17SEP92 1OCT92 5AUG92 19AUG92 19AUG92 24SEP92 22OCT92 5 N0V92 26AUG92 26AUG92 26AUG92 26AUG92 26AUG92 26AUG92 17SEP92 10SEP92 10SEP92 10SEP92 10SEP92 10SEP92 10SEP92 26AUG92 2SEP92 10SEP92 2SEP92 2SEP92 17SEP92 24SEP92 17SEP92 ----------------------------------------------------------------------------------------------------------------------------------- Monroe COU"lty, Florida PRIMAVERA PROJECT PLANNER Monroe County Detention Facility lRT DATE 19DEC91 RUN NO. 50 Monroe County Detention Facility START DATE 1AUG91 FIN DATE 1 JUL93* 16:28 SCHED REPORT - line skip by activity code DATA DATE 18NOV91 PAGE NO. 7 ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- ACT! V ITY ORIG REM ACTIVITY DESCRIPTION SCHEDULED ID DUR DUR X START FINISH ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- Bulk Installation of Utilities 22130 15 15 0 Area B - 2nd F l - Pwr/Ltg Conduit - Bulk Install 3SEP92 24SEP92 22140 10 10 0 Area B - 2nd F l - Sec/Comm Conduit - Bulk Instal 3SEP92 17SEP92 22150 10 10 0 Area B - 2nd Fl - Fire Protection - Bulk Install 3SEP92 17SEP92 22310 15 15 0 Area B - 2nd Fl - Ancilliary Pipe 16OCT92 5NOV92 31050 15 15 0 Area C - 1st Fl - HVAC Ductwork Bulk Install 25SEP92 150CT92 31060 5 5 0 Area C - 1 st Fl - HVAC Piping - Bulk Install 25SEP92 10CT92 31080 15 15 0 Area C - 1st Fl - Plumbing - Bulk Install 25SEP92 150CT92 31090 20 20 0 Area C - 1st Fl - Pwr/Ltg Conduit - Bulk Install 25SEP92 220CT92 31100 20 20 0 Area C - 1st Fl - Sec/Comm Conduit - Bulk Instal 25SEP92 220CT92 31110 15 15 0 Area C - 1st Fl - Fire Protection - Bulk Install 25SEP92 15OCT92 32080 15 15 0 Area C - 2nd Fl - HVAC Ductwork - Bulk Install 230CT92 12NOV92 32090 10 10 0 Area C - 2nd Fl - HVAC Piping - Bulk Install 230CT92 5NOV92 32110 10 10 0 Area C - 2nd F l - Plumbing - Bulk Install 230CT92 5NOV92 32120 15 15 0 Area C - 2nd Fl - Pwr/Ltg Conduit - Bulk Install 230CT92 12NOV92 32130 10 10 0 Area C - 2nd Fl - Sec/Comm Conduit - Bulk Instal 230CT92 5NOV92 32140 10 10 0 Area C - 2nd F l - ,Fire Protection - Bulk Install 23OCT92 5NOV92 43100 15 15 0 Area D - 1st Fl - HU 1 Side A - vert chase utl 16OCT92 5 N0V92 43110 15 15 0 Area D - 1st Fl - HU 1 Side B - vert chase utl 6NOV92 30NOV92 43120 15 15 0 Area D - 2nd Fl - HU 1 Side A - horiz chase utl 6NOV92 30NOV92. 43130 15 15 0 Area D - 2nd Fl - HU 1 Side B - horiz chase utl 1DEC92 21DEC92 43200 15 15 0 Area D - 1st Fl - HU 2 Side C - vert chase utl 16OCT92 5NOV92 43210 15 15 0 Area D - 1st Fl - HU 2 Side D - vert chase utl 6NOV92 30NOV92 43220 15 15 0 Area D - 2nd F l - HU 2 Side C - horiz chase utl 6NOV92 30NOV92 43230 15 15 0 Area D - 2nd F l - HU 2 Side D - horiz chase utl 1DEC92 21DEC92 43300 30 30 0 Area D - 2nd Fl - Mechanical Room Utilities 160CT92 30NOV92 43330 20 20 0 Area D - Dayroom/Office Utilities 160CT92 12NOV92 53100 15 15 0 Area E - 1st Fl - HU 3 Side E - vert chase utl 20NOV92 14DEC92 53110 15 15 0 Area E - 1st Fl - HU 3 Side F - vert chase utl 15DEC92 6JAN93 53120 15 15 0 Area E - 2nd Fl - HU 3 Side E - horiz chase utl 15DEC92 6JAN93 53130 15 15 0 Area E - 2nd Fl - HU 3 Side F - horiz chase utl 7JAN93 27JAN93 53200 15 15 0 Area E - 1st Fl - HU 4 Side G - vert chase utl 20NOV92 14DEC92 53210 15 15 0 Area E - 1st Fl - HU 4 Side H - vert chase utl 15DEC92 6JAN93 53220 15 15 0 Area E - 2nd Fl - HU 4 Side G - horiz chase utl 15DEC92 6JAN93 53230 15 15 0 Area E - 2nd Fl - HU 4 Side H - horiz chase utl 7JAN93 27JAN93 53300 30 30 0 Area E - 2nd Fl - Mechanical Room Utilities 20NOV92 6JAN93 53330 20 20 0 Area E - Dayroom/Office Util 20NOV92 21DEC92 Ceiling Framing 11200 5 5 0 Area A - 1st Fl - Ceiling Framing in A1000 27AUG92 2SEP92 11210 5 5 0 Area A - 1st Fl - Ceiling Framing in A1029 3SEP92 10SEP92 11220 5 5 0 Area A - 1 st Fl - Ceiling Framing in A1039 11SEP92 17SEP92 11230 5 ~ 0 Area A - 1st Fl - Ceiling Framing in A1049 18SEP92 24SEP92 12150 15 15 0 Area A - 2nd Fl - Ceiling Framing 18SEP92 8OCT92 21140 10 10 0 Area B - 1 st Fl - Ceiling Framing 11SEP92 24SEP92 Monroe County, Florida PRIMAVERA PROJECT PLANNER Monroe County Detention Facility REPORT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code Monroe County Detention Facility START DATE 1AUG91 FIN DATE 1. DATA DATE 18N0V91 PAGE NO. 8 ACTIVITY ID ORIG REM DUR DUR ACTIVITY DESCRIPTION SCHEDULED START FINISH x Ceil ing Framing 22070 10 10 0 Area B - 2nd Fl - Ceiling Anchors & Hangers 6AUG92 19AUG92 22160 5 5 0 Area B - 2nd Fl - Ceiling Framing 25SEP92 1OCT92 31130 5 5 0 Area C . 1st Fl - Ceiling Framing - Start 23OCT92 29OCT92 31140 5 5 0 Area C - 1st Fl . Ceiling Framing - Complete 300CT92 5NOV92 32160 10 10 0 Area C - 2nd Fl - Ceiling Framing 13NOV92 30NOV92 43340 10 10 0 Area D - Ceiling Framing 13NOV92 30NOV92 53340 10 10 0 Area E - Ceil ing Framing 22DEC92 6JAN93 System Drops / Testing / Punch-out 11240 10 10 0 Area A - 1st Fl - Systems Drops - Start 3SEP92 17SEP92 11250 5 5 0 Area A - 1st Fl - Systems Drops - Complete 25SEP92 1OCT92 11260 5 5 0 Area A - 1st Fl - Test Utility Piping Systems 2OCT92 SOCT92 11270 5 5 0 Area A - 1st Fl - Punch-out Above Ceiling Work 9OCT92 15OCT92 12160 15 15 0 Area A - 2nd F l - Utility System Drops - Start 18SEP92 SOCT92 12170 5 5 0 Area A - 2nd F l - Utility System Drops - Cpl 9OCT92 150CT92 12180 5 5 0 Area A - 2nd F l - Test Utility Piping Systems 16OCT92 220CT92 12190 5 5 0 Area A - 2nd F l - Punch-out Above Ceiling Work 230CT92 . 29OCT92 21150 10 10 0 Area B - 1st Fl - System Drops - Start 11SEP92 24SEP92 21160 5 5 0 Area B - 1st Fl - Systems Drops - Complete 25SEP92 10CT92 21170 5 5 0 Area B - 1st Fl - Systems Test 2OCT92 SOCT92 21180 5 5 0 Area B - 1st Fl . Punch-out 9OCT92 15OCT92 22170 5 5 0 Area B - 2nd F l - Systems Drops 2OCT92 SOCT92 22400 10 10 0 Area B - 2nd F l - Systems Test 6NOV92 19NOV92 22410 5 5 0 Area B - 2nd Fl - Punch-out 20NOV92 30NOV92 31150 5 5 0 Area C - 1st Fl - System Drops - Start 300CT92 5NOV92 31160 5 5 0 Area C - 1 st Fl - Systems Drops - Complete 6NOV92 12N0V92 31170 5 5 0 Area C - 1st Fl - Systems Test 13NOV92 19NOV92 31180 5 5 0 Area C - 1st Fl - System Punch-out 20NOV92 30NOV92 32170 5 5 0 Area C . 2nd F l - System Drops - Start 13NOV92 19NOV92 32180 5 5 0 Area C - 2nd Fl - System Drops - Complete 1DEC92 7DEC92 32190 5 5 0 Area C - 2nd F l - System test 8DEC92 14DEC92 32200 5 5 0 Area C - 2nd F l - Punch-out 15DEC92 21DEC92 43310 5 5 0 Area D - 2nd Fl - Test Systems 22DEC92 29DEC92 43320 5 5 0 Area D - 2nd Fl - Punch-out 3ODEC92 6JAN93 43350 5 5 0 Area D - System Drops - both floors 1DEC92 7DEC92 43360 5 5 0 Area D - Systems Test - DayrmtOff - both floors 8DEC92 14DEC92 43370 5 5 0 Area D - Punch-out - DayrmtOff - both floors 15DEC92 21DEC92 53310 5 5 0 Area E - 2nd Fl - Test Systems 28JAN93 3FEB93 53320 5 5 0 Area E - 2nd Fl - Punch-out 4FEB93 10FEB93 53350 5 5 0 Area E - System Drops - both floors 7JAN93 13JAN93 53360 5 5 0 Area E - Systems Test - DayrmtOff - both floors 14JAN93 20JAN93 53370 5 5 0 Area E - Punch-out - DayrmtOff - both floors 21JAN93 27 JAN93 Ceil ings 11280 20 20 0 Area A - 1st Fl - Ceiling Board/Tape/Plaster 160CT92 12NOV92 ----------------------------------------------------------------------------------------------------------------------------------- Monroe COU"lty, F lor i da PRIMAVERA PROJECT PLANNER Monroe County Detention Facility RT DATE 19DEC91 RUN NO. 50 Monroe County Detention Facility START DATE 1 AUG91 FIN DATE 1 JUL93* 16:28 SCHED REPORT - line skip by activity code DATA DATE 18NOV91 PAGE NO. 9 ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- ACTIVITY ORIG REM ACTIVITY DESCRIPTION SCHEDULED ID DUR DUR X START FINISH ----- ----- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- Ceil ings 12220 15 15 0 Area A - 2nd Fl - Drywall/Tape/Plaster Ceilings 30OCT92 19NOV92 21200 15 15 0 Area B - 1st Fl Ceiling Board/Tape/Plaster 16OCT92 5NOV92 22430 10 10 0 Area B - 2nd Fl - Drywall/Tape/Plaster Ceilings 1DEC92 14DEC92 31200 15 15 0 Area C - 1st Fl - Ceiling Board Tape & Plaster 1DEC92 21DEC92 32410 15 15 0 Area C - 2nd Fl - Ceilings 14JAN93 3FEB93 43380 15 15 0 Area D - Drywall/Tape/Plaster Ceilings - both fl 22DEC92 13JAN93 53380 15 15 0 Area E - Drywall/Tape/Plaster Clgs - both floors 28JAN93 17FEB93 Wire Pulls 11300 10 10 0 Area A . 1st Fl - Wire Pulls 13NOV92 30NOV92 12240 10 10 0 Area A - 2nd Fl - Wi re Pulls 20N0V92 7DEC92 21220 15 15 0 Area B - 1st Fl Wi re Pull 6NOV92 30NOV92 22450 20 20 0 Area B - 2nd Fl - Wire Pull 15DEC92 13JAN93 31220 15 15 0 Area C - 1st Fl - Wire Pull 22DEC92 13JAN93 32400 15 15 0 Area C - 2nd Fl - Wire Pull 22DEC92 13JAN93 43420 10 10 0 Area D - Wire Pull - start - both floors 30DEC92 13JAN93 . 43430 5 5 0 Area D - Wire Pull - complete' both floors 14JAN93 20JAN93 53420 10 10 0 Area E - Wire Pull - start - both floors 4FEB93 17FEB93 53430 5 5 0 Area E . Wire Pull - complete - both floors 18FEB93 24FEB93 Trim-out Utilities 11330 15 15 0 Area A - 1st Fl - M/E/P/S Trim-out 15DEC92 6JAN93 12280 15 15 0 Area A - 2nd Fl - M/E/P/S Trim-out 22DEC92 13JAN93 21260 15 15 0 Area B - 1st Fl - M/E/P/S Trim-out 15DEC92 6JAN93 22480 10 10 0 Area B - 2nd F l - M/E/P/S Trim-out 28JAN93 10FEB93 31260 10 10 0 Area C - 1st Fl - M/E/P/S Trim-out 28JAN93 10FEB93 32470 10 10 0 Area C - 2nd Fl - M/E/P/S Trim-out 4MAR93 17MAR93 43470 15 15 0 Area D . M/E/P/S trim-out - both floors 4FEB93 24FEB93 53470 15 15 0 Area E - M/E/P/S trim-out - both floors 11 MAR93 31MAR93 Painting 11310 10 10 0 Area A - 1st Fl - Prep for Bulk Painting 13NOV92 30NOV92 11320 10 10 0 Area A - 1st Fl - Bulk Painting 1DEC92 14DEC92 12250 10 10 0 Area A - 2nd Fl - Prep for Bulk Painting 20NOV92 7DEC92 12260 10 10 0 Area A - 2nd F l . Bulk Painting 8DEC92 21DEC92 21230 10 10 0 Area B - 1st Fl . Painting Prep 6NOV92 19N0V92 21240 10 10 0 Area B - 1st Fl - Bulk Painting 1DEC92 14DEC92 22460 10 10 0 Area B . 2nd Fl - Painting Prep 15DEC92 29DEC92 22470 10 10 0 Area B . 2nd Fl - Bulk Painting 14JAN93 27JAN93 31230 10 10 0 Area C - 1st Fl - Painting Prep 22DEC92 6JAN93 31240 10 10 0 Area C - 1st Fl - Bulk Painting 14JAN93 27JAN93 32430 10 '0 0 Area C - 2nd Fl - Paint Prep 14JAN93 27JAN93 32440 10 10 0 Area C - 2nd Fl - Bulk Painting 4FEB93 17FEB93 43450 10 10 . 0 Area D - Paint. prep - both floors 22DEC92 6JAN93 43460 10 10 0 Area D - Bulk Paint - both floors 21JAN93 3FEB93 53450 10 10 0 Area E - Paint prep - both floors 28JAN93 10FEB93 Monroe COU"lty, F lor i cia PRIMAVERA PROJECT PLANNER REPORT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code ACTIVITY ID Painting 53460 77020 77030 77040 Finishes 11290 11340 11350 11360 11370 12230 12270 12290 12300 12310 12320 21190 21210 21250 21270 21280 21290 22420 22440 22490 22500 22510 22520 31120 31190 31210 31250 31270 31280 31290 32420 32450 32490 43040 43045 43400 43410 43440 ORIG REM DUR DUR 10 30 10 60 10 15 15 15 10 10 10 15 15 15 15 10 15 15 10 10 15 10 10 5 5 5 5 10 10 10 5 10 10 10 10 10 10 15 10 20 10 5 Monroe County Detention Facility ACTIVITY DESCRIPTION % 10 30 10 60 o o o o Area E - Bulk Paint - both floors Painting - Interior Touch-up (start) Painting - Interior Touch-up (compl) Painting - Exterior Building 10 15 15 15 10 10 10 15 15 15 15 10 15 15 10 10 15 10 10 5 5 5 5 10 10 10 5 10 10 10 10 10 10 15 10 20 10 5 o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o Area A - 1st Fl - Install Doors & Grills Area A - 1st Fl - Casework Area A - 1st Fl - Glazing Area A - 1st Fl - Door Hardware Area A - 1st Fl - Floor & Wall Coverings Area A - 2nd Fl - Instl Doors & Grills Area A - 2nd Fl - Casework Area A - 2nd Fl - Acoustical Tile Area A - 2nd Fl - Door Hardware Area A - 2nd Fl - Glazing Area A - 2nd Fl Floor & Wall Coverings Area - 1st Fl - Floor Prep Area - 1st Fl - Doors & Grilles Area - 1st Fl - Acoustical Tile Area - 1st Fl - Door Hardware Area - 1st Fl - Glazing Area - 1st Fl - Floor & Wallcoverings Area - 2nd Fl - Floor Prep Area - 2nd Fl - Doors & Grilles - Install Area - 2nd Fl - Door Hardware Area - 2nd Fl - Glazing Area - 2nd Fl - Acoustical Tile Area - 2nd Fl - Floor & Wallcoverings Area - 1st Fl - Ceramic Tile Area C - 1st Fl - Floor Prep Area C - 1st Fl - Doors & Grilles Area C - 1st Fl - Acoustical Tile Area C - 1st Fl - Door Hardware Area C - 1st Fl - Glazing Area C - 1st Fl - Floor Covering Area C - 2nd Fl - Install Doors & Grilles Area C - 2nd Fl - Seamless Floors Area C - 2nd Fl - Other Flooring Area D - 1st Fl - Cell Furniture Area D - 2nd Fl - Cell Furniture Area D - Cell Doors & Door Frames Area D - Grout Cell Door Frames - both floors Area D - Doors & Grilles - both floors Monroe County Detention Facility START DATE 1AUG91 FIN DATE 1. DATA DATE 18N0V91 PAGE NO. 10 SCHEDULED START FINISH 25FEB93 18MAR93 13MAY93 5FEB93 13N0V92 15DEC92 15DEC92 15DEC92 7JAN93 20N0V92 22DEC92 22DEC92 22DEC92 22DEC92 14JAN93 16OCT92 6N0V92 15DEC92 15DEC92 15DEC92 7JAN93 1DEC92 15DEC92 28JAN93 28JAN93 28JAN93 11FEB93 25SEP92 1DEC92 22DEC92 28JAN93 28JAN93 28JAN93 11FEB93 14JAN93 18FEB93 4MAR93 20AUG92 11 SEP92 160CT92 13NOV92 14JAN93 10MAR93 28APR93 26MAY93 29APR93 30N0V92 6JAN93 6JAN93 6JAN93 20JAN93 7DEC92 6JAN93 13JAN93 13JAN93 13JAN93 3FEB93 29OCT92 30N0V92 6JAN93 29DEC92 29DEC92 27JAN93 14DEC92 29DEC92 3FEB93 3FEB93 3FEB93 17FEB93 SOCT92 14DEC92 6JAN93 3FEB93 10FEB93 10FEB93 24FEB93 27JAN93 3MAR93 17MAR93 10SEP92 24SEP92 12N0V92 30NOV92 20JAN93 Monroe County, Florida ...-------------------------------------------------------------------------------------------------------------------------------- Monroe County Detention Facility PRIMAVERA PROJECT PLANNER Monroe County Detention Facility mT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code START DATE 1 AUG91 FIN DATE 1 JUL93* DATA DATE. 18NOV91 PAGE NO. 11 ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- ACTIVITY ID ORIG REM DUR DUR Finishes 43480 15 15 43490 15 15 43500 15 15 43510 15 15 43520 10 10 43530 10 10 53040 15 15 53045 10 10 53400 20 20 53410 10 10 53440 5 5 53480 15 15 53490 15 15 53500 15 15 53510 15 15 53520 10. 10 53530 10 10 Electrical Equipment 20350 15 15 20360 5 5 20370 1 1 20380 70 70 20400 15 15 20410 5 5 20420 1 1 20430 120 120 20450 15 15 20460 5 5 20470 1 1 20480 145 145 Mechanical Equipment 20200 15 15 20210 5 5 20220 1 1 20230 70 70 20250 15 15 20260 5 5 20270 1 1 20280 110 110 20300 15 15 20310 5 5 20320 1 1 20330 80 80 ACTIVITY DESCRIPTION % SCHEDULED START FINISH --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- o o o o o o o o o o o o o o o o o Area D - Casework - both floors Area D - Glazing - both floors Area D - Door Hardware - both floors Area D - Acoustical Ceiling - both floors Area D - Floor prep - both floors Area D - Floor covering - both floors Area E - 1st Fl - Cell Furniture Area E - 2nd Fl - Cell Furniture Area E - Cell Doors & Door Frames - both Floors Area E - Grout Cell Door Frames - both floors Area E - Doors & Grilles - both floors Area E - Casework - both floors Area E - Glazing - both floors Area E - Door Hardware - both floors Area E - Acoustical Ceiling - both floors Area E - Floor prep - both floors Area E - Floor covering - both floors o o o o o o o o o o o o Area B - Switchgear - Generate P.O. Area B - Switchgear - Select Vendor Area B - Switchgear - Issue PO Area B - Switchgear - Fab & Delver Area B - Emerg Gen - Generate P.O. Area B - Emerg Gen - Select Vendor Area B - Emerg Gen - Issue PO Area B - Emerg Gen - Fab & Deliver Area B - UPS System - Generate P.O. Area B.- UPS System - Select Vendor Area B - UPS System - Issue PO Area B - UPS System - Fab & Deliver o o o o o o o o o o o o Area B - CWT - Generate P.O. Area B - CWT - Select Vendor Area B - CWT - Issue PO Area B - CWT - Fab & Deliver Area B - Chillers - Generate P.O. Area B - Chillers - Select Vendor Area B - Chillers - Issue PO Area B - Chilters - Fab & Deliver Area B - AHU - Generate P.O. Area B - AHU - S~lect Vendor Area B - AHU - Issue PO Area B - AHU - Fab & Deliver 4FEB93 24FEB93 4FEB93 24FEB93 4FEB93 24FEB93 4FEB93 24FEB93 4FEB93 17FEB93 25FEB93 10MAR93 2OCT92 220CT92 23OCT92 5NOV92 20N0V92 21DEC92 22DEC92 6JAN93 18FEB93 24FEB93 11MAR93 31MAR93 11MAR93 31MAR93 11MAR93 31MAR93 11MAR93 31MAR93 11MAR93 24MAR93 1APR93. 14APR93 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 11FEB92 31JAN92 7FEB92 10FEB92 18MAY92 31JAN92 7FEB92 10FEB92 29JUL92 31JAN92 7FEB92 10FEB92 2SEP92 31JAN92 7FEB92 10FEB92 18MAY92 31 JAN92 7FEB92 10FEB92 15JUL92 31JAN92 7FEB92 10FEB92 2JUN92 Monroe COU"lty, Florida REPORT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code ACTIVITY ID ORIG REM DUR DUR x Mechanical Equipment 22290 10 10 0 32300 10 10 0 32310 10 10 0 32320 10 10 0 32330 10 10 0 32340 5 5 0 40500 15 15 0 40510 5 5 0 40520 1 1 0 40530 40 40 0 50500 15 15 0 50510 5 5 0 50520 1 1 0 50530 40 40 0 Laundry Equipment 20500 15 15 0 20510 5 5 O. 20520 5 5 0 20530 85 85 0 Kitchen Equipment 30100 25 25 0 30110 5 5 0 30115 5 5 0 30120 50 50 0 30130 15 15 0 30140 35 35 0 30150 150 150 0 32150 5 5 0 32480 5 5 0 Set Equi pment 22210 10 10 0 22220 10 10 0 22230 10 10 0 22240 10 10 0 22250 10 10 0 22260 10 10 0 22270 10 10 0 32460 15 15 0 42050 5 5 0 52050 5 5 0 Mechanical System Check-out & Balancing 71005 20 20 0 72005 20 20 0 PRIMAVERA PROJECT PLANNER Monroe County Detention Facility ACTIVITY DESCRIPTION Area B - 2nd Fl - Erect CWT Area C - 2nd Fl - Cooler Floors - Install Area C - 2nd Fl - Cure Floors Area C - 2nd Fl - Cooler Framing Area C - 2nd Fl - Cooler Panels - Install Area C - 2nd Fl - Cooler Trim -out Area D - AHU's - Generate P.O. Area D - AHU's - Select Vendor Area D . AHU's . Issue PO Area D . AHU's . Fab & Deliver Area E - AHU's . Generate P.O. Area E - AHU's - Select Vendor Area E - AHU's - Issue PO Area E - AHU's - Fab & Deliver Area B - Laundry Equip - Generate P.O. Area B - La..n:.ry Equip - Select Vendor Area B - Laundry Equip - Issue PO Area B - Laundry Equip - Fab & Deliver Area C - Kitchen Equip - Generate P.O. Area C - Kitchen Equip - Staff Review Area C - Kitchen Equip - Award P.O. Area C - Kitchen Equip - Shop Drawings Area C - Kitchen Equip - AlE Review & Approval Area C - Kitchen Equip - Fnl Coord wi others Area C - Kitchen Equip - Fab & Deliver Area C - 2nd Fl - Install Kitchen Hoods Area C - 2nd Fl - Kitchen Equipment Trim-out Area B - 2nd Fl Area B - 2nd Fl Area B - 2nd Fl Area B - 2nd Fl Area B - 2nd Fl Area B - 2nd Fl Area B - 2nd Fl Area C - 2nd Fl Area D - 2nd Fl Area E - 2nd Fl - Set CWT Equipment -'Set Chiller Equipment Set AHU Equipment Set Switchgear Set Emergency Generator Set UPS System Set Laundry Equipment Set Kitchen Equipment Set AHU's - D1 and D2 Set AHU's - E1 and E2 Area A - Mech System Tie-in & Initial HVAC T&B Area B - Mech System Tie-in & Initial HVAC T&B Monroe County Detention Facil ity START DATE 1AUG91 FIN DATE 1. DATA DATE 18NOV91 PAGE NO. 12 SCHEDULED START FINISH 20CT92 16OCT92 300CT92 13N0V92 1DEC92 15DEC92 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 11FEB92 13JAN92 3FEB92 10FEB92 17FEB92 13JAN92 17FEB92 24FEB92 2MAR92 11MAY92 2JUN92 2JUN92 230CT92 25MAR93 13AUG92 13AUG92 13AUG92 13AUG92 13AUG92 3SEP92 13AUG92 4MAR93 20AUG92 2OCT92 15OCT92 29OCT92 12N0V92 30N0V92 14DEC92 21DEC92 31JAN92 7FEB92 10FEB92 6APR92 31JAN92 7FEB92 10FEB92 6APR92 31JAN92 7FEB92 14FEB92 15JUN92 14FEB92 21FEB92 28FEB92 SMAY92 1 JUN92 21JUL92 5JAN93 290CT92 31MAR93 26AUG92 26AUG92 26AUG92 26AUG92 26AUG92 17SEP92 26AUG92 24MAR93 26AUG92 SOCT92 14JAN93 10FEB93 11FEB93 10MAR93 Monroe County, Florida ----------------------------------------------------------------------------------------------------------------------------------- PRIMAVERA PROJECT PLANNER Monroe County Detention Facility RT DATE 19DEC91 RUN NO. 50 16:28 SCHED REPORT - line skip by activity code Monroe County Detention Facility START DATE 1AUG91 FIN DATE 1 JUL93* DATA DATE 18N0V91 PAGE NO. 13 ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- ACTIVITY ID ORIG REM DUR DUR l ----- ----- ---- ---- - --- ---------- ------------------------------------------------ -------- -------- -------- -------- ----- Mechanical System Check-out & Balancing 73005 20 20 0 Area D - Mech System Tie-in & Initial HVAC T&B 74005 20 20 0 Area C - Mech System Tie-in & Initial HVAC T&B 75005 20 20 0 Area E - Mech System Tie-in & Initial HVAC T&B 75500 10 10 0 HVAC System - Final Test & Balance 75600 10 10 0 Building 0 & M System - Verification / Checkout 71010 10 10 0 Chlorinate & Flush Drinking Water Lines Electrical/Security Device Verification 71020 15 15 0 Area A - Point to Point Device Verification 72010 15 15 0 Area B - Point to Point Device Verification 73010 15 15 0 Area D - Point to Point Device Verification 74010 15 15 0 Area C - Point to Point Device Verification 75010 15 15 0 Area E - Point to Point Device Verification Fire Protection System Final Test 75700 20 20 0 Security System Operational Tests 71010 5 5 0 71015 5 5 0 71025 15 15 0 72015 15 15 0 73015 15 15 0 74015 15 15 0 75015 15 15 0 Security System Integrated Tests 76000 10 10 0 76010 20 20 0 Final Punch 17050 15 15 0 Owner/ AE Demonstrations\ 80000 5 5 0 ACTIVITY DESCRIPTION SCHEDULED START FINISH Fire Protection System - Final Testing . 25FEB93 24MAR93 18MAR93 14APR93 1APR93 2SAPR93 29APR93 12MAY93 13MAY93 26MAY93 29APR93 12MAY93 14JAN93 3FEB93 11FEB93 3MAR93 25FEB93 17MAR93 18MAR93 7APR93 1 APR93 21APR93 29APR93 26MAY93 Instl Security. System Computer Equip i Ctl Room 11FEB93 17FEB93 Load Security System Programs 18FEB93 24FEB93 Area A - Security System Operational Tests 25FEB93 17MAR93 Area B - Security System Operational Tests 4MAR93 24MAR93 Area D - Security System Operational Tests 18MAR93 7APR93 Area C - Security System Operational Tests SAPR93 2SAPR93 Area E - Security System Operational Tests 22APR93 12MAY93 Security System - Integrated Test (start) 13MAY93 26MAY93 Security System - Integrated Test (compl) 27MAY93 24JUN93 AlE Building Component Punchout 27MAY93 17 JUN93 OWner/AE Demonstrations & Final Walkthru 25JUN93 1 JUL93 SECTION 00993 SCHEDULE OF DRAWINGS NUMBER DRAWING TITLE 0.01 0.00 Cover 0.02A 0.03 0.04 0.05 1.00A 1.00B 1.00C 1.01A 1.02A 1.03A 1.04A 1.05A 1.06A 1.07A 1. 08A 1.09A Index of Drawings SYmbols and Abbreviations (Architectural) Life Safety Plan Ground Floor Life Safety Plan First Floor Life Safety Plan 2nd Floor Existing Conditions North Existing Conditions Central Existing Conditions South Not Used Not Used Final Site Layout Central Final site Layout and Grading South Final Grading North Final Grading and Drainage Central Not Used Final site Utilities Central Not Used 1.10 Entrance Enlargement 1.11 Landscape Plan North 1.12 Landscape Plan Central DRAWING LATEST REVISION DATE Rev 11/11/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 1 Rev 11/11/91 1 Rev 11/11/91 1 Rev 11/11/91 1 Rev 11/11/91 BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 1 Rev 11/11/91 Not Here BG3 10/15/91 BG3 10/15/.91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 1 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 3.01 3.02 3.03 3.04 3.05 3.06 3.07 3.08 3.09 3.10 3.11 3.12 3.13 3.14 3.15 3.16 12/19/91 Landscape Plan South Irrigation Plan North Irrigation Plan Central Irrigation Plan South Pump station Grinder Details Not Used Not Used site Details Fencing and Paving Landscape Irrigation Details civil Details Not Used Not Used Not Used Not Used Not Used Not Used Framing Plan First Floor Zone A Framing Plan First Floor Zone B Framing Plan First Floor Zone C Framing Plan First Floor Zone 0 Framing Plan First Floor Zone E Framing Plan First Floor Zone F Alternate Framing Plan Second Floor Zone A Framing Plan Second Floor Zone B Framing Plan Second Floor Zone C Framing Plan Mezzanine Level Zone 0 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 1 Rev 11/11/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 00993 - 2 3.17 Framing Plan Mezzanine Level Zone E BG3 11/11/91 3.18 Framing Plan Mezzanine Floor Zone F BG3 11/11/91 Alternate 3.19 Framing Plan Mechanical Plenum Zone 0 BG3 11/11/91 3.20 Framing Plan Mechanical Plenum Zone E BG3 11/11/91 3.21 Framing Plan Mechanical Plenum Zone F BG3 11/11/91 Alternate 3.22 Framing Plan Roof Level Zone A BG3 11/11/91 3.23 Framing Plan Roof Level Zone B BG3 11/11/91 3.24 Framing Plan Roof Level Zone C BG3 11/11/91 3.25 Framing Plan Roof Level Zone 0 BG3 11/11/91 3.26 Framing Plan Roof Level Zone E BG3 11/11/91 3.27 Framing Plan Roof Level Zone F Alternate BG3 11/11/91 3.28 Not Used 3.29 Not Used 3.30 Not Used 3.31 Not Used 3.32 Typical Details BG3 11/11/91 3.33 sections & Details BG3 11/11/91 3.34 sections & Details BG3 11/11/91 3.35 Precast Wall Schedule & Details BG3 11/11/91 3.36 Precast Column Schedule & Details BG3 11/11/91 3.37 General Notes & Abbreviations & Typical BG3. 11/11/91 Details 3.38 Sections & Details BG3 11/11/91 3.39 Sections & Details BG3 11/11/91 4.01 Exterior Building Plan Ground Floor Zone A BG3 11/11/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 3 4.01A Building Plan Ground Floor Zone A 4.02 Exterior Building Plan Ground Floor Zone B 4.02A Building Plan Ground Floor Zone B 4.03 Exterior Building Plan Ground Floor Zone C 4.03A Building Plan Ground Floor Zone C 4.04 Exterior Building Plan Ground Floor Zone 0 4.04A Building Plan Ground Floor Zone 0 Housing 4.05 Exterior Building Plan Ground Floor Zone E Housing 4.05A Building Plan Ground Floor Zone E Housing 4.06 Exterior Building Plan Ground Floor Zone F Housing Alternate 4.06A Building Plan Ground Floor Zone F Housing Alternate 4.07 Exterior Building Plan First Floor Zone A 4.08 Exterior Building Plan First Floor Zone B 4.09 Exterior Building Plan First Floor Zone C 4.10 Exterior Building Plan First Floor Zone 0 Housing 4.11 Exterior Building Plan First Floor Zone E Housing 4.12 Exterior Building Plan First Floor Zone F Housing Alternate 4.13 Exterior Building Plan Second Floor Zone A 4.14 Exterior Building Plan Second Floor Zone B 4.15 Exterior Building Plan Second Floor Zone C 4.16 Exterior Building Plan Mezzanine Level Zone 0 Housing 4.17 Exterior Building Plan Mezzanine Level Zone E Housing 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) BG3 10/15/91 BG3 11/11/91 BG3 10/15/91 BG3 11/11/91 BG3 10/15/91 BG3 11/11/91 BG3 10/15/91 BG3 11/11/91 BG3 10/15/91 BG3 11/11/91 BG3 10/15/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 BG3 11/11/91 00993 - 4 4.18 Exterior Building Plan Mezzanine Level BG3 11/11/91 Zone F Housing Alternate 4.19 Mechanical Plenum Plan Zone 0 BG3 11/11/91 4.20 Mechanical Plenum Plan Zone E BG3 11/11/91 4.21 Mechanical Plenum Plan Zone F Alternate BG3 11/11/91 4.22 Building Plan Roof Level Zone A BG3 11/11/91 4.23 Building Plan Roof Level Zone B BG3 11/11/91 4.24 Building Plan Roof Level Zone C BG3 11/11/91 4.25 Building Plan Roof Level Zone 0 BG3 11/11/91 4.26 Building Plan Roof Level Zone E BG3 11/11/91 4.27 Building Plan Roof Level Zone F Alternate BG3 11/11/91 4.28 Exterior Elevations BG3 11/11/91 4.29 Exterior Elevations BG3 11/11/91 4.30 Exterior Elevations BG3 11/11/91 4.31 Exterior Elevations BG3 11/11/91 4.32 Exterior Elevations BG3 11/11/91 4.33 Exterior Elevations BG3 11/11/91 4.33A Exterior Elevations BG3 11/11/91 4.34 Wall sections 3 Rev 11/11/91 4.35 Wall Sections BG3 11/11/91 4.36 Wall Sections BG3 11/11/91 4.37 Wall sections BG3 11/11/91 4.38 Exterior Details 3 Rev 11/11/91 4.39 Exterwr Details 3 Rev 11/11/91 4.40 Exterior Details 4 Rev 11/11/91 4.41 Exterior Details BG3 11/11/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 -' 5 4.41A Exterior Details BG3 11/11/91 4.41B Exterior Details BG3 11/11/91 4.42 Metal Door & Window Frame Elevations & 3 Rev 12/20/91 Details, Door Schedule 4.43 Not Used 4.44 Not Used 4.45 Not Used 4.46 stair Plans & sections BG3 11/11/91 4.47 stair Plans & sections 2 Rev 12/20/91 4.47A stair Plans & sections BG3 11/11/91 4.48 stair Details BG3 11/11/91 4.49 Elevator Plans & SectiQns BG3 11/11/91 4.50 Elevator Details BG3 11/11/91 4.51 Enlarged Cell - Plans & Elevations BG3 11/11/91 4.52 Not Used 4.53 Interior Building Plan First Floor Zone A BG3 10/15/91 4.54 Interior Building Plan First Floor Zone B 1 Rev 11/11/91 4.55 Interior Building Plan First Floor Zone C 1 Rev 11/11/91 4.56 Interior Building Plan First Floor Zone 0 BG3 10/15/91 Housing 4.57 Interior Building Plan First Floor Zone E 1 Rev 11/11/91 Housing 4.58 Interior Building Plan First Floor Zone F BG3 10/15/91 Housing Alternate 4.59 Interior Building Plan Second Floor Zone A 1 Rev 11/11/91 4.60 Interior Building Plan Second Floor Zone B 1 Rev 11/11/91 4.61 Interior Building Plan Second Floor Zone C 1 Rev 11/11/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 6 4.62 4.63 4.64 4.65 4.66 Interior Building Plan Mezzanine Level 0 Housing Interior Building Plan Mezzanine Level Zone E Housing Interior Building Plan Mezzanine Level Zone F Housing Alternate Building Sections Building sections 4.67 Not Used 4.67A 4.68 4.69 4.70 4.71 4.72 4.73 4.74 4.75 4.76 4.77 4.78 4.79 4.79A 4.80 6.01 Partition Types Interior Details Interior Details Interior Details Interior Details Interior Details Door Schedule Door Schedule Door Schedule H.M. Elevations Door and window Details and Buck Types Finish Schedule Finish Schedule Finish Schedule Miscellaneous Details 6.02 Not Used Reflected ceiling Plan Ground Floor Zone A 6.03 Reflected Ceiling Plan Ground Floor Zone C BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 1 Rev 11/11/91 1 Rev 11/11/91 1 Rev 11/11/91 BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 2 Rev 12/20/91 2 Rev 12/20/91 2 Rev 12/20/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 7 6.04 Not Used 6.05 Not Used 6.06 Not Used 6.07 Reflected Ceiling Plan First Floor Zone A BG3 10/15/91 6.08 Reflected Ceiling Plan First Floor Zone B BG3 10/15/91 6.09 Reflected Ceiling Plan First Floor Zone C BG3 10/15/91 6.10 Reflected Ceiling Plan First Floor o Housing BG3 10/15/91 6.11 Reflected Ceiling Plan First Floor Zone E BG3 10/15/91 Housing 6.12 Reflected ceiling Plan First Floor Zone F BG3 10/15/91 Housing Alternate 6.13 Reflected Ceiling Plan Second Floor Zone A BG3 10/15/91 6.14 Reflected