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Resolution 350-1991 RESOLUTION NO. 350-1991 . . A RESOLUTION OF THE BOARD OF COUNTY COMMISSION- ERS OF MONROE COUNTY, FLORIDA, ADOPTING THE NEW MONROE COUNTY SAFETY POLICIES AND PROCEDURES MANUAL. F'I r n ,i1 ;,' ;'::-!' n i . I... . .91 OCT 17 P 3 :, WHEREAS, Florida Statute 440.56 requires Monroe County, as an employer, to furnish employment which shall be safe for the' employees therein, furnish and use safety devices and saf~mm'r,rj~j 1 \, ~ guards, adopt and use methods and processes reasonably adequate to render such an employment and place of employment safe, and do every other thing reasonably necessary to protect the life, health, and safety of such employees; and WHEREAS, Florida Statute 442.115 requires that employers furnish employees with instruction on the nature and effects of each toxic substance that is present in the workplace; and WHEREAS, the current Monroe County Safety policies and Procedures Manual has not been updated in over four years and does not cover all required areas; and WHEREAS, the new Monroe County Safety Policies and Proce- dures Manual has been brought up-to-date and establishes a comprehensive County Safety program; and WHEREAS, in addition to County functions and agencies di- rectly under the purview of the Board of County Commissioners, other County agencies are hereby invited to participate in this program. NOW THEREFORE, BE IT RESOLVED BY THE BOARD OF COUNTY COMMIS- SIONERS OF MONROE COUNTY, FLORIDA, that the new Monroe County Safety Policies and Procedures Manual is hereby adopted and that all Safe'ty efforts shall receive full support of the Com- mission and all County staff, so as to protect the health, safe- ty, and welfare of its most valuable assets, its employees and the public that it serves. PASSED AND ADOPTED by the Board of County Commissioners of Monroe County, Florida, ~t a regular meeting of said Board held on the 'H day of ~+, ~e...t- 1991. Mayor Harvey Mayor Pro Tern London Commissioner Cheal Commissioner Jones Commissioner Stormont Yes Yes Yes Yes Yes (SEAL) ATTEST: DANNY L. KOLHAGE, CLERK BOARD OF COUNTY COMMISSIONERS OF MONROE COUNTY, FLORIDA By: By: ~~- ~- ,." . - -, " Mayor/Chairman :~ " . - SAFETY POLICIES AND PROCEDURES MANUAL OCTOBER 1991 ______J SAFETY POLICIES AND PROCEDURES MANUAL OCTOBER 1991 . I SAFETY NOTESI MONROE COUNTY SAFETY POLICIES AND PROCEDURES MANUAL TABLE OF CONTENTS' PART I - Monroe County Safety and Accident Prevention Program................! SECTION 1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SECTION 2. SECTION 3. SECTION 4. SECTION 5. SECTION 6. SECTION 7. SECTION 8. SECTION 9. Pol icy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Responsibilities........... Management. . . . . . . . . . . . . . . . . Division/Department Heads...... Division/Department Safety Representatives.. Supervisory Personnel....... ........ Safety Director.............. Employee Benefits Section... Employees Responsibilities.. . . .3 . . .3 .4 ......5 .....6 . . .8 .9 .9 Reporting Requirements for Injuries, Accidents, and Property Damages...... Purpose of Records...... Def initions. . Forms. . . . . . Procedures. Employee. . . Supervisor.. Notice of Injury... Accident Investigation Report... Safety Director....................... Vehicle ..10 . . . .10 . .11 . .12 ....12 ....13 ..13 . .13 . . . . .14 .15 safety Inspections.........................................15 Monthly Employee Safety Meetings...........................16 Monroe County Safety Committees............................16 Safety Training Programs.. Personnel. . On-the-Job. ...... Division Safety Representative Training.. Specialized.................. ......... Supplemental Safety Training. ...... Defensive Driving Course... ...... . .17 ..17 ...17 .18 .18 ..18 . .19 Safety Awards & suggestion Program........... Safety Awards...... ....... ......... Safety Suggestions.. ....19 . .19 ...19 SECTION 10. Safety Enforcement........................................ .19 SECTION 11. County Driver Permits.. ....21 ..21 ....21 ....22 ...22 Purpose. . . . . . . . . . . . . . . . Qualifications Guidelines.... Definitions... for Issuance of Driver Permit. SECTION 12. Monroe County Safety/Accident Review Board.................23 EXHIBITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 PART II - Monroe County Safety and Accident Prevention Program..............29 SECTION 1. Introduation............................................. .31 SECTION 2. SECTION 3. SECTION 4. SECTION 5. SECTION 6. Safety Program Element Descriptions................. Hazard Reporting......... ....... Safety Bulletin Boards... ...... Unit Safety Inspections.. ....... ...... Hazard Reduction Program. .......... Nonsupervisory Personnel Training... Investigating and Reporting Mishaps.......... Mishap Notification procedures.. Supervisor Safety Training............... Unit Safety Representative....... Division Safety Management Books. Crosstells/Communiques........... Sample Job Safety Training Outline........................62 Division Safety Program. Division Director... Inspections........ Unit Safety Representatives........ Facilities.............. Safety training. Vehicles. . . . . . . . . . . . . . . . Occupational Safety and Health........ Bulletin Boards.... ............. Off-the-Job Safety. Division Safety Program Evaluation Checklist... Job Safety Analysis(JSA)............... Select the Job...... Break Down the Job.. ....... Identify Hazards and Potential Accidents.. Develop Solutions......................... Benefits of JSA............................ Job Safety Daily Briefing and Operator's Checklist. Safety Program................................... Sample JSA....................................... Sample Supervisor's Daily Safety Briefing Guide.. Sample Operator's Checklist............ ....... Sample Abreviated Operator's Checklist. ....... Hazard Classification Codes(HCC)..... Purpose........... Scope. . . . . Training....... Hazard/Risk Hazard/Risk .........37 . . . . . . . . .39 ...40 . . .41 . .42 .43 . . . .43 . . . .43 ..44 . . . . . . . . .44 . . . .45 . . . .53 .55 .55 .56 ....57 ...57 . . .58 . .59 . .59 ..60 .60 . .61 ....67 ...69 . . . . 69 ...70 ....71 . . . .72 ..72 ....73 .. 74 . . . . 84 ....85 . . . .86 .........87 . . .89 ...89 . . .89 Assessment System.. .....89 Assessment Matrix.............................91 Accident Investigation. Introduction........... Investigation Process...... ........ ....... List of Unsafe Acts............................. Causal Factors and Possible Corrective Actions... Hazardous Condition.. ........ Environment............... People. . . . . . . . . . . . . . . . . . . . Personal Protective Equipment..... Management Systems......................... Determining Preventability of Vehicle Accidents.. . .93 .....95 .....95 ...99 . .101 . .101 .103 ....104 . .105 . .106 ..108 SECTION 7. SECTION 8. SECTION 9. SECTION 10. SECTION 11. SECTION 12. SECTION 13. Hazardous Materials Safety Program. ....... ..113 Hazardous Properties............... ...... ..115 Working With Hazardous Materials. .................116 How to Protect Your Health. ......118 Hazard Evaluation.. ............ ......121 Labels............. ........... ...... ..127 Employee Training Program... .................. ..139 Sample Hazard Communication Program.............. ..164 Lockout/Tagout Program.............. ..168 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 Purpose. ....... .............. .170 Terminology Used.................. .......170 Definitions...... ...... .............170 Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Safety Rules and Procedures.............. General Safety Rules................... Back Injury Prevention.. ................. Slips, Trips and Falls. ....... General Lifting Rules.. ..................... Office Safety........................ Carpal Tunnel Syndrome........ Fire Safety........ Electrical Safety.......... ...... Vehicle Safety... . . . . . . . . . . . . . . . . . . Poisonous Snakes, Scorpions, and Spiders... Poisonous Plants................... . . . . . . Lightning Strike Injury Prevention.. Machine Shop Operations............. Personal Protective Equipment....... Powered Industrial Trucks, Including Forklifts and Hand Trucks....................... . . . . . . . . . . . . Motor Vehicle Maintenance Shops....... ........ Safety in Construction, Buildings & Grounds Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 .178 . . . . . 180 .....184 .....189 .191 .197 . . . . . . . . .202 . . . . . . . .210 ........216 ..........221 . . . . . . . . . .230 . .240 ......241 . . . . . .243 . .245 ..247 . .251 . .254 . .256 Off-the-Job Safety........... Dealing with an Angry Person. ....................... ....................... System 7 Safety Program Responsibilities....... ...263 Management Involvement & Support............... ...265 Assignment of Responsibility................. ......266 Maintenance of Safe Working Conditions....... ...270 Employee Training.................. . . . . . . . .272 Recordkeeping and Reporting........ ............ ..275 First Aid and Medical Assistance.. ...................276 Employee Awareness, Acceptance and Participation........277 Safety Inspection Checklist.............................279 Monroe County Safety Office Materials/Equipment List....303 Bibliography. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325 Monroe County Safety Forms..............................308 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 [SAFETY NOTES I PART I y - SAFETY AND ACCIDENT ... PREVENTION PROGRAM OCTOBER 1991 ISAFETY NOTES I 2 SAFETY AND ACCIDENT PREVENTION PROGRAM MONROE COUNTY SECTION 1 - INTRODUCTION SCOPE THE MONROE COUNTY SAFETY AND ACCIDENT PREVENTION PROGRAM is estab- lished for the purpose of providing specifically defined goals and objectives to be attained for the safety, health and welfare of all employees and protection of the public. The provi sions of the PROGRAM and POLICIES contained herein are designed to provide viable guidelines for management and employ- ees and shall be carried out in a manner that all benefit from its contents. The PROGRAM is established subsidiary to and complimentary with all Federal, State, and Local regulations. SECTION 2 - PO~ICY It is the policy of the Monroe County Board of County Commission- ers to provide and maintain a safe and healthful work environment and to establish operating practices that will safeguard the welfare of its employees and the public. Implementation and integration of the Safety Policy is highly dependent on all levels of management. Identification and correc- tion of potentially hazardous operations will be given prompt and posi ti ve action by management. The perception of unequivocal support by management is mandatory for an effective safety pro- gram. No assets warrant greater attention than human resources. To that end, personal safety, safety equipment and facilities should never be jeopardized under the guise of operational necessity. SECTION 3 - RESPONSIBILITIES MANAGEMENT A. The County Administrator has been delegated responsibility for developing an effective and an ongoing Safety and Acci- dent Prevention Program. 3 staff direction and management plished by the Safety Director, the County Administrator. of the plan will be accom- wi th authority delegated by Each employee will be responsible for implementing the provi- sions of the Program as it pertains to operations under hisjher jurisdiction. The responsibilities listed are MINI- MUM and they s~all in no way be construed to limit individual initiative to implement more comprehensive procedures to curb risks. DIVISION/DEPARTMENT BEADS B. DivisionjDepartment Heads will be responsible and accountable for preventable accidents and for compliance with the provi- sions of these policies within hisjher DivisionjDepartment. The Division/Department Head will ensure: (1) Compliance with occupational Safety, fire prevention, and health requirements. (2) Division and Department (unit) Safety Representatives are designated. (3) All hazardous tasks are work rules to minimize property damage. covered by specific published the potential for injury and (4) All p.ersonnel are briefed and fully understand safety work procedures and existing policy that enforces their use. (5) All personnel are trained in the accepted way each haz- ardous task must be accomplished. (6) All personnel are instructed and understand the need for and use specific personal protective equipment for Haz- ardous tasks. (7) Necessary safety equipment and protective devices for each task are available and properly used. (8) Monthly Safety meetings are held to review accidents, analyze their causes, provide safety training, and pro- mote free discussion of hazardous work problems and possible solutions. (9) Personnel are and comments, are feasible. encouraged to submit safety suggestions and to insure the adoption of those that (10) All accidents are thoroughly investigated, recorded and promptly reported. 4 (11) Prompt corrective action is taken wherever hazards are recognized or unsafe acts observed. (12) Monthly review of hazards with a hazard classification code of A3, B2, Cl or above and establish priorities for their correction. (13) Each Supervisor is held accountable for preventable injuries, liabilities, and accidents incurred by hisfher employees. (14) All equipment, materials, tained in a satisfactory prevention standpoint. and work conditions are main- condition from an accident (15) The Safety Director is contacted when assistance is needed in implementing the Safety Program. (16) Necessary action is initiated to assure compliance with safety requirements established for extremely hazardous conditions, locations, and operations to include notifi- cation to the Safety Director prior to the start of any such operation. (17) Adequate Cardio-Pulmonary Resuscitation/First Aid training to have at least one trained employee on duty during normal working hours. (18) All injured personnel, regardless how minor the injury, recei ve prompt medical attention and that the circum- stances causing the injury are investigated and the required accident reports submitted. (19) Safety commi ttees/Uni t Safety representatives are used to maintain continuity in the Safety Program. (20) Personnel are scheduled for formal safety training. (21) Toxic-Hazardous materials are identified, handled, and stored properly. (22) A lockout/tagout program is establi shed and maintained where applicable. DIVISION/DEPARTMENT SAFETY REPRESENTATIVES C. One Division Safety Representative will be appointed by the Division Director. Each larger Department (or Section) will have a Safety Representative appointed by the Division Direc- tor or Department Director. These Representatives will make up the Safety Committee(s) for the Division. DivisionjDepartment Safety Representatives shall: (1) Manage the Division Safety Program. 5 (2) Conduct and document workplace safety evaluations and inspections and report results monthly to the Division Director. (3) Process and maintain Hazard Reports in the Division Safety Management Book. (4) Review workers' compen~ation claims involving occupation- al injuries and illnesses. (5) Ensure accidents are investigated and reported as re- quired. (6) Assign hazard classification codes to and, when necessary, coordinate same Director. safety wi th the hazards Safety (7) Document all variances to occupational safety, prevention and occupational health standards in Division Safety Management Book. fire the (8) Monitor the Personal Protection Equipment (PPE) pro- gram by assisting supervisors with: a. The evaluation requirements. Determining the task. Training in the o.f PPE required of workplaces to determine PPE b. proper PPE for each hazardous c. selection, use, inspection and care for their work situation. (9) Ensure all new employees receive job and work area Safe- ty briefings as soon as they report to work and document the briefings. SUPERVISORY PERSONNEL C. The Supervisor has responsibility for the safe action of his/her personnel and the safe performance of machines and equipment within his~~er operating area. The Supervisor has authority to enforce the provisions of this program to keep losses to an absolute minimum. Each Supervisor shall: (1) Assume responsibi Ii ty for a safe and healthful working environment on behalf of hisjher personnel. (2) Be held accountable for preventable injuries, accidents, and liabilities caused by his/her employees. (3) Ensure that all safety policies and regulations are implemented. 6 (4) Take the initiative in recommending and documenting the correction of deficiencies noted in facilities, work procedures, employee job knowledge, or attitudes that adversely affect loss control efforts. (5) Be firm in enforcement of work policies and procedures including being impartial in taking disciplinary action against tl;lOse who fail to conform, and by being prompt in giving recognition to those who perform well. (6) Ensure that each employee is fully trained for the task he/she is assigned to do and that he/she is familiar with published work rules. (7) Fully cooperate with the State and County and other safety inspectors in shutting down operations considered to be of eminent danger to employees or in removing personnel from hazardous tasks when they are not wearing or using prescribed protective equipment. (8) Ensure that periodic safety training classes are conduct- ed for all employees. (9) Inspect all tools and equipment at frequent intervals and keep them in a safe and serviceable condition. (10) Ensure that untrained employees are not permitted to operate any mechanical or electrical equipment involved in hazardous operations. (11) Instruct all employees on the reporting of all accidents and the necessity of receiving first aid treatment for all injuries. (12) Maintain a continuous program of on-the-job training and supervise all unusually hazardous activities. (13) Develop and use safety checklists for all hazardous operations. (14) Notify the Safety Director prior to the start of any extremely hazardous operation. (15) Properly maintain all protective devices and safety equipment. (16) Ensure that all employees are physically qualified to perform their work. (17) Mark all areas prescribed as dangerous with w~rnings of the hazard involved. (18) Ensure that as few persons as possible are permitted to enter hazardous work areas. 7 (19) Properly identify, label, ie/hazardous materials. handle and store tox- (20) Comply with the Monroe County Lockout/Tagout program where applicable. (21) Ensure that Accident Investigation forms and instruc- tions are in each County vehicle. SAFETY DIRECTOR D. The Safety Director is delegated the responsibility by the County Administrator to provide advice, guidance and any aid needed by management to prevent accidents, including, but not limited to the following: (1) Provide technical guidance and direction to County per- sonnel at all levels of management in the implementation of the Monroe County Safety and Accident Prevention Program. (2) Provide safety management training to Unit Safety Repre- sentatives. (3) Consult with various departments on the design and use of equipment, shops, and safety standards. (4) Inspect and evaluate County faci Ii ties to detect exi st- ing or potential hazards and recommend corrective or preventive measures. (5) Participate in the investigation of accidents and inju- ries and cooperate in the preparation of materials and evidence for County use. (6) Provide management with statistical studies of accident data for use in promoting accident and property damage prevention programs. This will be coordinated with the County Risk Manager. (7) Assure that adequate personal protective clothing and equipment is available and is properly used by the per- sons requiring such items. (8) Coordinate safety problems with Risk Management, Employ- ee Benefits, and other organizations including environ- mental health agencies. (9) Aid in establishing and monitoring safety related commit- tees. (10) Monitor all safety inspections and surveys. 8 (11) Assist in the scheduling of Cardio-Pulmonary Resusci ta- tion (CPR) and First Aid training and other related programs at all levels of management and labor. (12) Aid in job placement of employees able to return to work after serious or disabling injuries. (13) Keep abreast of new developments in the field of acci- dent prevention, personal protective equipment, first aid equipment and make such information available to all County departments. EMPLOYEE BENEFITS SECTION E. The Employee Benefits Coordinator will be responsible for monitoring and coordinating requirements of the Florida Work- ers Compensation Law in regard to personal injuries sustained by County employees in the performance of their work assign- ments. The Safety Director will assist the Employee Benefits Coordi- nator in obtaining the necessary documents to provide the Servicing Agent with details relating to job incurred inju- ries. EMPLOYEES RESPONSIBILITIES F. Employees are required, as a condition of continued employ- ment,' to exercise due care in the course of their work to prevent injuries to themselves, their fellow workers, and the public and to conserve materials. Employees will: (1) Report all unsafe conditions and acts to their Supervi- sors. (2) Be individually responsible to keep themselves, fellow employees and equipment free from mishaps. (3) Keep work and storage areas neat and orderly at all times. (4) Follow prescribed procedures during an emergency. (5) Be certain that instructions are completely understood before starting work. (6) Learn to lift and handle materials properly. (7) Avoid engaging in horseplay and/or distracting others in the work environment. (8) Report immediately all injuries or property damage, no matter how minor, to their Supervisor. 9 (9) Not be permitted to start working if, in the opinion of the immediate Supervisor, the employee is under the influence of intoxicants. Use of intoxicants during working hours is prohibited. Violations are subject to appropriate disciplinary action. (See 14 below) (10) Know how and where medical help may be obtained. (11) Review the safety educational material posted on bulle- tin boards or distributed to their work area. (12) Not damage or destroy any warning or safety device, or interfere in any way with another employee's use of them. (13) Bring a doctor's release when returning to work after a work-related injury or illness; such release must be submitted to the Employee Benefits Section. (14) It should be noted that the Florida Workers Compensation Law, Section 440.0964 Florida Statutes, provides for a reduction of normal compensation by twenty-five percent (25%) if an employee is injured as a result of his or her willful refusal to use a safety appliance or to observe a lawful safety rule.. The "Lawful Safety Rule" includes the requirements outlined in this policy, and all safety documents referenced in this policy. Section 440.09 (3) of these Statutes provides that no compensa- tion will be paid for injuries sustained while under the influence of drugs or alcohol. Employees working at hazardous tasks will: Obey all safety rules and follow published work instruc- tions. If any doubt exists about the safety of doing a task he will "STOP" and get instructions from hisjher Supervisor before continuing work. Operate only correct equipment for the task and handle it properly. Wear required protective equipment when working in a hazard- ous operations area. Dress safely and sensibly. SECTION 4 - REPORTING REQUIREMENTS FOR INJURIES, ACCIDENTS, VEHICLE AND PROPERTY DAMAGES PURPOSE OF RECORDS A. Records of accidents are essential for efficient and success- ful loss prevention, just as records of production, costs, sales, and profits and losses are to a business. Records supply the information necessary to transform haphazard, costly, ineffective loss prevention into a planned program 10 that controls the specific conditions and acts that cause accidents. To be effective, preventive measures must be based on com- plete and unbiased knowledge of the causes of an accident. The primary purpose of an accident investigation report is to get information, not to fix the blame. Since the complete- ness and accur.acy of the entire record system depends upon the information contained in individual reports, every effort should be made to comply with the procedures contained in this section. Investigations of all Class C and D incidents will be conduct- ed by the responsible Supervi sor or Department Head of the department experiencing the accident to determine cause and recommend preventive measures and remedial actions to be taken. The Safety Director may elect to perform an investiga- tion as a unilateral action and will assist the departmental effort. The Safety Director will investigate all Class A and B accidents. Maj or loss announcements wi 11 be made to the required agencies. DEFINITIONS B. Accident in an injury ment. An unintended, unforeseen event which results to personnel and/or damage to property or equip- Very Minor or First Aid Injury -- An injury which does not result in loss of time from the job beyond the work shift on which the ~njury occurred. Disabling or Lost Time Injury Any injury which results in lost time beyond the shift on which the injury occurred. Property Damage Incident An accident or incident which produces damage or loss to property, facilities, or equipment. County Furnished Motor Vehicle Accident An accident resul ting in damage to a County furni shed vehicle which re- quires repair or replacement and/or injury to an employee. Private Motor Vehicle Accident -- An accident resulting in injury to an employee while driving hisjher privately owned vehicle within the scope of County employment. Fire -- Any fire, regardless of extent or damage. Class A Accident or Hazard Severity Category (Catastrophic) -- Death, permanent disability or costs over $300,000. Class B Accident or Hazard Severity Category (Critical) Severe injury, severe occupational illness or costs between $100,000 and $300,000. 11 Class C Accident or Hazard Severi ty Ca'tegory (Marginal) Minor injury, minor occupational illness, or costs between $1,000 and $100,000. Class D Accident or Hazard Severity Category (Negligible) Very minor injury with less than a full day lost work time or costs less than $1,000. Accident frequency of occurrence categories: Frequent Multiple times per year. Probable Expected to occur within one year. Occasional -- Expected to occur within five years. Remote -- Expected to occur within 10 years. Improbable -- Unlikely to happen, but possible. FORMS C. Notice of Injury Form DWC-l This form will be used to report all injuries to County employees and sent to the Em- ployee &enefits Section within 24 hours from the date of the injury. Exhibit "A". Accident Investigation form will be used by the and recommend corrective ry. Exhibi~ "B". Report, MC Form SAF-l This Supervisor to report accident causes action even when there is no inju- PROCEDURES D. 1. EMPLOYEE, if in;ured Report injury to immediate Supervisor as soon as possi- ble. Obtain treatment at nearest Emergency Room if injury is severe. If follow-up treatment is prescribed by the Emergency Room physician, approval must be obtained from the Em- ployee Benefits Section prior to any treatment. Report in person, or by phone, to the Employee Benefits Section when returning to work after a lost time injury. Follow instructions from the Employee Benefits Section regarding medical release to return to work. 2. EMPLOYEE, if involved in a County furnished motor vehi- cle accident Stop immediately. Obtain medical aid for injured persons. 12 Notify Police and contact your Supervisor immediately and advise himjher of the accident. Obtain names, addresses, and vehicle tag numbers from other drivers and witnesses. Prepare the Accident Investigation Report at the scene (refer closely to instructions on the back). Note: All necessary forms and instructions are con tained in the glove compartment, or attached to the steering column of all County furnished vehicles. If the vehicle is no longer operable, the Supervisor should be made aware of this fact and take appropriate action. Submi t completed Accident Investigation Report form to your immediate Supervisor and coordinate with him/her to assure accuracy of the form. Refer Accident Report form to the Ri sk Manager. If inj~ries are involved, SupervisorjDepartment Director will call the Risk Manager. ' 3. EMPLOYEE, if involved in a property damaqe accident Secure the scene of the damage to prevent further damage or personal injuries. Notify your immediate Supervisor. 4. SUPERVISOR, in case of employee in;uries Send the injured employee to the nearest Emergency Room for treatment. Ambulance service should be called for seriously injured employees, or at employee's request. Notify the Employees Benefit Section immediately if possible. . Investigate the circumstance and cause of the injury-pro- ducing accident. Complete Accident Investigation Report form and forward with the Notice of Injury to the Employee Benefits Sec- tion. All accidents regardless of how minor must be reported to the Employee Benefits Section wi thin 24 hours after knowledge of occurrence. Failure to comply could result in the County being assessed a fine of $500.00 per day by the State. Any fines thus incurred would be borne by the department concerned. 5. NOTICE OF INJURY -- EXHIBIT "A" 13 Some sections of the DWC-l Form, Notice of Injury, are con- stant and will be pre-printed by the Employee Benefits Sec- tion. (a) Complete FIRST NOTICE OF INJURY IN ITS ENTIRETY (Exhibi t "A"). (b) Submit the entire set -- (Division, Carrier, Employ- er) along with the Accident Investigation First Report to the Employee Benefits Section. (c) The injured employee will receive a copy of the injury report from the Employee Benefits Section. 6. ACCIDENT INVESTIGATION REPORT -- EXHIBIT "B" This report forms the basis for the accident investiga- tion and is to be completed personally by the Supervi- sor. It is important that this report be completed in its entirety. Any report submitted without all neces- sary information will be returned to the department for correction. IF AN INJURY RESULTS IN DEATH, EMPLOYEE BENEFITS AND THE SAF.ETY DEPARTMENT IS TO BE CONTACTED IMMEDIATELY. THE LAW REQUIRES NOTIFICATION TO' THE STATE WITHIN TWENTY- FOUR (24) HOURS. 7. SUPERVISORS, in case of employee motor vehicle acci- dents Assur~ proper care of all injured persons. Attempt to determine the cause of the accident. Complete the Accident Investigation Report form and ensure accuracy and completeness. Use the separate page provided for diagrams and other additional information required in the instructions. Insure that the forms are forwarded to Employee Benefits Section if injury is involved or to the Risk Manager for property damage only. 8. SUPERVISORS, in case of pr~rty damage, theft, or vandalism Attempt to determine the extent and cause of property damage. Secure area to prevent further damage or injury. Complete the Accident Investigation Report form and send it to the Risk Manager. 14 Notify the proper law enforcement agency and the Safety Director as soon as the damage, theft or vandalism has been discovered. Note: Property damage accidents will also include property damage as a result of fire and Acts of God. 9. THE SAFETY DIRECTOR WILL Investigate accidents involving severe injury or major property damage and incidents which have a potential for severe injury or property damage. Provide assi stance to Department Heads and Supervi sors in their accident investigations when requested by the responsible Department Head. Assist Risk Management in investigations when requested. Review accident reports received from Department Heads and Supervisors for proper classification of causes and appropriate corrective actions and initiate such further corrective actions as may be necessary. ~ Follow-up on action until resolved/closed. Compile Safety statistical data from reports and provide such data to the County Administrator and Department Heads on a semi-annual basis. SECTION 5 -- SAFETY INSPECTIONS Safety inspections of all facilities will be conducted annually by the Safety Director. Each formal, annual inspection will be announced at least one month in advance. Informal inspections will be accomplished at a frequency to as- sure that hazards are kept to a minimum and safe work practices are enforced. Announced formal inspections by State and Federal agencies will be monitored by the Safety Director. All personnel will cooperate fully in the inspections to ensure that all areas are covered and hazards identified. Emphasis will be placed upon conditions of facilities, equipment, vehicles, personal protective equipment, and machines as well as implementa- tion of the overall program including: (1) Good housekeeping. (2) Use of prescribed protective equipment. 15 (3) Compliance with published safety regulations. (4) Qualification of drivers and condition of vehicles. (5) Proper maintenance of electrical equipment. (6) Fire prevention procedures, fire extinguishers, first aid kits'~nd emergency lighting. (7) Proper condition of power and hand tools. (8) Proper guarding of powered equipment and machines. The Safety Director's formal annual inspection reports will be forwarded to the County Administrator and kept on file in the Safety Department. Lessons learned from completed inspec- tions will be made available to all departments listing defi- ciencies and suggestions made for correction. Follow-up on corrective actions will be made at least quarterly. Safety inspections of facilities will also be conducted annu- ally by the assigned unit safety representative. SECTION 6 -- MONTHLY EMPLOYEE SAFETY MEETINGS Monthly Safety Meetings are required for all employees be docum~nted in the Division Safety Management book. should be 10 to 30 minutes' duration, consisting of, at a and will Meetings minimum: (1) Past accident summary with preventative measures. (2) Safety training video or training from the Annual re- quired Safety Training List. (3) Review of newly identified hazards. (4) A timely off-the-job safety topic. (5) A discussion period. Though the meeting may be headed by any member of a department or crew it will be monitored by the Supervisor as it is hisjher responsibility to ensure the meetings' success. The unit Safety Representative will monitor the scheduling of employee Safety meetings and ensure all unit employees are scheduled. Attendance at these meetings is mandatory and will be documented. SECTION 7 -- MONROE COUNTY SAFETY COMMITTEES Monroe County Safety Committees have been established in the Lower, Middle and Upper Keys and will consist of Safety represen- tatives from each department. Monthly meetings are normally scheduled; time and place are subject to announcement. 16 Some of the responsibilities of the Committees are as follows: (1) Discuss and formulate their Division safety policies and recommend their adoption. (2) Seek out unsafe conditions and practices and determine their remedies. (3) Make safety activities an integral part of their opera- tion. (4) Improve the cooperative spirit between management and employees. (5) Share lessons learned between department safety programs. SECTION 8 SAFETY TRAINING PROGRAMS GENERAL A. Employee training in job responsibi Ii ties, job operations, proper methods and techniques to be used, and the hazards associated with their job are the most important elements in achieving safe operations. Superv~sors and Foremen will be responsible for assuring that all newly assigned employees receive adequate training to prepare them to perform their assigned tasks in a safe and efficient manner. It is mandatory that each person serving in a supervisory capaci ty be trained, qualified and certified in CPR and in basic First Aid or scheduled for training as soon as possi- ble. Department Heads and Supervisors will consult the Train- ing Director for scheduling. Training in CPR/First Aid will be given to as many employees as possible, but due to class quota limitations, priority will be given to personnel involved in hazardous operations or specific functions where this training is needed. B. On-the- job training will be accomplished by Supervisors and Foremen. This training will include: A review of pertinent sections safety policies and procedures. Policies to all employees. of the Monroe County Distribution of Safety Emergency treatment of injuries (First Aid). Prescribed safety clothing and equipment for the job. How to report a fire, accident or serious injury. Specific hazards associated with the job. 17 General hazards encountered in the work area and how to avoid them. After completion of initial training, obtain employee's signature on MC Form SAF-8, Employee Safety and Health Record, documenting that they will observe safety rules and procedures. I f an employee demonstrates, through accidents or by continuing unsafe acts, that he/she does not understand the safety require- ments of hisjher job, the employee will be re-instructed and personally counseled by his/her Supervisor and/or Department Head. This action will not preclude the County from taking disci- plinary action against the employee for engaging in said unsafe acts. Retraining, counseling and di sciplinary actions wi II be documented on Monroe County Employee Notice Forms and placed in the employee's personnel file. DIVISION SAFETY REPRESENTATIVE TRAINING C. The Safety Director will train all Division and Department Safety Representatives on the management of the Division Safety program as described in Part II of this manual. Supervisors should also attend this training. SPECIALIZED TRAINING D. Specialized training will be required from special operations and to meet specific unique tasks or assignments. This training ed on MC Form SAF-8. For all hazardous fresher Sa~ety training will be accomplished time to time for requirements of will be document- operations, re- annually. These will include but are not limited to: Special equipment for personnel who will be or may be transporting, handling, storing, or exposed to toxic or corrosive chemicals. High voltage or high current electrical work. Transportation, handling and storage of volatile and flammable substances and those designated as explosives. Special operations i.e., airport, fire/rescue, etc. Other very hazardous operations. SUPPLEMENTAL SAFETY TRAINING E. Supplemental safety training and promotion of safety activi- ties will be provided by the Safety Director by use of visual aids, including safety films and/or slide presentations, promotional literature, bulletins, booklets and other avail- able media. This Safety manual will be reviewed annually by all employees and documented on MC Form SAF-8. 18 Additional training programs will be designed and implemented as the need is determined. DEFENSIVE DRIVING COURSES F. A defensive driving program will be implemented as a means of reducing and preventing vehicle accidents and will be made available to Monroe County personnel who operate County vehi- cles. The class schedules will be set up by the Training Department in cooperation with the Safety Director, Depart- ment Heads and Supervisors. Problem drivers must attend thi straining. A problem driver is defined as any County vehicle operator that receives two moving violations in a two-year period, anyone moving violation that results in an accident in which the employee is at fault, or three violations of any type in a two-year period. Any violation counts whether in a County vehicle or the employee's private vehicle. Problem drivers' driving records will be checked quar- terly. SECTION 9 -- SAFETY AWARDS & SUGGESTION PROGRAMS SAFETY AWARDS A. A safety awards program will be conducted through the safety office to assist management in the promotion of safety activi- ties and safety awareness among their employees. SAFETY SUGGESTIONS B. Safety suggestions by individual employees will be processed through the safety office for consideration and adoption. Those accepted may receive awards and/or letters of apprecia- tion or commendation from the Board of County Commissioners or County Administrator. SECTION 10 -- SAFETY ENFORCEMENT When violations of policies directly related to the enforcement of the Safety and Accident Prevention Program occur, corrective action will be immediate and positive. Disciplinary action will be taken when any person causes injury to himself or others, destroys or damages equipment, either by willfully violating work rules, di sregarding instructions, or by a demonstration of an atti tude of indifference or defiance. Enforcement of Safety policies and rules is required, if the overall Safety program is to be effective. Supervisors and Department Heads have a wide latitude in determin- ing the extent of disciplinary action to be taken wi thin their departments, including written reprimands, warnings, suspension from duties for various periods of time and possible di scharge from County employment. Such actions will be consistent with 19 established procedures outlined in the Monroe County Personnel Policies and Procedures Manual. Disciplinary actions resulting from Safety violations will be closely monitored by the Safety Director and, in cases where little or no action is taken, those Supervisors responsible will be required to justify their lack of action. 20 SECTION 11 -- COUNTY DRIVER PERMITS Purpose To register, authorize, and control all personnel required to drive County or personal vehicles in the performance of their duties. Qualifications for Issuance of Driver Permit A. All personnel must hold a valid Florida Operators or Commer- cial Driver's license. B. All personnel must be sixteen (16) years of age or over. C. An Operator's permit will be issued only to those who are required to operate a County vehicle in the performance of their normal duties or to certain part-time operators who are required on occasion to drive a County-owned vehicle, or who drive their own personal vehicles on County business. D. An operator's permit will be issued by the Safety Office after determination that the person meets the requirements of this manual and has in his/her possession a valid Florida Driver's license. E. All employees authorized to operate County vehicles must have in their possession a County Vehicle Operator's Permit during operation of a County vehicle. (On County TO Card) F. Personnel operating County vehicles will authorize the County to obtain any State, County and/or local public driving records pertaining to him/her. G. An employee's right to operate a vehicle on County business shall be denied or revoked at any time when he/she does not possess a valid State of Florida Operator's or Commercial Driver's Permit, and may be denied or revoked when his/her driver's record reflects one or more of the following condi- tions: -One (1) or more "Driving Under the Influence", refusing to take intoxication test, or "Leaving the Scene of the Accident" conviction during the last three (3) years. -Two (2) moving violations during the last twelve (12) months. -Eight (8) or more points during the past twenty-four (24) months. -Medical evidence of alcoholism, drug abuse, or other physical impairment significantly affecting the ability to drive safely. 21 H. A County Vehicle Operator's Permit may be dcnied or rcvoked based on traffic violations demonstrating willful and wanton disregard of traffic rules. Completion of the Defcnsive Driv- ing course may be a prercquisite to the issuance of an Opera- tor's Permit for a marginal driving record. I. All personnel must report any motor vehicle citations received while operating County or personal vehicles (othcr than park- ing violations), or suspension of his/her license within for- ty-eight (48) hours. Failure to do so could result in revoca- tion of authorization to operate a County vchicle. .J. Any denial or revocation of County driving privilegcs may result in termination of employment. K. Before authorization is granted to operate County vehicles, employees must complete and sign a "County Authorization Em- ployee Driver's Affidavit". L. To receive reimbursement for use of a personal vehicle, employ- ees must complete and sign a "Request and Approval for Car Allowance". Guidelines A. The rules for determining whether or not an accident should be charged against a driver's or operator's record are based upon the Principles of defensive driving. Defensive driving is of maior importance as a means of preventing accidents. B. Each driver or operator involved in an accident contributes to it in a greater or lesser degree and usually each failed to employ defensive driving techniques. The other driver may be frank cnough to admit that he/she was at fault. However, this does not mean the County driver or operator is blameless as more than likely he/she too was partly at fault. Likcwise, the fact that the County driver/operator did not get a traffic violation does not automatically make him/her blameless. .Just being involved calls for an accident review and a searching analysis as to how the driver/operator was involved. The final finding, when propcrly uscd, will hclp drivers, opcra- tors and management to avoid similar accidents in the future. Definitions A. Reportable Accident: Any accident in which a County Vehicle or equipment is involved whcre such accident results in death, personal injury or propcrty damage. An accident or incident is reportable regardless of who was hurt, what property was damaged, and to what extent, where it occurred or who was responsible. 22 B. Preventable Accident: ^ prcventable accident is one in which the driver/operator failed to do everything he/shc rea- sonably could have done to prcvent it. C. Defcnsive Driving: Dcfensive driving is driving to prevent accidents in spite of the incorrect actions of othcrs and/or any other adverse conditions. SECTION 12 -- MONROE COUNTY SAFETY/ACCIDENT REVIEW BOARD (MCS/ARB) Purpose: To assist in the implemcntation of the Monroe County Board of County Commissioners' policy of insuring the safest possible workplace for its employces and to provide a safe environment for the public that it serves. (See Monroe County Administration Instruction 4704.1) Mission The mission of the MCS/ARB is to: I. Review rccommended rules and safe work methods that will allow the Commission's policy to bc carried out in the most productive and cost efficient manner. 2. Review accident invcstigation reports which have been completed by the Departments and monitor implementation of corrective measurcs. Considcration will be given, but not limited to, probable cause, employee's employment record, supervisor's involvement, employee's training"or lack of same, and any other pertinent consideration(s). 3. Will function independently to resolve safety issues, aftcr all other avenues have becn exhaustcd, providing all employees with the opportunity to air concern(s) regarding any safety matter that he/she cannot resolve through regularly established safety proce- dures. 4. Submit summary of Board activities to the County Administrator and all Division Directors to allow top management to monitor the progress of the Board's cndeavors. 23 '!I BUSINESS FORM SERVICES, INC. (305) 591-7585 IMPORTANT: DO NOT FILL OUT BEFORE READING BACK IND MED REH EXP. tice of Injury REPORTING ACC. TYPE ACC. SOURCE UNIT ADJUSTER NO. DIARY AGE PART OF BOOY AWW YRS. NATURE AB. -. SEX EMPLOYER'S COMMENTS No Location Name: Report all deaths by telephone or telegram within 24 hours. PLEASE TYPE FOR CARRIER'S DATE STAMP REC'D BY CARRIER SENT TO DIVISION NAME (First, Middle, Last) Social Security Number I Dale and Time of Accident HOME ADDRESS (Include Zip) EMPLOYEE'S DESCRIPTION OF ACCIDENT TELEPHONE -~ N..- DESCRIBE INJURY OR DISEASE AND INDICATE PART OF BODY AFFECTED (e.g. Amputation 01 right indeK finger at second joml, fractured ribs. lead poisoning. etc.) OCCUPATION DATE OF BIRTH ,I SEX DID YOU REQUEST MEDICAL CARE? DYES UNO I I LJM OF IF YES, DID EMPLOYER PROVIDE MEDICAL? DYES DNO DIVISION MICROFilM . FLORIDA DEPARTMENT OF LABOR AND EMPLOYMENT SECURITY DIVISION OF WORKERS' COMPENSATION 1-800-342-1741 (or) contact your local office for assistance ; NOTICE OF INJURY Report all deaths within 24 hours (904) 488-3044. EMPLOYEE INFORMATION FIRM'S NAME AND ADDRESS FEDERAL 1.0. NUMBER DATE AND TIME FIRST REPORTED MONROE COUNTY BOARD OF COMMISSIONERS 59-6000-749 5100 JUNIOR COLLEGE ROAD w.\;. l:lY v....'" NUMl:lI:H PUBLIC SERVICE BLDG. , ROOM 215 o INSURANCE CO. ~l SELF-INSURED KEY WEST, FL 33040 NAME, ADDRESS, TELEPHONE OF WILL YOU CONTINUE TO PAY INSURANCE CO. OR SERVICE COMPANY TELEPHONE Area Coda (10 'i) Numbsr ?Q?_1:J.I.711.I,I.a SALARY? [J YES DNO PLACE OF ACCIDENT (Street, City, County, Slate) GALLAGHER BASSETT SERVICES, INC. LAST DAY PAID THROUGH P.O. BOX 02-5287 MIAMI, FLORIDA 33102-5287 I / PHONE: (305) 592-4580 RATE OF PAY LJHR UWK NAME. ADDRESS AND TELEPHONE $ ~____ PER DHR DWK OF PHYSICIAN_O-'=LHQSPITAL Number of hours DID THE EMPLOYEE KNOWINGLY REFUSE TO USE A SAFETY per day Number of hours APPLIANCE PROVIDED BY YOU, THE EMPLOYER? [YES i--1NO per week -"-- DATE EMPLOYED ILAST DATE EMPLOYEE WORKED Number of days per week I I I I PAID FOR DATE OF INJURY RETURNED TO WORK IJYES IJNO AUTHORIZED BY EMPLOYER il YES ilNO 1-1 YES ilNO IF YES, GIVE DATE / / LOCATION ADDRESS WAS INJURY FATAL? i IYES i [NO IF YES. GIVE DATE OF DEATH I I (LOCATION # , IF APPLICABLE) AGREE WITH DESCRIPTION OF ACCIDENT? NATURE OF BUSINESS llYES I-I NO IF NO ATTACH EXPLANATION COUNTY GOVERNMENT :rmptt~in~'an~t:I:I~or~iS:.~~a~~:,e'ISd8~~: :.~ ~~~~~..~~ee, inllMJ~= ~:'d:rr.,:r ~~Jr;:'O:llf~is a~t~~tern8nl of I :In Person I J By Man . -.--...--..--- --------- EMPLOYEE SIGNATURE (II available 10 sign) DATE EMPLOYER SIGNATURE DATE EMPLOYER INFORMATION 24 MONROE COUNTY ACCIDENT INVESTIGATION REPORT (See Instructions On Reverse) HAZARD CLASSIFICATION CODE (HCC)_ Severity Frequency CIRCLE ONE: FIRST REPORT(Complete all Asterlsked items) FINAL VEHICLE ACCIDENT: YES (Follow instructions closely) EMPLOYEE BENEFITS SECTION(Injuries Only) MANAGEMENT AND LOSS CONTROL *FROK: (A *1. EMPLOYEE NAME (First, MI, Last) *2. Department: 3. Job Title: *5. Location Of Accident: ~_ *6. Activity or Task Being Done a~~~~_:~ci_~:~~______________________m________________u_____________________ *7. Describe Injury/Property Damage 9. Work Time Lost(days 10. Cost(Est) I- *8. Witnesses(Include Address and Phone) 11. Cost (Final) YES NO il~mjim~!~~I!I!~4!!11}!I:~mr YES 13. Equipment NO !1!1!1!~~1!!!!i!i~li!!Milil!!ill!!I!I!mi inll!"l ~lm!!l YES Adequate Good Condition NO 14. Type Hodel Serial Ro. Adequate Checklist First Aid Given YES NO Describe *16. Were you present when tfie accident occurred? YES NO 17. Personal Protective Equipment Used? Yes J *18. Supervisor's Report On How and Why Accident Occurred(Include Unsafe Act, Causes and Root Cause) 1----- ~-=:I . - 19. Supervisor'S Report On What Has Been(And Will Be) Done To Prevent Recurrence Of Similiar Accidentl~___ Interim HCC Final HCC 120. Division/Department Director Comments: --121. Supervisor's Signature Date: ..J 22. Department Director's Signature Date: ~ 23. Division Director's Signature .J 24. Safety Department Comments and RecoDDDendations: Date: -' Monroe County Form SAF-1, October 9, 1991, Do Not Use Previous Forms ACCIDENT INVESTIGATION REPO~ COMPLETION INSTRUCTIONS (Use addLtLonal sr.eets == ?aper Lf needed) Hazard Classification Code: Refer to "Eaza==- ?..::.sk Assessment Matrix" in The Monroe County Safety Policies and Proced~res- ~~-ual, Page 91. Thru Employee Benefits Section only =ece:..-.;s report when a County employee is injured. All first reports muse ce F~mitted within 24 hours. Rpt.NO: Refer to "Monroe County Hazard/Acc:...5.:.=:-= Report Numbering System" in the Monroe County Safety Policies and Proced~e= ~~nual, Page 318. From 1. 2,3,4 5. 6. 7. 8. 9. 10. 11. 12. 13,14.: 15. 16,17.: 18. 19. 20-24. : VEHICLE Department; investigating supervis~= _ name; phone number Name of Employee injured or involve= the accident, or Name, address, and phone number of injured member of -~~ ~~blic. Self-explanatory Be specific, exact address(inc:~d~; ~y, e.g. Key Largo), name of building, location in building etc. Describe activity or task, e.g. 3a=~; passenger vehicle, lifting cartron of books, chipping logs, etc. Describe source of injury, e.g. Ob:e=-=, substance or motion; Part of body, e.g. Eye, index finger, upper a.~, :-==~ type of injury, e.g. cut, bruise, broken upper arm, etc.; Severity 0= =-=:~ry, e.g. Severe, minor, very minor, etcr- Self-explanatory Lost time in days. Enter none if :__-_ -=han one full day (8 hours). Your best estimate of cost to tte Co~?(property damage only). Reserved for Risk Management Written instructions on how to do c~= :~b, associated hazards, and personal protective equipment required. Self-expl~natory If first aid given or hospital/doc~== = treatment required please describe Self-explanatory Give details to clearly explain "Hew" :.::.d "Why". Refer to Monroe County Safety policies and Procedures l".anua:', ?art II for "List of Unsafe Acts". Include all preventative measures t~ through date of submission of this report, e.g. Personnel briefed en r~z:==, warning/caution signs posted, equipment locked out to prevent ~se, =~C. For planned actions include work order submitted. Include Inter~ ECC ==r actions already complete and Final HCC when all work orders have been =Drr9:'eted. ECD = Estimated Completion Date. Self explanatory ACCIDENTS: Immediately after the acci-~~t the driver must: 1. leave the vehicle inplace. 2. Set warnir.g maIL=:s, flashers, reflectors or flares. 3. Give aid to injured persons. 4. :Cntact police, then your supervisor. 5. Carefully fill out this form. In=:'~de the following additional information- Make of county vehicle. ::ar, model, license number, vehicle identification number, what the vehic:'a was being used for, repair estimate. Private Vehicles- Owner, address, pho~; driver, address, phone(if different), make of vehicle, year, model, license ~~er, estimated repair cost, insurance company. Was a police inve::igation made? Name of agency(sheriff, FHP, etc.), who was charged with the accident, any arrests made, if, yes who? Do you think a claim will be made aga~st you? The driver should fill out section 18. Forward this report Umme~ately to the county safety office and do not discuss the accident with anyo~ but police. L MONROE COUNTY VEHICLE ACCIDENT ADDITIONAL INFORMATION L CIRCLE ONE: FIRST REPORT FINAL (A) license no. Estimated repair cost: I". What was the vehicle being used for? WEATHER CONDITIONS: applicable) License no. Estimated repair cos l OWner _Address Phone number LDriver(if different from owner) Address Phone number Insurance Company TYPE POLICE INVESTIGATION(Sheriff, FHP, etc.)(If applicable) WHO WAS CHARGED WITH THE ACCIDENT? ANY ARRESTS MADE? . If yes, who? DIAGRAM OF ACCIDENT: 1- 1- L l_ L. l_NOTES/ADDITONAL INFORMATION 27 MONROE COUNTY Form SAr-1a, Auguat 22, 1991 ISAFETY NOTES I 28 PART II y SAFETY AND ACCIDENT -- PREVENTION PROGRAM OCTOBER 1991 ISAFETY NOTES I 30 SECTION 1: INTRODUCTION ISAFETY NOTES I 32 SECTION 1 -- INTRODUCTION ( 1 ) Purpose The Monroe County Employees Safety Handbook prescribes "Safety ground rules" for all County employees. It incorporates the mini- mum safety requirements to follow for the avoidance of injury, loss of time from work, loss of materials and property damage. This manual also describes the structure and organization of the Monroe County Safety and Accident Prevention Program. It provides details on how to set up, manage and evaluate each Division's Safe- ty Program and covers elements of the System 7 Safety Program. Alpha/numerics in parentheses in Part II, Section 10, refer to areas in the manual that cover System 7 Safety Program responsibili- ties; e.g., (PI.S4) refers to Part I, Section 4. (2) Scope This handbook applies to all County employees and other personnel under County supervision or control for their compliance. (3) Back~round Most people think of accidents as cuts, bruises, fractures, etc. They think that an accident has occurred only when an injury has result.ed. This thinking is wrong. Accidents and injuries are not t.he same. An accident is a mishap and does not have to result in injury to anyone or damage to anything. In some instances acci- dents are warnings that more serious injuries or damages will occur if the same unsafe conditions, work habits and practices continue. to exist. . You may be lucky...have an accident and not get injured or damage anything, but remember, if you don't correct the unsafe act or condition you may not be so lucky the next time. (4) Responsibility The prcvention of accidents is everyone's responsibility no matter what position he or she occupies. Every employee is considered a member of Monroe County Employees Safety program and must be con- stantly alert to reporting and correcting unsafe conditions and actions. A part of everyone's job is to teach safety to others. Not being safe seldom affects only one person. The innocent as well as the person not being safe usually suffer. (5) Obiectives The main objectives of the Monroe County Safety Program are: a. To provide a safe and healthful work environment. b. To identify and eliminate hazards through inspections and personnel awarencss. c. To reduce mishap frequency and severity. 