Ceiling Plan Second Floor Zone B 1 Rev 12/20/91 6.15 Reflected Ceiling Plan Second Floor Zone C BG3 10/15/91 6.16 Reflected ceiling Plan Mezzanine Level BG3 10/15/91 Zone 0 Housing 6.17 Reflected ceiling Plan Mezzanine Level BG3 10/15/91 Zone E Housing 6.18 Reflected Ceiling Plan Mezzanine Level BG3 10/15/91 Zone F Housing Alternate 6.19 ceiling Details 1 Rev 11/11/91 6.20 Ceiling Details BG3 10/15/91 7.00 Standard Mounting Heights 1 Rev 11/11/91 7.01 Not used 7.02 Not used 7.03 Equipment Plan Ground Floor Zone C BG3 10/15/91 7.04 Not Used 7.05 Not Used 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 8 7.06 Not Used 7.07 Equipment Plan First Floor Zone A 7.08 Equipment Plan First Floor Zone B 7.09 Equipment Plan First Floor Zone C 7.10 Equipment Plan First Floor Zone 0 Housing 7.11 Equipment Plan First Floor Zone E Housing 7.12 Equipment Plan First Floor Zone F Housing Alternate 7.13 Equipment Plan Second Floor Zone A 7.14 Equipment Plan Second Floor Zone B 7.15 Equipment Plan Second Floor Zone C 7.16 Equipment Plan Mezzanine Level Zone 0 Housing 7.17 Equipment Plan Mezzanine Level Zone E Housing 7.18 Equipment Plan Mezzanine Level Zone F Housing Alternate 7.19 Enlarged Toilet/Shower Equipment Plan 7.20 Enlarged Plans 7.21 Millwork Elevations 7.22 Millwork Elevations 7.23 Millwork Elevations 7.24 Millwork Elevations 7.25 Millwork Details 7.26 Millwork Details FS-1 Food Service Equipment Schedule FS-2 Food Service Equipment Plan FS-3 Food Service Mechanical Plan 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 1 Rev 11/11/91 1 Rev 11/11/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 1 Rev 12/20/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 00993 - 9 FS-4 Food Service Electrical Plan FS-5 Food Service Plumbing Plan FS-6 Food Service Equipment Details FS-7 Food Service Equipment Details Laundry Equipment Plan and Schedule L-1 L-2 Laundry Mechanical Plan L-3 Laundry Electrical Plan Laundry Plumbing Plan L-4 Vol.II 0.00 Cover 0.01 Index of Drawings 8.00 Plumbing Legend 8.00A Plumbing Schedules 8.01 Plumbing Ground Floor Zone A 8.02 Plumbing Ground Floor Zone B 8.03 Plumbing Ground Floor Zone C 8.04 Plumbing Ground Floor Zone 0 Housing 8.05 Plumbing Ground Floor Zone E Housing 8.06 Plumbing Ground Floor Zone F Housing Alternate 8.07 Plumbing First Floor Zone A 8.08 Plumbing First Floor Zone B 8.09 Plumbing First Floor Zone C 8.10 Plumbing First Floor Zone 0 Housing 8.11 Plumbing First Floor Zone E Housing 8.12 Plumbing First Floor Zone F Housing Alternate 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 Rev 11/11/91 BG3.10/15/91 1 Rev 12/20/91 1 Rev 12/20/9J BG3 10/15/91 2 Rev 12/20/91 1 Rev 12/20/91 BG3 10/15/91 1 Rev 11/11/91 1 Rev 12/20/91 BG3 10/15/91 BG3 10/15/91 1 Rev 12/20/91 1 Rev 12/20/91 1 Rev 11/11/91 00993 - 10 8.13 8.14 8.15 8.16 8.17 8.18 8.19 8.20 8.21 8.22 8.23 8.24 8.25 8.26 8.27 8.28 8.29 8.30 8.31 8.32 8.33 8.34 8.35 Plumbing Second Floor Zone A Plumbing Second Floor Zone B Plumbing Second Floor Zone C Plumbing Mezzanine Level Zone 0 Housing Plumbing Mezzanine Level Zone E Housing Plumbing Mezzanine Level Zone F Housing Alternate Plumbing Plenum Plan Zone 0 Housing Plumbing Plenum Plan Zone E Housing Plumbing Plenum Plan Zone F Housing Alternate Plumbing Schedules and Details Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Riser Diagram Plumbing Kitchen Plan 9.01 Not Used 9.02 Not Used 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) BG3 10/15/91 BG3 10/15/91 1 Rev 12/20/91 1 Rev 12/20/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 1 Rev 11/11/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 00993 - 11 9.03 Not Used 9.04 Not Used 9.05 Not used 9.06 Not Used 9.07 Piping Plan First Floor Zone A BG3 10/15/91 9.08 Piping Plan First Floor Zone.B 003 10/15/91 9.09 Piping Plan First Floor Zone C BG3 10/15/91 9.10 Piping Plan First Floor Zone 0 Housing BG3 10/15/91 9.11 piping Plan First Floor Zone E Housing BG3 10/15/91 9.12 Piping Plan First Floor Zone F Housing BG3 10/15/91 Alternate 9.13 Piping Plan Second Floor Zone A BG3 10/15/91 9.14 Piping Plan Second Floor Zone B BG3 10/15/91 9.15 Piping Plan Second Floor Zone C BG3 10/15/91 9.16 Piping Plan Mezzanine Level Zone 0 Housing BG3 10/15/91 9.17 Piping Plan Mezzanine Level Zone E Housing BG3 10/15/91 9.18 Piping Plan Mezzanine Level Zone F Housing BG3 10/15/91 Alternate 9.19 Not Used 9.20 Not Used 9.21 Fuel oil Details BG3 10/15/91 9.22 Piping Diagrams BG3 10/15/91 10.01 Not Used 10.02 HVAC Plan Ground Floor Zone B BG3 10/15/91 10.03 HVAC Plan Ground Floor Zone C BG3 10/15/91 10.04 HVAC Plan Ground Floor Zone 0 Housing BG3 10/15/91 10.05 HVAC Plan Ground Floor Zone E Housing BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 12 10.06 HVAC Plan Ground Floor Zone F Housing 003 10/15/91 Alternate 10.07 HVAC Plan First Floor Zone A BG3 10/15/91 10.08 HVAC Plan First Floor Zone B BG3 10/15/91 10.09 HVAC Plan First Floor Zone C BG3 10/15/91 10.10 HVAC Plan First Floor Zone 0 Housing BG3 10/15/91 10.11 HVAC Plan First Floor Zone E Housing 003 10/15/91 10.12 HVAC Plan First Floor Zone F Housing BG3 10/15/91 Alternate 10.13 HVAC Plan Second Floor Zone A BG3 10/15/91 10.14 HVAC Plan Second Floor Zone B 1Rev 12/20/91 10.15 HVAC Plan Second Floor Zone C 003 10/15/91 10.16 HVAC Plan Mezzanine Level Zone 0 Housing BG3 10/15/91 10.17 HVAC Plan Mezzanine Level Zone E Housing BG3 10/15/91 10.18 HVAC Plan Mezzanine Level Zone F Housing BG3 10/15/91 Alternate 10.19 HVAC Plenum Plan Zone 0 Housing BG3 10/15/91 10.20 HVAC Plenum Plan- Zone E Housing BG3 10/15/91 10.21 HVAC Plenum Plan Zone F Housing Alternate BG3 10/15/91 10.22 Not Used 10.23 Not Used 10.24 HVAC Plan Roof Level Zone C BG3 10/15/91 10.25 Not Used 10.26 Not Used 10.27 Not Used 10.28 Enlarged Mechanical Room Plan BG3 10/15/91 10.29 HVAC Details BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 13 10.30 HVAC Details BG3 10/15/91 10.31 HVAC Details BG3 10/15/91 10.32 HVAC Schedules BG3 10/15/91 10.33 HVAC Schedules 1 Rev 11/11/91 10.34 HVAC Schedules BG3 10/15/91 10.35 Central Plant Control Diagrams BG3 . 10/15/91 10.36 HVAC Temperature Control BG3 10/15/91 10.37 HVAC Smoke Control BG3 10/15/91 11.00 Electrical SYmbols and Notes BG3 10/15/91 11.00A Electrical site Lighting Plan BG3 10/15/91 11.01 Power and Lighting Plan Ground Floor BG3 10/15/91 Zone A 11. 02 Power and Lighting Plan Ground Floor BG3 10/15/91 Zone B 11.03 Power and Lighting Plan Ground Floor BG3 10/15/91 Zone C 11.04 Power and Lighting Plan Ground Floor BG3 10/15/91 Zone 0 Housing 11.05 Power and Lighting Plan Ground Floor BG3 10/15/91 Zone E Housing 11.06 Power and Lighting Plan Ground Floor BG3 10/15/91 Zone F Housing Alternate 11.07 Power Plan First Floor Zone A BG3 10/15/91 11.08 Lighting Plan First Floor Zone A BG3 10/15/91 11.09 Power Plan First Floor Zone B BG3 10/15/91 11.10 Lighting Plan First Floor Zone B BG3 10/15/91 11.11 Power Plan First Floor Zone C BG3 10/15/91 11.12 Lighting Plan First Floor Zone C BG3 10/15/91 11.13 Power Plan First Floor Zone 0 Housing 1 Rev 12/20/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 14 11.14 11.15 11.16 11.17 11.18 11.19 11.20 11.21 11.22 11.23 11.24 11.25 11.26 11.27 11.28 11. 29 11. 30 Lighting Plan First Floor Zone 0 Housing Power Plan First Floor Zone E Housing Lighting Plan First Floor Zone E Housing Power Plan First Floor Zone F Housing Alternate Lighting Plan First Floor Zone F Housing Alternate Power Plan Second Floor Zone A Lighting Plan Second Floor Zone A Power Plan Second Floor Zone B Lighting Plan Second Floor Zone B Power Plan Second Floor Zone C Lighting Plan Second Floor Zone C Power Plan Mezzanine Level Zone 0 Housing BG3 10/15/91 1 Rev 12/20/91 BG3 10/15/91 1 Rev 12/20/91 BG3 10/15/91 003 10/15/91 BG3 10/15/91 1 Rev 11/11/91 1 Rev 12/20/91 BG3 10/15/91 BG3 10/15/91 1 Rev 12/20/91 Lighting Plan Mezzanine Level Zone 0 Housing BG3 10/15/91 Power Plan Mezzanine Level Zone E Housing Lighting Plan Mezzanine Level Zone E Housing BG3 10/15/91 1 Rev 12/20/91 Power Plan Mezzanine Level Zone F Housing Alternate 1 Rev 12/20/91 Lighting Plan Mezzanine Level Zone F Housing BG3 10/15/91 Alternate 11.31 Power and Lighting Plan Plenum Plan Zone 0 Housing 11.32 Power and Lighting Plan Plenum Plan Zone E Housing 11.33 Power and Lighting Plan Plenum Plan Zone F Housing Alternate 11.34 Power Plan Roof Level Zone A 11.35 Power Plan Roof Level Zone B BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 15 11.36 Power Plan Roof Level Zone C BG3 10/15/91 11. 37 Power Plan Roof Level Zone 0 BG3 10/15/91 11.38 Power Plan Roof Level Zone E BG3 10/15/91 11.39 Power Plan Roof Level Zone F Alternate BG3 10/15/91 11.40 Electrical Enlarged Kitchen Plan BG3 10/15/91 11.41 Electrical Enlarged Laundry Plan BG3 10/15/91 11. 42 Lightning Protection Plan BG3 10/15/91 11. 43 Lightning Protection Plan Details BG3 10/15/91 11.44 Electrical Riser Diagram Part I 1 Rev 11/11/91 11.45 Electrical Riser Diagram Part 2 1 Rev 11/11/91 11.46 Electrical Schedules and Details BG3 10/15/91 11.47 Electrical Schedules and Details 2 Rev 12/20/91 11.48 Electrical Schedules and Details 1 Rev 11/11/91 11.49 Electrical Schedules.and Details 1 Rev 11/11/9] 11.50 Electrical Schedules and Details BG3 10/15/91 11. 51 Electrical Schedules and Details BG3 10/15/91 11.52 Not Used 12.01 Communications Plan Ground Floor Zone A BG3 10/15/91 12.02 Communications Plan Ground Floor Zone B BG3 10/15/91 12.03 Communications Plan Ground Floor Zone C BG3 10/15/91 12.04 Communications Plan Ground Floor Zone 0 BG3 10/15/91 Housing 12.05 Communications Plan Ground Floor Zone E BG3 10/15/91 Housing 12.06 Communications Plan Ground Floor Zone F BG3 10/15/91 Housing Alternate 12.07 Communications Plan First Floor Zone A BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 16 12.08 12.09 12.10 12.11 12.12 12.13 12.14 12.15 12.16 12.17 12.18 12.19 12.20 12.21 12.22 12.23 communications Plan First Floor Zone B BG3 10/15/91 Communications Plan First Floor Zone C BG3 10/15/91 communications Plan First Floor Zone 0 BG3 10/15/91 Housing communications Plan First Floor Zone E BG3 10/15/91 Housing communications Plan First Floor Zone F BG3 10/15/91 Housing Alternate Communications Plan Second Floor Zone A BG3 10/15/91 Communications Plan Second Floor Zone B BG3 10/15/91 Communications Plan Second Floor Zone C BG3 10/15/91 communications Plan Mezzanine Level Zone 0 BG3 10/15/91 Housing communications Plan Mezzanine Level Zone E BG3 10/15/91 Housing Communications Plan Mezzanine Level Zone F. BG3 10/15/91 Housing Alternate Fire Alarm Riser Diagram BG3 10/15/91 Telephone Riser Diagram and Elevator 1 Rev 12/20/91 Fire Alarm System Not Used Not Used Not Used 12.24 Security Plan Ground Floor Zone A 12.25 Security Plan Ground Floor Zone B 1 Rev 12/20/91 1 Rev 12/20/91 1 Rev 12/20/91 12.26 Security Plan Ground Floor Zone C 12.27 Security Plan Ground Floor Zone 0 Housing 12.28 Security Plan Ground Floor Zone E Housing 12.29 security Plan Ground Floor Zone F Housing Alternate 1 Rev 12/20/91 1 Rev 12/20/91 1 Rev 12/20/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 17 12.30 Security Plan First Floor Zone A 1 Rev 12/20/91 12.31 Security Plan First Floor Zone B 1 Rev 12/20/9:" 12.32 Security Plan First Floor Zone C BG3 10/15/91 12.33 Security Plan First Floor Zone 0 Housing 1 Rev 12/20/91 12.34 Security Plan First Floor Zone E Housing 1 Rev 12/20/91 12.35 Security Plan First Floor Zone F Housing BG3 10/15/91 Alternate 12.36 Security Plan Second Floor Zone A 1 Rev 12/20/91 12.37 Security Plan Second Floor Zone B 1 Rev 12/20/91 12.38 security Plan Second Floor Zone C 1 Rev 12/20/91 12.39 Security Plan Mezzanine Level Zone 0 1 Rev 12/20/91 Housing 12.40 Security Plan Mezzanine Level Zone E 1 Rev 12/20/91 Housing 12.41 Security Plan Mezzanin Level Zone F 1 Rev 12/20/91 Housing Alternate 12.42 Security Systems Riser Diagram 1 Rev 12/20/91 12.43 Details BG3 10/15/91 12.44 Details 1 Rev 12/20/91 13.01 Fire Protection Ground Floor Zone A BG3 10/15/91 13.02 Fire Protection Ground Floor Zone B BG3 10/15/91 13.03 Fire Protection Ground Floor Zone C BG3 10/15/91 13.04 Fire Protection Ground Floor Zone 0 Housing BG3 10/15/91 13.05 Fire Protection Ground Floor Zone E Housing BG3 10/15/91 13.06 Fire Protection Ground Floor Zone F Housing BG3 10/15/91 Alternate 13.07 Fire Protection First Floor Zone A BG3 10/15/91 13.08 . Fire Protection First Floor Zone B BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 18 13.09 Fire Protection First Floor Zone C BG3 10/15/91 13.10 Fire Protection First Floor Zone 0 Housing BG3 10/15/91 13.11 Fire Protection First Floor Zone E Housing BG3 10/15/91 13.12 Fire Protection First Floor Zone F Housing BG3 10/15/91 Alternate 13.13 Fire Protection Second Floor Zone A BG3 10/15/91 13.14 Fire Protection Second Floor Zone B BG3 10/15/91 13.15 Fire Protection Second Floor Zone C BG3 10/15/91 13.16 Fire Protection Mezz. Level Zone 0 Housing BG3 10/15/91 13.17 Fire Protection Mezz. Level Zone E Housing BG3 10/15/91 13.18 Fire Protection Mezz. Level Zone F Housing BG3 10/15/91 Alternate 13.19 Not Used 13.20 Not Used 13.21 Not Used 13.22 Not Used 13.23 Not Used 13.24 Not Used 13.25 Not Used 13.26 Not Used 13.27 Not Used 13.28 Fire Protection Details BG3 10/15/91 13.29 Fire Protection Details BG3 10/15/91 12/19/91 BG-3 SCHEDULE OF DRAWINGS (ADD. 1) 00993 - 19 13132 POl AIR CONDITIONING CONTRACTORS A.I.R. of Marathon. .. .. .. .. . .. .. .. .. .. . . .. . . .. 743-7056 Air- Tite Sales & Service..... .................743-3838 Coastal Climate Control..................... . 743.2932 Hagopian Air Conditioning. . . . . . . . . . . . . . . . , . . 451.2525 Marathon A.C. & Appliances... .............. 743.5051 ALUMINUM CONTRACTORS/SUPPL.IERS Largo Aluminum, Inc.. , . . , , . . . . . . . . . . . . . . . . . . . 852-2390 APPLIANCES & AIR CONDITIONING Island Appliance & A/C, Inc. .................743-2545 Ninehouser's Appliance & TV .... ............451-9999 Royal Appliances........."....., ..........,451-3688 Sears Commercial Sales"................... 294.1713 ARCHITECTS & ENGINEERS Alan D. Green. Architect.,............"...... 664.9250 Paul C. Kenson Jr. & Assoc. .... ..............743-3585 Pinewood Enterprises. . . . . . . . . . . . . . . _ . . . . . . . . 872-2033 Post, Buckley, Schuh & Jernigan, Inc. ........ 248-4750 Richard Knable & Assoc. . .. . .. . . . . .. .. .. . .. .. 743-7882 ARCHITECTURE & CONTRACTOR Richard G. Colville, AlA. . . . . . . . . . . . . . . . . . . . . . . 664-4757 ATTORNEYS David L. Manz. Atty. ..,....... . . .. . . .. ,., . . ... 743.3966 Frank D. Greenman, Atty.. . . . . .. . . . . .. .. . , . . . . 743.2351 Mattson, Tobin & Vetrick .....................852-3388 Michael Halpern ..........,................... 296-5667 Tittle & Tittle, PA ..... . _ . . . . . . . . . . . . . . . . . . . . . 852-3206 BANKS Citizens & Southern Bank.. . ............ 800-545-3164 First National Bank of The Florida Keys....,' 743.9444 aUILDING CONTRACTORS 3-0 Construction............................ 743.9142 Aultman Construction Co. . . . . . . . . . . ., .. . . . . . . 743-5984 Barnacle Builders, Inc. . _ . . . . . . . . . . . . . . . . . . . .. 852-9305 Barnett Builders, Inc. . . . . . .. . . . . . . . . . . . . . . . . . .872-2562 BIg Pine 8uilders ............................872-2337 On.. nm CO:itra.:::ting . . . . . . . ~g€ <'.234 S;lHlQ Gen. Contrac\c..s. inc. ....... ......... /4:;l-!:2b2 C & E Corstruclion Co. ...................... 852-5100 Charles & Marge Pierce. . . . . . . . . . . . . . . . . . . . . . 743-3007 Charles Miller Construction, Inc. ............. 743-4148 Coastal Construction Co...................... 367-3846 Cotton Construction. Inc. .....................296-5177 Custom Homes by Garant. . . ... . . . .. .. . .. . .. . 852-8620 Expert Construction Co... . . . .. . . . . . .. .... . . . .451 -51 00 Gene Rhodus. Inc. ..... _ . . . . . . . . . . . . . . . . . . . . . 852-5838 Gerold Krause _. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 872-2757 Gregis Construction, Corp. . . . . . . . . . . . . . . . . . . . 852-7801 J.P. Strode & Assoc.. Inc, ..... . . .. ..... .... ... 367-2395 Jorin Black, Jr. Construction................. 743-3537 JSS Construction ............................ 745-2711 Key Constructors. Inc...... ...... ..... ........ 743-~438 Key's Constructors. Inc. ........ . . . . . . . . . . . . . . 743-0719 Keys 8uilders South. Inc. . . . . . . . . . . . . . . . . . . . . . 296-5427 Keys Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664-8780 Logel Builders, Inc.. . . . . . . . . . . . . . . . . . . . . . . . _ . . 367 -2995 Long Key Constructors. . . . . . . . . . . . . . . , . . . . , . . 852.2806 M.K.C. ......,....,.........,.......,.,..."..743-7346 Mike Coppola. . . . , .. . . , .. . . ... .... .. .. . .. .. .. 745.2995 North Caribbean. , . . . . . . . . . . . . . . . . . . . . . . . . . . . 872.9689 Pinewood Enterprises. Inc. . . . . . . . . . . . . . . . . . . . 872-2033 Plantation Construction..........,......,.... 852-1938 Precision Builders. Ine.. .. . .. . .. ....... .. .. .. . 664-2716 R S 0 Construction ..,......................, 872-9533 Ringemann Construction, . . . . . . . . . . . . . , , . . . . . 743-5357 Rosasco Construction, Inc. , . . . . . . . . . . . , , . . . . . 294-5341 Roy H. Bowers..........,.............,...... 743-3536 Shoremont Homes. . . . . . . . . . . . . . . . . . . . . . . . . . . 872-2625 Surina Construction.......................... 743-7156 T. Builders. . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 872-9087 Tidewater Construction ...................... 451-3208 Walter Carson ..........,.................... 872-9146 BUILDING MATERIALS/SUPPLIERS Big Pine True Value. . . . , . . , . . . . . , . . . . . , . . . . . . 872-2337 Forest Tek, Inc. ...........................,..852-4300 K.L.I. Supply. . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . 451-0311 Loggerhead Lumber ......................... 872-3301 Marathon Lumber/Building.................. 743-3688 Scotty's, Inc. ................................. 743-9411 Specialty Hardware Supply.................. 743-3382 CABINET COMPANIES Harry Palen Cabinets & Co. .................. 852~8577 Overseas Millwork. . . . . . . . . . . . . . . . . . . . . . . . .. . 664-8823 CARPET DEALERS Keys Carpet & Draperies. . . . . . . . . . . . . . . . . . . . . 451.3831 CONCRETE COMPANIES Ambrosino Concrete Pumping... _...........852-9871 Tarmac Florida .............................. 294-5225 CONSULTING ENGINEERS Glen Boe & Associrites, Inc. ..................743-9121 :':./.\' ~ar~ E.I~!, r.E. .................... ~OO.733-7175 Dt;i;:0L1TION Toppino's. Inc. ...............................296-5606 DRAFTING SERVICES Richard S. Renard & Assoc. ... ...............743-9205 DRYWALL SPECIALISTS Sawyer Drywall Co. _ . . .. .. .. .. .. .. .. . .. . .. .. . 294-1733 ELECTRICAL CONTRACTORS Senson Electrical ..."... . . . . . . . . . . . . . . . . . . . . 296-3940 Coastal Electric Service, Inc. .. . . . . . . . . . . . . . . . 872-4133 ElectrIcal Contractor........................ 745-2410 Holding Elr;.clric, Inc. .... .. ................. 742-2091 Holland El~clric South ....................... 664-4.866 Marathon Electric.. . . . .. .. . . .. . . . .. . .. .. . . . .. 743.5805 Pedro Falcon .... . . . . . . . . . . . . . . . . . . . .. . - . . . . . 872-2391 Pellico Electric Co. . . .. .. .. .. . . . .. .. . .. . . . . .. . 296-4711 Raymond Vega Electrical .................... 296-5456 WHS of the Keys. Inc. ...... .. .. ........... 294-8127 ~-~ 13 ELECTRICAL SUPPLIERS Marathon Wholesale Electric. . . . . . . . . . . ENGINEERING CONTRACTOR Jerry Baker ............................. , EXCAVATING CONTRACTORS/EQUIP. Rudy Krause. . . . . . . . . . . . . . . . . . . . . . . . . . . , Cayce's Excavation ..... . . . . . . . . . . . . . . . , Tangen Excavating Co. .................. Virgil Kevin Doughman EXTERIOR COATING & REPAIRS A' A Butch Blast. . . . . . . . . . . . . . . . . . . . . . . . FENCE CONTRACTORS Your local Fence............. ......... GARBAGE COLLECTION Marathon Garbage.. .. .. . .. .. .. . .. .. . .... .. HEAVY CONSTRUCTION Toppino's.lnc. .........................,. .. INSURANCE AGENCIES Keys Insurance Agency. . . . . . . . . . . . . . . . . , Matson Insurance & Bonding ...........' The Johnsons Insurance Agency. . . . . . . . . LAND CONSULTANTS Land Matters, Inc. . . . . . . .. . . . . . . . . . . . . . . . , , . MARINE CONSTRUCTION Upper Keys Marine Construction. . . . . . . . . . . MASONERY H. B. Masonry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MASONERY & HOUSE SETTING Lowe Enterprises. Inc. . . . . . . . . . . . . . . . . . . . . . , . MODULAR HOMES Swectwat.;r Homes ..................... OIL COMPAN1~S 8- ,UPPlIERS Blay!ock Oil Co . . . . . . . . . . . . . . . . . . . . . . . . . Flamingo Oil Co. . . . . . . . . . . . . . . . . . . . . . . . . PAINTERS & TILE Bohnen Paint & Tile. . . . . . . . . . . . . . . . . . . . . , PAVING CONTRACTORS Keys Grading & Paving, Inc.. . . . . . . . . . . . . , PL.ASTERING CONTRACTORS Moses Plastering.................. . .... , Ridings Plastering ......................' PLUMBING CONTRACTORS Bili The Plumber. . . . . . . . . . . . . . . . . . . . . . . . Cole Plumbing Contractor. . . . . . . . . . . . . . . Eggett's Plumbiny #PC389 . . . . . . . . . . . . . . ., Ernest E. Rhodes Plumbing .... . . . . . . . . . ., Ringemann.Plumbing, Inc. ............... 2-4 . I ,~':3 .2 : 62 . :'r:!..2 :36 . ~n..2100 .' . 74~1.2 '58 . . 7jl~I..3d52 3j'~~, 3: '20 .3i'~:.4.,30 '4~,.6U2B :~;!e - 5b)6 .. "43-0. H ., 1i:;4-3f 52 :!39- 0: 13 ','13-6: 7;~ ll:il.31 I!~ EP:2-31 la i,I~;-' , Iii) ,:-':?3C :lH ;~ .~.r. 7,;: ..ill l; ~,):;? 29 c. ~4 '7 4:3 -~2 f:El '7 d :1. 32' Ei '7 j,:~...30 :10 '7 j~ :l. 9~1 :~, 8i':?:29[,!; 1<1.132t,j' 8~':~ ..~3 :,o/~ 7j.:l.10i~~ .~ 4.3 -53 E,j' Slelvarf s PI..mbing .......................... 745-3802 Weavflr P!uflIbing. Inc. ....................... 852-9783 RE.AL ES1A1'F. Set, mi tt ~eal Estate Co. ...................... 289-1221 David Sl'l~pa'd ......,..,.....................872.330' ERA l)\'IN ,'<eys Realty...................... 872-2258 '~e~lna 'Tiile)", ........................... ......872-2930 REIFRIGI:AA'n<)N CONTRACTORS :\1cGlain s F~'efrigeration ........... " . . .. . ... . 872-9682 :lar~:m FI(.lfri!Jeration, Inc...................,.. 294-1345 RC,CIC & SAND SUPPLIERS j='lorida r:cck & Sand, Inc. ....................247-301' ROOFIIN,~ CONTRACTORS A Hentl"iM Associates, Inc. ..................921-4096 I:lob Hi 151m & Co., Inc. . .. .. .. .. .. .. .. .. .. . .. . . 451-2927 ::aal1gll)f~o,::,'fing . . . . . . . .. . . ... . . . . . . . . . . . .. . . . 743-5359 Tor:tI"S Si'1t~(~'t Metal & Roofing. . . . . . . . . . . . . . . . 2~6-5932 SeCUfUTY CONTRACTORS 1,"id.Key:~ Seeurity Systems.................. 74:;l '.l.t:;12 SE?TIC SYSTEMS F'in~lwooj Enterprises.... ..... .............. . 872-2033 SEPTIC ~"~\N~C COMPANIES Cayce's St;ptlc Tank Service.. . . .. .......... 743-2758 STEEL. BlJltLDINGS '~ilamOlada Steel Fab., Inc. ...................664-4310 SUpPC:~RrING I~EMBERS Charles H. Phinizy ..................... .....743-6708 David C>s,niElls................................ 743-4165 GulMmam Trailer Park ......................743-5619 ~;eY:l FisheriH:s, Inc. .......................... 7~3-6'?2i" TilE - CE RAMIe CONTRACTORS D'As~a1io Corporation....................... 743$336 LleMarcQi Til€!, Inc. ...........................296-3188 "1101'11'0(1 Tilet Co............................... 743-7741 TREE ::.UR(iEON r.. FI)'nn Tree Experts. . . . . . . . . . . . . . . . . . .. . .. . 872-9896 TRUSS COMPANIES Fla. '~eys Truss, Inc... ..... ..... .. . . .......... 743-5345 WHOLI~SM.lE GASOLINE ,).A. 1~t1cK':'I- zie Jobber, rnc. .... ..............852-288' WINDOWS ,~( SLIDERS Fine Wndo'....~ at the Keys........... ........852-3302 WINDOWS &STOR'M SHUTTERS Sun Masters............. ....................743-3359 dOOO'NGHKfNG . Mlarclthon WC1odworking, Inc.................. 743 PRE-BID MEETING MINUTES NEW MONROE COUNTY DETENTION FACILITY BID GROUP 3A Date: Location: December 13, 1991, 10:00am Lions Club Building, 2405 Boulevard, Key West, FL See attached list, made a part of these minutes. North Roosevelt Attendees: 1. Sign-in Sheet, and Bid Package intending to Bid. The sign-in sheet was explained, including the requirement for which bid package each prospective bidder is bidding. We want to be sure that the Owner is going to get sufficient bids for each bid package. 2. Notice of Calling for Bids The time and date for receipt of bids at the Purchasing Department is on or before January 3, 1992, 10:00 am. There was discussion surrounding the bid date, and the time of day deadline. Bidders requested an extension due to equipment and material supplier quotes. This will be addressed via addendum. 3. Instructions to Bidders, page 00100-8: Submit (1) original, and (4) copies in (1) large envelope - Photocopy pages from Bid Book-do not remove pages. Items to include: o 5% Bid Bond - separate envelope containing the original, and the (4) photocopies. o All other items separate envelope, originals, and the (4) photocopies of: containing Proposal Form Unit Price Schedule Contractor Qualification Statement Lobbying and Conflict of Interest Clause Sworn Statement of Public Entity crimes Non-Collusion Affidavit Proposed Subcontractor Listing 12/13/91 PRE BID MEETING PAGE 1 The following is a reiteration of the bid submission: Due to the distribution requirements, one (1) original of your bid and (4) copies are to be submitted. Bidders are required to photocopy submission documents from the bidding documents. Do not remove from the bid books, in that plan deposits may be forfei ted. The bid books will be distributed as contract books. after award, and will also be used for as-built record sets. Each bid will consist of two envelopes, put into one larger envelope. One of the two envelopes inside will contain the bid bond, (the original and the (4) photocopies), and the other envelope will contain all the other proposal documents. Both of these envelopes will be put into one larger envelope. Be sure to put in big bold letters on the front of each envelope "Bid Bond", and "Proposal Documents". Reference Instructions to Bidders 00100-8. Items that make up the "Proposal Documents", are the proposal form (insert prices, sign-off, acknowledge addenda, etc.), and the unit price schedule. The numbers on the unit price schedule will not be used to determine the lowness of your bid, but may be used for adds and deducts for changes daring the course of the project. Other forms the County requires for the bid include Lobbying and Conflict of Interest Clause, Sworn Statement of Public Entity Crimes, and the Non-Collusion Affidavit. Make sure you include copies of these, properly filled out. The last item to be prepared is the proposed subcontractor listing. This form is self-explanatory. 100% Public Construction Bond required after award of contract. 4. General Conditions A one million dollar insurance policy is being required by the County. Bidders need to carefully review insurance sections to understand total extent of insurance requirements. Also, if bid is awarded, that contractor should forward to insurance agent the requirements. 5 . Division 1 General Requirements - Pay particular attention to: Each bidder is to review Division One General Requirements as there may be some additional responsibilities of contractors. 12/13/91 PREBID MEETING PAGE 2 section 01301 - Submittals. This section describes a thorough procedure. Bidders need to be sure to include enough overhead, manpower, time and effort to get submittals done right. Progress Schedule, Section 01310, there needs to be a pretty good knowledge of scheduling to comply with this section, for manloading and updating. Under section 01510 - Temporary Utilities, bidders are to review for construction power and water that is being provided, or that which will be provided by others. 6. Project Safety We are making it clear. that our intent is to eliminate injuries. The project will be a hard hat job, long pants, proper shoes and shirts. Safety on the project affects not only the bidders ability to compete, but also our ability to compete on other projects. We will be scrutinized by our own corporate safety department. Our requirements are being passed down to the contractors. Phase hazard analysis will be required to be submitted by contractors, to suggest what the appropriate safety measures are that will be followed for possible hazards, and we will be making sure it complies with our overall safety program, before that particular activity starts. 7. Substitutions to the written technical specifications, are to be handled per section 00163 Prebid Substitutions, in Division 1 of the bidding documents. This applies to material, equipment, manufacturer's, and installers, if the Architect/Engineer has specified such, and a substitution is requested. 8. The floor was opened up to questions, which follow. After the meeting, a site visit was conducted. 12/13/91 PREBID MEETING PAGE 3 PREBID MEETING, BIDDER QUESTIONS Ouest ions asked in the meetinq: 1. Farmer-Irwin - section 00113-8, item 60.: Clarify scope and responsibility of section 15936 barrier grilles. Answer: The scope of work states that barrier grilles shall be furnished by Bid Package No. 22, Metals, to the Mechanical Contractor for installation. Addendum will clarify furnish and installation responsibilities. 2. Farmer-Irwin, regarding Fire Protection System: Do bidders have the option to redesign sprinkler piping to different sizes. There was additional discussion about flow tests, publishing data, pressure at building verification, and that there is no booster pump. Attention was drawn to Scope of Work section 00317-9, item .27 which states that no changes can be made without approval of the A/E. Answer: Bidders of the Fire Protection System are required to bid the plans and specifications. If substitution is desired, submit required information per section 00163. Any approved substitutions, (or deviations) will be given via addendum. After bid, any deviations or substitutions will be handled by the change order process, subject to A/E approval. 