33 d. To accomplish thorough invcstigations of mishaps to prc- vent recurrcnce. c. To minimize risk to the p.ublic. (6) Safety Principles a. The definition of safety is: "Control of rccognized hazards to attain an acceptable level of risk". The first step is to identify the hazards. What you don't know can hurt you! An effective inspection program is very important in identifying physical hazards and haz- ards associated with work practiccs and procedures. b. Heinrich's Thcory has bccn proven to be accuratc many times. It says that for every scrious accidcnt an organ- ization expericnccs there arc 29 minor (first aid) acci- dents and 300 near misses that had thc potential of being serious. FOR EVERY THERE ARE 29 300 SERIOUS ACCIDENT MINOR ACCIDENTS NEAR MISSES HEINRICHtS THEORY 34 c. What is an ACCIDENT! Falling bricks can answer that! 1. 3. o WHICH ONE IS THE ACCIDENT? The accident is the faIling brick!! 299 times out of 300 it won't cause a serious accident, but if you don't iden- tify the hazard and fix it you are counting on luck. Monroe County has been very lucky in the past and we must replace luck with a well managed safety program. d. Accident costs are much more than you think. The direct obvious costs are just the tip of the iceberg. The aver- age hidden costs are 3 to 7 times the direct costs. Actual costs can include the following: -Medical compensation -Hospital medical costs.~ -Property/equipment damages -Equipment down time - Lost efficiency (work takes longer; employee replacement not proficient) -Investigation/report time (supervisor and others) -Clerical time spent on accident -Management time to review reports -Scrap/rework -Overtime premium - Training new personnel ~ Time paid to injured employee -Other employees' time -Costs associated with placing injured employee on other work when unable to perform regular work - Tnsurance costs -Public liability claims -Costs of renting equipment -Medical costs not covered by Workers Compensation insurance 35 \. DIRECT COSTS $1 $3 - $7 HIDDEN COSTS ACCIDENT COSTS . 36 SECTION 2: DIVISION SAFETY PROGRA CSD EMD SAFETY SAFETY PROGRAM PROGRAM MONROE COUNTY MSD SAFETY SAFETY PROGRAM PROGRAM SAFETY POLICIES AND PROCEDURES MANUAL nTlnt \, .,'1 PSD PWD SAFETY SAFETY PROGRAM PROGRAM ISAFETY NOTES I 38 - SECTION 2 -- DIVISION SAFETY PROGRAM The Division Safety program consists of nine (9) major areas and covers all elements of the System 7 Safety program. This program is designed to meet all applicable Occupational Safety and Health Act (OSHA) standards and will provide a safe and healthful work environment for County employees. The following is a summary of the overall program. Each major area is weighed according to its relative importance to the whole program. I. Division Director's Support of the Safety Proqram (20%) A. The Division Director should appoint a Division Safe- ty Representative. Also, each large Department and/or Section should have a Safety Representative appointed to equally share the workload throughout the Division. In this manual, Division, Department and Section Safety Representatives are all referred to as Unit Safety Representatives (USR). These USRs should be appointed considering their retainability and knowledge of the unit's opera- tions and duties. These 'USRs will form the Divi- sion Safety Committee. A list of these USRs along with their assigned inspection responsibilities should be sent to the County Safety Office. (See I I .A. ) B. Accident notification procedures should be published and publicized throughout the Division. C. The Division Director should ensure tive/preventative actions identified investigations and hazard reports are estimated completion dates are met to extent possible. that correc- in accident adequa te and the maximum D. The Division Director should inspections are performed and time. ensure reports that required completed on E. The Division Director should support an Off-the-Job Safety program_~ F. Required Safety Training should be scheduled and completed. ~ G. The Division Director should review the status of his safety program monthly with the Division Safety Repre- sentative. 39 H. Some form of recognition should be established for Division personnel who do an excellent job supporting the Safety program. I. Annual Division Safety goals/objectives should be established and progress reviewed quarterly. Depart- ments/Sections should be encouraged to set objectives. II. Inspections (IS%} A. Self Inspections (1) All Division buildings and facilities should be inspected annually by the assigned USR. Each bui lding used by Monroe County employees should have an assigned USR to do an annual inspec- tion. Where more than one Division uses a build- ing, the inspection responsibility should be shared equally between the Divisions. This responsibili ty should be agreed on by the Divi- sion Directors. (2) Annual inspection schedules will be developed by each Division. A copy of the schedule and in- spection reports will be sent to the County Safety Office. (3) Inspection checklists should be developed using the "Monroe County Safety Inspection Checklist" (Section 11) as a guide. These checklists should be customized to meet the requirements of each Division. Additiunal inspection items can be added to ensure comprehensive inspections are accomplished. Unit Safety program manageme~t should be addressed. Inspection Reports should include corrective/preventative actions, work order numbers (if applicable) and estimated completion dates. Follow-up actions should be accomplished, documented and status reports forwarded to the County Safety Office when sig- nificant actions have been completed. B. Monroe County Safety Director Inspections. (1) The Safety Director will schedule and perform an annual inspection of each County facility. A copy of these inspection reports will be forward- ed to the respective Division Director and to the County Administrator. They will include a "Monroe County Hazard Worksheet" (MC Form SAF-4) for each hazard identified and an evalu- ation of the effectiveness of.the previous Divi- sion inspection. 40 "I (2) Additional hazards identified by the Safety Director will be added to the Division inspec- tion and recommended actions tracked. Actions taken on these additional hazards will be includ- ed in status reports sent to the County Safety Office (See A. (3) above). The Safety Director will correct hazards on the spot to the maximum extent possible. The Unit Safety Representative assigned responsibility for the inspected facili- ty should accompany the Safety Director on the inspection. All inspections will be scheduled a minimum of one month in advance. In all cases the USR will receive an out-brief from the Safety Director. All items in the inspection report identified as requiring a response from the USR should be sent to the County Safety Office in a timely manner. Extensions, when required, should be coordinated with the Safety Office prior to the due date. (3) After the annu~l inspection of all Division facilities have been completed, the Safety Direc- tor will complete an overall evaluation of the Division Safety Program covering all nine (9) maj or areas. A draft of thi s report wi II be provided to the Division Director and an out- brief scheduled with the Director and the Divi- sion Safety Representative prior to the final report being forwarded to the County Administra- tor. III. Unit Safety Representatives (USR) (15%) A. Each USR should be scheduled for training by the County Safety Director as soon as possible after appointment. This includes detailed training on all maj or areas of the Di vi sion Safety Program and its management. B. USRs should attend the Safety training meetings periodically scheduled by the County Safety Director (approximately semi-annually). C. DivisionjDepartment accident reporting should be established and publicized. procedures D. Based on the unit's operations and hazards, accident prevention information should be acquired/developed and di stributed to work centers/shops. A lot of information/materials are available in the County Safety Office and in the "Monroe County Safety Policy and Procedures Manual". 41 "I E. All employees should be briefed on actual accidents, causes and preventative actions. information will be furnished to the USRs by the Safety Director. County This monthly F. The Division Safety Representative should maintain the Division Safety Management book. This book should contain the following: (1) County and Division Safety Policies. (2) Division Safety Program Status Form (MC Form SAF-9) . (3) Employee Safety and Health Record (MC Form SAF-8) for each employee. This form documents new employee safety training, job hazards, manda- tory annual training, specialized Safety train- ing, Personal Protective Equipment (PPE) is- sued and PPE provided in the work area. (4) Annual inspection reports. (5) Hazard Control Log and all open Hazard Work- sheets (MC Form SAF-4). Closed hazards should be kept on file until the Annual County Safety Director's evaluation report is re- ceived. The Hazard Control Log is a complete list of hazards with their status -- Open, with estimated completion date, or Closed. (6) Latest Annual Di vi sion Safety Evaluation report from the Safety Director. (7) Monthly Employee Safety Training documentation. Brief summary of monthly Safety training with attendance sheets. (8) Facility Inspection Checklists. (9) Hazardous operations (e.q., chipping machine, stump grinder, bucket lift, chain saw, dump truck, etc.). Safety training briefing outlines and daily Safety Briefing Checklists. (10) Applicable OSHA Standards. IV. Facilities (12%1 A. All hazards above Very Low Risk (A5/B5/C4jD3) should be identified, have a Hazard Worksheet filled out and tracked. (See Hazard/Risk assessment matrix for explanation of Hazard Classification Codes.) 42 B. Adequate fire extingui shers should be avai lable and have a current annual inspection. C. Good housekeeping should be enforced. D. Flammable and hazardous materials should be identi- fied, labeled and prop-~rly stored. E. Material safety Data Sheets (MSDS) should be avail- able to all employees where required. F. Personal Protective Equipment should be available and used where required. G. No Smoking and Smoking areas should be designated. V. Safety Training (12%} A. Supervisors should receive Safety training. This training is available on a limited basis from the Safety Director. USRs will be trained and will be able to train their supervi sors. A briefing guide will be provided to each USR and they should custom- ize it for their specialized training needs. B: Problem drivers should be scheduled for the Defensive Dri ving Course through the County Training Office. (See Part 1, Section 8, F.) C. All employees should receive monthly Safety training. D. All training should be documented in the Division Safety Management Book. VI. Vehicles (10%) A. All vehicles should be kept in good operating condi- tion. Inspection depth and frequency should be ade- quate to ensure safety. B. Vehicles should be operated safely. The backing 9f vehicles should receive special attention and spot- ters used where needed. C. Seatbelt use is mandatory. spot checks should be made and discrepancies corrected on the spot. VII. Occupational Safety and Health (10%1 A. Applicable OSHA standards should. be available to all supervisors. 43 "I B. All employees should be aware of OSHA requirements and their individual Safety responsibilities. C. Supervi sors should conduct periodic informal inspec- tions of their facilities and procedures to ensure compliance with occupational safety. D. Supervisors should enforce the use of Personal Protec- tive Equipment. E. All employees should items listed on MC and Health" record. be trained Form SAF-8, on the mandatory "Employee Safety F. All identified hazards should be controlled (correc- tive actions on hazard worksheets). G. A lockout/tagout program should be used where re- quired. VIII. Bulletin Boards (3%) A. All major work centers sho~ld have a Safety bulletin board containing all mandatory items. (See "Monroe County Safety Inspection Checklist, p. 10.) B. Some Safety information should be changed at least monthly; e. g., On-the-Job Safety topic, Off-the-Job Safety topic, posters, newspaper/magazine articles, etc. IX. Off-the-Job Safety (3%} A. Off-the-Job Safety information should be provided to all employees since most injuries nation-wide occur off the job. We are interested in the well being of our employees all the time. They all have an impor- tant job. B. A timely topic should be covered Director will provide monthly information to USRs in the form outlines, articles, etc. monthly. The Safety Off-the-Job Safety of videos, briefing 44 "I TITLE/SUBJECT/ACTIVITY PAGE 1 OF 4 PAGES DIVISION SAFETY PROGRAM EVALUATION CHECKLIST DATE DIVISION 1 DEPARTMENT I SECTION YES NO 1. Division Directors' Support of Program(20%) a. Has Division Director assigned unit safety personnel? Has retainability been considered as a selection factor? b. Has Division Director selected employees that are knowledgeable of the mission and activities of their unit? c. Does the Division Director ensure that unit accident notification procedures are adequate? Are they known throughout the unit? d. Are suspensed items returned to the county Safety office within suspense dates? e. Does the Division Director ensure that closing/corrective action on inspection and accident reports is sufficient to prevent recurrence? f. Does the Division Director support the Off-the-Job Safety Program? g. Does the Division Director ensure personnel attend applicable safety training? h. Does the Division Director review the status of his safety program monthly with the Unit Safety Representative? i. Are Division personnel aware of safety awards that are available for deserving personnel? 2. Inspections (15%) a. County Safety office inspections: (1.) Did the USR accompany the Safety Director on the annual inspection? (2) Are unit replies timely? (3) Are replies thorough? (4) Are follow-up status reports on open items sent to the County Safety office as required? b. Unit Self inspections: (1) Are inspections performed and reports sent to the County Safety office within the specified time? MONROE COUNTY Form SAF-7, July 3, 1991 GENERAL PURPOSE CHECKLIST TITLE/SUBJECT/ACTIVITY J PAGE 2 OF 4 PAGEE DIVISION SAFETY PROGRAM EVALUATION CHECKLIST DATE DIVISION I DEPARTMENT I SECTION J YES NOJ (2) Are applicable checklists used for the unit facilities inspection? (3) Are inspections thorough and in-depth? (4) Do corrective actions have closing, or estimated closing dates? J (5) Are follow-ups being conducted on open items and are status reports sent to the County Safety office? 3. Unit Safety Representative (USR) (15%) J a. Has the USR started training within 30 days of appointment? I b. Attended periodic safety training meetings scheduled by the Safety Director(Approximately semi-annually)? J c. Established written internal accident reporting procedures? d. Distributed accident prevention information to the workcenters/ shops? J e. Briefed accident circumstances/causes to unit personnel as applicable? J f. Generated accident prevention materials within the unit? J g. Maintained the Division Safety Management Book? 4. Facilities(12%) J a. Is damage/deterioration evident? Have hazards been identified? J b. Are floors/walking surfaces in good repair, smooth/level? c. Are electrical outlets secure and are faceplates unbroken? I d. Is extension cord use in accordance with fire codes? J e. Are holes, ditches, excavations adjacent to walking/driving areas marked and barricaded? f. Are fire extinguishers available/charged, inspection current and are they mounted properly? J g. Are storage areas neat and clean? J MONROE COUNTY Form SAF-7, July 3, 1991 GERERAL PURPOSB CHECKLIST TITLE/SUBJECT/ACTIVITY PAGE 3 OF 4 PAGES DIVISION SAFETY PROGRAM EVALUATION CHECKLIST DATE DIVISION I DEPARTMENT I SECTION YES NO h. Are flammables stored in general storage areas? i. Are Material Safety Data Sheets(MSDS) available where required? j. Do doors, stairs, plate glasss panels meet requirements in OSHA 1910 Subpart E, Means of Egress(p.129) k. Are aluminum ladders stenciled properly? 1. Does powered machinery conform to OSHA requirements? m. Is Personal Protective Equipment used where required? n. Are smoking areas designated in hazardous areas when required? 5. Safety Training(12%) a. Are unit supervisors receiving supervisors Safety training? Is it documented? Written Briefing guide? b. Are problem drivers scheduled to attend the Defensive driving Course? c. Are all employees receiving monthly Safety training? 6. Vehicles(lO%) a. Are unit vehicles kept in good operating condition and are they receiving proper maintenance at specified intervals? b. Are vehicles being operated safely? c. Are spotters used when needed? d. Are occupant restraints being used? 7. Occupational Safety & Bealth(lO%) a. Are OSHA Standards available in the unit workcenters at the level required? b. Are individuals aware of their responsibilities under the OSHA program? c. Supervisors: (1) Are supervisors aware of their OSHA responsibilities? MONROE COUNTY Form SAF-1, July 3, 1991 GENERAL PURPOSE CHECKLIST DIVISION SAFETY PROGRAM EVALUATION CHECKLIST I PAGE 4 OF 4 PAGES TITLE/SUBJECT/ACTIVITY DATE DIVISION I DEPARTMENT I SECTION (2) Does the supervisor provide a safe and healthful workplace by conducting periodic self inspections to ensure com- pliance with occupational safety? (3) Does the supervisor ensure compliance with Personal Protec- tive Equipment (PPE) requirements? d. OSHA non-supervisory personnel training: (1) Is training being given? (2) Is it properly documented? (3) Is a training outline being used? e. Hazard Reduction: (1) Is the program established? t2) Are Hazards identified, controlled and tracked (MCForms SAF- 2,3,4 and Hazard Control Log)? (3) Ar~ supervisors aware of the Lockout/Tagout program? 8. Bulletin Boards(3%) a. Do all major work centers have a safety Bulletin Board? b. Do boards display required items(Hazard Report forms with instruc- tions, unit accident notification procedures, publicity posters, communiques, emergency phone numbers, fire evacuation plan, etc.? (See Monroe county Safety Inspection Checklist, page 10) c. Are boards being maintained, i.e. current items posted, outdated materials purged? 9. Off-the-Job Safety Program(3%) a. Has an Off-the-Job Safety Program been established? b. Is a timely topic covered monthly? MONROE COUNTY Form SAF-7, July 3, 1991 GEHBRAL PURPOSE CHECJa.IST I I YES NO I 1_ L I J I J 1 1 1 I J J J 1 J >t t!l l3:: dfI I'l Z 0 f\') 0 .... H E-t E-t 0 ] .., 0 z t) ~ IJ:l I'l I'l ~ IJ:l ,( E-t Ol 0 ~ ~ > .... .., H rz. z III .., I'l IlQ E-t H Ul H E-t ... III III ~ ~ ,( >0 m 0. e e Ul IJ:l H .... 0> ... 0. E-t t) E-t Ul E-t ~ .<: I'l .., 0 .... l:l >< ,( Z 0 .., .... I'l .... ::s I'l .... J Ol I'l 0- 0 IJ:l Ul l:l Z o III "'.... Ol ~ ~ a .... .... ... 0 II II II ~ ,Q 0 II II III 8 IJ:l IJ:l l>/: ~ fI.l m H Zt!l 12: .., ~~ ~ ~ 0 t) 0 .... I'l 0> ,( H III Q) I'l H I E-< .... '" .... Hl:l t!lO~ III m u ... .... I'l alp.. al III .., .... f><l ,Q 0 .... g III III P< 0 III ... .... fI.l III ... III ... 12: dfI .., I I'l Q) H '" III .., ItI Ol ~ 0> III r>. .-t I'l e H .... f><l III fI.l I .., I .., dfI I'l IloI Ul I'l .... ~ Ol f\') ~ ~ a ..: JJ Ol 0 0> 0 I dfI III ,Q ltl ~ I'l Ul 0\ III .-t '" a I III ~ I .<: '" II.l ] .... ~ Ol m Ul .... II.l ... a 0. .... 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I'l oS: II .., JI .., 0 .-t ... m 0 .... H III t!l ::s Ol .., I I 0. Z III 0> 0. 0 0> I'l ::s II.l ., I'l H .... 0< .~ I'l Ul .... Z .... .... IlQ 0. >- H .., m III .., ::s H III .... ~ 0 I E-t ..: .... ~ H Ol .... E-t fI.l II.l ,Q H ::s .... ~ III H 0 m Ol .<: I'l m t) 0 0 I'l :: 0. r>. III II.l ~ 0. ~ III ..IJ m 0 ... ::s . .... II.l ~ .., II.l III U '" 0 ... .... f><l ., .... ~ N .... .II ., .., .<: <l ~ III '" 49 .... DIVISION SAFETY PROGRAM RATING SYSTEM A. RATING DEFTNITTONS 1. OUTST ANDING: Performance or operation far exceeds program requirements. Procedurcs are carried out in a far superior manner. Program elements are very efficiently managed and are of exceptional merit. Few, if any, deficiencies exist. 2. EXCELLENT: Performance or operation exceeds program require- ments. Procedures are carried out in a superior manner. Program elements are efficiently managed and are relatively free of deficiencies. 3. SA TISF ACTOR Y: Performance or operation meets program require- ments. Procedures are carried out in an effective and compe- tent manner. Program elements are efficiently managed. Minor deficiencies exist but do not impede or limit program accomplishment. 4. MARGINAL: Performance or operation does not meet some pro- gram requirements. Procedures are not carried out in an efficient manner; program elements are not efficiently man- aged. Deficiencies exist that impede or limit program accom- plishment. 5. UNSA TTSF ACTOR Y: Performance'or operation does not meet pro- gram requirements. Procedures are not carried out in an adequate manner; program elements are not adequately man- aged. Significant deficiencies exist that preclude or seri- ously limit program accomplishment. ~ . B. RA TTNG SYSTEM Units will be rated in 9 areas, each receiving an evaluation from Outstanding down to Unsatisfactory. Areas rated Outstanding re- ceive 10 or 9 points, Excellent 8 or 7, Satisfactory 6 or 5, Margin- al 4 or 3, and Unsatisfactory 2 or 1. The numerical assessment is then multiplied by a percentage "weight factor" that represents the importance of that area in relation to the entire program. The multiplication results are totaled, then multiplied by 10 to give the end score. Overall rating is: Outstanding Excellent Satisfactory Marginal Unsatisfactory 90- 100 70- 89 50- 69 30- 49 0- 29 An evaluation of Unsatisfactory in any two of the four major ele- ments (Division Directors Support, inspcctions, Occupational Safety & health, and Facilities) will result in an overall Unsatisfactory rating for the entire program. 50 f. C. POTNT ASSESSMENT Outstanding 10 or 9------ Excellent 8 or 7 Satisfactory 6 or 5 Marginal 4 or 3 Unsatisfactory 2 or 1 1. Director's Support of the Program 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 2. Inspections (A + B ; 2) a. Annual Inspection 1,2,3,4,5,6,7,8,9, 10 b. Unit Self Inspection 1,2,3,4,5,6,7,8,9,10 3. Unit Safety Representatives 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 4. Facilities 1,2,3,4,5,6,7,8,9,10 5. Safety Training 1,2,3,4,5,6,7,8,9,10 6. Vehicles 1,2, .3,4,5,6,7,8,9, 10 7. Occupational Safety & Health Program 1,2,3,4,5,6,7,8,9, 10 8. Bulletin Boards 1,2,3,4,5,6,7,8,9,10 9. Off-the-Job Safety Program 1, 2, 3,4, 5, 6, 7, 8,9, 10 51 f. UNIT DATE seo R E RATING 1. Division Director's Support of the Progr;1m .20 X X 2. Inspections . 15 X X 3. Unit Safety Rcpresentatives . 15 X X 4. Facilities . 12 X X l. 5. Safety Trnining . 12 X X 6. Vehicles .10 X X 7. Occllpationnl Safety & Health Progral1l .10 X X 8. Bulletin Boards .03 X X 9. Off-the-Job Safety Program .03 X X NUMERICAL ASSESSMENT 2 3 4 5 6 7 8 9 10 PM EU ..03 .03 .06 .09 . 12 . 15 . 18 .21 .24 .27 .30 RL CT . 10 .10 .20 .30 .40 .50 .60 .70 .80 .90 1.00 E I NP . 12 . 12 .24 .36 .44 _. .60 .72 .84 .94 1.08 1.20 TL AI . 15 . 15 .30 .45 .60 .75 .90 1.05 1.20 1. 35 1. 50 GE ER .20 .20 .40 .60 .80 1.00 1.20 1.40 1.60 1.80 2.00 10 X lnspcctor Signature -'-'-~tal Scorc 52 SECTION 3: SAFETY PROGRAM ELEMENT DESCRIPTIONS ____ \ .l~'" - ._-~~~.. .' "., . . . . . - ..' .. --- ~ /~.. < i / -~ / ~~ . ~ / ~ '- ' ( " ISAFETY NOTES I 54 SECTION 3: SAFETY PROGRAM ELEMENT DESCRIPTIONS HAZARD REPORTING Purpose: Mishap prevention depends upon early identification, report- ing, and correction of hazards. Hazards may be defined as any existing or potential conditions, acts, or procedures that can result in acci- dents (mishaps). A hazard may be reported by anyone. Hazards must be reported and corrected at the lowest possible level. They should be reported to the supervisor so that units can immediately begin corrective actions. If the hazard can be eliminated on the spot, no further action need be taken. Units should make every effort to correct the hazard "in-house". Hazard reports that cannot be correct- ed within the unit must be sent to the Monroe County Safety office and a work order initiated if applicable. Hazard reports are investigated by the unit Safety Representative. The originator will be notified of the results of the investigation and the corrective actions taken or planned to eliminate or abate a validated hazard. The originator will be notified when final and closing actions have been completed. SAFETY BULLETIN BOARDS Purpose: Safety bulletin boards are required in all major work areas for posting l}1ishap prevention and other safety related information. At a minimum, they must include: -- Emergency phone numbers -- Fire Evacuation Plan --Fire Evacuation Procedure --Hazardous Materials (Right to Know) Poster --County Safety/Loss Control Policy Statement --CPR/First Aid trained personnel List and their location --Location of First Aid Kits and medical equipment -- Location of nearest medical treatment facility --Safety personnel names and phone numbers --Hazard Report Forms, Monroe County Form SAF-2 and instructions --Off-the-Job Safety topic --Job Safety topic (changed at least monthly) --Accident reporting procedures --Safety suggestions/Safety hotline information ---Safety Awards information and pictures ---Other timely and applicable Safety information; e.g., newspaper/- magazine clippings, Safety posters, Division/Department Safety Policy, Division Safety program status, accident summaries, etc. ---Innovative ideas are encouraged to heighten Safety awareness 55 UNIT SAFETY INSPECTIONS UNIT ANNUAL AND SPOT TNSPECTTON~ Purpose: This is a management tool to aid each Division Director in determining if mishap prevention program elements are being followed or met. Sce Section 11, Tnspection Checklist. UNTT SELF-INSPECTTONS Purpose: Thcse are conducted in the sixth month following the County Safety office Annual Inspection. This is the Unit Safety Representa- tive's chance to assure the Division Director that program elements are being met. COUNTY SAFETY OFFICE INSPECTIONS Purpose: Annual inspections are conducted to ensure compliance with safety standards, identify hazards, and to determine each unit's effec- tiveness and participation in the Monroe County Safety and Accident Prevention Program. The County Safety office will inspect all program element~ of each Division Safety Program. Units will be notified by letter at least one month prior to the scheduled inspection. It is each unit representative's responsibility to coordinate and confirm new in- spection dates with the County Safety office. Outbrief: Will be conducted after the completion of the annual inspec- tion by the Safety Director. The original and one copy of each inspec- tion report will be given to the Division Director. SPOT TNSPECTIONS Purpose: Thcse are unscheduled inspections and are conducted periodi- cally. They are generally informal, without notice, and are limited to a single activity or subject of interest. These inspections will be documented to identify problcm areas or trends. Supervisors are respon- sible to conduct periodic self-inspections for hazards or deficiencies. 56 HAZARD REDUCTION PROGRAM Purpose: The primary purpose of the Hazard Reduction Program is to prioritize hazards and monitor reduction actions. Hazards identified by fire, safety, and health inspections must be assigned a Hazard Classifi- cation Code (HCC). HCC above A5/B5/C4/D3 which cannot be corrected in 30 days will be entered into the Division Safety Management Book and a copy sent to the County Safety office. Indicate if a work order has been completed to correct the hazard. a. The Unit Safety Representative is responsible for tracking uncorrected hazards. b. The County Safety office will prioritize all significant Coun- ty hazards so they can be corrected on a "Worst First" basis. c. The Unit Safety Representative will notify the County Safety office when a hazard is corrected so it can be deleted from the County master hazard control log. NONSUPERVISORY PERSONNEL TRAINING Purpose: Supervisors are key people in the Safety program. They are directly responsible for providing a safe and healthful environment. Supervisors must know the occupational, safety, and health requirements for their work areas and must enforce compliance. Training is the meth- od for a su pervisor to ensure the new worker will be a safe worker. New employees form attitudes about the job, the supervisor, and other work- ers quickly. .This attitude greatly affects the way a new worker will perform. A worker with a poor attitude is also the same worker who will take the short cut, perform an unsafe act, or fail to correctly perform a task. Training is also required when there is a change in equipment, procedures, processes, or safety, fire, and health requirements. This training must be of sufficient length and depth to make sure the individ- uals know: (1) The hazard(s) of the job task they will perform. (2) Hazards of the work a rea. (3) Occupational safety and health standards of guidance that apply to their job and workplace. (4) Personal protective equipment they will need and how, when, and where to use it. (5) Location and use of emergency and fire protection equipment. (6) Emergency procedure5-that apply to their job and work place. (7) Reporting unsafe equipment, conditions or procedures to super visor immediately. 57 (8) Location and submitting procedures for Hazard Reports. (9) Accident (mishap) reporting procedures. (10) Emergency telephone numbers. (11) Location and required review of appropriate safety bulletin boards. (12) Location of medical facilities and procedures for obtaining treatment. (13) Requirements for documentation and notification of on-the-job injury or illness. (14) Tndividual responsibilities for insuring own safety. (15) Required use of safety belts. (16) Personnel rights. To insure proper training is accomplished the supervisor should estab- lish a job safety training outline (see sample page 62). This ensures complete and uniform training of newly assigned personnel. Nonsupervisory personnel training must be documented for all employees. The Division Safety Management Book will be used to document all Safety training. The following Safety training is mandatory for all County employees annually: (1) Proper lifting techniques -- Back care (2) Slips, trips & falls (3) Reducing unsafe acts (4) Heat stress INVESTIGATION AND REPORTING MISHAPS Purpose: Mishaps involving County property and/or personnel are inves- tigated to identify cause(s) and recommcnd appropriate corrective ac- tion(s) to prevent recurrence. Mishaps are reported to provide Direc- tors and Supervisors at atl levels with uniform, accurate, and complete mishap data to support their Safety efforts. All mishaps should bc investigated and reported. The extent of the investigation and report- ing critcria is determined by the scverity and/or frequcncy of the mis- hap(s). Units should be able to perform class C or 0 mishap investiga- tions. The Monroe County Accident Invcstigation Form will be completcd on all mishaps. The asteriskcd items on thc Accident Tnvestigation Form will bc completed and forwarded to Risk Management and Loss Control 58 within 24 hours of the accident. The complete form should be submitted within five (5) working days. Notify the Safety Director for investiga- tion assistance on all class A and B accidents. Mishaps are defined as: 1. Injury to County personnel. 2. Damage to County roperty including equipment, buildings, or vehicles. Injury or udmage to non-County persons or property as a result of County operations. 3. Immediate notification of a serious mishap is critical. Acci- dent sites contain valuable information necessary for accurate investigation and the formulation of corrective actions. If the Safety Representative is not notified promptly, so they can respond, this information can be destroyed and proper corrective action cannot be determined. Therefore, it is critical that safety personnel be notified ASAP. MISHAP NOTIFICATION PROCEDURES Purpose: Accident notification procedures are established to ensure prompt and accurate notification of mishaps. Your unit procedures must include ipstructions for reporting: a. Tnjury to County employees. b. Damage to County property (vehicles, equipment, buildings, etc.). c. Injury/damage to non-County employees/property as a result of County operations. Unit procedures must include positions/telephone numbers of key person- nel who will be notified in the event of an accident, and who will noti- fy the Safety Director for serious accidents (Class A and B). The noti- fication procedures must be posted on your safety bulletin boards and publicized to ensure personnel at all levels are familiar with report- ing/notification requirements. SUPERVISOR SAFETY TRAINING Supervisors are key people in the Safety program since they are directly responsible for safe and healthful environments in their areas. This training course is designed to give supervisors a basic working knowl- edge of their responsibilities for providing and maintaining a safe and healthful work environment. It also provides supervisors necessary tools for recognition, reporting, and elimination of hazards, employee safety briefings, employee motivation, mishap investigation, and other skills required to implement the Safety program. Attendees are person- nel who occupy supervisory positions, and any supervisor who demon- strates a lack of Safety knowledge or initiative. This training is given by the unit Safety representative when the supervisor cannot at- tend County Safety Office training. 59 given by the unit Safety representative when the supervisor cnnnot at- tend County Safety Office trnining. UNIT SMJU~Y REPBJ~~Hi~T A T!VE (~SBJ ACTT-.YJTIESLBRIEFINGS Purpose: To inform the Division/Departmcnt Director of his unit's Safety posture. 1. Unit Safety represcntntives must continuously look for ways to en- hance their unit's cffectiveness. Some altcrnntives are safcty mect- ings, bricfings and programs geared to the unit and conducted by the USR. It is a USR's rcsponsibility to assurc thc Division Director and Department Heads are thoroughly aware of the invitation to participate in safety related activities. 2. It is also the USR's duty and responsibility to hrief thc Division Dircctor mon th Iy on n II program clemen ts n nd record these mcctings in the Unit Safety Management Hook. DIVI~tO~~FETY Mt\N~QJ~M~NT_UOOK~ Pu rpose: Thesc books a re a (lIlC-SOU rce docu men t th a t covers a II pro- gram elcments and indic(ltcs to e(lch Division. Dircctor the st(ltus of his unit Safcty program. It also is a rcpository for correspondcnce and documcnts pcrtinent to program success. USR's must brief the Division Director monthly to assure continuity of all program clements. It's each USR's responsibility to maintain the Division Safety Management Book in accordance with this Manual. 60 CROSSTELLS/COMMUNIQUES Purpose: To provide Safety data/information to the lowest level possi- ble concerning accidents, equipment changes, and procedural deficien- cies. It is paramount that each USR disseminate this information to each workcenter to assure involvement in the Mishap Prevention Program. These communiques are a single page covering a timely safety topic to be provided by the County Safety Office. These are to be placed on the Safety Bulletin BO,ard and/or briefed to employees. 61 SAMPLE JOB SAFETY TRAINTNG OUTLINE (For Office Areas) Job Safety, Fire Prevention and Occupational Health training must be given by supervisors to each newly assigned worker and each worker who has not previously received this training. Additional training is only given if required' qy a change in assignment, equipment, procedure, pro- cesses, or standards. This training will be documented on MC Form SAF-8. The following outline contains minimum job training requirements. This outline should be supplemented by additional information to meet stan- dards which are peculiar to a specific operation. 1. HAZARDS OF THE JOB a. Filing cabinets (1) Close all drawers after use. (2) Are drawers operating properly and stops installed? (3) Overloading tip filing drawers (tipping over). (4) Location (easy access, not blocking aisles or exits). b. Desks (1) Close all drawers after use. (2) Protruding edges (corners) for desk coverings (i.e., glass, plastic, etc.). . c. Typewriters (1) Proper positioning when typing. (2) Insure all office equipment is servicable (i.e., three prong electrical plugs). d. Paper cutters 2. HAZARDS OF THE WORK AREA a. Noise b. Stairs/Steps c. Electrical d. Handrails e. Ventilation f. Floors (tripping or slipping hazards) g. Lighting 62 3. OSHA REGULATIONS AND OTHER SAFETY GUIDANCE THAT APPLIES TO THEIR JOB AND WORK PLACE A. Following OSHA Standards apply: List to be completed by Unit Safety Representative 4. PERSONAL PROTECTIVE EQUIPMENT AND HOW TO USE IT a. Consult applicable manuals, technical orders and OSHA Regula- tions. b. Tf a determination or assistance is required call the Safety Director. 5. LOCATION AND USE OF EMERGENCY EQUIPMENT AND FIRE PROTECTIVE EQUIPMENT a. Location of electrical equipment shut-off switches. b. Location of fire extinguishers. c. Evacuation plans. 6. EMERGENCY PROCEDURES THAT APPLY TO THEIR JOBS AND WORK PLACES . a'. Emergency medical aid and fire department assistance will be obtained as the situation dictates. The phone number of these services is 911. b. Building evacuation procedures and location of fire alarms. c. Other as needed such as CPR, First Aid, etc. 7. REPORTING UNSAFE EQUIPMENT, CONDITIONS OR PROCEDURES TO SUPERVISOR a. Report all unsafe equipment, conditions, or procedures in your area to your supervisor. b. Explain Lock Out/Tag Out program. 8. MONROE COUNTY HAZARD REPORT a. Hazards may be identified by means of Monroe County Hazard Report (MC Form SAF-2). b. Blank MC Form SAF-2 are located on the Safety Bulletin Board. c. Forward a copy of hazard report to County Safety office for hazards the USR cannot correct on the spot. 63 9. ACCIDENT REPORTING PROCEDURES a. The immediate supervisor will be notified as soon as possible after the occurrence of any job related injury or illness. b. The immediate supervisor will notify the Unit Safety Represen- tative. The unit Safety representative for our unit is c. The Supervisor will complete an Accident Tnvestigation First Report and forward within 24 hours of the accident. d. Explain Division safety policy. 10. LOCATION OF SAFETY BULLETIN BOARD a. Each safety bulletin board will be reviewed weekly. b. Safety bulletin board is located c. Safety bulletin board monitor is II. LOCATION OF MEDICAL FACILITY AND PROCEDURES FOR OBTAINING TREATMENT a. Tdentify location of nearest medical facility (Emergency Room). 12. DOCUMENTATION AND NOTIFICATION OF ON-THE-JOB INJURIES OR ILLNESS a. Supervisor should know the appropriate forms to initiate when a County employee is injured on the job. (1) A Notice of Tnjuries Form DWC-l, must be completed and forwarded to the County Safety office through the Employ- ee Benefits Section for personal injury on the job. (2) MC Form SAF-l, Accident Investigation Report, will be completed by the supervisor and forwarded to County Safe- ty office through the Employee Benefits Section for all inju ries. 13. PURPOSE AND FUNCTION OF THE MC FORM SAF-3, NOTICE OF HAZARD a. The MC Form SAF-3 is used to identify hazards in the work area to all personnel exposed to the hazard. b. All personnel will be briefed on the hazards. 64 c. The Unit Safety Representative will coordinate with the super- visor as to when or where to post and remove the Notice of Hazard. 14. INDIVIDUAL RESPONSIBILITIES FOR ENSURING OWN SAFETY a. The ultimate responsibility for Safety rests with the individu- al. b. Individual'must comply with established Division Safety direc- tives and procedures and the Monroe County Safety Policies and Procedures. 15. REQUIRED USE OF SEAT BELTS a. Seatbelt use is mandatory for all employees whenever operating or riding any motor vehicle. b. A County motor vehicle will not be put into motion without the driver and passengers fastening their seat belts. 16. PERSONNEL RIGHTS a. Under the provisions set forth by the Occupational Safety and Health program each employee has the right to a safe and healthful work environment. 17. MANUAL LIFfING TRAINING a. Supervisor must provide manual lifting training at least annu- ally to all employees. b. Personnel will receive initial lifting training within 30 days of assignment. c. Supervisor will develop a lesson plan to conduct manual lift- ing training, and supplement with a training video available through the County Safety office. d. Training will be documented in the Division Safety Management Book. 65 ISAFETY NOTESI 66 SECTION 4: JOB SAFETY ANALYSIS SAFETY IS EASY, AFTER THE ANALYSIS IS DONE. POISSON DISTRIBUTION x -n f\ x-m PIA) = In f\) e = m e --xl m I PIA) = Probability of an Accident if x = II of occurrences of rare eventlaccident) = 0 m = n f\ = t/8 - f\t t/8 PIA) = 1 - e = 1 - e P(A) tie 1 - e - - 67 ISAFETY NOTES I 68 SECTION 4 -- JOB SAFETY ANAL YSIS (JSA) A job is a sequence of separate steps or activities that, when put to- gether, accomplish a work goal. Identifying hazards and stressing safe procedures are part of job safety analysis and should be one of the first steps taken where there is a possibility of injury to the worker. (See sample JSA in this section.) Here are the steps to follow when analyzing a job. Select the Job Jobs suitable for a job safety analysis (JSA) are those assign- ments that a line supervisor may make. Operating a machine, tapping a furnace, or piling warehouse goods are all subjects for JSA. They are neither too broad nor too narrow. Jobs should not be selected at random--those with the worst accident experience should be analyzed first if JSA is to yield the quickest possible return. If you do not have access to all your accident re- ports, call Safety/Loss Control at X4455. Break the Job Down Before the search for hazards begins, a job should be broken down into a sequence of steps, each describing what is being done. Avoid the two commQn errors: (a) making the breakdown so detailed that an unnecessari- ly large number of steps results, or (b) making the job breakdown so general, that basic steps are not recorded. The technique of making a job safety analysis involves these steps: I. Selecting the right person to observe. 2. Briefing him on the purpose. 3. Observing him perform the job, and trying to break it into basic steps. 4. Recording each step in the breakdown. 5. Checking the breakdown with the employee who was observed. Select the employee who is experienced, capable, cooperative, and will- ing to share ideas. This person will be easy to work with. If the person has never helped on a job safety analysis, explain the purpose--to make a job safe by identifying hazards and eliminating or controlling them--and show him a completed JSA. Reassure the person 69 that it is the job, and not the person that is being studied, and that the selection was based on experience and capability alone. To determine the basic job steps, ask "What step starts the job?" Then, "What is the next basic step?" and so on. To record the breakdown, number the job steps consecutively as illustrat- ed in the first column of the .JSA training guide, illustrated. Each step tells what is done, not how. The wording for each step should begin with an "action" word, like "re_ move", "open", or "weld". The action is completed by naming the item to which the action applies. Tn checking the breakdown with the worker who was observed, the supervi- sor should obtain his agreement about what is done and the order of the steps. The supervisor should thank the person for his cooperation. Identify Hazards and Potential Accidents Before filling in the next two columns of the .JSA-Potential Acci- dents or Hazards and Recommended Safe .Job Procedure--begin the search for hazards. The purpose is to idcntify all hazards--both those produced by the environment and those connected with the job procedure. Each step, and thus the entire job,must be made safer and more efficient. To do this, ask yourself these ques- tions about each step: l. Ts there a danger of striking against, being struck by, or otherwise making injurious contact with an object? 2. Can the person be caught in, on, or between objects? 3. Can he slip or trip? Can he fall on the same level or to another? 4. Can he strain himself by pushing, pulling, or lifting? 5. Is the environment hazardous (toxic gas, vapor, mist, fume, or dust, slippery floor, heat, or radiation)? Close observation and job knowledge are required. You can repeat the job observation as often as necessary llntil all hazards and potential accidents have becn identified. TncIude hazards that might result. Rccord the type of accident and the agent involved. To note that an employee might injure a foot by dropping a fire extinguisher, for example, write down '~struck by extin- guisher". Again check with the observed employee after the hazards and potential accidcnts have been recorded. The experienced employee will probably suggest additional ideas. You should also check with others who are 70 experienced with the job. Through observation and discussion, you will develop a reliable list of hazards and potential accidents. Develop Solutions The final step in a JSA is to develop a recommended safe job procedure to prevent occurrence of potential accidents. The principal solutions are: 1. Find a new way to do the job. 2. Change the physical conditions that create the hazards. 3. To eliminate hazards still present, change the job procedure. 4. Try to reduce the necessity of doing a job, or at least the frequency that it must be performed. This is particularly helpful in maintenance. To find an entirely new way to do a job, determine the work goal of the job, and then analyze the various ways of reaching this goal to see which way is safest. Consider work-saving tools and equipment. If a new way cannot be found, then ask this question about each hazard and potential accident listed: "What change in physical condition (such as change in tools, materials, equipment; or location) will eliminate the hazard or prevent the accident?" When a change is found, study it carefully to find what other benefits (such as greater production or time saving) will accrue. These benefits should be pointed out when proposing the change to higher management. They make good selling points. The third step in solving the job-hazard problem is to investigate chang- es in the job procedure. Ask of each hazard and potential accident listed: "What should the worker do--or not do--to eliminate this particu- lar hazard or prevent this potential accident?" Where appropriate, ask an additional question, "How should he do it?" Tn most cases, you can answer these questions from your own experience. Answers must be specific and concrete if new procedures are to be any good. General precautions--"be alert", "use caution", or "be care- ful"nare useless. Answers should precisely state what to do and how to do it. This recommendationn"Make certain the wrench does not slip or cause loss of balance"nis only "half good". It does not tell how to prevent the wrench from slipping. Here, in contrast, is an example of a good recommen'ded safe procedure that tells both "what" and "how": "Set wrench securely. Test its grip by exerting a slight pressure on it. Brace yourself against something immovable, or take a solid stance with fect wide apart, before excrting full pressure. This prevents loss of balance if the wrench slips." 71 Often a repair or service job has to be repeated frequently because a condition needs correction again and again. To reduce the necessity of such a repetitive job, ask "What can be done to eliminate the cause of the condition that makes excessive repairs or service necessary?" If the cause cannot be eliminated, then ask "Can anything be done to mini- mize the effects of the condition?" Machine parts, for example, may wear out quickly and require frequent replacement. Study of the problem may reveal excessive vibration i the culprit. After reducing or eliminating the vibration, the machine parts last longer and require less maintenance. This fourth step--reducing frequency of a job--contributes to safety only in that it limits the exposure. Every effort still should be made to eliminate hazards and to prevent potential accidents through changing physical conditions or revising job procedures or both. Finally, check or test the proposed changes by reobserving the job and discussing the changes with the men who do the job. Their ideas about the hazards and proposed solutions may be of considerable value. They can judge the practicality of proposed changes and perhaps suggest im- provements. Actually these discussions are more than just a way to check a .JSA. They are safety contacts that promote awareness of job hazards and safe procedures. Benefits of JSA 'The principal benefits that arise from job safety analysis are in these phases of a supervisor's work: Ghdng individual training in safe, efficient procedures. Making employee safety contacts. Instructing the new man on the job. (Can use .JSA to give initial training.) Preparing for planned safety observations. Reviewing job procedures after accidents occur. Studying jobs for possible improvement in job methods. Identifying hazards and necessary personal protection equipment. Providing information necessary to develop job safety briefing guide. Job Safety Dailv Briefin~ Guide and Operator's Checklist For each .JSA an accompanying Job Safety Daily Briefing Guide should be developed. This briefing guide will be used by the supervisor to brief 72 hazards, proper procedures and required protective equipment to employ- ees prior to starting a job. (See sample in this section.) 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ARM OR WORSE -NEVER PUT HANDS OR FEET IN INFEED CHUTE -NO LOOSE CLOTHING; TUCK IN SHIRT; NO VEST -NO LARGE GAUNTLET CUFF GLOVES -FEED IN SMALL BRUSH ON TOP OF BRANCHES 2. EYE INJURIES -ALWAYS WEAR EYE PROTECTION WITH SIDE SHIELDS -KEEP UNAUTHORIZED PERSONNEL OUT OF THE AREA 3. INJURIES FROM BRANCHES -ALWAYS WORK ON RIGHT SIDE OF THE INFEED CHUTE -ALWAYS FEED IN LARGE END OF LOG FIRST -WATCH OUT FOR POISON OAK: GET FIRST AID IF NEEDED -KEEP WORKING AREA CLEAR OF SMALL BRUSH; USE CAUTION NOT TO TRIP, YOU MAY NOT BE ABLE TO REACH THE SAFElY CONTROL BAR IF NEEDED DAMAGE TO EQUIPMENT 1. ALWAYS USE PRESTART CHECKLIST. IF FOLLOWED IT WILL PREVENT DAMAGE 2. NEVER BACK UP THE TRUCK WITHOUT A SPOTTER 3. LISTEN FOR METAL-TO-METAL OR UNUSUAL NOISES; IF YOU HAVE ANY DOUBT STOP THE OPERATION AND HAVE IT CHECKED 4. NEVER OPEN THE DISC HOOD WITH THE DISC IN MOTION 5. NEVER START THE ENGINE WITH ANY GUARD NOT SECURED 6. MAKE SURE THE BLADES ARE SHARP BEFORE STARTING SUPERVISOR'S DAILY SAFETY BRIEFING GUIDE 84 \ I I - ~"- SUPERVISOR'S DAILY SAFETY IlRIEFlNG GUIDE 12' lJAN.DIT DISC CHIPPER fI:~CTNE EOUIPUENT REOUlIlfD 1. EVE PROTECTION 2. HARD HAT J. HEARING PROTECTION .. GLOVES II6ZI>llDS OF THE JOB I. PUllED INTO FEED WHEELS -lOSE llANO. ARM OR WORSE -NEVER PUT llANOS OR FEET IN INFEED CHUTE -NO lOOSE CLOTIIING; TUCr.IN SHIRT; NO VEST -NO lARGE GAUNTI.ET CUFF GLOVES -FEED IN SMAlL DRUSlI ON TOP OF ORANClIES Z. EVE INJURIES -N..WAYS WEAR EVE PROTECTION WITH SlOE SIUELDS -r.EEP UNAIIT110RIZED PERSONNEL OUT OF TIlE AREA J.INJUlUES FROll BRAHCHES -AlWAYS WOJll( ON RIGIlT SIDE OF TIlE INFEED CHUTE -AlWAYS FEED IN lARGE END OF LOG ARST .wATCH OUT FOR POISON OAr.: GET f1RST AID If NEEDED -l(EEP WORKING AREA ClEAR OF SMAll. BRUSH: USE CAU110N NOT TO TRIP. YOU MAY NOT DE AIIU TO REACH TIlE SAFElY CONlllOl BAR If NEEDED pAMAGE TO EOUIMIENT '.AlWAYS USE PRESTART CIIECIWST.IF FOu.owED ITWlll. PREVENT IlAIoIAGE 2. NEVER BAtr. UP TIlE mucr. WlTIlOUT A SPOrnR 3. USTEN FOR llETAl-Tc>>tETAl OR UNUSUAl NOISES: IF YOU HAVE NN DOUBT STOP TIlE OPERATION AND flAVE IT CIlEClED .. NEVER OPEN TIlE DISC HOOD Wlnl THE DISC IN MOTION 5. NEVER START TIlE ENGINE WITH NN GUARD NOT SECURED . I. MME SURE TIlE BlADES ARE S1WlP DEFORE STARTING ./ . .------...--------- 12" BANDIT CHIPPER CHECKLIST PRESTART CHECKS 1. Ensure key is out of stater switch 2. Setup barricades/men working sign/traffic cones when working by road and traffic 3. Put truck transmission in park or low gear, engage emergency brake; use wheel chocks on any incline 4. If the chipper is not attached to a truck, lower jack stand and use chocks on the chipper wheel 5. Check pintle(trailer hitch) lock pin installed 6. Check fuel level; check for diesel fuel and no gasoline 7. Remove disc lock pin and mannually rotate the chipper disc one full revolution opposite the normal direction; check for loose nuts, clear debris with tool from tool box and ensure proper clearances 8. Check hydraulic fluid level 9. Check hinged half hood pin installed and hinge in good condition 10. Check safety control bar and 6 lock nuts for tightness; check bar is in the full forward position ll. Check infeed chute is clear of tools, debris, etc. 12. Check for leaks around hydraulic lines 13. Check engine oil level; remove engine cover and replace 14. Check all warning and instructional decals for legibility l5. Point discharge spout in proper direction and secure 16. Put on all personal protective equipment STARTING 1. Position the safety control bar to the center position, push the throttle in and start the engine 2. Set engine RPM to exactly 500 3. Engage the clutch; check for metal-to-metal or unusual noises 4. Position the safety control bar to the full forward position 5. Set 1000 RPM for warmup of engine and hydraulic fluid - 2 to 4 minutes; longer for cold weather 6. Position logs and branches while engine is warming up 7. Set engine RPM to 2500 8. Check operation of the safety control bar; check for smooth operation and any unusual noises 10. Check that the area is clear of persons or vehicles 11. Check for lose clothing before you start feeding 12. From right side of infeed chute start feeding logs, big end first SHUTDOWN 1. Close throttle; Disengage clutch; shut off engine; remove key EXPANDED CHECKLIST FOR CHIPPER MACHINE DECAL 85 1211 BANDIT CHIPPER CHECKLIST PRESTART CHECKS 1. Remove ignition key 2. Setup traffic signs/cones 3.Truck in park/low; eroer. brake on; or if chipper separate~ lower jack and install chocks 4. Check hitch pin installed 5. Check fuel level 6. Rotate chipper disc~ check loose -nuts/clearance 7. Check hydraulic fluid level 8. Check hood pin installed; hood in good condition 9. Check safety control bar/lock nuts/condition 10. Check infeed chute clear ". Check for hydraulic leaks , 2. Check engine oil , 3. Position discharge spout , 4. Put on personal protective equipment STARTING 1. Center safety control bar 2 Start engine; set 500 RPM 3. Engage clutch; check for unusual noises 4. Safety. control bar full forward 5. Set 1000 RPM; warmup 2 - 4 minutes 6. Set 2500 RPM 7. Check opera~ion of safety control bar A Check area clear 9. Check loose clothing 1 O.Feed from right side of infeed chute SHUTDOWN 1. Close throttle 2. Disengage clutch 3. Shut off engine .II. Remove key II .12" U^.NOI.T. C...I.III'I'UI CIILC!-;liST I'BE.SJ,,(\.Ulll.;q;S 1. F~umovu i~lmllun kuy Z. Sntup trollie l;iUn!i/cunus J,Truck in pork/low: r.mcr. broko on.; .:;r i2 u..ppcr scparolc_ lower jock and in:;.loU chocA.s 'I. Chock hitch pin instaUed 5. Chock lucllovcl - 6. Rolulu chippur disc. chuck IODse IhllSic:eGn),D. <:0 I 7. Chuck hyurnulic fluid luvnl B. Chock huod pi~"ll4MJ; hood in good Cl:K";.d.d.ion-r 9. ChOf;k. HUffIlY. conlro. 111m/lock nuls/c:oAd.lltoa 1 n. Chock jolood chulo clunr 11. Check tor hydraulic leaks 12. Chock engine 011 1 J. Position discharge :>pout I 1 'I. Pill IIn pcr:JonuJ Juotcclive equipment I .S.IlIlJIlliJL 1. Center sofety control bar Z Start unginc; sel 500 RPM J. Enqogo clulch; check for unusual nOises 4. Sufuty control bur full fUrwClUJ S. Sutl non '.lPM; wurmuJ:I Z - .. minules U. Sol Z!iOU HPM 1. Chock oporalion 0' salely control bOl II Check area clear ~. Chock 1006u clolhing , O.Food Irom right toido 01 inloed chulo SjjJJ-IQ.