3. Farmer-Irwin, per section 15330: Wet sprinkler pipe is specified to be factory prime painted. Does this meet the intent of the specification. [Normal procurement of iron pipe does not include factory prime painting. ] Answer: This will be addressed in addendum. 4. Aneco Electric, regarding proposal forms: Breakdown by zone appears excessive for bid submission. Basis of award will be total price, not zone distribution. There was additional discussion that there would not be sufficient time to fill out bid form after receiving quotes, and then making required copies. A suggestion was made to turn in I detailed I bid form within (24) hours after submitting bid. Answer: This will be reviewed and considered an addendum 12/13/91 PREBID MEETING PAGE 4 modification. 5. Fred McGilvray, regarding access panels and doors: The access panel and door schedule for filling out and including with bid appears excessive and time consuming. Is it required? There was additional discussion regarding purpose of panel schedule, and the need for common manufacturer. Answer: Bidders may not be required to perform extensions: however, individual type and size unit prices shall be the basis of the lump sum allowance. This will be reviewed and considered an addendum modification. The successful bidder, if modified by addendum, shall be required to provide the CM upon request, an appropriate listing of size and types of access doors to facilitate procurement by others. This tabulation of access doors shall not exceed the lump sum allowance amount. 6. Farmer-Irwin: Explain the purpose of Bid Package No. 16 Prime Plumbing, vs. Bid Package No. 25 Plumbing Contract Zones 0 and E. Answer: The purpose is to provide work for smaller contractors and ~nhance local participation. This also applies to electrical bid packages 14 and 26. The Owner has considered offering bidding advantage percentage to local contractors, and to non-local firms which will subcontract or joint venture with local firms. If the Owner directs this measure, it will be issued as an addendum modification as soon as possible. 7. Maris: What do we submit to become an approved system integrator in division 11? Answer: Follow section 00163 Pre-Bid Substitutions. 8. Benson Electric: Qualification criteria in section 11200 may significantly restrict bidders. Answer: This is incorrect. Most all companies involved in process control systems exceed these qualifications. 9. Steiner, regarding laundry equipment: The bid specifications make the laundry equipment contractor responsible for vibration caused by the laundry equipment. Each piece of moving machinery has a resonant harmonic frequency as does every building. In the event 12/13/91 PREBID MEETING PAGE 5 that these frequencies are too close together, unreasonable vibration transfer can occur. The frequency of the building cannot be determined until it is constructed. How can we be held responsible? steiner suggestion: If the designers work with the laundry equipment supplier and manufacturers to prepare the laundry area for the best problem avoidance, a more successful installation will result. The specification should clarify reasonable vibration. . Answer: After review of the documents, the A/E finds responsibility of this description. 10. Fred McGilvray: Where is the fuel tank and piping located? Reference drawing 9.08. Answer: See drawing 1.08A, which shows fuel piping from building to location of fuel tank on site. 11. Farmer-Irwin: Who is the permitting and inspecting authority for the project? Answer: The City of Key West issues permits, and will be performing associated inspections. The contractor is responsible for quality control, and the Owner will have representatives monitoring the work. 12. Farmer-Irwin, regarding the waste pulper: will additional specifications be provided for this system? What are the piping materials? Answer: As specified. information. There is no additional 13. steiner: If equipment models are out of date, how do we handle? Answer: Submit substitution requests for pre-bid substitutions. If bid is submitted on 'or equal' basis, make sure to verify specifications such as sizes and other pertinent parameters. Substitution can then be made, and reviewed by the A/E. 14. s. I. Goldman: will the Owner accept a bid price for multiple bid packages? Answer: This will be reviewed for possible addendum modification. If allowed, alternates will be added to proposal forms. 12/13/91 PREBID MEETING PAGE 6 15. Benson Electric: Can conduit be roughed-in, in concrete topping? Does topping get mesh? Specification 16300, paragraph 3.1 F.3. says no conduit over or under reinforcing. Answer: See documents. Conduit can be installed in slab. See the addendum. 16. Is their a local contractor listing available? Answer: This will be reviewed for possible distribution. 17. Drawings only have Zone C HVAC roof plan. plans for other zones? Where are Answer: None required. Questions Submitted in writinq: 18. Integrated Security Systems, Inc.: section 11200, paragraph 1.10 A-8 refers to Security System Integrated/Installer qualifications. Integrated Security System~, Inc. is presently working on multiple HLM proj ects of equal size and technical requirements for which ISS had to qualify. Does ISS.need to re-qualify for bidding this project not only as a systems integrator/installer but also as a contractor? Answer: No. 19. Geupel DeMars: a. How much, if any, are the liquidated damages? Is a performance and payment bond, or a construction bond going to be required? Answer: No liquidated damages. A 100% Public Construction Bond is required if awarded the contract. b. What is the time of completion for the Security Systems Bid Package. Answer: See the Milestone Schedule, for project completion. c. Which contractor must grout the frames after they are installed? Answer: Review the Security Systems scope of work, which 12/13/91 PREBID MEETING PAGE 7 delineates the responsibilities. d. Door C/012 on sheet 4.73 shows door elevation C in the schedule. On sheet 4.76 that door type is not shown. Answer: See addendum. e. Should door ES 3-2 on sheet 4.74 be a security door? Answer: See addendum. f. There are (15) doors on sheet 4.73 and 4.74 that have type G frames. On sheet 4.76 that frame type is not shown. Answer: See addendum. 20. LaGasse Plumbing: a. Is ground floor piping to be insulated ( i. e. RDL) considered exposed to weather? Answer: See addendum. b. Where does elevator sump pump discharge to? Answer: See. addendum. c. Sheet 8.15 water lines at room C2014, are valves in main I ines as drawn or should they be in branch I ine to toilet? Answer: See addendum. d. Sheet 8.16 cell #02011 and 02066 what are shower its? Answer: See addendum. e. Sheet 8.23 thru 8.34 sanitary riser diagrams - are the CO's above floor wall CO's or behind access panels? Need product # for CO's - wall and floor. Answer: Refer to floor plans for locations and style. See specification section 15408, paragraph 2.5 for types. f. Spec. 15470-2 paragraph 2.3 - is hot water circ. pump used on this project? If so, where? Answer: See addendum. 12/13/91 PREBID MEETING PAGE 8 g. Raychem heat tape - where does it start and stop on piping? Answer: See addendum. h. will you approve Mage-connect to no hub couplings as an equal to Clamp - All no hub coupling - see spec. 15060-3 paragraph B. See Mage-connect cover sheet. (Not attached) Answer: Substitutions are to be submitted per section 00163, Pre-bid Substitutions. 21. J.F.Hoff Electric: a. Which materials, systems and subcontractors must be listed and on what form? Answer: Section 00440, Proposed Subcontractor Listing, and only needs to include all proposed subcontractors. b. section 16300-2 B - 'Bidder shall furnish in duplicate with his bid the engine generator offered with the following data in tabulation form..' Our question is if the low responsible proposal lists equivalent products by CUmmins or Waukeshaw for section 16300 and the second lowest responsible bidder lists Caterpillar, who wins? Answer: Not required to furnish with bids. addendum. See c. Can it be interpreted by this bidder that the original furnishing of safety rails is by another contractor? Answer: All work by this contractor shall conform to the federal and state OSHA regulations. A multiple prime contract proj ect requires originator of unsafe conditions to provide for a safe environment. Follow-on contractor as defined by occupancy and CM notice shall be responsible to provide or maintain a safe environment. Reference Precast Concrete scope of work, page 00310-2, item .4. d. In section 16930, 2.5 Low voltage switching, the specifications only briefly mention this item and the plans depict general quantity and panel information. We need clarification on product required re: relay choice RR-7, RR-8 or RR-9, blocking diodes, power supplies and/or switch interface. 12/13/91 PREBID MEETING PAGE 9 Answer: See sheet 11.51 for relay switching. e. In section 16155, combination motor starters, there are many starters referenced on sheet 11.49, which do not ask for combo starters. We will need a specification for the non-combination starters. Answer: The motors indicated without combo starters are fractional horsepower, single phase units. f. On sheet 11.45 service entrance conductors - The service entrance conductors ar shown originating in Zone C and travelling to Zone B, connecting to the service disconnect. We wonder, for the sake of code compliance, does Article 230-205 apply in this instance and also will the rigid galvanized conduit require any supplementary encasement. Answer: Note the shunt trip indicated on riser diagram sheet 11. 45. 22. Liberty International (Henry Vorholzer), regarding Food Service Equipment: a. Where are remote condenser units located? Answer: On Zone C roof plan. b. Food Service gets section 11400 and 11704. Ice machines are in both sections. Those in section 11400 are for different ice machines than those in section 11704. There is no space on proposal form for those in section 11704, and these are not shown on FS drawings. Answer: Section 11704 Ice Machines are shown on equipment plans, sheet 7.00 thru 7.26. 23. Farmer-Irwin, regarding section 15330 Wet Sprinkler system: a. Paragraph 2.2, A.6 reads 'factory prime paint all piping.' Please provide clarification and/or specification for prime paint of black and galvanized pipe and fittings. Answer: See question and answer on no. 3 above. b. The sprinkler drawings repeatedly refer to 13.27 for hose cabinet details. 13.27 is not part of the bid package. Should the reference be to 13.29, and if so, will further details or specifications be forthcoming? 12/13/91 PRE BID MEETING PAGE 10 13.29 is correct reference. Revision will be forthcoming in addendum. c. Should the sprinkler contractor include the 3% Key West permit fee in his bid? Answer: Answer: Yes, include permit fees. However, bidders need to verify percentages, or fee criteria with the City Building Department. d. Does the sprinkler contractor have the option to hydraulically calculate and size the sprinkler piping to meet the specified water discharge criteria? Answer: See question and answer on no. 2 above. e. Does the sprinkler contractor have any obligation to check the adequacy of the hydraulically calculated pipe sizes shown? Answer: See documents. f. Is water flow test information available for purposes of sprinkler calculation? 1\nswer: Not at this time. Bidder is to bid system as shown. . g. Are the Omega Prohibitor HEC-12 PRO and C-1A PRO, manufactured by Central Sprinkler Company, acceptable equivalents to the Star Institutional sidewall and pendent sprinklers specified? Answer: Substitutions are to be submitted in accordance with section 00163 Pre-Bid Substitutions, for review and approval by the A/E. h. Is all underground piping a separate contract? If so what division is it under? Answer: Reference Project Summary section 00050, then review the reference scopes of work and the plans, for the work which is under contract; such as the fire water main loop. i. will Monroe County waive permit fees for this job? Answer: No. 12/13/91 PREBID MEETING PAGE 11 j. Under Bid Package No. 25, Plumbing Zones 0 and E, is it the intent to award separate contracts for the j ail cells and the administration section zones A, B, and C, section 00316-10, .37, alternate 16-01? Answer: See question and answer on no. 6 above. k. Are there any items furnished by Owner? section 00323- 7.11. Answer: Review Instructions to Bidders page 00100-2, paragraph 1.8. It will be the Owner I s privilege to direct purchase materials and equipment. There are none specifically listed currently. The methodology however, is designed so that the contractor will be allowed to retain his mark-ups, and will also be responsible for materials and equipment as if they were contractor purchased. I. What type of pipe and fittings are to be used on the waste pulping system? Any additional specifications on this equipment? There is no section in specifications. Answer: See item 12. above. m. Under what bid package does the water treatment (section 15050) fall under? Plumbing or HVAC? Answer: Bid Package No. 15 Mechanical Process and HVAC. site visit was conducted, with representatives of Farmer-Irwin and Inscho-Kirlin attending. The following items were discussed: 1. Visual inspection of cleared and rough graded site. 2. Zone A caisson installation in progress. 3. Retention basin outfall structures in progress. 4. Sanitary sewer at sallyport in progress. 5. Limited space available during construction. 6. Proper storage of on-site materials due to humidity and salt air. 7. site clean-up program for all contractors. 8. Progress paYment schedule of values. 9. Staging of materials inside the structure will be limited due to multiple contractor work flow from zone to zone. 12/13/91 PREBID MEETING PAGE 12 MEETING ATTENDANCE PRE-BID MEETING BID GROUP 3A December 13, 1991, 10:00 am Representative Company Bidding Bid Pkg.# ';/..16'-1. I' 17 <' S- Il - MEETING ATTENDANCE, cont'd /1 Bidding Bid Pkg.# ,....... /':/ /~ ~ Hv'~ . ~(,.#({ - r: IS -II,. z.~ Representative Company T'1IE BAttE 4""'0 &. toAbl\.o DOCUMENT 00901 ADDENDUM NO. 1 DATE: December 20, 1991 The information contained in this Addendum modifies, supplements or replaces information contained in the Project Manual and on the Drawings and is hereby made a part of the Contract Documents. Acknowledge receipt of this addendum by placing the appropriate addendum number in the blank on the Bid Form. APPLICABLE TO THE PROJECT MANUAL A. Revised Project Manual Paqes The replacement pages i dent i fi ed below i nc 1 ude mod i fi cat ions made to the or.t.gJ...n~J.. Project Manual sections. Revised or added information is indicated by ~nJ.q~9 type in the text and an "AI" notation in the margin identifying that the re\i.Efon was made. Areas where information has been deleted are identified by strikiA~ &ft the text and placing an "AI" notation in the margin. Insert replacement pages into the Project Manual ahead of the pages they replace. SECTION I!ill PAGE 05500 METAL FABRICATIONS 3 07215 . SPRAYED - INSULATION 4 08100 METAL DOORS AND FRAMES 2 08300 SPECIAL DOORS 1 08410 ALUMINUM ENTRANCES 2 08800 GLAZING 3 08842 SECURITY GLAZING 7,8 09830 ELASTOMERIC COATING 1 09900 PAINTING 1 10200 LOUVERS AND VENTS 1 10606 SECURITY FENCING ASSEMBLY 1-2 11110 LAUNDRY EQUIPMENT 4 11205 ADDRESS PANELS 4 11206 RELAY CABINETS 4 11218 OPERATIONAL INTERCOM SYSTEM 3 11400 FOOD SERVICE EQUIPMENT 8 15000 GENERAL PROVISIONS 7 15110 HEAT TRACE SYSTEM 2 15252 PIPE AND EQUIPMENT INSULATION 4 15330 WET-PIPE SPRINKLER SYSTEMS 2 15470 HOT WATER STORAGE HEATER 2 15490 FUEL STORAGE AND DISPENSING SYSTEMS 1 16120 WIRE AND CABLE 2 16161 MOTOR CONTROL CENTERS 2 16300 STANDBY POWER GENERATION - 2,3 16500 LI GHTI NG 1-2 16781 TELEPHONE CONDUIT SYSTEMS 1 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 00901-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 DOCUMENT 00901 ADDENDUM NO. 1 B. Added Sections 14240 Hydraulic Elevators C. Revised Sections 08710 Door Hardware (Revised) 08902 Aluminum Window Walls (Revised) D. Deleted Sections 91139 Seeijrity Prejeet Precedijres 15562 Fijel Oil PipiRg Systems APPLICABLE TO THE DRAWINGS A. Drawing Revisions: Incorporate the following revisions into the respective Contract Drawings. Drawina No. Revision 3.10 Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". 3.11 Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". 3.12 Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". 3.16 Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 00901-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 DOCUMENT 00901 DrawinQ No. 3.17 3.18 3.19 3.20 3.21 3.25 3.26 3.27 HLM 90007.00 ADDENDUM NO. 1 Revision Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". THE NEW MONROE COUNTY DETENTION CENTER 00901-3 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 DOCUMENT 00901 Drawina No. 4.04 4.05 4.06 4.10 4.11 4.12 4.16 HLM 90007.00 ADDENDUM NO. 1 Revision Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Change 14'-8" dimension to read 14'-11". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Change 14'-8" dimension to read 14'-11". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Change 14'-8" dimension to read 14'-11". Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Change 14'-8" dimension to read 14'-11". Change Note 2" square tube with metal mesh (Typ.) to read: 2" square tube wi security fenc i ng assembly (typ.). THE NEW MONROE COUNTY DETENTION CENTER 00901-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 .' ".,., ,.,,.,,.,.,u,,,,*"',;,;';'....,,,4,.;'...,,,,,;-,)4\,,;',,.>,..;,-, :;.'h,,~ji~lI"w~liiui;~~ DOCUMENT 00901 Drawing No. 4.17 4.18 4.25 4.26 4.73 4.74 HLM 90007.00 ADDENDUM NO. 1 Revision Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Change 14'-8" dimension to read 14'-11". Refer to Column Lines "L" and "La" Change 16'-5" dimension between column lines "L" and "La" to read 16'-8". Change 14'-8" dimension to read 14'-11". Refer to Building Column Lines "28" and "29". Change section cut "H/4.32 to read "H.4.35". Refer to Building Column Lines "28" and "29". Change section cut "H/4.32 to read "H.4.35". Refer to Door Numbers Bl063 and Bl065. Change door elevation to "0". Change door width of 4'0". Change frame elevation to "A". Refer to Door Number CI012 Change door elevation to read "0". Refer to Door Numbers DI00IB and EZllOl Change Frame Elevation to "M" Refer to Door Numbers A2059, A2070, AZ2071, AZ2073, AZ2074, AZ2075. Change frame elevation to "M". THE NEW MONROE COUNTY DETENTION CENTER 00901-5 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 DOCUMENT 00901 Drawina No. 11. OOA A2040A DI00IB ElIIOl ADDENDUM NO. 1 Revision Refer to Door Number: A2040A Change frame elevation to "A". Refer to Door Number: ES 3-2 Add remarks note: "Security Hollow Metal" Refer to XFMR Vault Note Delete sentence..."Vault to be built under Bid Group #1". Refer to Door Number A2040A Change frame elevation to "A". Refer to Door Number ES 3-2 Add remarks note "Security Hollow Metal". Change the frame elevation to "M. Change the frame elevation to "M. B. Revised Full-Size Drawings: The following are listed as part of this Addendum. All have been previously issued and are dated December 20, 1991. DRAWING NUMBER 4.42 4.47 4.78 4.79 4.79A 6.14 7.19 8.00A 8.01 8.03 8.04 HLM 90007.00 TITLE METAL DOOR & WINDOW FRAME ELEVATIONS & DETAILS, DOOR SCHEDULE STAIR PLANS AND DETAILS FINISH SCHEDULE FINISH SCHEDULE FINISH SCHEDULE REFLECTED CEILING PLAN SECOND FLOOR ZONE B ENLARGED TOILET/SHOWER EQUIPMENT PLAN PLUMBING SCHEDULES PLUMBING GROUND FLOOR ZONE A PLUMBING GROUND FLOOR ZONE C PLUMBING GROUND FLOOR ZONE 0 HOUSING THE NEW MONROE COUNTY DETENTION CENTER 00901-6 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 DOCUMENT 00901 DRAWING NUMBER 8.07 8.10 8.11 8.15 8.16 10.14 11 .13 11.15 11.17 11. 22 11.25 11. 27 11.29 11.47 12.20 12.24 12.25 12.26 12.27 12.28 12.29 12.30 12.31 12.33 12.34 12.36 12.37 12.38 12.39 12.40 12.41 12.42 12.44 HLM 90007.00 ADDENDUM NO. 1 TITLE PLUMBING FIRST FLOOR ZONE A PLUMBING FIRST FLOOR ZONE D HOUSING PLUMBING FIRST FLOOR ZONE E HOUSING PLUMBING SECOND FLOOR ZONE C PLUMBING MEZZANINE LEVEL ZONE D HOUSING HVAC PLAN SECOND FLOOR ZONE B POWER PLAN FIRST FLOOR ZONE D HOUSING POWER PLAN FIRST FLOOR ZONE E HOUSING POWER PLAN FIRST FLOOR ZONE F HOUSING ALTERNATE LIGHTING PLAN SECOND FLOOR ZONE B POWER PLAN MEZZANINE LEVEL ZONE D HOUSING POWER PLAN MEZZANINE LEVEL ZONE E HOUSING POWER PLAN MEZZANINE LEVEL ZONE F HOUSING ALTERNATE ELECTRICAL SCHEDULES AND DETAILS TELEPHONE RISER DIAGRAM AND ELEVATOR FIRE ALARM SYSTEM SECURITY PLAN GROUND FLOOR ZONE A SECURITY PLAN GROUND FLOOR ZONE B SECURITY PLAN GROUND FLOOR ZONE C SECURITY PLAN GROUND FLOOR ZONE D HOUSING SECURITY PLAN GROUND FLOOR ZONE E HOUSING SECURITY PLAN GROUND FLOOR ZONE F HOUSING ALTERNATE SECURITY PLAN FIRST FLOOR ZONE A SECURITY PLAN FIRST FLOOR ZONE B SECURITY PLAN FIRST FLOOR ZONE D HOUSING SECURITY PLAN FIRST FLOOR ZONE E HOUSING SECURITY PLAN SECOND FLOOR ZONE A SECURITY PLAN SECOND FLOOR ZONE B SECURITY PLAN SECOND FLOOR ZONE C SECURITY PLAN MEZZANINE LEVEL ZONE D HOUSING SECURITY PLAN MEZZANINE LEVEL ZONE E HOUSING SECURITY PLAN MEZZANINE LEVEL ZONE F HOUSING ALTERNATE SECURITY SYSTEMS RISER DIAGRAM DETAILS ****************** END OF ADDENDUM #1 THE NEW MONROE COUNTY DETENTION CENTER 00901-7 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 05500 METAL FABRICATIONS A:t B. Steel Ladders: 1. Steel ladders: fabricated from mild steel shapes, galvanized with full welded connections. Finish painting by Division 9 - PAINTING. C. Steel Stair Treads and Grating: 1. Treads: style lR4 as manufactured by RELIANCE STEEL PRODUCTS CO. or Architect approved equivalent, with bearing bars 1-1/4" x 1/4" spaced 1" apart with cross bars spaced at 4" on center; with abrasive nosings. 2. Grating: style lR4 as manufactured by RELIANCE STEEL PRODUCTS CO. or Architect approved equivalent, with bearing bars 1-1/4" x 1/4" spaced 1" apart with cross bars spaced at 4" on center. 3. Steel: Galvanized per ASTM A-I23 with finish painting by Division 9 - PAINTING, with color selected by Architect. g. We1eee steel see~rity screeAS, prime paiAt fiAish. Pre~iee aAcherage te steel frame ~siAg "terx with peg" type fasteAers. Field paiAt. E. Welded steel security grille over louver openings: 1. Provide bond breaker between dissimilar metal. 2. Unless otherwise noted, provide grille of 1" x 1" tool resistant steel bars at 6" o.c. each direction fastened with torx-with-peg tamper resistant screws. 3. Comply with ASTM A627 and A-629. 4. Prime paint. 5. Field finish paint - Section 09900. F. . Bumper posts and bo11ards; prime paint finish. Finish painting: Refer to Section 09900 - PAINTING. -G. Metal Framing Sistem: . 1. Basic channels: fabricated of 0.105" thick steel 1-5/8" 1-5/8". 2. Channels shall have-a baked acrylic finish which will withstand 400 hours salt spray when tested per ASTM B-117. 3. Parts, screws and nuts: electro-galvanized to commercial standards. 4. Channels: supported at 4'-0" on center. 5. Vertical supports: capable of each supporting 1200 pound tensile stress. 6. Acceptable manufacturers: a. POWER-STRUT, "PS-200", 216/372-8111 b. UNISTRUT CORP., "P1001", 813/531-0467 c. Architect approved equivalent. H. Welded steel sec~rity screeAS, prime ~aiAt fiAish. Previae aAcherage te steel frame ~siAg "terx with peg" type fastcAcrs. Ficld paiAt. I. Welded steel countertops, steel framing and support partitions: 1. Custom fabricated. 2. Refer to structural performance criteria above. 3. Refer to Section 09900 - PAINTING; color to be selected by Architect. 11 2.3 FINISH A. Clean surfaces of rust, scale, grease, and foreign matter prior to finishing. B. Do not prime surfaces in direct contact bond with concrete or where field welding is required. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 05500-3 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 07215 SPRAYED INSULATION 3.4 PROTECTION OF FINISHED WORK A. Do not permit subsequent construction work to disturb applied insulation. Protect work from damage during the construction progress. Al 'm~:mt:r;ji:nrif::r~~;ji:~~~::t:woo~ ~ ******************** END OF SECTION 07215 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 07215-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08100 METAL DOORS AND FRAMES II' B. Fire Rated Assemblies: Where fire rated assemblies are indicated or required, provide fire rated assemb1 ies that comply with NFPA 80 "Standard for Fire Doors and Windows", and have been tested, listed, and labeled in accordance with ASTM E152 "Standard Methods of Fire Tests of Door Assemblies, and ASTM E163 "Standard Method of Fire Tests of Window Assemblies" by a nationally recognized independent test i ng, inspect i on and 1 i st i ng agency acceptable to authorit i es having jurisdiction. D. Comply with ASTM A 525, ASTM A 123 or ASTM A 386 as applicable for exterior doors and frames. ~:l:~::I::::I::::I:l:Jli:J:i:iil::l::liI:~il:I~:i~ii.n;I::i::::::w~::n~I:!il::III::I:lg::::::i:i:I:::::::t:l:Ig:l::::mBij:):::~:: PART 2 - PRODUCTS 2.1 MATERIALS A. Metal Frames: 1. Frame assemblies shall be cold rolled steel, of size and profile shown on drawings. a. Exteri or Frames: . 12 gage, factory pri me pa i nted . b. Interior Frames: 14 gage, factory prime painted. 2. Corner joints shall have full mitered frame corners continuously welded for full depth and width of frame and trim. Contact edges shall be closed tight, welds on exposed surfaces dressed smooth and flush. 3. Metal plaster guards shall be provided for mortised cut-outs. 4. Frames shall have removable spreaders and 16 gage single-unit clip angles for floor anchorage. 5. Joints including joints required for field assembly shall be completed without exposed fastenings. Field joints shall be increment welded, fi 11 ed wi th epoxy metal fill er and ground smooth. 6. Provide 14 gage, 2" x buck with tension plates with tube spacers welded to bucks at approximately 2'-0" on center for anchorage of jambs against steel or concrete columns, or at other locations where masonry anchors cannot be used. Frames shall be drilled and countersunk for 1/4" flat head bolts. 7. Provide rubber mutes equal to GLYNN-JOHNSON 64 as follows: a. Three for single doors. 8. Provide for concealed conduit and wiring at all electrical operator; door holder locations. Factory "prepare" frames to hardware electrical requirements. 9. Additional requirements for frame assemblies for cast-in-p1ace installations: a. Provi de masonry type frames with s i ng1 e return; SF or C Series. b. Weld 7 gage galvanized wire masonry ties to frame; minimum three per jamb. c. Apply a protective paint coating in accordance with Section 09900 - PAINTING. HlM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08100-2 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 08300 SPECIAL DOORS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Rolling Doors 2. Rolling Counter Fire Shutter 3. Rolling Fire Shutter 1.2 QUALITY ASSURANCE A. Assemblies requiring welds: in compliance with Standard Code for Arc and Gas Welding of AMERICAN WELDING SOCIETY. 1.3 SUBMITTALS A. Submit Shop Drawings providing information on the materials applicable to door and frame construction and detailed information applicable to specific installation of the doors and frames. 1. Provide setting drawings, templates and recommendations for the work. 2. Provide information on inserts and anchoring devices, to be set in concrete or masonry. B. Certify compliance of door and frame construction with requirements of this Section using either a complete written specification or a graphic presentation clearly identifying construction of door top, bottom and edges, facing panel/internal reinforcing; typical hardware (butts, lockset and closer) reinforcing; frame corner assembly; method of finishing. AI: PART 2 - PRODUCTS 2.1 MATERIALS A. Rolling Doors: 1. Grille Design: a. (Basis of Design) Kinnear "Secur-Vent" Model FPSV. b. No. 17 flat-faced slat; 22 gauge aluminum. c. Perforations: 1/16" diameter holes located on 3/32" staggered centers on fl at port i on of slat. Pattern to prOVide 41% open area over entire length of ~lat. d. Des i gned to wi thst~r1.d a wi nd load of 4G I,Q, pounds per square foot (HG :~::~:g mph). Windlocks: applled to door. 'Bottom bar reinforcement of aluminum. e. Finish: Anodized coating, 0.4 mil, color as selected by Architect. 2. Counterbalance assembly shall consist of helical torsion springs with 25% safety factor, mounted on shaped cast anchors, supported by a continuous solid torsion rod. Mechanism: permanently lubricated and enclosed within a steel pipe shaft. Deflection of shaft not to exceed 0.03" per lineal 3. Brackets: fabricated from steel plate not less than 1/4" thick. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08300-1 BID GROUP THREE ADDENDUM II-DECEMBER 20, 1991 Al SECTION 08410 ALUMINUM ENTRANCES 1.4 SYSTEM PERFORMANCES A. General: Provide exterior entrance assemblies that have been designed and fabricated to comply with requirements for system performance characteristics listed below as demonstrated by testing manufacturer's corresponding stock systems according to test methods designated. 1. Thermal Movement: Allow for expansion and contraction resulting from ambient temperature range of 120.F (49.C), that could cause a metal surface temperature range of I80.F.