(LWN 1. Close throlllc 2. Disongago clutch J. Shut 011 un~Jino 4. Rnmuvn kuy ABREVIATED CHECKLIST FOR WALLET SIZE LAMINATED CARD 86 SECTION 5: HAZARD CLASSIFICATION CODES ClASS A ClASS 8 '----- _---:::;::;;;;;;:i;;;;:=:::='::---=------=-- --~ ~ ~ ClASS C ClASS D ")1 11 I \ ~ ~ - !SAFETY NOTES I 88 SECTION 5 -- HAZARD CLAS.SIFICATION CODES (HCC) Purpose Hazard classification codes will be used to categorize each hazard as to severity and expected frequency of occurrcnce. The risk of injury and property damage must be assessed for hazards to assist in determin- ing the priority of corrective actions. All risk cannot be eliminated due to very limited resources, so this Hazard/Risk assessment system becomes very important in identifying high risk hazards that deserve priority. Without this system all hazards appear similar unless time consuming research into the details of the situation is accomplished. This system allows priorities to be assigned vcry quickly. Scope HCCs will be assigned to all identified hazards by trained personnel. Every accident obviously has an associated hazard which must be classi- fied. Each corrective action identified should reduce the severity and/or frequency and will be assigned a ncw HCC. A cost benefit as- sessment can be done for each level of corrective action (see Hazard Worksheet, MC Form SAF-4) to determine the best action to take and when. Trainin~ All safety representatives and supervisors should be trained on this system. The Safety Director will train all safety representatives and as many supervisors as possible. Safety representatives will train supervisors who cannot attend training by the Safety Direct.or. Hazard/Risk Assessment System Each hazard is first assessed for severity. This assessment should answer the question: "What is the worst credible accident that could possibly be caused by this hazard?" There are four (4) hazard severity categories: A (catastrophic)- death, scvere permanent disability, complete loss of a facility, or costs over $300,000.00. B (critical) - Sevcre injury, severe occupational illness, or costs betwcen $100,000.00 and $300,000.00. C (marginal) Minor injury, minor occupational illness with lost work time of at least one day, or costs between $1,000.00 and $100,000.00. D (negligible) - Very minor injury with less than a day lost work time, or costs less than $1,000.00. The second element in the HCC is the frequency category. Frequency categories are determined based on previous or similar mishap data when available. When supporting data is not available an estimate will be 89 made bascd on detailed knowlcdge of the hazard and experience. These estimates will not be inflated. Overstating the case would undermine the effectiveness of the system and should be avoided. The most impor- tant step is idcntifying the hazard and then the HCC can be used as a tool to help prioritize corrective actions. There arc five (5) frequen- cy of occurrence categories: 1 (Frequent) - Expected to occur multiple times per year. 2 (Probable) - Expected to occur within one year. 3 (Occasional)- Expected to occur within fivc years. 4 (Remote) Expected to occur within ten years. 5 (fmprobable)- Unlikely to occur but possible. HCCs are grouped into four (4) classes. Thesc classes quantify risk and should be assigned priority according to the risk involved. High Risk A3, B2, CI and above (includes AI, A2 and B 1) A4, B3, C2 and 01 B4, C3 and 02 Moderate Low.Risk Very Low Risk - A5, B5, C4, C5, 03, 04 and 05 Even though very low risks will probably not receive priority for resources, Level 4 corrective actions should still be accomplished (Brief personnel on the hazard, add to safety briefing checklists, etc.). 90 HAZARD/RISK ASSESSMENT MATRIX ** FREQUENCY OF OCCURRENCE FREQUENT 1 MULTIPLE TIMES PER YEAR PROBABLE 2 WITHIN ONE YEAR OCCASIONAL 3 WITHIN 5 YEARS REMOTE 4 WITHIN 10 YEARS IMPROBABLE 5 UNLIKELY TO HAPPEN * HAZARD SEVERITY CATEGORIES CATASTROPHIC CRITICAL MARGINAL NEGLIGIBLE A B C D A5 B5 C5 D5 * Hazard Severity Catagories provide a qualitative measure of the worst credible mishap(accident) possible. ** Frequency will be determined based on previous or similiar mishap data when available. (A) CATASTROPHIC - Death, permanent disability, complete loss of facility, or costs over $300,000.00. (B) CRITICAL - Severe injury, severe occupational illness, or costs up to $300,00.00. (C) MARGINAL - Minor injury, minor occupational illness with lost work time(7 1/2 hours or more), or costs up to $100,000.00. (D) NEGLIGIBLE - Very minor injury with less than a day lost work time or costs less than $1,000.00. . HIGH RISK ~....IJ.... ... ........ ...,. ".-.... ... ....... ..".. ... "'" . -. .... .... .,.. .... - ,. .. ......... ".- -..... ". ..... -".. .. ..... .... ..... .., ... . . . . . . . . . . . . . . . . . . . . . . ..... ...... ... ........ ...... ..... ... ..... ...... ........ .... . . . . . . . . . . . . D LOW RISK MODERATE RISK VERY LOW RISK 91 ISAFETY NOTES I 92 SECTION 6: - ACCIDENT INVESTIGATION ISAFETY NOTES I 94 ...._.._.__H-.-_._ I SECTION 6 -- ACCIDENT INVESTIGATION INTRODUCTION Dcfmition: Accident -- An unplanned event that interrupts the completion of an activity. Purpose: All accidents, no matter how minor, should be reported. Even if there was no property damage or injury, a near miss that had the potential for a serious accident should be reported. This does not mean that all accidents and near misses have to be fully investigated. But when there is a good accident reporting system, it will show trends and patterns which can be used to prevent serious accidents. Accident reports will also improve awareness and establish costs. Who Invcstigates: Most accidents will be investigated by the supervisor (Class C and 0 mishaps, see Hazard/Risk Assessment Matrix, Section 5). Class C and 0 mishaps with the potential of being more severe will be investigated by a Division or Department Safety Representative that has received accident investigation training or a team including the supervi- sor and at least one trained investigator. Management can also be repre- sen ted. All Class A and B mishaps will be investigated by or with the assistance of the County Safety Director. INVESTIGATION PROCESS 1. Safe to Enter Area Ensure no hazard still exists that may cause further injury or property damage before entering the area of the accident. 2. Mcdieal Attention Ensure injured personnel receive first aid and call an ambulance as soon as possible if required. 3. Secure the Area Keep unauthorized personnel out of the area to prevent other inju- ries and protect evidence. 4. Identifv Witnesses Get names, addresses and phone numbers of all witnesses. A valu- able witness docs not necessarily have to have seen the accident. Someone who has knowledge of pre-accident conditions or saw the victim before the accident could have important information for the investigation. 95 5. Develop Visual Aids Take photographs and measurements; make sketches. 6. Procure hard evidence Search the accident scene for evidence. Collect and save hard evidence for further evaluation. 1. Review Records and Reports -Check for training documentation -- Review for timeliness, applicability and content -Review maintenance records - Review inspection reports 8. Conduct Interviews -As soon as possible --Write down key questions before starting --When feasible conduct interviews at the scene - Interview witnesses privately -State the purpose of the interview -- prev€;ntion -~sk for their version of what happened - Listen to witness -- don't interrupt -Discuss .ideas on prevention -Close positively -- thank the individual 9. Write the Report A. Identify the source of injury/damage. What object or sub- stance caused the injury/damage. What part of the object caused the injury/damage and how? Identify the chemical or liquid. Identify the motion if it caused the injury/damage. B. Tdentify unsafe acts. (See "List of Unsafe Acts") Tn most accidents an unsafe act occurs and should be identified. Unsafe acts are symptoms of underlying root causes. C. Tdentify specific hazardous conditions, environment, people or management system that could be a contributing factor. (See "Causal Factors and Possible Corrective Actions") ROOT CAUSES of accidents usually fall under one of the follow- ing categories: -Inadequate training -Poor enforcement 96 -Failure to inspect -No written job specifications/procedures -Dubious purchasing methods -Employee selection is questionahle D. Identify expert assistance where needed. An engineering analysis of structural strength or an analysis of the dynam- ics may be required. An unknown substance may need identify- ing. Contact your Safety Representative or the Monroe County Safety office for help. E. Consolidate all information. Put all information together and accurately reconstruct the accident. Go through each phase -- conditions before the accident, events/steps during the accident sequence, and conditions after the accident. Identify what could have prevented the accident in each phase. F. Develop corrective/preventative actions. (See Causal Factors and Possible Corrective Actions) The main purpose of the investigation is to prevent it happening again. Next time it could be a lot Worse. There are four levels of corrective actions: Levell -- Completely eliminate the unsafe condition or hazard; e.g., tear down old and build new building, buy new vehicle or equipment, new engineering design, change/eliminate procedure or task, etc. Level 2 -- Temporary patch to strengthen structure, safety interlocks (if a guard is removed the machine will not oper- ate), add guards or physical barrier, etc. . Level 3 -- Warning signs, "Notice of Hazard" form,lockout/tagout equipment, add Personal Protective Equipment. Level 4 -- Brief personnel on the hazard, add to safety bricfing/training checklist, etc. The higher the level of corrective action, the higher the level of Safety. Levels 1 and 2 actions, while preferred ovcr Lcvcls 3 and 4, cost money and take a lot of time and must be supplemented by at least Level 4 actions to reduce the risk in the interim. Some Accident Investigation Reports should contain recommendations for all four corrective action levels. You, as the supervisor, are rcsponsible for taking Levcl 4 actions as soon as possible. G. Complete the Accident Investigation Report. Fdllow instruc- tions on the back of the form; fill in all scctions (N / A or none where appropriate). Avoid using jargon or acronyms that may not be understood by reviewers of the report. Use extra sheets of paper. A thorough report, in most cases, will not fit on the report form. All Accident Investigation Reports will be reviewed by the Safety Director. Any comments and 97 recommendations by the Safety Director will be returned to the supervisor that completed the report. Excellent reports will be recognized. NOTE: Accidents that are prevented eliminate the need for an investigation and report. Let's concentrate on preventing accidents. H. Follow-up. Make sure corrective actions are accomplished and are effective. Schedule inspections. 10. Accident Costs Direct (obvious) costs are only a small fraction of the total costs of an accident. Tndirect (hidden) costs account for three to seven times the direct costs. Actual costs include all or part of the following: - Medical compensation - Hospital medical costs -Property/equipment damage -Equipment down time - Lost efficiency (work takes longer or employee replacement not proficient) .. -Tnvestigation/report time (supervisor and others) -Scrap/rework -Overtime premium . -Training for new personnel -Management time to review reports -Clerical time spent on accident - Time paid to injured employee -Other employees' time -Costs associated with placing injured on other work when unable to perform regular work - T nsu rance costs -Public liability claims -Cost of renting equipment -Medical costs not covered by Workers Compensation insurance 98 LIST OF UNSAFE ACTS (1) Improper lifting (2) Carrying heavy load (3) Incorrect gripping (4) Lifting without protective wear (5) Reaching to lift (6) Lifting and turning (7) Lifting and bending (8) Improper grinding (9) Improper pouring (10) Swinging tool toward body (11) Not using or improper eye protection (12) Improper foot wear (13) Loose cIothing--moving parts (14) No hair net or cap (15) Wearing rings (16) Fingers/hands under dies (17) Operating equipment at unsafe speeds/h(lste (18) Foot pedal unguarded (19) Failure to use guard (20) Guard adjusted improperly (21) Climbing on machines (22) Reaching into machine (23) Standing in front of machine (24) Leaning on running machines (25) Not using push stick (jigs) (26) Failure to use hand tools (27) Walking under load (28) Leaning-suspended load (29) Improper use of compressed air (30) Carrying by lead wires (31) Table too crowded (32) Hands and fingers bctween mctal boxcs (33) Power tools not grounded (34) Grinding on tool rest (35) Feet under carts or loads (36) Pushing carts improperly (37) Pulling carts improperly (38) Hands or feet outside lift truck (39) Loose material under foot (40) Tmproper piling of material (41) Unsafe loading of truck (42) U nsafc loading of skids (43) Unsafe loading of racks (44) Unsafe loading of conveyors (45) Using defective equipment. (46) Using defective tools (47) Evidence of horseplay (48) Running in area (49) Repairing/oiling moving machine (50) No lockout on machine 99 (51) Not wearing gloves (52) Not wearing hard hat (53) Improper backing of vehicle (54) Not using safety belts (55) DUI (56) Failure to obey traffic rules (57) Improper maintenance of equipment (58) Not using hearing protection (59) Smoking in unauthorized areas (60) Operating machinery under medication that causes drowsiness (61) Improper storage of material (62) Using improper tool(s) (63) Not using respirator/air breathing equipment (64) Handling packages/cartons by steel straps (65) Failure to clear area of personnel or equipment (66) Failure to clean up spill/slick surface (67) Overloaded equipment. (68) Improper use of object as ladder (69) Tmproper use of ladder (70) Operating machine left unattended (71) Inadequate training in hazardous task (72) Use of unauthorized solvent/chemical (73) Not using safety jack stands/safety leg/ stops/chocks, etc. (74) Improper ventilation (75) EqUIpment/load inadequately secured (76) Failure to use or improper use of barriers (77) Tripping hazard not removed or marked/highlighted 100 CAUSAL FACTORS AND POSSIBLE CORRECTIVE ACTIONS HAZARDOUS CONDITION as a contributing factor Defect in equipment------------------ Review procedure for in- specting, reporting, main- taining, repairing, replac- ing, or recalling defec- tive equip- ment/tool/material used. Hazardous condition not recognized----------------------- Perform job safety analy- sis. Improve employee ability to recognize exist- ing or potential hazardous conditions. Provide test equipment, as required, to detect hazard. Review any change or modification of equipment/tool/material. Hazardous condition not reported------------------------- Train employees in report- ing procedures. stress individual acceptance of responsibility. Employee(s) no~ informed of hazardous condition &/or unfamiliar with interim avoidance procedure------------------- Review job procedures for hazard avoidance. Review supervisory responsibili- ty. Improve supervisor-em- ployee communications. No equipment inspection procedure to detect the hazardous condition------------------ Develop and adopt proce- dures to detect hazardous conditions. Conduct test. 101 Existing equipment inspection procedure(s) did not detect the hazardous condition-------------- Review procedures. Change frequency or comprehensive- ness. Provide test equip- ment as required. Improve employee ability to detect defects and hazardous conditions. Change job procedures as required. Incorrect equipment/tool/ material used--------.---------------- Specify correct equip- ment/tool/material in job procedures. Correct equip/tool/material not readily available---------------- Provide correct equip- ment/tool/material. Review purchasing specifications and procedures. Anticipate future requirements. Employees unsure where to obtain required equip/ tool/material------------------------- Review procedures for storage, access, delivery, or distribution. Review job procedures for obtain- ing equip- ment/tool/material. . Substitute equipment/tool/ material used in place of correct one-------------------------- Provide correct equip- ment/tool/material. Warn against use of substitutes in job procedures and in job instruction. Design of the equipment/ tool create operator stress or encouraged operator error----------------.---------------... Review human factors engi- neering principles. Alter equipment/tool to make it more compatible with human capability and limita- tions. Review purchasing procedures and specifica- tions. Check out new equip- ment and job procedures involving new equipment before putting into ser- vice. Encourage employees 102 to report potential hazard- ous conditions created by equipment design. General design or quality of the equipment/tool contributed to a hazard- ous condition------------------------ Review criteria in codes, standards, specifi- cations, and regulations. Establish new criteria as required. ENVIRONMENT as a contributing factor Location/position of equip./ material/employee contributed to a hazardous condition-------------- Perform job safety analy- sis. Review job proce- dures. Change the loca- tion, position, or layout of the equipment. Change position of employee. Provide guardrails, barricades, barriers, warning lights, signs, or signals. Hazardous condition not recognized----------------------- Perform job safety analy- sis. Improve employee ability to recognize exist- ing or potential hazardous conditions. Provide test equipment, as required, to detect hazard. Review any change or modification of equipment/tools/materials. Hazardous condition not reported------------------------- Train employees in report- ing procedures. stress individual acceptance of responsibility. Employee(s) not informed of hazardous condition &/or unfamiliar with interim avoidance procedure------------------- Review job procedures for hazard avoidance. Review supervisory responsibili- ty. Improve supervisor-em- ployee communications. 103 Take action to remove or minimize hazard. Employee(s) not supposed to be in the vicinity of the equipment/material-------------------- Review job procedures and instruction. Provide guardrails, barricades, barriers, warning lights, signs, or signals. Hazardous condition was created by the location/ position of equipment/ material not visible to employees---------------------------- Change lighting or layout to increase visibility of equipment. Provide guardrails, barricades, barriers, warning lights, signs or signals, floor stripes, etc. Insufficient workspace--------------- Review workspace require- ments, modify as required. Environmental conditions a contributing factor---------------- Monitor, or periodically check, environmental condi- tions as required. Check results against acceptable levels. Initiate action for those found unaccept- able. PEOPLE as a contributing factor No written or known procedure (rule) for job------------- Perform job safety analy- sis and develop safe job procedure. Job procedures did not anticipate the factors that contributed to the accident---------- Perform job safety analy- sis and change job proce- dure. Employees did not know the job procedure-------------------- Improve job instruction. Train employees in correct job procedures. 104 --- Employee deviated from the known job procedure-------------- Review employee require- ments for the job. Improve employee selection. Remove or transfer employees who are temporarily, either mentally or physically, incapable of performing the job. Tasks in job procedures were too difficult to perform (i.e., excessive concentration or physical demands)----------------- Change job design and procedures. Job structure encourages or requires deviation from job procedures (i.e., incentive, piecework, workpace)------------------ Change job design and procedures. PERSONAL PROTECTIVE EQUIPMENT (PPE) Appropriate PPE not specified for the task/job----------- Review methods to specify PPE requirements. Appropriate PPE not available--------.---------------- Provide appropriate PPE. Review purchasing and distribution procedures. Employees did not know how to use/maintain PPE-------------- Improve job instruction. PPE not used properly when the injury occurred-------------- Determine why and take appropriate action. Imple- ment procedures to monitor and enforce use of PPE. PPE not adequate--------------------- Review PPE require- ments. Check standards, specifications, and certi- fication of the PPE. 105 Emergency equipment not readily available---------------- Install emergency equip- ment at appropriate loca- tions. Emergency equipment not properly used-------------.------- Incorporate use of emergen- cy equipment in job proce- dures. Emergency equipment functioned improperly---------------- Establish inspec- tion/monitoring system for emergency equipment. Pro- vide for immediate repair of defects. MANAGEMENT SYSTEMS as a contributing factor Failure by supervision to detect, anticipate, or report hazardous condition----------- Improve supervisor capabil- ity in hazard recognition and reporting procedures. Failure by supervision to detector correct deviations from job procedure------------------- Review job safety analysis and job procedures. In- crease supervisor monitor- ing. Correct deviations. No supervisor/employee review of hazards and job procedures for tasks performed infrequently--------------- Establish a procedure that requires a review of haz- ards and job procedures (preventive actions) for tasks performed infrequent- ly. Supervisor's responsibility and accountability inadequately defined and understood----------------------- Define and communicate supervisory responsibility and accountability. Test for understandability and acceptance. 106 Supervisor inadequately trained to fulfill assigned responsibility in accident prevention--------------------------- Train supervisors in acci- dent prevention fundamen- tals. Failure to initiate corrective action for known hazardous condition that contributed to this accident--------------------- Review management safety policy and level of risk acceptance. Establish priorities based on poten- tial severity and probabil- ity of recurrence. Review procedure and responsibili- ty to initiate and carry out corrective actions. Monitor progress. 107 DETERMINING_. PREVENTABI LITY _9_F __~HICLJt._ ACCIDENTS Listed below are a series of questions that may be used in deter- mining preventabi Ii ty. Additional questions may be needed and used to suit local conditions provided a uniform procedure is followed in all cases. It is important that every decision be made on the basis of facts with impartiality and fairness. J~RSECTION ACCIDENTS a. Did the employee approach the intersection at a safe speed for the condition? b. Was the employee prepared to stop before entering the intersection? c. At a blind corner did the employee pullout slowly, ready to shift hisjher right foot to the brake pedal? d. Did the employee make sure the other driver would stop for a traffic light or stop sign? e. Did the employee obey all traffic signs? f. Did the employee signal well in advance of hisjher change in direction? g. Did the e~ployee turn from the proper lane? h. Was the employee alert for the turns of other vehicles? i. Did the employee avoid overtaking and pass- ing in the intersection? j. Did the employee refrain starting signal or riding tion light? from jumping the through the c au- HIT OTHER IN REAR a. Was the employee maintaining the safe follow- ing distance, namely one (1) car length for every ten (10) miles per hour of travel? (This distance should be doubled at night and doubled again in wet weather.) b. Was the employee keeping his/her eyes and mind ahead of the car in front? 108 c. Did the employee approach the green traffic light cautiously expecting the driver ahead to stop suddenly on the signal change? d. Did the employee keep from skidding? BACKING ACCIDENTS a. Did the employee have to park so close to the car ahead as to require backing to leave the parking space? b. Was it necessary to drive into the narrow street, dead end alley, or driveway from which the employee backed? c. If the employee could not see where he/she was backing did the employee use proper precaution? (Failure to do any two of the six would warrant a "no" answer): Did the employee look all around the vehicle before getting in? Did the employee back immediately after looking? Did the employee use hisjher horn while backing? Did the employee look to the rear without depending on the rear vision mirror? If the distance was long, did the employee stop, get out, and look around occasionally? d. Did the employee back slowly? e. Did the employee judge his backing clearance accurately? PEDESTRIANS a. Did the employee drive through congested sections, expecting that pedestrians would step in front of his/her car? b. Was the employee prepared to stop? c. Did the employee keep between hisjher vehicle safety permitted? as much clearance and parked cars as 109 d. Did the employee refrain from passing vehi- cles that had stopped to allow pedestrians to cross? e. Did the employee refrain starting signal or riding tion light? from jumping the through the cau- f. Was the employee aware of groups of children and was he/she prepared to stop if one ran into the street? g. Did the employee give all pedestrians the right-of-way? h. Did the employee refrain from passing school buses which were stopped? PULLING FROM THE CURB a. Did the employee look front to rear for approaching and overtaking traffic immediate- ly before starting to pullout? b. Did the employee look back rather than de- pend upon rear vision mirror? c. Did the employee signal before pulling from the curb? d. Did the employee start out only when hisjher action would not require traffic to change its speed or direction in order to avoid himjher? e. Did the employee continue to glance back as he/she pulled out? SKIDDING a. Was the employee keeping at least twice the safe following distance for dry pavement - one car length for every 10 mph of speed? PARKED a. Was the employee parked on the right side of the road? b. Was it necessary to park near the intersec- tion? 110 c. Did the employee have to park on the travel part of the highway, on a curve or on a hill? d. Where required, did the employee warn traf- fic by flag or flare? e. Did the employee park parallel to the curb? f. Was it necessary to park so close to the alley or directly across from the driveway? BEAD-ON COLLISIONS a. Was the employee on his/her side of the road? b. Did the employee take proper evasive actions? c. Was the employee's speed too great for condi- tions? d. Was the employee's vehicle under control? ALL OTHERS a. Could the employee have done anything to avoid the accident? b. Was the employee's speed safe for conditions? c. Did the employee obey all traffic signals? d. Was the employee's vehicle under control? e. Had the employee followed his/her routing and delivery instructions? f. Did the employee call in for help when in doubt? g. Did the employee report this accident as soon as he/she returned? h. If involved in a high employee have hisjher flashers and headlights speed chase, siren, blue on? di d the lights, i. Did the employee follow all office policies? j. Has this employee been involved in other auto accidents in the past 36 months? 111 k. Did the employee secure necessary for a thorough this accident? all information investigation of 112 SECTION 7: HAZARDOUS MATERIALS SAFETY PROGRAM ....................... ................. ................... ........ ......... ................. ................... ........ ......... ................. ................- ........ ......... ................. ................... ........ ......... ................ ....n........._ ........ ......... ................ .................. ........ ......... ................ .................. ........ ......... ................ .................. ........ ......... ................ .................. ........ ......... ................................-....--...... ...................... ........................................... ..................... ........................................- ..................... .......................................... ..................... .............................-............ ..................... ................................-.......... ...................... ............................................ ...................... ..........................................-. ...................... .............................................. ....................... ...................................-...-- ...................... ....................................-.. .................. ................................. ............... .............................. ............... .............................. ............... .............................. . .. .. .... . . . ........ .. . . . . . . .. ..... . . . .......................................................... ..... . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ..... . . .............................................................. .......................................................... .. ~......~....~.....~......~................~...~.............~.~.~~.............. . . . . . . . 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WA STE .. . .. . .. .. . . . . ... ............... 11111..~.~~~..................llllir;iillllll..:.:..(~g:I~6~..:lj.I.I:I:I:lillllilll~I"1 !1111111!1;.;.llllllililill'~liiiilllillllC1III~llt~::.iiI.j:it.:I.'.!::i:.i)ilr!:i:I,:~,III!i~IIII\1 ISAFETY NOTES I 114 SECTION 7 -- HAZARDOUS MATERIALS SAFETY PROGRAM Hazardous Properties Toxic A great many chemicals are toxic. If allowed to enter the body through the nose, mouth, or skin, they can make you sick. Fumes, dust, and vapors from toxic materials can be especially harmful because they can be inhaled and pass quickly from the lungs into the blood. Corrosive Materials like strong acids and bases can eat right through other sub- stances--including your clothing. If splashed on the skin or eyes, they can cause serious burns. Some of these materials form poisonous gases. Explosive Some materials can explode when they are exposed to heat or flame. Included in this category are materials like flammable liquids and compressed gases, which can explode under certain conditions. Flammable This category includes all materials that catch fire easily, burn rapid- ly, spread quickly, and give off intense heat. Many materials used and stored in the workplace are flammable, including many solvents and lubricants. Reactive These materials can burn when exposed to air or water--and some when mixed with other substances. Reactive materials don't have to be near heat or flames to burn. They burn spontaneously. They can also give off vapors that can be hazardous. When Working with Hazardous Materials Pay Attention To Warning Signs They tell you hazardous materials are present and what you should and shouldn't do around them. Make sure you pay attention to these signs. Read All Labels Carefully You should always read the labels on the containers of materials you handle. If no label is prcsent, do not use the material until you've learned the necessary safety precautions. Get Additional Information When In Doubt Because not all labels provide you with all the information you may need, you should turn to the Material Safcty Data Shect--Or MSDS--for that chemical. What is an MSDS? It provides vital information about thc 115 hazardous materials in your work area. Your supervisor can tell you where to find the MSDS you need. An MSDS provides the following informa- tion: ]. Identity-- The first section of the MSDS tells you the name of the chemical. This is the same name that's on the contain- er's label. 2. Hazardous Ingredient..,u This section tells you the chemical names for all the substances that make up this particular hazardous material. 3. Physical/Chemical Characteri.,ticsuAnother section pro- vides additional important information concerning the materi- al's appearance and odor of the materia], its boiling point, vapor pressure, vapor density, so]ubility in water, melting point, and evaporation rate. 4. Fire and Explosion Hazardsu The MSDS will also tell you when the material might catch fire or .explode and what you can do to deal with these hazards. Special instructions are included here. 5. Reactivity--Some materials can burn or explode when ex- posed to air or water--or when mixed with other substances. These materials are reactive, and this section tells you the conditions under which these materials become dangerous, so that you can avoid exposing the material to these condi- tions. 6. Health Hazards-- This is another very important section, because it tells you how the hazardous material could harm you. It tells you the symptoms of exposure and the emergency first-aid procedures to use in case of overexposure. 7. Precautions for Safe Handling and UseuPerhaps most impor- tant of all, this section contains detailed instructions for safe handling of the substance. It tells you how to store, move, and use these materials. In addition, this section tells you what to do in case of a spill or leak. 8. Control Measures-- This section tells you what personal protective equipment to use when working with the ,material. It also lists safe work procedures and tells you how to clean up after working and before eating so that the materi- al won't harm you or contaminate your food. There should be an MSDS for every hazardous material in your workplace. Each MSDS provides you with valuable information about pro- 116 tccting yourself and your coworkers when working with or near the ma- terial. Make sure to read the MSDS for each hazardous material in your workplace and find out everything you need to know to work safely with these materials. A<ik Questions If You Don't Understand If after reading the warning label and the MSDS, you still have ques- tions--don't let them go unanswered! Ask your supervisor to explain. Ask your supervisor, whenever... You're in doubt about the proper procedures for h('lndling or use. You're not sure what safety equipment to use or what other precau- tions to take. You don't completely understand the safety rules. How To Protect Y our Health? 1. Use the protective equipment required by your employer--and use it properly and routinely. 2. Keep work areas and tools clean. 3. Keep work clothes clean and make sure they are in good condition. (Holes and tears allow chemicals to come in contact with the skin.) 4. Never wear clothes or safety equipment that has been contaminated by hazardous materials. 5. Remove contact lenses when entering work areas where chemical vapors may be present. 6. Wash according to instructions if any hazardous material splashes on you. 7. Always wash before applying makeup or lotion, and before putting on rubber gloves. 8. Wash at the end of your shift. 9. Smoke, eat, or drink only in designated areas--NEVER around haz ardous materials. And be sure to wash first. 10. Dispose of all chemicals, contaminated rags, etc., according to 117 required procedures--usually into a covered container for daily disposal. But never assume that any covered trash container is to be used. Ask your supervisor. 11. Clothing worn while handling hazardous materials should never be mixed with home laundry. Overexposure to hazardous materials can: Make you feel dizzy. Make you sick to your stomach. Make your eyes, nose, and throat irritated. Give you skin rashes. Make you feel especially nervous, agitated, or sluggish. If you feel any of these symptoms while working with or near hazardous materiaLc;--notify your supervisor immediately. ChemicaLc; in the Eyes Don't rub the eye(s). Hold the eyelid(s) open and flush eyes with clean water. Continue for 15 to 20 minutes. Be careful not to contaminate the other eye. Chemicals on the Skin Flush burned area thoroughly with lukewarm water for at least 5 min- utes. Be sure to wash chemical away completely. Remove clothing and jewelry from burn area. If clothing sticks to burn, do not try to remove it. Seek further medical attention. Ingestion Induce vomiting only if instructed by MSDS. When chemicals have been swallowed, making the victim vomit mayor may not be the right thing to do. Be prepared ahead of time by checking the MSDS for all chemicals in your work area. Get immediate medical attention. Clothing on Fire STOP moving around. DROP to the ground with your arms across your chest. 118 ROLL on the ground in a rug or blanket if possible. COOL burns with clean water. Never cover them with butter or grease. Chemical burns should receive prompt medical attention. For specific first aid procedures for particular hazardous materials, read the emergency instructions on the MSDS. And remember...report all injuries to your supervisor and get further medical attention as soon as possible. Working with Hazardous Materials Make sure hazardous materials are properly stored according to company rules. Don't store materials in aisles, or where they are blocking exits. Make sure all containers are stored with label~ showing. Make sure flammable and combustible materials are not stored near a heat source. Check for adequate ventilation. . Eat, drink, and smoke only in designated areas. Double-check all containers and hoses to make sure they're not leaking. Keep containers closed when not in use. Make sure all lids or caps are tightly closed before storing. Keep alert to signs of trouble--unusual odors, hidden leaks, etc. Report missing labels, damaged containers, etc., to your supervisor. Never try to do a job you are not authorized to do. Get help from your supervisor or a coworker if you need it. Clean up all spills immediately, following established procedures and using approved cleanup materials. Clean up your work area and any tools you've used. Be sure to dispose of all hazardous substances and contaminated clean- ing materials according to the rules. 119 Remove contaminated work clothing and do not wear it again until it's been cleaned. Be sure not to wash work-contaminated clothing with your family laundry. Wash carefully after handling chemical containers, before eating, or when leaving your work area. Make sure all hazardous materials have been returned to their proper place and stored correctly with labels showing. - 120 HAZARD EVALUATION HAZARD EVALUATION What Is A Hazard Determination Chemical manufacturers and importers are required to evaluate the chemicals produced in their workplaces or imported by them to determine if they are hazardous. Hazard determi- nation procedures must be in writing and made available, upon request, to employees, NIOSH and OSHA. If you must evaluate a chemical's hazards you should identify and consider the available scientific evidence. For health hazards, evidence which is statistically significant and which is based on at least one positive study is considered to be sufficient to establish a hazardous effect if the results of the study meet the definitions of health hazards. During evaluation, you should have-access to a wide-range of sources. While well-known chemicals could be adequately evaluated by consulting established reference texts, others will require searches of bibliographic data bases. No testing of chemicals to determine hazards is ever required. The evaluation is to be based on currently available information. See Appendix A to the Hazard Communication Standard (HCS) in the REGULATIONS sec- tion of this manual for the scope of the health hazards covered. Appendix B should be consulted for the criteria to be followed with respect to the completeness of the evalua- tion, and the data to be reported. Written Procedures In general, when. you document your hazard evaluation procedures, you should address the following: 1. The person responsible for evaluating the chemicals; 2. The sources of information consulted; 3. Criteria used to evaluate the studies, including those parameters listed in the HCS (i.e., statistical significance, conducted accordin,g to scientific principles); 4. A plan for reviewing information to update the MSDSs if new and significant health information is found. These written procedures may be incorporated into the written hazard communication pro- gram. For more details see WRITTEN HAZ/COM PROGRAM section in this manual. What Is Regulated? Any substance that presents a physical or health hazard, as defined by OSHA, is consi- dered regulated under the HCS. However, OSHA has designated four separate lists of chemicals that comprise the "floor" of regulated chemicals. There are about 1,200 chemi- cals specifically listed as regulated. IMPORTANT: A SUBSTANCE MAY STILL BE REGULATED EVEN THOUGH IT IS NOT ON ANY LIST. INDUSTRY REQUIREMENTS HAZ EVAL-3 121 HAZARD EVALUATION The lists can be found on Chart A - HAZARD DETERMINATION. CHART A HAZARD DETERMINATION Sources of hazardous chemicals: 1. 29 CFR Part 1910, Subpart Z, Toxic and Hazard- ous Substances, Occupational Safety and Health Administration (OSHA); or 2. Threshold limit Values for Chemical Substances and Physical Agents in the Work Environment, American Conference of Governmental Industrial Hygienists (ACGIH) (latest edition). Sources of carcinogenic chemicals: 1. 29 CFR Part 1910, Subpart Z, Toxic and Hazard- ous Substances, -Occupational Safety and Health Administration (OSHA); or 2. National Toxicology Program (NTP), Annual Report on Carcinogens (latest edition); or 3. International Agency for Research on Cancer (IARC), Monographs (latest editions). HAZ EVAL-4 122 INDUSTRY REQUIREMENTS HAZARD EVALUATION : What Is Regulated?, Continued As Chart A indicates, there are two categories that OSHA details, hazardous chemicals and carcinogenic chemicals. Carcinogenic substances are viewed to present a greater hazard so they are treated more stringently in the regulations. Any compound of a substance from" the Subpart Z list or the TLV list is considered to be part of the floor of hazardous chemicals covered by the standard. The complete list of chemicals in OSHA Subpart Z can be found in this manual in the SUBSTANCE LISTS section. In the same section, you will find a list of the NTP chemicals, the chemicals examined by IARC, and a summary of the chemicals appearing on the TLV list. To obtain a copy of the complete Threshold Limit Values (TL V), write or call: ACGIH 6500 Glenway Ave, Bldg D-5 Cincinnati, OH 45211 (513) 661-7881 What Is Exempt With the Hazard Communication Standard, OSHA is attempting to reduce occupationally- related illnesses and workplace exposures to hazards. The Agency does not want to dupli- cate the efforts of other government agencies or needlessly regulate areas where exposure is minimal. Therefore, a number of exemptions have been established under this standard. This standard does not apply to the following: Any hazardous waste, as defined and regulated under RCRA Tobacco or tobacco products Wood or wood products The standard was obviously not intended to cover desks, chairs, or doors. How- ever, if you have wood treated with formaldehyde and you are gluing, or cutting it, this wood would be regulated. Foods, drugs, cosmetics or alcoholic beverages in a retail establishment which are packaged for sale to consumers Foods, drugs, or cosmetics intended for personal consumption by employees while in the workplace Any consumer product which is used in the workplace in the same manner as normal consumer use, and which use results in exposure which is not greater than expo- sures experienced by consumers Any drug when it is in solid, final form for patient use (tablets, pills) Articles INDUSTRY REQUIREMENTS HAZ EVAL-5 123 HAZARD EVALUATION What Is An Article? This is a very controversial area. If something is defined as an article, it is exempt from the requirements of the HCS. Therefore, if a product is classified as an article, it saves the manufacturer lots of paperwork. The definition for an article is somewhat vague. It is a manufactured item which: Is formed to a specific shape or design during manufacture Has an end use function dependent upon its shape or design And, it must not release, or otherwise result in exposure to, a hazardous chemical under normal conditions of use. The problem comes in with the phrase "normal conditions of use." You may have a manu- factured item that meets the definit~QA of an article,- but if it is burned it produces a hazardous byproduct. The question then becomes, is burning "normal use" for the pro- duct? If burning occurs in its normal use, then it cannot be exempted as an article. If a hazardous chemical can be expected to be released only when the item is repaired, then that is not considered part of its normal condition of use. The item would be consi- dered an article under the standard, and thus.~xempted. The following items are examples of articles: Stainless steel table, vinyl upholstery, tires. The following items are examples of products which would not be considered articles under the standard, and thus would not be exempted from the requirements: Metal ingots t~at will be melted under normal conditions of use. Fabric treated with formaldehyde where downstream garment manufacturing em- ployees will be exposed when making clothing. Switches with mercury in them when a certain percentage break under normal condi- tions of use. It should be noted that the only information that has to be reported in these situations is that which concerns the hazard of the release. Any hazardous chemicals which are still bound in the article would still be exempted under the article exemption. You could also have variance in the article classification if there are several possible end uses. For example, a chrome bumper manufacturer sells bumpers to one company which simply mounts the bumper on a car. The company also sells to someone who grinds and polishes the bumper before mounting it. In the first case, the bumper is an article. In the second case, because a hazardous substance is released during the grinding, it is not an article. Basically, if the product will be processed in some way after leaving the manufacturing site - heated, welded, glued, sawe.d..J~Jk. - and a hazardous chemical could be emitted, it probably will not qualify as an article. HAZ EVAL-6 124 INDUSTRY REQUIREMENTS HAZARD EVALUATION Mixtures Many chemical products are mixtures or reformulations. There are specific requirements for determining the hazards of mixtures. If the mixture has been tested as a whole. the results of such testing shall be used to determine whether it is hazardous. If the mixture has not been tested as a whole, and it contains 1 % or more of an ingredient that is listed as a health hazard, or 0.1 % of an ingredient listed as a carcinogen then. the whole mixture is assumed to have the same health and/or carcinogenic hazards as its hazardous components. Even if the mixture contains less than the above percen- tages. but evidence indicates that a hazardous/carcinogenic component could be released in concentrations above an established PEL or TLV. then the mixture again must be assumed to present the same hazard.--- - -- The manufacturer. importer. or employer may use whatever scientifically valid data is available to evaluate the physical hazard potential of the mixture. For example. Benzene is a carcinogen. If you have an untested mixture containing Ben- zene. and you know there is more than .1 % Benzene in the mixture. you must regard the whole mixture as a carcinogen. If you are. assuming the mixture has the same hazards as its hazardous components. the individual data sheets for the hazardous components will satisfy MSDS requirements. In other words. you can have several data sheets for one mixture. However. you may want to test the mixture. so as not to have to list hazardous ingre- dients. If you decide to test the mixture. a full range of tests must be performed. to deter- mine both the physical and health hazards of mixture. INDUSTRY REQUIREMENTS HAl EVAl-7 125 LABELS OUTLINE FOR LABELS/OTHER FORMS OF WARNING 1. Purpose of Labels 2. Labels On Shipped Containers 3. Labels On In-Plant Containers 4. What Is A Hazard Warning? 5. Labels On Solid Metals 6. Substance-Specific Requirements For Labeling 7. Portable Container Exemption 8. Alternatives To Labeling Containers 9. The Role of DOT Labels 10. National Fire Protection Association 11. Hazardous Materials Identification System 12. Exemptions To the Labeling Requirements 13. Posters In The Workplace INDUSTRY REQUIREMENTS 126 LABELS-1 LABELS LAB ELS Purpose of labels The purpose of labels on hazardous chemicals, or on products containing them, is to warn about potential danger or significant risk. labels are not intended to be either the sole, or the most complete source of information regarding the nature or identity of hazardous chemicals in the workplace. OSHA's stated purpose for the label-s-is that they ser-ve as an immediate warning and as a reminder of the more detailed information provided in other formats (posters, MSDSs, notices, written program). The identity on the label must be keyed to the chemical's MSDS which will contain more extensive information. The Hazard Communication Standard contains specific labeling requirements. Labeling must be done on all hazardous cnemicals that are shipped and that are used in the work- place. The regulations dealing with labeling can be found in 29 CFR 1910.1200(f). (See the section of this manual tabbed REGULATIONS.) As you will see later in this chapter, OSHA's standard requires identity and hazard infor- mation on labels. Although employers can choose to provide additional statements, OSHA's requirements are limited to that required to convey the hazards to the workers. Other data regarding protective measures, first aid, etc. are to be included on the MSDSs or covered during training. The reason for this is that OSHA has found, in evaluating the effectiveness of labels, that the more detail there is on a label, the less likely it is that employees will read and act on the information. There are currently many marking systems in use. There is no preferred or mandated sys- tem. Any label that conveys the required information, clearly and in English, is acceptable. The best programs utilize a simple marking system that is readily recognizable and easily understood. Any worker should be able to quickly identify the general hazard of any mate- rial, and the severity of that hazard. Two of the most common systems in use are the NFPA and the HMIS systems. For full details on these two systems, check later in this chapter. IMPORTANT: There is no one form of label mandated by the standard. No size, shape, or color is specified. Any label that conveys the required information is acceptable. INDUSTRY REQUIREMENTS LABELS-3 7/90 127 LABELS labels On Shipped Containers Chemical manufacturers, importers, and distributors must make sure that each container of hazardous chemicals leaving the workplace is labeled, tagged, or marked with the fol- lowing information: 1. Identity of the hazardous chemical; 2. Appropriate hazard warnings; and 3. Name and address of the chemical manufacturer, importer, or other respon- sible party. . -- Several terms need to be defined to understand this regulation. The term "container" means any bag, barrel, bottle, box, can, drum, reaction vessel or storage tank that contains a hazardous chemical. This definition does not include pipes or piping systems, nor engines, fuel tanks, or other operating systems in a vehicle. The term "identity" can refer to any chemical or common name designation for the individual chemical or mixture, as long as the term used is also used on the MSOS for the particular chemical and on the chemical inventory list. Be sure to refer to the chemical by this same name during training, also, so employees connect the identity on the label with the training they received. For example: You may see many different types of designations on lab- els - Formula 1509. XYZ Acetone, Black Ink. All of these are acceptable, as long as the name indicated on the MSOS is also Formula 1509, etc. The term "hazard warning" means any words, pictures, symbols, which convey the hazards of the chemical in the container. For more specific detail on hazard warnings, see the Hazard Warning section in this chapter. If you are a manufacturer, importer, or distributor of hazardous chemicals, you have label- ing responsibilities. Select a labeling system that is approprrate for your operation. You can use computer-generated labels, -preprinted labels, even hand-written labels. ----.---. Since labels can come off, become smudged or unreadable, it is a good idea to designate someone in your shipping area to give a final check to ensure that all containers of hazardous chemicals leaving your facility have been labeled. Where the shipping container is a tank truck, rail car, or the like, the appropriate label may be provided with the shipping papers rather than posted on the truck, etc., itself. DOT placards are intended to provide protection for those involved in transportation. The OSHA label is intended to protect the employees of the downstream recipient. Providing the label separately will satisfy this concern. LABELS-4 1287/90 INDUSTRY REQUIREMENTS LABELS Labels On In-Plant Containers Employers shall ensure that each container of hazardous chemicals in the workplace is labeled, tagged, or marked with the following information: 1. Identity of the hazardous-chemical; and 2. Appropriate hazard warnings. Several terms need to be defined to understand this regulation. The term "container" means any bag, barrel, bottle, box, can, drum, reaction vessel or storage tank that contains a hazardous chemical. This definition does not include pipes or piping systems, nor engines, fuel tanks, or other operating systems in a vehicle. The term "identity" can refer to any chemical or common name designation for the individual chemical or mixture, as long as the term used is also used on the MSDS for the particular chemical and on the chemical inventory list. Be sure to refer to the chemical by this same name during training, also, so employees connect the identity on the label with the training they received. For example: You may see many different types of designations on lab- els - Formula 1509, XYZ Acetone, Black Ink. All of these are acceptable, as long as the name indicated on the MSDS is also Formula 1509. etc. The term "hazard warning" means any words, pictures, symbols, which convey the hazards of the chemical in the container. For more specific detail on hazard warnings, see the Hazard Warning heading in this section. Remember, labeling responsibilities for the employer are minimal. The majority of your hazardous chemicals should be arriving already labeled. You are NEVER required under this standard to relabel containers. If it is alj--eady labeled, you need do nothing additional. INDUSTRY REQUIREMENTS LABELS-5 129 LABELS Labels On In-Plant Containers, Continued However, there are several situations in which you may need to label. Perhaps you break down the received quantity of chemical into smaller containers, and distribute the smaller containers to different areas within the company. These smaller containers would, of course, not have a label from the manufacturer. Therefore, you must put a label on them. You can simply duplicate the label that is ornhe large container or you can come up with your own label. You may possibly have containers of chemicals on hand that you purchased long ago, before there was any labeling requirement. If these substances are hazardous, you should contact the manufacturer, requesting label information. If this tact does not work, you may have to get rid of the chemical. Also, labels don't last forever. They get corroded off, they fall off, they become unreadable. If this happens, you are responsible for relabeling the containers. -- ..---.- - - . Another common situation is to relabel containers so that employees encounter a uniform labeling system. This makes training easier because you only need to explain one system of labels. But this relabeling is your choice, not required by the HCS. Also, OSHA recom- mends that if you are using such an inplant labeling system for uniformity, allow the incoming container labels to remain on the original containers rather than removing them when inplant labels are added. Even though the manufacturer is legally responsible for labeling the chemicals you are buying, you (as the chemical user) are responsible for the labels on containers in your own facility. So once that chemical is on your property, "no label" means trouble for yOU. Head off trouble ar two points. Designate someone in receiving to check for labels on all incoming containers. If a hazardous chemical arrives unlabeled you can either refuse the shipment or label it yourself. Also, set up a system to do a periodic spot check of your hazardous substances. Ensure that aJUnplant containers-, including standing tanks, process vessels, etc., are adequately labeled. If a label has fallen off or become unreadable, replace it. LABELS-6 130 INDUSTRY REQUIREMENTS LABELS What Is A Hazard Warning? The Hazard Communication Standard covers two types of hazards - physical and health hazards (see Chart A - Hazard Categories, at the end of this chapter). The hazard warning, which must be on both shipped and in-plant containers, must convey the hazard of the chemical. This is intended to be specific information regarding the hazard. Many labels at the time the HCS was finalized included only precautionary statements. Phrases such as "caution," "danger," or "harmful if inhaled" generally do not meet the intent of the standard by themselves. If, when inhaled, the chemical causes lung damage, then that is the appropriate warning. Lung damage is the hazard, not inhalation. When it is known, the specific target organ effect should be part of the hazard warning (see Chart B - Target Organ Effects, at the end of this chapter). If the substance attacks the lungs, or the skin, or the brain, it must be indicated. There are some situations where the specific target organ effect is not known. Where this is the case, the more general warn- ing statement would be permitted. A warning of carcinogenicity (cancer causation) is required under certain circumstances. In general, those chemicals identified as being "known to be carcinogenic" and those that may "reasonably be anticipated to be carcinogenic" by National Toxicology Program must have carcinogen warnings on the label. Labels On Solid Metals When the Hazard Communication Standard was expanded in August 1987, a prOVISion was added regarding the labeling of solid metals. Many times a solid metal is exempted from labeling because it is considered an article, based on its downstream use. However, if the end use of the metal results in hazardous chemical exposure to the employees working with it, then it is not an article and must be labeled. The label information should indicate the chemical hazards released when the metal is worked on. The label should be sent to the customer at the time of the initial shipment, and need not be included with subsequent shipments to the same purchaser unless the information on the label changes. T!1~__@bel.can be ser1~ with the initial shipment or it can be sent with the MSDS. This exception to labeling each shipment applies only to the solid metal itself. It does not apply to any hazardous chemicals used in conjunction with, or known to be present with, the metal. For example, the employees handling the metal may be exposed to cutting fluids or lubricants. These substances would not fall under this exception, and would require labels on every container sent. INDUSTRY REQUIREMENTS LABELS-7 131 LABELS Substance-Specific Requirements For Labeling OSHA has developed specific health standards for twenty-one substances. These stand- ards are located in 29 CFR 1001-1101, .Subpart Z. Within these standards are found required handling methods, protective clothing, etc.. Many of the standards contain specific label requirements, which take precedence over the label requirements of the Hazard Communication Standard. For instance, if your company uses acrylonitrile, the label must read: DANGER CONTAINS ACRYLONITRILE (AN) CANCER HAZARD The following is a list of the Subpart Z substances: 2-Acetylaminofluorene Acrylon itri Ie 4-Aminodiphenyl Asbestos, tremolite, anthophyllite, and actinolite Benzene . Benzidine bis-Chloromethyl ether Coal tar pitch volatiles Coke oven emissions Cotton dust . 1,2-dibromo-3-chloropropane --.---- 3,3' -Dichlorobenzine 4-D imethyla m i noazobenzi ne Ethylene oxide Ethyleneimine Inorganic arsenic Lead Methyl chloromethyl ether alpha-Naphthylamine beta-Naphthyl a mine 4-Nitrobiphenyl N -N itrosodimethyla mine beta-Propiolactone Vinyl chloride If your employees work with any of the preceding substances, be sure to check the Sub- part Z requirements. There may be specific label designations, along with other handling requirements that you should be complying with. LABELS-B 132 INDUSTRY REQUIREMENTS LABELS Portable Container Exemption There is an exemption from labeling requirements for portable containers. However, before you take advantage of this exemption, make sure you understand the definition of a porta- ble container and that your employees are using the containers in a way that fits the definition. A portable container is one which is filled from a labeled container by an employee who uses it immediately (during one work shift). No label is required in this case. The problem arises when the employee gets to the end of his shift and he still has some chemical left in his portable container. Many companies don't want it poured back into the main drum, because of contamination. And they don't want it wasted, poured out. So it gets given to the worker on the next shift. This is what OSHA wants to avoid. The original worker drew the chemical from a labeled container so he had the opportulJlty__1O read the warnings for this chemical. The next shift worker has been handed an unlabeled container of chemicals to work with. This is a viola- tion of the standard. So unless you are absolutely certain that you do not end up with workers using unlabeled containers, don't use the portable container exemption. What many companies do is to designate and label small portable containers and reuse them for the same chemical. Alternatives To labeling Containers How do you label the air emissions in a welding area? How do you label a one-ounce vial, so the information is readable? Every company has unique operations - welding areas, large process vessels, tiny test tubes, etc - that are not well served by the regular label- ing methods. OSHA does provide alternatives for those~ hard-to-Iabel containers. Employers may use signs, placards, process sheets, batch tickets or other such written material in place of try- ing to attach a label to individual stationary process containers, where it would be lost and difficult to read. The alternative material must identify which container it refers to, and be available in the work area to employees at all times. The Role of DOT labels The Department of Transportation (DOT) has detailed requirements for the marking of con- tainers of shipped hazardous chemicals. The OSHA labels used on shipping containers must not conflict with these requirements of the Hazardous Materials Transportation Act. Specifically, this refers to 49 CFR 172.401 (b), which states: No person may offer for transportation and no carrier may transport a package bear- ing any marking or label which by its color, design, or shape could be confused with or conflict with a label prescribed by this part. For more information regarding DOT label requirements, see the REGULATIONS section of this manual. INDUSTRY REQUIREMENTS LABELS-9 .133 .. LABELS National Fire Protection Association The National Fire Protection Association (NFPA) has a markrng system that it developed in 1961. It is one of several widely used systems in this country. The system was intended to provide basic information to emergency personnel, so they can better evaluate what fire fighting techniques to employ. The NFPA system is being used as an in-plant labeling program. This system does not pro- vide any detailed hazard information, but it is acceptable as long as training regarding the system is conducted, and MSDSs are available to provide the required detailed chemical hazard information. - There are three categories of hazards identified by the NFPA system - health, flammability, reactivity. The degree of severity is indicated numerically by five divisions ranging from "zero (Q) - no special hazard" to "four (4) -severe hazard." The diamond-shaped label contains four colored squares, with a number appearing in each square. Besides having a blue square indicating health hazard, a red square representing flammability, and reactivity symbolized by a yellow square, a fourth square indicates a "special hazard," such as unusual reactivity with water. The usual symbol for alerting fire fighting personnel to the possible hazard of using water is the letter W with a line through the center. Emergency personnel prefer this system because they can tell from a distance what cau- tion to use in approaching a container, or handling a fire. However, this marking system should not be used on a shipping label because it does not provide adequate hazard warn- ing details when it is used apart from the MSDS. HEALTH HAZARD FIRE HAZARD 4 De.dly 3 Exlr.me d.nger 2 H...rdou. 1 SlIlIhtly h.z.rdouI o Norm.1 m.t.rl.1 , Flash PoinlS 4 Below 73. F 3 Below 100. F 2 Above 100. F. Nol E.ceeding 200. F 1 Above 200. F o Will nol burn " SPECIFIC HAZARO OXidizer ACId Alk.1I CorrosIve Use NO WATER RadlOacllve ACIO ALK COR W .... . 4 May deton.te 3 Shock and ....t may detonete 2 Violent c"'mleel change 1 Un.t.ble II ....ted o Stable LABELS-10 INDUSTRY REQUIREMENTS 134 LABELS Hazardous Materials Identification System Another frequently used marking system is that of the Hazardous Materials Identification System (HMIS). This system, very similar to the NFPA system, was developed by the National Paint and Coatings Association (NPCA), a Washington D.C.-based trade associa- tion. Companies involved in the manufacture of paints and coatings are heavy users of chemi- cals. Thousands of substances are employed, many of which are toxic or require some special precautions in their handling. The goal of NPCA was to provide a uniform, compre- hensive system to inform employees of the hazards encountered in the performance of their jobs, and to promote the safe use of those hazardous substances. The HMIS labels and signs provide information on: 1. Chemical identity - may be chemical or common name 2. Degree of acute health, flammability and reactivity hazards - each label contains three colored horizontal bars, blue for health, red for flammability, yellow for reactivity, each with its separate numerical coding. The degree of hazard is expressed in a numerical rating (like NFPA) on a scale of 0 to 4, with 0 denoting a minimal hazard, 4 a severe hazard. 3. Proper personal protective equipment - a white bar at the bottom of the label ,contains a letter representing on'e or more personal protective devices that must be used when handling that substance. 4. Chronic health hazards PERSONAl. PROltcnON INDUSTRY REQUIREMENTS LABELS-11 135 LABELS Exemptions To The Labeling Requirements Labeling is not a new idea. Many government agencies have for many years required labeling on the items they regulate. OSHA did not want to duplicate what these agencies have established, requiring two labels that accomplish the same thing. Therefore, there is no labeling required under the HCS for the following chemicals: Any pesticide, labeled under the Federal Insecticide, Fungicide, and Rodenticide Act. Any food, food additive, color additive, drug, cosmetic, or medical or veterinary device labeled under the Federal Food, Drug, and Cosmetic Act. Any beverage alcohols, wine or beer intended for nonindustrial use, labeled under the Federal Alcohol Administration Act Any consumer product or hazardous substance, labeled under the Consumer Product Safety Act. NOTE: There is no blanket exemption for consumer products. The regu- lations only exempt such products from additional labels on shipped containers. Each consumer product should be evaluated as to whether you must include it on your hazardous chemical inventory, maintain data sheets on it, discuss it during training. . This is another of those "gray" areas where you must use common Sense. The rule of thumb is - if the employee has the same degree of exposure to the chemical as he would at home, do not worry about it. For instance, if the worker uses a cleanser to clean a sink twice a week, that wotJld be a normal consumer exposure. However, if the worker's job involves using a cleanser every day, several hours per day, that would be beyond a consumer exposure and you must deal with the cleanser as a hazardous chemical. See the MSDS section for more information on consumer products. Posters In The Workplace Under the Hazard Communication Standard there are no poster requirements. However, posters in the workplace can be an effective way to communicate several kinds of informa- tion to employees. First, you can use a poster as a way of reminding workers where they can obtain HCS information. During training, workers should be told where MSDSs can be found and who to contact for further information. To ensure that they remember this, post a notice on bulletin boards in lunch rooms or locker rooms. Another important use for posters is as a continual reminder of label information. Post charts in all areas where hazardous chemicals are present. These charts should tell how to read a label. They can give workers vital information when they most need it. Examples of both types of posters can be fOI!.nd in the pocket of this manual. LABELS-12 136 INDUSTRY REQUIREMENTS CHART A HAZARD CATEGORIES Health Hazards Carcinogenic Acutely toxic Chronically toxic Reproductive toxin I rrita nt Corrosive Sensitizer Hepatotoxins Nephrotoxins Neurotoxins Agents which damage the lungs, skin, eyes, or mucousmem- branes Agents which act on the hematopoietic system INDUSTRY REQUIREMENTS . Physical Hazards Combustible liquids Compressed gas Explosive Flammable Organic peroxides Oxidizers Pyrophorics Unstable (reactive) Water-reactive LABELS LABELS-13 137 LABELS CHART B TARGET ORGAN EFFECTS a. Hepatotoxins............ -'-'-"..'-". Chemicals wbich produce liver damage. Signs and Symptoms ......... Jaundice; liver enlargement. Chemicals .................. Carbon tetrachloride; nitrosamines. b. Nephrotoxins.................. Chemicals which produce kidney damage. Signs and Symptoms ......... Edema; proteinuria. Chemicals .................. Halogenated hydrocarbons; uranium. c. Neurotoxins. . . . . . . . . . . . . . . . . . . Chemicals which produce their primary toxic effects on the nervous system. Signs and Symptoms .......... Narcosis; behavioral changes; decrease in motor functions. Chemicals .................. Mercury; carbon disulfide. d. Agents which act on the blood or hematopoietic system ......... Decrease hemoglobin function; deprive the body tissues of oxygen. Signs and Symptoms .......... Cyanosis; loss of consciousness. Chemicals .................. Carbon monoxide; cyanides. e. Agents which damage the lung ......................... Chemicals which irritate or damage the .- pulmonary tissue. Signs and Symptoms .......... Cough; tightness in chest, shortness of breath. Chemicals .................. Silica; asbestos. f. Reproductive toxins .. . . . . . . . . . . . Chemicals which affect the reproductive capabilities including chromosomal damage (mutations) and effects on fetuses (terato- genesis). Signs and Symptoms .......... Birth defects; sterility. Chemicals .................. Lead, DBCP g. Cutaneous hazards. . . . . . . . . . . . . Chemicals which affect the dermal layer of the body. Signs and Symptoms .......... Defatting of the skin, rashes, irritation. Chemicals .................. Ketones, chlorinated compounds. h. Eye hazards .................. Chemicals which affect the eye or visual capacity. Signs and Symptoms .......... Conjunctivitis; corneal damage. Chemicals .................. Organic solvents; acids. -- LABELS-14 138 INDUSTRY REQUIREMENTS - EMPLOYEE TRAINING EMPLOYEE TRAINING PROGRAM Purpose Of Training Under the Hazard Communication Standard, employers must establish a training and information program for all employees routinely exposed to hazardous chemicals in their work area. This training must be provided at the time of initial assignment and whenever a new hazard is introduced into their work area. The regulations for training can be found in 29 CFR 191 O.1200(h). Training serves to explain and re~Aferee the informationppresented to employees through the labels and MSDSs. The use of labels and MSDSs will only be successful when workers understand the information presented and are aware of the actions to be taken to avoid or minimize exposure and the occurrence of adverse effects. Training is critical to the effective hazard communication. It is the forum in which hazard information can best be presenteain-such a way as "fo result in workers taking protective action, and thus decreasing the possibility of occupationally-related chemical source illnesses and injuries. Therefore, OSHA is requiring a thorough compliance effort in this area. The Standard's provisions are performance-oriented~ listing categories of information to be transmitted to employees, without specifying how to accomplish this. The OSHA regulation simply states that training must be done. However, ideally, an employer will tailor the edu- cation and training program to the particular needs of his/her employees. If you have workers with little education, bring the training down to an understandable level; if you have non-English speaking workers, use an interpreter. . The key term here is "understanding." Not only must your employees be trained, but they must walk away from that training understanding what they are working with. Giving an employee a data sheet to read does not satisfy the intent of the standard. The training should include an opportunity for employees to ask questions to ensure that they under- stand the information presented to them. During an OSHA inspection, frequently employees will be randomly interviewed. The inspector will be asking general questions regarding training, such as location of MSDSs, chemical-specific knowledge, understanding of labels. Obviously, it cannot be expected that employees will totally recall all information and be able to repeat it. However, if the inspector detects a trend in employee responses that indicates training is not being con- ducted, or is conducted in a cursory fashion that does not meet the intent of the standard, a closer review of the training documentation will be necessary. Keep in mind that the purpose of the standard is to reduce chemically related illnesses and injuries through behavior modification resulting from the acquisition of hazard information. This can occur only if employees receive the information in usable form through appro- priate training. So that is your goal with training - increasing the workers' knowledge of the chemicals they handle, so that they handle them in a safe manner. If your training accomplishes that goal, you will have met OSHA's goal, also. INDUSTRY REQUIREMENTS TRAINING-3 139 EMPLOYEE TRAINING Decisions To Make Before You Begin How will you do the training? The first decision you must make is how to accomplish the training required under the Hazard Communication Standard. As in every area, the standard is performance- oriented, specifying the results but not mandating the methods to be used. Therefore, you can set up the type of training program that fits best into your operation. If you already do some type of training - safety, emergency, orientation, etc. - you may want to include HCS training with your current program. It may be simpler to do your HCS training on a department level, however, if you have different groups of chemicals used in severaldepartmert'ts. That way you can train workers in the hazards of only those specific chemicals they work with in their area. There are a number of different approaches that can be taken. You could use videos, interactive computer programs, classroom instruction, or a combination of methods. The best attack is to set up training which allows employees an opportunity to ask questions to ensure that they understand the information presented to them. WARNING: Giving an employee a data sheet to read does not satisfy the intent of the standard. Who will do the training? The next decision to make is who will do the training. You may want to split the train- ing into two parts - the information section and the chemical-specific training. Then you could have one person give all employees the information training, and have area supervisors handle the training for the chemicals used in their work areas. Be sure that whoever does the chemical-specific training thoroughly understands the safe handling aspects of the chemicals he will be covering. Many times a supervisor is more production-oriented rather than safety-oriented, and may emphasize shortcuts that are not recommended for the safe use of a hazardous substance. If you have several people, such as supervisors, conducting training for their work areas, sit in on a session or two, to observe how the training is being handled and to show your support for safety in the workplace. ' TRAINING-4 140 INDUSTRY REQUIREMENTS EMPLOYEE TRAINING Decisions To Make Before You Begin, Continued Who must be trained? All covered employees must receive training. OSHA defines "employee" as any worker who may be exposed to hazardous chemicals under normal operating conditions or in foreseeable emergencies. Workers such as office workers or bank tellers who encounter hazardous chemicals only in non-routine, isolated instances are not covered. "Normal operating conditions" are those which employees encounter in performing their job duties in their assigned work areas. For example, if the receptionist in a facility receives and delivers a telephone message for someone in a different work area where hazardous chemicals are present, this does not mean that the recep- tionist would be covered under the rule by virtue of the one potential exposure from delivering the message. However, if performance of the receptionist's job entails walking through the production area every day, and thus being potentially exposed during the performance of regular duties, that job would be covered under the rule. Deciding who must be trained can be a sticky issue. It is better to train too many people rather than too few. If you have some employees who are occasionally in an area where chemicals are stored or used, and you are undecided whether they are "routinely exposed," include them in your training program. Do I have the necessary information compiled? Prior to beginning any training program, you will need to collect certain information. First, you must have your chemical inventory completed, which will give you a hazardous cl)emical inventory list. The chemicals on this list are the ones that must be dealt with in the training program. .~ Unless you deal with a small number of chemicals, you will want to cross-reference the chemical inventory list with a list-of which employees are exposed to each sub- stance. This cross-reference tells you which chemicals must be included in the train- ing for Area A, for Area B, etc. Next, make sure that you have all the MSDSs for' the chemicals that will be discussed during training. You (or whoever will be doing the training) should read through them, using them as a primary source of information for the chemical- specific part of the training program. Get together any other books or materials that you are going to use in the training program. It is a good idea to have a chemical dictionary on hand to look up answers to employees' questions. Have complete information on the use of safety equipment. Read through all materials so that you are comfortable with what you are going to present. INDUSTRY REQUIREMENTS TRAINING-5 7/90 141 The Actual Training Your training program can take any form, as long as the required information is conveyed and understood. You will probably need to make adjustments depending upon the level of employee you are training. Take into consideration the education and technical background of the trainees. At a minimum, the following topics must be thoroughly covered. The Hazard Communication Standard Employees must be informed of the existence of the HCS, what the standard requires and what it will do for them. Explain that the purpose of the HCS is to ensure that the hazards of all chemicals produced are evaluated, and that information concerning these hazards is transmitted to employers and employees. This transmittal of information is to be accomplished by means of comprehensive hazard communication programs, which are to include container labeling, MSDSs, and employee training. Terminology - Are we speaking the same-language? Before you proceed too far with your training program, clarify the language you will use. Don't assume that workers know what an MSDS is, or a hazard warning, or an air emission. The less educate_d..Y9_ur workers, the._more you need to explain the ter- minology. Remember, you aren't trying to make chemists out of your employees but basic understanding is your goal. Use handouts, diagrams, draw pictures on a chalk board - whatever is necessary to communicate your message. Have a good source of chemical information at hand, a chemical dictionary is a good idea, for those questions you may not be able to answer readily'. Material Safety Data Sheets Determine ahead of time how much MSDS information you feel is necessary and will be useful and understood by employees being trained. Explain what the MSDS is, what its purpose is. Explain the categories on the MSDS, what kind of information is found in each section, what some of the terms mean. Don't overload the employees with terminology. It is not hecessary for the employees to be able to develop a data sheet. Rather, they should just understand what is rele- vant and important to their interaction with chemicals. I doubt whether too many workers know or care what the specific gravity of a given chemical is, nor do they need to. However, the effects of overexposure of some chemical they use everyday in their work is extremely important. Their understanding of the value of the information in "routes of entry" of hazardous substances can increase the workers' use of personal protection. 142 TRAINING-6 7/90 INDUSTRY REQUIREMENTS - EMPLOYEE TRAINING Material Safety Data Sheets, Continued Therefore, don't simply go line-by-line through an MSDS, explaining each term. The important terms will get lost in the shuffle. Emphasize the areas that should matter to the worker. Bring the information into the "real" world. Use examples of how this information can protect them in their own workplace. Demonstrate the use of MSDSs with several data sheets from your workplace. Then the worker can see the filled-in sections and how the information is presented. You do not need to go over every MSDS. You will be covering the specific chemicals later in the training. The most vital information in this paft of the training is explaining where the data sheets are kept and how the employee can access them. Repeat this several times during the training. If you are keeping your MSDSs in a binder or book, hold it up, pass it around, familiarize the workers with it. Make sure the book or binder is clearly marked. You could even walk the workers through the area, showing them where the MSDSs are. Remember, during an inspection OSHA will ask employees if they know where to find the MSDSs. You want them to be able to answer that question. You may want to set up a system so that employees can get copies of MSDSs, if they need them. Sometimes a doctor asks for information on chemicals worked with to aid in his diagnosis. It can be useful to tr:.j;lck which chemicals are being looked at. If you are using an MSDS request form, show it during training. Explain how it should be used: (See Form Employee Request: Material Safety Data Sheet in pocket of this manual.) Labels Labels are the most visible and most frequent contact your employees will have with chemical information. They are intended to serve as an immediate visual warning of the hazards of the chemical. It is very important that employees have a thorough understanding of how to interpret the information being presented on the label, so that they can modify their handling of the chemical accordingly. Since there is no standard format for labels, you will have to explain how to read all labels that your workers might have contact with in th'e workplace. This could range from a label of all written te~U.2_.!:!umerically-coq~d red, blue, yellow labels to pictures depicting hazards. Look through the containers in your workplace. Use examples of the kinds of labels that you find. Explain what the information means. Use information from the LABELS/FORMS OF WARNING section in this manual. Explain the link between the labels and the data sheets. Ask questions to make certain that the trainees under- stand what you have presented. The written program The written program is your documentation of how you have complied with the Hazard Communication Standal=d~n your company. It includes your hazardous chemi- cal inventory. This program must be made available to your employees. Discuss this written program with your workers. Tell them ,how they can review the complete writ- ten program. INDUSTRY REQUIREMENTS TRAINING-7 1 -7/88 143 EMPLOYEE TRAINING Specific chemicals This section should comprise the largest part of your training program. You should give specific details on what chemicals the employee has contact with, and how to safely handle those chemicals. You should cover how to detect the presence or release of the chemical: visual appearance or odor when being released, any monitoring devices and what they indi- cate. Thoroughly describe the physical and health hazards of the chemicals in the work area. You do not need to cover each chemical, necessarily. You may group the chemicals and discuss them that way. Maybe you have many inks or paints, all with the same hazards. You might use several different solvents which each require the same han- dling precautions. Break your chemicals down into groups and then discuss the hazards and precautions of the group as a whole. This saves a lot of time, but also is more effective as a training technique. Employees will retain more if they do not feel bombarded with repetitive information. Certain chemicals have specific training requirements. Read the next chapter (Subpart Z And Training), to find out if you need to comply with these requirements. Protective equipment Explain the proper use of any protective equipment (goggles, respirators, ear plugs, etc.) that is required for the safe handling of the chemicals. Demonstrate how to use it and clearly indicate when the device is to be used. Tell the workers where the equipment is kept. Explain your company policy regarding the use of protective equipment. Remember, if the employee does not use the equipment and suffers an injury, you will be responsible for not enforcing the use of the protective equipment. First aid and emergency procedures Make sure workers understand what fir.st aid and emergency procedures should be used in the event of exposure or overexposure to the hazardous chemicals they work with. Point out where they can find this information on the MSDSs, if they have ques- tions in an emergency situation. Certification of employees trained You may want to document which employees you have trained and when they received training. The HCS does not require this but it does give you some protection to retain records in this area. You can use a certification of training, in which, follow- ing training, the employee signs a form indicating that he received training under the Hazard Communication Standard. At least then the employee can not claim that he never received training, although he could still claim that he did not understand what was presented, or that the training was inadequate. TRAINING-8 1441 - 7/88 INDUSTRY REQUIREMENTS EMPLOYEE TRAINING Subpart Z and Training OSHA's Subpart Z, Toxic and Hazardous Substances, contains the regulations for 26 specific substances. These are materials that the Agency has determined are of par- ticular concern. Therefore, an individual standard has been developed for each one, containing requirements for labeling, the use of protective equipment, medical surveil- lance, training, etc. If you use any of the Subpart Z substances (See REFERENCE SECTION, SUBSTANCE LISTS), be sure to check the specific training requirements and incorporate them into your Hazard Communication training program. An outline of the regulated substances and the training requirements follow. Asbestos 1910.1001 (j)(5) (5) Employee information and training (i) The employer shall institute-a-tfaining program for all employees who are exposed to airborne concentrations of asbestos, tremolite, anthophyllite, actinolite, or a combi- nation of these minerals at or above the action level and ensure their participation in the program. (ii) Training shall be provided--pr-ior- to or at the time of initial assignment and at least annually thereafter. (iii) The training program shall be conducted in a manner which the employee is able to understand. The employer shall ensure that each employee is informed of the following: (A) The health effect associated with asbestos, tremolite, anthophyllite, or actinolite exposure; (8) The relationship between smoking and exposure to asbestos, tremolite, anthophyl- lite, and actinolite in producing lung cancer; (C) The quantity, location, manner of use, release, and storage of asbestos, tremolite, anthophyllite, actinolite, and the specific nature of ope'rations which could result in exposure to asbestos, tremolite, anthophyllite, or actinolite; (0) The engineering controls and work practices associated with the employee's job assignment; (E) The specific procedures implemented to protect employees from exposure to asbestos, tremolite, anthophyllite, or actinolite, such as appropriate work practices, emergency and clean-up procedures, and personal protective equipment to be used; (F) The purpose, proper use, and limitations of respirators and protective clothing; (G) The purpose and a description of the medical surveillance program required by this section; INDUSTRY REQUIREMENTS TRAINING-9 1 - 7/88 145 EMPLOYEE TRAINING Asbestos, Continued (H) A review of this standard, including appendices. (iv) Access to information and training materials. (A) The employer shall make a copy of this standard and its appendices readily availa- ble without cost to all affected employees. 4-Nitrobiphenyl 1910.1 003(e)(5)(i) and (ii) Alpha-Napthylamine 1910.1 004(e)(5)(i) and (ii) Methyl Chloromethyl Ether 191 0.1 006(e)(~)(i) and (ii) 3, 3-Diehlorobenzidine (and its salts) 1910.1 007(e)(5)(i) and (ii) Bis-Chloromethyl Ether 1910.1 008(e)(5)(i) and (ii) Beta-Naphthylamine 1910.1 009(e)(5)(i) and (ii) Benzidine 1910.101 0(e)(5)(i) and (ii) 4-Aminodiphenyl 1910.1011 (e)(5)(i) and (ii) Ethyleneimine 1910.1 012(e)(5)(i) and (ii) Beta-Propiolaetone 1910.1 013(e)(5)(i) and (ii) 2-Aeetylaminofluorene 1910.1 014(e)(5)(i) 'imd (ii) 4-Dimethylaminoazobenzene 1910.1 015(e)(5)(i) and (ii) N-Nitroso-Dimethylamine 1910.1 016(e)(5)(i) and (ii) (i) Each employee prior to being authorized to enter a regulated area, shall receive a training and indoctrination program including, but not necessarily limited to: (a) The nature of the carcinogenic hazards of N-Nitrobiphenyl (and others listed above), including local and systemic toxicity; (b) The specific nature of the operation involving 4-Nitrobiphenyl; which could result in exposure; (e) The purpose for and application of the medical surveillance program, including, as appropriate, methods of self-examination; (d) The purpose for and application of decontamination practices and purposes; (e) The purpose for and significance of emergency practices and procedures; (f) The employee's specific role in emergency procedures; (9) Specific information to aid the employee in recognition and evaluation of condi- tions and situations which may result in the release of 4-Nitrobiphenyl; (h) The purpose for and application of specific first aid procedures and practices; "6 TRAINING-l 0 1&f 1 - 7/88 INDUSTRY REQUIREMENTS EMPLOYEE TRAINING (i) A review of this section at the employee's first training and indoctrination program and annually thereafter. (ii) Specific emergency procedures shall be prescribed, and posted, and employees shall be familiarized with their terms, and rehearsed in their application. Vinyl Chloride 1910.1 017(j)(1 )(i) through (ix) (j) Training. Each employee engaged in vinyl chloride or polyvinyl operations shall be provided training in a program relating to the hazards of vinyl chloride and precau- tions for its safe use. (1) The program shall include: (i) The nature of the health hazard from chronic exposure to vinyl chloride including specifically the carcinogenic hazard; (ii) The specific nature of operations which could result in exposure to vinyl chloride in excess of the permissible liffiif"and necessary protective steps; (iii) The purpose for, proper use, and limitations of respiratory protective devices; (iv) The fire hazard and acute toxicity of vinyl chloride, and the necessary protective steps; (v) The purpose for and a description of the monitoring program; (vi) The purpose for, and a description of, the medical surveillance program; (vii) Emergency procedures; . (viii) Specific information to aid the employee in recognition of conditions which may result in the release of vinyl chloride; and (ix) A review of this standard at the employee's first training and indoctrination pro- gram, and annually thereafter. Inorganic Arsenic 1910.1018(0)(1) and (2) (1) Training program. (i) The employer shall institute a training program for all employees who are subject to exposure to inorganic arsenic above the action level without regard to respirator use, or for whom there is a possibility of skin or eye irritation from inorganic arsenic. The employer shall assure that those employees participate in the training program. (ii) The training program shall be provided by October 1, 1978, for employees covered by this provision, at the time of initial assignment for those subsequently covered by this provision, and shall be repeated at least quarterly for employees who have optional use of respirators and at least annually for other covered employees thereaf- ter, and the employer shall assure that each employee is informed of the following: (A) The information contained in Appendix A; INDUSTRY REQUIREMENTS TRAINING-l1 147 1 - 7/88 EMPLOYEE TRAINING (B) The quantity, location, manner of use, storage, sources of exposure, and the spe- cific nature of operations which could result in exposure to inorganic arsenic as well as any necessary protective steps; (C) The purpose, proper use, and limitation of respirators; (0) The purpose and a description of the medical surveillance program as required by paragraph (n) of this section; (E) The engineering controls and work practices associated with the employee's job assignment; and (F) A review of this standard. (2) Access to training materials. (i) The employer shall make readily available to all affected employees a copy of this standard and its appendixes. (ii) The employer shall provide, upon request, all materials relating to the employee information and training program to the 8ssistant Secretary and the Director. Lead 1910.1025(1)(1) and (2) (1) Training Program. (i) Each employer who has a workplace in which there is a potential exposure to air- borne lead at any level shall inform employees of the content of Appendixes A and B of this regulation. (ii) The employer shall institute a training program for and assure the participation of all employees who are subject to exposure to lead at or above the action level or for whom the possibility of skin or eye irritation exists. (iii) The employer shall provide initial training by 180 days from the effective date [Editor's Note: OSHA's lead sta'ndard became effective February 1, 1979.] for those employees covered by paragraph (1)(1 )(ii) on the standard's effective date and prior to the time of initial job assignment for those employees subsequently covered by this paragraph. (iv) The training program shall be repeated at least annually for each employee. (v) The employer shall assure that each employee is informed of the following: (A) The content of this standard and its appendixes; (B) The specific nature of the operations which could result in exposure to lead above the action level; (C) The purpose, proper selection, fitting, use, and limitations of respirators; (0) The purpose and a description of the medical surveillance program, and the medi- cal removal protection program including information concerning the adverse health effects associated with excessive exposure to lead (with particular attention to the adverse reproductive effects on both males and females); TRAINING-12 148 1 - 7/88 INDUSTRY REQUIREMENTS EMPLOYEE TRAINING (E) The engineering controls and work practices associated with the employee's job assignment; (F) The contents of any compliance plan in effect; and (G) Instructions to employees that chelating agents should not routinely be used to remove lead from their bodies and should not be used at all except under the direc- tion of a licensed physician; (2) Access to information and training materials. (i) The employer shall make readily av.ailable to all affected employees a copy of this standard and its appendixes. ----..- (ii) The employer shall provide, upon request, all materials relating to the employee information and training program to the Assistant Secretary and the Director. (iii) In addition to the information required by paragraph (1)(1 )(v), the employer shall include as part of the training program, and shall distribute to employees, any mate- rials pertaining to the Occupational Safety and Health Act, the regulations issued pur- suant to that Act, and this lead standard, which are made available to the employer by the Assistant Secretary. Benzene 1910.1028 (j)(3) (3) Information and training (i) The employer shall provide employees with information and training at the time of their initial assignment to a work area where benzene is present. If exposures are above the action level, employees shall be provided with information and training at least annually. (ii) The training program shall be in accordance with the requirements of 29 CFR 191 0.1200(h)(1) and (2), and shall include specific information on benzene for each category of information included in that section. (iii) In addition to the information required under 29 CFR 1910.1200, the employer shall: (A) Provide employees with an explanation of the contents of this section, including Substance Safety Data Sheet, Benzene (Appendix A), and Substance Technical Guide- lines, Benzene (Appendix B), and indicate to them where the standard is available; and (B) Describe the medical surveillance program required under paragraph (i) of this section, and explain the information contained in Appendix C (Medical Surveillance, Guidelines for Benzene). Coke Oven Emissions 1910.1 029(k)(1) af"!~ (2) (1) Training program (i) The employer shall institute a training program for employees in the regulated area and shall assure their participation. INDUSTRY REQUIREMENTS TRAINING-13 1 - 7/88 149 EMPLOYEE TRAINING (ii) The training program shall be provided as of January 27, 1977 for employees who are employed in the regulated area at that time or at the time of initial assignment to a regulated area. (iii) The training program shall be provided at least annually for all employees who are employed in the regulated area, except that training regarding the occupational safety and health hazards associated with exposure to coke oven emissions and the purpose, proper use, and limitations of respiratory protective devices shall be provided at least quarterly until January 20, 1978. (iv) The training program shall include informing each employee of: (a) The information contained in the substance information sheet for coke oven emis- sions (Appendix A); (b) The purpose, proper use, and limitations of respiratory protective devices required in accordance with paragraph (9) of this section; (c) The purpose for and a description of the medical surveillance program required by paragraph (j) of this section including information on the occupational safety and health hazards associated with exposure to coke oven emissions; (d) A review of all written procedures and schedules required under paragraph (f) of this section; and (e) A review of this standard. (2) Access to training materials. (i) The employer shall make a copy of this standard and its appendixes readily availa- ble to all employees who are employed in the regulated area. (ii) The employer shall provide upon request all materials relating to the employee information and training program to the Secretary and the Director. Cotton Dust 1910.1 043(i)(1 ) and (2) (1) Training program. (i) The employer shall provide a training program for all employees in all workplaces where cotton dust is present, and shall assure that each employee in these workpla- ces is informed of the following.:------ (a) The specific nature of the operations which could result in exposure to cotton dust at or above the permissible exposure limit; (b) The measures, including work practices required by paragraph (9) of this section, necessary to protect the employee from exposures in excess of the permissible expo- sure limit; (c) The purpose, proper use and limitations of respirators required by paragraph (f) of this section; 150 TRAINING-14 1 - 7/88 INDUSTRY REQUIREMENTS EMPLOYEE TRAINING (d) The purpose for and a description of the medical surveillance program required by paragraph (h) of this section and other information which will aid exposed employees in understanding the hazards of cotton dust exposures; and (e) The contents of this standard and its appendixes. (ii) The training program shall be provided prior to initial assignment and shall be repeated at least annually. --.---- (2) Access to training materials. (i) Each employer shall post a copy of this section with its appendixes in a public loca- tion at the workplace, and shall, upon request, make copies available to employees. (ii) The employer shall provide all materials relating to the employee training and information program to the Assistant Secretary and the Director upon request. (iii) In addition to the information required by -paragraph (i)(1), the employer shall include as part of the training program, and shall distribute to employees, any mate- rials, pertaining to the Occupational Safety and Health Act, the regulations issued pursuant to that Act, and this cotton dust standard, which are made available to the employer by the Assistant Secretary. 1, 2-Dibromo-3-Chloropropane 1910.1 044(n)(1) and (2) (1) Training program (i) The employer shall institute a trammg program for all employees who may be exposed to DSCP and shall assure their participation in such training program. (ii) The employer shall assure that each employee is informed of the following: (a) The information contained in Appendix A; (b) The quantity, location, manner of use, release or storage of DSCP and the specific nature of operations which could result in exposure to DSCP as well as any necessary protective steps; (c) The purpose, proper use, and limitations of respirators'; (d) The purpose and description of the medical surveillance program required by para- graph (m) of this section; and (e) A review of this standard, including appendixes. (2) Access to training materials. (i) The employer shall make a copy of this standard and its appendixes readily availa- ble to all affected employees. (ii) The employer shall provide, upon request, all materials relating to the employee information and training program to the Assistant Secretary and the Director. INDUSTRY REQUIREMENTS TRAINING-15 1 - 7/88 151 EMPLOYEE TRAINING Acrylonitrile (Vinyl Cyanide) 1910.1045(0)(1) and (2) (1) Training program (i) By January 2, 1979, the employer shall institute a training program for and assure the participation of all employees exposed to AN above the action level, all employees whose exposures are maintained below the action level by engineering and work practice controls, and all employees subject to potential skin or eye contact with liquid AN. (ii) Training shall be provided at the tiroe of initial assignment, or upon institution of the training program, and at least annually thereafter, and the employer shall assure that each employee is informed of the following: (A) The information contained in Appendixes A and B [Editor's Note: See Federal Reg- ister, Vol. 43, No. 192, Oct. 3, 1978, pp. 45813-45815.]; (B) The quantity, location, manner of use, release, or storage of AN, and the specific nature of operations which could result in exposure to AN, as well as any necessary protective steps; (C) The purpose, proper use, and limitations of respirators and protective clothing; (0) The purpose and a description of the medical surveillance program required by paragraph (n) of this section; (E) The emergency procedures developed, as required by paragraph (i) of this section; (F) Engineering and work practice controls, their function, and the employee's rela- tionship to these controls; and (G) A review of this standard. (2) Access to training materials. (i) The employer shall make a copy of this standard and its appendixes readily availa- ble to all affected employees. --.---- (ii) The employer shall provide.,-upon request, all-materials relating to the employee information and training program to the Assistant Secretary and the Director. Ethylene Oxide 1910.1 047(j)(3) (3) Information and training (i) The employer shall provide employees who are potentially exposed to EtO at or above the action level or above the excursion limit with information and training on EtO at the time of initial assignment and at least annually thereafter. (ii) Employees shall be informed of the following: (A) The requirements of this section with an explanation of its contents, including Substance Safety Data Sheet for Ethylene Oxide (Appendix A), and Substance Techni- cal Guidelines For Ethylene Oxide (Appendix B); TRAINING-16 152 1 -7/88 INDUSTRY REQUIREMENTS EMPLOYEE TRAINING (8) Any operations in their wOL~_~~a where EtO i~_present; (C) The location and availability of the written EtO final rule; and (0) The medical surveillance program required by paragraph (i) of this section with an explanation of the information in Appendix C (Medical Surveillance Guidelines For Ethylene Oxide). (iii) Employee training shall include at least: (A) Methods and observations that may be used to detect the presence or release of EtO in the work area (such as monitoring conducted by the employer, continuous monitoring devices, etc.); (8) The physical and health hazards of EtO; (C) The measures employees can take to protect themselves from hazards associated with EtO exposure, including specific procedures the employer has implemented to protect employees from exposure to EtO, such as work practices, emergency proce- dures, and personal protective equipment to be used; and (0) The details of the hazard communication program developed by the employer, including an explanation of the labeling system and how employees can obtain and use the appropriate hazard information. Formaldehyde 1910.1 048(n) (n) Employee information and training- (1) Participation. The employer shall assure that all employees who are assigned to workplaces where there is a health hazard from formaldehyde participate in a training program. (2) Frequency. (i) Employers shall provide employees with information and training on formaldehyde at the time of their initial assignment and whenever a new hazard from formaldehyde is introduced into their work area. (ii) Employers shall provide such information and training at least annually for all employees exposed to formaldehyde concentrations at or above the action level or the STEL. (3) Training program. The training program shall be conducted in a manner which the employee is able to understand and shall include: (i) A discussion of the contents of this regulation and the contents of the Material Safety Data Sheet. (ii) The purpose for and a description of the medical surveillance program required by this standard, including: (A) A description of the potential health hazards associated with exposure to formal- dehyde and a description of the signs and symptoms of exposure to formaldehyde. INDUSTRY REQUIREMENTS TRAINING-17 1 - 7/88 153 EMPLOYEE TRAINING (8) Instructions to immediately report to the employer the development of any adverse signs or symptoms that the employee suspects is attributable to formaldehyde exposure. (Hi) Description of operations in the work area where formaldehyde is present and an explanation of the safe work practices appropriate for limiting exposure to formalde- hyde in each job; (iv) The purpose for, proper use of, and limitations of personal protective clothing and equipment; (v) Instructions for the handling of spills, emergencies, and clean-up procedures; (vi) An explanation of the importance of engineering and work practice controls for employee protection and any necessary instruction in the use of these controls; and (vii) A review of emergency proc-edures including-the specific duties or assignments of each employee in the event of an emergency. (4) Access to training materials. (i) The employer shall inform all affected employees of the location of written training materials and shall make these materials readily available, without cost, to the affected employees. (ii) The employer shall provide, upon request, all training materials relating to the employee training program to the Assistant Secretary and the Director. 154 TRAINING-18 1 - 7/88 INDUSTRY REQUIREMENTS PROGRAM NOTES PROGRAM NOTES The first pages in this section contain "Guidelines For Management Of A Safety And Health Program." The Guidelines, issued by OSHA, are suggestions for the development of a general safety and health program to prevent occupational injuries and illnesses. The rest of this section of the manual is for your use. Jot down notes, record information, develop your plan of attack - use this section to keep track of any data that you want to keep with your Right to Know Compliance Manual. At the back of this section, you will find several forms to use in your compliance program. There are: 5 - Material Safety Data Sheet 5 - Employee Request: Material Safety Data Sheet Use this form if you want to keep a written record of requests from employees for copies of specific MSDSs. 5 - Chemical Inventory List Use this form to compile your chemical inventory list. Remember, you only need to list the chemical name. The other columns are for your use. Put any information in the other three columns or put nothing 'there. 