(IOO.C.) within the framing system. 2. Wind Loading: Provide capacity to withstand loading indicated below tested per ASTM E 330~.... ...... a. Uniform pressure of 4S $.0 psf inward and 4S ao. psf outward. 3. Transmission CharacteristicS'.' of Fixed Framing:...... Comply with requirements indicated below for transmission characteristics and test methods. a. Air and Water Leakages: Air infiltration of not more than 0.06 cfm per sq. ft. of fixed area per ASTM E 283 and no uncontrolled water penetration per ASTM E 331 at pressure differential of 6.24 psf (excluding operable door edges). 4. Transmission Characteristics of Entrances: Provide entrance doors with jamb and head frames which comply with requirements indicated below, for transmission characteristics and test methods. . a. Air Leakage: Air infiltration per linear f90t of perimeter crack of not more than 0.50 cfm for single doors ana 1.0 cfm for pairs of doors per ASTM E 283 at pressure differential of 1.567 psf. 1.5 SPECIAL PROJECT WARRANTY A. Provide written warranty signed by Manufacturer/Fabricator, and Contractor agreeing to replace aluminum entrances which fail in materials or workmanship within time period indicated below of acceptance. Failure of materials or workmanship includes excessive leakage or air infiltration, excessive deflections, faulty operation of entran~es, deterioration of finish or construction in excess of normal weathering, and defects in hardware, weather-stripping, and other components of the work. 1. Time Period: Three years from date of substantial completion. PART 2 - PRODUCTS 2.1 MATERIALS A. Manufacturers: Subject to compliance with requirements, provide products of one of the following: 1. VISTA WALL 2. KAWNEER 3. TUBELITE HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08410-2 BID GROUP THREE ADDENDUM #I-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) PART 1 - GENERAL 1 . 1 SUMMARY 1. Door hardware is defined to include items known as detention hardware, as required for swing and sliding doors. 2. Work of this Section includes finish hardware. 3. Door Hardware a. Provide physical samples, templates and schedules, delivered to point of need, as necessary to allow proper fabri cat i on of materi a 1 s to which Door Hardware items are to be attached. b. Provide on-site inspection and assistance during installation of Door Hardware and final adjustment, as required after installa- tion. c. Provide UL rated hardware for rated door and frame assemblies. 1.2 QUALITY ASSURANCE A. Hardware Manufacturers: 1. Obtain each kind of hardware (latch and lock sets, locking systems, hinges and closers) from one manufacturers. B. Suppliers: Recognized builder and security hardware suppliers who have been furnishing hardware for a period of not less than 5 years, and who employs an experienced hardware consultant who is available at reasonable times during the course of the work, for project hardware consultation to the Architect and Contractor. C. Fire-Rated Openings: 1. Provide hardware for fi re-rated openi ngs in compl i ance with NFPA Standard No. 80 and ASTM E-152 and local building code requirements. Provide only hardware which has been tested and listed by UL for the types and sizes of doors required, and complies with the requirements of the door and door frame labels. 2. Where exit devices are required on fire-rated doors, (with supplementary marking on door UL label indicating "Fire Door to be Equipped with Fire Exit Hardware"), provide UL label on exit device indicating "Fire Exit Hardware". 1.3 SUBMITTALS A. Submit the following: 1. Product Data: Submit specifications, installation instructions and general manufacturer's recommendations for all hardware products specified. 2. Hardware and Keying Schedule and Catalog Cuts: Submit for coordination of work. a. Based on hardware indicated, organize hardware schedule into "hardware sets", indicating complete designation of every item required for each door or opening. b. Furnish an index cross referencing Architect door number, Architects hardware group and suppliers hardware group. c. Submit schedule at earliest possible date, in order to facilitate fabrication of other work (such as metal doors and frames) which may be critical in project construction schedule. Include catalog cuts of all items used in the schedule. d. Include a proposed separate keying schedule, for Owner review and modification if necessary. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) 3. Submit Shop Drawings, in the form of complete horizontal or vertical schedules, which identify each hardware item, its type, design, finish, function, method of fastening or anchorage and group designation. B. Keys: 1. For security hardware, deliver keys directly from the manufacturer to the Owner's representative. Provide signed copy of receipt of delivery to the Owner's representative. 2. For finish hardware, deliver keys to the Owner's representative by registered mail. Provide signed copy of receipt of delivery to the Contractor for record. C. Operations and Maintenance Data: Submit instructions for installation and for maintenance of ope rat i ng parts and exposed fi ni shes in accord with Division One. 1.4 LIMITATIONS A. Manufacturers and products identified in the following paragraphs represent the limit of manufacturers and products selected by the Architect for use on this project. Where single identifications are made for a given item, only that product will be accepted. Where multiple identifications are made, anyone of the identified products will be accepted, provided that the single product chosen is used throughout the project without further variation. 1.5 PROJECT CONDITIONS A. Coordination: CO,ordinate hardware with other work. Tag each item or package separately, with"identification related to hardware schedule and include basic installation instructions in the package. Furnish hardware items of proper design for use on doors and frames of thicknesses, profile, swing, security and similar requirements indicated, as necessary for proper installation and function. Deliver individually packaged hardware items at proper times to proper locations (shop or project site) for installation. 1.6 DELIVERY, STORAGE AND HANDLING A. For products delivered to door and frame fabricators and to Project site, package each item of hardware separately, complete with necessary fasteners, installation instructions and templates. Mark each container with item number and location of installation in accordance with corresponding information shown on the final hardware schedule. B. Store hardware products at the site to prevent damage; store in a secure place until installation. C. Contro 1 handl i ng and i nsta 11 at i on of hardware products wh i ch are not immediately replaceable, so that completion of the work will not be delayed by hardware losses. D. Replace items found to be defective, either through manufacturing, delivery, storage, handling or installation, within a three week period. Make special arrangements for manufacturing and shipping replacement material. 1.7 WARRANTY A. Provide 1 year written warranty from date of Substantial Completion. B. Provide 5 year written warranty for all door closers. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-2 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) PART 2 - PRODUCTS 2.1 MATERIALS AND FABRICATION A. General 1. Hand of Door: Contract Documents indicate swing and hand of each door 1 eaf . Furn ish each item of hardware for proper i nsta 11 at i on and operation of door movement as shown. 2. Manufacturer's Name Plate: Do not use hardware products which have manufacturer's name or trade name displayed in a location visible when door is closed (omit removable nameplates), except in conjunction with required UL labels. 3. Base Metals: Produce hardware units of the basic metal and forming method indicated, using manufacturer's standard metal alloy, composition, temper, and hardness, but in no case of lesser quality, than specified for applicable hardware units by FS-FF-H-III, FS-FF-H- 106, FS-FF-H-1l6, and FS-FF-H-I21. Do not substitute IOptiona1" material or forming methods for those indicated, except as otherwise specified. 4. Security Fasteners: a. Manufacture hardware to conform to pub1 i shed templates, generally prepared for machine screw installation. Do not provide hardware which has been prepared for self-tapping sheet metal screws, except as specifically indicated. b. Furnish screws for installation with each hardware item. Provide Austenitic Stainless Steel Fasteners, 18-8 series and 300 series, for the following items: 1) 4-1/2" Hinges, Foodpass Hinges, Prison Hinges and Pivots 2) Jamb Mounted Lock Covers 3) Lock Mounting Plates 4) Surface and Flush Mounted Pulls 5) Cylinder Escutcheons 6) lhresho1ds 7) Exit Devices c. Finish: 1) Provide matching plated finishes for hardware units at each door or open i ng, to the greatest extent poss i b 1 e and as otherwise indicated. Reduce differences in color and textures as much as commercially possible. In general, match items to manufacturers standard finish, except screws in painted materials may be stainless steel finish. d. Head Styles: 1) PINNED 'ALLEN' HEAD 2) CENTER PINNED REJECT 'TORX' HEAD Head Style and Finish shall be furnished as appropriate for installation requirements. e. Acceptable Manufacturers: Security Screws may be obtained through the following: 1. CAMCAR DIVISION OF TEXTRON, INC. ROCKFORD, I L TELEPHONE: (815) 961-5000 2. TAMPER-PRUF SCREWS, INC. PARAMOUNT, CA TELEPHONE: (213) 531-9364 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-3 BID GROUP THREE ADDENDUM #I-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) 3. RITELOC COMPANY FREEPORT, NY TELEPHONE: (516) 378-1020 4. NAPCO FASTENERS, INC. SAN ANTONIO, TX TELEPHONE: (512) 646-0341 f. Security Fasteners spec i fi ed here in shall be obta i ned by the manufacturers, supplier, or installer of each component. The Contractor shall assume the ultimate responsibility of providing security fasteners for this project. B. Lock Cylinders and Keying: 1. The manufacturer shall maintain permanent key identification records, on electronic media, locked in fire proof files, for security and future key replacement. 2. Locks for this project will incorporate three separate keying systems: a. Mogul cy1 i nder operated locks shall be grand master keyed or master keyed as requested by Owner. b. Paracentri c cy1 i nder, (1 ever tumbler), operated 1 ocks shall be keyed alike or different as requested by Owner. c. Commercial cylinder operated locks shall be grand master keyed or master keyed as requested by Owner. 3. Visual Key Control: a. Permanently affixed control symbols shall be stamped on the keys and cylinder cams, which are concealed when installed. Provide a key code chart which indicates the door number, location, hardware group, and lock type for which its respective key operates. b. Enter the control symbols for doors on additional floor plans. Two copies of the schematic keying chart and floor plans shall be turned over to the Owner at the completion of the project. The cost of this service shall be included within the cost of the project. 4. Key Transfer: a. Send all keys, via secure courier, directly to Owners pre- designated representative. Do not deliver keys to the job site. Provide key receipts of all keys delivered to Owner, and Contractor. 5. Key Quantity: a. Furnish four keys for each key change used. Mark commercial Keys "DO NOT DUPLICATE". 6. Key Control System: a. Key control system shall be furnished with a capacity of 1.75 times the number of door locks and shall be a complete dual tag system. b. Panels must have individual hook and label pockets formed as an integral part of the panel. c. Tags of two types shall be provi ded, one set for permanent attachment of file key without the use of tools and the other set with snaphook holding at least four keys. d. Indexing shall be provided to record information concerning locks and keys alphabetically. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) e. Include special panels for large detention lock keys and keys alphabetically. f. Permanent Loan Registry shall be furnished to protect identity of key borrowers while Receipt Tabs shall be supplied for temporary loan. g. Provide panels as follows: 1. Central Control Room 2. Locksmi th 2.2 MANUFACTURERS A. Acceptable manufacturers are listed in the Product List. B. Hinges: 1 Cast brass or stainless steel, three knuckle, concealed stainless steel ball bearings, stainless steel hinge pins, institutional type tips. All full mortised hinges shall be furnished with 1/4-20 Torx Type FHMS. 2. Hinges to be 4-1/2X x 4-1/2 with .180-leaf thickness having a minimum Tensile Strength exceeding 62,000 PSI and a minimum Yield Strength of 52,000 PSI. 3. Unless otherwise specified, hinges for doors through 3'-0" wide shall be 4-1/4 x 4-1/2. Provide one additional hinge for doors over 3'-0" wide. 4. Furnish 2 hinges for doors 60" or less in height, and one additional hinge for each additional 30" of height or fraction thereof. 5. Furn ish add it i ona 1 hinges as needed for 1 ead 1 i ned doors. Be responsible for coordination with Section 13090 - RADIATION PROTECTION requirements. 6. Finishes: a. 5014709-Brass Hinge appl ied to Hollow Metal-USP Prime Coat on Brass. b. 5014709-Brass Hinge Applied to Wood-US4 Satin Brass. c. 5014707-Stainless Steel Hinge applied to Hollow Metal-Prime ~- Prime Coat on Stainless Steel d. 5014707-Stainless Steel Hinge applied to Wood-US32D Satin Stainless Steel. 2.3 ELECTRO-MECHANICAL LOCKS A. Adtec 2124: Electro-Mechanical, deadlocking, latch-motor operated lock _ Heavy duty securi ty lock for remote or key unlocking, for mount i ng in special pocket in door frame. The lock shall provide the following features: 1. Motor Operated, 24 VDC a. Motor assembly shall be interchangeable with either 115 VAC solenoid assembly or 115 VAC motor assembly. b. Motor shall be rated for 2,000,000 cycles at continuous duty at rated voltage. Motor shall be rated at .2 amps (minimum) to .5 amps (locked rotor) at 24 VDC controlled by current limiter. c. Lockbolt retracting linkage shall have a direct drive to motor output shaft. 2. Bolt shall be retracted by remote switch or manually unlocked by key. Once retracted, it remains retracted until door is opened, then it snaps back to extended position ready to lock when door is closed. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-5 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) 3. Roller bolt - latchbolt combination shall be used to set the deadlock when the door closes. Roller bolt and deadlock arm shall be adjustable to provide for varying conditions at each door. 4. Equipped with heavy duty Mogul cylinder for manual key unlocking. Key one or two sides. (Finish-US4 Satin Brass) 5. Lock case and cover shall be 1/8 inch steel approximately 5-7/16" x 3-3/4"xI2". Finish - Electroolated zinc. 6. Parts shall be investment casting to provide interchangeable repair parts without file and fit installation in the field. 7. Lock bolt to 1-1/2 x 3/4" with a 3/4" throw. 8. Lock bolt and roller bolt shall be stainless steel. 9. Cover plate shall be flush to eliminate protruding lock pocket. 10. Anchor plate and cover plate shall both be removable for easy field maintenance. 11. Integral deadlock status switch actuated by an adjustable deadlock rocker to provide for varying conditions at each door. All internal switches to be fully adjustable. 12. Cast Stainless Steel Roller Strike US32D 13. Furnish with an "amp" connector for field wiring hookup. All wire leading from the lock shall terminate into a plug. A mating socket with corresponding color coded lead wires shall be furnished for connecting to the field wires without the presence of the lock. 14. Half Cycle Holdback (EH) - requires a two position maintained contact switch at the console. When the switch is in the "open" position, the lock bolt is held in the retracted position by the electric motor. The door may function as a "push/pull" opening until switch is returned to the "locked" position. At this time the motor completes its full cycle and re-locks the door. 15. No Latchback (NL) - the latchback notch on the rocker assembly is eliminated to give the operator at the console complete control of the movement of the lock bolt. Used with a maintained contact switch at the console, the lock bolt will extend when the pushbutton or toggle switch cuts power to the solenoid. 16. Acceptable Manufacturer Folger Adams #122/126-MCI-I-07-MO-24VDC-US4 CYLINDER GALV. LOCKCASE AND COVER. #122/126-EEI-I-07-MO-24VDC-US4 CYLINDER GALV. LOCKCASE AND COVER. B. Security Locking Devices 1. ADTEC 6400 Sliding Door Locking Device a. Fully selective electric locking, unlocking and remote operation system for sliding doors. Systems allow remote electrical release and operation and also provide for remote UPS release of each individual door. The system shall have the following features: 2. Functions: a. Sliding door remote unlocking operation and relocking shall be by means of electric remote control. b. Device electrical controls shall accomplish the following: 1) Unlock and operate any individual door. 2) Unlock and operate any number of doors selected without changing the status of those not selected for operation. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-6 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) c. Sliding door operation shall be by means of an electric motor and rack/pinion gear drive over each door. d. Emergency release shall be by means of remote UPS and by a special keyed rel e.ase mechani sm at each door. 3. Electric Operation a. Each sliding door shall be remotely controlled by means of fully selective switches located on a control console as indicated in the Contract Documents. Operation of an individual door shall be by means of a motor and rack/pinion gear unit installed above each door. b. In both fully open and fully closed positions, each door shall be locked at not less than one point at the head of the door, and not less than one point at the bottom of the door. The door shall also be locked in the rack/pinion gear unit installed above the door to prevent lateral movement when locked. Top and bottom locking shall be accomplished by means of a vertical lockbar located withi n a tamperproof lock col umn located at the rear jamb of each door. c. Each individual door shall be propelled in either the "open" or "close" direction at a speed sufficient to open a 3' wide unit in not more than five seconds. Each door shall be immediately reversible with variable speed delay factory set at 1/2 second to prevent motor and gear damage during reversing operation. d. Devi~e must have torque limiting system to shut off motor after one second of current load. Torque limiters must recheck system every 1-1/2 seconds with 1/2 loag to determine if full operation can be performed. After the blocking obstruction is removed, the door shall automatically continue to move in the selected. direction and relock. Door movement shall be arrested by approximately 40 lbs. of resistance applied to the door. Device must have vari abl e force factory set at 40 1 bs. but must be variable for adjustment from 10-90 lbs. e. In the event of the loss of electrical power during the movement of a door, the door shall be held in a stopped pos it i on by the locking mechanism within the rack/pinion unit above each door. System designs which permit doors to be "free wheeling" under this condition shall not be acceptable. 4. Manual Release/Manual Operation a. A manual release and operation system shall be provided for each sliding door. This release system shall remain fully operational in the event of an electrical power failure and shall provide release and operation for the doors. 5. Components a. Horizontal Cover Box sections shall be provided for each sliding door for the protect i on of the locking dev ice. The cover box enclosures shall be made in units of convenient length in the profile, as shown on the approved shop drawings. These shall be constructed as follows: 1) The backplate of the cover box shall be not less than 3/16" steel plate. 2) The top, bottom, and end plates of the cover box shall be not less than 10 GA mild steel sheet. THE NEW MONROE COUNTY DETENTION CENTER 08710-7 HLM 90007.00 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) 3) The removable cover sections shall be constructed of not less than 10 GA mild steel sheet. The cover sections shall be securely held in place by means of approved security fasteners or shall be locked in place by means of 2 manual locking systems at each device. 4) The bottom section of the hori zonta 1 cover box shall be constructed to prevent the introduction of any tools or foreign objects to be used to interfere with the normal operation of the device. The slot through which the door slides shall be designed to provide a baffle to prevent such interference. Dimensions of device must not exceed 11" in height and 7-1/2" in depth. b. Horizontal Raceway Enclosure shall be provided within the horizontal cover box system to house and protect the electrical control and power wiring for all components of the system. Inside of door must not protrude from the wall more than 7/8 of an inch. The raceway shall be constructed as follows: 1) The front and bottom of the raceway shall be not less than 14 GA mild steel sheet. 2) The back of the raceway shall be the backplate of the cover box. 3) The raceway shall separate all control and power wiring from the device mechanism and as required by local codes. c. Locking Mechanism shall be as shown on approved shop drawings and manufacturer may vary minor components with this section without negating this overall specification. The major components for each individual door shall be as follows: . 1) Motors shall be U.L. Listed. Motor shall be provided with a current overload device. 2) Gear reducer unit and rack and pinion drive mechanism shall be of manufacturer's standard design and shall propel the door carriage for opening and closing the door. The use of chain and sprocket systems or pneumatics to drive the door carriage shall not be acceptable. 3) The door carriage shall be constructed of not less than 1/4" steel plate and be designed in such a way that lateral movement of the carriage mechanism shall automatically actuate all locking and unlocking keyless mechanical components of the system. 4) Hanger guides shall be not less than 1/4" steel plate. 5) Hanger to interlock with track support with a clearance of not more than 1/4". 6) Hanger support rollers shall be 3" 0.0. minimum, parabolic (curved to match track) and shall have anti-friction shielded bearings. 7) Heavy duty rubber bumpers and steel inertia spring units shall be included to quiet each door unit and to provide automatic movement away from locked position. 8) Vertical lockbar shall be not less than 1/4" steel plate and the vertical lockbar housing shall be not less than 7 GA steel. THE NEW MONROE COUNTY DETENTION CENTER 08710-8 HLM 90007.00 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 w.,~:~~ SECTION 08710 DOOR HARDWARE (REVISED) 6. Acceptable Manufacturers 1. ADTEC 6400 2. FOLGER ADAM 3B 3. SOUTHERN STEEL 3150 4. WIllOW PRODUCTS EIC 7. Electro-mechanical, vertical lockbar, sliding corridor door locking device. A maintain switch at the console activates unlocking of lockbar and rack and pinion gear movement of door. Mechanical release through the cover box for each door. Additionally provide Mogul Key Switch in the pilaster adjacent to each doors closing jamb and key operated unlocking of cover panel. C. Mechan i ca 1 - Paracentri c Cyl i nder Operated Security locks: ADTEC 4080703 MP4A Detention Mechanical Deadlock - The lock shall have the following features: 1. Bolt shall be retracted and extended by a paracentric key. Key shall be removable wi th the bolt in the extended or retracted pos it ion, unless used with a single wing escutcheon. Key one or two sides. 2. lever tumblers shall have "anti-pick notches" on both sides of the gate which provide high security in both the locked and unlocked conditions. 3. lock case and cover shall be steel. Size: 5-1/2" x 1-1/2" x 3-3/4". 4 .Parts shall be investment casting to provide interchangeable repair parts without file and fit installation in the field. 5. lock bolt to be 2"x 3/4" cold rolled steel with 1/4" diameter case hardened insert pins. 6. Bolt throw shall be 3/4'. Projection 1/2" or 1-1/4" retracted. 7. Cyl inder shall be one piece sil icone bronze alloy with paracentric keyway. 8. Tumblers - Five spring temper brass lever tumblers. 9. Corrosion resistant working parts. 10. Finish - Electroolated Zinc. 11. Acceptable Manufacturers: Folger Adam: 82/86 x HM - Galv. D. Adtec 4105: Detention Head and Foot Deadlock - Heavy duty deadlock for securing the inactive leaf of pairs of doors. Provide lever tumblers for greater security than conventional head or foot bolts. The lock shall have the following features: 1. Bolt shall be retracted and extended by a paracentric key. Key shall be removable with the bolt in the extended or retracted position. 2. lever tumblers shall have "anti-pick notches" on both sides of the gate which provide high security in both the locked and unlocked conditions. . 3. lock case and cover shall be steel. Size: 4-1/4" x 1-1/4" x 3". 4. Parts shall be investment casting to provide interchangeable repair parts without file and fit installation in the field. 5. lock bolt to be 3/4" diameter stainless steel. 6. Bolt throw shall be 5/8". 7. Cylinder shall be one piece silicone bronze alloy with paracentric keyway. 8. Tumblers - Five spring temper brass lever tumblers. 9. Corrosion resistant working parts. 10. Finish - Electroolated Zinc. HlM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-9 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) 11. Acceptable Manufacturer: a. Folger Adam #105HMxl05FBRxl05K-GALV. E. Adtec 4017701 Detention Latch - Lever tumbler lock for use on food passes. The lock shall have the following features: 1. Bolt shall be retracted by paracentric key. Snap locks upon closing. Key one side. 2. Lock case and cover shall be steel. Size: 4-1/4" x 1-1/4" x 2-3/4". 3. Parts shall be investment casting to provide interchangeable repair parts without file and fit installation in the field. 4. Lock bolt to be 1" x 7/16" stainless steel. 5. Bolt throw shall be 7/16". 6. Cylinder shall be one piece silicone bronze alloy with paracentric keyway. 7. Tumblers - Five spring temper brass lever tumblers. 8. Corrosion resistant working parts. 9. Finish - Electroplated zinc. 10. Acceptable Manufacturer: a. Folger Adam #17-Galv. F. ADTEC 2110/2115 Institutional Security Mortice Locks 1 Provide for openings where indicated an institutional mortise lock operated by mogul cylinder and active knobs as scheduled. 2. Provide each mortise lock with 5027 (Active/Inactive) knobset and two rosetts with 3/8" threaded spindle. Finish US4-Dull brass. 3. Provide Mogul cylinder, 2" in diameter of solid brass. With five stainless pin tumblets. .Cylinders shall be listed 'UL 437, high security for pick resistance. 4. Strike. size, 6-3/4" x 1-1/4" x 9/16" curved lip, stainless steel. 5. Case, 7-1/2" x 5-1/2" x 1-1/4", cold rolled steel zinc (US2C) plated to resist corrosion. 6. Provide appropriate screws for attaching the locks, strikes, and knobsets. All finish screws shall be Torx Tamper Resistant with matching trim. 7. Acceptable Manufacturer: a. Folger Adams: 110K-GALV 115K-GALV 125-1-GALV 125-4-GALV G. Adtec 5015703 Detention Hinges--Half surface, heavy duty hinges. Provide the following features: 1. Hinges to be 5"x6" with .375 leaf thickness. 2. Shall be made of triple weight steel capable of carrying doors or gates up to 2,000 pounds. 3. Each hinge shall have two hardened steel races containing sixteen 3/16" hardened and ground steel balls which are assembled within a jacket. 4. Concealed ball bearings shall be well lubricated insuring smooth operation and preventing wear. 5. Make provision in the hinges for forced lubrication if further lubrication is necessary. 6. Rolled knuckles are to be wielded and machined. 7. Pin is to be constructed of one piece of steel welded at both ends, making it impossible to drive out the pin. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-10 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 ;,. l.."; $, SECTION 08710 DOOR HARDWARE (REVISED) 8. Acceptable Manufacturer a. Folger Adams: SFS H. Commercial Grade High Security Mortise Locks Locksets and latchsets shall be the product of one of the following (provide wrought box strikes for all strikes): . 1. Russwin - T7000 series x Newgate Design 2. Corbin - 9700t series x 764P Surety Design (Acceptable Manufacturer) 3. Finish-US4-Satin Brass 4. Provide cylinders with a keyway restricted for exclusive use by this facility to a distance of 300 miles from the facility. Do not provide high security cylinders. I. Adtec 5001701 Door Closer/Door Position Switch - Heavy duty use proven hydraul i c conceal ed closer with the Adtec adj ustab 1 e pos it i on switch mounted integrally within the closer unit. 1. Closer Features: a. Full rack and pinion hydraulic operation. b. Separate hydraulic control of closing and latching speeds. c. Adjustable hydraulic back check to cushion opening swing. d. Tamper-proof regulation switch adjustment. e. Adjustable spring power (may be increased 50%). f. High strength cast iron cylinder. g. Quiet, low friction track and roller combination. h. Total concealment when door is closed. i. Available with hold-open feature in track. Specifl SOOIHO. Dead Stop specify OS. Allows hold open up to 100 . j. Heavy duty arm. k. Allows 180 degree of opening. 