5 - Chemicals: Employee Training This form can be used to cross reference your chemicals with which employees are exposed to them. For additional copies of these forms or for information on other Right to Know compliance aids, contact J. J. Keller & Associates. INDUSTRY REQUIREMENTS NOTES-l 3 - 7/89 1 55 PROGRAM NOTES The Guidelines (a) General. (1) Employers are advised and encouraged to institute and maintain in their establishments a program which provides systematic policies, procedures, and practices that are adequate to recog- nize and protect their employees from occupational safety and health hazards. (2) An effective program includes provi- sions for the systematic identification, evaluation, and prevention or control of general workplace hazards, specific job hazards, and potential hazards which may arise from foreseeable conditions. (3) Although compliance with the law, including specific OSHA standards, is an important objective, an effective program looks beyond specific requirements of law to address all hazards. It will seek to prevent injuries and illnesses whether or not compliance is at issue. (4) The extent to which the program is described in writing is less important than how effective it is in practice. As the size of a worksite or the complexity of a haz- ardous operation increases, hoWever, ther need for written guidance increases to ensure clear communication of policies and priorities and consistent and fair application of rules. (b) Major Elements. An effective occupa- tional safety and health program will include the following four elements. To implement these elements, it will include the actions described in paragraph (c). (1) Management commitment and em- ployee involvement are complementary. Management commitment provides the motivating force and the resources for organizing and controlling activities within an organization. In an effective pr9gHlm, 156 INDUSTRY REQUIREMENTS management regards worker safety and health as a fundamental value of the organization and applies its commitment to safety and health protection with as much vigor as to other organizational purposes. Employee involvement provides the means through which workers develop and/or express their own commitment to safety and health protection, for them- selves and for their fellow workers. (2) Worksite analysis involves a variety of worksite examinations, to identify not only existing hazards but also conditions and operations in which changes might occur to create hazards. Unawareness of a haz- ard which stems from failure to examine the worksite is a sure sign that safety and health policies and/or practices are inef- fective. Effective management actively analyzes the work and worksite, to antic- ipate and prevent occurrences. (3) Hazard prevention and control are triggered by a determination that a hazard or potential hazard exists. Where feasible, hazards are prevented by effective design of the job site or job. Where it is not feasible to eliminate them, they are con- trolled to prevent unsafe and unhealthful exposure. Elimination or control is accom- plished in a timely manner, once a hazard or potential hazard is recognized. (4) Safety and health training addresses the safety and health responsibilities of all personnel concerned with the site, whether salaried or hourly. It is often most effective when incorporated into other training about performance requirements and job practices. Its complexity depends on the size and complexity of the worksite, and the nature of the hazards and poten- tial hazards at the site. NOTES-3 3 - 7/89 -- PROGRAM NOTES .' (c) Recommended Actions. (1) Manage- ment Commitment and Employee Involve- ment. (i) State clearly a worksite policy on safe and healthful work and working conditions, so that all personnel with responsibility at the site and personnel at other locations with responsibility for the site understand the priority of safety and health protection in relation to other organizational values. (ii) Establish and communicate a clear goal for the safety and health program and objectives for meeting that goal, so that all members of the organization understand the results desired and the measure planned for achieving them. (iii) Provide visible top management in- volvement in implementing the program, so that all will understand that manage- ment's commitment is serious. (iv) Provide for and encourage employee involvement in the structure and operation of the program and in decisions that affect their safety and health, so that they will commit their insight and energy to achiev- ing the safety and health program's goal and objectives. (v) Assign and communicate responsibility for all aspects of the program, so that managers, supervisors, and employees in all parts of the organization know what performance is expected of them. (vi) Provide adequate authority and resour- ces to responsible parties, so that assigned responsibilities can be met. (vii) Hold managers, supervisors, and employees accountable for meeting their responsibilities, so that essential tasks will be performed. (viii) Review program operation$ at least annually to evaluate their success in NOTES-4 7/89 meeting the goal and objectives, so that deficiencies can be identified and the program and/or the objectives can be revised when they do not meet the goal of effective safety and health protection. (2) Worksite Analysis. (i) So that all hazards are identified: (A) Conduct comprehensive baseline work- site surveys for safety and health and periodic comprehensive update surveys; (8) Analyze planned and new facilities, processes, materials, and equipment; and (C) Per-fOrm routine job hazard analyses. (ii) Provide for regular site safety and health inspections, so that new or pre- viously missed hazards and failures in hazard controls are identified. (iii) So that employee insight and experi- ence in safety and health protection may be utilized and employee concerns may be addressed, provide a reliable system for employees, without fear of reprisal, to notify management personnel about condi- tions that appear hazardous and to receive timely and appropriate responses: and encourage employees to use the system. (iv) Provide for investigation of accidents and "near miss" incidents, so that their causes and rrieans for their prevention are identified. (v) Analyze injury and illness trends over time, so that patterns with common causes can be identified and prevented. (3) Hazard Prevention and Control. (i) So that all current and potential hazards, however detected, are corrected or con- trolled in a timely manner, establish procedures for that purpose, using the following measures: INDUSTRY REQUIREMENTS 157 (A) Engineering techniques where feasible and appropriate; (8) Procedures for safe work which are understood and followed by all affected parties, as a result of training, positive reinforcement, correction of unsafe perfor- mance, and, if necessary, enforcement through a clearly communicated disciplin- ary system; (C) Provision of personal protective equip-.. ment; and (D) Administrative controls, such as reduc- ing the duration of exposure. (ii) Provide for facility and equipment maintenance, so that hazardous break-.. down is prevented. (iii) Plan and prepare for emergencies, and conduct training and drills as needed, so that the response of all parties to emer- gencies will be "second nature." (iv) Establish a medical program which includes availability of first aid on site and of physician and' emergency medical care nearby, so that harm will be minimized if an injury or illness does occur. (4) Safety and Health Training. (i) Ensure that all employees understand the hazards to which they may be exposed and how to prevent harm to themselves and others from exposure to these hazards,-_S_Q.Jhat employees accept and follow established safety and health protections. (ii) So that supervisors will carry out their safety and health responsibilities effec- tively, ensure that they understand those responsibilities and the reasons for-them, including: (A) Analyzing the work under their super- vision to identify unrecognized potential hazards; 158 INDUSTRY REQUIREMENTS PROGRAM NOTES (8) Maintaining physical protections in their work areas; and (C) Reinforcing employee training on the nature of potential hazards in their work and on needed protective measures, through continual performance feedback and, if necessary, through enforcement of safe work practices. (iii) Ensure that managers understand their safety and health responsibilities, as described under (c)(1), "Management Commitment and Employee Involvement," so that the managers will effectively carry out those responsibilities. NOTES-5 3 - 7/89 Material ~atety Data Sheet Date last revised I. General Information Chemical Name & Synonyms Trade Name & Synonyms Chemical Family Formula Proper DOT Shipping Name DOT Hazard Classification Manufacturer Manufacturer's Phone Number Manufacturer's Address Chemtrec Phone Number II. In redients Principal Hazardous Components .- ..... ._"__ ...._. __'''_,''.'_H___ __,~_.".____._.__.__.'_____..____.____.___.__.___,.,__...___.__.__._._._.__4....,__ "_" _.____~,__ Percent Threshold limit Value (units) III. Ph sical Data Boiling Point (OF) Specific Gravity (H20 = 1) Vapor Pressure (mm Hg.) Percent Volatile By Volume (%) ~,_... ...__.........._....__._...m..._.. ... ..,___.___.._.__,_.___._ ..........._ _'_.~..___._____._______.___...____.'_.._ .,._.',. .__.....__ __"___"___"_~'.""_"__"."'____" _.__.-.________..'__.._.__.___________~________.__. = 1) Vapor Density (Air = 1) Evaporation Rate ( Solubility in Water pH Appearance & Odor IV. Fire & Ex losion Hazard Data Flash Point (Test Method) Auto Ignition Temperature Flammable limits lEl Extinguishing Media Special Fire Fighting Procedures Unusual Fire & Explosion Hazards · Copyrioh. 1986 & PublMed Iy J. J. IElLER & ASSOClATES, INC. - Ne.nah, WI ~956-0368 I UEl 159 \38.' \0/86 V. Health Hazard Data OSHA Permissible Exposure Limit ACGIH Threshold Limit Value Carcinogen - NTP Program Carcinogen - IARC Program Symptoms of Exposure Medical Conditions Aggravated By Exposure Primary Route(s) of Entry Emergency First Aid VI. Reactivit Data Sta bility Unstable Stable Conditions To Avoid Incompatability Materials To Avoid Hazardous Polymerization Will Not Occur Hazardous Decomposition Products Conditions To Avoid VII. Environmental Protection Procedures Spill Response Waste Disposal Method VIII. S ecial Protection Information Eye Protection Skin Protection Respiratory Protection (Specific Type) Ventilation Recommended Other Protection IX. S ecial Precautions Hygienic Practices In Handling & Storage Precautions For Repair & Maintenance Of Contaminated Equipment Other Precautions 160 EMPLOYEE REQUEST: MATERIAL SAFETY DATA SHEET EMPLOYEE'S NAME REQUEST DATE EMPLOYEE'S REPRESENTATIVE __ n___._ -- TITLE EMPLOYEE'S TITLE DEPARTMENT THE SUBSTANCE OR SUBSTANCES FOR WHICH I REQUEST A COpy OF THE MA TERIAL SAFETY DATA SHEET IS (ARE): . , EMPLOYEE'S SIGNATURE REPRESENTATIVE'S SIGNATURE .- REQUEST STATUS REQUESTED COPV(S) RECEIVED (SIGNATURE) (DATE) REQUESTED COPV(S) UNAVAILABLE (SIGNATURE) (DATE) THE UNAVAILABLE COPV(S) OF THE MATERIAL SAFETV DATA SHEET HAVE BEEN REQUESTED FROM, AND WILL BE FURNISHED BV, THE SUPPLIER. , (COMPLIANCE OFFICER) (DATE) 161 "'985. J J. KELLER & ASSOCIATES. INC. (9.KI White Copy - Original, Canary Copy - Employee's Copy 22S-FS-C2 CHEMICAL INVENTORY LIST I MSDSs HAZARDOUS CHEMICALS CAS NO. OPERATIONI AREA USED (OPTIONAL) ON FILE I f- 1 ---_.--- -- I --;:J._ 1 I - I - J , J I -=-.I . I J , -,-- .. - - _. 162 .1985. J. J. KEllER & ASSOCIATES-INC. (9-1<) 222-F (Rev. 12/89) CHEMICALS: EMPLOYEE TRAINING I TRAINING CHEMICAL NAME OR FAMILY EMPLOYEES EXPOSED REQUIRED YES NO --.-- ---" -- . . , 163 .1985. J. J. KELlER & ASSOCIATES, INC. (9-K) 223-F WRITTEN HAZARD COMMUNICATION SAMPLE HAZARD COMMUNICATION PROGRAM Introduction The Hazard Communication Standard requires you to develop a written hazard communication program. The following is a sample hazard commu- nication program that you may use as a guide in developing your program. Our Hazard Communication Program General Company Policy The purpose of this notice is to inform you that our company is complying with the OSHA Hazard Communication Standard, Title 29 Code of Federal Regulations 1910.1200, by compiling a hazardous chemicals list, by using MSDSs, by ensur- ing that containers are labeled, and by providing you with training. This program applies to all work opera- tions in our company where you may be exposed to hazardous substances under normal working. conditions or during an emergency situation. The safety and health (S&H) manager, Robert Jones, is the program coordinator-I' acting as the representative of the plant manager, who has overall responsibility for the program. Mr. Robert Jones will review and update the program, as neces- sary. Copies of the written program may be obtained from Mr. Jones in RGom-SD- 10. Under this program, you will be informed of the contents of the Hazard Communica- tion Standard, the hazardous properties of 164 INDUSTRY REQUIREMENTS chemicals with which you work, safe handling procedures, and measures to take to protect yourselves from these chemicals. You will also be informed of the hazards associated with non-routine tasks, such as the cleaning of reactor vessels, and the hazards associated with chemicals in unlabeled pipes. List of Hazardous Chemicals The safety and health manager will make a list of all hazardous chemicals and related work practices used in the facility, and will update the list as necessary. Our list of chemicals identifies all of the chem- icals used in our ten work process areas. A separate list is available for each work area and is posted there. Each list also identifies the corresponding MSDS for each chemical. A master list of these chemicals will be maintained by, and is available from Mr. Jones' in Room SD-10. Material Safety Data Sheets (MSDSs) MSDSs provide you with specific informa- tion on the chemicals you use. The safety and health manager, Mr. Jones, will main- tain a binder in his office with an MSDS on every substance on the list of hazard- ous chemicals. The MSDS will be a fully completed OSHA Form 174 or equivalent. The plant manager, Jeff O'Brien, will ensure that each work site maintains as MSDS for hazardous materials in that area. MSDSs will be made readily avail- able to you at your work station during your shifts. HAZ/COM-7 3 - 7/8.9 WRITTEN HAZARD COMMUNICATION The safety and health manager, Mr. Jones, is responsible for acquiring and updating MSDSs. He will contact the chemical manufacturer or vendor if addi- tional research is necessary or if an MSDS has not been supplied with an initial shipment. All new procurements-Tor-the company must be cleared by the safety and health manager. A master list of MSDSs is available from Mr. Jones in Room SD-1 O. labels and Other Forms of Warning The safety and health manager will ensure that all hazardous chemicals in the plant are properly labeled and updated,--as-nec- essary. Labels should list at least the chemical identity, appropriate hazard warnings, and the name and address of the manufacturer, importer or other responsible party. Mr. Jones will refer to the corresponding MSDS to assist you in verifying label information. Containers that are shipped from the plant will be checked by the supervisor Qf shipping and receiving to make sure all containers are properly labeled. If there are a number of stationary con- tainers within a work area that have similar contents and hazards, signs will be posted on them to convey the hazard information. On our stationary process equipment, regular process sheets, batch tickets, blend tickets, and similar written materials will be substituted for container labels when they contain the same infor- mation as labels. These written materials.- will be made readily available to you during your work shift. HAZ/COM-8 3 - 7/89 If you transfer chemicals from a labeled container to a portable container that is intended only for your immediate use, no labels are required on the portable con- tainer. Pipes or piping systems will not be labeled but their contents will be des- cribed i-Ii the training sessions. Non-Routine Tasks When you are required to perform hazard- ous non-routine tasks (e.g., cleaning tanks, entering confined spaces, etc.), a special training session will be conducted to inform you regarding the hazardous chem- icals to which you might be exposed and the pro-per precautions to take to reduce or avoid exposure. Training Everyone who works with or is potentially exposed to hazardous chemicals will receive initial training on the Hazard Communication Standard and the safe use of those hazardous chemicals by the safety and health manager. A program that uses both audiovisual materials and classroom type training has been prepared for this purpose. Whenever a new hazard is introduced, additional training will be provided. Regular safety meetings will also be used to review the information pres- ented in the initial training. Foremen and other supervisors will be extensively trained regarding hazards and appropriate protective measure so they will be avail- able to answer questions from employees and provide daily monitoring of safe work practices. I--- INDUSTRY REQUIREMENTS 165 The training plan will emphasize these items: . Summary of the standard and this written program. . Chemical and physical properties of hazardous materials (e.g., flash point, reactivity) and methods that can be used to detect the presence or release of chemicals (including chemicals in unlabeled pipes). . Physical hazards of chemicals (e.g., potential for fire, explosion, etc.). . Health hazards, including signs and symptoms of exposure, associated with exposure to chemicals and any medical condition known to be aggra- vated by exposure to the chemical. . Procedures to protect against hazards (e.g., personal protective equipment required, proper use, and mainte- nance; work practices or methods tei- assure proper use and handling of chemicals; and procedures for emer- gency response). . Work procedures to follow to assure protection when cleaning hazardous chemical spills and leaks. . Where MSOSs are located,--how to read and interpret the information on both labels and MSOSs, and how employees may obtain additional haz- ard information. The safety and health manager or desig- nee will review our employee training program and advise the plant manager on training or retraining needs. Retraining is required when the hazard changes or when a new hazard is introduced into the workplace, but it will be company policy to INDUSTRY REQUIREMENTS 166 WRITTEN HAZARD COMMUNICATION provide training regularly in safety meet- ings to ensure the effectiveness of the program. As part of the assessment of the training program, the safety and health manager will obtain input from employees regarding the training they have received, and their suggestions for improving it. Contractor Employers The safety and health manager, Robert Jones, upon notification by the responsible supervisor, will advise outside contractors in person of any chemical hazards that may be encountered in the normal course of their work on the premises, the labeling system in use, the protective measures to be taken, and the safe handling proce- dures to be used. In addition, Mr. Jones will notify these individuals of the location and availability of MSOSs. Each contractor bringing chemicals on-site must provide us with the appropriate hazard information on these substances, including the labels used and the precautionary measures to be taken in working with these chemicals. Additional Information All employees, or their designated repre- sentatives, can obtain further information on this written program, the hazard com- munication standard, applicable MSOSs, and chemical information lists at the safety and health office, Room 50-10. HAZ/COM-9 3 - 7/89 SECTION 8: LOCKOUT/TAGOUTPROGRAM . . . . . . . . . .. .............. " . . . . . . . . . . .. ................ . . . .. . ................................ . .. . . . .. . . . . . . . . . . . . . . . I . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . '"""'._... . I . . . . . . . . . . . .. . . . . .. . . . . . . -- . . DON1T STICK YOUR NECK OUT LOCK IT OUT ! SECTION 8 -- MONROE COUNTY LOCKOUTffAGOUT PROCEDURES 1. General: Lockout is the preferred method of isolating machines or equipment from energy sources. The following procedure is pro- vided for use in both lockout or tagout programs. This procedure will be used when there are limited numbers or types of machines or equipment, or there is a single power source. For more complex systems, a more comprehensive procedure must be developed, document- ed, and utilized. 2. LockoutfTagout Procedure for Your Organization: Purpose: This procedure establishes the minimum requirements for the lockout or tagout of energy isolating devices. It shall be used to ensure that the machine or. equipment is isolated from all potentially hazardous energy, and locked out and/or tagged out before qualified personnel perform any servicing or maintenance activities where the unexpected energization, start-up, or release of stored energy could cause injury. 3. Terminology Used: a. Shall -- Indicates a mandatory require~ent. b. Will -- Is also used to indicate a mandatory requirement and in addition is used to express a declaration of intent, proba- bility, or determination. c. Should -- Indicates a preferred method of accomplishment. d. May -- Indicates an acceptable or satisfactory method of accomplishment. 4. Definitions: a. Energy Isolating Device -- A physical device that prevents the transmission or release of energy, including, but not limited to, the following: A manually operated electrical circuit breaker, a disconnect switch, a slide gat.e, a slip blind, a line valve, blocks, and similar devices with a visi- ble indication of the position of the device. Push buttons, selector switches, and other control circuit type devices are not energy isolating devices. b. Energy Source -- Any electrical, mechanical, hydraulic, pneumatic, chemical, nuclear, thermal, or other energy source that could cause injury to personnel. c. Lockout Device -- A device that utilizes a lock and key to hold an energy isolating device in the safe position for the purpose of protecting personnel. 170 d. Tagout Device -- A mishap prevention tag that is capable of being securely attached and that, for the purpose of protect- ing personnel, forbids the operation of an energy isolating device and identifies the applier or authority who has control of the procedure. 5. Procedure: a. Responsibility -- Each unit will identify those personnel who will have the responsibility to ensure this procedure is adhered to. A list of qualified personnel will be maintained by each workcenter. They must be identified by name(s)/job titles. Those personnel shall be instructed in the safety significance of the lockout (or tagout) procedure. Each new or transferred individual and other personnel whose work operations are, or may be in the area shall be instructed in the purpose and use of the lockout/tagout procedures during initial job safety briefing. b. Preparation for Lockout{fagout -- Each workcenter supervisor will conduct a survey to locate and identify all machines and equipment requiring lockout/tagout procedures. A copy of this list will be given to the Unit Safety Representative and the Monroe County Safety office. Each responsible workcenter supervisor will maintain their list. Each Unit Safety Repre- sentative will maintain that unit's master list. Each entry will include: name of equipment, including manufacturer and model number; what and how to lockout; location of equipment and building. . All isolating devices shall be located and identified to be certain which switch(es), valve(s), or other energy isolating devices apply to the machines and equipment to be locked and/or tagged out. More than one energy source (electrical, mechanical, or others) may be involved. (List types and loca- tions of energy isolating device for each machine or equip- ment). c. Sequence of Lockout or Tagout System Procedure: (1) Notify all personnel that a lockout or tagout system is going to be utilized and the reason. The individual shall know the type and magnitude of energy that the machine or equipment utilizes and shall understand the hazards it presents. (2) If the machine. or equipment is operating, shut itdown by the normal stoppmg procedure (depress stop button, open toggle switch, etc.). (3) Operate the switch, valve, or other energy isolating de- vice(s) so that the equipment is isolated from its energy source(s). Stored energy (such as that in springs, elevated 171 machine members, rotating flywheels, hydraulic systems, and air, gas, steam, or water pressure, etc.) must be dissipated or restrained by methods such as repositioning, blocking, bleeding down, etc. (List the type(s) of stored energy and methods used to dissipate or restrain.) (4) Lockout and/or tagout the energy isolating devices with assigned individual lock(s) or tag(s) (method(s) selected; i.e., locks, tags, additional safety measures, etc.). (5) After ensuring that no personnel are exposed, and as a check on having disconnected the energy sources, operate the push button or other normal operating controls to make cer- tain the equipment will not operate (type(s) of equipment checked to ensure disconnections). CAUTION: Return operating control(s) to "neutral" or "off" position after the test. (6) The equipment is now locked out and/or tagged out. d. Restoring Machines or Equipment to Normal Production Opera- tions (1) After the servicing and/or maintenance is complete and ~quipment is ready for normal production operations, check the area around the machines or equipment to ensure that no one is exposed. (2) After all tools have been removed from the machine or equipment, guards have been reinstalled, and personnel are in the clear, remove all lockout or tagout devices. Notify personnel that the locks and tags have been removed and the equipment is in service. Operate the energy isolating devic- es to restore energy to the machine or equipment. e. Procedure Involving More Than One Person In the preceding steps, if more than one individual is re- quired to lockout or tagout equipment, each shall place his or her own personal lockout device and/or tagout device on the energy isolating device(s). When an energy isolating device cannot accept multiple locks or tags, a multiple lockout or tagout device (hasp) may be used. f. Basic Rules for Using Lockout or Tagout System Procedures All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when sUc.h opera- tion could cause injury to personnel. Do not attempt to oper- ate any switch, valve, or other energy isolating device when it is locked or tagged out. 172 g. Inspections (l) Periodic inspections of the lockoutjtagout program shall be conducted at least annually by the Safety Director to ensure that the requirements of this program are in compli- ance. The inspection shall include at a minimum, the pro- gram's procedures, training, and self-inspection. (2) A semi-annual inspection shall be conducted by the unit to ensure compliance with all program elements. The inspection shall include at a minimum, the identification of the ma- chines and equipment on which the lockoutjtagout program is used, a review of each person's responsibilities under the program, and that all necessary training has been conducted and documented. The inspection shall be documented to in- clude the date of the inspection and the unit representative conducting the inspection. All documentation will be placed in the Division Safety Management Book. h. Training (I) Training shall be provided to ensure the purpose and func- tion of the lockoutjtagout programs are understood by supervi- sors, operators, and qualified equipment maintenance person- oel and that the knowledge and skills required for safe usage of lockoutjtagout procedures are understood. The training shall include the following: (a) Each supervisor, operator, or any qualified equip- ment maintenance personnel shall receive initial job training on the type and magnitude of applica- ble energy sources, the methods and means necessary for energy isolation and control, and the use of the lockoutjtagout procedures. (b) All other personnel whose duties are or may be in an area where lockoutjtagout procedures may be utilized, shall be briefed on the lockoutjtagout program during the initial job safety briefing. (2) When lockoutjtagout procedures are used, supervisors, operators, or any qualified equipment maintenance person- nel shall also receive initial job training on the fol- lowing use of locks and tags: (a) Tags are essentially warning devices attached to energy isolating devices, and do not provide the physical restraint on those devices that is provid- ed by a lock. (b) When a lock or tag is attached to an energy isolat- ing device, only the person, supervisor or the designated representative, who initially installed 173 the lock or tag can remove it, and it can never be bypassed, ignored, or otherwise defeated. (c) Tags may cause a false sense of security, and their use and limitations need to be understood as part of the overall energy control program. (d) Tags will be securely attached so that they cannot be inadvertently or accidentally detached during use. (3) Retraining shall be provided for supervisors, operators, and a change in their job assignments, a change in ma- chines or equipment, processes that present a new haz- ard, or when there is a change in the lockoutjtagout procedures. Additional retraining shall also be conduct- ed whenever a periodic inspection reveals that there are deviations from, or qualified equipment maintenance personnel's knowledge or use of the lockoutjtagout proce- dures. (4) All training shall be certified and documented and kept up-to-date. The certification shall contain each indi- vidual's name and dates of training. This training shall be documented on Me Form SAF-8, "Employee Safety and Health Record". 6. Other: a. These written procedures must be readily available to all qualified and responsible individuals. b. These procedures apply to the industrial environment and do not apply to new construction, or electrical power genera- tion, transmission and distribution facilities. c. To meet their needs, each unit may want to establish addition- al items to these basic procedures. The intent of the lock- outjtagout program must be met and the above procedures can- not be circumvented. 174 SECTION 9 : ~- SAFETY RULES & PROCEDURES ISAFETY NOTESI SECTION 9 - SAFETY RULES AND PROCEDURES r "That new mnployee listens to 1ny even) word on safety. I wonder what he's up to." Reprinted from Safety Compliance Letter with permission from Bureau of Business Practice SECTION 9 -- SAFETY RULES AND PROCEDURES GENERAL SAFETY RULES (t) General It is the responsibility of every employee to know and adhere to the Safety Rules and Regulations which apply to the area in which he or she is working or visiting. Report all injuries and property damage to your Supervisor. Report all unsafe conditions to your Supervisor. Fighting, disorderly conduct, horseplay and practical jokes are prohibited. Reporting for work under the influence of intoxicants will not be permitted. Use of intoxicants during working hours is prohibited. Unauthorized firearms or explosives will not be allowed on County property. Smoking regulations shall be observed and obeyed. No person will be permitted to work if his or her ability or alert- ness is impaired through fatigue or other causes as to make it unsafe fQr himself/herself or his/her fellow workers. Do not wear jewelry, loose clothing, neckties or loose headbands when working around or operating rotating machinery and equipment. Review the Safety Material posted on bulletin boards or distributed in your work area. Do not operate machinery while taking medication which warns against the operation of machinery. Report all use of such medica- tion to your Supervisor immediately. (2) Protective Equipment and Devices Guards installed on machinery and equipment, barriers, and other protective devices provided for your protection shall not be re- moved, and will be used in accordance with established rules and procedures. Personal protective equipment shall be worn when performing work requiring such protection. All fire safety equipment such as fire extinguishers, hose racks, hose reels, detectors, fire alarms, and fire lanes shall be kept clear of obstructions. 178 (3) Operational Hazards Good housekeeping shall be maintained in all areas. Walkways, aisles and working areas shall be kept clean and free of obstruc- tions. Compressed air and other gases under pressure must be used only for the purpose intended. Do not operate machinery or equipment unless you are authorized to do so. Use the right tool for the job. For example, it is improper to use pliers to drive nails. Inspect tools regularly for damage and defects. Replace or turn in all defective tools. Never use a portable electrical tool unless you know it is in good condition. Portable electrical tools are required to be grounded at the case or frame or grounded by use of a three wire conductor and plug, if not double insulated. If an extension cord is to be used with the tool, the cord must be of the three-wire grounded type. Double-insulated portable electrical tools are internally grounded by incorporating insulation in the case or frame. The wire contain- ing the male plug will have two prongs in the place of three. Check the plate on the tool to ensure that it states that the tool is "double-insulated" and will not require the prescribed ground wire and.. plug. Never use or try to repair unfamiliar power equipment. Always protect electric cords from damage by oil, ensure their insulation is not frayed or broken, and keep them clear of aisles where they may be run over by trucks or other equipment or cause a tripping hazard. Notify your Supervisor of any fire safety equipment that is damaged or will not operate. Only authorized persons will enter roped off or barricaded areas. Emergency equipment will not be removed or used except for simulat- ed or actual emergencies. Report all instances where guards are not installed, are inopera- tive, or area in need of replacement or repair. 179 BACK INJURY PREVENTION Back Pain Can Put you in the Background 80% of Americans have back problems at some time in their life. It can be serious and chronic. Believe me, you don't want back pain, so fol- low the guidelines in this section. Sitting is a Major Cause of Back Strain The truth is, sitting is one of the biggest causes of strain on your back. The Best Way to Sit is Straight, with your back against the back of a supportive chair, feet on the floor, knees level with or slightly higher than hips. You'll put les..t; strain on your back when you sit if you: Hold what you're reading upright instead of leaning over to read it on your desk top. Keep your chair close to your desk. Support your lower back by putting a cushion behind it. Turn your whole body, instead of twisting part of it, to reach something that's off to one side. Use your elbow to support your arm when you're on the phone. Don't cradle the phone in your neck. Shift seating positions regularly during the day. Get up and walk around periodically. Good sitting posture will help keep your spine in balanced alignment. And you can avoid backache, fatigue, or even back injury. Proper Lifting Procedures Lifting the wrong way is a major cause of back injury. So, when you lift, keep your back straight, and let your legs do the work. To Lift Properly: I. Consider the size, weight, and shape of the object to be carried. Do not lift more than can be comfortably handled. If necessary, get help. Split up the load, don't be in a rush. 2. Set feet solidly with one foot slightly ahead of the other for increased effectiveness. Feet should be far enough apart to give good balance and stability. 180 3. Get ns close to the lond as possihle. Bend legs ahout 90 degrees at the knees. Crouch, do not squat. It trikes ahout twice as much effort to get up from a squat. 4. Keep the hack as strnight as possihle. It may he far from heing vertical, hut it should not he arched. Tuck in the chin so the head is in line with the hack. Bend at the hips, not the middle of the hack. 5. Grip the object firmly. Maintain the grip while lifting :lnd c:lr~ying. Before changing the grip, set the ohject down ag:l1l1. 6. Tighten the stomach muscles and straighten the legs to lift the object and at the s::tme time bring the back to a vertical position. 7. Never carry a load that you cannot see over or around. M:lke sure the p::tth of travel is clear. Rack support and comfort. Stand tall--hcad up, shoulders back. Shift positions frequently. If you're standing in one place for very long, keep one foot on a raised step. Sleep on a firm mattress or with a board between mattress and box springs. To relnx your back, sleep on your side with your knees bent or on your back with a pillow under your knees. Drive so your hack is straight against the scat. Keep your knees bent, slightly higher than your hips. 181 Use a ladder to reach high objects. Push, don't pull, heavy objects. Exercise. Some Simple Exercises for Muscle Tone Pelvic Tilt Lie on your back, knees bent, feet flat on the floor. Tighten your stomach and buttocks muscles, pressing your lower back against the floor. Hold that position for a few seconds. Let the muscles relax. Then repeat. Half Sit-Up Lie on your back, knees bent, arms at sides. Slowly pull your head, neck, and shoulders up, and raise your arms to touch your knees. Hold for a few seconds, then slowly lie back. Repeat. Wall Slide Stand with your back to a wall, legs slightly apart. Pull in your stom- ach and buttocks until your lower back presses the wall. Then move your feet out a little and slide your back down the wall almost to a seated position. Hold that for a few seconds, then slowly slide up. Repeat. Shoulder Shrug St.and or sit, head up, arms at sides. Shrug your shoulders up toward your ears, as high as you can. Hold for a few seconds, then relax. Repeat. Rules for Back Protection Use mechanical help to lift or move whenever possible. When no one is around to help or the load is too heavy; use a hand truck, forklift, hoist, dolly or other device. Let leverage do the work. Leverage can help do the work without straining your back. Lift with your legs when shoveling. For the best leverage, keep your hands far apart, legs bent at the knees, back straight. Clear your path. Get rid of any hazards you see such as obstacles, spills, etc., before you pick up your load. Split big loads int.o smaller loads. Don't try t.o carry a heavy load when it can be split into smaller ones. The little bit of extra time can save you an awful lot of pain. Don't be in a big rush. Bend your knees when you're working low. Keep your back as straight as possible. Bending from the waist can hurt your back. 182 Don't jump from short heights such as loading docks, trucks or plat- forms. The shock could hurt your back. Use a ladder or carefully lower yourself down. Lifting high loads can be dangerous. Test the weight first. Then get as close as you can, and let it slide down your body until you can grip it firmly. If you can't reach the load comfortably, use a ladder or get help. 183 SLIPS, TRIPS and FALLS The Second Biggest Killer 11,000 deaths every year 6,000 at home 5,000 at work or public places 12,000,000 injuries $5,000 compensation costs 3 Primary Causes Unsafe housekeeping Change in physical conditions Walker's inattention Now that you are aware that falls are common and can be the big one, you are going to prevent getting injured by: A voiding Slips Watch out for hazardous walking conditions -- Hidden Steps When turning a corner or stepping outside, look out for steps that may not be obvious. --Smooth Surfaces Watch out on floors which have been waxed but not buffed and other highly slippery surfaces. --Carpct~ Any rug which hasn't been tacked down or doesn't have a rubber mat may slip out when stepped on. --Loose Flooring Use caution when walking over loose tiles, bricks or floor- boards. --Wet Spots Don't wait for a small spill to dry itself. It only takes a second for a serious accident to happen. --Oil/Grease Have rags and detergent ready whenever you use oily materials. Don't let grease accumulate on a shop floor. Throw sawdust down to absorb it. 184 A voiding Trips Good housekeeping is the key to safety. --Furniture Arrange furniture in the office or home to avoid an obstacle course of potential falls. --Materials It's hazardous to store materials in hallways and aisles -- safer in closets and cabinets. -- Electrical Cords If extension cords must be used and can't be moved away from walking areas, make sure they are covered with anti-trip cord cover. --Untidy Floors Any small thing -- a pencil, piece of fabric, machine part -- can cause a big fall. --Stairs Don't store materials on the stairs. An extra trip upstairs can prevent a serious accident. Mark (paint yellow or apply yellow and black floor tape to) small changes in elevations such as a ramp or small step. ~-Drawers Keep them closed -- even when you think it's unlikely someone would bump into them. .' --Obstacles If it's in the way, move it or walk around it -- avoid climbing over it. --Oute;ide There are many tripping hazards; pay attention -- don't be in a rush. A voiding Falls --Check Lighting Lighting is especially important in stairwells. -- Repair or Replace Look out for stair treads which are cracked or worn. Non-skid mats are a good idea, too. Ensure handrails are sturdy. --Watch Pant Leg Cuffe; They should be short enough to eliminate danger of catching heel while walking. 185 --Wear Good Shoes Non-skid soles are a "safe" choice. Keep shoes in good repair. Rubber heels are best. High heels or platforms offer less stability. Upper shoe should give ankles support. Keep laces tied. --Avoid Makeshift Ladders Don't substitute a stack of furniture or boxes for a sturdy, properly balanced step ladder. --Sit 4-Square Keep all four legs of your chair on the floor. Make sure that chairs are in good repair. --Get Help With Big Loads Carry only what you can handle -- and keep your bal- ance. Steady as you go. --Don't Jump Lower yourself from docks, trucks or work stages. Helping to Prevent Slip, Trip or Fall Hazards to Others --Mark Wet Areas Use signs to indicate wet areas when mopping or waxing, when spills occur, etc. --Mop When Traffic is Light If this isn't possible, mop only a small area at a time, and rope iLoff. --Mark Working Areas Use signs and cones to alert others to work areas -- especially walking areas where workers are using tools, equipment, elec- tric cords, etc. --Place Carpet Runners Properly Runners placed at entrances should have a rubber backing, and they should lie flat. Replace runners that curl or slide on the flnor. -- Be Sensitive to Older Persons Those who have reduced hearing, eyesight or mobility are espe- cially vulnerable to slips, trips and falls. Make sure they're aware of hazards. --Pace Yourself . Allow yourself the time you need so you won't have to hurry or run. --Take Care Travel at a safe speed. Watch out for other people. Change direction slowly. 186 --Fol1ow the Rules Lenrn the snfety rules for your joh, whether it's working on roofs or on the ground. Know how to use all the equipment necessary for your joh. --Act Your Age Statistics show thnt falls are more dendly the older you arc. Take your time now and you'll have more time later. --Use Safely Equipment ReIts, hard hats, special shoes, handrails, etc., arc for your safety, but arc worthless if you don't use them. --Don't Grope in the Dark Use nashlight or extension light to mrtke your footing visihle in unlighted areas. --Don't Take Chances ^ void foolish risks; avoid t:1sks that nre heyond your ahility to handle. -- Be ^ lert Watch where you Me going. Watch what you :1re doing. Watch out for hnzards that others might miss. EXPECT THE UNEXPECTED~ ........~ ........... ..C::/~ 187 But -- If You Should Fall -- You Can Reduce Your Chance of Injury by Falling the Right_Way -- Relax Try not to stiffen and tense your muscles. --Absorb Let your cHms and legs give like a spring to absorb the impact of the fa 11. --Roll Move with the direction of the energy or the fall -- to mini- mize injury. Tm~r SI\ff. T~ III~~ ~ r;J!k Q-~ ~ -~~ Y! ~ . j 188 GENERAL LIFTING RULES ( I ) Liftin~, Carrvin~ and Movin~ Materials All employees are required to do some lifting, moving and han- dling of materials and equipment as part of their regular as- signed duties. Avoid accidents -- learn the right way to handle materials. Know your physical capacity and limitations and get help if need- ed. (2) Ba~s and Sacks Bags and sacks may be lifted by stooping down as far as possible and rolling the bag or sack up to the knees, chest and shoulder before straightening the legs and carrying with the back verti- cal. Place hand on hip so the bag or sack rests partly on the shoulder, arm and back. Be sure of your grip and footing. (3) Barrels and Drums Barrels and drums may be up-ended by grasping both ends, press down with one hand and lift the other in a rocking fashion until the drum is balanced on the bottom chime. The lower grip may then be released and the drum placed on end. Keep feet in the clear. Do not drop drums or barrels. ( 4) Lon~ Objects Long objects should be carried on the same shoulders (left or right) of all persons making the carry. All persons should be in step. . (5) Hazardous Materials When handling hazardous materials use protective clothing and goggles. (6) Flammable and Explosive Material All flammables and explosives will be moved only in properly marked and approved containers. Never transport flammable liq- uids in open containers. (7) Boxes, Cartons, Packa~es and Other Material A box, carton, or package should never be handled by the steel strapping bands. A hand truck or fork-lift should be utilized when required. Lift all cartons, boxes or materials properly. Always lift with your legs, not your back. When two or more persons are required to handle an object, one person should be in charge and give signals for lifting, moving, lowering, and dropping in unison. Before cutting metal strapping, make sure no one is standing where he might be hit by loose ends or straps. (Eye protection should be worn during these operations.) 189 190 , ., ~ To cut brlndS, place one gloved hand on the str:1p to prevent inju- ry from spring-b:1ck. Bcrore handling containers, inspect them for protruding nnils, ends of wire, splinters and sharp ends of metal bands. Package all loose items before moving. Wipe off oil, grease, dirt or other foreign matter before lifting. Wear gloves when moving rough, burned or jagged objects and those with sharp corners. Grip carefully before moving. Hooks, crowbars, rollers and skids should be used when provided. Be sure you know the path of travel before you pick up the 10:1d. Be sure the path of travel is clear of obstructions and well lighted. Stay within the prescribed safety aisles in warehouses and stor- age Mens. Never attempt to catch a henvy falling object as this can cause severe injury. Do not stand on a box or truck when placing materials on a high pile or when reaching for an object above your head. Use an approved ladder. (R) HoistiOJ~ and Liftin~ Equipment Never overload hand or electrically operated hoists. The rated load will be legibly and permanently marked in a prominent loca- tion on all hoist and lifting equipment. (Jacks supplied with vehicles are excluded.) Rated load limits are not to be exceeded. 2J SAFE,Y FIRST o ;: L1F1 WrfH ~ YOUR LEGS ,/ Nor YOUR BACK -:::;::::::- I r CJ .--- \~ --- rn ~ =-~'O 01-- ~- Reprinted from Safety Compliance Letter with permission from Bureau of Business Practice OFFICE SAFETY OFFICE S.AE.f:TY ( 1 ) General Office work is generally considered to be one of the safest of all County activities, but little thought is given to the hazards that are present in most of our offices. Slips and falls on waxed floors, collisions with desks and chairs, strains from furniture moving, and other similar accidents arc common to offices. Special machines and equipment used in office work also add to the accident potential. Undue haste results in accidents. Do not run on stairs or through corridors. Enter and leave buildings in an orderly manner. Bulky office supplies and materials must be properly lifted to avoid muscle strains. Use mechanical devices to lift or carry loads that cannot be easily handled by one or two persons. Heavy office furniture and equipment will be moved only by properly trained and physically qualified personnel. Chairs, boxes and other objects will not be used as substitutes for ladders. Overloading the top file drawer in the cabinets may overbalance the cabinet and cause it to fall forward when the drawer is pulled out. Put heavy materials in bottom drawers whenever possible. Never tip your chair backward. This can cause an overbalanced condition and result in your falling to the floor. This also caus- es a strain on the chair to the point where it may break and cause you to fall. Always close your desk drawers. Many injuries are incurred from bumping into open drawers. Always close file cabinet drawers, especially when working in the lower files. If you suddenly raise your head you may receive a serious head injury by striking the drawer above you. Open file drawers account for many injuries to persons striking them while walking through the office. Keep heavy books, equipment and other bulky materials off the top of file cabinets, they may fall on you, or cause you to suffer muscle strain when lifting them off the cabinet. (2) Office Equipment and Machines Objects such as knives, scissors, and pens will be handled careful- ly to avoid injuries. Unprotected spike files will not be used. 191 Only trained, qualified personnel will opernte office machines. Operators will be given instruction in safe work practices and told of the particular hazards involved in the use of different machines. Suitable office equipment will be provided for stamping, sharpen- ing, and cutting operations. Makeshift 100ls such as unprotected razor blades and pins will not be used. Electrical fans, pedestal, and oscillating desk fans or all types will be equipped with preferred safety guards when installed less than 7 feet above the floor. Extension cords will be unplugged when not in use and at the end of each day's work. All fans are required to be electrically grounded. - Electrical appliances used for coffee making and other purposes should be inspected daily to be sure that cords are in good condi- tion and plugs are not broken or cracked. A fire-resistant base should be placed under all heat producing appliances to prevent a fire hazard. Be sure that all electrical cords are unplugged from receptacles when appliances are not in use and at the end of the work day. Only non-combustible waste baskets should be used in offices whe-re employees smoke. All smoking materials will be placed in non-combustible ashtrays and containers. Keep all flammable solvents and similar flammable liquids in a metal cabinet away from combustible materials. Identify the con- tents of all containers. Splintered or jagged edges or other defects found on office furni- ture will be immediately repaired or the equipment removed from service. Projections on bookcases, filing cabinets, and desks should be guarded or removed. Only safety plate glass will be used on desks. Dispose of cracked or broken glass desk tops promptly. Electrical cords and wires will not be stru ng across floors, but will be installed in conduits flush with the floor, covered by rubber or metal strips, or suspended from overhead. (3) Office Area Rough, splintered, uneven, protruding nails, holes, or other floor defects will be repaired or the hazard suitably marked. Floors will be kept clean ancl free of clirt and debris. Non-skid wax will be used on floors to prevent slipping. Weather may cause mud, sand or water to be tracked onto floors near entrances. Storm mats will be placed at these entrances. ancl the floors periodically mopped. Dual doors will he marked "Entrance" and "Exit" or "In" and "Out". All stairways will be equipped with handrails and non-slip treads and be well lighted. Worn stair treads will he immediately re- paired. 192 Rugs, mats and other type floor covering will be securely fastened to the floor. Getting Started The way you set up your display, your work table and your chair is probably the most important consideration in working comfortably. Although there is no such thing as an "ideal" working posture, the following suggestions will help minimize fatigue and discomfort. Adjust Your Chair A comfortable chair, which allows you to sit in a variety of positions throughout the day, is important whether you work with a Visual Display Terminal (VDT) or any other piece of equipment. You can quickly find the sitting position that suits you best by following these simple suggestions. Make sure that you-- Adjust the height of your chair's seat so that your thighs are horizon- tal, your feet rest flat on the floor, and your arms and hands are comfortably positioned at the keyboard. Use a footrest if your chair is too high for you,r feet to rest flat on the floor when you are seated at the keyboard. Adjust the back rest so that it supports your lower back and fits the curvature of your spine. Change your seated position frequently throughout the work day. Organize Your Working Area A few minutes' thought about the best position for your display and the most effective use of the space available to you can save time and effort throughout the work day. Make sure that you-- Organize your desk or work table to accommodate the materials and equip- ment you need. Place the things you need regularly (such as a telephone or calculator) within easy reach. , Experiment with the placement of your keyboard, screen, and other items you work with to find the arrangement that works best for you. Adjust Your Display Most displays feature a variety of adjustments which enable you to set up the equipment in a way which is most convenient for you. Make sure that you-- 193 Position the screen to minimize glare and reflections from overhead lights, windows, and other light sources. Adjust the display so that the top of the screen is slightly below eye level when you're sitting at the keyboard. The top of the screen should not be above eye level. Set the contrast or brightness of the screen at a comfortable level. (You may have to do this more than once a day, as the light in the room changes) Where it is impossible to avoid reflections or adjust lighting, an anti-glare filter placed over the screen can be helpful. However, fil- ters may affect the clarity of the image on the screen and should be tried only after other methods of reducing glare have been exhausted. Most displays are equipped with brightness and contrast controls. Since the position of these controls varies, check your operator's manual for location. Adjust tbe Lighting In any office it is important to ensure that lighting is adjusted to a comfortable level. Windows, overhead lighting, and reflections from shiny surfaces can all create reflections on your VDT's screen. To avoid distracting reflections and glare mak~ sure that you-- Draw the drapes or adjust the blinds. Adjust your desk lamp or task light (if you use one) to avoid reflec- tions on the screen. Reduce overhead lighting (where possible) by turning off lights or switching to lower wattage bulbs. Adjust Your Document Holder Like many display users, you may find a document holder useful, particu- larly if you work primarily from source documents. When properly posi- tioned, a document holder or copy stand can reduce the number of times you have to move your head when looking back and forth between the screen and source documents. If you use a copy stand make sure that you-- Position it at a level that's comfortable for you, close to the screen and at the same level. Position your desk lamp (if you use one) so that it illuminates source documents without causing glare on the screen. ' , Vision Care Concentrated visual activity, whether it involves reading conventional text or operating a VDT, can be fatiguing. Such fatigue is both normal and temporary, but it can be minimized with a little care, good work practices, and attention to your work environment. 194 Since studies show that one out of every three people has some kind of uncorrected vision problem, make sure that you-- Have your vision checked as part of your regular health care program. Advise your vision care specialist of the visual tasks you perform. Eyeglasses suitable for one task may not be appropriate for another. Clean your screen, anti-glare filter, and eyeglasses (if you wear them) on a regular basis. Working Smart Sitting in a fixed position for long periods of time can be fatiguing. Shifting your position and occasionally changing your routine (by doing other kinds of work, taking a stretch break, or focusing your eyes on something else) can help keep you alert and reduce fatigue. Make sure that YOUn Change position, stand up, or stretch whenever you start to feel tired. Rest your eyes occasionally throughout the work day. Try to keep a soft touch on the keyboard and keep your hands and fin- gers relaxed. Operator's Checklist Is your chair adjusted so your feet rest firmly on the floor or a foot- rest? Is everything you need within easy reach? Is the top of your visual display screen at a comfortable height? Are your arms comfortable when you're working at the keyboard? Is your screen positioned to avoid reflections? Is the keyboard adjusted comfortably? Is you r vision corrected properly? Are you remembering to change position throughout the day? Have you adjusted screen contrast and brightness to a comfortable level? Is your screen clean? 195 ISAFETY NOTES I 196 CARPAL TUNNEL SYNDROME 197 CARPAL TUNNEL SYNDROME Carpal tunnel syndrome (CTS) is a common and troublesome condition that interferes with the use of the hand. It is caused when too much pressure is put on a nerve that runs through your wrist. Once symptoms of pain and tingling appear, the condition frequently worsens and perma- nent nerve damage may occur. However, CTS is highly treatable if diag- nosed early. The pain, numbness, and tingling of CTS can happen anywhere and any- time. But most often symptoms begin by waking you up at night. Shaking or massaging the hand may work temporarily, but if ignored, CTS gets progressively worse. The pain increases, the grip weakens, and you may begin dropping things. Fortunately, appropriate treatment is available. It's always best to prevent CTS. When you notice symptoms, don't wait for them to become unbearable. The earlier you have a professional diagnosis and treatment, the more successful the outcome will be. Treatment usually begins with a splint, medication, or both. If symp- toms don't subside, your physician may recommend surgery. The Carpal Tunnel In CTS, the.symptoms occur because a major nerve is compressed as it passes through a narrow tunnel of bone and ligament at the wrist. The result is numbness, tingling, "pins and needles", burning, and pain in the middle and index finger and thumb, and sometimes in all five fin- gers. The Carpal Tunnel In the center of the wrist, bones and a ligament form a narrow tunnel containing tendons and a major nerve. Causes of Carpal Tunnel Syndrome Various conditions cause wrist structures to take up extra space in the carpal tunnel. Since bones and ligament have no "give," this puts pres- sure on the nerve, resulting in symptoms. Wear and Tear The covering around tendons may become thick and sticky due to the normal wear and tear of the aging process or repetitive hand movements, thus pressing the nerve against the tunnel. 198 Bone Dislocation and Fracture Previous dislocation or fracture of the wrist causes bone to protrude into the tunnel. Arthritis may also be present. Consequently, the tun- nel becomes too narrow and puts pressure on the nerve. Fluid Retention Fluid retention causes swelling of tissue in the carpal tunnel, includ- ing perhaps the nerve itself. This occurs most often during pregnancy, with the symptoms subsiding after delivery. CTS Prevention Certain repetitive hand activities may put you at higher risk for devel- oping a variety of wrist problems such as carpal tunnel syndrome. By learning how to modify the way you use your hands, you may be able to reduce the risk. Whenever possible, keep the following pointers in mind at home and on the job. Keep Your Wrist Neutral A void using your wrist in a bent (flexed), extended, or twisted posi- tion for long periods of time. Instead, try to maintain a neutral (straight) wrist position. Grip with Your Whole Hand Gripping, grasping, or lifting with the thumb and index finger can put stress on your wrist. When practical, use the whole hand and all the fingers to grasp an object. Minimize R~petition Even simple, light tasks may eventually cause injury. If possible, avoid repetitive movements or holding an object in the same way for extended periods of time. Rest Your Hands Periodically give your hands a break by letting them rest briefly. Or you may be able to alternate easy and hard tasks, switch hands, or rotate work activities. Reduce Speed and Force Reducing the speed with which you do a forceful, repetitive movement gives your wrist time to recover from the effort. Using power tools helps reduce the force. Conditioning Exercises Certain exercises strengthen the hand and arm muscles. They may help by reducing the need to compensate for these weak muscles with a poor wrist position. 199 Early Diagnosis Accurate diagnosis is important because treatment for this condition is specific for CTS. The sooner you have a professional evaluation, the sooner your symptoms can be relieved, and the more likely it is that permanent nerve or muscle damage will be prevented. For your evalua- tion, your doctor will take a medical history followed by a physical exam; you may also require certain tests. Medical History Your doctor will ask you to describe your symptoms, which may feel like tingling, numbness, pins and needles, pain, or a heaviness in the hands and fingers. Your doctor will need to know if symptoms are mild and intermittent or severe and frequent, and whether they bother you only at night, or during the day, or both. Physical Examination The physical exam helps confirm that symptoms are related to a nerve problem, and then to localize the nerve problem to the wrist. Your doctor will examine your wrist for swelling and signs of previous inju- ry. You may be tested for decreased sensitivity to touch or to pin pricks. Tests After the history and exam, your doctor may order additional tests to confirm and document the diagnosis of CTS if surgery is being consid- ered. These include standard wrist or carpal tunnel x-rays; a nerve conduction test and an electromyogram are an objective means of making a definitive diagnosis. Treatment MEDICAL Treatment of carpal tunnel syndrome usually begins with a wrist splint, medications, or a combination of the two. These simple, nonsurgical treatments help at least temporarily in many cases, especially if symp- toms are mild. Splints and medications may also function as an interim treatment--they provide some measure of relief if you are going to have su rgery. Splint., . Flexing the wrist downward or extending it up worsens CTS symptoms because this narrows the tunnel and puts more pressure on the nerve. Both night splints and occupational splint., are designed to keep the wrist in a less extreme, or "neutral", position. This may reduce the pressure in the tunnel and relieve or prevent worsening of symptoms. Medications Medications are used to reduce swelling and inflammation, and therefore ease pressure on the median nerve. Non-steroidal anti-inflammatory drugs are taken orally as directed by your doctor. Or a steroid drug may be injected directly into the carpal tunnel. A single injection may 200 bring relief for months, or it may need to be repeated. (If the injec- tions provide relief, this generally conflrms a diagnosis of CTS.) In some cases, diuretics (water pills) or pyridoxine (vitamin 8-6) may help. SURGICAL Surgery may be recommended if you have severe pain, if you have other symptoms that persist in spite of nonsurgical treatment, or if you are at risk of developing permanent nerve damage. Your doctor will explain the procedure, its risks and complications, and give you pre-op and post-op instructions, which may include rehabilitation exercises to restore hand function. The Procedure The surgical procedure is called carpal tunnel release. It takes 45 minutes to one hour, and is usually done as same day surgery. While a tourniquet is on your arm, the transverse ligament is divided to open up the carpal tunnel and relieve the pressure on the nerve; thickened synovial tissue may also be removed. 201 FIRE SAFETY Deaths, injuries, and property damage are caused by fires every year. On-the-job fires are often the result of using poor judgment or not following fire safety rules. Causes of Fires Flammable Liquids Gasoline and solvent.., are extremely dangerous. If you must use them: Store them only in approved safety cans or storage cabinets. Be sure they are labeled. Keep them in areas that are well ventilated. Store them away from heat or sparks. Clean up spills right away. Never smoke or light a match when you're near flammable liquids or handling them. Oily rags must be stored in a covered metal container with a self-clos- ing cover. . Spontaneous ignition happens when heat builds up in piles of trash, damp waste or oily rags. Arson . Some fires are started deliberately. If you see someone or something suspicious, report it to your supervisor. Smoking Careless smoking can cause fires. Smoke only in areas where smoking is allowed. Use butt cans and ashtrays for cigarettes and matches. Prevention Flammable Materials Use approved storage containers that are properly grounded to prevent static electricity. Move flammables carefully, and only in approved container~. Keep your work area free of drips and spills. Follow the rules for disposing of containers and wastes. 202 Check Equipment Equipment and machinery should be thoroughly inspected at regular inter- vals Check fire-fighting equipment regularly to make sure it will work if you need it. Keep your \vork area neat and uncluttered, free of flammable and ignit- able materials. Be careful how you handle and store combustible materials. Deposit oily rags in safety cans. Smoke only in designated areas. Stay out of prohibited areas. Identify and Eliminate Fire Hazards You're responsible for reporting unsafe conditions. Watch for and re- port these hazards: Spills of flammable liquids Overloaded circuits Faulty connections Frayed, exposed wires Poor ventilation Dirty topls, equipment and machinery Messy trash areas Oily rags that are not covered Clogged flues and pipes Broken fire-fighting equipment No ashtrays in designated smoking areas Take action yourself. Clean equipment, tools and machinery. Repair any equipment you're qualified to fix. Prevent machinery from overheating. Keep items that are flammable or combustible away from flames and hot surfaces. Repair or replace leaking tanks, pipes and gas lines. Put oily rags in covered containers. Wipe up spills. 203 - Remove doorstops or wedges used under fire doors. Report broken fire doors or exits that are blocked or locked. Don't let materials pile in corridors, stairwells and exit lanes. Don't use portable space heaters indoors. Keep nammable materials away from incompatibles, such as acids. Don't store nammable, gases near oxygen tanks. 204 Use the evacuation plan for your work <lre:l. Bend for the designated fire exit. Use a secondary exit if the first is hlocked. Close doors hehind you [IS you go. Fire Equipment Fire Extinguishers Fire extinguishers 3re your first line of defense in C(lse of a fire. Know the loc<1tion of the closest fire extinguisher. Don't try to use a fire extinguisher unless you've been trained. Learn which fire extinguisher to use on wh:!t kind of fire. Most fire extinguishers arc rated for more t h"ll one kind of fire. Other Fire Equipment Find out where other emergency equipment is located, such as: First aid kit Stretcher Fire blanket Respiratory protection IN CASE OF FIRE -- -- -- -- -- -- -- -- -- -- -- - - -- -- -- -- -- -- -- -- -'R.$7lJ8LE/2 - 205 Reprinted from Safety Compliance Letter with permission from Bureau of Businesss Practice Fire Safety Checklist Is your work area neat and uncluttered, free of trash? Is wiring safely insulated and grounded? Are flammable liquids stored safely in approved containers? Do you keep combustibles away from heat and sparks? Do you wipe up spills promptly? Do you keep tools, equipment and machinery clean and in good repair? Do you smoke only in designated areas, and always use ashtrays? Are the right extinguishers available? Are exits and passageways clear and unobstructed? Do you know the right evacuation procedure and the closest exit? Remember It's your responsibility to keep yourself, your coworkers and your work area safe from fire. Your job and your life may depend on it! 206 Good Housekeeping is the Key to Fire Safety Make it a part of your work routine to clean up as you go. Put trash in the proper container. Keep the floor clear of spills, trash, shavings, and filings. Keep storage areas clean, with bins stacked in an orderly way. Keep walkways and exits free of obstructions. Make sure electric equipment is inspected and protected. Keep your tools and equipment clean and well-cared for. Ensure your clothing and personal protective equipment is clean and in good shape. Fire extinguishers should be located nearby and ready to use. In Case of Fire Report It! -- Call 911 If you detect smoke or a fire: Wam your coworkers. Close any fire doors. Report the fire immediately, no matter what size it is. The longer you wait, the more dangerous the fire can be to you and your coworkers. Stay calm, and evacuate the area or building. Go to your predesignated evacuation location. Wait for orders from your supervisor or the fire fighters. When fire fighters arrive, direct them to the fire area. Warn them of any special hazards you know about. Familiarize yourself with the fire emergency procedures for your facili- ty before a fire. Fight It! If a fire is small, you may try to fight it after you report it. To fight a small fire: " . 207 Use the right fire extinguisher. Break the seal and remove the pin from the fire extinguisher. Stay 8 to 10 feet from the fire. Press the levcr and aim the fire extinguisher nozzle or horn at the base of the flames. Sweep the base of the fire. Continue with a steady stream, not short bursts. Don't try to use a fire extinguisher unless you've been trained in which one to use and how to use it. Exit the Area If the fire is large and out of control, escape may be your best choice. Move quickly, but don't panic. Don/t use elevators. You could get trapped inside if the power fails. Take the stairs instead. Use the evacuation plan for your work area. Head for the designated fire exit. Use a secondary exit if the first is blocked. Close doors behind you as you go. Fire Equipment Fire Extinguishers Fire extinguishers are your first line of defense in case of a fire. Know the location of the closest fire extinguisher. Don/t try to use a fire extinguisher unless you've been trained. Learn which fire extinguisher to use on what kind of fire. Most fire extinguishers are ratcd for more than one kind of fire. 208 Classes of Fires and Type Fire Extinguishers to be Used Fires are grouped into four general classes, each of which can be extin- guished by a particular type fire extinguisher. Fire extinguishing agents are developed for use on specific classes of fires. This classi- fication system makes it possible to determine what type fire extin- guisher is suited for fighting a particular kind or class of fire. The four general classes of fires are "A", "B", "C", and "0", and are ex- plained as follows: CLASS "A" FIRES will be effectively and safely extinguished by water, foam, loaded stream and soda-acid type fire extinguishers, for fires occurring in WOOD, PAPER AND RAGS. CLASS "B" FIRES occurring in FLAMMABLE LIQUIDS, such as GASOLINE and OTHER FUELS, SOLVENTS, GREASES OR SIMILAR SUBSTANCES, can be extinguished by using foam, Carbon dioxide (C02) and dry chemical, and loaded stream type extinguishers. CLASS "c" FIRES occurring in ELECTRICAL EQUIPMENT requires the use of a fire extinguisher agent that does not conduct elec- tricity back to the operator when in use. The Carbon Dioxide (C02) and dry chemical type fire extinguisher agents DO NOT CONDUCT ELECTRICITY AND WILL BE USED FOR EXTINGUISHING ELECTRICAL FIRES. NEVER USE water, foam or loaded stream type extinguishers on electrical fires. CLASS "0" FIRES occur in COMBUSTIBLE METALS, such as magneswm, potassium, powdered aluminum, zinc, sodium, titanium, zirconium, and lithium. This fire is extinguished by special powdered compounds usually thrown by hand or dispensed by car- tridge-type fire extinguishers with a specially compounded agent for com bustible metal fires. It is not likely you will be re- quired to fight this type fire in County work. THE ABC DRY CHEMICAL-TYPE FIRE EXTINGUISHER can be used on all "A", "B", "c" classes of fires with safety. This fire extinguisher is widely distributed in County buildings, facilities, and areas for use. More detailed instruction and training in use and operation of fire extinguishers will be pro- vided to employees on a scheduled basis. 209 ELEC'fRICAL SAFETY The power of electricity can be dangerous if it's not used correctly. Electrical energy can damage property and ignite fires. It can also hurt and even kill. Sound safety practices can help minimize electrical hazards and cut down on the risk of accidents. The hazard of electrical energy can't be eliminated, but it can be controlled through education and engineering. Electricity Is Dangerous! You can get an electric shock if you touch a grounded surface and haz- ardous electrical equipment at the same time. The shock happens when current from the electrical equipment flows through your body to the ground. What causes the shock is the flow of electric current. Just a small amount can hurt or kill. For instance, a small night-light with a 6- watt bulb draws .05 ampere, and even that small amount of current can be fatal. Electric current can injure you when it flows through your body. Elec- tric shock can cause: Breathing to stop Paralyze nerve centers Nerves and muscle tissues to be burned Heart beat interruption Internal bleeding Other Electrical Injuries Burns caused by electrical flashes or fires. Injuries when machinery starts suddenly. Falls from losing your balance when you get shocked. Protecting Yourself Only trained, qualified and authorized employees are permitted to work on electrical equipment. An electrician should check equipment, tools, machines and lights to make sure they operate according to electrical code requirements. Extension cords and appliance cords should be in good repair and proper- ly rated for the way they're intended to be used. Always use 3-prong receptacles for 3-prong plugs. 210 Protect circuits with Ground Fault Circuit Interrupters where required. Close electrical control panels and covering receptacle boxes. Avoid touching water, damp surfaces, ungrounded metal and bare wires if you're not protected. Avoid working in and around wet or damp conditions, equipment and elec- trical currents that aren't grounded, and wires that aren't insulated. Always use equipment and tools the way they're intended to be used. Report immediately any damaged or defective equipment, power hand tools or machinery. Look for posted signs that identify electrical components and related hazards. Protective Equipment/Procedures Don't wear metal jewelry that might make contact with electric current. Wear eye protection where required. Wear rubber-soled shoes or boots on damp or wet surfaces. Wear safety-approved rubber and leather gloves when you work with elec- tricity. Prevent Electrical Fires! Installation Install electrical equipment the right way. Inspect Check equipment periodically to make sure it's working right and not overloaded. Maintenance Machines and equipment you work with should be maintained on a sched- uled basis. Keep them clean and free from oil, dust and residue. Communication Report immediately any hazards, damaged and defective equipment, tools or machinery. Electrical Safety Checklist Read warning signs. They're posted to inform and protect you. Study the operation manual for tools and equipment before you use them, then follow instructions. 211 Light your work safely with extension lamps that have nonconductive handles, sockets and guards. Take care of extension cords so they don't twist or break. Make sure they're out of the way, so they won't get walked on. Disconnect cords by grasping the plug. Don't yank them out. Watch for makeshift wiring that can cause shocks and fires. Follow lockout and tagout procedures before you begin repairs. Move the switch into the "Off" position. Test equipment with meters. Are you sure the circuit is dead? Use Ground Fault Circuit Interrupters. Choose battery-powered tools wherever possible, especially when you're working outside. Report immediately any defective or damaged equipment, machinery, tools or wiring to your supervisor. Identify Hazards Wiring Connections and ground wires should be tight and free from breaks. Insulation There shoul9 be no worn spots or breaks that could cause shocks. Cords and extension cords should be in good shape? Bcll<i and Gears Look for excess tension or binding that can cause a power overload. Personal Protective Equipment . Hand and foot protectors should be kept in good repair and readily available. Machinery Look for overloading, too much vibration or motor obstructions. Equipment Make sure equipment and power hand tools work properly and are free of defects or damage. Electrical Safety Tips Make sure all electrical equipment is grounded. Use Ground Fault Circuit Interrupters. 212 Use battery-powered tools wherever possible, especially when working outside. Examine all tools and personal protective equipment before you use them. Follow lockout and tagout procedures. Use machinery and tools the way they're designed to be used. Report unsafe machinery, tools and electric appliances. Don't use them until they've been repaired. Final Reminder Electrical current can cause damage and injury and can be deadly. It's your job to stay safe when working with electricity! GENERAL ELECTRICAL SAFETY RULES (I) Electrical Wires and Extension Cords Treat all electric wires as -- live wires. Do not drag cords over sharp edges or run cables across aisles where hand trucks can damage them. Keep electric cables away from steam and hot water lines which can damage the insulation. Keep cords clean. Never allow an extension cord to lay in water, oil, grease or solvents. Wipe cords clean before using. Excessive scraping, kinking and stretching will cause damage to power cables causing premature failures and possible shock or burns. (2) Electrical Equipment Grounds provided on electrical apparatus shall not be disconnect- ed or broken. Shock, no matter how slight, is a warning something is wrong. Danger tag the equipment and have it checked before re-using. (3) Electrical Repairs Ensure the current is off before attempting to make electrical repairs and lock it out. Exercise care in removing or replacing light or power 'fuses -- use fuse pullers. Live wire work is defined as work on wires, switches, starters, panels or other electrical equipment while the potential of 25 volts or more of electricity is present. No live wire work will be performed. 213 Unless you are an electrician, do not attempt repairs on electri- cal equipment. Call the experts. All electrical installations will be installed and maintained in accordance with provisions of the National Electrical Code, NFPA. Persons working around electrical circuits will not wear watches, rings, or other metallic objects which could act as conductors of electricity. Personnel will treat low voltage systems with the same respect as high voltage circuits. Severe shock resulting in death can be caused by contact with lines carrying low voltages. Care will be taken to avoid contacting low voltage lines when working on poles, ladders or in other high places; the shock may be sufficient to cause the workers to lose footing and fall. The first rule to remember when required to perform maintenance or repairs on electrical equipment is: Turn the current off/Lock it out. When it is necessary to wear safety gloves, only those designed for electrical work will be used. Gloves will be inspected for cuts, punctures or signs of wear. Never use safety gloves with voltages higher than the gloves' insulation rating. To avoid cutting or tearing rubber electrical gloves, personnel will wear the leather liner over their safety gloves when actual- ly working on high-voltage equipment. All rubber goods used in electrical work will be given an annual voltage test except that rubber gloves in active use will be tested every 3 months. Report to your Supervisor any leaking steam or water joints which are near any motors or other electrical apparatus. If you find sparking or smoking motors or other electrical equip- ment malfunctions, turn off the power and report the condition at once. Only qualified and authorized electricians will install and main- tain electrical facilities and power lines. Two qualified employ- ees will work together when high voltage circuits or energized circuits of any voltage are involved. ' 214 215 VEHICLE SAFETY Seatbelt Use is Mandatory Safety bell'i improve your chances of traveling safely in many ways. They can: Stop the "'Human Collision'" Many injuries and deaths occur when a person inside the car collides with: The steering wheel. The dashboard. The windshield and frame. A door. A window. The roof. Other passengers. A safety belt stops this "human collision" by holding you in place. Safety belts keep you behind the wheel--ready to react, if necessary. Prevent Minor Injuries How To Use Safety Belts Properly A safety belt can only protect you if it's used--and used properly. Adjust The 'Belt (if necessary) so it fits snugly over the hip bones. Your hips can absorb maximum force when the belt is adjusted properly. Make sure there is a maximum of one inch of space between your chest and the shoulder harness. Excess space will allow your head to hit the wheel, dash or windshield. Provide Enough Belts for each member of your family and regular riders. (Each person needs a separate one.) Make sure belts are in proper working condition. Ask Passengers in the front and rear seats to use their belts. Any unbelted person can be injured--or injure others--in a crash. Don't Start The Car until all belts are fastened. Any extra belts should be secured so they won't cause injury in a crash. GENERAL VEHICLE SAFETY RULES (1 ) General ON A NATIONAL LEVEL, DEATHS FROM MOTOR VEHICLE ACCIDENTS TOTAL ABOUT 48,000 ANNUALL Y. County 216 Woman decapitated by safety harness ATI.ANfA (AP) - A woman who failed to buckle her lap belt was decapitated by a shoulder har- ness in a traffic accident, a pre- liminary investigation shows. The probe by Calspan, a re- search company contracted by the federal government, con- cluded that the shoulder har- ness on a 1988 Ford Escort cut through the neck of 25-year-old Sun Young Ham in the June 1 accident. Mrs. Ham's death has raJsed concerns about safety belt sys- . terns in millions of cars that combine a motorized shoulder belt and manually operated lap belt. . . Consumer advocates contend that many motorists are lulled into a false sense of security and fail to buckle lap belts in cars with motorized shoulder har- nesses. Federal and county investiga- tors have said they believe Mrs.. Ham's chances of survival would have been greatly improved by wearing a lap belt. . Militarv scrubs soldiers, (Key West Citizen, 6/19/91) Vu am nav 'v char be g said TI befe vice. and whil emo whel dud sigm ct seen nel, tary mon fensl BillY D. BOOZER SEZ DON'T DRINK AND DRIVE 217 employees operate vehicles of all types on rural roads, on state and national highways and on city streets. No matter what type of vehicle you're driving, or where you are driving it, THERE ARE CERTAIN BASIC SAFE DRIVING PRACTICES YOU MUST FOLLOW TO AVOID ACCIDENTS. As the driver of any County vehicle you are solely responsible for operating it in a safe manner and are charged with complying with all driving rules and regulations and the safe driving prac- tices prescribed by your Supervisor. Only trained and approved personnel possessing a valid State of Florida driver's license will be allowed to operate County vehi- cles. An employee having driving as his primary duty shall be required to have a Commercial Driver's license. The wearing of Safety Belts while driving a County vehicle IS MANDATORY. At no time is a County vehicle to carry riders or passengers other than County employees or other authorized personnel. Except in cases of emergencies, no more than two employees shall ride in a truck or tractor cab. If a County vehicle is involved in an accident, immediately noti- fy your Supervisor and the appropriate law enforcement agency. In case of a serious accident involving personal injury, call an ambulance. Do not discuss the accident with anyone but the police, your Supervisor or County investigative personnel. Do not move the accident vehicle or equipment until so instructed by the police. (2) Safe Drivin~ Practices CONCENTRATE ON DRIVING. A good driver dismisses his worries or anger when he enters the vehicle. Never take drugs or strong medications before driving. Drugs, illness or fatigue may affect your ability to judge distances, speed and driving conditions and slow your reaction time. NEVER PRESS FOR THE RIGHT OF WAY. Always limit your vehicle speed so that thcre is a clear space and timc for an emergency stop. High speed drivers have less time to think and act in an emergency and a far great'er. distance is required to stop. SLOW DOWN in dense traffic or thickly settled areas. Adjust speed for poor visibility and weather conditions. SLOW DOWN at intersections or curves. USE APPROPRIATE 218 (3) SIGNALS well in advancc of any action. Signal carly and slow down gradually. Vehicle Inspection by Operators All vehicles shall be inspected by the operator prior to its use to assure all parts, cquipment and acccssorics are in safe and propcr operating condition and free of any apparent damagc or dcfcct that, in the opinion of the operator of a duly appointcd individual making the inspection, may calise failure whilc in use. Daily -- Systcms Chcck a. Scrvice brakes, including trailer brake connections,if neces- sary. Test brakes after riding through watcr or puddles or driving during heavy rain. b. Parking System (hand brake). c. Emergency stopping system (brakes). d. Check coupling deviccs. e. Seat belts. f. Operating controls (oil pressure gauges, etc.) g. Safety devices including horn, tires, steering mechanism, and windshield wipers. Daily -- Visual Inspection a. Docs your vehicle sit level? b. Are there any fresh oil or fuel spots underneath? c. Is there any broken glass? d. Are there wet spots where water has been leaking? e. Look for any change in the appearance in the vehicle since you last saw it. Weekly -- Pre-start check a. Check oil in engine crankcase and fill as necessary. b. Check water in radiator and battery and fill as necessary. c. Raise hood or cab if necessary to check all belts for slip- page and/or excessive wear. d. Lower and secure hood or cab. General Check a. These requirements apply to equipment such as lights, reflec- tors, defrosters, fire extinguishers, tire jack, etc., where such equipment is installed. b. Drivers will also wipc off windshields, side and back glass, lights and reflectors when conditions warrant. c. No vehi~le or equipmcnt shall be put into serviccs until any dcfect or safety violation likcly to causc an accident or brcakdown has been corrected. (4) Parking Vchicles should be parkcd off the traveled way whcre they will not interferc with the normal flow of traffic and will not ob- struct thc vicw of other drivcrs. When parking, remove the ignition key, put the transmission in park or the lowest gear and firmly set the parking brake. Turn 219 thc front wheels to\V:nc1 thc curn,or chock at lcast onc rcal" wheel if p:1rked 011 a hill. (5) Drive DefensivcJy Whilc driving in city traffic, be alert for mistakes or uncxpect- ed :1ctiolls of others, drive morc slowly and KEEP ALERT for pedcstriflns and cross tnffic. Drive :1t a specd which pcrmits stopping within the visibility range of your hCcHl1ights. Kcep headlight beams dcpresscd to rcduce rcnectcd gl<HC caused by fog, rain or wct prtvemenL 220 POISONOUS SNAKES. SCORPIONS. AND SPIDERS GENERAL Most snake bites are due to handling and carelessness. Use common sense and think when working in the field and undef brush. Use a machete or transit rod to push through underbrush. 98% of all bites are on extremi- ties, such as hands, arms, legs and ankles. Use extreme care when you go into heavy brush where the ground is not visible. When in such plac- es, wear heavy boots or leggings, the same for being around mafsh ponds, water lilies and tall grass. Never removes shoes in the woods. 50% of bites received are when barefooted or when in tennis shoes. PRECAUTIONS Always wear pants outside boots, never inside and try to wear heavy material such as Levi's or dungarees, as heavy material has been known to deflect the aim of striking fangs. Never place your hands into heavy underbrush or wood piles without care- fully looking first. When sitting, always look down and behind you first. A snake bite on the rear is the most dangerous, due to the inability to apply a tourni- quet. Never step over a log or tree lying on the ground, but step on the log or tree and view the other side first. Never wade across a stream full of hyacinths without probing ahead. Nevef attempt to catch poisonous snakes or reptiles, as many workers in Florida do. Leave snake catching to Herpetologists and experts. Around the home, clean up trash piles, weedy lots, wood and concfete piles, cut down palmettos. On construction jobs or clearing activities, check your equipment, cloth- ing and materials left on the ground or in trucks, poke with a stick or tool to be SUfe no snakes are hiding. Always be careful when first going to your tractor and parked equipment left beside roadsides. Rat- tlesnakes like to coil under and around tractors and mowing machines since they like the heat and warmth of the engine left from the night before. When staking Of surveying in the field, always avoid gopher, holes, use your boot heel to cave in the front of the hole. 221 SNAKES TO BEWARE OF There are hundreds of harmless and bcneficial snakes in the woods of Florida that kccp down our rodent population. Only four are poisonous: Rattlesnakes, (3 sub-species). Pygmy ground and Eastern Diamondback are found throughout thc statc. The Canebrake Rattler is found in northwcst Florida. Cottonmouth - statewide. Coppcrhcad - northern Florida (rare), and the Coral Snakc - found statewide. Copperhead and Pygmy Rattlers are not usually fatal,however, use extrcme care, and go on the assumption that they are fatal. Only the Eastern Diamondback, Cottonmouth, Canebrake Rattlesnakes are extremely dangerous and are fatal. The Coral Snake which is the only neurotoxic reptile, is the most fatal of all the poisonous snakes. No insect or lizard is fatal around Floricla, so get to know the four poisonous snakes by identity. Poisonous snakes mostly travel early in the morning and late evenings. Each harmless snake killed lcaves room for another poi- sonous snake. Do not kill harmlcss snakes. 222 EASTERN DIAMONDBACK RATTLESNAKE BITE This is the largest and the most dangerous in the U.S. Severe bites cause many complications and prolonged illness. Whether a direct bite, puncture, or slight scratch, the employee should to to the hospital for routine observation and treatment, if necessary. Always kill the snake and take it to the hospital if possible. For treatment when bitten, immediately tie a constricting band above the bite, lightly, 15 minutes on and 5 minutes off. Move the constrictor as the swelling increases. Keep movement at a minimum. If co-worker is bitten, apply first-aid, call for help in obtaining transportation to the hospital. Bring the transportation to the victim if at all possible, to minimize movement. PYGMY RATTLESNAKE BITE This snake's bite is rarely fat~l to man. The bite is painful and will destroy surface tissues. Treatment is almost the same as with the Eastern Diamondback, using constrictor, small surface cut, suction and ice. Pack in ice as soon as possible. Use your chemical ice pack. Alway~ kill the snake, if possi- ble, and take to the hospital, as often times the Pygmy is mistaken fOf a small Eastern Diamondback. FLORIDA COTTONMOUTH AND FLORIDA COPPERHEAD BITES Do not use constricting band (tourniquet). Apply suction for 30 minutes and cut the surface tissue only the same as the rattlesnake family. Physicians caution against capillary destruction, so keep circulation moving through the bitten area, due to fatty acids, high iodine content and enzyme action. Get victim to a hospital as quickly as possible. EASTERN CORAL SNAKE BITE Immediately IMMOBILIZE the victim completely. If not possible to immo- bilize the victim, then completely splint the bitten area well above and below the bite, and rush to a hospital. Kill the snake if possible, and take it to the hospital, as often times the Scarlet Kingsnake and Scarlet Snake are mistaken for the neurotoxic Coral. Both of these have rcd noscs where the Coral Snake has a black nose; also, only are the Coral Snake has fed bands adjacent to yellow. 223 TREATMENT INFORMATION Treatment with Wyeth Coral Snake antivenom, which is distributed by either State Health Department Poison Centers or Ross Allen's Reptile Institute free of charge and at all hospitals upon request. The Florida Highway Patrol will relay across State in the event of a bite. Even the slightest scratch or break of the skin should be hospitalized, since if the patient feels no pain with a Coral snake bite, he may think he had not been bitten seriously. Coral snake venom is not painful as is the Rattlesnake and the Cottonmouth venom, and the effects are not noticed until numbness and a coma suddenly hit approximately two hours later. Cleanse the area with germicidal soap and water to remove any venom on the skin. Place constrictor above the bite in the same manner as a Rattlesnake bite, lightly for 15 minutes on and 5 minutes off, and suc- tion for 30 minutes, even though there is no evidence of venom if there is a fang puncture. This general information applies only to treatment given by the physician at the hospital. Your responsibility L'i to provide first aid and get the victim to the hospital without delay. FIELD FIRST AID FOR SNAKEBITES Very few people die from snakebites. However, anyone who is bitten by a snake should get medical help quickly. If EMS is more than 30 minutes away, transport the victim to medical care in another vehicle if possi- ble. BITES AND STINGS Reassure the victim and keep him or her still until EMS arrives. Keeping stilt will slow down absorption of the snake venom, as will keeping the bitten area below the level of the heart. If the bite is on an arm or leg, splint. Be alert to prevent shock. Try to remember what the snake looked like, so you can tell EMS. COMMONLY ASKED QUESTIONS ABOUT BITES 1. Q. Is it a good idea to put a cold pack on a snakebite? A. No. Medical experts in thc past suggestcd that cooling the bitten area would slow the spread of venom. More recently, however, it has been found out that venom is not affected by cold. In addition, applying ice improperly can freeze the tissue. 224 2. Q. Should a person bitten by a snake be given aspirin to relieve pain? A. No. Do not give aspirin, since it widens (dilates) the blood vessels, which will circulate venom in the body faster. GENERAL SAFETY RULES -- POISONOUS SNAKES AND BITES (1) General Most snake bites result from handling than other careless actions. Approximately 45,000 snake bite accidents occur each year in the United States. Venomous, or poisonous snakebites account for 20% of that total. Although mortality is low, the high incidence of crippling injuries to the bitten extremity (mostly by pit-vipers -- rattlesnakes, water moccasins, and copperheads) is of great con- cern. More than half the cases of venomous snake bites take place in Texas, North Carolina, Florida, Georgia and Louisiana. (2) Snake Bites Snake bites cause many complications and prolonged illness. The most important step is to get the snake bite victim to the hospital as soon as possible. If possible kill the snake and take it with you to the hospital. Keep the victim from moving around. Keep the victim as calm as possible preferably in a lying position and prepare for immediate transportation to the hospital. Do not give the victim any alco- hol, sedatives, aspirin, or any medicine containing aspirin. CARRY THE VICTIM TO THE HOSPITAL. DO NOT LET THE VICTIM WALK. ,\ 225 ~ ::: a ... == \. ~, E)~ Vl ~ E u V1 CJl 0 .S -'" <1: ~ W a -r E a :r: u ..c t- o .~ - ::> Q) x u 0 ..c l: a ~ .~ 0 ..0 I Z 0 t- t- O U r- -1 c:> ::> z ::> ~ ~ ~ ~/;r~ u >--I ~ ;~\ .S EA ~\ ~\ It ~:-.\ ~~.;.t k;-...." P:,' ~..~ '~'/'J' . ,.' f..... . .~~::;,...:.~1 ~.~/J ~~ ~<! . .'-" "~';;;,~ l'W ,I; \. Vt.~ . - . ~<.) ~ ~ w ~ <f. Z V) W -.J t- t- <t: n: ~ u <f. m o z o 2 <f. o V1 0\ .S ~ a E V1 U C o ..0 u Q) a. o .c V1 I -g.-.:J o E o :.0 z n: w t- V) <f. W '0 -;t ~_ 0 0= a.QJ .- :>- .Q) w ~ <f. :z V) --l <f. n: o u 226 \ SCOR PIONS Scorpions occur throughout Florida and should be easily recognized by thcir large pinccrs near the head and by their tin tail carried ovcr the back. They range in size from I to .) inches, depending on the species, with colors ranging from yellowish-brown to black. The arched tail ends in a bulb-like poison gland equipped with a stinger. And that's what can hurt you. Forget those pinccrs. They me used only for holding food, which might be smnll insects, spiders, centipedes, other scorpions or earthworms. Scorpions hidc undcr stones, bark of fallen trecs, boards, firewood or othcr objects that lay on the ground. Although individual reactions to the stings InilY vary, it is important to seek mcdical assistancc immediatcly if a person, particulnrly a child, has a severc rC<lction to a scorpion sting. Ice pncks or alcohol swabs applied to thc sting area :HC normally the suggested first-aid trcat- ments. Chemical control for scorpions is not p:1rticularly effectivc. If you encounter onc outdoors, hit it with :1 rock. I r you sec one indoors, step on it, but for God's sake, be surc you're wC:lring shocs! A Florida Scorpion 227 SPIDERS The BL^CK WIDOW SPIDER is found outdoors in all kinds of protected c:wi- ties. ^round homes she prefers gar<1ges, g:lS :lnd elcctric meter boxes, furniture :lnd m:lny other unbothercd pl:lces. ^ IJI:lck Widow bite feels Iikc a pin prick :lnd sometimcs is not cvcn felt. Usually, a slight local swelling nnd two red dots surrounded by local rcdncss indic:ltc thc location of the bitc. Pnin bccomes intcnse in I to 3 hours and I11:lY continuc up to 4R hours. Symptoms include abdol11innl pnins, a rise in blood pressure. nauc;ca, profusc perspirntion, Icg cramps, tremors, loss of musclc tone and vomiting. Thc toxin also causes brcnthing difficul- tics nnd sometimcs unconsciousness. Widow Spider (underside view) 228 The BROWN RECLUSE SPIDER is n nOI1:lggressive crertture thrtt spins a white or grrtyish, nondescript web. Its body <1nd legs COVCl" an ,Hert about the size of a qu,lrter and its colnr v,lrics from an orrtngc-ycllow to drtrk brown to nlmost bl:1ck. The most distinguishing chrtrncteristics of this spider nre ifs eyes rtnd its bnck markings. It hns three p:1irs of eyes arrnnged in a semicircle on the forepart of the hend. The eyes nlso form the hrtse of a violin-shrtped m<1rking on its bnck. The Brown Recluse often lives rtrollnd humnn dwellings and is found in bathrooms, bedrooms, closets, ns well ns under furniture, behind h<1sebonrds and door facings or in corners <1rHl crevices. It also seems to prefer cluttered g<1ragcs. . Sometimes people are bitten while <1sleep; others mrty be bittcn by spi- ders in stored clothing. Usunlly the bite C<llIses n stinging scnsntion and then intense pnin. Within 24 to 36 hours, n systemic re:lction Illay occur, chrtrnct.erized by restlessness, fever, chills, nrtuse<1, weaknes,c; and joint pain. The bite <1lso produces rt smrtll blister sUl'rounded by <l huge congested <lnd swollen are<1. The venolll usually kills the <1ffected tissue, which gnldlwlly sloughs aW<1Y Clnd exposes underlying tissue. 'Ic<lling m<1Y t<1ke () to R weeks, leaving scars thrtt might require plnstic sUl'gery to rep<1ir. Brown Recluse Spider (note violin marking at head) (VWR) If you Clre bitten by either of these spiders, seck medical aid immedinte- ly. 229 POISONOUS PLANTS GENERAL There are more than 60 varieties of poisonous plants in the United States which may cause irritation to the skin. Plants that cause epidermal irritations such as redness, rashes, swelling and localized pain, normally have saps that are toxic when they are rubbed on the skin of sensitive people. Poisonous plants in our area are: Crown of Thorns Candelabra Cactus Pencil Cactus Poinsettia Mango Poisonwood Aralia Lime Trees Oyster Plant Purple Queen Century Plant Elephant's Ear Giant Elephant's Ear Golden Pathos Florida Holly Manchineel Poison IN)' Plants which are toxic when eaten are: Yellow Allamanda Castor Bean Dumbcane Rubber Vine Angels Trumpet Sandbox Tree Oleander (Smoke from burning this plant is poisonous) Physic Nut Bellyache Bush Coral Plant Chinaberry Ochrosia Plum Chalice Vine Yellow Oleander Manchinecl Lantana 230 Plants that cause respiratory problems, which are similar to asthma symptoms, include: Florida Holly Punk Tree (Mclaluca) The above is not a complete list. Some individuals may suffer no ad- verse effects from contact with plants on this list. PRECAUTIONS It is not necessary to come in direct contact with these plants to get poisoning. Pets may spread plant poisoning by rubbing against the plant and getting the substance on their hair. You may get the poison from touching the animal. It may also be transmittcd from person to person by contact with clothing that has rubbed across the plants. Shoes pick up the poison by contact and may retain the poison for a year or longer. In some cases, persons have contracted dermatitis from working on a car ~hich had been driven through areas where poisonous plants were growing. The best way to prevent plant poisoning is to learn to recognize the plants that cause it and stay away from them. The poison is rapidly absorbed and fixed in the skin so that it cannot be removed. When a person knows he has brushed against or burned one of these poisonous plants, it is recommended that he immediately wash the affected area with soap and water. Do not use a brush or other rough material. A commercially available product "TECNU" is very effective even if used eight hours after contact. Follow the wash with an alcohol sponging. This procedure may prevent skin inflammation in those who are sensitive to ivy poisoning. 231 Whcn you know you arc going into an arca whcrc you arc likcly to come in contact with thcsc plants, as much of the hody as possible should hc covcred. Long slecves tucked into heavy lcathcr gauntlct gloves, slacks or trouscrs tuckcd in boots or leggings, shirt colini' turncd up or scarf tied around thc neck. Do not touch the gloves or clothing, since thc irritating oils havc been known to remain on clothing for as long as a year. Clothing should bc dry-cleaned bccause soap <lnd W<lter are not <llways cffectivc in rcmoving the poison. Warn the person doing the dry cleaning that the clothes have been exposed to poisonous plants. Although crcams and ointmcnts are used in attcmpts to prevent poison ivy irritation by covering exposed skin, these measures are of doubtful valuc and of a temporary naturc. Use protcctive clothing and glovcs. Persons who arc extremely sensitive to plant poisoning and whose cmploy- mcnt brings them in contact with poison plants should consult their physicians for whatcvcr help is available. Persons who dcvclop more than minor arcas of ivy dcrmntitis should be undcr medicnl care. 232 POISONOUS PLANTS This section covers the most common poison- ous plants in the Keys including pictures and problems you can expect if you come in contact with them. . -. f" -, BRAZILIAN PEPPER .\ ('" i 1/1/.\ I nl'll iI/I" i r /Iii 11.\ V;lIl1ily: :\lIacardiacc;I(' TREE. WHEN IN BLOOM, COMMON CAUSE OF FINE RASH, RESPIRATORY IRRITATION, HEADACHE, SNEEZING. ':""1 , BRAZILIAN PEPPER 233 -' .nJ , .-J CASTOR BEAN Ricinus colllllllwis Family': Euphorbial:cac 'TREE-LIKE SHRUB. SEEDS CONTAIN PURGATIVE OIL AND PHYTOTOXIN RICIN; ALSO POTENT ALLERGEN. CHALICE VINE 234 , I j II II li li CASTOR BEAN II II II M M. II E ] CHALICE VINE Solllmlra nitidll Family: Solanaccac 1 ] VINE. CONTAINS ALKALOID LIKE l.. ATROPINE. FLOWERS POWERFULLY',>c":" 1:,>;;< NARCOTIC. SAP AN EYE HA~R[)~)J.~!;'" f ;./:t,.:..Q.....=_~...;,~.~.:~.,'.t,/."~<'~. '.".:~_ ;,_ ". ~ ," '_.~;::-~~~~~,'.;:r . ~ -'" LANTANA Lall/alltl camam Family: Vcrhcnaccac SHRUBBY HERB. GREEN FRUITS IN QUANTITY FATALLY TOXIC, CAUSE NEURO-CIRCULATORY COLLAPSE. MANCHINEEL \. -;~'~:'.J ,..~ . '"".. .~c . .~' '."", , , '. i. . .~ i LANTANA MANCHINEEL HippomaTlc mallcillclla Family: Euphorbiaccac TREE (WILD). MILKY SAP CAUSES RASH AND BLISTERS. FRUIT AND OTHER PARTS TOXIC INTERNALLY~) ~,~~-~:_' ,.; '.._' ..-,~~-,;":~;lrt::::ilj{.r.. 235 OLEANDER ,\'",.illlll "I,'(/I/d,',. F;l1l1i1\': ;\plll )ILIII';1l' SHRUB. CONTAINS GL YCOSIDES LIKE DIGITALIS. WOOD, LEAVES, FLOWERS, SMOKE HIGHLY TOXIC. OYSTER PLANT 236 ~- [ [ [ [ OLEANDER [ u ~ U OYSTER PLANT If "()t~(/ .\11/1 tllt/U'II Family: Commelinaceae u HERB. SUCCULENT LEAVES EASILY BROKEN; JUICE A COMMON CAUSE OF ITCHING AND FINE RASH. u -- , I ~ ~CJI POINSETTIA F.ulJ!lOrhill Imldl/'nill/II F;lIl1ily: Ellphorl>i;IlC:;It' SHRUB. CONTAINS IRRITANT POISON. DANGEROUS INTERNAllY. SAP MAY BLISTER SENSITIVE SKIN. POISONWOOD ~ POINSETTIA \ POISONWOOD 101 c I 0 Iii 11/11 lox if al//II Fal1l~ly: Allacardiaccac 1. , I: 237 238 POISON IVY Toxicodendron radicans Fami-l-~ Anacardiaccac. VINE/SHRUB (WILD). CONTACT WITH PLANT, CONTAMINATED OBJECTS, OR SMOKE, MAY CAUSE RASH, BLISTERS. ,Itllll' ,-I'I',lllj 11'lllllll'/'I'II.'III'r", II' 111'11.1'1.' t'l \"f'~'r'f'llttf'lfffllll" I I <! 3 ... . '.!l . . GREEN GILL LejJiola morgani Family: Agaricaceae MUSHROOM (WILD). GREEN-SPORED. RAW OR COOKED CAUSES VOMITING, DIARRHEA, HEAD/ABDOMINAL PAIN. 239 LIGHTNING STRIKE INJURY PREVENTION Here is a practical guidc for safc behavior whcn lightning is present or threatcning. It is important not to wait for thc first lightning flash to determine whether or not you are in danger. The approach of an impending storm should be your cue to take safe shelter. (1) If you are caught in a storm while driving an automobile, remain inside. You are protected by the metal body around you. A common misconception is that the tires insulate the car. this is false: lightning can and will strike automo- biles. The electrical charge is transferred through the metal body, through the suspension and arcs to the ground completing the discharge and dissipation proccss. (2) If you are outdoors and lightning is impending, get indoors to a safe place. Do not take cover under a tree. Stay away from fences. The metal fence is a very good conductor of electrici- ty. (3) If you are on the water, get below deck or in the cabin. If the boat does not have a cabin, crouch down in the middle of the boat. If at all possible, make shore before the storm . reaches. .. (4) If you are indoors when a storm approaches, stay out. of the shower or bath. Both of these are connected to the metal vent pipe~ that run to the roof. Do not use the phone unless it is an emergency. Many times phone lines are connected to the electrical poles outside the house. These poles are favorite targcts of lightning. Tclephone Iincs scrve as a conductor for thc resulting curr~nt. (5) If caught out in the open without protective shelter, avoid being at the highest point. Assumc a crouchcd position with both feet close together. Do not lay flat on the ground. A lightning strike will set up ground currcnts that will travel through the body with cnough energy to kill. (6) If someone is truck by lightning, a hcartbcat and breathing are often absent. Do not assume thc victim is dead. Apply prompt cardiopulmonClry rcsuscitation (CPR) and gct immedi- ate medical attention. Lightning need not be mysterious nor frightcning. With knowledge comes understanding. Your best defense is to remain calm and seek out a safe place to wait out the storm. 240 MACHINE SHOP OPERATIONS (1 ) Machine Shop Safety -- General Use only those machines and equipment that you are qualified and authorized to use and wear eye protection at all times where eye hazards exist. Before turning on a machine, make sure evcryone is clear. ALL GUARDS AND SAFETY DEVICES MUST BE IN PLACE and properly adjusted before operating a machinc. DO NOT LEAVE AN OPERATING MACHINE UNATTENDED. Machines must be stopped and power turned off before changing chucks or loading heavy items into thc chucks. Make sure the chuck is tight and the chuck key is rcmnved heforc restarting the machine. Never brake or slow down a machine \vith your hands. Turn off the power and WAIT. It will stop itself. KEEP YOUR MACHINE CLEAN. RcnlOvc chips with a brush or stick, not your hands. Keep your area clean of oil, solvcnts and coolants. Slippery floors and machincry do not mix. . Do not try to prove how strong you arc. Gct help to lift or movc heavy objects or use mechanical lifting cquipmcnt. Do not wear neckties, loose or ragged clothing, long sleeves, gloves or jewelry. They are hazardous near machinery. If not contained long hair can bc hazardous around rotating machincry. If the opcrator must lower his head to gct a bctter look, loose hair may get entangled in the rotating parts and cause scalping. Wear a hat, hair net, tie it back, OR GET IT CUT BEFORE THE MACHINE DOES IT FOR YOU!! (2) 9rindin~ WheeLc; Ncver usc a grindcr without a whccl guard. A brokcn wheel makes an cxccllent unguided missilc. Safety glasses without side shields are not sufficicnt protection when grinding. WEAR A FACE SHIELD. Cracked grinding whecls will be replaced, whcels dressed and in- spected pcriodically. Proper clcarancc will be maintaincd betwcen the whccl and guard. 241 Tool rcsts will be in place and clearance between the tool rest and wheel will he adjusted to measure one-eighth of an inch from thc whcel. ( 3) Drill Pres.,! BE SURE that thc work is securcly bolted or clamped to thc table, or held in a vise or jig. DO NOT TR Y TO HOLD IT BY HAND. BE SUR E that the table clamps arc properly tightencd so that the tablc cannot move. When setting up or removing work, SHUT OFF POWER, cven though the table or arm has been moved out of line. When removing a drill from a socket clamped to thc chuck, LOWER THE SPINDLE so that the end of the drill is near the table BEFORE LOOS- ENING THE SOCKET. (4) Lathes When handling heavy chucks or fnce plates, use a lifting device. If there is no lifting device near your lathe and the chuck or face plate is too heavy to be handlcd by onc person, GET HELP. Always start the chuck beyond the circumfcrence of a chuck. If necessary, change or revefscthe jaws. -- After setting up or taking work out or the chuck, immediately re- move the wrench [rom the chuck. When doing work on centers, be surc that the work is counter-sunk deeply el10ugh so that it cannot be thrown out of the lathe. Sec that the tail stock is fastencd to the Itlthe bed and the dead center is properly lubricated. Use only safety type lathe dogs or those with flush set screws. DO NOT HOLD emery cloth in your hand while polishing revolving work. Use a wood block or jig for this purpose. Only use filcs with handles. When machine rods or bars that project beyond the head stock, en- close the projecting portion in a stationary pipe supported on a suitable stand. The machining of irrcgularly shapcd castings, crankshafts, and similar objects whcre the tool is not in con tact with thc work during the entire rcvolution of the chuck, IS EXTREMELY HAZARDOUS. The operator MUST BE CONSTANTLY ON THE ALERT to avoid bcing caught or struck by the work. Do not knock chips off thc tool or lean ovcr the lathc to inspcct the work while it is running. 242 PERSONAL PROTECT.V~ EQUIPMENT (t) Gloves On operations where gloves are necessary, \vear the proper type specified by your Supervisor. (2) Hard Hal'i Hard hats are provided J2Y-Jhe County to pxotect your head against the danger of head injury from falling or flying objects, or from electrical shock and burns. Be sure your hat is in good condition. If any area is designated as "HARD HAT AREAl! all persons entering these areas shall be required to wear a hard hat. (3) Respirators Respirators are designed to filter the air you breathe. Various types of respirators are provided for your protection. These are filter-type respirators for employees working in dusty areas or handling dust-producing materials. Thcy are also required when engaged in paint spray operations. A rcspirator is not a substi- tute for a gas mask or self-contained brcathing apparatus. Check with your foreman for more specific information. (4) Air Breathin~ Equipment Self-contained air breathing equipment, with the air contained in cylinders as part of the equipment, is used for rescue work or short term work in excessively contaminated atmospheres. Air-line .breathing equipment with the air source obtained from a shop air system or compressor is used for long term work in contami- nated air atmospheres, and in areas whcrc it is impossible to use self-contained air breathing equipment because of space limitations. All personnel required to wear air breathing equipment must be trained in its proper use. Air breathing equipment must be inspected in accordance with manu- facturers recommendation. Prompt repair will be accomplished on all equipment found to be dcfective. (5) Foot and Toe Protection The wcaring of sandals or tennis shoes is not allowed. Exceptions would be for those cmployccs wnose dutics would rcquire them to wear shoes used for sports activities and lifeguards, who do not wear shoes when performing their duties. (6) Safety Glasses. Gorodes and Face Shields No one can replace your eyes -- your greatest asset. Do all you can to protcct them. Goggles or face shiclds should be worn by all employees performing work that exposes them to eye injury. Employ- ees not performing work, helpers or visitors who are in the area of exposure also should always wear eye protection. 243 Hazard arC<lS \vill bc idcntificd. Eyc protcction will bc rcquircd in thesc are~lS. Sufficient visitor goggles or facc shields will bc available for prot.cction of persons cntcring these areas and will be of thc typc.rcquired to guard againsl the existing hazard. This rcq u ircmcn twill bc strictly cn forccd. Wclding hazards can bc easily controllcd by usc of suitablc person- al protcctive equipment ,lnd proper ,vork proccdurcs. Welding gog- gles or helmcts must bc uscd. Whcn helmcts arc uscd, safcty glass- cs must also bc worn whencvcr second:lry finishing is done on the work piece. Appropriate goggles with filtcr lenses shall bc uscd for such opcra- tions as oxyacctylcne welding, culling, lend burning, and braz- ing. Whcrc eye injury is increased by grinding, buffing, sandblast- ing, ctc., additional prccautions such :IS sidc shiclds for safcty glasscs must also be cmployed. Do not takc chanccs with cyc injuries -- contact your Supcrvisor or first aid pcrson immediat.cly upon recciving :1n injury. Do not rub your cycs when a forcign objcct is in thcm. (7) Personal Clot.hing If uniforms are not providcd, the c10thcs YOll wcar is a personal mattcr. Clothing must ac1hcrc to thc requiremcnts set forth by thc dcpartmcnt for thc position. The minimum work clothing shall con- sist of a T-shirt and trousers, or their equivalent, for :111 cmploy- ccs. Clothcs can bc a safcty hazard if they arc loose or ragged. Thc matcrial can gct caught. in moving machinery and cause serious or fatal injury. Clothing that is not clean is not only unsightly but a hcalth hazard, c(lusing skin infcctions :lnd irritations. Clothing furnished by thc County Illllst bc kept in :1 clcan and prcscntahlc conc1 ition. , ., . .