1. Meets or exceeds ANSI-grade 1. m. Furnish with Liquid X Hydraulic Fluid - Constant viscosity makes seasonal adjustment unnecessary. Permits temperature range of 1200F (490C) to 300F (-3S0C). 2. Door Position Switch Features: a. Positive mechanical indication. b. Switch is factory adjusted ,to monitor door position within 1/2" from the leading edge of the door to the door stop, but can be field adjusted by a simple rack and pinion mechanism. c. Self Adjusting Overtravel. d. Switch is single pole, double throw micro type with a rating of 5 amps at 12Sv to 2S0v. Suitable for 24VDC systems with battery back-up. e. Furnish with color coded wires with a pair of cable connectors. 3. Finish - BL BRONZE LACQUERED. 4. Parts shall be investment casting to provide interchangeable repair parts without file and fit installation in the field. 5. Acceptable Manufacturer: LCN 2210DPS-H-LT 1991 6. Finish - BL BRONZE LACQUERED 7. Acceptable Manufacturer: a. Folger Adam 35 HS-USP Prime Coat J. ADTEC 5006: Surface Mounted Door Pos it i on Switch - Mechan i ca 1 surface mounted switch used to indicate a closed door position. Usually wired in series with an electric lock, it provides additional security against false indication. Provide with the following features: HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-11 BID GROUP THREE ADDENDUM #I-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) 1. Positive mechanical indication. 2. Switch shall be enclosed in a 10 gauge steel case with cover attached with two security fasteners. Front mounted for easy service. 3. Finish to be galvanized. 4. Wiring/conduit access to be provided thru rear of unit. 5. All conduit and wiring to be concealed. 6. Shall allow door to swing 180.. Switch actuator shall be able to bypass switch without breakage or getting switch out of adjustment. 7. Slope front to prevent concealment of contraband on top of unit. 8. Actuator - Surface or mort i se for 4 -1/2" hinge. Spec ify . Surface mount only for 5" hinge. (5007). 9. Size 6-1/4" long x 1-7/8" high x 2-1/2" deep. (Smallest in industry) 10. Unit to be furnished complete with mounting bolts. 11. Switch is single pole, double throw micro-type with a rating of 5 amps at 125V. Suitable for 24 VDC systems with battery back up or heavier duty 110 BAC controls. 12. Acceptable Manufacturer: a. Folger Adam 524 Series K. Adtec 5030: Cylinder Escutcheon - Used as a guide for paracentric keys, protects the painted surface in the area surrounding the lock cylinder on the door. 1. Unit shall be constructed of 1/8" Brass with a US4 finish, or 1/S" type 303 stainless steel with a US32D finish, and shall be 3" in diameter. 2. Unit shall have keyway punched to match that of lock on which it is installed. Use single wing (I-way) for snap locks: 4017, 4030, 4060, 4060K, 4070. Use double wing (2-way) for deadbolt locks: 4010, 40300, 4080. 3. Acceptable Manufacturer: Folger Adam #1 -US2D-Stainless Steel #lb-US4-Dull Brass L. Adtec 5035751 Cyl i nder Shi e 1 d - Used to protect the keyway of exteri or locks with paracentric cylinders. 1. Un i t shall have a 3" diameter base cons i st i ng of an Adtec 5030 stainless steel escutcheon. 2. Cylinder shield housing shall be constructed of 3/8" thick high strength nylon with a wide temperature range, and shall be securely fastened to base and to cover. 3. Shield cover shall be constructed of 1/8" type 303 stainless steel and shall rotate 270 degrees to close over keyway. 4. Finish - US32D 5. Acceptable Manufacturer: Folger Adam #2SC US32D-Stainless Steel. M. Adtec 5040701 Door Pull - Raised door pull for detention use, shall be of high strength and ample size and shape to handle heavy doors and resist abuse. 1. Unit shall be cast of solid manganese bronze. 2. Size - 8-3/4" long x 2-1/4" deep. 3. Finish to be US4. 4. Acceptable Manufacturer: F~lger Adam #2-US4-Dull Brass N. Adtec 5047701 Flush Pull - Recessed door pull for use on sliding doors where pull must be flush and for the inmate side of doors to eliminate protruding knobs or handles in higher security areas. HLM 90007.00 . THE NEW MONROE COUNTY DETENTION CENTER 08710-12 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 .~)lt<tM.1' '.,. SECTION 08710 DOOR HARDWARE (REVISED) 1. Unit shall be a 5" high x 4" wide x 1/8 thick solid brass casting. 2. Integral pocket grip shall be recessed a depth of 1". 3. Finish to be US4. 4. Acceptable Manufacturer: Folger Adam #4-US4-DULL BRASS o. Thresholds, Door Seals, and Astragals 1. Thresholds shall be of extruded bronze (brass) through out the facility with integral stop and silicon seal. 2. Door Seals Shall be of dark bronze, self-adhesive, resilient Rubber as manufactured by Pemko. 3. Astragals shall be of brush type, polypropylene, center fin to block air infiltration, contained in an extruded aluminum housing. 4. Acceptable Manufacturers: a. NATIONAL GUARD PRODUCTS b. REESE c. ZERO P. Exit Devices 1. All exit devices shall be of one manufacturer. Provide nUL" labeled devices for fire exit openings where required. 2. Furnish all devices with security head fasteners. 3. Van Duprin 99 series, NO SUBSTITUTIONS. Q. Commercial Push-Pulls and Flat Goods 1. All push, kick, mop, and armor plates shall be furnished with phillips undercut, countersunk screws a per ANSI 156.6. Trusshead screws are not acceptable. Except where otherwi se i nd i cated or where' narrow bottom rails dictate a smaller size, kickplatesshall be 10" high, mop plates 6" hig~ and armor plates 40" high (12" high on labeled doors). Width shall be 2" less than the door width on single doors and 1" less than the door width on double doors. 2. Acceptable Manufacturers: a. CIPCO b. TRIANGLE BRASS c. BROOKLING R. Magnetic Holders 1. Where required by the hardware group, provide electromagnetic door releases of 24VDC voltage and current. RIXON LCN FM 900 980 SERIES S. Stop and Holders 1. Furnish wall stops equal to Glynn Johnson WB50C or WB60C series wherever door strikes wall. Where wall stops will not work use GJ14XR Floor Stop (with removable Riser). Where wall or floor stops will not work, furnish concealed or surface overhead door stops. 2. Acceptable Manufacturers: a. H.B. IVES b. BROOKLINE c. RIXON d. QUAL ITY HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-13 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) PART 3 - EXECUTION 3.1 PREPARATION A. Examine doors, frames, and hardware for damage, defects, and suitability for intended use. Restore all parts or items found damaged, defective or inadequate, or replace with Architect approved material before installation. B. Examine the areas and conditions under which work is to be installed and notify the Contractor of conditions detrimental to the proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected. 3.2 QUALITY ASSURANCE A. Prior to installation, meet at the Project site with Owner's representative, Architect, Contractor, Installer, and installers of other work which must be coordinated with hardware products. Review products, installation methods and procedures necessary for the proper performance of the hardware system. 3.3 INSTALLATION A. Mounting Heights: 1. Where heights of items are not listed, mount in accord with recommendations of DHI. B. Fitting: Fit all hardware accurately and properly. Remove exposed part until after painter's finishing is completed, then reinstall. Securely fasten all fixed parts. Fit faces of mortised parts snug and flush. Make sure operating parts move freely and smoothly without binding, sticking or excessive clearance. . C. Adjusting and Finishing: After work has been otherwise completed, examine a 11 hardware for complete and proper i nsta 11 at ion. Lubri cate beari ng surfaces of moving parts. Adjust latching and holding devices to proper funct ion. Adjust door control devi ces to proper speed and power. Test keys for conformance to approved keyi ng system. Cl ean all exposed surfaces, check for surface damage and polish. D. Thresholds: Install in one continuous piece, full width of opening. Set in full bed of mastic and fasten with countersunk anchors at 6" on center. E. Protection: Cover knobs, pulls and push plates with cloth or other suitable materials during construction. 3.4 DEFECTIVE WORK A. Where hardware is found defective in materials or installation, rework, restore, or replace, or otherwise correct as directed. B. Following will be considered as defective materials: 1. Unauthorized substitutes. 2. Items delivered with missing, broken, damaged or defaced parts. 3. Items of incorrect hand or function. C. Following will be considered as defective installation: . 1. Items broken, damaged, or defaced after delivery. 2. Items incomplete, misaligned or incorrectly located. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-14 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 "'.... .. SECTION 08710 DOOR HARDWARE (REVISED) 3.5 OPERATING INSTRUCTIONS AND MATERIALS A. Provide three copies of all operating and maintenance instructions, enclosed in a hard-bound loose leaf binder. Label binder with permanent label indicating name of project, owner, date of final acceptance, Architect and Contractor. B. Binder shall include: hardware schedule with key index, templates, wiring diagrams, exploded view of parts list and name, address, city, state, zip code, and phone numbers of all manufacturers of hardware used for this project. C. A representative shall be available for an on-site instruction and training period for the Owner's designated personnel. Representative must be knowl edgeab 1 e about the equ i pment prov i ded and be capable of prov i ding training in the adjustment and operation of the equipment provided, including pertinent safety requirements. Instruction shall be given during the first work week after the operating systems have been accepted and turned over to Owner's personnel for operation. On-site instruction and training shall not exceed five 8 hour days in length. Any repairs or adjustment must be completed prior to training period. 3.6 OMISSIONS AND DISCREPANCIES A. The quantities of hardware listed in this schedule are correct, subject to the following: 1. Prior to bidding any discrepancies with Contract Documents requiring clarification or change shall be brought to the attention of the Architect for appropriate action. 2. Compare and verify hardware schedule while preparing of Bid and include all miscellaneous items (as specified, or otherwise suitable, and equivalent quality) i.e., lock mountings, escutcheons, keys, etc. as necessary to provide a complete operational system. These items shall be provided at no additional cost to the Owner. 3. Coordinate the hardware schedule with the door control schedule for control functions and operational features. 3.7 MAINTENANCE TOOLS AND SPARE PARTS A. Deliver maintenance and spare parts in properly packed cartons and obtain receipt when delivered. B. Furnish to the Owner a complete set of four (4) each size high quality tool sets for various security screws and bolts used in this work. C. Spare Parts 1. Furnish the Owner with the following spare parts: QUANT ITY 4 EA. 12 EA. 1 EA. ITEM ELECTRIC LOCK MOTOR ASSEMBLIES ELECTRIC LOCK LIMIT SWITCHES SLIDING DEVICE DRIVE MOTOR ASSEMBLIES 4 EA.(2-RH/2-LH) CLOSER/DPS UNITS USED 2 EA.(I-RH/I-LH) SURFACE DOOR CLOSERS 6 EA. DOOR SEALS 1 EA. 24 VDC-HAND HELD LOCK TESTER HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-15 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 QUANT ITY 3 EA. 100 EA. 4 EA. (2-RH/2-LH) I EA. 6 EA. 2 EA. 3.8 HARDWARE GROUPS HOW GROUP I Each opening to receive: EA. Hi nges I EA. Jamb10ck I EA. C1oser/DPS 2 EA. Door Pulls I EA. Stop I EA. Threshold I EA. Door Seal HOW GROUP 2 Each opening to receive: EA. Hi nges I EA. Jamb10ck I EA. C1oser/DPS 2 EA. Door Pulls I EA. Stop I EA. Threshold I EA. Door Seal HOW GROUP 3 Each opening to receive: EA. Hi nges I EA. Exit Device I EA. Cylinder I EA. C1oser/DPS I EA. Stop I EA. Door Seal DOOR HARDWARE (REVISED) ITEM FULL MORTISE AND FOOD PASS HINGES USED SECURITY SCREWS OF EACH TYPE EACH DETENTION LOCK STRIKE COMMERCIAL LOCK OF EACH FUNCTION COMMERCIAL CYLINDERS - "0" BITTED DETENTION MOGUL CYLINDERS - "0" BITTED 5014709 2124717 -SL-EE 5001701 5040701 2005BS S88D A A A A P P 5014707 A 2124717-SL-NL-l/2 Cycle A 5001701 A 5040701 A 2005BS S88D P P 5014707 A 9975NL-FX990NL-MX575X425 VD As Required 5001701 A S88D P HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-16 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) HOW GROUP 4 Each opening to receive: EA. Hinges 5014709 A 1 EA. Deadlock/MP 4080703MP4A A 1 SET Head/Footbolt 4105706MP4A A 2 EA. Closer/DPS 5001701 A 2 EA. Stops 1 EA. Threshold 179BS P 1 EA. Door Seal S88D P 1 EA. Astragal 355AS P 1 EA. Strike 4080701S A 1 EA. Receptacle 4105717 A 1 EA. Cyl. Shield 5035751 A HOW GROUP 5 (NOT USED) HOW GROUP 6 Each opening to receive: 1 EA. Sliding Device 6400706-SL A 1 EA. Door Pull 5040701 A 1 EA. Fl ush Pull 5047701 A HOW GROUP 7 Each opening to receive: EA. Hinges 5014707 A 1 EA. Jamblock 2124711 SL-NL-l/2 Cyc. A 1 EA. Closer/DPS 5001701 A 2 EA. Door Pull s 5040701 A 1 EA. Stop 1 EA. Door Seal S88D P HOW GROUP 7-A Each opening to receive: EA. Hinges 5014707 A 1 EA. Jamblock 2124711 SL-NL-l/2 Cyc. A 1 EA. Closer/DPS 5001701 A 1 EA. Door Pull 5040701 A 1 EA. Stop 1 EA. Door Seal S88D P 1 EA. Flush Pull 5047701 A HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-17 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 8 (NOT USED) HOW GROUP 9 DOOR HARDWARE (REVISED) Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lockset Closer Stop Door Seal Strike 5014707 2110 5001701 (Less DPS) S88D 2110701SC A A A P A HOW GROUP 9-A Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA.. Hinges Lockset Closer/DPS Stop Door Seal Strike 5014707 2110 5001701 S88D 2110701SC A A A P A HOW GROUP 10 Each opening to receive: EA. Hinges 5014707 A 1 EA. Lockset T7034XNEWGATEX12of76 R 2 EA. Closer/DPS 5001701 A 1 EA. Head/Foot Bolt FB6 GJ 2 EA. Stops 1 EA. F1 oor Receptacle DP2 GJ 1 EA. Smoke Seal S88D P HOW GROUP 11 Each opening to receive: EA. Hinges 5014709 A 1 EA. Lockset T7045XNEWGATEX120F76 A 1 EA. Head/Foot Bolt FB6 GJ 2 EA. Stops 1 EA. Floor Receptacle DP2 GJ 2 EA. Silencers GJ64 GJ HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-18 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) HDW GROUP 12 Each opening to receive: EA. Hinges 5014707 A 1 EA. Lockset T7059-NEWGATEXI2of76 R 1 EA. Closer/DPS 5001701 A 1 EA. Stop 1 EA. Smoke Seal S88D P HDW GROUP 12-A Each opening to receive: EA. Hinges 5014707 A 1 EA. Lockset T7045-NEWGATEXI20F76 R 1 EA. Closer/DPS 5001701 A 1 EA. Stop 1 EA. Smoke Seal S88D P HDW GROUP 13 Each opening to receive: EA; Hinges 5014707 A 1 EA. Lockset T704.5XNEWGATEXI20F76 R 1 EA. Door Closer 4210/4510-SRI LCN 1 EA. Stop 1 EA. Door Seal S88D P HDW GROUP 13-A Each opening to receive: EA. Hinges 5014707 A 1 EA. Lockset T7059XNEWGATEX120F76 R 1 EA. Door Closer 4210/4510-SRI LCN 1 EA. Stop 1 EA. Door Seal S88D P HDW GROUP 13-B Each opening to receive: EA. Hinges 5014707 A 1 EA. Lockset LE7061XLUSMOX120F76 R 1 EA. Door Closer 4210/4510-SRI LCN 1 EA. Stop 1 EA. Door Seal S88D P HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-19 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 13-C Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lockset Door Closer Stop Door Seal HOW GROUP 14 Each opening to receive: EA. 1 EA. 1 EA. 3 EA. Hinges Lockset Stop Silencers HOW GROUP 15 Each opening to recei~e: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lockset Deadlock Strike Closer/DPS Stop Door Seal HOW GROUP 16 Each opening to receive: EA. 2 EA. 2 EA. 2 EA. 2 EA. 1 EA. HLM 90007.00 Hinges Exit Device Closer/DPS Stops Magnetic Holders Door Seal 5014707 T7042XNEWGATEX120F76 4210/4510-SRI S88D 5014709 T7061 GJ64 5014707 T7034XNEWGATEX120F76 4080703MP4A 4080701SC 5001701 S88D 5014707 9947EO-FX425 5001701 840-24VDC S88D DOOR HARDWARE (REVISED) A R LCN P A R GJ A R A A A P A VD A LCN P THE NEW MONROE COUNTY DETENTION CENTER 08710-20 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 17 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Privacy Set Door Closer Stop Kick Plate Mop Plate Door Seal HOW GROUP 17-A Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Stop Kick Plate Mop Plate Door Seal HOW GROUP 17-B Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Stop Kick Plate Mop Plate Door Seal HOW GROUP 18 Each opening to receive: EA. EA. EA. EA. EA. EA. EA. EA. EA. HLM 90007.00 Hinges Dead Lock Door Closer Door Pull Push Plate Kick Plate Mop Plate Stop Door Seal 5014707 T7069XNEWGATEX120F76 4210/4510-SRI #48 10X2" LOW .050 #48 6Xl-l/2" LOW .050 S88D 5014707 T7061XNEWGATEX120F76 4210/4510-SRI #48 10X2" LOW .050 #48 6Xl-l/2" LOW .050 S88D 5014707 T7022XNEWGATEX120F76 4210/4510-SRI #48 10X2" LOW .050 #48 6Xl-l/2" LOW .050 S88D DOOR HARDWARE (REVISED) A R LCN Q Q P A R LCN Q Q P A R LCN Q Q P 5014709 A T7002XNEWGATEX120F76 R 4210/4510-SRI LCN 551-8" Q 2340 4 X 16 Q #48 X 10X2" LOW .050 Q #48 X 6Xl-l/2" LOW .050 Q S88D P THE NEW MONROE COUNTY DETENTION CENTER 08710-21 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 19 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Kick Plate Mop Plate Stop Door Seal HOW GROUP I9-A Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Privacy Set Door Closer Kick Plate Mop Plate Stop Door Seal HOW GROUP I9-B Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Kick Plate Mop Plate Stop Door Seal HOW GROUP 20 Each opening to receive: EA. EA. EA. EA. HLM 90007.00 Hinges Lock Set Stop Door Seal 5014707 T706IXNEWGATEX120F76 42IO/45IO-SRI #48 IOX2" LOW .050 #48 6XI-I/2" LOW .050 S88D 5014707 T7069XNEWGATEXI20F76 42IO/45IO-SRI #48 IOX2" LOW .050 #48 6XI-I/2" LOW .050 S88D 5014707 T7045XNEWGATEXI20F76 42IO/45IO-SRI #48 IOX2" LOW .050 #48 6XI-I/2" LOW .050 S88D 5014709 T7045XNEWGATEXI20F76 S88D DOOR HARDWARE (REVISED) A R LCN Q Q P A R LCN Q Q P A R LCN Q Q P A R P THE NEW MONROE COUNTY DETENTION CENTER 08710-22 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 21 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Stop Door Seal HOW GROUP 21-A Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Stop Door Seal HOW GROUP 22 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Door Closer Stop Door Seal HOW GROUP 23 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. HLM 90007.00 Hinges Lock Set Door Closer Door Pull Stop Door Seal 5014707 T7059XNEWGATEX120F76 4210j4510-SRI S88D DOOR HARDWARE (REVISED) A R LCN P 5014707 A T7059-NEWGATE-LOST-120F76 R 4210j4510-SRI LCN 5880 5014707 T7045XNEWGATEX120F76 4210j4510-SRI 5880 5014707 2110 4210j4510-SRI 5040701 (Stop Side) S88D P A R LCN P A A LCN A P THE NEW MONROE COUNTY DETENTION CENTER 08710-23 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 24 Each opening to receive: EA. 1 EA. 2 EA. 2 EA. .2 EA. 1 EA. 1 EA. 2 EA. 1 EA. 2 EA. 1 EA. Hinges Dead Lock Closer/DPS Door Pulls Flush Pulls Flush Bolts DP Strike Stops Threshold Astragal Door Seal HOW GROUP 25 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lockset Strike Door Closer Stop Door Seal HOW GROUP 25-A Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lockset Strike Closer/DPS Stop Door Seal HOW GROUP 26 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. HLM 90007.00 Hinges Jamb Lock Closer/DPS Door Pull Stop Threshold Door Seal 5014709 T7002XNEWGATEX120F76 5001701 5040701 5047701 FB6 DPl 2005 BS 355 AS (Hinge Side) S88D 5014709 2115 DPl 2115701SC 4210/4510-SRI S88D 5014709 2115 2115701SC 5001701 S88D 5014709 A 2124711 SL-NL-l/2 Cyc. A 5001701 A 5040701 (Hinge Side) A 179 BS P S88D P DOOR HARDWARE (REVISED) A R A A A GJ GJ P P P A A A LCN P A A A A P THE NEW MONROE COUNTY DETENTION CENTER 08710-24 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 27 Each opening to receive: EA. Hinges 1 EA. Lockset 1 EA. Stri ke 1 EA. Deadlock 1 EA. Stri ke 1 EA. Door Closer 1 EA. Stop 1 EA. Door Seal HOW GROUP 28 Each opening to receive: EA. Hinges 1 EA. Deadlock 1 EA. Stri ke 2 EA. Closer/DPS 2 EA. Door Holders 2 EA. Door Pulls 2 EA. Head/Foot Bolts 1 EA. Floor Receptacle 2 EA. Armor Plates 1 EA. Door Seal 2 EA. Astragals HOW GROUP 29 Each opening to receive: EA. Hinges 1 EA. Jamb Lock 1 EA. DPS 1 EA. Door Pull 1 EA. Flush Pull 1 EA. Door Seal HOW GROUP 30 Each opening to receive: EA. Hinges 1 EA. Jamb Lock 1 EA. DPS 1 EA. Stop 1 EA. Door Pull 1 EA. Flush Pull 2 EA. FP Hinges 1 EA. FP Lock 1 EA. Door Seal DOOR HARDWARE (REVISED) 5014 A 2115 A 2110701 SC A 4080703MP4A A 4080701 SC A 42IO/45IO-SRI LCN S88D P 5015703 4080703MP4A 24080701 S 5001701 F40 X SEX BOLTS X TOR X HEAD MS 5040701 4I05706MP4A 4105717 #48-TYPE A X 40 "HXI" LOW S88D I8A-062 (Hinge Side) 5014709 2I2470I-SL-I/2 Cyc. 5006701 5040701 5047701 S88D 5014709 2I24706-SL-I/2 Cyc. 5006701 5040701 5047701 5013722 4017701 S88D A A A A GJ A A A Q P P A A A A A P A A A A A A A P HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08710-25 BID GROUP THREE ADDENDUM #I-DECEMBER 20, 1991 SECTION 08710 HOW GROUP 31 Each opening to receive: EA. Hinges 1 EA. Jamb Lock 1 EA. Closer/DPS 1 EA. Stop 1 EA. Door Pull 1 EA. Flush Pull 1 EA. Door Seal HOW GROUP 32 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 2 EA. 1 EA. 1 EA. 1 EA. Hinges Jamb Lock DPS Stop Door Pull Fl ush Pull FP Hinges FP Lock Door Seal Food Pass Door HOW GROUP 33 Each opening to receive: 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Pivot Set 1M Pivot Lock Set Door Closer Stop Door Seal HOW GROUP 34 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. HLM 90007.00 Hinges Lock Set Deadlock Closer/DPS Stop Door Seal 5014709 2124706-SL-l/2 Cyc. 5001701 5040701 5047701 S88D 5014709 2124701-SL-l/2 Cyc. 5006701 5040701 5047701 5013722 4017701 S88D 3/16" Steel Plate U47 MU9 T7045LL X NEWGATE X 120F7 4210-CUSH-SRI S88D 5014709 T7059 - NEWGATE X 120F76 T7001 - NEWGATE x 120F76 5001701 S88D DOOR HARDWARE (REVISED) A A A A A P A A A A A A A P RX RX LCN P A R R A P . THE NEW MONROE COUNTY DETENTION CENTER 08710-26 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 08710 DOOR HARDWARE (REVISED) HDW GROUP 35 Each opening to receive: EA. 1 EA. 1 EA. 1 EA. 1 EA. 1 EA. Hinges Lock Set Knobset Strike Stop Door Seal 5014709 2110711 5027704 2110701 SC S88D A A A A AP Not Used HDW GROUP 36 Not Used HDW GROUP 37 The following are miscellaneous hardware items to be furnished to the installer prior to installation: 2 EA. 24 VDC Hand-Held Lock Test Box 4 EA. Rosette/Knob Alignment Tools 3.9 HARDWARE SETS SET 1 Each opening to receive: 1 EA. EA. 1 EA. 1 EA. 1 EA. SET 2 Fl ush Pull Hinges Lock Set Stop Door Seal 1060 (TRIMCO) 5014707 T7059-NEWGATE-LOST-120F76 S88D US26D A R P Each opening to receive: 1 EA. HLM 90007.00 Cylinder W-81141 US26D ******************** END OF SECTION 08710 THE NEW MONROE COUNTY DETENTION CENTER 08710-27 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 ,II SECTION 08800 GLAZING temperature ranges has been reviewed, and that the specified maximum probabilities of breakage will not be exceeded. 1.5 PERFORMANCE REQUIREMENTS A. Glass and glazing materials of this Section shall provide continuity of building enclosure vapor and air barrier: 1. In conjunction with materials described in Section 07900, 08410 and 08902. 2. To utilize the inner pane of multiple pane sealed units for the continuity of the air and vapor seal. 3. Maintain continuous air and vapor barrier throughout glazed assembly from glass pane to heel bead of glazing sealant. B. Size glass to withstand dead loads and positive and negative 1 ive loads acting normal to plane of glass. 1. Glass thickness shall be increased, heat strengthened or tempered as required to meet structural requirements and thermal stresses; preference shall be given to heat strengthened glass over tempered glass. C. L i mi t glass defl ect i on to L/ 1 00, ...J1J>.t......t.q......~.~.c;.~~c;l.....~l4.'~.L...~Hh....J.~U. D.~ 1.6 QUALITY ASSURANCE A. Codes and Standards: 1.. In addition to complying with applicable codes and regulations, comply with pertinent recommendations contained in "Glazing Manual" (1986 Edition) of the FLAT GLASS MARKETING ASSOCIATION. a. Glazing materials shall be certified to be in compliance with Category I or II of 16 CFR 1201 issued by Consumer Product Safety Commission dated January 6, 1977. b. Comply with ASTM C-I036-85 : "Standard Specification For Flat Glass" c. Comply with ASTM C-I048-85 : "Standard Specification for Heat Treated Flat Glass". Kind HS, Kind FT Coated and Uncoated Glass. d. NFPA 80 (1990): Standard for Fire Doors and Windows. e. Comply with ASTM E 1300-89; "Practice to Determine the Minimum Thickness of Annealed Glass Required to Resist a Specified Load." B. Insulating glass units shall be warranted for a minimum of five years against material obstruction of vision and shall be fabricated to meet or exceed requirements of IGCC Class CBA. 1. Comply with performance test procedures, ASTM E 773-83-"Standard Test Method for Seal Durability of Sealed Insulating Glass Units", and performance requirements ASTM E 774-84a "Standard Specification for Sealed Insulating Glass Units". C. For the purpose of glass selection, design wind pressures shall be assumed to have a one minute duration. a. Upon first application of design wind pressure, probability of breakage shall not exceed 8/1000 for vertical glass. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08800-3 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08842 SECURITY GLAZING 111 PART 2 - PRODUCTS 2.1 SECURITY GLASS AND GLAZING A. Acceptable Manufacturers: The equipment and materials of this section shall be products of the following manufacturers, subject to comp1 iance with specification requirements and provided each manufacturer meets all requirements of the Quality Assurance section of this specification. 1. FALCONER GLASS INDUSTRY INCORP., Falconer, NY 2. GLOBE AMERADA GLASS CO., Elk Grove Village, IL. 3. INSULGARD CORP., Hyattsvi11e, Md. 4. TEMPGLASS MIAMI, INC. 5. VlRACON INC., Owatonno, MN B. Sizes given are nominal. Any change or difference from sizes stated shall be coordinated for proper fit of glass stops. C. Type SG-l: 9/16":t thick clear glass clad po1ycarbonate unit consisting of: a. 1/8" clear chemically or heat strengthened glass b. Inter1ayer .050 polyurethane c. 1/4" clear po1ycarbonate d. Inter1ayer .050 polyurethane e . 1/811 e 1 ea.. eh elll i call y e r 9.i!!::::~:::~:::~:I~:n~~:t!:~!m~:gjl:l:i:l::::::Iii he a t strengthened glass f. H.P. White, Level I, forced entry D. Type SG-2: 13/16" "t:i:9:~: :t thi ck c1 ear gl ass c1 ad po1ycarbonate unit consisting of: ............... a. 1/8" clear chemically or heat strengthened glass · b. InterJ.~y~r .050 polyurethane c. ~inlm clear po1ycarbonate d. Interlayer .050 polyurethane e. 1/8" clear ~e1ycarbeAate f. IAter1ayer .sso ~e1YijrethaAe g. 1/8" (lear ~e1ycarboAate h. IAter1ayer .9S0 pe1YijrethaAc i. 1/8" clear chemica11y..or heat strengthened glass j. H.P. White, Level fl ii, forced entry E. Type SG-3: 11/16":t thlck clear glass clad po1ycarbonate unit consisting of: a. 1/8" clear chemically or heat strengthened glass b. InterJ.~y~r .050 polyurethane c. ~ ~nl:r clear po1ycarbonate d. Interlayer .050 polyurethane ~ .!... ........ ~ l t".... c:: J€:.~.r.... .\'!t r..~... .~J. ~~. ~....( J... .~. l3.1:I r.... f i. .f.E:... r. ~ t.€:cf,.... J ~ .0.... ~~j .f.e ) ':::::::::::::::::::::::A~~:~:~::::!~:'.'~:~::!~:!!!~!~:~'~f~~g:~~!!'~:~~~gn9.~.~:!nig:~::]~:l:!ii::i:: F. Type SG-4: 9/16":t thick clear glass clad po1ycarbonate unit consisting of: a. 1/8" freste~ clear chemically or heat strengthened glass b. InterJi!Y~r. .050 polyurethane c. ~ ?Zll; clear po1ycarbonate d. Interlayer .050 polyurethane .~..~............. ......v W'.. ..g. r.~.Y... t.. i .ft.~.~. ~... ~ .A..c:.R.l. ~. <:. ~ I It.. .13.r.....~.~.a..t.... .~.~. r. ~ ~g.t.A..c:.~.~~... 9 J.(1 s s . ':::~"':::'~I:i:i'::::~?J~~~~~:'~!~:':'!:~::lt:!~:!~]::':~:~:'~~:~:~~ij!~:t:~~I::::::t:i;';~~~:~':':::::!p,~::::::!i:l:rli):'f: II II Ail HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08842-7 BID GROUP THREEADDENDUM #1-DECEMBER 20, 1991 SECTION 08842 SECURITY GLAZING ).U] G. Type SG-5: 9fWli~Zlp:~: 1: thick clear glass clad polycarbonate unit con s i s t i ng of :................... a. 1/8" cle~r chemically or heat strengthened glass b. Inter.I.~Y.~.r.. .050 polyurethane c. ~ Snli! clear polycarbonate d. I nterliY'e:; .050 polyurethane _~SS. H. Ty~e SC 6: 15/16" 1 thick clear glass claEf ~alycarBaAate ~Ait caAsistiAg af: a. 1/4" elear wire glass (1 ha~r fire rate~, 4S. wire) ~. IAterlayer .SSO ~alycarbaAate e. 1/8" elear ~alycarbeAate Ef. IAterlayer .950 ~aly~rethaAe e. 1/8" clear ~alycarbeAate f. IAterlayer .aso ~alYHrethaAe g. 1/8" clear ~alycarbeAate h. IAterlayer .ssa ~alYHrethaAe i. 1/8" elear ehemieally ar heat streAgtheAeEf glass J. H.P. White, Le~el II, ferce~ eAtry I. Ty~e Sf: 7: 13/16" 1 thi ck cl ear gl ass cl aEf ~alycarBaAatel:lAit eaAsistiAg af: a. 1/8" elear ehemically ar.heat streAgtheAeEf glass e. IAterlaye~ .050 palycarbeAate e. 1/8" elear ~alycarbe.Aate Ef. IAterlayer .ssa pely~rethaAe e. 1/8" clear palycarbaAate f. IAterlayer .959 ~elYl:lrethaAe g. 1/8" clear ~elycarbeAate h. IAterlayer .959 pely~rethaAe i. 1/8" grey tiAted chemically ar heat streAgtheAed glass J. H.P. White, Level II, ferceEf eAtry J. Ty~e SC 8: 11/16" 1 thi ck el ear gl ass cl ad palycarbeAatel:lAit ceAsistiAg af: a. 1/8" grey tiAteEf chemically ar heat streAgtheAed glass e. . IAterl ayer .aS9 pelycarboAate e. 1/4" clear pelycaraoAatc d. IAterlayer .asa pelYl:lrethaAe e. 1/4" fresteEf wire glass (1 hSHr fire rated, 450 wire) J. H.P. White, Level I, farced eAtry Ail 2.2 GLAZING SEALANT/COMPOUNDS A. Basic Requirements: Refer to Section 07900 - Joint Sealers. 