-'~ Jl~ ~ 244 POWERED INDUSTRIAL TRUCKS. INCL.UDING FORKLIFTS AND HAND TR~CKS (1) Forklift Trucks When using forklifts, do not operate in excess of speeds that allow full control of the equipmcnt and safety of thc load. Do not permit any part of the load to obstruct vision while driving. Only the driver shall ride on the forklift. Riding the forks is strictly prohibited. Watch out for pedestrians. Sound horn nt blind corners. Do not drive with greasy hands. Lift and lower loads smoothly and ncvcr carry loads in an elevated position. Power trucks shall not be left unattended without first lowering the platform or forks, shutting off power, neutralizing controls, setting brake and removing the ignition key. When entering other vehicles with forklift trucks, the wheels of the vehicle shall be chocked to prevent nny movement. (2) Hand Trucks When usjng two-wheel hand trucKS n do not overload. Make sure the load is stable so the weight is on the axle, not the handle. The same warning against overloading applies to the four-wheel hand truck. Never pile a load so high that it might fall or prevent you from seeing ahead. Hand trucks are generally meant to he pushed, not pulled, with the exception of the four-wheeled truck with swivel axle and tongue which is designed for pulling, and the motorized hand truck which can be run either way. Nevcr pull a four-whcel truck down an in- cline. If it gets out of control it can pin or run you over. (3) General Rcquiremenl'i Only qualified personnel trained in the operation of forklifts and other powered industrial trucks are authorizcd to operatc this equipment. Prior to opcration of powercd industria I trucks, the operator shall examinc his vchiclc and if any itcm is found to be dcfective or in need of repair the it.em shall be corrccted prior to use. Therc will be no cxceptions. 245 Start and stop this equipment gradually and slowly. Always look around bcfore starting. Avoid quick tll rns. Slow down at cross aisles, sharp curvcs, ramps, dips, blind corners -- on wet, slippcry or rough floors -- in congestcd areas -- and when vision is limited or obstructcd. Always drive at moderate speed. 246 "l MOTOR VEHICLE MAINTENANCE SHOPS ( 1 ) General The normal acti\ities of motor vchiclc maintenancc shops present numerous hazards to maintcnancc personnel. It is csscntial that adcquatc safety standards be prescribcd and observed by all shop personncl to promote efficiency and rcduce the possibility of pcr- sonal injury and property damages. Keep repair shops adequately vcntilatcd to protect against exposure to hazardous concentrations of carbon monoxide gas. Move any cquip- ment with the engine running to the outside or attach a hose to the muffler leading to the outside. Always work under adequate illumination at work benches, lubrica- tion pits and other shop work areas. Maintain working. area frec of trasn scraps arid other tripping haz- ards. Set aside time for shop clean-up prior to the end of each work day. Protective equipment shall be worn as required. personnel \\TiIt a\oid wearing extremely greasy, oily or dirty cloth- mg. Do not wear rings or other jewelry when working on motor vehicles, when ser:vicing batteries, when operating rotating machine shop cquipment. or when working on, or around, electrical equipment. To reduce fire and slipping hazards, do not allow floors to become saturated with oil or other flammable materials. Usc absorbent material and clean up as quickly as possible. Never smoke while fueling equipment and do not allow anyone to smoke in the immediate area. Use a safety solvent (combustible rather than flammable) provided for cleaning parts. Never use carbontetrachloride, gasoline, or any other hazardous materials for this purposc. To use other than approved safe solvents will expose you and your co-workers to the danger of burns or lasting hcalth problems. Be sure fire extinguishers are available and that there arc no obstructions which will prcvent your access to them. DO not carry sharp pointed tools in your pockets. Do not smoke in areas where not allowed. 247 Lockers and washrooms will be maintaincd in a clean condition and provided with propcr towels and soap. (2) Safety in Maintenance Activities Air compressor storagc tanks will be draincd at least once a day by opening the drain valve and allowing water and water vapor to es- cape. All belts, pulleys, gears, chains, sprockets, or any moving parts on air compressors will be completely cnclosed with a guard. Only persons properly trained in the opcration of shop machines will be authorized to use them. Do not drain gasoline, oil or othcr liquids and materials in areas where they are likely to go into storm sewers and sewage systems. This is an extremely hazardous practice. It can cause fire, explo- sion and extensive problems in sewage plant operation. Drain petro- leums into drums or buckets for propcr disposal. Compressed air shall not be used for blowing dirt from hands, face or clothing. Be sure the nozzle is designed for a maximum of 30 psi when used for cleaning. Eyc protection shall be worn. All compressed gas cylinders will be rackcd and secured in carts or to walls and posts to prevent being accidentally knocked over. Valve protection caps shall be installed on all cylinders not in use. This requirements also applies to cylinders transported in vehicles. All shop hand tools will be frequently inspected for defects and any defective tools found will be repaircd or replaced as soon as possible. Alligator type hoods on some vehicles have caused injuries when they dropped white the mechanic was working on the engine. A prop "I of safe design should be used to prevent this type of accident. When a vehicle is jacked up or hung up on chain hoists and when a mechanic is making repair underneath, it will be blocked with pyra- mid jacks, trestles or substantial wood blocking. No one will be permitted to work insidc a vehicle that is blocked up when another person is working under thc vehicle. Mechanics working under vehiclcs will ensure that their legs do not protrude in aisles, cxposing themselves to injury nnd creating a tripping hazard. (3) Tire Repair Tire repair work is hazardous if proper precautions are not taken. Avoid strains and hernia whcn handling hcavy tircs by getting help placing tires on dollies or using lifting equipmcnt. 248 'l Do not use extension handles or pipe (cheaters) on wrcnches for removing lug nuts. Usc air operated wrench whenever available. Use a penetrate oil on nuts that are "frozen" then, if a wrench is used, be sure it is the proper size. Tapping the wrench tightly will aid in freeing the nut. Always use a safety cage when inflating tires equipped with lock rings. When inflating the tirc, turn your facc away from it. Never hold the tire between your legs. Always stand to one side when applying air. ( 4) Elevatin~ Type Lifts Elevating lifts should be provided with a "safcty leg". Tripping this leg to lower lift will bc done by a proccdure which will not permit a worker to get under the lift. All lifts will be provided with stop chocks. No one will be permitted to remain in a vchiclc when it is being lifted. rocking of lifts during the lubrication process will not be permit- ted. Regular inspections wilt be made of lifts and their hydraulic cylin- der and lines to ensure they are in safc operation condition. ~ (5) Above Ground Maintenance Racks Above ground racks used for maintenance and lubrication work will be provided with guard rails and steps or stairs. The rack and areas below will be cleancd of grease, oil and other slippery materials whcn in use. Gasoline or other flammable sol- vents will never be used for cleaning maintenance racks. Use only approved cleaning materials. If caustics arc uscd, suitable protec- tion shall be worn. Sufficient lighting will be providcd for workers. Portable or permanent lighting will incorporate guards for protection. If lights are to be used or installed wherc cxplosive vapors are like- ly to be present, they shall be of the cxplosivc-proof type. (6) Hoistin~ and Liftin~ Equipment Never overload hand or electrically operatcd hoists. The rated load will be legibly and permanently marked in a prominent location on all hoist and lifting equipmcnt. (Jacks supplied with vehicles are excluded.) Rated load limits shall not he cxceedcd. Standard hand signals shall bc used if thcrc is an operator and a helper. (7) Specialized Shop Work Welding, painting, undcrcoating and battcry work will be conducted in separatc, isolated shops designed for this purpose. 249 Only traincd and authorized personncl will operate specialized testing machines and equipment. Eyc protection shall be worn by maintenance personnel using perma- nently mounted, or portable, grinding and cutting tools that pro- duce flying chips or dust. When using air operated tools, be sure it is of the size and type suited for the job. Pay attention to your footing to prevent slip- ping. Ensure that the tool is sccured in a manner which will pre- vent it falling if working above someone. When installing a cable use a bar, not your hands, to guide it. Use substantial wooden blocking when working in or under a scraper while the bowl or apron is raiscd on thc blade of a dozer. Be sure that all guards have been replaced before opcrations of any cquipment which has been repaircd or adjustcd. Proper protectivc equipment shall bc worn when boiling out radia- tors. .. All electric machines, motors, portable electric tools and equip- ment will bc properly grounded. 250 f t "'} SAFETY IN CONSTRUCTION. BUILDINGS. AND GROUNDS MAINTENANCE (1 ) Bui1din~ and Grounds Areas Unsafe conditions in buildings and ground areas require repair and maintenance to render them safe for employees and the public. Report all unsafe conditions to your Supervisor for correction without delay. _..... (2) Ladders A ladder should be placed so the distance from its foot to the wall is one-fourth the length of the extended ladder. Never separate the parts of an extension ladder. Use of the top section as a ladder is prohibited. Do not carry heavy or bulky objects up or down a ladder. Always use a rope or hoist. .. Face the ladder when going up or down. Always look up when you are going up a ladder. Move the ladder as the work progresses. Don't work any further than an arm's length from the ladder. Only one person on a ladder at anyone time. Ladders will not be used as skids, braces, scaffold members, or for any oth~r purpose than that for which they are intended. Never climb a ladder with greasy, muddy, or otherwise slippery hands or shoes. d Do not use metal ladders in areas wherc cxposure to elcctric wires or equipment is possible. .. .. (3) Scaffolds and Platforms Make provisions for a uniform lcvel basc and compacted footing before installing upper levels. Tie into the structure or building to prcvent tipping. All side braces (cross-bracing) shall he installed on tubular weld- ed frame scaffolding. Only scaffold boards in good condition are to be used on scaf- folds. Each scaffold board must overlap thc scaffold sides by a minimum of six (6) inches. Never stand on the overhang portion of a scaffold board. .. .. .... 251 Guard railing shall be installcd on scaffolding whcn four (4) feet high or morc. Do not leave tools or materials on scaffolds or platforms where they may fall or cause a tripping hazard. (4) Excavations and Trenching: The sides of excavations will be properly and substantially braced and shored, or the sides will be sloped away from the excavation, or a trcnch box of substantial construction may be used. The type of shoring systems to be used will be determined by soil conditions, vibrations in the area, stresscs imposed by nearby buildings, and other pertincnt conditions. Where excavations are to be madc below adjacent foundations or pavement, these structures wilt be suitably braced or shored as long as the excavation is open. Dirt removed from the excavation and other materials will not be piled closer than two fect to the edge and loose boulders, stumps and other dcbris that could slide into thc excavation will be re- movcd from the area. Bridges, walkways, guardrails, barricadcs, warning signs, and lights wilt be placed over or near open excavations as required. Ladders shall be placed at trcnches to provide safc and convenient exists from the area in case of cave-ins. Where it is necessary to undercut the side of an excavation, over- hanging .1113terials shall be safely supportcd. Safcty hard hats should .bc \\'orn by cmrJn~ces engaged in excavation and trcnching operations. (5) Grass Cutting: Mower operators will wear eye protcction and sturdy work shoes at all times. '\ No adjustments will be made by the opcrator or maintenance person while machine is running. Gasoline for lawnmowers and other lawn care equipment will be kept in safcty cans plainly lettered "Gasoline". All sources of ignition will be kept clear when fueling. Fueling will not be done while engines are running. Smoking is not allowed when fueling. (6) Floors and Building: Area Maintain building floors clean and free of obstructions or slippery materials. Floors will not be cleaned with f1ammablc liquids. Adequate venti- lation will be provided if clcaning is donc with liquids containing toxic materials such as ammonia. 252 IF ANY PROBLEM OCCURS IMMEDIATELY CONTACT YOUR SUPERVISOR. (Be familiar with prccautions and first aid procedures for that particular substance bcfore using). Dust, which can explode under ccrtain conditions, will be kcpt down during swceping by spreading an approved swecping compound over the floor. Spitting on floors wilt not be toleratcd ::Jt any time. Extreme care shall be takcn to avoid excessivc waxing or polish- ing. Floors that are too slippcry arc sourccs of accidents. Use only non-skid wax. All projections shall be kept to a minimum on walls and ceilings. Ceilings will be kept in good repair and frcc of loose plaster and paint that could fall and injure persons bclow or create a health hazard. (7) Vendin~ Machines Suitable waste receptacles will be provided where vending machincs have been installed. All persons are instructed to return bottlcs to racks, and dispose of papers, cartons, and cups in trash cans. (8) Clothin~ Stora~ Kcep personal clothing in a clean and ordcrly condition. To avoid spontancous combustion, clothing or matcrials that are contaminated with flammable substances will not bc placcd in a closed area. (9) Exterior of Buildings Materials will not be storcd under or piled-against buildings, doors or .cxits, or under stairways. Roofs will be kept free of refuse such as sawdust, shavings, lint, trash, and other materials that can create a fire or tripping hazard. (10) Street, Road and Excavation Barriers All barrier markcrs and lights shall bc maintaincd in good rcpair, and kept clean and brightly finished to insurc high visibility. Placement of traffic cones, warning flags, barriers and lights for street work will be in accordancc with the Florida Manual on Traf- fic Control and safe practices. "I All slow moving spccial purpose vehicles using strect or roads, shall prominently display the SMV (orangc triangle) on the rear. 253 OFF-THE-JOB SAFETY - - (I) OfT-the-Job Safety is very important also, timc lost from the job is thc samc whcthcr it is caused by an accidcnt or injury on-the- job or away from work. Thcreforc, OFF-THE-JOB SAFETY should be an extension of ON-THE-JOB SAFETY. Follow thc same rulcs for Safcty away from work as you do at work. OFF-THE-JOB SAFETY is not only important to your job, but it is important to your family, your fellow workers and your community. 4~ 1'''' 11 t1/ If; 254 Some ways to encourage OFF-THE-JOB SAFETY: Seasonal Pro~rams: Safety programs are more meaningful if they are part of your regular routine. For example, water, sunshine and outdoor safety programs should be studied on a year round basis. National Pro~rams: Scheduled activities for Fire Prevention Week, Poison Prevention Week and other National programs to make people aware of their importance. Community Pro~rams: Take advantage of the Safety programs of- fered by most communities, such as life saving courses, driving classes and recreational safety programs. Club Pro~rams: Many service and social clubs have programs to teach or encourage safety. Members could promote such programs for the whole family. County Sponsored Pro~rams: Take advantage of County Sponsored Cardiopulmonary Resuscitation (CPR) and First Aid programs. SET AN EXAMPLE: INDIVIDUALLY A PERSON CAN BE MOST HELPFUL IN IMPRESSING HIS FAMILY MEMBERS AND FELLOW WORKERS WITH THE IMPORTANCE OF SAFETY BY SETTING AN EXAMPLE AND PASSING SAFETY INFORMATION ON TO THEM. You are never too old or too young to learn good safety habits. safety is not a negative thing. It does not mean "don't do this" or "don't do that". Safety is a positive thing. It means you "can do this" and you "can do that" safely. You can do more things and you can do them better if you practice safety habits. REMEMBER: "'We a~pst here oncc...so let's take care of one another"'. 255 DEALING WITH AN ANGRY PERSON STEP ONE: Deal with the person's feelings. A. Empathize B. Ask Questions C. Give Feedback D. Summarize STEP TWO: Deal with the person's problems. A. Find Out What the Person Wants B. Suggest Alternative Solutions C. Share Information D. Agrce on a Solution E. Follow-up (if nccessary) STEP ONE: DEAL WITH THE PERSON'S FEELINGS The First Four Minutcs. The pace of your rcsponse is important. The angry person wants you to feel how urgent his problem is and respond at oncc. So -- after a minute or two -- you should progress from empa- thy to fact-finding questions; and, by the time four minutes have passcd -- at the longest -- you should be suggesting solutions (Step Two B). Why four minutes? Four minutes is not an arbitrary time; instead, careful observation has shown that four minutes is the average time during which strangers in a social situation interact before they decide to part or to continue their encounter. A. EMPATHIZE (l) Get on the same physicallcvcl (standing or sitting) as the angry person to cstablish cyc contact. Looking at him/hcr enables you to judge the emotional content of the words as well as the facts. (2) Show your conccrn for the angry person by you'r facial expression, body position, gestures, and tone of voicc (on the telephone, your tone of voicc is your main tool for showing empathy). 256 (3) If the angry accusations arc noisy or disturbing others, takc the person to a private place if one is available. (4) Show your sincere interest with empathetic rcsponses. Acknowledge his/her anger. Exnmples: a. 'Tm sorry you're upset." b. 'That really does sound upsctting to have... I don't blame you for being upset." c. "I could see how that would bc a problem." d. "1 can understand your conccrn about..." e. ''I'm sure it was embarrassing to be... If a mistake was made, we will do our bcst to make the situation right." B. ASK QUESTIONS (1) Your goal is to determine eithcr whom the angry person should see/talk with or what should be done. (2) Take good notes. Write down names, dates, amounts of moncy, permit numbers, etc. C. GIVE FEEDBACK (I) Personalize. Use the person's name in conversation as often as possible (do not call him/hcr by his/her first name). Identify yourself to him/her and assurc him/her that you pcrsonally wilt work to rcsolve him/her problem. (2) Intcract with the person to understand fully what hap- p~ncd and to, as quickly as possible, accomplish your goal of determining whom he/shc would talk with/see or what should be done. Examplcs of Questions and Feedback: a. "What did you do then?" b. "Who told you that?" c. "I don't understand." d. "Why did you think that?" e. 'Tell me more about that." f. "Could you give me an exam pic?" g. Repeat important words. h. Say "um-hum", especially ovcr the phone. i. Nod your head. D. SUMMARIZE (I) Repcat the story back to the angry pcrson to bc sure you havc the facts straight. (2) Acknowledge what is right about her complaint, cven if you bclicve the complaint is esscntially in crror. Exam- plcs: a. "You are corrcct in saying that..." 257 b. "It does sound likc..." (3) Admit the error if onc has becn made. Don't excuse or minimize the mistake. DO NOT PROCEED TO STEP TWO UNTIL YOU ARE SURE YOU HAVE DEALT WITH THE PERSON'S FEELINGS STEP TWO: DEAL WITH THE PERSON'S PROBLEM A. FIND OUT WHAT THE PERSON WANTS (1) Listen carefully to the remedies hc/she has alrcady tried. (2) Ask him/her what hc/shc wants you to do to solve the problem. B. SUGGEST ALTERNATIVES (1) If you can't do exactly what thc person wants, tell him/her what you can do. (2) When possible, offer thc person a choice among various possible courses of action to makc him/her feel more in control of (and thereforc less angry at) the situation. C. SHARE INFORMATION (1) Explain to the angry person exactly what you are going to dn and how long it is likely to take. .- (2) If you need to ask him/her to wait or to put him/her on hold, check back with hcr frequently to inform hcr of your progress. (3) Reassure him/her that you are his/her ally in solving the problem. He/she should feel that he/she is no longer alone with his problem in an adversarial predicament. D. AGREE ON A SOLUTION (1) If the final solution -- replacemcnt, permission, refund, apology, provision of extra scrvices, ctc. -- cannot be achicved immecliately, take a mut ually satisfactory inter- im step. Examplcs: a. "Now that you havc given me all these facts, I will revicw them with my supcrvisor when he/she'returns and call you as soon as I have talkcd with him/her." b. "I will bc happy to... Will that bc satisfactory to you? No? What would you like mc to do for you? I'm sorry; I don't have thc authority to do that, but I would be happy to do anything I can./I 258 (2) Dia logucs of th is typc often prom pt a dcgree of rcason in a person who is making unreasonablc dcmands bccausc it forccs him to rcalizc the rcalist ic limits of your author- ity. E. FOLLOW-UP (if necessary) (I) Call back or contact by Icttcr when or bcfore you prom- iscd to, cvcn if you havc not bcen able to find the an- swcr or rcsolvc thc problem. Doing so maintains your crcdibility. (2) Remcmber that every complaint is an opportunity to im- provc your rclationship with thc public. You can accom- plish that goal a large pcrcentage of the timc by dcvelop- ing good communication skills, kccping calm, and showing through your actions that you [lnd your officc arc compe- tent, caring, willing, [lnd ablc to corrcct errors as quickly as possiblc. \ .- j ~bR'( Ii R~\)l'\ J- 259 BENEFITS OF EMPATHY I. Empathetic listening can solve another'~_problem by: A. Giving the person a chance to talk through problems and there- by clarify his/her own thinking about them, and B. Providing the necessary emotional release -- letting him/her "get it off his/her chest". 2. Empathctic Iistcning can r~duce tensions. 3. Empathctic listcning makes cooperation easier. Whcn a person can tell you arc really interestcd in his/her problcms/thoughts/- opinions, he/she rcspccts you and will more readily cooperate with you. 4. Empathetic listening can enhance the self-concept of the person with problems. True listening assumes the other person has worth, dignity, and somcthing to offer. This attitudc makes a person feel good about him/herself -- we all like to feel valued. 5. Empathetic listening ~romotes communication and therefore reduc- es ar~umcnts. EMPATHY PRACTICE I. My tire .blcw on us #1 on my way to work today. 2. We have a water lcak somcwhcrc undcr thc house. 3. My son's teacher called to tell mc he's flunking math. 4. I burned the toast again this morning. 5. I hit the wrong button on the PC and crascd my report. 6. I have an awful headache. 7. I've lost my car keys. 8. My tooth chipped on the peanut brittlc. 9. I had a wreck on the way home last night. 10. I gained seven pounds last week. 260 TEN COMMANDMENTS~QJ.~_GOOD LISTENING I. Stop talking! You can't listcn if you're talking. 2. Put the talker at ease. Hclp the talkcr fecI frec to talk. 3. Show the talker you want to listen. Look rind act interested. Listen to understand. 4. Remove distraction. Don't doodle, tap or shuffle papers. Close your door if possible. 5. Empathizc with the talker. Try to put yoursclf in the talker's place so you can see the othcr point of vicw. 6. Bc patient. Allow plenty of time. Don't interrupt. Don't start for the door or walk away. 7. Hold your tcmpcr. An angry pcrson gets the wrong meaning from words. 8. Go easy on argumcnt and criticism. This puts the other person on the defensive and he may "clam up" or get :1ngry. Don't argue; even if you win, you lose. 9. Ask questions. This encourages the person, shows you are listen- ing, and develops further conversation. 10. Stop talking! This is first and last, because all other command- ments depend upon it. You just can't do a good listening job while you are talking. . Nature gave people t.wo ears but only one tongue, which is a gentle hint that people should listen more than they talk. (excerpted from Human Relations at Work published by ,McGraw- Hill) 261 , 'Th G . . .. ere IS thing as listener; no such a bad there is only a person with . inflexible listening h' be ,., a :[ ts 0 262 - SECTION 10: SYSTEM 7 SAFEn' PROGRAM RESPONSIBILITIES SUN MON TUE WED THU FRI SAT 1ST AID MGMT RESP MX TNG RPT - ff.tFLORIDA LEAGUE OF CITIES - - -- ---- - --- - ----- - - liTHE RIGHT THING TO DO" "THE RIGHT WAY TO DO IT" r - \SAFETY NOTES \ L... '- I- l L ~ L ~ , ~ m ill J .~ j J J J 264 J SECTION 10 -- SYSTEM 7 SAFETY PROGRAM RESPONSIBILITIES The System 7 Safety Program is a comprehensive, county-wide program which will prevent accidents, save the associated costs of injuries and property damage, and limit County liability. This program has seven (7) important elements: 1. Man::lgement involvement and support. (Pl,S3) 2. Assignment of responsibility. (PI,S3) 3. Maintenance of safe working conditions. (Pl,S3,S5) 4. Employee training. (PI,S8) 5. Reporting and record keeping. (PI,S4) 6. First aid and medical assistance. (Pl,S4,S8) 7. Employee awareness, acceptance and participation. (PI,S3,S6, P2,S3) You can assess the effectiveness of the System 7 Safety Program in your work area by reviewing the following responsibilities under each ele- ment. How is Monroe County doing? Summary of Responsibilities Under "SYSTEM 7" Element I -- Management Involvement and Support Distribution and Use of the Policy Statement 1. Each manager will have a copy of the County's safety policy. (PI,S2,S3) 2. The policy will be posted in each work area. (P2,S3) 3. The policy will be used as a preface or introduction in all operating manuals, training manuals, employee handbooks, and rules booklets. (PI,S2) 4. The policy will be read to all new employees in the new employees orientation program. (PI,S8) 5. The policy will be quoted or cited in training programs. (PI,S8) Safety/Loss Control Objectives I. Each manager will develop annual objectives for the expan- sion or improvement of loss prevention and loss reduction activities. (P2,S2) 265 2. The objectives will be related to the System 7 Safety pro- gram element topics. (P2,S2) 3. The objectives will include quarterly milestones for evalua- tion of progress. (P2,S2) 4. Individual employees and work groups will be encouraged to set objectives expanding personal involvement in the pro- gram. (P2,S2) County Administrator should approve the "Accountability Factor of the Program." (Pl,S3,StO) County Administrator should review the quarterly program results and make comments. (Pt,S3) County Administrator needs to select the safety coordinator and give authority and direct-tine reporting to this person on matters pertain- ing to safety. (Pl,S3) County Administrator should be advised immediately of all large losses. (Pt,S3,S4, P2,S6) County Administrator should sign "Commitment to Safety Letter". (P 1 ,S2) Element 2 - Assignment of Responsibility Individual Performance Appraisals(Personnel Policies) I. Safety, health and loss control responsibilities will be defined in each manager's position description. These will be compatible with other stated responsibilities and authori- ty. 2. Each manager will receive a copy of the position description on appointment to the position and whenever the description is changed. 3. The performance to program standards and individual objec- tives will be measured and evaluated annually. 4. Performance to Safety/Loss Control standards will be consid- ered in promotions and in merit pay increases. 266 Follow-Up on Remedial Actions 1. When possible, managers will take immediate actions to cor- rect substandard practices and conditions as discovered, and reduce the risk of accidents. This includes discovery by investigation, inspection, observation, analysis or audit. (PI,S 10) 2. Permanent measures to treat the basic causes of hazards will be initiated or be recommended to senior management as appro- priate. (PI,SIO, P2,S3,S6) 3. All actions and recommendations will be recorded in the appropriate report form. (PI,S4, P2,S3,S6,S13) 4. All such items in reports will be checked by managcrs of affected areas until completed and verified as corrected. (P 1 ,S3, P2,S3,S6) 5. Actions taken, dates of actions and the event involved will be noted in a memorandum on the respective report. (P2,S3,S6) Employee Rules and Regulations . t. General or craft safety rules will be developed when hazards cannot be controlled through enginecring or procedural mea- sures. (PI,S3, P2,S9) 2. Each employee will receive a copy of applicable safety rules and have all rules discussed and explained before performing work in the department of job placement or engaging in any on-the-job training. (PI,S3,SR) 3. Applicable safety rules will be translated into sufficient languages so that all employees can understand and apply them. (Pl,SR, P2,S13) 4. Significant rules will be posted in places where they arc to be applied. (PI,S3,SR, P2,S3) 5. Safety rules will be incorporated into all employee 'training when the rules are applicable to the specific training. (PI,SR, P2,S3,S4) 6. Rclevant safety rules will be reviewcd with each employee annually. (PI,SR, P2,S13) 267 7. Education on and reviews of rules will be documented in personnel files. (Pl,S8) 8. Written or oral tests on knowledge and understanding of critical safety rules will be given following initial in- struction and reviews of the rules. (Pl,S8) 9. Supervisors will reinforce rules by explaining their applica- tion when assigning different tasks. (PI,S8) 10. Supervisors will enforce compliance with rules through per- sonal example, commendation, re-education, reinforcement and punitive measures as appropriate of the situation. (PI ,S8,S I 0) Personal Communications 1. Supervisors will be trained in methods and techniques of personal communication for safety contacts, skill develop- ment coaching and effective task assignment personal communi- cations. (PI,S8) 2. Supervisors will make personal safety contacts to reinforce knowledge of safe practices with each employee on every critiGal or high risk job. (PI,S8) 3. Each supervisor will make a knowledge and skill development plan for his/her employees. This plan will outline progres- sive informal instruction and advice to develop and improve the employee's experience and ability to work safely. (P I ,S8) 4. Supervisors will follow clear communication methods when assigning tasks to employees to ensure that the employees have full understanding of the tasks and applicable safety controls. (PI,S8) Group Safety Meetings 1. Supervisors will be trained on how to give effective short safety talks. (P 1 ,S8) 2. Each department manager will evaluate the need for employee meetings to improve knowledge of safety and health aspects of their jobs and to have good communication on potential safety problems. (PI,S8) 268 3. Each supervisor will conduct safety meetings at least once a month and as scheduled by the department manager. (PI,S8, P2,S3) 4. Visual aids will be used whenever possible to help in under- standing the topics. (PI,S8) 5. The safety coordinator will obtain and develop materials for supervisors' use in group meetings. (Pl,S8) 6. Supervisors will record the date, subject and attendance of the meetings. (PI,S8, P2,S3) Safcty Items in Management Meetings 1. Incidents with a high potential for harm to people or damage to property will be the first agenda item in all managers' staff meetings. (PI,S8, P2,S2,S3) 2. Variations from approved remedial ac'tions will be reviewed at the next staff meeting unless sooner discussion is war- ranted. (PI ,S3, P2,S2) 3. Progress in remedial actions on significant hazards identi- fied in safety analyses, inspections, investigations or audits will be reported in staff or special management meet- ings as appropriate. (PI,S3) Program Refcrcnce Library 1. The County safety office will establish a central library of general reference texts, legislation, special study or re- search reports, periodicals, program materials catalogs, safety equipment catalogs, materials for safety meetings and program management internal training aids. (P2,SI2) 2. Individual managers may set up referencc libraries as needed for their functions. (P2,S3,SI2) 3. The County safety office will set up a master index of all refercnce materials. (P2,SI2) 4. An inventory of the reference library will be made at lcast oncc every two years. The inventory will verify that the library materials are current, serviceable and available. (P2,S 12) 269 5. All managers will be briefed on the use of the refcrence library during their program orientation. (PI,SS, P2,S2) Element 3 - Maintcnance of Safe Working Conditions Planned Inspections 1. Gencral inspection responsibility and the frequency for inspection will be determined for each department in the County. These will be assigned in writing to appropriate department heads. (PI,S3,S5, P2,S2,S3) 2. Supervisors will make quarterly inspections of the signifi- cant potential problem areas under their authority. (PI,S3,S8, P2,S3) 3. Comprehensive inspection checklists will be developed for each area to be inspected. (P2,S2,S3,SII) 4. Significant substandard practices and. conditions observed during general inspections will be reported in writing on a standard inspection report form. (P2,S2,S3,SII) 5. Each substandard condition or practice reported will be clas~ified as to hazard potential. (P2,S2,S3,S5,S6,S13) 6. The department head of each area will be given a copy of each inspection report and will be responsible to monitor remedial actions. Copies of inspections will be submitted to the safety office. (PI,S5, P2,S2,S3) 7. Inspection report items will be assigned priority for remedi- al actions according to hazard classification. (PI,S5, P2,S2,S3,S 13) 8. Inspection reports will be reviewed at the next highest level of management. Significant items and delays in remedi- al actions will be brought to the department head's atten- tion. (PI,S5, P2,S2,S3,S 13) 9. Inspection findings will be analyzed quartcrly to identify trends and underlying problem areas. Copies of analysis will be maintained. (PI,S3, P2,S2,S3) 10. All equipment and tools which require periodic lubrication, servicing, adjustment or parts replacement will be regis- tered in thc preventive maintenance program. (P2,S9) 270 11. An inventory will be made in each work area, listing criti- cal parts whose failure would cause serious injury or dam- age. (P2,S4,S9) 12. Inspection responsibility and schedule will be set for each item on the critical parts inventory. (PI,S5, P2,S2,S3,S9) 13. Each supervisor will maintain a record card for each criti- cal part and monitor performance of the required inspec- tions. (PI,S3, P2,S3,S 13) 14. Each motor vehicle, motorized mobile equipment unit and materials handling vehicle will have a pre-use inspection schedule set. A check-out form will be used for pre-use inspection and defect reporting on each such motor vehicle. (PI,S5, P2,S3,S6) 15. Supervisors will spot audit compliance with pre-use inspec- tion requirements and submit quarterly reports of their findings and actions. (PI,S8, P2,S2,S3,S9) 16. Employees will be encouraged to report substandard condi- tions of any tools, materials, equipment or facilities to their supervisors. An abbreviated form will be used for these reports. (PI,S5, P2,S3,S9) 17. Managers will make quarterly assessments of the compliance with and effectiveness of the inspection program. (P2,S2,S3,S9) 18. Inspections of County properties will be completed monthly by personnel selected by the safety director. Checklist format should be used. (PI,S5, P2,S2) Personal Protective Equipment 1. Personal protective equipment standards will be defined in job descriptions or other directive writings. Compliance will be a condition of employment. (PI,S3, P2,S2,S3,S4,S9,S I 0) 2. Equipment standards will be translated into sufficient lan- guages so that they can be understood by all employees in the affected jobs. (PI,S3,S8, P2,S3,S4) 3. Proper personal protective equipment will be made available for issue to or purchase by the employees. (PI,S3, P2,S2,S3,S 13) 271 4. Department managers will provide facilities for cleaning, repair and storage of protective equipment used by their personnel. (Pl,S3, P2,S2,S3) 5. Individual records of equipment issue, service and replace- ment will be kept at stations providing those services. (P2,S 13) Job Safety Analysis, Procedures and Practices 1. A job inventory, listing all work tasks performed, will be made in each department. Tasks listed will be evaluated as to their potential for serious accidents. (P2,S2,S3,S4) 2. The job inventory will be reviewed and updated quarterly. (P2,S4) 3. Every two months each supervisor will make a Safety analysis of one task listed on the job inventory and develop a stan- dard job procedure or a safe work practice for the task. (P2,S4) 4. The analysis will be reviewed, and the critical job proce- dure or practice updated whenever the respective process, equipment or materials are changed. (P2,S4) . 5. A master analysis sheet for each job, showing hazards that have been identified and loss controls recommended, will be kept on file. (P2,S2,S3) 6. The hazards and control measures will be emphasized in em- ployee training, in safety contacts and in work supervision. (PI,S3,S8, P2,S3) 7. The loss control measures will be incorporated into signs, color codings, checklists and other visual devices to rein- force safe practices. (P2,S2,S3,S5,S7 ,S8,S 13) 8. Each job Safety analysis will be reviewed and verified annu- ally. (P2,S4) Element 4 - Employee Training Management Training-- Each person appointed to a management position will receive an orientation on key provisions of the Safety/Loss Con- trol program, critical exposures In the area to be managed and reports required. The manager's immediate supervisor will conduct or partici- pate in this orientation. 272 Employee Training 1. A job training inventory will be made in each department, listing all jobs performed. The inventory will include the degree of difficulty of the job, the difficulty of learning the job and the degree of hazard exposure. It will be used as part of the basis for determining which jobs require formal training, which require on-the-job training and which require job instruction. (PI,S8, P2,S2,S3,S13) 2. All supervisors, plus employees who will be conducting for- maioI' on-the-job training, will be trained on how to teach a job. (pt ,S8, P2,S2,S3) 3. The job training inventory will be reviewed when processes are changed, and at least annually to verify needs for train- ing. (Pt,S3, P2,S4) 4. Training programs will be established for all jobs which require some degree of knowledge or skill to perform safely. (pt ,S8, P2,S3) 5. Lesson plans will be developed to guide training programs and assure standardized coverage of critical safety and efficiency aspects. (P2,S2,S4) 6. Written materials will be obtained or developed as appropri- ate to aid employee training and application of skills devel- oped. (P2,S2,S3,S4) 7. Visual aids will be used in training whenever possible and practical. (pt ,S8, P2,S2,S3) 8. Tests of knowledge and proficiency will be used to evaluate the effectiveness of training programs. (PI,S3, P2,S3) 9. Certificates of qualification will be given to employees on successful completion of training programs. (P2,S2,S3) 10. Training, test results and certifications will be recorded in employees' personnel records. (P2,S2,S3) 11. Refresher training will be conducted to update employees' knowledge or to practice the skills that are not used regu- larly. Refresher training will review critical items of knowledge or skill at least once each three years. (PI,S8) 273 Hiring and Placement (Personnel Policies) 1. An analysis of all jobs will be made to determine safety and health hazards affecting selection of personnel for the jobs. 2. Specific medical examinations will be given to employment or transfer applicants to verify their capacity to perform the job safely on all high hazard positions. 3. Periodic health maintenance examinations will be given to employces exposed to health hazards and stresses, as dictat- ed by the exposure. 4. Knowledge or skill verification tests will be given to em- ployment or transfer applicants to verify capacity to per- form the job safely or to enter into the appropriate train- ing safely. 5. Where knowledge or skill cannot be verified before place- ment, the individual will be given close supervision until knowledge or skill is verified through all phases of job performance. 6. Possession of certificates or licenses will be verified before placement in any position where such are required by law or by County standards. 7. Each employee's placement will include a complete orienta- tion on applicable safety measures. Accident Investigation 1. All managers will be trained in investigation mcthods and techniques appropriate to their level of responsibility and involvement in investigations. (PI,S8, P2,S2,S3,S6) 2. Each supervisor will set up a procedure for employees to report accidents to him/her promptly on occurrence. (P2,S2,S3,S6) 3. The safety office will set up a procedure for notification of appropriate managers and County agcncies in the event of accidents. (PI,S4, P2,S2,S3,S6) 4. Supervisors will respond immediately to the scene of any incident, initiate emergency care and damage control mea- sures, and begin an investigation. (P2,S3,S6) 274 5. Every incident will be investigated to determine the poten- tial for serious or frequent loss. (P2,S6) 6. Minor losses and those incidents with minor hazards will be investigated by the supervisor of the area where the inci- dent occurred. (P2,S6) 7. Serious losses and those with serious hazards will be inves- tigated by a management team headed by the manager of the department where the incident occurred. (P2,S6) 8. Written summaries of vital information related to causes of serious physical harm or damage will be distributed to de- partment heads and safety office within 24 hours of the discovery of such information. (PI,S4) 9. Written summaries of the circumstances and probable causes will be distributed for announcements to employees within 24 hours of a serious personal injury or occupational illness. (P I ,S4) 10. The department head will conduct an investigation and review meeting on the completion of every serious incident. The department head conducting the investigation will present the findings and recommendations. All department heads will participate to ensure consideration of all factors affecting the adequacy of the investigation and actions to be taken. (PI,S3, P2,S6) 11. Accident investigation forms will be completed by the super- visor with a copy to the department head. (P2,S6) 12. Large loss forms will be completed and submitted to the Florida League of Cities' Safety Department. (PI,S4) Element 5 - Recordkeeping and Reporting All Safety/Loss Control reports will be prepared as detailed under the respective System 7 Safety Program element. Basically, these records are kept in addition to the first report of injury and loss runs. 1. Management Safety Report - Completed quarterly by the safety office and submitted to County Administrator. (P2,S2) 2. Department Head Management Meeting - Held quarterly with minutes of the meeting taken and submitted to safety office. 275 3. Supervisor Monthly Meeting - Held with all employees. (PI,S8, P2,S2,S3) 4. Monthly Safety Check - Completed monthly for all depart- ments. It is recommended that your own forms be utilized. A copy of this form should be submitted to the safety office. (PI,S5, P2,S2,S9) 5. Planned Inspection Summary - This is used by the safety office to make an analysis of all departments. (PI,S5, P2,S2) 6. Job Safety Analysis Worksheet - To be completed on each critical job in all departments by supervisors and submit- ted to department head to be used in training and job in- struction. (P2,S4) 7. Employee Orientation Record - To be completed by supervi- sor on all new employees, record to be maintained in employ- ee's file. (PI,S8, P2,S2,S3,SI3) 8. Supervisor Accident Investigation Report - To be completed by supervisor on all accident injuries or near misses. (P2,S6,S 13) . 9. Major Loss Announcement - To be completed by the safety office on all large losses and submitted to the Florida League of Cities' Safety Department. (PI,$4) Element 6 - First Aid and Medical Assistance I. A minimum of two persons per department should be trained and certified in: a. Cardiopulmonary resuscitation. b. Basic first aid. (PI,S8) 2. At least one of these trained employees must actually be on duty during the course of each shift. (PI,S8) 3. It is suggested that as many department heads and supervi- sors as possible be trained in the above courses. (P'I,58) 4. An approved first aid kit should be assigned to each depart- ment. Records must be maintained on supplies and used first aid items replaced immediately. First aid records must be maintained. (PI,S4) 276 5. Physical exams should be administered to employees in high hazard occupations or where they will be called on to do heavy lifting. 6. Records of all first aid administered are to be kept for a period of two years. (PI,S4) Element 7 - Employee Awareness, Acceptance and Participation There should be a continuous program of safety awareness involving all employees. (PI,S8, P2,S2,S3) Selected individuals demonstrating above average safety performance need to be officially recognized. (PI,S9, P2,S2) A measurement device should be implemented into each department to "measure" safety performance of that department over other departments. (P2,S2) Written communications should be utilized to convey the safety message on a regular basis. (Pl,S8, P2,S2) Management should participate in all award presentations and recogni- tion of performance. (P2,S2) 277 \SAFETY NOTESI 278 SECTION 11: SAFETY INSPECTION CHECKLIST SAFETY -- INSPEC TION CHE CK- L1ST# 1 ' '/ ~ ".,- -- - -- - - - - --- ISAFETY NOTESI MONROE COUNTY SAFETY INSPECTION CHECKLIST I LBUILDING(Facility being inspected) I INSPECTION ITEM L WALKING SURFACES -- INTERIOR & EXTERIOR (OSHA 19.10,.21,.22,.23,.24,.30) 1. Are walking surfaces in good condition? Aisles marked where applicable? L 2. Are walking surfaces including aisles and passageways clean and free of obstacles? 3. Is there adequate lighting? 4. Are all stairs and ramps provided with secure handrails? t 5. Do stairs, ramps and areas that get wet have a non-skid surface? t 6. Are tripping hazards highlighted with a bright color? t 7. Are balcony guardrails secure? t 8. Are restrooms kept clean and dry? 9. Are floor load capacities posted on Second Floors, lofts, storage areas where re- quired? 10. Are entrance mats provided for wet weather? 11. Are full length glass doors and windows marked to avoid someone walking into them? I 12. Have tripping hazards been removed where possible including: I --Phone lines, electrical cords, extension wires secured under desks and along baseboards? --Cords in walkways covered by runners? I --Projecting outlets? --Carpets/rugs secured to floor and free of worn or frayed seams? I. --Adjoining steps at different levels, easy to see and properly marked/highlighted? I. --Floors not too highly polished, use non- slip type floor wax? 1 --Stairs clear of obstacles or stored material? . MONROE COUNTY Form SAF-S, June 19, 1991 NAME I DATE of Inspector Assessment YES NO I Page 11 CORRECTIVE ACTIONS/NOTES 281 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM --Floor openings provided with toe boards and railings or a floor hole cover? WORKING CONDITIONS 1. Are environmental conditions adequate? --Ventilation and temperature ? --Noise (less than 90 A-weighted decibels)? (OSHA 1910.95) --Lighting? 2. Office layout adequate? --No blind corners? --Work space adequate? --Free of dust, vapors or fumes? OFFICE EQUIPMENT 1. Sharp edges or splinters removed from furni- ture. Edges of glass or plexiglass not pro- truding from desks or work surfaces? 2. Paper cutter --Blade spring funceioning? --Cutter blade safety latch used? 3. Step ladders and step stools sturdy? Ade- quate in height? 4. File cabinets --Located so drawers and doors do not open into walkways? --Drawers kept closed? --Secured from tipping - heaviest drawers on the bottom? 5. Are paper shredders guarded? 6. Flammable spirit duplicating fluid properly stored? 7. "No smoking" signs posted near spirit dupli- cating machine? 8. Rubber fingers used when working with paper? 9. All machines secure on desktops or the floor? 282 MONROB COUNTY Form SAF-5, Jun. 19, 1991 NAME I DATE of Inspector Assessment YES NO I Page I 2 CORRECTIVE ACTIONS/NOTES I Page I 3 I DATE MONROE COUNTY SAFETY INSPECTION CHECKLIST I ,1BUILDING(Facility being inspected) NAME of Inspector CORRECTIVE ACTIONS/NOTES Assessment INSPECTION ITEM I L 10. All machines with guards, clearly marked for proper YES NO as required, use? I FIRE PROTECTION .1 (OSHA 1910.38,.106,.144,.164; NFPA Codes) Fire extinguishers --Proper type ---Class A - Ordinary combustible materials paper, wood, etc? 1. I I t I t I I. I J 2. .1 3. .1. I 1. t ---Class B - Flammable liquids or grease? ---Class C - Energized electrical equipment? --Properly labeled and location marked? --All employees familiar with location and operation of fire extinguishers? --All extinguishers unobstructed? At proper height?(Not too high for its weight) --Proper extinguisher located adjacent to hazard? --All unapproved or obsolete extinguishers removed? --Monthly documented visual inspection? --Each extinguisher labeled with current annual inspection with servicing and hydrostatic testing where necessary? Fire hose condition; doors operate properly; nozzle in place; hoses rehung annually and documented with current annual inspection? Fire escapes and exits --Exit lights working - Are there sufficient exits to ensure prompt escape in case of an emergency? --Exit routes kept free of obstructions? --Direction to exits, when not immediately apparent, marked with visible signs? --Exit doors not locked - free access while building occupied - Are areas with limited occupancy posted and access controlled? 283 MONROB COUNTY Form BAr-5, Jun. 19, 1991 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM --Do stairway doors have self-closing de- vices to keep them closed? --Are they blocked open? If so, close them. --Do you take special precautions to protect employees during construction and repair operations? 4. Sprinklers --Sprinkler heads not blocked (storage mini- mum of 18 inches below sprinkler deflector)? --Excess paper and trash disposed of daily? --Are indoor trash collection/storage areas protected by sprinklers? --Sprinkler valves accessible and locked open? --Is maintenance of the sprinkler system assigned tq responsible persons or a licensed contractor? --No leaks, corrosion, or other defects noted? --Are sprinkler heads protected by guards where exposed to mechanical damage? --Caps in place on fire department pumper connections? --Monthly alarm and valve supervisory tests? 5. Fire doors --In good operating condition? --Unobstructed? --Kept closed where necessary? --Adequate in width for easy patient movement? --Electric door closers in good operating condition? --Fuse links NOT used to hold doors open (fuse links obsolete)? 284 ~ MONROE COUNTY Form SAF-5, June 19, 1991 NAME I DATE of Inspector Assessment YES NO I Page I 4 CORRECTIVE ACTIONS/NOTES I 1-BUILDING(Facility being inspected) MONROE COUNTY SAFETY INSPECTION CHECKLIST I .L. 6. I L L I L t t J. 8. t. J J 9. 1 1 J INSPECTION ITEM Fire Alarms --Fire alarm boxes accessible? --Alarm horns and bells audible in all areas of the building? --Alarms connected to fire department or answering service? --Automatic heat and smoke detectors prop- erly placed and free of covers, etc.? --Annual inspection documented? 7. Fire Evacuation procedures --Fire evacuation plan approved and posted? --Are emergency evacuation routes posted? --Fire evacuation/fire exit drill procedures written, approved and distributed to all employees? --Fire exit drill accomplished where required? --Are fire reporting procedures briefed and posted? --Are all employees instructed to call 911 immediately in the event of a fire? Smoking --"No Smoking" signs posted where necessary? --Smoking regulations enforced? --Safety type ash trays in use? --Safety type or metal waste baskets in designated smoking areas? Cooking equipment --Equipment, controls and ventilation in- spected annually? --Fixed extinguishing system serviced semi- annually and fire dampers in good working order? --Manual and automatic shut-off checked semi-annually? --Vapor globes on lights in hood? MONROE COUllTY Form 8M-5, June 19, 1991 NAME 1 DATE of Inspector I Page I 5 Assessment CORRECTIVE ACTIONS/NOTES YES NO 285 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM --Ducts over cooking equipment cleaned annually? --Filters over cooking equipment cleaned weekly? 10. Electrical hazards --All wiring completed by certified electricians? --All equipment "UL" listed? --All electrical equipment grounded? --Proper size fuses in use? --All spliced cords removed? --Extension cords used only temporarily when absolutely necessary, not overloaded and inspected monthly?(Office usage) --Where extension cords are used are they: ---Three-wire grounded type? ---Maximum of 10 feet long? ---Free from taps'and splices? --All light and appliance cords in the open and not concealed or covered? --Are all cords, outlets and switches in- spected annually? --Are all electrical cords strung so they do not hang on pipes, nails, hooks, etc.? --Is all conduit, BX cable, etc. properly at- tached to all supports and tightly con- nected to junction and outlet boxes? --Is there no evidence of fraying on any electrical cords? --Are rubber cords kept free of grease, oil and chemicals? --Are metallic cable and conduit systems properly grounded? --Are portable electrical tools and appli- ances grounded or double insulated? 286 --Are all junction boxes sealed with approved covers? MONROE COUN'l'Y Form SAP-5, June 19, 1991 NAME I DATE of Inspector I Page I 6 Assessment CORRECTIVE ACTIONS/NOTES YES NO I LBUILDING(Facility being inspected) MONROE COUNTY SAFETY INSPECTION CHECKLIST I L I -. I L L I I I I .. 1 L t t t I. I. 1I. I. INSPECTION ITEM --Are all ground connections clean and tight? --Are fuses and circuit breakers the right type and size for the load on each circuit? --Are all fuses free of ".;rumping" with pennies or metal strips? --Are all circuit breakers and fuses labeled for the circuit they control; access not blocked? --Are fuse and circuit breaker panels free of the need for frequent replacement and/or resetting, indicating an overloading of electrical circuits? --Are all electrical cabinets kept closed to prevent dust from accumulating on the leads and causing a short? --Do any switches show evidence of over- heating? --Are switches mounted in clean, tightly closed metal boxes? --Are all switch bo*es marked to identify their purpose; access not blocked? --Are electric motors clean and kept free of excessive grease and oil? --Are electric motors properly maintained and provided with adequate over-current protection? --Are electric motor bearings in good condi- tion; i.e., do not get hot? --Are portable lights equipped with proper guards? --Are all lamps and bulbs kept clear of com- bustible material? --Are Ground Fault Circuit Interrupters (GFCI) for extension cords powering elec- tric tools being used? (OSHA 1926.404(b)(1)(ii)) Flammables/combustibles (OSHA 1910.106,.107) --Flammable liquids in quantities of one gallon or more in "UL" listed safety cans and properly stored in metal cabinets? MONROE COUNTY FOrlll SAF-5, June 19, 1991 NAME I DATE of Inspector I Page I 7 Assessment CORRECTIVE ACTIONS/NOTES YES NO 287 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM --Are all flammables and storage cabinets/ buildings/drums properly marked? --Are solvent soaked rags disposed of properly to prevent fire from spontaneous combustion? --Are covered metal cans used for and limited to oily, solvent or paint soaked waste; are they emptied daily? --Are compressed gas cylinders stored in designated areas away from heat producing devices? --Are compressed gas cylinders properly secured and capped when not in use? --Are flammable liquid containers and com- pressed gas cylinders stored away from oxidizing agents? --Are combustibles kept away from heaters or other potential ignition sources? --Are waste receptacles provided and are they emptied regularly~ --Are combustibles/flammables stored neat and orderly? --Are "No Smoking" signs prominently posted in areas containing flammables and combustibles? --Is trash and rubbish kept outside in metal containers? --Are all utility rooms (heat, AC, electrical gas, elevator, etc.) kept free of com- bustible material? Are they kept locked to prevent tampering by unauthorized persons? --Are non-flammable paints and liquids used when possible? --Are flammable paints, solvents and liquids: ---Kept to a minimum? ---Kept in sealed metal containers? ---Stored in a vented metal cabinet? 