1. Provide black exposed glazing materials, unless another color is indicated or unless another color is selected by Architect from manufacturer's standard colors. 2. Provide hardness of materials as recommended by the manufacturer for the required application and condition of installation in each case. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08842-8 BID GROUP THREEADDENDUM #I-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Glazed Window Wall 2. Glazing materials, and gaskets. 3. Custom factory preformed, prefinished, aluminum frames, internal and external reinforcing, anchorage including anchorage to structural members, sills, stools, glazing materials, flashing and gaskets. a. Supports, accessories, and components for a complete glazed system. B. Related Sections: 1. Section 07900 - JOINT SEALERS 2. Section 08410 - ALUMINUM ENTRANCES 3. Section 08800 - GLAZING 1.2 REFERENCES A. AAMA - Metal Curtain Wall, Window, Store Front and Entrance - Guide Specifications Manual. B. AAMA - Aluminum Curtain Wall Design Guide Manual. C. AAMA - Curtain Wall Manual #10 - Care and Handling of Architectural Aluminum From Shop to Site. D. AAMA 502-90 - Voluntary Specification for Field Testing of Windows and Sliding Glass Doors. E. AAMA 607.1 - Specifications and Inspection Methods for. Clear Anodic Finishes for Architectural Aluminum. F. AAMA TIR - Al - Sound Control for Aluminum Curtain Walls and Windows. G. AAMA 1503.1-88 - Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections. H. AAMA 1504-88 - Voluntary Standard for Thermal Performance of Windows, Doors and Glazed Wall Sections. 1. ASTM A446 - Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process, Structural (Physical) Quality. J. ASTM B209 - Aluminum and Aluminum-Alloy Sheet and Plate. K. ASTM B221 - Aluminum-Alloy Extruded Bar, Rod, Wire, Shape and Tube. L. ASTM E283 - Rate of Air Leakage Through Exteri or Wi ndows, Curtain Walls, and Doors. M. ASTM E330 - Structural Performance of Exterior Windows, Curtain Walls, and Doors by Uniform Static Air Pressure Difference. N. ASTM E331 - Test Method for Water Penetration of Exterior Windows, Curtain Walls, and Doors by Uniform Static Air Pressure Difference. 1.3 PERFORMANCE REQUIREMENTS A. Design and size components to withstand dead and live loads caused by pressure and suction of wind acting normal to plane of wall to a design pressure of 80 lb/sq ft as measured in accordance with ASTM E-330. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) B. Wind Loading: Provide capacity to withstand windload of 150 mph and uniform positive and negative pressure of 80 psf. C. Limit mullion deflection to 3/4"; with full recovery of glazing materials. D. System to accommodate, without damage to system, components or deteri orat i on of seals; movement wi thi n system; movement between system and perimeter framing components; dynamic loading and release of loads; defl ect i on of structural support frami ng, shorten i ng of building concrete structural columns, creep of concrete structural members and a mid-span slab edge deflection L/360 of span. E. Thermal Resistance of Wall System (Excluding Vision Areas): R of 1.54 min. F. Sound Attenuation Through Wall system (Exterior to Interior): STC 50, measured in accordance with ASTM E413. G. Limit air infiltration through assembly to 0.06 cfm/min/sq ft of wall area, measured at a reference differential pressure across assembly of 1.57 psf as measured in accordance with AAMA 501. H. Water Leakage: None, when measured in accordance with AAMA 501. I. System to provide for expansion and contraction within system components caused by a cycling temperature range of 170F. over a 12 hour period without causing detrimental affect to system components. J. Drain water entering joints, condensation occurring in glazing channels, or migrating moisture occurring within system, to the exterior by a weep drainage network. K. Maintain continuous air and vapor barrier throughout assembly, primarily in line with inside pane of glass and heel bead of glazing compound. L. Reinforce .curtain wall system to accommodate window washing guide rails. Provide anchors sufficiently rigid to resist loads caused by equipment platform, without damage to wall system. 1.4 QUALITY ASSURANCE A. Codes and Standards: 1. In addition to complying with all applicable codes and regula- tions, comply with recommendations contained in "Glazing Manual" of the Float Glass Marketing Association and "Aluminum Curtain Walls" published by Architectural Aluminum Manufacturer Association. B. Qualifications of system Manufacturer/Fabricator: Manufacturer and fabricator companies specializing in aluminum window wall systems with a minimum of five years of documented experience, in manufacture and fabrication of systems similar in material, design, and similar in scope to that indicated for this project. 1. Installer Qualifications: Engage an experienced Installer who has successfully completed installation of glazed window wall systems similar in material, design, and extent to that indicated for the Project and who is acceptable to the glazed window wall manufacturer/fabricator. C. Design structural support framing components under direct supervision of a Professional Engineer experienced in design of this work and registered in the State of Florida. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) D. Drawings: Drawings are diagrammatic. The details shown are intended as a gu i de for the aes thet i c and i nterfac i ng requ i rements of the glazed curtain wall to and with other work. The drawings are not to be construed as engineering design, or adequate to meet the engineering design requirements. E. Testing Laboratory Qualifications: Demonstrate to the Architect's satisfaction, based on evaluation of laboratory-submitted criteria conforming to ASTM E 699, that it has the experience and capability to conduct satisfactorily the testing indicated without delaying the progress of the Work. F. Mock Up and Test: Comply with "Mock-up and Test" paragraph requirements of Owner's Testing Laboratory Services. Construct mock- up units of the glazed aluminum curtain wall system for testing at the Owner approved Laboratory's Test Facilities. Mock-ups shall be complete with all components, finishes, and details of construction identical with those proposed for use in the building. Do not take special precautions or use techniques that do not represent those to be used on the building. 1. Do not begin installation of mock-ups until Testing Laboratory proposed for use has been approved by Owner and Architect. 2. Mock-ups shall be of sufficient size and configuration to demonstrate adequately the system's performance capabilities. 3. Personnel assembling mock-ups at the laboratory shall be the personnel that will perform thi~ work at the project site. 4. Include mullions, panels and glazings where applicable. Provide corners, splice joints, sealants, anchors, and other components necessary. . G. Schedule testing with sufficient time for analysis of results and to prevent delay in the progress of the Work. 1. Coordinate testing requirements with testing of other materials referenced in other Sections of this Project Manual. 2. Test the glazed aluminum window wall system for compliance with requirements specified for performance and test methods. Conduct tests with assemb 1 i es representat i ve of actual materi a 1 sand construction proposed for incorporation in the Work. H. Field-Constructed Mock-Up: Before installing the window wall system, erect a full-size sample window wall panel mock-up, including mullions, panels, vision glass, to include each type of glass, tempered glass as directed by Architect, .and other elements of the system, to verify selections made under sample submittals and to represent the completed system for aesthetic effects and qualities of materials and installation. Build the mock-up to comply with the following requirements, using materials indicated for the final installation. 1. Construct the mock-up on site in the location and sizes as directed by the Architect. 2. Demonstrate the proposed range of aesthetic effects and workmanship. 3. Obtain the Architect's acceptance of the mock-up before starting final erection of the glazed aluminum window wall system. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-3 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) 4. Maintain the mock-up in undisturbed condition during construction as a standard for judging completed window wall installation. 5. If acceptable to the Architect, accepted mock-ups on the building in undisturbed condition at time of Substantial Completion may be incorporated into the Work. J. Windows shall meet or exceed air and water infiltration and deflection test requirements as defined by AAMA 101-85 for the type, grade and performance class of window units required. K. Mock-Up/Proto-Type 1. Install one unit in designated area under direct supervision of manufacturer. 2. Installation approved by Architect to constitute a standard of quality for subsequent installation. 1.5 SUBMITTALS A. Submit fully dimensioned full size shop drawings defining size, shape, and type of aluminum members, glazing, blocking, sealants, tapes, gaskets and all associated items utilized in the installation of window wall and relation of assemblies to adjacent building components. B. Provide samples of corner construction for both frame and operating sash for each operation type, approximately 12" long on each leg. C. Provide representative finish samples of production items indicating full range of color tolerance that will be applicable to this project. Samples shall be large enough to allow good comparison. .0. Provide written certification that all materials, products, fastening devices, and anchorage are designed to comply with all applicable code requirements, to include applicable loads on anchors and fastening devices. E. Provide certified test results of tests performed by a qual ified indepen~ent testing agency, acceptable to Owner and Architect, certifying compliance with Performance requirements indicated based on comprehensive testing of the system by the laboratory within the last 3 years current production of the system by the manufacturer. 1.6 PRODUCT DELIVERY A. Protection: 1. Use means necessary to protect materials of this section before, during, and after installation and to protect installed work and materials of other trades. 2. Store units standing on edge, supported on wood strips to prevent damage to any part. Prevent contact with di rt or mortar. Damaged parts shall not be installed. B. Replacements: 1. In event of damage, immediately make repairs and replacements necessary at no cost to Owner. 1.7 TESTS A. Depending upon the prevalence or absence of leakage in the initial water penetration tests, and upon the measures adopted ~y the Contractor to eliminate the source of leakage (if any) from HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) subsequently erected work, the Architect will determine the necessity of (and scope of) additional tests. All retests required by the Architect due to repeated failures in "initial water tests" shall be performed by the Contractor at no add it i ona 1 cost to the Owner. Corrective work required shall be the responsibility of the Contractor, along with the cost of retesting, the costs incurred by the Architect, owner and their Consultants. Remedial measures must maintain standards of quality and are subject to Architect's approval. B. Test Units: 1. Perform all tests unless noted otherwise, on full size mock-up utilizing largest typical glass lite in.accordance with this speCification. C. Test Procedures 1. Air Infiltration Test: In accordance with ASTM E 283 and AAMA 501. 2. Water Resistance Test: No uncontrolled water leakage at 15.00 psf pressure differential with water rate of 5 gallons per hour per square foot when tested in accordance with ASTM E 331 and AAMA 501. 3. Uni form Load Defl ect i on Test: No gl ass breakage, permanent damage or defl ect i on of any unsupported span (frami ng rails, muntins, and mullions) in excess of L/175 at both a positive and a negative load of 80 psf (design wind pressure at 150 mph) when treated in accord with ASTM E330. 4. Uniform Load Structural Test: Unit shall be tested at 1.5 x design wind pressure both positive and negative, acting normal to plane of wall in accord with ASTM E 330. No glass breakage, permanent damage or permanent deformation of any main frame in excess of 0.2% of its span. 5. Condensation Resistance Factor Test (CRF): Perform test in exact accord with AAMA 1503.1-88 procedure. Test unit 6'-3" x 7'-9" containing one intermediate vertical and one intermediate horizontal glazed with four equal size lites of 1" insulated glass (two 1/4" lites with 1/2" air space). Condensation resistance factor (CRF) shall be minimum 55 (glass CRF), 73 (frame CRF). Data from calculations, test results on units of different sizes or glass arrangement are not acceptable. 6. Thermal Test ("un value): Perform test in accordance with AAMA 1503.1 procedure. 1.8 PRE-INSTALLATION CONFERENCE A. Prior to commencement of window wall installation, conduct a pre- installation conference at the Project site with the window wall/ system manufacturer, installer, and other interested parties to review procedures, schedules, and coordination of the window wall/curtain wa 11 Work wi th other elements of the work, to i nc 1 ude adj acent materials. 1.9 WARRANTY A. Provide manufacturers/fabricator's 10 year warranty on materials and workmanship. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-5 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers: 1. WAUSAU METALS CORP. (6250 Superwa11 2-1/2" Face) 2. KAWNEER COMPANY 3. Architect approved equivalent. 2.2 MATERIALS A. Extruded Aluminum System 1 Extrusions: 6063-T5 alloy and temper. Sections: formed true to detail, and free from defects impairing appearance, strength or durability. 2. Fasteners, where exposed: aluminum or stainless steel. Unexposed fasteners may be cadmium or zinc plated steel in accordance with ASTM A165 and A-164. Anchors: aluminum or steel providing steel is properly insulated from aluminum. 3. Major Framing: Factory prepared for job-site assembly and sealed according to manufacturer's recommended procedures. 4. Mullions and Horizontal Rails: Extruded shapes with sharp we11- defi ned corners and f1 ush sight 1 i nes. Sect ions: des i gned to accept double insulating glass. 5. Mullion configurations shall allow for pockets at inside glazing face to receive fixed resilient e1astomeric glazing spine. Mullions and horizontal rails shall have flexible thermal break material located on exterior side of glass plane. 6. "Exterior G1 azing Seal: Synthetic polymeric tape secured extruded aluminum pressure plates fastened to main grid members. Provision shall be made at all sealed horizontals to lead moisture accumulation to exterior. A cover shall be snapped over pressure plate to show only a sharp, uninterrupted exterior profile. 7. G1 ass and G1 az i ng for Wi ndow Wall s: Refer to Sect ion 08800 - GLAZING. 8. Sealants and Joint Fillers: Refer to Section 07900 for joints at interface of window wall construction with other work. 9. Brackets and Rei nforcements: Manufacturer's standard h igh- strength a 1 umi num un its where feas i b 1 e; otherwi se nonmagnet i c stainless steel, except at fabricator's option, brackets not exposed to weather or abrasion shall be hot-dip galvanized steel complying with ASTM A386. Provide nonstaining, non-ferrous shims for installation and alignment of window wall work. 2.3 FINISHES A. Surfaces exposed to exterior and interior view shall be coated with factory applied, oven baked finish based on KYNAR 500 (polyvinylidene fluoride - PVF2) as supplied by PPG or equivalent; applied to properly cleaned and pretreated aluminum meeting the requirements of ASTM D- 1730-67, Type B, method 5 or 7. The coating shall be a three coat system equivalent to PPG "Duranar XL" applied to a minimum thickness HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-6 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) of 1.6 mils. Comply with AAMA 605.2 (1980) "Specification for High Performance Organic on Architectural Extrusions and Panels". B. Custom color and finish as selected by Architect. C. Finished surfaces shall be free from mechanical imperfections such as scratches, scrapes, and dents. Finished surfaces shall be free from finish imperfections: (spots, stains, and streaks.) PART 3 - EXECUTION 3.1 PREPARATION A. Furni sh inserts at proper times for setting in concrete formwork, masonry, and similar work indicated to support window wall work. 3.2 INSTALLATION/ERECTION A. Comply with manufacturer's instructions and approved shop drawings for protect ion, handl i ng and i nsta 11 at i on of factory- fabri cated wi ndow wall components, with particular attention and care in preservation of applied finishes. Discard or remove and replace damaged members. B. Erection Tolerances: Install window wall components plumb, level, accurately aligned and accurately located in reference to column lines and floor levels; adjust work to conform with the following tolerances (maximum variations): 1. Plumb: 1/8" in 10'; 1/4" in 40'. 2. Leve 1 : 1/8 II in 20'; 1/4" in 40'. 3. Alignment: Limit offset of member alignment to 1/16" where surfaces are flush or less than 1/2" out of flush, and sepatated by" less than 2" (by reveal or protruding work); otherwise limit offsets to 1/8". Frame offset at corner of glazing pocket shall not exceed 0.031 inch. 4. Location: 3/8" maximum deviation from measured theoretical location (any member, any location). C. Anchor components securely in place in manner indicated, shimming and allowing for required movements, and provide separators and isolators to prevent corrosion and electro1ytica1 deterioration, and to prevent corrosion and electrolytical deterioration, and to prevent "freeze Up" of moving joints. D. Glazing: Specified in Section 08800 - GLAZING. 3.3 FIELD QUALITY CONTROL A. Field check for water leakage shall conform to AAMA 501.2-83. Ope rat i ng doors and wi ndows shaJ 1 be tested in the same manner as fixed wall areas. There shall be no water leakage. Provide scaffold, hose, water supply, and manpower to perform at least three successful tests, plus any unsuccessful tests. Remedial measures shall maintain standards of quality and durability and are subject to approval ~y Architect. 3.4 CLEANING A. Clean completed system, inside and out, promptly after erection and installation of glass and sealants (allow for nominal cure of liquid HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902-7 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 08902 ALUMINUM WINDOW WALLS (REVISED) sealants). Window wall installer shall advise Contractor of proper and adequate protection and cleaning procedures during remainder of construction period, so that system will be without damage and deterioration at time of acceptance. B. At time of substantial completion, clean window wall system thoroughly and polish glass. Demonstrate proper cleaning methods and materials to Owner's maintenance personnel. ******************** END OF SECTION 08902 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 08902~8 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 09830 ELASTOMERIC COATING PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: Al 1. E1astomeric coatings over exterior surfaces. a. Clean, fill and seal all cracks and pin holes in the wall surface. b. Apply e1astomeric waterproof coating to exterior cement ~. 1.2 QUALITY ASSURANCE A. Submit manufacturer's certification indicating e1astomeric coating conforms to or exceeds requirements of this section. B. App1 icator: Acceptable to manufacturer. Minimum of 3 years of successful application of e1astomeric coatings of types required on substrates similar to those of this project. C. Control joint sealant shall be compatible with and as recommended by elastomeric coating manufacturer. D. Primer-sealers shall be acceptable to the coating manufacturer. 1.3 SUBMITTALS A. Product Data 1. Include detailed chemical analysis and test results of material applied to surfaces similar to requirements of this Section. 2. Submit manufacturer's instructions for methods and application procedures. 3. Cert i fi cat i on of comp 1 i ance wi th Qual i ty Assurance port i on of this Section. 4. Submit written certification from the elastomeric coating manufacturer that sealant selected is acceptable to the manufacturer. B. Mock-Up: Refer to Sections 03412 - PRECAST CONCRETE PANELS and 03490 - PRECAST CONCRETE MODULAR CELLS for field mock-up. 1.4 QUALITY ASSURANCE A. Mock-Up: Refer to Section 04200 - UNIT MASONRY for field mock-up. 1.5 WARRANTY A. Applicator shall warranty the areas treated to be watertight for a period of 5 years. Comply with e1astomeric manufacturers inspection and warranty procedures. Warranty shall include total square feet of surface area treated plus total gallons applied. Within 30 days of written notification of deficiencies, remedy and repair defects at no cost to the Owner. Owner shall allow manufacturers access to inspect defects. B. Comply with elastomeric coating manufacturer requirements for warranty provisions. Give notice to manufacturer technical representatives to review substrates and installation procedures. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 09830-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 09900 PAINTING PART 1 - GENERAL 1 . 1 SUMMARY A. Section Includes: 1. Interior materials, including but not limited to the following: a. Gypsum wallboard b. P1 aster c. Cement plaster d. Metal doors and frames e. Special doors trim f. Access panels g. Security products h. Electrical panels located in finished areas i. Exposed electrical conduit in finished areas j. Exposed plumbing and sprinkler piping located in finished areas. k. Exposed ductwork in finished areas 1. Exposed grilles, registers and diffusers m. Concrete block/Concrete surfaces n. Electrical plug molds o. Rail ings p. Ladders q. Metal stairs r. Fixed detention furniture and anchors. ~.~. ..........Jt1E!. ~ ~ 1.. ..c:.C?Y.D.~.l:! r.tqP.~.... ~ r:!~... n,:J.~.~. C1, 1..A ~.~ PP.().r~... p .~.r..~. j J 1.9. r:! .s..~................. ................ ;l' 2 . :~~'i!i~i'!~!!!'i!"!'~:~jt~.~~:~j::~j~'W~:ig~f:S~~'i:,::{:~:~,:!~:n~!p:'~!it'~':r~!'~i~i: a. Exterior metal doors and frames b. Rooftop mechanical equipment c. Rooftop access doors d. Exposed exterior mechanical equipment e. Exposed exterior structural steel for mechanical equipment support. f. Basketball key - paint lines 1) NCAA regulation standards. 1. 2 SUBMITTALS A. Materials List: 1. Before delivery to site, submit a complete list of materials proposed to be furn i shed and i nsta 11 ed under th is port i on of work. B. Samples: 1. Prepare and deliver to Architect, 16" x 16" samples of each paint color on 1/4" gypsum wallboard, of colors selected by Architect. 2. Prepare and deliver to Architect 4" x 4" samples of each wood stain selected on 1/4" red oak panels, finished as described by this Section. 3. Provide reviewed stain samples to Section 08211 for use in establishing finish of wood doors. C. Paint Formulations: HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 09900-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 10200 LOUVERS AND VENTS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Extruded aluminum louvers a. Stationary wall louvers b. Operating wall louvers c. Head and sill flashings d. Insect screening e. Extended sills f. Insulated blank-off panels. g. Attachment angles/fasteners/ components for a complete assembly. h. Steel security grille, grating and framework. 1.2 REFERENCES A. AMCA 500 - (Air Movement Council Association) Test Method for Louvers, Dampers, and Shutters. B. ASTM B221 - Aluminum-Alloy Extruded Bars, Rods, Wire, Shapes, and Tubes. C. ASTM A167 - Stainless and Heat-Resisting Chromium-Nickel Steel Plate. D. ASTM A526 - Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process, Commercial Quality. E. ASTM A527 - Sheet Steel, Zinc-Coated (Galvanized) by the Hot-Dip Process, Lock-Forming Quality. F. ASTM B209 - Aluminum-Alloy Sheet and Plate. 1.3. SUBMITTALS A. Product Data: 1. Submit manufacturer's specifications, certified test data, where applicable; and installation instructions for required products, including finishes. B. Shop Drawings: 1. Submit Shop Drawings for fabrication and erection of louver units and accessories. Include plans, elevations and details of sections and connections to adjoining work. Indicate materials, finishes, fasteners, joinery and other information to determine compliance with specified requirements. C. Samples: 1. Submit 6" square Samples of each required finish. Prepare samples on metal of same gage and alloy to be used in the work. Where normal color and texture variations are to be expected, include two or more units in each sample showing the limits of such variations. 1.4 SYSTEM DESCRIPTION A. Design Requirements Al 1. The system shall perform with max.i.lI1um d.l:!f.l.~.c:t.i.<>'r1......().f.....V.u.~. ~:;li:;:i:ii:~:~:9~~ii~(!l~:~l:ai:~~.~~~:ji!p:!~;'::;:';?~'~~p~~i!~j:::::::::jP9]~::i:::::P9i:~::I~:Y~~I::::':in9 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 10200-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 10606 SECURITY FENCING ASSEMBLY PART 1 - GENERAL 1 . 1 SUMMARY A. Section includes: 1. Security Fencing a. Fabric, frame and all components of fence. 1>..!.........JI.<>.r..i.~.C?n.t.~J.....i.D.S..t.~J.J.C1,t.i.Q.fl...().r1....Pr.~.c:.~.~.t..c;:Qnc: rete s t ruc t u re . AI" i:~:::j:::::::::::::::::fti]:li!l:::::!g9.g::::::!P9:Yg::::::mgEi]::::::::9Y:~:r~::::::I!J']::~::!9.::~: 1.2 REFERENCES A. CLFMI - Chain Link Manufacturers Institute Standards B. ASTM A-90 - Standard Test for Weight of Coating on Zinc-Coated (Galvanized) Iron or Steel. C. ASTM A 392 - Zinc-Coated Steel Chain-Link Fence Fabric 1.2 QUALITY ASSURANCE A. For installation of chain link fencing, use personnel completely trained and experienced in installation of approved materials and thoroughly familiar with original design and reviewed shop drawings. B. Comply with Chain Link Fence Manufacturers Institute standards (CLFMI). 1.3 SUBMITTALS A. Submit Shop Drawings and manufacturers literature indicating sizes, spacing and location of members; general construction and anchorage detail s. 1.4 PRODUCT HANDLING A. Use means necessary to protect chain link fencing materials before, during, and after installation. B. In event of damage, immediately notify Architect and make repairs and replacements necessary as approved by Architect and at no additional cost to Owner. A1: 1.5 STRUCTURAL PERFORMANCE ....................... ... A. Fabric Breaking Load: 1,290 10s. ZrrUr=::Jbs'::': minimum. B. Total maximum dead10ad def1ection:....~rr~...... ... PART 2 - PRODUCTS 2.1 MATERIALS A. Fabric, Frame and Major Components of Fence: Fabricated of galvanized steel. B. Zinc Coating: Per ASTM A-392: "Zinc Coated Steel Chain Link Fabric" Class 2. C. Fence shall bear qual ity seal of CLFMI. Size of components with regard to fence span: in accordance with tables established by CLFMI. D. Materials and accessories: products of same ~anufacturer. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 10606-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 10606 SECURITY FENCING ASSEMBLY E. Fabric: 1. Wire, helically wound and interwoven to provide continuous mesh without knots and ties except in form of knuckling or of twisting and barbing ends of wires to form selvage of fabric. 2. Mesh weave of 2 inch. .3..~...........f.~r~J~.~.~~...~.H.~...twi st i ng and barbi ng on both se 1 v ages. '!i~::!::{::~:~I'~':~!:~~~!:"iBa r: 1. One-piece lengths equal to full width of fabric with a mlnlmum cross-secti~n of 3/16" inch by 3/4" inch, galvanized (1.0 oz/ft2 ! 0.1 oz/ft according to ASTM A-90). Galvanized Steel Pipe Framing: 2-7/8" O.D. with 50,000 psi minimum yield strength. Comply with ASTM A669. 1\1 F. G. PART 3 - EXECUTION 3.1 PREPARATION A. Prior to work of this Section, examine installed work of other trades and verify that such work is complete to point where this installation may properly commence. B. Work required to accurately stake out fence line shall be performed by this Section. C. Install fencing in strict accordance with original design and reviewed shop drawings, anchoring components in accordance with manufacturer's published recommendations. 3.2 INSTALLATION A. Fence: Installed at e1evation(s) established on drawings. Ground between precast concrete joist: cut or filled as reqUired to provide uniform clearance of 2 inches between fabric and faces of adjacent materials. B. Install steel pipe framing: 8' maximum spacing. Locate and stagger end joints on center1 ine of precast joint. Secure with expansion bolts and U-shaped straps. C. Fabric shall be fastened to precast concrete joist and walls with stretcher bars and fabric bands and anchors, maximum spacing center to center of 15". D. Fasten fabric to top surface of precast and steel framing, maximum spacing 15" o.c. with 9 gage galvanized hook ties. E. Locate selvages on precast joist and overlap 6". Secure with tie wire to 1-5/8" rails. F. Fabric: Tighten to provide smooth uniform appearance. Join rolls of fabric by weaving single strand into ends of rolls to form continuous mesh. 3.3 TOUCH UP FINISH A. Touch-Up Primer for Galvanized Surfaces: Federal Specification TT-P- 641. ******************** END OF SECTION 10606 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 10606-2 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 11110 LAUNDRY EQUIPMENT D. Primer coating for metal: FS TT-PP-86, Type suitable for baking where indicated. E. Enamel for Metal: Synthetic type, FS TT-P-491, type suitable for baking where indicated. F. Sound Deadening: Heavy-bodied resinous coating, filled with granulated cork or other resilient material, compounded for permanent, non-flaking adhesion to metal in a 1/8 inch thick coating. 2.7 HARDWARE A. General: Manufacturer's standard, but not less than BHMA Std. 201 type 2 (institutional), satin finish stainless steel or dull chrome finish or dull chrome finish or brass, bronze, or steel. 1. Cabi net catches: Heavy duty magnet i c type, except as otherwi se indicated. 2. Drawer Slides: Ball-Bearing type, side-mounting, selfclosing. 3. Sliding Door Hardware: Overhead track with tandem nylon wheel hangers for door leaves over 5 sq. ft. area, ro1lerless sanitary slides for Al Il::::::::::::::::::::liii~gi:j:li:i:iii:~:liil~iiiiii~iiii:::::::lii::::::i~ji:i~~i:f:i~~i:l:l 2.8 CASTERS A. General: Type and size indicated or, if not indicated, as recommended by caster manufacturer for the type and weight of equipment supported, but not 1 ess than 4 inch diameter with 15/16 inch tread wi dth, with seal ed self-lubricating ball bearings, cadmium-plated steel disc wheels and solid polyurethane tires. Provide stainless steel horns and accessories. Unless other wise indicated, equip each item with 4 swivel-type casters and provide foot brakes on 2 casters on opposite corners of equipment. B. Caster Bumpers: Unless equipment item is equipped with another form of all-around protective bumper provide circular rotating bumper above each caster,S inch diameter tire of light grey synthetic rubber (hollow or closed-cell) on cadmium-plated disc. 2.9 PLUMBING FITTING, TRIM AND ACCESSORIES A. General: Where exposed or semi-exposed, provide bright chrome plated brass or pol ished stainless steel units. Provide copper or brass where not exposed. B. Water Outlets: At sinks and at other locations where water is supplied (by manual, automatic or remote control), provide commercial quality faucets, valves, dispensers of fill devices, or the type and size indicated and as required to operate as indicated. Include manual cut-off valves and connect i n9 stem pi pes to permi tout 1 et servi ci ng wi thout shut-down of water supply piping systems. Plumbing features by T&S Faucets, Fisher Faucets and Chicago Faucets are approved. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 11110-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 11205 ADDRESS PANELS 2.5 POWER SUPPLIES A. U.L. Listed/Recognized B. Industrially Rated C. Short Circuit Protected D. Regulated, Computer Grade E. Built-In EMI Filtering F. Backboard located G. Automatic recovery upon removal of an overload condition. H. Minimum efficiency of 70% at full load and nominal AC input voltage. I. Operating temperature of O.C to +50.C ambient. J. Internal Transient Voltage and Surge Suppression. 2.6 POWER DISTRIBUTION A. Primary power to enclosure to be barrier strip terminated with anti- shorting protection. B. Provide circuit breakers of series trip construction. C. Visual on/off/tripped indicator required on each circuit breaker. 2.7 FANS AND FILTERS A. Equip cabinets/enclosures requiring cooling fans with internally mounted fan(s)/b10wer(s) with re-usable air filters. B. Each fan: rated at 105 cfm. C. Provide aluminum or zinc venturi blocks (for durability and maximum heat transfer). D. Designed for 20,000 hours of continuous operation without lubrication or service. . E. . Provide split capacitor type motors, thermally protected. F. Provide finger guards on both sides of impeller. G. Provide rigid frame. 2.8 LOCKING SYSTEM A. Provide three point latching operated by oil-tight keylocking handle. B. Equip latch rods with rollers. C. Key-alike the related system enclosures/cabinets throughout the facil ity. NI "'iiiiii_~I{11IiiI1IIF 2.9 INTERNAL LIGHTING A. Equip enclosure with an interior light designed to illuminate cabinet interior. 2.10 CONVENIENCE OUTLET A. Equip each cabinet/enclosure with a 20 amp, 115 volt grounded duplex convenience outlet. B. The convenience outlet shall not serve other security equipment within the enclosure. 2.11 WIRING DUCT A. Separate the components and terminal strips within the enclosure by rigid vinyl PVC wiring duct (to facilitate cabling). HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 11205-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 11206 RELAY CABINETS 2.6 CIRCUIT PROTECTION A. Protect the control circuits from the Programmable Logic Controller with slow blow fuses. B. Protect separately, the control circuits from the relays out to the devices using fast blow fuses. 2.7 STATUS INDICATION A. Provide a green AC power indicator light, flush mounted on the front door of the enclosure. The light shall indicate that primary power is available to the relay panel. 2 .8 S I ZI NG A. Size enclosure based on the current requ i rements plus 20% future expandabi1ity. B. Install rigid vinyl (PVC) open slot wiring duct vertically on both sides of the enclosure. C. Install rigid vinyl (PVC) open slot wiring duct horizontally between the rows of components. 2.9 LOCK A. Provide lock requiring quarter-turn (900) to open or close. B. Provide internal and external O-ring to assure water-tight and dust- tight seal. C. Key: .7mm triangle insert, recessed for tamper resistance. D. Key-alike the related system cabinets throughout the faCility. .~.fi ~,.. 2.10 MARKINGS/IDENTIFICATION A. Separately identify each relay cabinet with enlarged labels lettered with no less than 1" high, block style letters. Attach lables to cabinet doors/covers utilizing 10/24 screws and nuts. Screw length must be cut according to label/cabinet thickness and rough ends filed smooth. PART 3 - EXECUTION 3.1 EXAMINATION A. ExamiAe the surfaces, anchors and ground that are to receive materials, fixtures, assemblies, components and equipment. Report unsatisfactory conditions in writing to the Architect. 3.2 COORDINATION A. Provide coordination with other Divisions of this Project Manual for the i nsta 11 at i on of the relay panel and other components for a complete operational relay panel assembly. 3.3 INSTALLATION A. Coordinate delivery of enclosure with other Sections of this Project Manual to facilitate mounting, terminations of conduits, and pulling of cables/conductors. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 11206-4 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 Al SECTION 11218 OPERATIONAL INTERCOM SYSTEM B. For each quarterly maintenance period, provide written notification to the Owner of the systems condition before and after service, exact components that were tested and serviced, and overall status of the system. 1.13 EXTRA MATERIALS A. Provide Owner with one amplifier to be maintained as a spare. B. Provide Owner with two slave intercom stations to be maintained as spares. C. Provide Owner with six headsets and connecting plugs as spares. D. Provide Owner with six handsets and connecting plugs as spares. E. Provide Owner with one factory box for each component, addressed to the manufacturer to facilitate factory return for repair. F. Provide Owner with written procedures for obtai ni ng return authorizations. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of intercom equipment: 1. DUKANE 2. TOA ELECTRONICS 3. MIRTONE ~:jj~~jt~j:~tjfjj~t.&:'E' ::N': '(\e-iS'N':' ~::~::::::::::::::::::::~:J::.::....V~V... 1::~:::t::::::j::::::gl~l!g:':':' 2.2 SLAVE STATIONS A. Interconnect slave intercom stations through the Programmable Logic Controller input/output's with automatic and manual switching performed by touchscreen Central Processing Unit. B. Activation of slave intercom call-button will generate an event at the assigned Central Processing Unit and display(s) intercom station graphic symbol on the graphic floor plan display. C. Touchscreen Central Processing Unit will be capable of connecting one or more of the slave intercom stations directly to one or both of the operator console headsets/handsets. D. Slave station call buttons are to be double-pole, single throw, momentary dry contacts, moisture and damage proof, switch is to be attached by an internal bracket that protects the switch against the call button being overdriven, thus preventing damage and/or permanent contact closure. E. Slave intercom to have a variable power rating of 1 to 15 watts. F. Slave intercom to consist of 4" horn type speaker/microphone, water and flame resistant with high effiCiency driver mounted on 3/16" stainless steel plate sized to cover any gaps resulting from rough-in of backbox, designed for correctional/institution environment with torx with peg type security hardware, flush mounted to a standard 6" square backbox or security metal door frame. G. Sl ave intercom un its ass i gned to outdoor 1 ocat ions and pedestal mount i ng must be weatherproof, with wi ndscreen protect i on of the microphone. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 11218-3 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 11400 FOOD SERVICE EQUIPMENT 2.6 PAINT AND COATINGS A. General: Provide the typ~s of painting and coating materials which, after drying or curing are suitable for use in conjunction with Food Service, and which are durable non-toxic, non-dusting, non-flaking, mildew resistant and comply with governing regulations for Food Service. B. Galvanized Repair Paint: MIL-P-21035. C. Pretreatment: SSPC-PT2 or PT3. D. Primer coating for metal: FS TT-PP-86, Type suitable for baking where indicated. E. Enamel for Metal: Synthetic type, FS TT-P-491, type suitable for baking where indicated. F. Sound Deadeni ng: Heavy-bodi ed resi nous coating, fi 11 ed with granulated cork or other resilient material, compounded for permanent, non-flaking adhesion to metal in a 1/8 inch thick coating. 2.7 HARDWARE AI A. General: Manufacturer's standard, but not less than BHMA Std. 201 type 2 (institutional), satin finish,stain1ess steel or dull chrome finish or dull chrome finish or brass, bronze, or steel. 1. Cabinet catches: Heavy duty magnetic type, except as otherwise indicated. 2. Drawer Slides: Ball-Bearing type, side-mounting, selfclosing. 3. Sliding Door Hardware: Overhead track with tandem nylon wheel hangers for door leaves over 5 sq. ft. area, roller1ess sanitary ....,..,.. ......"".., ........ .~.1.J9l:! ~.. ..f.9r. ..,~,m,a..1..1. .E!.r,.9 9. 9. .r..~.... (c:. 9.mp.1.Y...W j. ~ h,., N.~.F.....~.~C1, nd a rd s) . l:i::::::::::I::::::IIRM:':9g::Ip!1l:!pn::I:pi;:i!9.!::::::bi:itfw:il!::::::ipin::::::iJ::li:::::::gsg,:U?:mgny:l 2.8 CASTERS A. General: Type and size indicated or, if not indicated, as recommended by caster manufacturer for the type and weight of equipment supported, but not less than 4 inch diameter with 15/16 inch tread width, with sealed self-lubricating ball bearings, cadmium-plated steel disc wheels and solid polyurethane tires. Provide stainless steel horns and accessories. Unless other wise indicated, equip each item with 4 swivel-type casters and provide foot brakes on 2 casters on opposite corners of equipment. B. Caster Bumpers: Unless equipment item is equipped with another form of all-around protective bumper provide circular rotating bumper above each caster, 5 inch di ameter tire of 1 i ght grey synthetic rubber (hollow or closed-cell) on cadmium-plated disc. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 11400-8 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Hydraulic elevator with cathodic protection of the cylinder 2. Fire rated hoistway frames and doors. 3. Hoistway accessories including ladders, grating, guide rail brackets and supports, deflector shields, sill supports and sill angles. a. To the requirements of Section 05500 - METAL FABRICATIONS. 4. Hoistway divider beams. a. To the requirements of Section 05500 - METAL FABRICATIONS. 5. Telephones and cabinets. 6. Elevator override switches. 1.2 DESCRIPTION A. Description of System: 1. Hydraulic passenger e1evator(s). B. Related Work Described in Other Sections: 1. Hoistway, including pit, drains, lights, access doors, and waterproofing. Machine room, lighting, ventilation and heat to maintain the room at temperature of 500F minimum to 1000F maximum, and as verified by the elevator manufacturer. 2. Adequate supports and foundations to carry the loads of all equipment. , 3. Provisions for connections from power mains to each controller or motor generator set starter, signal equipment feeders, including circuit breakers and fused mainline disconnect switches. 4. Electrical outlets in the elevator machine room as shown on layout drawings. 5. Emergency power, of proper characteristics to run elevators in event of failure of normal power supply. Necessary transfer switches from Normal to Emergency supply on elevator feeder and wiring as specified in Division 16 - Electrical from the transfer switches to elevator controller. 6. Heat and smoke detectors at elevator lobbies except main floor. Two wires from each detector to elevator controllers. 7. Advise the Architect with all necessary details of any additional items of work by other sections that will be required. If no exceptions are noted at the time of bidding, pay the cost of all modifications to suit the equipment design. 8. Security cameras in each elevator cab. Furnish wires in traveling cable for camera hook-up. 9. Intercom: Furnish wires in traveling cable for hook-up. 1.3 REGULATORY REQUIREMENTS A. Designs, clearances, construction workmanship, and material shall be in accordance with requirements of: 1. National Electric Code HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-1 BID GROUP THREE ADDENDUM #I-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS 2. American Standard Safety Code for Elevator, Dumbwaiters and Escalators AI7.1. 3. State of Florida Chapter 399.035; "E1evator Accessibility Requirements for the Physically Handicapped". 4. Accessibility Requirements Manual; "Florida Board of Building Codes and Standards". 5. Florida Elevator Safety Code; Chapter 7C-5. 6. Federal, State, and Local codes as may be applicable. 7. American Standard Safety Code (A.S.E.) shall govern except where applicable codes supersede A.S.E. Code by legal jurisdiction or more rigid requirements. B. Incorporate safety devices needed for proper operation and as required by governing authorities. 1.4 SUBMITTALS A. Manufacturer's Literature: Submit manufacturer's 1 iterature including properly identified manufacturer's catalogs and specifications and printed installation directions. B. Samples: 1. Cab interior cuts. 2. Hoistway entrance cuts. 3. Finish samples for each item to be selected. 4. Signal Fixture cuts. C. Dimensional Shop Drawings: 1. Machine Room Plans: a. LocatiQn of equipment. b. Service connections. C. Loads. 2. Hoistway Sections for Each Elevator: a. Vertical and Horizontal: 1) Bracket spacing. 2) Estimated forces on rails. 3) Estimated forces in pit. 1.5 TEMPORARY SERVICE A. Should the service of any elevator be required before completion and final acceptance, permission in writing must first be obtained from the Architect. 1.6 MAINTENANCE SERVICE A. Provide maintenance and call-back service on each elevator after it is placed in operation for a period of 12 months. Service to consist of examinations of equipment, adjustments, lubrication, cleaning, supplies and parts to keep equipment in proper operation, except such adjustments, parts or repairs made necessary by abuse, misuse or any other causes beyond control of contractor. Work will be done by trained employees of contractor during regular working hours of trade. Furnish full maintenance proposal with first years price, guaranteed. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS 1.7 QUALITY ASSURANCE A. Qualifications: Either the elevator manufacturer or a licensee of the manufacturer who has not less than five years successful experience with the installation of similar elevators. Manufacturer shall be engaged in the manufacturer of the complete elevator system including door operator, valve, controller, silencer, jack unit, car enclosure and entrances. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. The following manufacturers are approved: 1. DOVER CORPORATION (Basis of Design) 2. OTIS ELEVATOR COMPANY 3. MONTGOMERY ELEVATOR 4. Architect approved equivalent. 2.2 DESIGN REQUIREMENTS A. General 1. Color and finishes as selected by Architect. 2. Exposed Fasteners: Torx-with-peg security screws. B. Comply with Florida Elevator Safety Code, Chapter 7C-5 including plastic containment of the hydraulic cylinder (for electrolysis protection). C. Elevators #1 and #2 1. Hydraulic passenger elevator: MARQUIS 25 2. 2500 # Capacity with Class A loading 3. 125 FPM Speed VP; 150 FPM Down Max 4. 25'-2" feet travel 5. 2 landings (ground and second) 6. 2 openings, each, in line. 7. Machine: Hydraulic 8. Guide Rails: Planed steel 9. Buffers: Spring 10. Car Platform: 6' -8"W x 4' -3"D 11. Operation: Selective Collective 12. Door Operation: High speed, heavy duty type, master DC door operator (minimum opening speed 2-1/2 FPS). 13. Entrance: 3'-6"W x 7'-0"H 14. Entrance Type: Single speed 15. Door Protection: Safety edge and double light rays. 16. Motor Control: 17. Cab Design: Designer Series a. Floor - Vinyl Composition Tile b. Ceiling - Translucent panels with fluorescent lighting above. c. Walls - Rigidtex SWL d. I Handrails - 2" S.S. Satin bar on rear wall only. 18. Car Doors: S.S. Satin HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-3 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS 19. Car Front: S.S. Satin 20. Hoistway Frame and Metal Closure: S.S. Satin 21. Hoistway Doors: S.S. Satin 22. Signals: Vandal Resistant Design illuminating hall and car pushbuttons. Position indicator in each car. Car telephone and Cabinet: vandal resistant. All handicapped code signal requirements, hall lanterns. 23. Additional Features: Emergency car lighting, car top inspection station, independent service, pit ladders and sill support angles. C. Elevators #3 1. Hydraulic passenger elevator: KINGSWOOD 40 2. 4000 # Capacity with Class a loading. 3. 100 FPM Speed 4. 13' -0" feet travel 5. 2 landings (first and second) 6. 2 openings, each, in line. 7. Machine: Hydraulic 8. Guide Rails: Planed steel 9. Buffers: Spring 10. Car Platform: 5' -4"W x 7' -9-1/2"D (inside) 11. Operation: Selective collective 12. Door Operation: High speed, heavy duty type, master DC door operator (minimum opening speed 2-1/2 FPS). 13. Entrance: 4'-0"W x 7'-0"H 14.' Entrance Type: Two speed 15. Door Protection: Safety edge and double light rays. 16. Motor Control: 17. Cab Design: Designer Series a. Floor - Vinyl Composition Tile b. Cei 1 i ng - Translucent panels with f1 uorescent 1 i ght i ng above. c. Walls - Rigidtex SWL d. Handrails - 2" S.S. Satin bar on side walls. e. Control Panel - Advanced type panel with raised markings. 18. Car Doors: S.S. Satin 19. Car Front: S.S. Satin 21. Hoistway Frame and Metal Closure: S.S. Satin 22. Hoistway Doors: S.S. Satin 23. Signals: Vandal Resistant Design illuminating hall and car pushbuttons. Position indicator in each car. Car Telephone and Cabinet: Vandal resistant. All handicapped code signal requirements, car riding lantern. 24. Additional Features: Emergency car lighting, car top inspection station, independent service, pit ladder and sill support angles. D. Elevators #4 and #5 (Inmate) 1. Hydraulic passenger elevator: MARQUIS 25 2. 2500 # Capacity 3. 100 FPM Speed 4. 12' -2" feet travel HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS 5. 2 landings (ground and first) 6. 3 openings, each, two front/one rear. 7. Machine: Hydraulic 8. Guide Rails: Planed steel 9. Buffers: Spring 10. Car Platform: 6'-8"W x 4'-3"D 11. Operation: Selective Collective 12. Door Operation: High speed, heavy duty type, master DC door operator (minimum opening speed 2-1/2 FPS). 13. Entrance: 3'-6"W x 7'-0"H 14. Entrance Type: Single speed 15. Door Protection: Safety edge and double light rays. 16. Motor Control: 17. Cab Design: Designer Series a. Floor - Vinyl Composition Tile b. Ceiling - Steel with white baked enamel finish. c. Walls - Rigidtex SWL d. Handrails - 2" S.S. Satin bar on side walls. e. Lighting - Cove 18. Car Doors: 5.S. Satin 19. Car Front: S.S. Satin 20. Hoistway Frame and Metal Closure: S.S. Satin 21. Hoistway Doors: S.S. Satin 22. Signals: Vandal Resistant Design illuminating hall and car pushbuttons. Position indicator in each car. Car direction ,indicators above hoistway doors. Intercom face plate: vandal resistant. 'All handicapped code signal requirements, car riding lantern. 23. Additional Features: Emergency car lighting, car top inspection station, independent service, pit ladders and sill support angles. Provide coaxial cable with two shielded pairs for car security, pit ladders, sill support angles and independent servi ce. Mort i se type key switch operation wi th momentary operation next to each floor car call button in main car station. E. Elevators #6 and #7 (Service) 1. Hydraulic passenger elevator: KINGSWOOD 40 2. 4000 # Capacity 3. 125 FPM Speed 4. 25'-2" feet travel 5. 3 landings (ground, first and second) 6. 3 openings, two front/one rear. 7. Machine: Hydraulic 8. Guide Rails: Planed steel 9. Buffers: Spring 10. Car Platform: 5'-4"W x 7'-9-1/2"D 11. Operation: Selective Collective 12. Door Operation: High speed, heavy duty type, master DC door operator (minimum opening speed 2-1/2 FPS). 13. Entrance: 4'-0"W x 7'-0"H 14. Entrance Type: Single speed HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-5 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS 15. Door Protection: Safety edge and double light rays. 16. Motor Control: 17. Cab Design: Designer Series a. Floor - Vinyl Composition Tile b. Ceiling - Steel with white baked enamel finish. c. Walls - Rigidtex SWL d. Handrails - 2" S.S. Satin bar on side walls. e. Lighting - Cove 18. Car Doors: S.S. Satin 19. Car Front: S.S. Satin 20. Hoistway Frame and Metal Closure: S.S. Satin 21. Hoistway Doors: S.S. Satin 22. Signals: Vandal Resistant Design illuminating hall and car pushbuttons. Position indicator in each car. Car direction indicators above hoistway doors. Intercom face plate: vandal resistant. All handicapped code signal requirements, car riding 1 antern. 23. Additional Features: Emergency car lighting, car top inspection station, independent service, pit ladders and sill support angles. Provide coaxial cable with two shielded pairs for car secur;ty, pit ladders, sill support angles and independent servi ce. Mort i se type key swi tch operation wi th momentary operation next to each floor car call button in main car station. 2.3 SPECIAL EMERGENCY SERVICE A. Phase I: 1. A three (3) position key operated switch will be provided at a predesignated (main or lobby) floor of the elevator or of each group of elevators. When the switch is placed ; n the on position, or if sensors (provided by others) operate all elevators controlled by this switch, the sensors will return the elevator non-stop to the main floor and the doors will open and remain open. 2. An elevator traveling away from the main floor will reverse at the next available floor, without opening its doors, and proceed to the main floor without stopping for car or hall calls. 3. Door reopening devices for power operated doors (Rule 112.5 of the ANSI 17.1 Code) which may be affected by smoke or heat, so to prevent door closing will be rendered inoperative. 4. Elevators standing at a floor other than the main floor will close their doors, and proceed to the main floor without stop- ping for car or hall calls. 5. The hall buttons will be rendered inoperative. 6. The elevators may be restored to normal operation by furnishing the lobby key switch to the off position. 7. Once the car has started to return, the emergency stop sw;tch will be disconnected. 8. Product of combustion sensors (furnished and installed by others) will initiate the foregoing operation by providing a signal to terminals on the elevator controller. A third position on the HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-6 BID GROUP THREE ADDENDUM #I-DECEMBER 20, 1991 ,".."'-~ SECTION 14240 HYDRAULIC ELEVATORS lobby key switch will by-pass such sensors. The key will not be removable in this third position. B. Phase II: 1. A key switch designed for a key acceptable to local authorities will be provided in or adjacent to the car operating panel of each elevator. Th is switch when operated, will in it iate the following special service: a. The elevator will be operated only by a person in the car, and will not respond to hall calls. b. Operation will be by registering one or more calls in the car and causing the doors to close by operating the door close button. Release of pressure on the button prior to full close will allow the doors to immediately reopen. c. Car call s operated in error will be reset by momentary operation of the initiating key switch. d. Upon completion of door close, the car will run to the car floor and stop with doors closed. Door open will be by constant pressure of the door open buttons; if pressure is released prior to full open, the doors will immediately rec10se. e. Once fully opened, the doors will remain open, until closing is initiated per (Para No.2). f. Special Emergency Service will be terminated by placing the key operated switch in the car in the "OFF" position. 2. Floor numbers will be stenciled on the inside of hoistway doors and walls of each elevator so they may be .seen with the car doors open, numbers to be not less than 4 inches in height. 3. The elevator contractor will supply the text for operating instructions which will permanently be mounted adjacent to the main lobby key switch by others. The lettering shall be reproduced not less than 1/4" high, per A17.1 Code. 2.4 ELEVATOR SIGNAGE: A. As an aid to the blind, 3/8" high BRAILLE identification representing the function of each button shall be permanently embossed in the operating panel face surface adjacent to each button for car and corridor operating devices. Stainless steel braille plates overlaid on panel surface are not acceptable. Provide stainless steel bearings, shot or studs set permanently in drilled braille pattern in surface of car or corridor panel. B. All elevator call-button plates in all elevator lobbies and within the elevator cab shall bear the following copy: IN FIRE EMERGENCY DO NOT USE ELEVATORS USE EXIT STAIRS All copy shall be machined or photo-engraved copy directly onto the panel surface and enamel filled. Copy shall be 1/2" Helvetica medium, initial caps and lower case with tight letter spacing. Copy shall HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-7 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS be set 5/8" O.C. vertically with one line space operating first line of copy from top edge of plate. Copy shall be flush left, inset 1/2" (minimum) from left edge of plate. Copy color to be selected by Architect. C. Elevator door jambs shall bear a raised numeral copy indicating the respective floor level where located. Copy shall be 1/8" b1 ind raised embossed metal, 4" character height Helvetica medium. Copy shall be centered horizontally on each door jamb width 60" AFF. Copy shall be same finish as elevator door jamb. D. Elevator cabs shall bear a 4" diameter "NO SMOKING" symbol per Florida Code. Symbol shall conform to color, layout and proportions of the United States Department of Transportation symbol consisting of a red circ1e/ slash,b1ack image, white ground. Copy shall be photo or machine engraved with enamel fill or subsurface copy on surfaced mounted p1 aque mounted 60" AFF adjacent to door openi ng. P1 aques shall be permanently mounted with concealed fasteners. 2.5 HOISTWAY ENTRANCES A. Summary: Provide complete entrances with the clear dimensions indicated, bearing fire labels per the ANSI A17.1 code requirements. B. Frames: No. 14 U.S. gage steel (stainless steel at indicated openings) with raised stainless steel floor designations located at a height of 60" above the floor. Designations shall be permanently attached on contrasting color background and 2-1/2" high raised .030" of a lettering, Ar.abic numeral style and color indicated on the contract drawings or as selected. C. Door Panels: No. 16 U.S. gage steel (stainless steel at indicated openings) with 2 removable gibs located 12" on center per panel. Provide leading edges of center-opening doors with rubber astragals to cushion closing impact. Door gibs shall be in sill groove their entire length of travel. D. Sight Guards: No. 14 gage, same material and finish as door panels. E. Sill: Extruded aluminum F. Fascia, Toe Guards, Deflector Shields, Dust and Hanger Covers: No. 14 U.S. gage furniture steel with Manufacturer's standard flat black enamel finish. G. Struts and Headers: Provide for necessary support of entrances and related material. Provide door opening bumpers. 2.6 ADDITIONAL REQUIREMENTS A. Elevator Cab #1, 3, 5, and 7: Provide manufacturer's standard vinyl covered removable wall pads. Provide permanent stainless steel support pins. B. Provide elevator override switch to shut down each elevator cab and return it to a pre-determined floor level with doors opened. Locate the switches in Room Number A-2000 Control. Coordinate type, location and interface with Architect. C. Provide telephone in cabinet and wires in traveling cable. Terminate wires in a separate junction box adjacent to the elevator controller for interfacing with other trades. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-8 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 14240 HYDRAULIC ELEVATORS D. Provide backbox, face plate and wires in traveling cable for intercom. Terminate wires in a separate junction box adjacent to the elevator controller for interfacing with other trades. Coordinate interface with intercom equipment. E. Provide backbox, face plate, reinforcement and wires in traveling cable for security cameras. Terminate wires in a separate junction box adjacent to the elevator controller for interfacing with other trades. Coordinate interface with security camera equipment. F. Metal deflector shields at interior of elevator hoistway for projections exceeding 2". Provide minimum of 20 gage metal deflectors, stiffeners and fasteners. PART 3 - EXECUTION 3.1 PREPARATION A. Exami ne work of other trades on wh i ch the work of th is Sect i on depends. Report defects to Architect in writing which may affect work of this trade or equipment operation. B. Ensure that shafts and openings for moving equipment are plumb, level and in line and that pit is to proper depth, waterproofed and drained with necessary access doors, cylinder opening,and ladder. C. Ensure that machine room is properly illuminated, heated and ventilated and equipment foundations correctly located complete with floor and access door. D. Before fabrication, take necessary job site measurements and verify where work is governed by other trades. Check measurements of space for equi pment and means of access for i nsta 11 at i on and ope rat ion. Obtain dimensions from site for preparation of shop drawings. E. Ensure the following preparatory work, provided under other Sections has been properly completed to receive the elevator work: 1. Supply of electric feeder wires to the terminals of the elevator control panel, including fused main line switch or circuit breaker. Provision of hoistway outlets for car light, and for light in pit and outlets in machine room for light. Furnishing of electric power for testing and adjusting elevator equipment. 2. Provision of hOistway outlet for telephone. 3. Supply of power for emergency cab lighting and ventilation from power panel specified in Division 16 and fed by the building emergency circuits. 4. Machine room enclosed and protected from moisture, with lockable door. . F. Supply in ample time for installation, inserts, anchors, pipe sleeves, bearing plates, brackets, supports and bracing including setting templates and diagrams for placement. 3.2 INSTALLATION A. Perform work with competent mechanics skilled in this work and under the di rect control and supervi si on of the el evator manufacturer's experienced foreman. B. Set hoistway entrances in alignment with car openings and true with plumb sill lines. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-9 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 'SECTION 14240 HYDRAULIC ELEVATORS C. Install machinery, guides, controls, car and equipment and accessories in accordance with manufacturer's instructions, applicable codes and standards to provide a quiet, smoothly operating installation, free from sideways, oscillation, or vibration. D. Excavate for plunger and cylinder, set in place plumb and accurate and enclose with 3000 psi concrete. Install cathodic protection system and test to ensure working before placing concrete. E. Mount machine immediately adjacent to hoistway on concrete foundation provided under Section 03300. Isolate and dampen machine vibration with properly sized sound-reducing anti-vibration pads. F. Install and hook-up piping between machine and cylinder. G. Erect hoistway sills, headers and frames prior to erection of rough walls and doors; erect fascias and toe guards after rough walls finished. H. Provide, install, and coordinate sills and hoistway entrance frames. Refer to Section 04200 - UNIT MASONRY FOR GROUTING. I. Furnish and install stainless steel license holders in each elevator car to suit certificate issued. Design holder with non-visible tamper-proof fastenings. J. Locate hall buttons and indicators as directed by Architect. 3.3 CLEANING A. Prior to final acceptance remove protection from finished or ornamental surfaces and clean ~nd polish surfaces with due regard to type of material. B. At completion of work of this Section, remove tools, equipment and surplus materials from ~ite. 3.4 ADJUST AND BALANCE A. Make necessary adjustments of equipment to ensure elevator operates smoothly and accurately. 3.5 PROTECTION A. Locate and protect movable equipment and controls in such a way that they can only be operated by authorized persons. 3.6 INSPECTION A. Obtain and pay for inspections and permits and make such tests as are required by regulations of authorities. 1. Provide operation of elevators as required to acquire inspections of Authorities having Jurisdiction. B. Final inspection shall be after elevator installation, hoisting enclosure and machine room are Complete. C. Inspect installation in accordance with ANSI AI7.2. D. Deliver test certificates and permits to Architect. ******************** END OF SECTION 14240 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 14240-10 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 ~'~..;r,J: \ SECTION 15000 GENERAL PROVISIONS 1.15 ACCESS PANELS A. Access panels: Refer to Section 08305. Coordinate locations of access panels with work of this Division and other trades, as reviewed and approved by the Architect. 1.16 SLEEVES A. Sleeves passing through non-load bearing or non-fire rated walls and partitions shall be galvanized sheet steel with lock seam joints of minimum gauges as follows: for pipes 2-1/2" size and smaller - 24 gauge; 3" to 6" -22 gauge; over 6" - 20 gauge. B. Sleeves passing through load bearing walls, concrete beams, fire rated walls, foundations, footings and waterproof floors shall be Schedule 40 galvanized steel pipe or cast iron pipe. C. Sleeves for insulated piping shall be of sufficient internal diameter to take pipe and insulation and to allow for free movement of pipe. Waterproof sleeves shall be of sufficient internal diameter to take pipe and waterproofing material. D. In finished areas where pipes are exposed, sleeves shall be terminated flush with wall, partitions and ceilings, and shall extend 1/2" above finished floors. Extend sleeves 1" above finished floors in areas likely to entrap water. E. Sleeves passing through membrane waterproofing or lead safing shall be flashed as required to maintain the integrity of the wall system. F. Sleeves passing through floors, smoke walls, fire walls and all other fire and/or smoke rated partitions: provide sleeves and firestop and penetration seal ing system in accordance with the requirements of Section 07272 - Firestop and Penetration Sealing System. Al G. Non-rigid insulation for piping passing through smoke and/or fire rated assemb 1 i es ~,h~,t1....be interrupted and replaced with same equal thickness fraRleElf:ii.m~~ glass or hydrous calcium silicate for the 1 ength of the s 1 eeve.."(j'il'l y . H. Pipe to wall penetration closures for underground pipe penetrations of walls shall be "Link-Seal" as manufactured by THUNDERLINE CORPORATION or Architect approved equivalent. 1.17 ESCUTCHEONS A. Provide chrome plated escutcheons at each sleeved opening into fi ni shed spaces. Escutcheons shall fi t around i nsul at i on or around pipe when not insulated; outside diameter shall cover sleeve. Where sleeve extends above finished floor, escutcheon shall be high cap type and shall clear sleeve extension. Secure escutcheons or plates to sleeve but not to insulation with set screws or other approved devices. 1.18 INSULATION PROTECTION A. Where exposed insulated plplng extends to floor, provide sheet metal guard around insulation, as specified in Section 15252 - PIPE AND EQUIPMENT INSULATION. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 15000-7 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 15110 HEAT TRACE SYSTEM Al PART 3 - EXECUTION 3.1 INSTALLATION A. Apply heat trace element linearly along piping. B. Secure heat trace element to piping as recommended by manufacturer. c. Affix signage to exterior of thermal insulation, indicating piping is heat traced. 3.2 TESTING A. After installation of heat trace element(s) and prior to installation of thermal insulation, test for insulation resistance in accordance with manufacturers installation instructions. ******************** END OF SECTION 15110 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 15110-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 15252 PIPE AND EQUIPMENT INSULATION SERVICE TYPE INSULATION & THICKNESS Am C. Air Handling Unit Type A, 1" thick all pipe sizes. and Fan Coil Unit Condensate Drain Lines ~~~n ~~~~~o~ l ~~ s Piliii.i~i~iiI:~i:'~::q:1:ng:i: D. Underside of Roof Drain Type Band C, 1" thick. E. Chilled water pumps, Type K, 2" thick. expansion tank, air separator, chillers (as recommended by manufacturer) F. All insulated piping Type E exposed to weather G. All insulated piping in Type E fan rooms, mechanical rooms, and energy center from floor up to 6'-0" above floor and where insulation may be exposed to excessive abuse chi 11 ers. H. Standby generator engine exhaust system, including muffler, inside building to underside of roof penetration. Type L, 3" thick. as breeching lnsul ate 11:1 I. RefrigeraRt S~ctieR PipiRg Type K, 2" thick fer pipe size 1" aRa 1ess~ 2 1/2" thick fer pipe size 1 1/4" aRa e'/er. J. RefrigeraRt Liq~id PipiRg UAdergreund aAd/er eutsiee ef bui1eiAg eAly, TYJ3e K, 1 1/2" thick all pipe sizes. K. Domestic water heater stack Type L, 2" thick 3.3 GUARDS A. Where exposed insulated piping extends to floor, provide sheet metal guard around insulation to extend up from floor 24". Guard: galvanized sheet steel not less than 26 gauge. ******************** END OF SECTION 15252 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 15252-4 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 At SECTION 15330 WET-PIPE SPRINKLER SYSTEMS B. Regulatory Requirements: 1. Sprinkler system design, equipment, materials, devices and installation shall conform to NFPA Codes, and Requirements of Governmental Bodies and Bureaus. 2. Current issue Building Code, City/County of Key West, Florida. 3. Local Fire Department 4. State Fire Marshal 5. City Building Department 6. Fire Insurance Rating Bureau 1.6 INSTRUCTION A. Furnish typed instructions relative to sprinkler controls, alarm device operations and emergency procedures. B. Instructions shall be encased in a metal frame with glass or Lucite cover and shall be permanently installed next to sprinkler riser main. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturers of sprinkler heads: 1. STAR 2. Architect approved equivalent. 2.2 PIPE MATERIAL A. Above Ground Piping: 1. Piping shall be new, desighed for 175 PSI working pressure and approved for fire sprinkler installation. 2. 2" or Smaller Pipe: Black steel, Schedule 40, A53 or A120. 3. 2-1/2" or Larger Pipe: Black steel, Schedule 40, A53 or A120 and/or Schedule 10, A135. 4. Drain lines and piping exposed to weather shall be: Schedule 40, A120 galvanized. 5. Threadab 1 e th i nwa 11 (XL) pipe wi 11 not...b.,~....p.l:!r.ITI,H,t~,~..~...........,.................... B. :"1 1. Screwed Fittings: Standard approved, C1 ass 125, cast iron or Class 150 malleable iron. 2. Flanged Fittings: Approved, short body, Class 125, black cast iron. Gaskets shall be full face, 1/8" minimum thickness red rubber. 3. Welded Fittings: Of the approved type. a. Welding: comply with NFPA requirements. b. Field welding will not be permitted. 4. Flexible Couplings: Approved for grooved end connections equivalent to Victaulic Styles 75 or 77. Uniform couplings to be used throughout the project. Roll grooving only on Schedule 10 pipe. 5. "Slip on" fittings will not be permitted. 6. Only approved segmented fittings will be permitted. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 15330-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 15470 HOT WATER STORAGE HEATER for field replacement should damage occur. The heat loss of the i nsu1 ated tank shall not exceed 14 BTU/HR per square foot of tank surface area with not less than an ambient temperature of 65.F. The minimum jacket heat loss acceptable must not exceed those of ASHRAE 90 standards. The entire water heater shall rest on heavy duty skids. E. After all welding is completed protect the interior tank surfaces with a continuous coating of polyshield, an e1astomeric, polymerized, hydrophobic cross-linked plastic for protection against rust and corrosion. Magnesium rods will not be installed. Cement llning or glass lining (porcelain enamel) with magnesium rods will not be accepted as an equal. F. Burner shall be a forced draft power type for operation with 1iquified petroleum gas.with high fan curves that enable the burner to create an overfire pressure in the turbopower module and all heating surfaces. The burner shall have a cast a 1 umi num hous i ng and be cert i fi ed by Underwriters Laboratories. Burner and controls shall have a one year cost free service policy where all material, labor and freight is paid for by the manufacturer on defective parts. Provide gas train, valves, cocks and regulator UL approved. G. The entire water heater shall meet UL requirements, shall fit properly in the space provided and shall conform to drawings and specifications. The complete installation shall be in accordance with applicable federal, state, and local codes and installation drawings. H. Burner Control I. Listing: The complete water heater shall be listed by Underwriters Laboratories and have the Underwriters' Laboratories label attached. J. Acceptable Manufacturers: 1. PRESSURE VESSEL INDUSTRIES 2 . A. 0 . SM ITH 3. BOCK 2.2 HOT WATER HEATER VENT STACK A. Meta1bestos Model PS or equivalent UL listed "Medium Heat" prefabricated sectional type with sections up to 3'-0" length terminating three (3) feet above any roof within ten (10) feet. B. Joints shall be sealed with high temperature cement and aluminized steel draw bands. Cement and drawbands shall be supplied by the stack manufacturer. C. Provide roof support assembly. D. Accessories required are: 1. Insulated roof penetration fitting. 2. Top section protective cap. 3. Rain cap. A4 2.3 HOT WATER CIRCULATINC PUMP A. CircHlatiAg pUffip fer buildiAg hot watcr aAd all brOAze or staiA1css steel cSAstrHctioA. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 15470-2 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 15490 FUEL STORAGE AND DISPENSING SYSTEMS 11 PART 1 - GENERAL 1 . 1 SUMMARY A. SECTION INCLUDES 1. Fuel Storage and Dispensing Systems a. Work under this Section shall include the gassliAc Sijpply systeM' the dicse1 sijpp1y systCM' fuel oil supply system. bij1k ail systeM aAd the waste ail systeM. 1.2 QUALITY ASSURANCE A. Codes and Standards 1. Install fuel handling systems in accordance with NFPA Standard 31, "Standard for the Installation of Oil Burning Equipment", and NFPA 30 "Flammable and Combustible Liquids Code". 2. Construct storage tanks in accordance with UL 1316 "Glass Fiber Reinforced Plastic Underground Storage Tanks for Petroleum Products", ASTM D4021, "G1ass Fiber Reinforced Polyester Underground Petroleum Storage Tanks", and MIL Spec. MIL-T- 522777A, "Tanks, Storage, Underground, Gl ass Fi ber Rei nforced Plastic" . B. Equipment Qualification: The manufacturer shall furnish proof that he has been engaged in the production of fuel dispensing equipment for a period of not less than two years and that the equipment is the latest current model 'equipment. 1.3 SUBMITTALS ' A. Product Data . 1. Submit manufacturer's technical product data and installation instructions for fuel storage and dispensing systems, materials and products. B. Shop Drawings 1. Submit scaled layout drawings of fuel handling systems pipe and fittings including, but not necessarily limited to, pipe and tube sizes, locations, elevations and slopes of horizontal runs, wall and floor penetrations, and connections. Indicate interface and spatial relationship between piping and approximate equipment. a. Storage Tanks: Submit manufacturer's shop drawings indicating critical dimensions, and locations of fittings and accessories, including manways, hold down straps and pipe sumps. 2. Provide dimensioned shop drawings of the site showing the exact location of all tanks and piping and related systems. PART 2 - PRODUCTS 2.1 MATERIALS A. General 1. Provide piping materials and factory fabricated plplng products and accessories of sizes, types, materials, pressure ratings, HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 15490-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 16120 WIRE AND CABLE Ail 2.3 CONNECTORS A. #8 AWG and Smaller Conductors, In-Line Splices and Taps: Vinyl insulated spring connectors; "Scotchlok" or equivalent. B. #6 AWG and Larger: 1. In-Line Connectors: Pressure type, o-z "XW" with "XWC" cover or equivalent. 2. Taps: Parallel type, o-z "PMX" with "PNXC" cover or equivalent. C. Termi nat ions to Bus Bars, Swi tch Studs, and Termi na 1 Blocks: Use solderless type, o-z "Shurelug" ,or equivalent. ll. Insulate splices and taps to thickness of conductor insulation with half-lapped layers of 3M "Scotch" brand No. 33 vinyl electrical tape. Connectors having irregular surfaces; fill voids and smooth contours PART 3 - EXECUTION 3.1 PREPARATION A. Do not install wire in the conduit system until the building is enclosed and masonry work is completed. B. Swab conduit free of moisture and debris prior to pulling in wire. 3.2 INSTALLATION A. Install major feeder cable continuous from origin to termination. B. Ma.ke splices in branch circuit wires only in accessible junction boxes. C. Pull power feeder cable using an approved pulling compound or powder. ******************** END OF SECTION 16120 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16120-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 16161 MOTOR CONTROL CENTERS vertical labyrinth bus barriers shall be furnished to reduce the hazard of accidental contact. D. Each unit door shall have an engraved white core black phenolic nameplate. Units shall have master nameplates. E. The control center shall be wired in accordance with NEMA Class I, Type B. F. All painted parts shall have metal treated and finished with baked enamel. Exterior surfaces shall be finished medium light gray. G. Each motor control center shall include a full length ground bus. 2.4 OVER CURRENT PROTECTIVE DEVICES A. Each motor control center shall have a fusible main switch. B. Manufacturers molded case circuit breakers shall be furnished for combination starters and branch circuit breaker units. C. Molded case circuit breakers furnished for combination starters shall be equipped with instantaneous magnetic trip only with field adjustable magnetic trip level. 2.5 COMBINATION STARTERS A. Branch circuit breakers and full voltage starters Size 3 and sma11- to be mounted on plug-in units. The plug-in connection shall be a two point with spring loaded plated fingers. Each unit shall have door mounted on piano hinges and hold closed with captive screws. Unit door shall have provision for mounting push buttons and pilot lights. The unit door shall have a lockable disconnect operator to control the branch ci rcuit breaker. The operator handl e shall have up-down mot i on with down pos it i on as "off". The operator handl e shall be interlocked with position of door, defeatab1e by an electrician. A:t B. Manufacturers magnet i c motor starters shall be furn i shed. Each ,s..t,~.r.t.l:!t...~.~C1,]..1.....~C1,Y~...J~r.~.~....",~H.i..f1g....~l.J,(}Y,.13)'.f:.r.1.~,~~....rf:.J~Y. thermal l:IA its ~!~:'~:~:'~~J.:,!!t!:~~~~~::::::::~!~r~~:~~:~::~:::::::W.~:I~::::~:E~ii~::n:!]:::j::::9:ygnl::R!9:~ and aux i 1 i a ry C. In general, all magnetic motor starters are rated for full voltage,. non-reversing, however, selected starters shall be multi-speed starting type as noted on the drawings. In all cases, minimum size starter furnished shall be Size O. D. Pilot devices and control transformers shall be furnished as scheduled on the Drawings. 2.6 PANELBOARD AND DRY TYPE TRANSFORMER A. In each motor control center, furnish a 3 phase, 4 wire, 100 amp 120/208 VAC panel board with main breaker as scheduled. B. In each motor control center, furnish a 480 VAC, 3 phase primary: 208/120 VAC, 3 phase, 4 wire, secondary dry type distribution transformer. Include primary side maiA circuit breaker for transformer. 2.7 METERING EQUIPMENT A. Provide in each motor control center a 3 phase ammeter with switch indicating total connected load at the main overcurrent protective device. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16161-2 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 16300 STANDBY POWER GENERATION order. The generator set supplier shall provide service on an emergency basis 24 hours a day, seven days a week and on a normal basis 18 hours a day, five days a week and six hours on Saturday. 1. 6 SUBMITTALS A. Shop drawings and submittal data shall include the following: 1. Drawings on engine generator set and foundation requirements. 2. Complete literature describing engine generator set. 3. Drawings and complete literature describing auxiliary equipment to be furnished. 4. The switchgear supplier shall be responsible for providing the coordinating wiring diagrams showing the electrical connections between the switchgear and the engine generators for use by the Division 16 and engine generator service personnel during installation and checkout of the equipment. AT B. Bi~~er shall fijrAish iA eijplicate with his Bi~, the eAgiAe geAerater efferee with the fellewiAg eata iA tabHlated forffi: 1. Hake ef eAgiAe. 2. NijffiBer ef cy1iA~ers. 3. Bere, iAches. 4. Streke, i Aches. 5. PisteA ~is~laceffieAt, cijbic iAches. 6. PisteA speed, feet per ffiiAijte at rated RPH. 7. Hake aAd ty~e af geAerater. 8. CeAerater electrical ratiAg, 1250 KVA. 9. NijffiBer aAd ty~e ef bear;Ags~ 19. Exciter ty~e aAe drive. 11. CHrreAt ~rices fer the fal1ewiAg eAgiAe parts: a. Fijel iAjectiaA HAit (capsijle ~alve, iAjectioA valve, ceffibiAatieA pijffip aAd valve, etc. as applicable). B. FHel iAjectioA pijffip plijAger aAd body if separate freffi itcffi it-:- e. CyliA~er 1iAer. ~. PisteA with piA aAe riAgs. e. Valves fer eAe eyliAder. f. OAe set ef replaceable beariAgs. g. CaAAectiAg rod. h. CraAkshaft. i. OAe set of fijel filter eleffieAts. j. OAe set sf lijbricatiAg ail filter e1effieAts. C. Provide certification that the manufacturer of the automatic transfer switches are listed by Underwriters Laboratory Standard UL-I008 with withstand and close-in values equal to the interrupting rating of the circuit breakers and/or fuse that is specified to protect the circuit. 1.7 TESTING, START-UP AND INSTRUCTIONS A. Provide an eight hour factory testing of generator and job site testing as indicated below. Correct any defects which become evident during testing. HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16300-2 BID GROUP THREE ADDENDUM #l-DECEMBER 20, 1991 SECTION 16300 STANDBY POWER GENERATION II B. Provide job site testing using a portable load bank and the expected building load as follows: 1. Load Bank a. 1/4 load - 60 minutes b. 1/2 load - 60 minutes c. 3/4 load - 60 minutes d. Full load - 180 mi nutes e. No load with full load switched "on" instantaneously, 60 minutes. f. Cool down period. 2. Building Load a. Simulate an actual power failure condition with all of the expected building emergency system load turned on. b. I f an in - pha~.l:!.....!11Q.fl,H.9.r.......i,~......~,~,~.~......tn.....Jh~.....s.y..~Jl:!!11.L....~,S..E!......~,r1, 9.,~,c:, ~,J., J.,9. ~~.() P.E!... ,jjp:iQ:n~::j::@fi::::::rl.,-gi~J:lig::::::~gvJ:il:l:QP':$.:::::::ijy::Ili.l.in:i::::::I:f:::::::i Reco rd t he "!':'!!{::~~I:~::~""i~'~~:~~'n~'~'~~i:""~"~'~'~'~~:t'~t~'~~~'~~r~'~':"'~'~:~';""""'" 1. Kil owatts 2. Amps 3. Volts 4. Coolant temperature 5. Room temperature 6. Frequency 7. Oil pressure On completion of the installation, the initial start-up and instruction shall be performed by a factory-trained representative of the engine supplier. At the time of start-up, thoroughly explain the operating instructions and maintenance procedures to the operating personnel. provide two copies of operating and maintenance instruction books for the electric set and all auxiliary equipment at that time. Include all test readings in the instruction book. Arrange dates for tests, start-up and instruction so that Architect and Owner can witness tests. C. D. E. 1.8 SEQUENCE OF OPERATION A. A drop in voltage on any phase of the normal power service to 70% or less with a duration of 1-3 seconds (adjustable) shall close a contact which will initiate cranking of engine. .1. Arrange the starting control circuits so that cranking will commence immediately after closing of the contact. Provide four cranking cycles of ten seconds "on" and ten seconds "off". If the engine fails to start after the four cranking cycles, lockout the starting controls and require manual resetting. B. After the engine starts and reaches 90% of rated voltage and frequency, transfer switches shall immediately transfer to the emergency power source. C. Upon restoration of the normal power service to 90% rated voltage and frequency on all phases, retransfer all emergency system transfer switches to the normal source after a time delay of 5-25 minutes (adjustable). HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16300-3 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 Ail l\J.j SECTION 16500 LI GHTI NG PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Product and installation requirements for lighting equipment. a. Provide all light fixtures in accordance with the light fixture schedule unless otherwise indicated. b. Provide light fixtures for built-in millwork items. 1. 2 SUBMITTALS A. Submit complete shop drawings and product data for the following items: 1. Each light fixture type with complete description. 2. Photometric curves. 3. Method of installation. 1.3 STANDARDS AND CODES A. Except where otherwise required by this Section, the following standards and codes shall govern: 1. NEC Chapter 4 2. UL 1 i sted PART 2 - PRODUCTS 2.1 MANUFACTURERS A. The manufacturers listed below are acceptable provided they meet all conditions of the specifications. 1. Incandescent Fixtures: a. LITHONIA b. PRESCOLITE c. OMEGA d . MARCO iU:::::::IIIMeO 2 .r-r:lI'O're:'sEent Fi xtures: a. LITHONIA b. DAYBRITE c. MILLER d. KEENE e. KEYSTONE f. NULITE g. W.F. HARRIS h. HUBBELL i . ALKCO j..~...........F.J\lJ~A.f E :INmmmmnmMETAtiUX 3. Hlgh:":':rn"t'eW:s'lty Di scharge Ball asts a. LITHONIA b. PRESCOLITE c. OMEGA d . MARCO HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16500-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 Ail SECTION 16500 LIGHTING e. W.F. HARRIS f NORTHERN g. ESCO h. DEVINE i . HUBBELL d::r::f~:::::f::U~Q 4 . 'S'eEur'ilY"F i xt u re s a . MARK b. FAIL SAFE c. VERSATECH d. NORTHERN 5. Site Lighting Fixtures a. KIM b. MOLDCAST c. HUBBELL d. SPAULDING 2.2 INCANDESCENT FIXTURES A. Glassware for fixtures: high quality with not less than 65% efficiency in light transmission. B. Recessed fixtures: furnished with gaskets, so designed and installed that they will completely eliminate light leakage between flanges and ceil i ngs. 2.3 FLUORESCENT FIXTURES: A. Fluorescent fixture housings: die formed of cold rolled steel of not less than 22 gauge. Construction shall prOVide an approved method of locking lens or shielding in place. Enamel finish for light reflectance shall have a hardness between Hand 3H. Before enamel is appl ied, the metal shall be cleaned and prepared by "Bonderizing" or an equivalent process. B. Plastic lenses for fluorescent fixtures: 100% virgin acrylic, not less than 1/8" nominal thickness. C. Provide fastening devices for fluorescent fixtures in lay-in tee-bar ceilings to securely anchor the fixture to the tee-bar. D. Equip exposed lamp fluorescent fixtures with clips to prevent the lamps from falling out of their sockets. 1. Standard: ARM-A-LITE "Safety Guards". E. Equip exposed lamp fluorescent fixtures with clear plastic lamp protectors to prevent lamp breakage. 1. Standard: ARM-A-LITE "Safety Sleeves". 2.4 FLUORESCENT BALLASTS A. Ballasts: High-power factor, ETL, CBM certified, with Class Prating and a sound rating of "A" or the quietest made for the type lamps used. B. Provide ballasts having a built-in automatic resetting thermal protector. C. Provide energy savings type units having reduced input and providing approximately 95% rated light output of the lamp. 1. Standards: HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16500-2 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991 SECTION 16781 TELEPHONE CONDUIT SYSTEMS PART 1 - GENERAL 1.1 WORK OF THIS SECTION A. Telephone Conduit Systems 1'1 PART 2 - PRODUCTS 2.1 TELEPHONE SERVICE A. Provide conduits, boxes, other materials for the installation of telephone service. Conduit system shall meet same basic requirements of Section 16111 - CONDUIT SYSTEMS. B. Wall telephone outlets shall be 4" square outlet boxes with single gang raised plaster ring cover, and telephone style device plate. C. Floor telephone outlets shall be as per Section 16111. D. Telephone terminal boards shall be 3/4" thick fire retardant j:rgi~:~~ plywood ........".,...,""',. E. Where indicated, provide 3-hour fire rated conduit seals as manufactured by o.z. Gedney Type CFSF. F. After telephone cables have been placed, fill voids in conduit risers with fire resistant silicon foam as manufactured by CHASE TECHNOLOGY Type CTC PR-865. PART 3 - EXECUTION 3.1 INSTALLATION A. Install nylon pull wire in each telephone conduit over 2" trade size for telephone company's use. B. Consult with telephone company prior to installing service and conduit system, and verify the exact requirements before proceeding with the work. ******************** END OF SECTION 16781 HLM 90007.00 THE NEW MONROE COUNTY DETENTION CENTER 16781-1 BID GROUP THREE ADDENDUM #1-DECEMBER 20, 1991