288 MOKROB COUNTY Form SAF-5, June 19, 1991 NAME I DATE of Inspector T Page I 8 Assessment YES NO CORRECTIVE ACTIONS/NOTES MONROE COUNTY SAFETY INSPECTION CHECKLIST I LBUILDING(Facility being inspected) I I INSPECTION ITEM --Do paint spray booths have "No Smoking" signs, filters clear, fire extinguishers readily available, explosion proof wiring, operational sprinkler systems, adequate trash containers and limited flammables in the booth? L --Are paint spray booths, dip tanks, etc., and their exhaust ducts cleaned regularly? --Are all oil and gas fired devices equipped with flame failure controls that will prevent flow of fuel if pilot or main burners are not working? L --Is there at least a 2-inch clearance be- tween chimney brickwork and all woodwork or other combustible materials? --Is lint cleaned from laundry dryer daily and other collection areas as needed? t EXTERIOR INSPECTION I 1- Is the parking lot pavement in good condition? . 2. Are all parking and walkways clearly de- I fined by lines? 3. Are curbs in good condition? I 4. Is drainage adequate for water removal? I 5. Are materials properly stored and neatly stacked? 6. Are materials protected from weather condi- tions where necessary? 7. Are grounds free of unusual hazards such as holes, protrusions or other obstacles which could cause injury? 8. Is traffic control adequate? Are signs posted, not knocked down or covered by foliage? 9. Is there adequate fire department access? (20 feet minimum) MONROE COUNTY Form SAF-5, June 19, 1991 NAME I DATE of Inspector I Page I 9 Assessment YES NO CORRECTIVE ACTIONS/NOTES 289 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM SAFETY BULLETIN BOARDS 1. Is the bulletin board neat and attractive? 2. Are displayed items changed regularly? 3. Is the board well illuminated? 4. Is the board identified as the "Safety Bulle- tin Board"? 5. Does the Safety Bulletin Board contain all required items: --Fire Evacuation Plan? --Fire Evacuation Procedures? --Emergency phone numbers? --List of CPR/First Aid trained personnel and their locations? --Location of First Aid Kits? --Location of nearest medical treatment facility? --Monroe County Safety/Loss Control policy Statement? --Off-the-job Safety topic? --Division, Department (section), County Safety Representatives/personnel names and phone numbers? --Hazard Report forms, Monroe County Form SAF-2 and instructions? --Job Safety topic (changed at least monthly)? --Accident reporting procedures? --Safety suggestions/safety Hotline information? --Optional ---Safety awards information and pictures? 290 MONRO! COUNTY Form SAP-5, June 19, 1991 NAME I DATE of Inspector I Page 110 Assessment CORRECTIVE ACTIONS/NOTES YES NO I [EUILDING(Facility being inspected) MONROE COUNTY SAFETY INSPECTION CHECKLIST I I L L INSPECTION ITEM ---Other timely and applicable Safety in- formation; e.g., newspaper/magazine clippings, Safety posters, Division/- Department Safety Policy, Division Safety program status, accident sum- maries, etc.? ---Are innovative ideas encouraged to heighten Safety awareness? PERSONAL PROTECTIVE EQUIPMENT (PPE) \. (OSHA 1910.120, .132, .133, .135) 1. \ .- 2. I 4. I 5. \ 6. t 7. \ 8. t. 9. Has each hazardous task been analyzed to determine required PPE and type? Has the proper PPE been issued to employees? Are adequate supplies on hand and accessible? 3. Is the use of PPE strictly enforced? Are required equipment Safety guards in place and used? Are hard hats provided and worn where any danger of falling o~ thrown objects exists? Are protective glasses or goggles provided and worn where there is any danger of flying particles or splashing of corrosive materials? Are the proper gloves, aprons, shields or other means provided for protection from sharp, hot or corrosive materials? Are approved respirators provided for regular or emergency use where needed? Is all PPE maintained in a sanitary condition and readily available for use? \ 10. Where special equipment is needed for elec- trical workers, is it available? 1 TOXIC/HAZARDOUS MATERIALS (OSHA 1910.120) 11. J 2. . Is the location of all toxic, caustic, cor- rosive or hazardous materials known? Are Material Safety Data Sheets (MSDS) on file for all toxic/hazardous chemicals? MONROE COUNTY Form SAP-5, June 19, 1991 NAME I DATE of Inspector \ Page III Assessment YES NO CORRECTIVE ACTIONS/NOTES 291 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM 3. Do all employees with access to toxic/- hazardous chemicals know where to find the MSDSs? 4. Have all employees been briefed on the Flor- ida Right to Know law? On MSDSs and informa- tion they contain? 5. Are all cans, bottles and drums containing toxic/hazardous chemicals properly identi- fied, and labeled? 6. Are all toxic/hazardous chemical containers properly stored? 7. Are all empty drums purged, opened so they can't be resealed, and painted "Empty"? 8. Are all 55 gallon or similar empty drums stored neatly so all can be readily identi- fied as empty? 9. Are all drums/large containers stored or stacked securely? 10. Are all storage areas properly ventilated? 11. Do all toxic/flammable storage areas have fire extinguishers readily available and clearly marked inside and out? 12. Do personnel handling toxic/hazardous chemi- cals have the proper Personal Protective Equipment? e.g., respirators, gloves, aprons, sniffers, eye protection, etc.? 13. Is housekeeping neat and clean in all areas where toxic/hazardous/flammable materials are used or stored? 14. Are emergency wash facilities readily avail- able and operational where required? 15. Are adequate mechanical handling aids avail- able for the safe handling of heavy drums, etc.? 16. Do all county vehicle operators that carry hazardous materials have a Commercial Driver's License? 17. Are containers bonded when transporting toxic/hazardous/flammable liquids? 292 MONROE COUNTY Form SAP-5, June 19, 1991 NAME I DATE of Inspector 1 Page 112 Assessment YES NO CORRECTIVE ACTIONS/NOTES I l_BUILDING(Facility being inspected) MONROE COUNTY SAFETY INSPECTION CHECKLIST I INSPECTION ITEM L 18. Where lunches are eaten on the premises, are .1. these areas free of exposure to toxic ma- . teria1s? 19. Is the toxicity of all materials used or I stored in the area known? SCAFFOLDING (OSHA 1910.28) L 1. I 2. -. 3. L 4. L 1. 7. 1 8. 1 1. 2. I - 3. l4. t 5. I 6. I 7. 1 8. J . Is the erection of scaffolds supervised? Do structural members meet safety factors? Are all connections secure? Are scaffolds tied into the structure? 5. Are scaffolds plumb and square, with cross bracing? 6. Are guardrails and toe boards in place? Are ropes and cables inspected and in good condition? Are foot and mud sills provided? WELDING AND CUTTING (OSHA 1910.252) Are welding area screens and shields used? Is electrical equipment grounded? Are power cables protected and in good rh pair? Are combustible/flammable materials kept away from the work area? Are gas cylinders secured upright and caps used? Are gas lines protected and in good condition? Are only authorized, trained personnel per- mitted to use welding or flame-cutting equipment? Ie a fire extinguisher readily available? 9. Do operators have and use the proper pro- tective clothing and equipment? MONROE COUNTY Form SAP-5, June 19, 1991 I DATE I Page 113 NAME of Inspector Assessment YES NO CORRECTIVE ACTIONS/NOTES 293 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM 10. Are cylinders properly stored? Are oxygen tanks separated? MACHINES AND EQUIPMENT (OSHA 1910.211-222) 1. Are all machines or operations that expose operators or other employees to rotating parts; e.g., belts, pulleys, shafts, coup- lings, gears, chains, sprockets, pinch points, flying chips, particles, or sparks adequately guarded? (OSHA 1910.212) 2. Are mechanical power transmission belts and pinch points guarded? 3. Are exposed power shafts, fans, pulleys or other moving parts less than seven feet from the floor guarded? 4. Are hand tools and other equipment regularly inspected for burrs, cracked handles and in generally safe condition? 5. Are all power, saws and similar equipment provided with safety guards? 6. Are grinding wheel tool rests set to within one-eighth of an inch or less from the wheel? 7. Are safety valves examined and tested regularly? 8. Is protection against the effects of occu- pational noise exposure provided when the sound levels exceed those in Table G-16 of the OSHA noise standard? (OSHA 1910.95,P.184) 9. Are emergency generators tested weekly? 10. Are all machines and equipment oiled, cleaned and adjusted regularly? 11. Are operating machines left unattended? 12. Are all emergency stops operational? 13. Are instructions to operate and stop posted? 14. Are all required caution and warning signs posted and legible? 15. Are First Aid Kits and equipment and First Aid trained personnel readily available? 294 MOKROE COUNTY Form BAr-5, June 19, 1991 NAME I DATE of Inspector I Page 114 Assessment YES NO CORRECTIVE ACTIONS/NOTES I _BUILDING(Facility being inspected) MONROE COUNTY SAFETY INSPECTION CHECKLIST I I INSPECTION ITEM 16. Are hoists, jacks and cranes marked for load rating? 17. Are hoists, ropes, slings and hooks in good condition? L 18. Have made any unauthorized modifications been to any machine or piece of equipment? I FORKLIFTS (OSHA 1910.178) 11. 2. Load capacity posted? Operator trained; training documented? I 3. BaCk-up warning beeper operational? 4. Vehicle in good condition; inspections I documented? 5. Is overhead protection provided? J LADDERS (OSHA 1910.25) .1 J. 2. .13. J 4. .1 5. 6. .J 7. .1 8. 1. Are portable wood ladders and metal ladders adequate for their purpose, in good condi- tion and provided w~th secure footing? Are fixed ladders adequate, in good condi- tion, and equipped with side rails or cages or special safety climbing devices, if required? Are ladders stored properly? Are ladders inspected and maintained properly? Do ladders have safety feet? Are any rungs or steps broken, loose, etc.? Are fiberglass ladders or other approved ladders used for electrical work? Are metal ladders labeled to warn against contact with electrical wires/equipment? l UNSAFE PRACTICES 1. Are all vehicles operated at safe speeds? Obey traffic rules? J MONROE COUNTY Form SAP-5, June 19, 1991 NAME I DATE of Inspector I Page 115 Assessment YES NO CORRECTIVE ACTIONS/NOTES 295 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM 2. Is horseplay prohibited and enforced? 3. Is no smoking in hazardous areas enforced? 4. Is running in aisles or on stairs prohib- ited? 5. Is oiling or adjusting machinery while in motion prohibited? 6. Is Personal Protective Equipment used where required? STRUCTURAL INTEGRITY 1. Is the roof in good condition, not able to fall? 2. Does the roof leak? 3. Are restrooms checked regularly for leaks? 4. Are walls of excavations braced against collapse? 5. Is any part of the structure bending, warp ing, cracking, loosening or breaking? 6. Are any windows/glass broken or cracked? 7. Are windows and doors in good condition and water tight? 8. Are all pipes, fittings and fixtures in good condition and inspected regularly for signs of leaks or damage? GARAGES (OSHA 1910.178) 1. Are all shop power tools guarded and grounded where applicable? 2. Is the air compressor system, including hoses and connections, in good condition and inspected regularly? 3. Are lifts properly maintained and safety legs/stops used? 4. Is vehicle exhaust adequately ventilated? 296 MONROE COUNTY Form SAF-5, June 19, 1991 I DATE I Page 116 NAME of Inspector Assessment YES NO CORRECTIVE ACTIONS/NOTES I ..LeUILDING(Facility being inspected) MONROE COUNTY SAFETY INSPECTION CHECKLIST I .L 5. 1 6. I 7. J 8. 9. J 11. J 2. I. 3. J J 1. ..1 2. J I 3. .- 4. - .- INSPECTION ITEM Is the tire cage used when required? Is steam cleaning equipment in good condi- tion and inspected regularly? Is no smoking enforced around parts clean- ing, solvents, refueling, etc.? Are flammables marked and stored properly? Are safety jack stands used to support vehicles? (not jacks) MISCELLANEOUS Are battery powered emergency lights tested regularly? Documented? Are applicable occupational safety and Health Adminisration (OSHA) standards on file, reviewed and added to unit inspection checklist where applicable? Has your unit safety inspection checklist been compiled and customized to meet your unique safety requirements? PLAYGROUNDS/PARKS/BALL PARKS Structure -- Bending, warping, cracking, loosening, breaking, etc.? Surface Finish -- No protective coating, rust, other cracks, corrosion, splinters, no harmful projections, or points, etc.? Hardware -- Missing, bent, broken, loosened, open hooks, etc.? Edges -- Sharp points, or edges, protruding bolts, or other protrusions, etc.? 5. Pinch or Crush Points -- Exposed mechan- isms, junctures of moving components, etc.? 6. Mechanical Devices and Other Moving Parts -- Worn bearings, lubrication needed, missing protective covers, etc. 7. Guard or Hand Rails -- Missing, bent, broken, loosened, etc.? MONROE COUNTY Form SAP-5, June 19, 1991 NAME I DATE of Inspector I Page 117 Assessment CORRECTIVE ACTIONS/NOTES YES NO MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM 8. Ladders and Steps -- Missing rungs or steps, broken, loosened, slick, etc.? 9. Swing Seats -- Missing, damaged, loosened, sharp corners, etc.? 10. Footings -- Exposed, cracked, loose in ground, etc.? 11. Protective Surfaces under Equipment -- Com- pacted, displaced to ineffective level, doesn't extend to potential impact area, unsanitary, poor drainage, etc.? 12. Swing Set --Chains (including attachments to hori- zontal post)? --Swing seats (including attachments to chains)? --Vertical Posts (including all attachments)? --Horizontal post (including all attachments)? --General appearanc~ (paint, rust conditions, etc.)? --Surrounding surface (exposed concrete, fill needed, etc.)? 13. Whirl/Merry-Go-Round --Handles and bed (security of attachments to each)? --Supporting post and bearing condition (free turning)? --Proper alignments (parallel with ground/no wobbling)? --Security of supporting structure (concrete base)? --General appearance (paint, rust conditions, etc. ) ? --Surrounding surface (exposed concrete, fill needed, etc.)? 298 MONROE COUNTY Form SAP-5, June 19, 1991 NAME I DATE of Inspector I Page 118 Assessment YES NO CORRECTIVE ACTIONS/NOTES MONROE COUNTY SAFETY INSPECTION CHECKLIST I lBUILDING(Facility being inspected) INSPECTION ITEM .L 14. Spring Toys --Extension arm and seat attachments? I. --Center unit (spring condition and sup- port post security)? t --Proper alignment (parallel with ground/no wobbling)? --Security of supportive structure (concrete base)? I --General appearance (paint, rust conditions, etc. ) ? --Surrounding surface (exposed concrete, fill needed, etc.)? 115. Teeter-Totter/See Saws --Main supporting posts (including member)? cross --Ground attachments secure (no loose/- weak concrete)? --Teeter-totter frame (including attachments to support structure)? I --Seats and grab rails/handles (including attachments)? --General appearance (paint, rust conditions, etc. ) ? --Surrounding surface (exposed concrete, fill needed, etc.)? L 16. Slides --Ground attachments concrete)? secure (no loose/weak I L --Surrounding framework/guardrails (includ- attachments)? .1 --Climbing ladders or arches (including rungs & attachments)? --Slide-bed (including upper/lower attachments)? I. --General appearance (cracking/decaying wood, stain, etc.)? J. --Surrounding surface (exposed concrete, fill needed, etc.)? MONROE COUNTY Form SAF-5, June 19, 1991 NAME I DATE of Inspector I Page \19 Assessment CORRECTIVE ACTIONS/NOTES YES NO 299 MONROE COUNTY SAFETY INSPECTION CHECKLIST BUILDING(Facility being inspected) INSPECTION ITEM 17. Grounds --Are grounds free of unusual hazards such as holes, protrusions or other unexpected ob- stacles which could cause injury? --Are trees regularly inspected for condition and are dead limbs that could cause injury or damage removed? --Are picnic shelters, tables and benches in good condition? 18. Traffic Control --Is traffic properly controlled by use of warning, speed limit, stop signs, etc.? --Are speed bumps properly highlighted with paint and identified with warning signs? --Post and cables or post and chains not used to control parking and access? Chains and cables strung between post should be removed in favor of additional posts. Chains and cables used in this manner have resulted in many serious injuries and even death when persons on foot, bicycles or motorcycles have atruck them due to limited visibility. --Is park access properly controlled after closing hours as prevention against vandalism and unauthorized use? --Are vehicle and/or pedestrian bridges safely constructed, maintained, and equipped with guard rails of safe construc- tion and height? --Are sidewalks, paths, roadways, and parking areas free of holes, uneven areas, etc. which would cause falls or vehicle damage? 19. Game Areas --Are ball fields, tennis and basketball courts in safe condition and properly maintained? --Are fences and enclosures free of protrud- ing wire, nails or bolts? --Are vehicle parking areas located a safe distance from ball fields? 300 MONROE COUNTY Form SAF-5, June 19, 1991 NAME I DATE of Inspector I Page /20 Assessment YES NO CORRECTIVE ACTIONS/NOTES MONROE COUNTY SAFETY INSPECTION CHECKLIST I .[~UILDING(Facility being inspected) I .I 20. I L I I . I I I J I ..1 I. I I J I ... INSPECTION ITEM Lighting and Electrical Equipment --Is electrical equipment installed and main- tained (condition, overhead clearance, etc. ) ? --Are electrical supply panels covered and locked where necessary? --Is all electrical equipment properly grounded (three pronged plugs on soda machines, concession machines, etc.)? MONROE COUNTY Form SAP-5, Jun. 19, 1991 NAME I DATE of Inspector I Page \21 Assessment YES NO CORRECTIVE ACTIONS/NOTES 301 ISAFETY NOTES I 302 SECTION 12: MONROE COUNTY SAFETY OFFICE MA TERIALS/EQU I PM ENT LIST - -I .....1. .. ":.:':':':'''I[IEIII ............. I _ :\}} T ,~. PE - SAFETY !III OSHA ~ HAZARDS fI' TOXIC ~ SAFETY ~ TRAINING ~ SYSTEM ? II HAZ COM ~ CFR 29 ~ PART 1910_ SAFETV ~ - -I ..... I I ... .':':':':':' " 1 [I E "I ............. I ... :t~:~:J T .~. PE - - -I ..... I . ... ":':':':':'''I[IEIII :.:.:.:.:.:." I .. \t~J T.~, PE - =--, :{:?~:: '".' 1 D E 011 :::::::::J T .'. F' E r ............. ~ ............ . I - -I ........ I I ... ":':':':':'''I[IEIII ............. I _ :\f} T,~. PE - Safety forms - -I .....,1 ... .'::::::::::: ',' I [I E "I ...... ... :t~:~:J T ,~. P E - r=::::J c=::::J - -I ..... I I ... ,,::::::::::: '.' I [I E "I ...... .. :::{f~~ T .~. PE - ISAFETY NOTES I SECTION 12 -- SAFETY MATERIALS/EQUIPMENT LIST EQUIPMENT/FORMS --Material Safety Data Sheets (MSDS) --Caution and warning signs and stickers --Monroe County Safety Forms ---SAF-1, Accident Investigation Report ---SAF-1a, Vehicle Accident Additional Information ---SAF-2, Monroe County Hazard Report ---SAF-3, Notice of Hazard ---SAF-4, Monroe County Hazard Worksheet ---SAF-S, Monroe County Safety Inspection Checklist --Safety Posters --All Divisions' Safety Manuals --3Smm Slide Projector --Vu-Graph Projector --Video camera --TVjVCR, 13 in. TV with built-in VCR --Noise level.meter (Dosimeter) REFERENCE MATERIALS/BOOKS --1910 OSHA Guide --OSHA Compliance Manual --OSHA Facilities Marking Manual --Right To Know Compliance Manual --Hazardous Waste Operations and Emergency Response Compliance (OSHA Part 1910.120) --Out in Front -- Effective Supervision in the Workplace --Public Employee Safety and Health Management --Safety and Health Materials catalog --Safety Equipment Catalogs --CPR workbook, American Red Cross --First Aid workbook, American Red Cross ---First Aid Test, 25 questions 305 safety Materials/Equipment list --Life Safety Code Handbook, NFPA 101 --Supervisor's Safety Manual --Techniques of Safety Management --Joint Safety and Health Training Course, National Safety Council --Code of Federal Regulations (CFR), Labor, Title 29, Parts 1900-1910, Occupational Safety and Health Standards --CFR, Labor, Title 29, Part 1926, Safety and Health Regulations for Construction --CFR, Protection of Environment, Title 40, Part 1-51, Environmental Protection Agency --CFR, Transportation, Title 49, Part 301-399, Federal Highway Administration, Department of transportation --Job Safety and Health - Policy and Practice, BNA --Right to know Law - Toxic Chemicals --System 7 Safety Program, Florida League of Cities --Fundamentals of Accident Investigation and Analysis --OSHA Safety Compliance letters --Clean Air Act Amendments of 1990, EPA --Safety Pamphlets (assorted subjects) --Safety Flyers (assorted subjects) SAFETY TRAINING VIDEOS 5-MIN TITLES Dumptruck Safety Chainsaw Safety Garage - Hand and Power Tool Safety Garage - Motor F~eet Maintenance Safety Public Works - Back Injury Prevention Falls Eye Protection Eye Injuries Hard Hats Foot Protection Hand Tool safety Have a Chair Respiratory Protection Ladder Safety Heat Stress Tree Trimming Safety Backing Safety Buckle Up for Safety Reducing Unsafe Acts Destination Safety - Safety Conscious Employees Part I & Part II Cutting and Milling - Asbestos Cement Pipe Stop the Bleeding -- First Aid Heat can Kill -- Heatstroke and First Aid Dreams into Nighmares -- Obey Safety Rules Preventing Office Fires Home Safety: Past, Present and Future Boating Safety A Welcome Interruption -- Ground Fault Circuit Interruptors Tag, You're It -- Lockout/Tagout Procedures Personal Work Space -- Office Safety No More Mr. Mean Screen -- Computer Safety Housekeeping -- General Work Space HAZ COM -- An overview of Hazardous Chemicals in the workplace HAZ COM Labels Where are Your Hands? -- Hand Safety When Lightning Strikes Safety Meeting Benefits - On Any Given Day Personal Work Space Barricades - The Forbidden Zone Hapless Hal's Roadside Safety Safety is Your Responsibility Slippin' and Trippin' EMT Lifting Techniques 307 ISAFETY NOTES I SECTION 13: MONROE COUNTY SAFETY FORMS IN CASE OF EMERGENCY FILL OUT FORMS ...... .... ........................... ...... .... .................... ........ .......... ................... ........ .. .............. .... .... .... .......... ............................. ........ .............. ...... .................. .......................... ........... . . . . . . . . . . . . . . . . . . . . . . . . . . .... / ... ::::::: ~. :::::: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................ .... .................. ....... ........ ................. ..... .. ...... ...... ........ .......... ...... . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................................................................... ::::: :: . . . . . . . . . . . . . . . , c::J ~ -h- ;#- ISAFETY NOTESI MONROE COUNTY ACCIDENT INVESTIGATION REPORT (See Instructions On Reverse) HAZARD CLASSIFICATION CODE HCC severity Frequency CIRCLE ONE: FIRST REPORT(Complete all Asterisked items) FINAL VEHICLE ACCIDENT: YES (Follow instructions closely) EMPLOYEE BENEFITS SECTION(Injuries Only) TO: RISK MANAGEMENT AND LOSS CONTROL *FROK: (A * 1. EMPLOYEE NAME (First, MI, Last) *2. Department: 3. Job Title: *5. Location Of Accident: of Accident 9. Work Time Lost(days *7. Describe Injury/Property Damage 10. Cost(Est) *8. Witnesses(Include Address and Phone) 11. Cost (Final) YES NO 14. Type Model Serial No. First Aid Given YES NO *16. Were you present when the accident occurred? YES NO 17. Personal Protective Equipment Used? Yes *18. Supervisor's Report On How and Why Accident occurred(Include Unsafe Act, Causes and Root Cause) 19. Supervisor'S Report On What Has Been(And Will Be) Done To Prevent Recurrence Of Similiar Accident ECD I Interim HCC Final HCC 20. Division/Department Director Comments: 21. Supervisor's Signature ~ 22. Department Director's Signature Date: Date: 23. Division Director's Signature 24. Safety Department Comments and Recommendations: Date: Monroe County Form SAF-1, October 9, 1991, Do Not Use Previous Forms ACCIDENT INVESTIGATION REPORT COMPLETION INSTRUCTIONS (Use addit10nal sheets of paper if needed) Hazard Classification Code: Refer to "Hazard/Risk Assessment Matrix" in The Monroe county safety policies and Procedures" manual, Page 91. Thru Employee Benefits Section only receives report when a County employee is injured. All first reports must be submitted within 24 hours. Rpt.No: Refer to "Monroe county Hazard/Accident Report Numbering System" in the Monroe County Safety Policies and Procedures Manual, Page 31B. From 1. 2,3,4 5. 6. 7. B. 9. Department; investigating supervisor's name; phone number Name of Employee injured or involved in the accident, or Name, address, and phone number of injured member of the public. Self-explanatory Be specific, exact address(inc1uding Key, e.g. Key Largo), name of building, location in building etc. Describe activity or task, e.g. Backing passenger vehicle, lifting cartron of books, chipping logs, ~tc. Describe source of injury, e.g. Object, substance or motion; Part of body, e.g. Eye, index finger, upper arm, etc; type of injury, e.g. cut, bruise, broken upper arm, etc.; Severity of injury, e.g. Severe, minor, very minor, etc. Self-explanatory Lost time in days. Enter none if less than one full day(B hours). 10. Your best estimate of cost to the County(property damage only). 11. Reserved for Risk Management 12. 13,14.: 15. 16,17.: lB. 19. 20-24.: VEHICLE -. written instructions on how to do the job, associated hazards, and personal protective equipment required. self-explanatory If first aid given or hospital/doctor's treatment required please describe Self-explanatory Give details to clearly explain "How" and "Why". Refer to Monroe County Safety Policies and Procedures Manual, Part II for "List of Unsafe Acts". Include all preventative measures taken through date of submission of this report, e.g. Personnel briefed on hazard, warning/caution signs posted, equipment locked out to prevent use, etc. For planned actions include work order submitted. Include Interim HCC for actions already complete and Final HCC when all work orders have been completed. ECD = Estimated Completion Date. Self explanatory ACCIDENTS: Immediately after the accident the driver must: 1. leave the vehicle inplace. 2. Set warning markers, flashers, reflectors or flares. 3. Give aid to injured persons. 4. Contact police, then your supervisor. 5. Carefully fill out this form. Include the following additional information- Make of county vehicle, year, model, license number, vehicle identification number, what the vehicle was being used for, repair estimate. Private Vehicles- Owner, address, phone; driver, address, phone(if different), make of vehicle, year, model, license number, estimated repair cost, insurance company. Was a police investigation made? Name of agency(sheriff, FHP, etc.), who was charged with the accident, any arrests made, if, yes who? Do you think a claim will be made against you? The driver should fill out section lB. Forward this report immediately to the county safety office and do not discuss the accident with anyone but police. MONROE COUNTY VEHICLE ACCIDENT ADDITIONAL INFORMATION CIRCLE ONE: FIRST REPORT FINAL (A) license no. Estimated repair cost: What was the vehicle being used for? WEATHER PRIVATE VEHICLES applicable) License no. Estimated repair cas · Make Owner Address Phone number 1 Driver(if different from owner) Address Phone number ,I Insurance Company TYPE POLICE INVESTIGATION(Sheriff, FHP, etc.)(If applicable) I WHO WAS CHARGED WITH THE ACCIDENT? ., ANY ARRESTS MADE? If yes, who? DIAGRAM OF ACCIDENT: _I. I. J l. I. 312 I NOTES/ADDITONAL INFORMATION MONROE COUNTY Form SAF-1a, Auguat 22, 1991 - d S ~ n ... ":I ~ 0 ~ t23 ::a I-l ~ 0 I I-l -C 21 I w ~ !' m Z ::I: ~ 0 :c -I ::l ~ e lD ~ m I ... ~ >- :c I-l i z - :c s:: n m () 0 1 0 z 0 ~ -I 0 c n () Z (J) ~ -I - 0 en :c 0 I-l :c 0 0 ~ 0 :c t23 r- :z en m t23 ~ s:: 0 >' - ~ m -I >- - en < (J) 0 I-l m :z 21 c I'Ij >- :c ~ ~ m (J) - I-l 0 i n - :z 0 ~ ~ t"4 ~ I-l n ! 0 t23 ~~ ~ ~ ~ t"4n 0 I-l ~ I-ll-l I-l n t23 CilO ~ n I-l ~ ~21 s: 0 t23 ~~ en 21 g 0 t23~ ~ en ~ ~ I-l t23 ~ n ~2 I'Ij t"4 t23 ~ I-l I-l ~ Cil ~ ~ 0 t"4 ~~ en t23 I-l en ~ ~ Ii )II t23 I-l is 0 Ii n ~ ::a 0 ~ 0 t23~ t23 t23 MONROE COUNTY HAZARD WORKSHEET (See instructions on reverse) Name (Safety Pepresentative) Division Department HAZARD DESCRIPTION (include location) procedure -building RECOMMENDED CORRECTIVE ACTIONS - HAZARD WORKSHEET INSTRUCTIONS - The Hazard Number should be completed in accordance with the Monroe County Hazard/ Accident Report Numbering System in the safety manual. - Example: R&B912SS0003 - R&B 91 255 0003 Public Works Division, Roads and Bridges Department 1991 calendar year Julian date Third hazard identified in 1991 for this department For the Hazard Classification Code refer to the Hazard/Risk Assessment Matrix in the safety manual. Corrective Actions should reduce the hazard severity and/or frequency to an acceptable level(AS, BS, C4, or D3). There are 4 levels of corrective actions: Levell. Completely eliminate the hazard, e.g. tear down the old and build a new building, buy a new vehicle, engineer new design or change/eliminate procedure or task. This level of corrective action is expensive, takes a long time and MUST be supplemented with other levels of corrective action. Submit a work order to Public Works to fix a physical hazard; include on the work order the Hazard Number and Hazard Classification Code. Level 2. Make a temporary patch to strengthen a structure, add safety inter- locks, or guards, etc. This level also costs money and takes time. Submit a work order as in level 1. Level 3. Post. warning signs, "Notice of Hazard" form; lockout/tagout hazardous equipment, use personal protective equipment, etc. Level 4. Brief personnel on the hazard; add to safety briefing checklist, etc. This level of action is required for all hazards. Routing(when computer not used): Attach copy of the Hazard Worksheet to the work order that is sent to Public Works. The originals are placed in the Division Safety Manage- ment Book. Send a copy of moderate and high risk(A4, B3, C2, Dl or above) hazards to the safety office. All open hazards must be reviewed and updated quarterly. Public Works work order number must be placed on the Hazard Worksheet to allow accurate tracking. The AS-400 computerized Hazard Worksheet will be used to the maximum extent possible. When hazards are entered into the computer no paperwork is required. - 316 - . MONROE COUNTY SAFETY INSPECTION CHECKLIST I DATE I Page I J_BUILDING(FaCility being inspected) NAME of Inspector INSPECTION ITEM Assessment CORRECTIVE ACTIONS/NOTES I YES NO .. I L L L, L L I - L . L_ L L L L L L L 317 MONROB COUNTY Form SAF-5, Jun. 19, 1991 ... MONROE COUNTY HAZARD/ACCIDENT REPORT NUMBERING SYSTEM The following alpha-numeric system will be used to identify organization, date and number of hazard/accident. These alpha- numeric identifiers will be used to identify each specific haz- ard, will be placed on Monroe County Forms SAF-1 through 5 if applicable, and will not be changed. This same system will be used to number Accident Investigation Reports with an (A) at the end. This hazard number is automatically generated when a hazard is entered into the AS-400 Hazard Worksheet System. Each identifier consists of four (4) sections: Section 1: 2- or 3- letter organization identifier Section 2: Calendar year Section 3: Julian date Section 4: Sequence number, starting over with 1 at the start of each new Calendar year Example: R&B912550003 R&B = 91 = 255 = 0003 = Roads and Bridges Department Calendar year Julian Date third hazard identified in 1991 DEPARTMENT CODES DESCRIPTION DEPARTMENT CODE DIVISION CODE AIRPORT ANIMAL CONTROL BAYSHORE MANOR BUILDING DEPT. CENTRAL SERVICES CLERK OF COURT CODE ENFORCEMENT COMMUNICATIONS COMMUNITY SERVICES COUNTY ADMINISTRATOR COUNTY ATTORNEY COUNTY COMMISSIONERS EAST MARTELLO EMERGENCY MANAGEMENT EMERGENCY MEDICAL SERVo ENGINEERING ENVIRONMENTAL MANAGEMENT ENVIRONMENTAL RESOURCES EXTENSION SERVICES AIR ANC BAY BLG GAR CL CE COM CS AD CA CC EMR EM EMS ENG ENM ENV EXT CS PW CS GM PW CL CS PS CS AD CA CC PW PS PS PW ENM GM CS DESCRIPTION DEPARTMENT CODE "._---~_. DIVISION CODE FACILITIES MAINT. FM PW FIRE & RESCUE Fo..R PS FIRE MARSHALL FMA PS GROWTH MANAGEMENT GM GM HEALTH DEPARTMENT HD HUMAN RESOURCES HR MS INFORMATION SYSTEM IS MS INSURANCE INS MS JAIL JA JA JTPA JTP MS JUDICIAL-COURT ADM. JU JU LEGAL SERVICES LS LIBRARIES LIB CS LIGHTHOUSE PROGRAM JUV LAND AUTHORITY LA LA MANAGEMENT & BUDGET OMB MS MANAGEMENT SERVICES MS MS PLANNING PLN GM PARKS & BEACHES FM PW PIGEON KEY PGK PROPERTY APPRAISER PA PA PUBLIC DEFENDER PD PD PUBLIC SAFETY PS PS PURCHASING PUR MS ROADS &. BRIDGES R&.B PW RECYCLING RC ENM SAFETY SF SF SHERIFF SH SH SOCIAL SERVICES SS CS STATE ATTORNEY SA SA SUPER. OF ELECTIONS SE SE TAX COLLECTOR TC TRAINING TD TD VETERAN'S AFFAIRS VA VA TITLE/SUBJECT/ACTIVITY - PAGE OF PAGES DATE 1 DIVISION I DEPARTMENT I SECTION i YES NO I 1 1 1 L l l . L L l L l L l l 320 L MONROB COUNTY Form SAF-7, July 3, 1991 GENERAL PURPOSE CBECltLIST .~ ~ EMPLOYEE SAFETY AND HEALTH RECORD ~8'f~~ 1. NAME J\,: ,~, ,;\11' ,<, l: p 2.Division/Dept./Section i:,'r ., q~ ~, 3.Job Title 14.Date assigned , <'O!o'ai", ,. ,,<,- 5.Hazards associated with present job MAKDATORY ITEMS I" MAKDATORY ANNUAL TRAINING SUP. PERSOHAL PROTECTIVE V (to be briefed to all employees) 1* for all eumloveesl DATE INIT EQUIPMENT ISSUBD 1. Hazards of the job or tasks and 1.* Proper lifting techniques- 1. Eye protection safety procedures to be followed. Back care 2. Head protection 2. Hazards of the work areas. 2.* Slios, trios and falls 3. Hearing protection 3. OSHA Standards, purpose, location and 3.* Reducing unsafe acts 4. Hand protection description. 4.* Heat stress 5. Respiratory proto 4. Personal Protective Equipment needed 5. Other (Customized list for each 6. Foot Protection and how, when, and where to use it. employee. ) 7. Others(list) 5. Location and use of emergency and fire protection equipment. 6. Emergency procedures that apply to their iob and work olace. 7. Reporting unsafe equipment, condi- tions or procedures to supervisor immediately. 8. Location, submitting procedures, and purpose of HAZARD REPORT, Monroe county Form SAF-2. 9. Accident reporting procedures. SPBCIALIZED SAFETY TRAINING SUP. PBRSOIIAL PROTECTION V DATE 10. Emergency telephone numbers. lCover all asioned hazardous tasksl INIT IN WORK AREA 11. Location and required review of 1. Fire extinguisher (hands-on) 1. Bye protection safety bulletin boards. . 2. Respirator(Scott Air Pack, etc) 2. Head protection 12. Location of medical facilities and 3. 12 inch disc chipping machine 3. Hearing protection procedures for obtaining treatment. 4. Drum chinnino machine 4. Hand orotection 13. Requirement for documentation and 5. Stump grinder 5. Respiratory proto notification of on-the-job injury or 6. Dump truck 6. Foot protection illness. 7. Chain saw 7. Others(l1st) 14. Purpose and function of the NOTICE 8. Tree trimming OF HAZARD Form,Monroe Countv Form SAF-3. 9. Motor fleet maintenance 15. Individual responsibility for 10 Hand power tools insuring own safety. 11. Accident investioation 16. Required use of seat belts. 12. CPR/First aid 17. Each employee has the right to a 13. Other' list \ safe and healthful working environment. 18. Other(list) REMARKS/NOTES 321 EMPLOYEE SIGIIATUllB AIlD DATE: MONROE COUNTY Form SAP-8, July 3, 1991 '" .... III Co .... ~ CD CD II ::l :r rt ~ rt III '< IT .... N lD HI III l'l .... .... ... n ::l n Co IQ III '" ~ 0 rt '" ~ IQ .... ~ II .... ... 0 '" < lD ::l ~ 'tl >< lD lD CD ":I ::l 'tl ::l 0 0 '" ... ::l :r I-t CD a lD 0 '" .... ~ t" rn 1-3 IT ~ lD I-t II .... CD ~ ~ ... :><' 1-3 I .... CD I-t ~ I-t cT lD I:"iI '< 'tl .... Z .... en ::l >- H e; ::l III lD ~ Z IQ I n 'tl IQ 'tl rt CD II " c;l lD I'dl-t .... n lD ... 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W 0 ~ 0 ::l - :l:I K HAZARD/RISK ASSESSMENT MATRIX * * FREQUENCY OF OCCURRENCE FREQUENT 1 MULTIPLE TIMES PER YEAR PROBABLE 2 WITHIN ONE YEAR OCCASIONAL 3 WITHIN 5 YEARS REMOTE 4 WITHIN 10 YEARS IMPROBABLE 5 UNLIKELY TO HAPPEN * HAZARD SEVERITY CATEGORIES CATASTROPHIC CRITICAL MARGINAL NEGLIGIBLE A B C D ............ . ..... ....... ........... .. ....... ..............' ..... .... ..... .......... .. .......... ............ <:::::::::::::::::::::D.l}:::::::::::::: ".................. .... ......... .... ..-..... ...... ... ........ ..... ....... .......... ........ ..... ............ ... ... ... .... ............. ....... . .......... ...... ..... ........... . .......... ... ........ ........... ... '......... .......... .............. ........... ............. .......... ." ........ .... ......... ........... ..... .......... ... .......... ........ ... ............' .......... ... ..........,. .................... ..... ::::::::::::::::::::::(:2:::::::::::::::::::: ... ..... ................ ....... .......... ........ ......... ........... ... ... ... ........... ..... ................. ...... . ...... ........... ...... .. .............. ....... . ... .............. ... .... ................. .... ... ... ........ ... ....... ... .............. ... ..... ... ........... ... ....... .... ....... ..... ....... ........... ......... ....................... . ................. .. ........................ . :::::::::::::::::::::a.~::::::::::::::::::::: D3 ... ... ......... ..... . ... ...... ... ...... ..... ......... ... ...... ... . ... ...... . . . . . . . . . . . . . . . . . . . . . . ............. ...... .... . ................. ..... ....... .... .... ... ......... ... ............. ... ....... . ........ ...... ... ..... ::::::::::::::::::1\:4:::::::::::::::::::::: ....................... . C4 D4 ........... . .......... .. ........ . ..... ...... ....... ... ........... . . . . . . . . . . . . . . . AS B5 C5 D5 * Hazard Severity catagories provide a qualitative measure of the worst credible mishap(accident) possible. ** Frequency will be determined based on previous or similiar mishap data when available. (A) CATASTROPHIC - Death, permanent disability, complete loss of facility, or costs over $300,000.00. Severe injury, severe occupational illness, or costs up to $300,00.00 Minor injury, minor occupational illness with lost work time(7 1/2 hours or more), or costs up to $100,000.00. - Very minor injury with less than a day lost work time or costs less than $1,000.00. (B) CRITICAL - (C) MARGINAL (D) NEGLIGIBLE . HIGH RISK g" " " " " .......... .. ......... .. ........... . . . . . . . . . . . . . . . . . . . . . . . . ........ ... .......... .. ......... .. .... ........ .......... . .......... .. ......... .. .......... .. . ... ....... .......... .. . . . . . . . . . . . .... ........ .. ... ... ... . ...... ..,.. ,-. ........ II D VERY LOW RISK 323 MODERATE RISK LOW RISK - ISAFETY NOTES I 324 BIBLIOGRAPHY CODE OF FEDERAL REGULATIONS, Labor, 29, Parts 1900 to 1910; 7/1/89; Office of the Federal Register National Archives and Records Administration, Pgs. 1-823. CODE OF FEDERAL REGULATIONS, Labor, 29, Part 1926, Office of the Federal Register National Archives and Records Administration, 7/1/89, Pgs. 1-362. ELECTRICAL SAFETY AT WORK, National Safety Council pamphlet, 1990. Pgs. 1-12. EMPLOYEE BURNOUT CAN BE A DEADLY PROBLEM, Safety Compliance Let- ter - With OSHA Highlights, Bureau of Business Practice, Inc., 5/25/90, Pgs. 1-3. FIRE SAFETY, National Safety Council pamphlet, 1991. Pgs. 1-12. FLORIDA LEAGUE OF CITIES - SYSTEM 7 LOSS CONTROL MANAGEMENT PRO- GRAM, Florida League of Cities, Inc., Public Risk Services Divi- sion, Pgs. 1-101. HOW TO AVOID SLIPS, TRIPS AND FALLS, Channing L. Bete Co., Inc. pamphlet, 1989. Pgs. 2-15. HOW TO PREVENT BACK PROBLEMS, Business & Legal Reports pamphlet, 1986. Pgs. 2-15. PLAY IT SAFE ... HANDLE HAZARDOUS MATERIALS WITH CARE, Bureau of Business Pract~ce, Inc. pamphlet, 1988. Pgs. 1-20. PUBLIC EMPLOYEE SAFETY & HEALTH MANAGEMENT, National Safety Coun- cil, 1990, Pgs. 1-386. SUPERVISORS SAFETY MANUAL, National Safety Council, 1978, Pgs. 1-426. TECHNIQUES OF SAFETY MANAGEMENT, Petersen, Dan; McGraw-Hill Book Co., 1971, Pgs. 1-250. UNIT GROUND SAFETY REPRESENTATIVE GUIDE, 833 Air Division, 10/18/89. WHEN IT COMES TO LIGHTNING DON'T BE STRUCK DUMB!, Kuhn, Todd A, MA, Central Florida Safety Council, May/June issue, 1991, Pg. 5. WORKING WITH DISPLAYS - A PRACTICAL GUIDE FOR VDT USERS, IBM, Center for Office Technology pamphlet. Pgs. 16. 325 ISAFETY NOTESI 326 JNDEX Accident Causal Factors, Hazardous Conditions..................... .101 Accident Causal Factors, Environment..... ..... ................... ..103 Accident Causal Factors, Management Systems. ........ ... ........... .106 Accident Causal Factors, Personal Protective Equipment........... ..105 Accident, Definition................................................ 35 Accident Investigation Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Accident Investigation Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 64, 312 Angry Person, Dealing With....... ........ ........... ......... ..... .256 Areas, Major Safety Program... ...... ............ ............ ...... ..39 Avoiding Slips, Trips &. Falls.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Awards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Awareness, Employee................................................ 277 Back Exercises.............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Back Injury Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Backing Vehicles. . . . . . . . . . . . . . . . . . . . . . . . .' . . . . . . . . . . . . . . . . . . . . . . . . . .109 Barriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253 Bibliography. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325 Books, Safety................................................ .303, 306 . Buildings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Bulletin Boards.... ........... ............. ...... ..64, 55, 44, 176, 48 Carpal Tunnel Syndrome............................................. 197 Causal Factors, Accident.......................................... .101 Chainsaw Safety... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 Checklist, Computer Operator...................................... .195 Checklist, Division Safety Program Evaluation...................... .45 Checklist, Equipment Operator's.................................... .85 Checklist, Equipment Operator's Abbreviated...... ...... ....... ..... .86 Checklist, Facility Inspection....... ................ ...... ........281 Checklist, General Purpose Form.............. ....... ...............320 Checkli st, Safety Inspection....................... '. . . . . . . . . . . . . . . .281 Checklist, Supervisor's Daily Safety Briefing...................... .80 Clothing, Protective............................................... 243 Commi ttees, Safety.................................................. 16 Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275 Communiques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Compressed Air/Gases......................................... .206, 248 Construction Safety...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Corrective Actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45, 46, 101 Corrosive Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 Costs, Accident............................................ .35, 36, 98 County Safety Inspections.......................................... .56 Crosstells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Division Director Support of Safety Program.... .................39, 45 Division Director's Responsibilities............................ .4, 45 Division Safety Management Books.......... .......... ........42, 46, 60 Division Safety Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Division Safety Program Evaluation Checklist.. ......... .............45 Division Safety Program Status Form........................... .49, 322 Dri 11 Press........................................................ 242 Driver Permits..........................;.......................... .21 Driving Safety.................................................... .216 Drums, 55 Gallon................................................... 287 Electrical Inspection.............................................. 211 Electrical Safety.................................................. 210 Electrical Safety Rules..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 Elements, Safety Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Emergency Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Employee Benefits Section Responsibilities...........................9 Employee Safety and Health Record................................. .321 Employees Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Energy I solating Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 Energy Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Energy, Stored.................................................... .171 Enforcement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Environmental Conditions.........................:.,................ 103 Equipment Operator's Abbreviated Checklist (Sample)................ .86 Equipment Operator's Checklist (Sample).. ........ ............. ......85 Excavations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Exp 1 0 s i ve s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 , 178 - - Faci li ty Inspection................................................ 281 Faci li ties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42, 46 Falls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Fi re Causes................................... . . . . . . . . . . . . . . . . . . . . .202 Fire, Classes of................................................... 209 Fire Inspection.............................................. .206, 283 Fire Prevention.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Fire Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Fire Safety........................................................ 202 Fire Safety Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178, 205 Fi rearms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 First Aid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 17, 276 Flammable Liquids.................................. .116, 202, 209, 211 Forklifts.................................................... .246, 329 Forms, Safety...................................................... 308 Frequency of Occurrence.... ..... ................ ....... ... .12, 90, 323 Garage Inspection.................................................. 296 General Purpose Checklist Form.................................... .320 General Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Grass Cutting... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Grinding Wheels.......................................... .'........ .241 Grounding. . . . . . :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 Grounds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 Guards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Handtrucks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Hazard Classification Codes........ ... ......... ........ ...... ..87, 323 Hazard Reduction Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Hazard Reporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55, 63 Hazard/Risk Assessment Matrix............. .......... .... .......91, 323 Hazard Severity Categories.. ...... ... ... ...... ......... ....11, 89, 323 Hazard Worksheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315 Hazardous Conditions......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 Hazardous Material Evaluation.....................' ',' . . . . . . . . . . . . . . .121 Hazardous Material Training....................................... .139 Hazardous Materials Inspection.................................... .291 Hazardous Materials Safety Program........................... .113, 164 Hazardous Materials Working Rules........... ................ .......116 HCC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Heinrich's Theory.......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Hoi sting Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Housekeeping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179, 207 Igni tion Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 Individual's Responsibi Ii ty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Inspection Checkli st. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279 Inspections, Safety.. .......... ............ .......... ...56, 40, 15, 45 Investigation, Accident....................................... .58, 274 Job Safety Analysis (JSA).......... ........ ........ ............67,272 JSA Sample................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Job Safety Training Outline.... ............. ............... .........62 Labels, Hazardous Materials....................................... .127 Ladders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251, 295 Lathes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242 Library. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269, 305 Lifting Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Lifting Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Lifting Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65, 306 Lifts, Vehicle.................................................... .248 Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . '. . . . . . . . .194 Lightning. . . . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 Listening......................................................... .261 LockoutjTagout Program.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 Machine Shop Operations........ ...... .., ........ ....... .,. ....241,294 Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106, 265 Management Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Material Safety Data Sheets... ............ ...... ..............117, 159 Medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Meetings, Safety............................................... 16, 268 Near Misses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Notice of Hazard Form..........................................64, 313 Notice of Injury Form.............................'...............24, 64 Obj ecti ves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Occupational Safety and Health........................... .... ...43, 47 Off-the-Job Safety......................................... 44, 48, 254 Office Equipment........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Office Safety..................................................... .191 On-the-Job Training............... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 45 OSHA Standards.................................43, 47, 48, 49, 63, 281 Parks Inspection................................................... 297 Part I, Safety and Accident Prevention Program.......... ... ..........1 Part II, Safety and Accident Prevention Program................... ..29 People as Contributing Factor to Accident. ...... ........... ........104 Personal Protective Equipment.... ......... .63, 105, 178, 243, 271, 291 Personal Rights................................................ 65, 321 Personnel Policies and Procedures Manual........................ ....20 Plants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Playground Inspection.....,........................................ 291 Poisonous Snakes.................................................. .221 Poisonous Plants...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Policy, County Safety............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Powered Industrial Trucks.......................................... 245 Principles, Safety.................................................. 34 Rating System, Division Safety Program..;........................ ...50 Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 275 Reporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 275 Reporting Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 58, 59, 63, 64 Responsibilities........................................... .3, 10, 264 Responsibility Assignment... .... ............. ...... ....... ..3, 10, 366 Ri sk Assessment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Risk Categories............................................... .91, 323 Safety/Accident Review Board....................................... .23 Safety Director Responsibilities............. .... ................8, 15 Safety Equipment Li st. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 Safety Inspection Checklist Form............ ...................... .281 Safety Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 Safety Program Evaluation Checklist..... ......................... ...45 Safety Representatives' Responsibilities... ..............5, 41, 46, 60 Scaffolds......................................................... .251 S corp ion s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Seat Belts............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47, 65 Self- Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Severity Categories, Hazard....................................... .323 - Shop Work........................................................ . .247 Si tting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Slips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Smoking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Snake s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Spiders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255 Spot Inspections.................................................... 56 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Suggestions, Safety................................................. 19 Supervisor's Daily Safety Briefing Guide (Sample).................. .80 Supervisor's Responsibilities............... ... ..... ....... ..........6 System 7 Safety Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 Tire Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 Toxic Chemicals.................................................... 115 Toxic Chemicals Inspection........................................ .291 Training, Defensive Driving Course......................... .19, 43, 47 Training, DiVision Safety Representative.'.......................... .18 Training, Employee............................................. 17, 272 Training, Hazardous Materials..................................... .139 Training, Job Safety Outline (Sample).............................. .62 Training, On-the-Job................................................ 17 Training, Personnel......................................... 17, 47, 57 Training Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41, 139 Training, Specialized.............................................. .18 Training, Supervisors...................................... .43, 47, 59 Training, Supplemental.............................................. 18 Trenches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 Trend Analysis Data Base Form... ........ ... ..... ...................318 Trips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Trucks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 Unsafe Acts/Practices.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99, 295 Vehicle Accident Preventability Determination..................... .108 Vehicle Lifts...................................................... 248 Vehicle Maintenance.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 Vehicle Safety........................................... .47, 216, 247 Vehicle Safety Rules, General...................................... 216 Videos, Safety..................................................... 305 Welding. . . . . . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 Working Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270